EP2734724A1 - Piezoinjektor - Google Patents
PiezoinjektorInfo
- Publication number
- EP2734724A1 EP2734724A1 EP12740328.5A EP12740328A EP2734724A1 EP 2734724 A1 EP2734724 A1 EP 2734724A1 EP 12740328 A EP12740328 A EP 12740328A EP 2734724 A1 EP2734724 A1 EP 2734724A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- leakage
- chamber
- control
- nozzle needle
- bore
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000013011 mating Effects 0.000 claims description 28
- 239000000446 fuel Substances 0.000 description 15
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012821 model calculation Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 229910001374 Invar Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/0603—Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/167—Means for compensating clearance or thermal expansion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/28—Details of throttles in fuel-injection apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/70—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
- F02M2200/703—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger hydraulic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2547/00—Special features for fuel-injection valves actuated by fluid pressure
- F02M2547/001—Control chambers formed by movable sleeves
Definitions
- Piezoinj ektor The invention relates to a Piezoinj ektor according to claim 1.
- Piezoinj used sectors whose nozzle needle is driven by a piezoelectric actuator.
- a virtually backlash-free coupling between the piezoelectric actuator and the nozzle needle is required, which, however, is difficult to maintain due to thermal changes in length in the piezoelectric element.
- Too little idle stroke between the piezoelectric actuator and the nozzle needle may result in incomplete closing of the nozzle needle.
- Too large idle stroke between the piezoelectric actuator and the nozzle needle leads to an increase of the necessary for driving the Piezoinj ector drive energy.
- attempts have been made to compensate thermal length changes by suitable choice of material and geometry. However, this leads to high manufacturing costs and limits the constructive freedom in the design of Piezoinj ector a strong.
- the object of the present invention is to provide a Piezoinj ector, be compensated in the length changes of Piezoinj ector by itself. This object is achieved by a Piezoinj ector having the features of claim 1. Preferred developments are specified in the dependent claims.
- An inventive Piezoinj ector comprises an actuator chamber in which a piezoelectric actuator is arranged, a control piston bore, in which a control piston is arranged, the one to the piezoelectric actuator facing a first end face, wherein a limited by the first end portion of the control piston bore forms a first control chamber, wherein a first control chamber opposite portion of the control piston bore forms a spring space, and wherein the control piston between the first control chamber and the spring chamber is arranged, a nozzle needle with a second end face, wherein the nozzle needle leads a nozzle needle sleeve, wherein the nozzle needle sleeve and the second end face delimit a second control chamber, a connecting bore between the first control chamber and the second
- Piezoinj e ktors elaborate adjustment processes for a no-load, which reduces the manufacturing cost of Piezoinj ectors. The omission of an idle stroke also reduces the energy required to drive the piezo injector. Another advantage of Piezoinj ector is its improved
- Out control chamber is made possible, a second leakage from the spring chamber in the first control chamber is made possible and a third leakage from a high pressure area in the second Control room is enabled.
- a sum of the second leakage and the third leakage is at least as large as the first leakage.
- the sum of the second leakage and the third leakage is so small that when the nozzle needle is open, a pressure increase in the second control chamber caused by the second leakage and the third leakage does not lead to a closing of the nozzle needle.
- the second leakage and the third leakage prevent the first leakage from causing unintentional opening of the nozzle needle.
- the second and the third leakage advantageously prevent unwanted opening of the nozzle needle at very steep pressure increases in the high pressure area.
- the piezoelectric injector has a high-pressure bore which is connected to the high-pressure region.
- the high pressure area is connected to the spring chamber.
- the high pressure of the high-pressure bore always prevails in the spring chamber.
- control piston spring is arranged in the spring chamber, which acts on the control piston with a force acting in the direction of the first control chamber.
- the piezoelectric injector has a nozzle spring which acts on the nozzle needle with a force directed away from the second control chamber.
- nozzle spring which acts on the nozzle needle with a force directed away from the second control chamber.
