EP2745002B1 - Valve for dosing a flowing medium - Google Patents
Valve for dosing a flowing medium Download PDFInfo
- Publication number
- EP2745002B1 EP2745002B1 EP12729163.1A EP12729163A EP2745002B1 EP 2745002 B1 EP2745002 B1 EP 2745002B1 EP 12729163 A EP12729163 A EP 12729163A EP 2745002 B1 EP2745002 B1 EP 2745002B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- valve body
- valve housing
- clamping ring
- seal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 229920001296 polysiloxane Polymers 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 10
- 239000000446 fuel Substances 0.000 claims description 9
- 238000002485 combustion reaction Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 description 20
- 239000000463 material Substances 0.000 description 9
- 239000012530 fluid Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 206010010219 Compulsions Diseases 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- WTHDKMILWLGDKL-UHFFFAOYSA-N urea;hydrate Chemical compound O.NC(N)=O WTHDKMILWLGDKL-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/0603—Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/167—Means for compensating clearance or thermal expansion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0003—Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure
- F02M63/0005—Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure using valves actuated by fluid pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/16—Sealing of fuel injection apparatus not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/803—Fuel injection apparatus manufacture, repair or assembly using clamp elements and fastening means; e.g. bolts or screws
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8053—Fuel injection apparatus manufacture, repair or assembly involving mechanical deformation of the apparatus or parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9038—Coatings
Definitions
- the invention is based on a valve for metering a flowing, e.g. gaseous or liquid medium, in particular fuel injection valve for internal combustion engines, according to the preamble of claim 1.
- a known fuel injection valve ( DE 10 2007 028 490A1 ) has a hollow cylindrical housing with an inlet-side and a discharge-side end. The inflow-side end is closed by a cap carrying an inlet nozzle, and a hollow-cylindrical valve or nozzle body is inserted into the ejection-side end, which protrudes partially out of the housing. At the housing-distal end of the valve body, a spray-discharge opening and a valve seat enclosing the spray-discharge opening are formed.
- valve housing encloses the valve body, and the existing between valve housing and valve body annular joint is liquid-tight sealed by a valve housing and valve body interconnecting weld, so that in the valve housing under system pressure of eg 200 bar standing fuel can not escape at the joint.
- the fuel injection valve has a valve housing having an inlet for the medium and a valve body having an orifice for the medium, wherein a joint is present between the valve housing and the valve body and the joint is sealed by a seal.
- the seal has a joint covering the clamping nut, which is screwed onto the two components valve housing and valve body, each having an external thread with its internal thread. In this way, valve body and valve body are firmly connected and sit tightly screwed together in the joint area.
- the clamping nut serves to clamp the valve housing and valve body by means of a screw connection.
- the fuel injection valve is a diesel injector with which, as is known, diesel fuel is injected at pressures well above 1000 bar directly into the combustion chamber of diesel engines, which is why bolted connections are used in this type of injector for reasons of strength.
- a fuel injection valve for internal combustion engines which is equipped with a valve housing having a feed for the medium to be injected, with a valve body having an orifice for the medium, with a joint present between the valve housing and the valve body and with a seal sealing the joint.
- the seal has a joint covering the clamping sleeve, which engages by a joining operation by means of a drawing ring frictionally engages in a recess of the valve housing with a bead.
- the valve according to the invention with the features of claim 1 has the advantage that a secure and rissunan administrate sealing of the joint between the valve housing and the valve body is made by the interference fit on the valve body and valve body the joint overlapping clamping ring in comparison to a weld.
- the interference fit of the clamping ring is preferably produced by shrinking.
- valve body and valve body shrinks when cooled and pulls the valve body and the valve housing axially together, whereby between valve body and valve body traction and a radial and axial sealing of the joint is brought about.
- the interference fit can also be produced by mechanically pressing on the clamping ring pushed onto the end sections of the valve housing and valve body in excess.
- the material of valve housing and valve body can - unlike a seal by a weld - are freely chosen, since the compulsion to use a very good weldable material to achieve a mechanically stable, pressure and tear resistant weld is eliminated.
- valve body and valve body can be made of inexpensive material and the production costs are reduced.
- a reliable and good positional positioning of the two parts is achieved.
- a reliable sealing of the joint can be ensured even with a large outer diameter of the valve body despite high pressures in the valve housing.
- a large outer diameter opens up the possibility of an eccentric fluid guide in the valve housing, which is advantageous for some structural designs of the valve, to the central orifice in the valve body.
- the clamping ring is designed with the smallest possible volume.
- the end sections of the valve housing and the valve body are provided in the covering region of the clamping ring with radial sealing edges spaced from each other, which are formed in a simple manufacturing manner by the tooth flanks of a toothing. Due to the associated with the production of the press fit of the clamping ring clawing of the clamping ring in the sealing edges in addition a positive connection is brought about and further improves the radial and axial sealing of the joint.
- the end portions of the valve housing and the valve body at the joint abut each other and have a same outer diameter.
