EP2746007A1 - Système et procédé de fabrication à estampillage rotatif et à banc plat - Google Patents

Système et procédé de fabrication à estampillage rotatif et à banc plat Download PDF

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Publication number
EP2746007A1
EP2746007A1 EP13193018.2A EP13193018A EP2746007A1 EP 2746007 A1 EP2746007 A1 EP 2746007A1 EP 13193018 A EP13193018 A EP 13193018A EP 2746007 A1 EP2746007 A1 EP 2746007A1
Authority
EP
European Patent Office
Prior art keywords
module
rotary
punching
manufacturing system
flat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13193018.2A
Other languages
German (de)
English (en)
Other versions
EP2746007B1 (fr
Inventor
Harald Rau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heidelberger Druckmaschinen AG
Original Assignee
Gallus Stanz und Druckmaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gallus Stanz und Druckmaschinen GmbH filed Critical Gallus Stanz und Druckmaschinen GmbH
Publication of EP2746007A1 publication Critical patent/EP2746007A1/fr
Application granted granted Critical
Publication of EP2746007B1 publication Critical patent/EP2746007B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/16—Cutting webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/02—Folding limp material without application of pressure to define or form crease lines
    • B65H45/04—Folding sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/384—Cutting-out; Stamping-out using rotating drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • B26F2001/4418—Cutters therefor; Dies therefor combining cutting and embossing operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/005—Making rigid or semi-rigid containers, e.g. boxes or cartons involving a particular layout of the machinery or relative arrangement of its subunits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006—Controlling; Regulating; Measuring; Improving safety
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/142—Cutting, e.g. perforating, punching, slitting or trimming using presses or dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/146—Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on a drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74—Auxiliary operations
    • B31B50/88—Printing; Embossing