- a first Paa ⁇ tion game that allows the first leakage.
- the first mating game is less than 2 ym.
- experiments and model calculations have shown that such first mating game leads to a sufficiently small first leak.
- the Piezoinj ector there is a third mating game between the nozzle needle and the nozzle needle sleeve, which allows the third leakage.
- the third mating game is between 5 ym and 8 ym.
- a third mating game of this magnitude leads to a suitable third leakage.
- the Piezoinj ector there is a second mating game between the control piston and the control piston bore, which allows the second leakage.
- the second mating game is between 5 ym and 8 ym.
- model calculations and experiments have shown that such a sized second mating clearance results in a second leakage of suitable size.
- the control piston on a running between the first control chamber and the spring chamber throttle bore, which allows the second leakage.
- such a throttle bore allows a second leakage of suitable size.
- a throttle is arranged in the connecting bore between the first control chamber and the second control chamber.
- the piezoelectric actuator is a fully active
- the piezoelectric actuator hermetically be separated from the fuel and therefore need not have any particular fuel resistance.
- Fig. 1 is a sectional view of an upper part of a
- Fig. 2 is a sectional view of a lower part of
- FIG. 1 shows an upper part 101 of
- the piezo injector 100 can be used for injecting fuel in an internal combustion engine.
- Piezoinj ector 100 may serve, for example, for injecting diesel fuel in a common rail internal combustion engine.
- the piezoelectric injector 100 has an injector housing 110.
- the injector housing 110 may consist of a largely arbitrary material, since the thermal expansion properties of the injector 110 are irrelevant. In particular, the injector housing 110 need not be Invar.
- a high pressure bore 120 is arranged, which can be supplied via a high pressure port 121 under high pressure fuel.
- the high-pressure bore 120 extends in the longitudinal direction through the injector 110 until a subsequently discussed high-pressure region 178 in the lower part 102 of the Piezoinj ector 100.
- the upper part 101 of the piezo injector 100 further includes a leakage connection 111.
- the injector 110 has in the upper part 101 of the piezo injector 100 ector an actuator chamber 131 in which a piezoelectric actuator 130 is arranged.
- the piezoelectric actuator 130 is preferably a fully active piezo stack.
- the piezoelectric actuator 130 has approximately a cylindrical shape and can be acted upon via an electrical connection 132 with an electrical voltage to change the length of the piezoelectric actuator 130 in the longitudinal direction.
- the piezoelectric injector 100 has a control piston bore 151, in which a control piston 150 is arranged.
- the control piston 150 has a first end 152 pointing in the direction of the piezoactuator 130.
- a limited by the first end face 152 portion of the control piston bore 151 forms a first control chamber 153. At its the first
- Control chamber 153 opposite longitudinal end forms the Steu ⁇ erkolbenbohrung 151 a spring chamber 154.
- the control piston 150 is thus arranged between the first control chamber 153 and the spring chamber 154.
- a control piston spring 155 In the spring chamber 154 is a control piston spring 155, which may be formed for example as a spiral compression spring.
- a first longitudinal end of the control piston spring 155 is supported on the control piston 150.
- a second longitudinal end of the control piston spring 155 is supported on an end face of the control piston bore 151.
- the control piston spring 155 acts on the control piston 150 with a force acting in the direction of the first control chamber 153.
- the spring chamber 154 is connected to the high-pressure region 178 via a high-pressure connection 157.
- a high-pressure connection 157 there is always fuel in the spring chamber 154 in the operation of the piezoelectric injector 100 with the pressure prevailing in the high-pressure bore 120 and in the high-pressure region 178.
- a leakage pin 140 is arranged in a leakage pin bore 141.
- the length of the leakage pin 140 is dimensioned such that an increase in the length of the piezoelectric actuator 130 is transmitted to the control piston 150 via the leakage pin 140.
- the high-pressure region 178 is arranged, into which the high-pressure bore 120 opens.
- a nozzle needle 170 is arranged on ⁇ , which leads a nozzle needle sleeve 171.