- the valve body and the valve housing are in the joint with a formed on the valve body annular first stop surface and a valve housing formed on the annular second stop surface, which is preferably set back relative to the end face of the valve housing to each other.
- the first stop surface has an inner peripheral edge which delimits a central depression acted on by the medium in the valve body
- the second stop surface has an overhang region projecting beyond the inner peripheral edge.
- the trough with the annular trough bottom forms an obtuse angle and is designed to be flat or concave. Through the trough, the rigidity of the valve body is reduced at the joint, and the pressure prevailing in the trough fluid pressure additionally presses the valve body radially against the clamping ring, whereby positive engagement and sealing are increased at the joint.
- the second contact surface on the valve housing to a groove open groove is arranged, preferably a to the inner peripheral edge of the first contact surface on the valve body out at an obtuse angle to the groove bottom extending groove flank having.
- a stiffness reduction is achieved in the end portion of the valve housing, so that the pressure prevailing in the recess and groove fluid pressure also presses the valve housing radially to the clamping ring.
- the radial and axial sealing of the joint can be further improved by various measures.
- the joint overlapping sealing ring made of an elastomer, such as silicone be inserted, which presses radially on the end portions of the valve housing and valve body, or at least a portion of the area covered by the clamping ring portion of the end portions of valve housing and valve body with elastic sealing material, such as silicone, be coated or between the abutting contact surfaces of the valve housing and valve body a sealing ring made of an elastomer, such as silicone, be arranged or at least one of the two contact surfaces on the valve housing and the valve body with a sealing material, such as silicone coated.
- a welding of the clamping ring can be made on the one hand with the valve body and on the other hand with the valve housing.
- the two welds only assume a sealing function, since the axial forces of the fluid pressure are absorbed by the clamping ring. Since the welds do not have to have high mechanical stability, it is also possible to use material for the valve housing, valve body and clamping ring which is less suitable for welding.
- valve housing and valve body as hard as possible material with high strength, eg. B. hardened steel 1.4035, and for the clamping ring a material with high strength and slightly lower hardness, z. B. steel 1.4035 hardened and tempered used.
- valve for metering a flowing medium ie a liquid or gaseous medium
- a flowing medium ie a liquid or gaseous medium
- the valve has a valve housing 11, one end of which is closed by a valve body 12.
- a Metering 13 is formed, which is controlled by an outwardly opening valve member 14 in conjunction with a formed on the valve body 12 valve seat 122, that is closed or released.
- valve needle 141 and one end of the valve needle 141 arranged closing head 142 having valve member 14 is actuated in a known manner by an actuator, not shown, for example, a piezoelectric actuator, against the restoring force of a valve needle 141 and the valve body 12 supporting the valve closing spring 16 ,
- an actuator not shown, for example, a piezoelectric actuator
- an axially extending inlet 17 for the medium is present, via which the medium in a valve body 12 coaxial with the through hole 121, the valve closing spring 16 receiving cavity 15 and from this via the valve needle 141 leading through hole 121 to the of the closed head 142 closed orifice 13 passes.
- a joint 18 is provided, against which the mutually facing end portions of the valve housing 11 and valve body 12, which have a same outer diameter abut against each other.
- the joint 18 is sealed by a seal 20.
- the seal 20 has a clamping ring 19 covering the joint 18, which is press-fitted onto the end sections of valve housing 11 and valve body 12.
- the clamping ring 19 is made of a material having a high strength and with respect to the hardness of the material of the valve housing 11 and valve body 12 slightly lower hardness.
- the clamping ring 19 is made of steel 1.4035, hardened and tempered, and valve body 11 and valve body 12 made of steel 1.4035, hardened.
- the interference fit is made by shrinking the clamping ring 18 onto the end portions of valve housing 11 and valve body 12.
- the clamping ring 19 is heated, for example, inductively to the highest possible temperature, and the clamping ring 19, which is enlarged by the heating in the inner diameter, is pushed or pressed onto the end sections of valve housing 11 and valve body 12 via the joint 18.
- the clamping ring 19 has the smallest possible volume in order to shorten its heating process and to save energy.
- the clamping ring shrinks 19.
- valve body 12 and valve housing 11 in the joint 18 axially contracted and between the valve body 12 and the valve housing 11 a positive connection and a radial and axial sealing produced.
- the end portions of the valve housing 11 and valve body 12 in the overlapping region of the clamping ring 19 are additionally provided with spaced radial sealing edges, which are formed in the simplest case of the tooth flanks of a toothing 21. Due to the press fit, the clamping ring 19 additionally digs into the sealing edges of the toothing 21, whereby an additional positive connection and an increased sealing effect is achieved.
- the radial seal and the positive connection are additionally reinforced by the pressure prevailing in the interior of valve body 12 and valve housing 11 fluid pressure that a reduction in stiffness of valve body 12 and valve housing 11 is made.
- an annular first contact surface 22 and the valve housing 11, an annular second contact surface 23 is formed on the valve body 12.
- First contact surface 22 and second contact surface 23 are in the joint 18 together.