Definitions

  • the invention relates to a manufacturing system for producing sheet-like elements according to the preamble of claim 1 as well as a method for operating a manufacturing system according to claim 7 or 8.
  • the cutting is referred to with closed geometric blank forms that can be circular, oval or polygonal and imaginary shapes of all kinds.
  • practices practiced in print finishing such as punching with punch, corner punching and register punching are counted to this area.
  • the punching takes place against a punching pad or against stamp, in some cases it is also shearing operations.
  • Plastic packaging materials, film material, paper, cardboard, cardboard or corrugated board are mainly punched in sheet format but also in web format. When punching but also creasing lines or blind embossing can be introduced into the benefit.
  • flat bed punches are known, for example from the EP 2 080 600 A1 ,
  • the printing material is transported and processed in the punching device between a fixed upper table and a vertically movable via a toggle lever or eccentric lower table.
  • machines in which the upper table is moved against a fixed lower table are also known.
  • Punching force is introduced via individual force application points and thus does not affect the entire crucible surface.
  • a deformation of upper and lower table results, which in turn results in an unequal punch pressure distribution over the surface of the crucible.
  • height differences of the punching or Rillmesser, as well as the wear of the knife cause an uneven punching pressure distribution.
  • the uneven punching pressure in turn causes an unclean cutting of the cutting blade of the punching tool.
  • rotary punches are known, for example from the DE 10 2010 026 607 A1 which have at least two rotating tool rolls, which are easily replaceable. Rotary punches can advantageously be operated at high production speeds.
  • Rotary punches A disadvantage of rotary punches are the high acquisition and maintenance costs for the tools. Rotary punches can therefore be operated economically only for orders in medium to high runs.
  • the object of the present invention is to provide a manufacturing system which reduces the disadvantages of the prior art and which is able to react flexibly to changing jobs and which can be operated with high productivity. Another object is to describe a method for operating such a manufacturing system.
  • the production system is used to produce sheet-like elements, in particular paper, cardboard or composite material, wherein the sheet-like elements are in particular folding boxes or labels.
  • the sheet-like elements are formed from a printing substrate.
  • the production system has at least one Rollenabwickler, which may optionally be part of a web-fed rotary printing machine, a downstream arranged Flachbettstanz- and / or -gargestation and optionally a downstream arranged Nutzsevenstation and in turn downstream arranged product display on.
  • the flatbed punching and / or embossing station can be deactivated.
  • At least one rotary machining module is provided between flat-bed punching and / or embossing and the product display. If only one rotary machining module is present, then this is a rotary punching module. If several rotary machining modules are provided, then at least one of them is designed as a rotary punching module.
  • the decision as to whether to work with the flatbed punching and / or embossing station or with the rotary punching module can be made either as a function of the batch size of the job to be processed, so that the more economical method can be selected.
  • the rotary punching module can be used when the Flachbettstanz- and / or - josgestation deactivated and just set up for a new job.
  • a further rotary processing module is designed as a breakout module.
  • another rotary machining module can be designed as a creasing and embossing module.
  • the Flachbettstanz- and / or - josgestation an introducer is preceded by a compensator, wherein the compensator serves to convert a continuous web movement of the printing substrate in an iterative, intermittent web movement for a gradual movement of the printing material .
  • the tools of the at least one rotary machining module may independently of job have a uniform diameter and in particular have carrier cylinders which are at least partially magnetic, for magnetically holding the tools.
  • At least one guide roller is provided upstream and downstream of the flat-bed punching and / or embossing station for redirecting the printing material web around the flat-bed punching and / or embossing station.
  • the printing material web is not moved between the lower and upper crucibles of the flat-bed punching and / or embossing station, but is guided by the upstream-arranged reel unwinding unit or the web-fed rotary printing press directly via the guide rollers to the at least one rotary processing module.
  • the invention also relates to a method for operating a production system as described above, wherein the printing material web is fed in register by the flat bed stamping and / or embossing station to the at least one rotary processing module.
  • the register-accurate feed while the transport and Leit drove the Flachbettstanz- and / or - josgestation be used.
  • the printing substrate web is fed by the insertion device of the flat bed stamping and / or embossing station with an iterative, intermittent web movement to the at least one rotary machining module.
  • the tools of the at least one rotary processing module and the printing material web are synchronized for processing relative to each other.
  • FIG. 1 shows a schematic view of a manufacturing system 100 according to the prior art, which has a flat bed punch 10.
  • the illustrated embodiment of the flat bed punch 10 with a flat bed punching module 12 is modular in horizontal construction.
  • the processing of a printing material web 24, for example, printed by a previous web press 8 on a board carton folding cartons takes place in this illustration from right to left:
  • the printing material 24 passes in the web running direction B via a Insertion device 13 with compensator in the flat-bed punching module 12, in which the printing material 24 is cut by a lifting movement H of a blank equipped with punching plates 28 against a top bar 26 such that in subsequent processing steps for a single sheet of the printing material 24 separated and on the other individual printed products , so-called benefits, broken out of the substrate web 24 and are separable from each other.
  • the separation into individual sheets already takes place at the outlet of the flatbed punching module 12.
  • the separated sheets enter a breakout unit 18 and a pay dividing unit 20 via a transport unit 16 arranged downstream of the flatbed punching module 12, in which the benefits are separated and singulated.
  • the benefits are then laid out in a product display 22.
  • each manufacturing systems 100 are shown according to the invention.
  • the flat bed punch 10 is disabled and does not punching stroke H from. Rather, the printing substrate 24, the flat bed punching module 12 pass between upper crucible 26 and saucer 28 unprocessed.
  • a mounting portion 30 for rotary tools 31, 32, 33 Between the flatbed punch 10 and the respective, 33 is shown in FIG FIG. 2 a rotary punching module 31 and a Rotationsausbrechmodul 33 arranged.
  • a punching processing of the printing material web 24 thus does not take place in the flat-bed stamping module 12, but in the rotary punching module 31.
  • the assembly area 30 was equipped with three rotary tools: With a rotary embossing module 32, a subsequent rotary punching module 31 and a rotation breaking module 33.
  • the printing substrate 24 is not passed through the flat bed punching module 12 therethrough. Upstream as well downstream of the flat-bed punching module 12, a guide roller 40 is arranged in each case.
  • the printing substrate 24 can be passed around the flat bed punching module 12 around. The redirection causes the printing material web 24 coming from the web inlet part 14 to be guided into the mounting area 13 for rotary tools 31, 32, 33, without passing through the working area of the flatbed stamping module 12.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
EP13193018.2A 2012-12-21 2013-11-15 Système et procédé de fabrication à estampillage rotatif et à banc plat Active EP2746007B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012025443.1A DE102012025443A1 (de) 2012-12-21 2012-12-21 Fertigungssystem mit Flachbett- und Rotationsstanze

Publications (2)

Publication Number Publication Date
EP2746007A1 true EP2746007A1 (fr) 2014-06-25
EP2746007B1 EP2746007B1 (fr) 2018-08-22

Family

ID=49641505

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13193018.2A Active EP2746007B1 (fr) 2012-12-21 2013-11-15 Système et procédé de fabrication à estampillage rotatif et à banc plat

Country Status (5)

Country Link
US (1) US10336567B2 (fr)
EP (1) EP2746007B1 (fr)
CN (1) CN103878825A (fr)
DE (1) DE102012025443A1 (fr)
ES (1) ES2689043T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108527519A (zh) * 2018-06-12 2018-09-14 山东联胜智能设备有限公司 一种纸板圆压圆模切机及其模切工艺