- the direction of the upper part 101 of the Piezoinj ector 100 facing longitudinal end of the nozzle needle 170 has a second end face 172.
- a second control chamber 173 is formed, which is delimited by the second end face 172 and by the nozzle needle sleeve 171.
- the second control chamber 173 is connected via a connecting bore 160 with the first control chamber 153.
- the nozzle needle 170 has a fixed collar 174 connected to the nozzle needle 170. Between the collar 174 and the nozzle needle sleeve 171, a nozzle spring 175 is arranged, which may be formed for example as a helical compression spring. A first longitudinal end of the nozzle spring 175 is supported on the nozzle needle sleeve 171. A second longitudinal end of the nozzle spring 175 is supported on the collar 174. The nozzle spring 175 biases the nozzle needle 170 having a clear ge ⁇ directed from the second control chamber 173 force.
- the nozzle needle 170 is located at a lower tip of the lower part 102 of the piezo injector 100 at.
- the piezoactuator 130 is discharged and has its minimum length.
- the piezo injector 100 does not fuel injection.
- the piezoelectric actuator 130 If the piezoelectric actuator 130 is charged via the electrical connection 132 and thereby increases the length of the piezoactuator 130, then the piezoactuator 130 exerts a force on the control piston 150 via the leakage pin 140, through which the control piston 150 in the control piston bore 151 in the direction of the spring space 154 is moved. This increases the volume of the first control chamber 153, whereby the pressure in the first control chamber 153 and in the second
- Control room 173 decreases.
- the reduced pressure in the second control chamber 173 exerts a now reduced force on the second
- the stroke of the nozzle needle 170 may be controlled by varying the length of the piezoactuator 130.
- the length of the piezoactuator 130 can be varied via a variation of the energy supplied to the piezoactuator 130 via the electrical connection 132.
- the piezoactuator 130 If the piezoactuator 130 is subsequently discharged and thereby shortened, the high pressure prevailing in the spring chamber 154 and the force exerted on the control piston 150 by the control piston spring 155 cause the control piston 150 to move in the direction of the first control chamber 153.
- This increases the pressure in the first Control chamber 153 and, because of the between the first control chamber 153 and second control chamber 173 existing connection bore 160, and the pressure in the second control chamber 173.
- This has a retraction of the nozzle needle 170 to the lower end of the lower part 102 of the piezoelectric injector 100 result, through the the piezo injector 100 is closed and the fuel injection is terminated.
- control piston spring 155 The force exerted by the control piston spring 155 on the control piston 150 spring force ensures that the control piston 150 in "
- Leakage pin 140 is applied and the drive formed by the piezoelectric actuator 130, the leakage pin 140 and the control piston 150 is always free of play. This has the consequence that changing thermal boundary conditions, changes in length of the piezoelectric actuator 130 and
- the leakage pin 140 is fitted with a first mating clearance 142 into the leakage pin bore 141. Because of the first mating clearance 142, a first leakage 143 takes place from the first control chamber 143 along the leakage pin 140 into a region of the piezoelectric injector 100 arranged above the leakage pin 140, from where the first leakage 143 can escape via the leakage connection 111. Because of the high pressure prevailing in the first control chamber 153, the first mating clearance 142 must be selected to be small in order to obtain a small first leakage 143.
- the first mating game 142 is preferably less than 2 ym, more preferably about 1 ym.
- the control piston 150 is fitted with a second mating clearance 158 in the control piston bore 151. If the pressure in the first control chamber 153 is less than the pressure in the spring chamber 154, a second leakage 159 from the spring chamber 154 along the control piston 150 into the first control chamber 153 occurs because of the second mating clearance 158.
- the control piston 150 can also have a throttle bore 156 which passes from the spring chamber 154 through the control piston 150 to the first control chamber 153. In this case, a fourth leakage 180 from the spring chamber 154 into the first control chamber 153 is possible through the throttle bore 156.