- the first contact surface 22 has an inner circumferential edge 25 delimited by a central depression 24 in the valve body 12, and the second contact surface 23, which is arranged on the valve housing 11 offset from the end face of the valve housing 11, projects beyond the inner peripheral edge 25 and thus over the depression opening 243 lying overhang 26.
- the trough 24 has an annular trough bottom 241 through which the valve needle 141 of the valve member 14 passes, a trough wall 242 and a trough opening 243 enclosed by the trough wall 242.
- the trough wall 242 preferably includes an obtuse angle with the trough bottom 241 and is concavely curved in the embodiment ( FIG. 2 ).
- a flat or planar formation of the trough wall 242 is possible.
- In Studentssteh Scheme 26 of the second bearing surface 23 on the valve housing 11 to a trough 24 open groove 27 is arranged.
- the groove 27 has a groove flank 271 which extends toward the inner circumferential edge 25 of the first contact surface 22 on the valve body 12, preferably at an obtuse angle to the groove base 272 (FIG. FIG. 2 ).
- the system pressure of the medium acting on the trough wall 242 and the groove flank 271 additionally presses the end sections of valve body 12 and valve housing 11 radially to the shrunk-on clamping ring 19 and thus reinforces the radial seal and the positive connection between the valve housing 11 and the valve body 12 at the joint 18th
- the seal 20 in addition to the clamping ring 19 nor the joint 18 axially overlapping sealing ring 28 made of an elastomer, for example silicone, which is inserted into the clamping ring 19 and presses radially on the end portions of the valve housing 11 and valve body 12.
- the sealing ring 28 is received in a groove 29 incorporated in the inner annular wall of the clamping ring 19, which is preferably arranged symmetrically with respect to the joint 18.
- the seal 20 in addition to the clamping ring 19 nor a coating 30 made of an elastomer, such as silicone, which in the covered by the clamping ring 19 portion of the end portions of valve housing 11 and valve body 12 at least over a portion of both the end portion of the valve housing 11 as also extends the end portion of the valve body 12.
- the two preferably equal parts of the coating 30 are applied to the end portions of valve housing 11 and valve body 12 prior to pressing the clamping ring 19.
- the seal 20 in addition to the clamping ring 19 nor a sealing ring 31 made of an elastomer, such as silicone, which is disposed between the contact surfaces 22, 23 of the valve body 12 and the valve housing 11.
- the seal 20 in addition to the clamping ring 19 nor a coating 32 made of an elastomer, such as silicone, which is applied to one of the two contact surfaces 22, 23 of valve body 12 and valve housing 11 or both.
- FIG. 7 differs from the embodiment according to FIGS. 1 and 2 merely in that the clamping ring 19 which is shrunk onto the end sections of the valve housing 11 and the valve body 12 is welded at its two front ends, on the one hand, to the valve housing 11 and, on the other hand, to the valve body 12.
- the resulting welds are in FIG. 7 denoted by 33 and 34.
- These welds 33, 34 are used exclusively for additional sealing of the joint 18 and take no axial forces, so that their mechanical strength no higher requirements must be made and for valve housing 11, valve body 12 and clamping ring 19 less well weldable material can be used ,
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
- Lift Valve (AREA)
Description
Die Erfindung geht aus von einem Ventil zum Zumessen eines strömenden, z.B. gasförmigen oder flüssigen Mediums, insbesondere Kraftstoffeinspritzventil für Brennkraftmaschinen, nach dem Oberbegriff des Anspruchs 1.The invention is based on a valve for metering a flowing, e.g. gaseous or liquid medium, in particular fuel injection valve for internal combustion engines, according to the preamble of claim 1.