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160016351A1 (en) * 2014-07-18 2016-01-21 Paul S. Siewert Method and apparatus for producing container carrier with a rotary die press
CN104553046B (zh) * 2015-01-14 2017-10-10 上海凡睿包装机械有限公司 全开式包装盒自动成型机
US10166690B2 (en) 2015-03-17 2019-01-01 Illinois Tool Works Inc. Apparatus for producing container carriers
CN107775696B (zh) * 2017-11-21 2024-01-12 深圳市哈德胜精密科技股份有限公司 一种oca模切机
CN109910104A (zh) * 2019-02-28 2019-06-21 广东飞新达智能设备股份有限公司 模切控制方法及模切机
EP3838524A1 (fr) * 2019-12-18 2021-06-23 Heidelberger Druckmaschinen AG Procédé de fonctionnement d'une presse de découpe à plat

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0758580A2 (fr) * 1995-08-16 1997-02-19 OSTMA Maschinenbau GmbH Installation pour la production de flancs de carton par des outils rotatifs, spécialement pour une production en flux tendus
EP1731277A1 (fr) * 2005-06-10 2006-12-13 Bobst S.A. Station de transformation pour une machine de production d'emballages
EP2080600A1 (fr) 2008-01-18 2009-07-22 Gallus Stanz- und Druckmaschinen GmbH Module à estamper à banc plat destiné à estamper une matière à imprimer et banc plat
DE102010026607A1 (de) 2010-07-09 2012-01-12 Gallus Druckmaschinen Gmbh Vorrichtung zum rotativen Stanzen von flachem mehrschichtigem Gut

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US5129568A (en) 1990-01-22 1992-07-14 Sequa Corporation Off-line web finishing system
US5224640A (en) 1990-01-22 1993-07-06 Sequa Corporation Off-line web finishing system
CN2253276Y (zh) * 1996-08-12 1997-04-30 北京印刷设备联合公司 商标模切机的对准装置
CN2284801Y (zh) * 1997-01-28 1998-06-24 大连绿洲食品包装有限公司 旋转式纸浆制品模切机
US20060191426A1 (en) * 2003-06-03 2006-08-31 Lee Timmerman Bundled printed sheets
DE102004012694A1 (de) * 2004-03-16 2005-10-06 Heidelberger Druckmaschinen Ag Anleger für eine Stanz- oder Prägevorrichtung
CN2767138Y (zh) * 2005-01-06 2006-03-29 李科 半自动平压平模切机
CN2895039Y (zh) * 2005-12-03 2007-05-02 孙潼 模切机
CN101412296B (zh) * 2007-10-18 2011-02-16 李青安 前沿夹纸定位和一次性纸顶纸的模切压痕(烫印)机
JP4838869B2 (ja) * 2009-04-17 2011-12-14 旭マシナリー株式会社 平盤打抜き装置
CN101564944B (zh) * 2009-06-15 2012-07-25 广西真龙彩印包装有限公司 连线凹凸横切生产线
CN101947867B (zh) * 2010-08-27 2011-12-07 常德金鹏印务有限公司 卷筒纸圆压圆模切机废品自动剔除装置
CN201989409U (zh) * 2010-12-22 2011-09-28 河北海贺胜利印刷机械集团有限公司 一种裱贴与压印联动的裱纸模切机

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0758580A2 (fr) * 1995-08-16 1997-02-19 OSTMA Maschinenbau GmbH Installation pour la production de flancs de carton par des outils rotatifs, spécialement pour une production en flux tendus
EP1731277A1 (fr) * 2005-06-10 2006-12-13 Bobst S.A. Station de transformation pour une machine de production d'emballages
EP2080600A1 (fr) 2008-01-18 2009-07-22 Gallus Stanz- und Druckmaschinen GmbH Module à estamper à banc plat destiné à estamper une matière à imprimer et banc plat
DE102010026607A1 (de) 2010-07-09 2012-01-12 Gallus Druckmaschinen Gmbh Vorrichtung zum rotativen Stanzen von flachem mehrschichtigem Gut

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108527519A (zh) * 2018-06-12 2018-09-14 山东联胜智能设备有限公司 一种纸板圆压圆模切机及其模切工艺
CN108527519B (zh) * 2018-06-12 2024-04-12 山东联胜智能设备有限公司 一种纸板圆压圆模切机及其模切工艺

Also Published As

Publication number Publication date
ES2689043T3 (es) 2018-11-08
EP2746007B1 (fr) 2018-08-22
US20140179503A1 (en) 2014-06-26
US10336567B2 (en) 2019-07-02
DE102012025443A1 (de) 2014-06-26
CN103878825A (zh) 2014-06-25

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