- the second mating clearance 158 is preferably between 3 ym and 10 ym, particularly preferably between 5 ym and 8 ym, in order to allow a sufficient second leakage 159. If the throttle bore 156 is present and thus enables the fourth leakage 180, then the second mating clearance 158 can be selected to be very small and, for example, amount to 1 ⁇ m.
- the nozzle needle 170 is fitted with a third mating clearance 176 in the nozzle needle sleeve 171.
- the pressure in the second control chamber 173 is less than the pressure in the high pressure region 178, it may ⁇ come 176 to a third leakage 177 from the high pressure region 178 in the second control chamber 173 along the nozzle spring 175 by the third PAA approximately game.
- the third mating game 176 is preferably between 3 ym and 10 ym, more preferably between 5 ym and 8 ⁇ m. If the throttle bore 156 is present, then the third leakage 177 can be dispensed with and the third mating clearance 176 can likewise be formed very small, for example in the size of approximately 1 ⁇ m.
- Piezoinj ektors 100 it comes through the second leakage 159, the third leakage 177 and / or the fourth leakage 180 to an inflow of fuel into the first control chamber 153 and the second control chamber 173.
- the inflow of fuel causes an increase in pressure in the first control chamber 153 and in the second control chamber 173.
- the pressure increase must be so small that it does not come to an unintentional premature closing of the nozzle needle 170 and thus the Piezoinj ector 100.
- Particularly preferred are the throttle bore 156 and the
- Leakage pin 130 is formed so that the leakage pin 140 closes the throttle bore 156 when the nozzle needle 170 is opened. As a result, when the nozzle needle 170 is open, the fourth leakage 180 is prevented, so that premature undesired closing of the nozzle needle 170 is precluded.
- a throttle may be arranged in the connecting bore 160 between the first control chamber 153 and the second control chamber 173.
- the second leakage 159 and the third leakage 177 are also necessary to prevent accidental opening of the nozzle needle 170 at very steep pressure increases in the high pressure region 178.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011079468A DE102011079468A1 (de) | 2011-07-20 | 2011-07-20 | Piezoinjektor |
PCT/EP2012/063753 WO2013010929A1 (de) | 2011-07-20 | 2012-07-13 | Piezoinjektor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2734724A1 true EP2734724A1 (de) | 2014-05-28 |
EP2734724B1 EP2734724B1 (de) | 2015-06-17 |
Family
ID=46582674
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12740328.5A Not-in-force EP2734724B1 (de) | 2011-07-20 | 2012-07-13 | Piezoinjektor |
Country Status (5)
Country | Link |
---|---|
US (1) | US20140251276A1 (de) |
EP (1) | EP2734724B1 (de) |
CN (1) | CN103649519B (de) |
DE (1) | DE102011079468A1 (de) |
WO (1) | WO2013010929A1 (de) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012212614A1 (de) | 2012-07-18 | 2014-01-23 | Continental Automotive Gmbh | Piezoinjektor mit hydraulisch gekoppelter Düsennadelbewegung |
DE102012222509A1 (de) | 2012-12-07 | 2014-06-12 | Continental Automotive Gmbh | Piezoinjektor |
DE102012223934B4 (de) | 2012-12-20 | 2015-10-15 | Continental Automotive Gmbh | Piezoinjektor |
DE102013210843A1 (de) * | 2013-06-11 | 2014-12-11 | Continental Automotive Gmbh | Injektor |