Ein bekanntes Kraftstoffeinspritzventil (
Aus der
Aus der
Das erfindungsgemäße Ventil mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass durch den mit Presssitz auf Ventilgehäuse und Ventilkörper die Fügestelle überdeckenden Klemmring eine im Vergleich zu einer Schweißnaht sichere und rissunanfällige Abdichtung der Fügestelle zwischen Ventilgehäuse und Ventilkörper hergestellt ist. Der Presssitz des Klemmrings wird vorzugsweise durch Aufschrumpfen hergestellt. Hierzu wird der Klemmring, z. B. induktiv und auf möglichst hohe Temperaturen, erwärmt und der dadurch im Innendurchmesser aufgeweitete Klemmring auf die Endabschnitte von Ventilgehäuse und Ventilkörper die Fügestelle überdeckend aufgeschoben oder aufgepresst. Der Klemmring schrumpft bei Abkühlung und zieht den Ventilkörper und das Ventilgehäuse axial zusammen, wodurch zwischen Ventilgehäuse und Ventilkörper Kraftschluss und eine radiale und axiale Abdichtung der Fügestelle herbeigeführt wird. Alternativ kann der Presssitz auch durch mechanisches Aufpressen des auf die Endabschnitte von Ventilgehäuse und Ventilkörper mit Übermaß aufgeschobenen Klemmrings hergestellt werden. Das Material von Ventilgehäuse und Ventilkörper kann - anders als bei einer Abdichtung durch eine Schweißnaht - frei gewählt werden, da der Zwang zur Verwendung eines sehr gut schweißfähigen Materials zur Erzielung einer mechanisch stabilen, druck- und reißfesten Schweißnaht entfällt. Somit können Ventilgehäuse und Ventilkörper aus kostengünstigem Werkstoff hergestellt und die Herstellkosten gesenkt werden. Anders als beim Schweißen, wo ein Schweißverzug zwischen Ventilgehäuse und Ventilkörper auftreten kann, wird eine zuverlässige und gute Lagepositionierung der beiden Teile erzielt. Anders als bei einer Verschweißung von Ventilgehäuse und Ventilkörper kann eine zuverlässige Abdichtung der Fügestelle auch bei einem großen Außendurchmesser des Ventilkörpers trotz großer Drücke im Ventilgehäuse gewährleistet werden. Ein großer Außendurchmesser wiederum eröffnet die Möglichkeit einer für einige konstruktiven Ausführungen des Ventils vorteilhaften, exzentrischen Fluidführung im Ventilgehäuse zu der zentralen Zumessöffnung im Ventilkörper. Um den Energieeinsatz zum Erhitzen des Klemmrings zu beschränken, ist der Klemmring mit einem möglichst kleinen Volumen ausgelegt.The valve according to the invention with the features of claim 1 has the advantage that a secure and rissunanfällige sealing of the joint between the valve housing and the valve body is made by the interference fit on the valve body and valve body the joint overlapping clamping ring in comparison to a weld. The interference fit of the clamping ring is preferably produced by shrinking. For this purpose, the clamping ring, z. B. inductive and to the highest possible temperatures, heated and thereby expanded in the inner diameter clamping ring on the end portions of the valve housing and the valve body, the joint pushed over or pressed overlapping. The clamping ring shrinks when cooled and pulls the valve body and the valve housing axially together, whereby between valve body and valve body traction and a radial and axial sealing of the joint is brought about. Alternatively, the interference fit can also be produced by mechanically pressing on the clamping ring pushed onto the end sections of the valve housing and valve body in excess. The material of valve housing and valve body can - unlike a seal by a weld - are freely chosen, since the compulsion to use a very good weldable material to achieve a mechanically stable, pressure and tear resistant weld is eliminated. Thus, valve body and valve body can be made of inexpensive material and the production costs are reduced. Unlike welding, where a welding distortion between the valve body and valve body may occur, a reliable and good positional positioning of the two parts is achieved. Unlike a welding of valve housing and valve body, a reliable sealing of the joint can be ensured even with a large outer diameter of the valve body despite high pressures in the valve housing. In turn, a large outer diameter opens up the possibility of an eccentric fluid guide in the valve housing, which is advantageous for some structural designs of the valve, to the central orifice in the valve body. To limit the energy used to heat the clamping ring, the clamping ring is designed with the smallest possible volume.
Erfindungsgemäß sind die Endabschnitte von Ventilgehäuse und Ventilkörper im Überdeckungsbereich des Klemmrings mit voneinander beabstandeten radialen Dichtungskanten versehen, die in fertigungstechnisch einfacher Weise von den Zahnflanken einer Verzahnung gebildet sind. Durch die mit der Herstellung des Presssitzes des Klemmrings einhergehende Verkrallung des Klemmrings in den Dichtungskanten wird zusätzlich ein Formschluss herbeigeführt und die radiale und axiale Abdichtung der Fügestelle weiter verbessert.According to the invention, the end sections of the valve housing and the valve body are provided in the covering region of the clamping ring with radial sealing edges spaced from each other, which are formed in a simple manufacturing manner by the tooth flanks of a toothing. Due to the associated with the production of the press fit of the clamping ring clawing of the clamping ring in the sealing edges in addition a positive connection is brought about and further improves the radial and axial sealing of the joint.
Durch die in den weiten Ansprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen des im Anspruch 1 angegebenen Ventils möglich.The measures listed in the broad claims advantageous refinements and improvements of the claim 1 valve are possible.
Gemäß einer vorteilhaften Ausführungsform der Erfindung liegen die Endabschnitte von Ventilgehäuse und Ventilkörper an der Fügestelle auf Stoß aneinander und weisen einen gleichen Außendurchmesser auf. Dabei liegen Ventilkörper und Ventilgehäuse in der Fügestelle mit einer am Ventilkörper ausgebildeten ringförmigen ersten Anschlagfläche und einer am Ventilgehäuse ausgebildeten ringförmigen zweiten Anschlagfläche, die vorzugsweise gegenüber der Stirnseite des Ventilgehäuses zurückversetzt angeordnet ist, aneinander. Die erste Anschlagfläche weist eine innere Umlaufkante, die eine vom Medium beaufschlagte, zentrale Mulde im Ventilkörper begrenzt, und die zweite Anschlagfläche einen über die innere Umlaufkante vorspringenden Überstehbereich auf. Dabei schließt die Mulde mit dem ringförmigen Muldenboden einen stumpfen Winkel ein und ist eben oder konkav gewölbt ausgebildet. Durch die Mulde wird die Steifigkeit des Ventilkörpers an der Fügestelle reduziert, und der in der Mulde herrschende Fluiddruck presst zusätzlich den Ventilkörper radial gegen den Klemmring, wodurch Formschluss und Abdichtung an der Fügestelle erhöht werden.According to an advantageous embodiment of the invention, the end portions of the valve housing and the valve body at the joint abut each other and have a same outer diameter. In this case, the valve body and the valve housing are in the joint with a formed on the valve body annular first stop surface and a valve housing formed on the annular second stop surface, which is preferably set back relative to the end face of the valve housing to each other. The first stop surface has an inner peripheral edge which delimits a central depression acted on by the medium in the valve body, and the second stop surface has an overhang region projecting beyond the inner peripheral edge. In this case, the trough with the annular trough bottom forms an obtuse angle and is designed to be flat or concave. Through the trough, the rigidity of the valve body is reduced at the joint, and the pressure prevailing in the trough fluid pressure additionally presses the valve body radially against the clamping ring, whereby positive engagement and sealing are increased at the joint.
Dieser Effekt wird noch dadurch gesteigert, dass gemäß einer weiteren Ausführungsform der Erfindung im Überstehbereich der zweiten Anlagefläche am Ventilgehäuse eine zur Mulde hin offene Nut angeordnet ist, die vorzugsweise eine zur inneren Umlaufkante der ersten Anlagefläche am Ventilkörper hin unter einem stumpfen Winkel zum Nutgrund verlaufende Nutflanke aufweist. Durch diese Nut wird auch im Endabschnitt des Ventilgehäuses eine Steifigkeitsreduzierung erreicht, so dass der in Mulde und Nut herrschende Fluiddruck auch das Ventilgehäuse radial an den Klemmring anpresst.This effect is further enhanced by the fact that according to a further embodiment of the invention in the Überstehbereich the second contact surface on the valve housing to a groove open groove is arranged, preferably a to the inner peripheral edge of the first contact surface on the valve body out at an obtuse angle to the groove bottom extending groove flank having. Through this groove a stiffness reduction is achieved in the end portion of the valve housing, so that the pressure prevailing in the recess and groove fluid pressure also presses the valve housing radially to the clamping ring.
Gemäß weiterer Ausführungsformen der Erfindung lässt sich die radiale und axiale Abdichtung der Fügestelle durch verschiedene Maßnahmen zusätzlich verbessern. So kann noch im Klemmring ein die Fügestelle überdeckender Dichtungsring aus einem Elastomer, z.B. Silikon, eingelegt sein, der sich radial auf die Endabschnitte von Ventilgehäuse und Ventilkörper aufpresst, oder zumindest ein Teil des vom Klemmring überdeckten Bereichs der Endabschnitte von Ventilgehäuse und Ventilkörper mit elastischem Dichtungsmaterial, z.B. Silikon, beschichtet sein oder zwischen den aneinanderliegenden Anlageflächen von Ventilgehäuse und Ventilkörper eine Dichtungsring aus einem Elastomer, z.B. Silikon, angeordnet sein oder mindestens eine der beiden Anlageflächen an Ventilgehäuse und Ventilkörper mit einem Dichtungsmaterial, z.B. Silikon, beschichtet sein. Im übrigen kann zusätzlich eine Verschweißung des Klemmrings einerseits mit dem Ventilkörper und andererseits mit dem Ventilgehäuse vorgenommen werden. In diesem Fall übernehmen die beiden Schweißnähte nur eine Dichtungsfunktion, da die axialen Kräfte des Fluiddrucks vom Klemmring aufgenommen werden. Da dadurch die Schweißnähte keine hohe mechanische Stabilität besitzen müssen, kann für Ventilgehäuse, Ventilkörper und Klemmring auch Material eingesetzt werden, das weniger gut zum Schweißen geeignet ist.According to further embodiments of the invention, the radial and axial sealing of the joint can be further improved by various measures. Thus, even in the clamping ring, the joint overlapping sealing ring made of an elastomer, such as silicone, be inserted, which presses radially on the end portions of the valve housing and valve body, or at least a portion of the area covered by the clamping ring portion of the end portions of valve housing and valve body with elastic sealing material, such as silicone, be coated or between the abutting contact surfaces of the valve housing and valve body a sealing ring made of an elastomer, such as silicone, be arranged or at least one of the two contact surfaces on the valve housing and the valve body with a sealing material, such as silicone coated. Moreover, in addition, a welding of the clamping ring can be made on the one hand with the valve body and on the other hand with the valve housing. In this case, the two welds only assume a sealing function, since the axial forces of the fluid pressure are absorbed by the clamping ring. Since the welds do not have to have high mechanical stability, it is also possible to use material for the valve housing, valve body and clamping ring which is less suitable for welding.