DE102013212330A1 (de) * | 2013-06-26 | 2014-12-31 | Continental Automotive Gmbh | Verfahren zum Herstellen von Injektoren, insbesondere Kraftstoffinjektoren, sowie Injektor |
DE102013220547B4 (de) * | 2013-10-11 | 2017-05-04 | Continental Automotive Gmbh | Kolben-Fluidleitung-Anordnung, insbesondere Steuerkolben-Steuerbohrung-Anordnung |
DE102014209962A1 (de) | 2014-05-26 | 2015-11-26 | Robert Bosch Gmbh | Kraftstoffinjektor |
DE102014212212A1 (de) | 2014-06-25 | 2015-12-31 | Robert Bosch Gmbh | Kraftstoffinjektor |
EP3234340B1 (de) * | 2014-12-19 | 2020-07-08 | Volvo Truck Corporation | Einspritzsystem eines verbrennungsmotors und automobilfahrzeug mit solch einem einspritzsystem |
DE102015212378B4 (de) * | 2015-07-02 | 2021-08-05 | Vitesco Technologies GmbH | Verfahren und Vorrichtung zur Ansteuerung eines Piezoaktors eines Einspritzventils eines Kraftstoffeinspritzsystems einer Brennkraftmaschine |
DE102015219912B3 (de) * | 2015-10-14 | 2017-04-06 | Continental Automotive Gmbh | Piezo-Injektor zur Kraftstoffeinspritzung |
DE102015226388A1 (de) * | 2015-12-21 | 2017-06-22 | Continental Automotive Gmbh | Piezoinjektor |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE192263T1 (de) * | 1990-09-25 | 2000-05-15 | Siemens Ag | Anordnung für einen in hubrichtung wirkenden adaptiven, mechanischen toleranzausgleich für den wegtransformator eines piezoelektrischen aktors |
DE19500706C2 (de) * | 1995-01-12 | 2003-09-25 | Bosch Gmbh Robert | Zumeßventil zur Dosierung von Flüssigkeiten oder Gasen |
DE19946828C1 (de) * | 1999-09-30 | 2001-07-12 | Bosch Gmbh Robert | Ventil zum Steuern von Flüssigkeiten |
JP4007202B2 (ja) * | 2003-01-23 | 2007-11-14 | 株式会社デンソー | 軸部材の摺動構造およびインジェクタ |
DE10326045A1 (de) * | 2003-06-10 | 2004-12-30 | Robert Bosch Gmbh | Einspritzdüse für Brennkraftmaschinen |
AT500889B8 (de) * | 2004-08-06 | 2007-02-15 | Bosch Gmbh Robert | Vorrichtung zum einspritzen von kraftstoff in den brennraum einer brennkraftmaschine |
DE102005030137A1 (de) * | 2005-06-28 | 2007-01-04 | Siemens Ag | Aktorvorrichtung und Ventil |
DE102006027330A1 (de) * | 2006-06-13 | 2007-12-20 | Robert Bosch Gmbh | Kraftstoffinjektor |
US7353806B2 (en) * | 2006-09-06 | 2008-04-08 | Cummins Inc. | Fuel injector with pressure balancing valve |
DE102008002416A1 (de) * | 2008-06-13 | 2009-12-17 | Robert Bosch Gmbh | Kraftstoffinjektor |
DE102008032133B4 (de) * | 2008-07-08 | 2015-08-20 | Continental Automotive Gmbh | Kraftstoffeinspritzvorrichtung |
DE102009039647A1 (de) * | 2009-09-01 | 2011-03-24 | Continental Automotive Gmbh | Kraftstoffinjektor und Kraftstoff-Einspritzsystem |
-
2011
- 2011-07-20 DE DE102011079468A patent/DE102011079468A1/de not_active Withdrawn
-
2012
- 2012-07-13 US US14/234,039 patent/US20140251276A1/en not_active Abandoned
- 2012-07-13 WO PCT/EP2012/063753 patent/WO2013010929A1/de active Application Filing
- 2012-07-13 CN CN201280035849.1A patent/CN103649519B/zh not_active Expired - Fee Related
- 2012-07-13 EP EP12740328.5A patent/EP2734724B1/de not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2013010929A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102011079468A1 (de) | 2013-01-24 |
US20140251276A1 (en) | 2014-09-11 |
CN103649519A (zh) | 2014-03-19 |
WO2013010929A1 (de) | 2013-01-24 |
EP2734724B1 (de) | 2015-06-17 |
CN103649519B (zh) | 2016-02-24 |
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