Vorzugsweise wird für Ventilgehäuse und Ventilkörper ein möglichst harter Werkstoff mit hoher Festigkeit, z. B. Stahl 1.4035 gehärtet, und für den Klemmring ein Wekstoff mit hoher Festigkeit und leicht geringerer Härte, z. B. Stahl 1.4035 gehärtet und angelassen, eingesetzt.Preferably, the valve housing and valve body as hard as possible material with high strength, eg. B. hardened steel 1.4035, and for the clamping ring a material with high strength and slightly lower hardness, z. B. steel 1.4035 hardened and tempered used.
Die Erfindung ist anhand von in den Zeichnungen dargestellten Ausführungsbeispielen in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
-
Figur 1 ausschnittweise einen Längsschnitt eines Ventils zum Zumessen eines flüssigen oder gasförmigen Mediums, -
Figur 3 bis 7 jeweils eine gleiche Darstellung wie inFigur 2 gemäß weiterer Ausführungsbeispiele.
-
FIG. 1 1 in a section of a longitudinal section of a valve for metering a liquid or gaseous medium, -
FIGS. 3 to 7 each a same representation as inFIG. 2 according to further embodiments.
Das in
Zwischen Ventilgehäuse 11 und Ventilkörper 12 ist eine Fügestelle 18 vorhanden, an der die einander zugekehrten Endabschnitte von Ventilgehäuse 11 und Ventilkörper 12, die einen gleichen Außendurchmesser aufweisen, auf Stoß aneinanderliegen. Die Fügestelle 18 ist durch eine Dichtung 20 abgedichtet. Die Dichtung 20 weist erfindungsgemäß einen die Fügestelle 18 überdeckenden Klemmring 19 auf, der mit Presssitz auf den Endabschnitten von Ventilgehäuse 11 und Ventilkörper 12 aufsitzt. Der Klemmring 19 ist aus einem Werkstoff mit einer hohen Festigkeit und einer gegenüber der Härte des Werkstoffs von Ventilgehäuse 11 und Ventilkörper 12 leicht geringeren Härte. Z. B. ist der Klemmring 19 aus Stahl 1.4035, gehärtet und angelassen, und Ventilgehäuse 11 und Ventilkörper 12 aus Stahl 1.4035, gehärtet.Between the
Vorzugsweise wird der Presssitz durch Aufschrumpfen des Klemmrings 18 auf die Endabschnitte von Ventilgehäuse 11 und Ventilkörper 12 hergestellt. Der Klemmring 19 wird hierzu, vorzugsweise z.B. induktiv auf möglichst hohe Temperatur, erwärmt und der durch die Erwärmung im Innendurchmesser vergrößerte Klemmring 19 auf die Endabschnitte von Ventilgehäuse 11 und Ventilkörper 12 über die Fügestelle 18 hinweg aufgeschoben oder aufgepresst. Der Klemmring 19 weist zwecks Verkürzung seines Erwärmungsprozesses und zur Energieeinsparung ein möglichst kleines Volumen auf. Beim Abkühlen schrumpft der Klemmring 19. Dabei werden Ventilkörper 12 und Ventilgehäuse 11 in der Fügestelle 18 axial zusammengezogen und zwischen Ventilkörper 12 und Ventilgehäuse 11 ein Kraftschluss und eine radiale und axiale Abdichtung hergestellt.Preferably, the interference fit is made by shrinking the
Wie aus dem in
Die radiale Abdichtung und der Formschluss werden durch den im Innern von Ventilkörper 12 und Ventilgehäuse 11 herrschenden Fluiddruck zusätzlich dadurch verstärkt, dass eine Steifigkeitsreduzierung von Ventilkörper 12 und Ventilgehäuse 11 vorgenommen ist. Hierzu ist am Ventilkörper 12 eine ringförmige erste Anlagefläche 22 und am Ventilgehäuse 11 eine ringförmige zweite Anlagefläche 23 ausgebildet. Erste Anlagefläche 22 und zweite Anlagefläche 23 liegen in der Fügestelle 18 aneinander. Die erste Anlagefläche 22 weist eine von einer zentralen Mulde 24 im Ventilkörper 12 begrenzte innere Umlaufkante 25 und die zweite Anlagefläche 23, die am Ventilgehäuse 11 gegenüber der Stirnseite des Ventilgehäuses 11 zurückversetzt angeordnet ist, einen über die innere Umlaufkante 25 vorstehenden und damit über der Muldenöffnung 243 liegenden Überstehbereich 26 auf. Die Mulde 24 hat einen ringförmigen Muldenboden 241, durch den die Ventilnadel 141 des Ventilglieds 14 hindurchtritt, eine Muldenwand 242 und eine von der Muldenwand 242 umschlossene Muldenöffnung 243. In die Muldenöffnung 243 mündet der Zulauf 17 für das Medium, so dass die Mulde 24 von unter Systemdruck stehendem Medium beaufschlagt ist. Die Muldenwand 242 schließt vorzugsweise mit dem Muldenboden 241 einen stumpfen Winkel ein und ist im Ausführungsbeispiel konkav gewölbt ausgebildet (
In den in
In dem Ausführungsbeispiel gemäß
In dem Ausführungsbeispiel gemäß
In dem Ausführungsbeispiel gemäß
In dem Ausführungsbeispiel gemäß
Das Ausführungsbeispiel gemäß
Bis auf die modifizierte Dichtung 20 stimmen die in
Claims (13)
- Valve for metering in a flowing, for example gaseous or liquid medium, in particular fuel injection valve for internal combustion engines, having a valve housing (11) which has an inflow (17) for the medium, having a valve body (12) which has a metering-in opening (13) for the medium, having a join (18) which is present between the valve housing (11) and the valve body (12), and having a seal (20) which seals the join (18), characterized in that the seal (20) has a clamping ring (19) which covers the join (18) and is seated with a press fit on end sections of the valve housing (11) and the valve body (12), which end sections face one another at the join (18), the press fit being produced by way of shrinking or by way of mechanical pressing of the clamping ring (19) onto the end sections of the valve housing (11) and the valve body (12), and, in the covering region of the clamping ring (19), the end sections of the valve housing (11) and the valve body (12) being provided with radial seal edges which are spaced apart from one another, and the radial seal edges being formed here by the tooth flanks of a toothing system (21).
- Valve according to Claim 1, characterized in that the end sections of the valve housing (11) and the valve body (12) bear against one another in an abutting manner at the join (18) and have an identical external diameter.
- Valve according to Claim 2, characterized in that the valve body (12) and the valve housing (11) bear against one another in the join (18) by way of an annular first bearing face (22) which is configured on the valve body (12) and an annular second bearing face (23) which is configured on the valve housing (11), and in that the first bearing face (22) has an inner circumferential edge (25) which delimits a central recess (24) in the valve body (12), which central recess (24) is loaded by the medium, and the second bearing face (23) has a projecting region (26) which protrudes beyond the inner circumferential edge (25).
- Valve according to Claim 3, characterized in that the recess (24) has an annular recess bottom (241), a recess wall (242) and a recess opening (243) which is enclosed by the recess wall (242) and into which the inflow (17) for the medium opens, and preferably in that the recess wall (242) encloses an obtuse angle with the recess bottom (241) and is of planar or concavely curved configuration.
- Valve according to Claim 3 or 4, characterized in that a groove (27) which is open towards the recess (24) is arranged in the projection region of the second bearing face (23) on the valve housing (11).
- Valve according to Claim 5, characterized in that the groove (27) has a groove flank (271) which runs at an obtuse angle with respect to the groove bottom (272) towards the inner circumferential edge (25) of the first bearing face (22) on the valve body (12).
- Valve according to one of Claims 3 to 6, characterized in that the second bearing face (23) on the valve housing (11) is arranged set back with respect to the end side of the valve housing (11).
- Valve according to one of Claims 1 to 7, characterized in that the seal (20) has a seal ring (28) which covers the join (18) axially, is made from an elastomer, for example silicone, is inserted into the clamping ring (19), and is pressed radially onto the end sections of the valve housing (11) and the valve body (12) .
- Valve according to Claim 8, characterized in that the seal ring (28) is received in a groove (29) which is machined into the inner annular wall of the clamping ring (19).
- Valve according to one of Claims 1 to 7, characterized in that the seal (20) has a coating (30) which is made from an elastomer, for example silicone, and coats at least one part of that region of the end sections of the valve housing (11) and the valve body (12) which is covered by the clamping ring (19).
- Valve according to one of Claims 3 to 7, characterized in that the seal (20) has a seal ring (21) which is made from an elastomer, for example silicone, and is arranged between the bearing faces (22, 23) of the valve body (12) and the valve housing (11).
- Valve according to one of Claims 3 to 7, characterized in that the seal (20) has a coating (30) which is made from an elastomer, for example silicone, and coats at least one of the two bearing faces (22, 23) on the valve body (12) and the valve housing (11).
- Valve according to one of Claims 1 to 12, characterized in that the clamping ring (15) is welded on the end side firstly to the valve housing (11) and secondly to the valve body (12).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011081176A DE102011081176A1 (en) | 2011-08-18 | 2011-08-18 | Valve for metering a flowing medium |
PCT/EP2012/062303 WO2013023825A1 (en) | 2011-08-18 | 2012-06-26 | Valve for dosing a flowing medium |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2745002A1 EP2745002A1 (en) | 2014-06-25 |
EP2745002B1 true EP2745002B1 (en) | 2018-12-19 |
Family
ID=46331355
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12729163.1A Not-in-force EP2745002B1 (en) | 2011-08-18 | 2012-06-26 | Valve for dosing a flowing medium |
Country Status (7)
Country | Link |
---|---|
US (1) | US9976531B2 (en) |
EP (1) | EP2745002B1 (en) |
JP (1) | JP6033306B2 (en) |
KR (1) | KR20140049556A (en) |
CN (1) | CN103748350A (en) |
DE (1) | DE102011081176A1 (en) |
WO (1) | WO2013023825A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3139030A1 (en) * | 2015-09-03 | 2017-03-08 | Continental Automotive GmbH | Injector for a combustion engine |
WO2018135262A1 (en) * | 2017-01-23 | 2018-07-26 | 日立オートモティブシステムズ株式会社 | Fuel injection valve |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE19705227A1 (en) * | 1997-02-12 | 1998-08-13 | Bosch Gmbh Robert | High pressure fuel injector |
Family Cites Families (21)
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US3932988A (en) * | 1972-10-25 | 1976-01-20 | Beaufrere Albert H | Fuel slinger combustor |
DE4442764A1 (en) | 1994-12-01 | 1996-06-05 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
JPH10159675A (en) | 1996-11-28 | 1998-06-16 | Toyota Motor Corp | Seal ring |
DE19850387A1 (en) * | 1998-11-02 | 2000-05-04 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
DE10004971A1 (en) | 2000-02-04 | 2001-08-09 | Bosch Gmbh Robert | Automotive fuel injection valve fits baffle on valve needle downstream of fuel channel below magnet armature as forced down by fuel impacting baffle. |
DE60115629T2 (en) | 2000-03-21 | 2006-06-29 | Siemens Ag | FUEL INJECTION DEVICE FOR FASTENING AND ORIENTATION OF A FUEL INJECTION VALVE TO A FUEL DISTRIBUTOR |
DE10019153A1 (en) * | 2000-04-18 | 2001-10-25 | Bosch Gmbh Robert | Fuel injection valve for IC engines has valve bore with valve member and valve piston loaded by hydraulic closing force to engage on valve member |
DE10025497A1 (en) | 2000-05-23 | 2001-11-29 | Bosch Gmbh Robert | Fuel injector |
US6688423B1 (en) * | 2000-11-03 | 2004-02-10 | Dana Corporation | Fluid-borne noise suppression |
DE10148874C2 (en) | 2001-10-04 | 2003-12-24 | Siemens Ag | Nozzle device, in particular for fuel injection |
DE102004017303A1 (en) * | 2004-04-08 | 2005-10-27 | Robert Bosch Gmbh | injection |
DE102004037541B4 (en) | 2004-08-03 | 2016-12-29 | Robert Bosch Gmbh | Fuel injector |
JP2006152907A (en) | 2004-11-29 | 2006-06-15 | Nippon Soken Inc | Fuel injection valve |
DE102005015735A1 (en) | 2005-04-06 | 2006-10-12 | Robert Bosch Gmbh | Fuel injector |
DE102006002663B4 (en) | 2006-01-19 | 2016-09-22 | GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) | Exhaust nozzle with fins and motor vehicle with interior |
DE202006002663U1 (en) | 2006-02-20 | 2006-04-13 | Robert Bosch Gmbh | Fuel injector for internal combustion engines |
DE102006019308A1 (en) | 2006-04-26 | 2007-10-31 | Robert Bosch Gmbh | Injector for fuel supply to internal combustion engine, especially in motor vehicle, has piezoactuator with foot on end remote from nozzle needle with sealing profile facing needle that contacts seal seat on injector body |
DE102007028490A1 (en) | 2007-06-21 | 2008-12-24 | Robert Bosch Gmbh | Hydraulic coupler for injector, has coupler element which is connected with stationary component, where another coupler element is provided |
JP2009058067A (en) | 2007-08-31 | 2009-03-19 | Isuzu Motors Ltd | Sealing method and injector |
DE102008031271B4 (en) * | 2008-07-02 | 2011-07-28 | Continental Automotive GmbH, 30165 | Nozzle assembly for an injection valve |
DE102009000872B4 (en) | 2009-02-16 | 2018-05-30 | Robert Bosch Gmbh | Injector |
-
2011
- 2011-08-18 DE DE102011081176A patent/DE102011081176A1/en not_active Withdrawn
-
2012
- 2012-06-26 KR KR1020147003986A patent/KR20140049556A/en not_active Application Discontinuation
- 2012-06-26 JP JP2014525362A patent/JP6033306B2/en not_active Expired - Fee Related
- 2012-06-26 EP EP12729163.1A patent/EP2745002B1/en not_active Not-in-force
- 2012-06-26 US US14/239,507 patent/US9976531B2/en not_active Expired - Fee Related
- 2012-06-26 CN CN201280039715.7A patent/CN103748350A/en active Pending
- 2012-06-26 WO PCT/EP2012/062303 patent/WO2013023825A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE19705227A1 (en) * | 1997-02-12 | 1998-08-13 | Bosch Gmbh Robert | High pressure fuel injector |
Also Published As
Publication number | Publication date |
---|---|
KR20140049556A (en) | 2014-04-25 |
CN103748350A (en) | 2014-04-23 |
EP2745002A1 (en) | 2014-06-25 |
US20140299805A1 (en) | 2014-10-09 |
JP2014521883A (en) | 2014-08-28 |
DE102011081176A1 (en) | 2013-02-21 |
JP6033306B2 (en) | 2016-11-30 |
WO2013023825A1 (en) | 2013-02-21 |
US9976531B2 (en) | 2018-05-22 |
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