EP2727850A1 - An adhesive scraper for a gluing unit - Google Patents
An adhesive scraper for a gluing unit Download PDFInfo
- Publication number
- EP2727850A1 EP2727850A1 EP20130199894 EP13199894A EP2727850A1 EP 2727850 A1 EP2727850 A1 EP 2727850A1 EP 20130199894 EP20130199894 EP 20130199894 EP 13199894 A EP13199894 A EP 13199894A EP 2727850 A1 EP2727850 A1 EP 2727850A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- scraper
- adhesive
- axis
- support
- support structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
- B65C9/22—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating
- B65C9/2247—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating using liquid rollers or bands
- B65C9/2256—Applying the liquid on the label
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
- B65C9/22—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating
- B65C9/2247—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating using liquid rollers or bands
- B65C9/2269—Means for controlling the liquid film on the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C2009/0071—Details of glueing devices
- B65C2009/0078—Constructional details of doctor blades
Definitions
- the present invention relates to an adhesive scraper for a gluing unit for labelling machines, particularly for the type of labelling machines comprising a reel from which the labelling material web is cut into lengths of a predetermined size and applied on items, namely on containers.
- containers are carried by a carousel and advanced towards a labelling station along a predetermined container path.
- the labelling material in the form of a web wound about a reel, is progressively advanced towards the labelling station along a respective label path, along which a cutting unit is provided for cutting a length of labelling material of the desired size and for transferring the resulting stripes of labelling material, typically by means of a vacuum drum, to the labelling station.
- a layer of adhesive is typically applied on its surface for subsequently securing them to the surface of the containers being fed to the labelling station.
- roll-fed labelling machines comprise a gluing unit comprising, in turn:
- Figure 1 shows schematically the typical arrangement of a roll-fed labelling machine 1 comprising a cutting unit 2.
- Cutting unit 2 generally comprises (see Figure 2a ) a rotary blade 3 and a stationary blade 4 - to which reference is often made also as the counterblade - which are arranged adjacent to vacuum drum 5.
- the web of labelling material is advanced between the stationary and the rotary blade of the cutting unit, the leading edge of the web being picked, by suction, by the vacuum drum.
- the vacuum drum is typically driven to rotate at a speed higher than the speed at which the labelling material web is advanced along the label path, whereby the vacuum drum applies a pulling force on the leading edge of the web.
- the rotary blade becomes contraposed to the stationary blade, the labelling material web is cut.
- the labelling material web generally a thin, polymeric film
- the labelling material web is weakened along the cutting line and the label is "torn" off the rest of the web by means of the pulling force applied by the vacuum drum.
- the newly-cut labels advance along the label path which is locally defined by the periphery of the vacuum drum.
- labelling station 7 i.e. the portion of labelling machine 1 where the vacuum drum is operatively coupled with the carousel carrying the containers to be labelled
- the newly-cut labels reach gluing station 8, at which the vacuum drum is operatively coupled with gluing unit 9.
- the glue roller 10 contacts the label carried by the vacuum drum, thereby applying onto its surface a given glue pattern. Accuracy of glue application is paramount to ensure quality of application of the label on the respective container downstream from the gluing station.
- the means for supplying adhesive to the glue roller in a controlled manner of the gluing unit generally include:
- the distributing means comprise a stationary adhesive distributor bar adapted to pour adhesive onto the glue roller lateral surface.
- the stationary adhesive distributor bar extends parallel to the rotation axis of the glue roller, and is provided with a plurality of holes facing the lateral surface of the glue roller and hydraulically connected with a source of adhesive. Upon rotation of the glue roller about its axis, the stationary adhesive distributor bar pours adhesive on the whole lateral surface of the glue roller.
- this is supplied in an amount greater than the amount strictly necessary for proper gluing of the labels received by the gluing unit.
- Means for appropriate regulation and control of the amount of adhesive carried on the glue roller lateral surface therefore generally form part of the gluing unit and typically comprise an adhesive scraper for removing the excess adhesive and smoothing the surface of the adhesive layer applied onto the glue roller lateral surface.
- gluing unit 9 may comprise means for collecting the excess adhesive thus removed and for recycling it back to the stationary adhesive distributor bar.
- gluing unit 9 typically comprises means 13 for removing labels that may accidentally stick to the glue roller instead of advancing towards the labelling station to be applied on a respective container.
- said means comprise a blade adapted to scrape the accidentally stuck label off the glue roller.
- Means are therefore typically provided for varying the relative distance between the adhesive scraper and the lateral surface of the glue roller.
- the adhesive scraper is advanced/retracted by means of an array of jacking screws arranged along the length of the adhesive scraper support.
- these screws tend to deform with time, thereby causing an undesirable rotation of the adhesive scraper support, which results in incorrect profiles and non-uniform contact when positional adjustments of the adhesive scraper are attempted.
- a need is felt in the art for overcoming this drawback.
- gluing units with different reciprocal arrangements of the stationary adhesive distributor bar, the adhesive scraper, the label removal blade and the glue roller shaft are generally required to adapt a labelling machine to the final user's requirements.
- this entails not only providing different support structures for the different basic components of a gluing unit, but also different and specifically designed systems for the supply of adhesive, as well as means for adjusting the relative distance between the adhesive scraper and the glue roller, and so forth.
- Number 100 in Figure 4 indicates as a whole a gluing unit, in particular for roll-fed labelling machines
- Gluing unit 100 comprises a glue roller 101 for applying an adhesive pattern to labels (i.e. the newly-cut strips of labelling material fed to the gluing unit) and a stationary adhesive distributor bar 102 adapted to pour adhesive onto the lateral surface of glue roller 101.
- Glue roller 101 is mounted rotatable about a relative shaft 103 and is adapted to contact, at a gluing station 104, a label 105 carried by a vacuum drum 106 rotatable about a respective axis (not shown) substantially parallel to the axis of shaft 103.
- the lateral surface of glue roller 101 is knurled for favouring adhesive adherence.
- Stationary adhesive distributor bar 102 extends parallel to the rotation axis of glue roller 101, and is provided (see Figure 6 ) with a plurality of holes 107a facing the lateral surface of glue roller 101 and hydraulically connected, by internal ducts 107b, with a source of pressurised adhesive (not shown).
- the gluing unit 100 typically comprises elastic means 108 (e.g. a spring) for holding stationary adhesive distributor bar 102 against the lateral surface of glue roller 101.
- gluing unit 100 comprises an adhesive scraper 109 for removing the excess adhesive and smoothing the surface of the adhesive layer applied onto the lateral surface of glue roller 101.
- adhesive scraper 109 comprises a scraper support 110 and a scraping tool 111 mounted on the scraper support 110, the radial distance between the lateral surface of glue roller 101 and the scraping tool 111 substantially setting the thickness of the adhesive layer carried by glue roller 101, hence also the amount of adhesive transferrable to label 105. Therefore, to enable regulation and control of the amount of adhesive carried on the lateral surface of glue roller 101, adhesive scraper 109 comprises means for adjusting the position of the scraping tool 111 relative to the lateral surface of glue roller 101. Further structural features, adjustment and operation of adhesive scraper 109 shall be described in greater detail.
- gluing unit 100 further comprises means (not shown) for collecting the excess adhesive removed by means of adhesive scraper 109 and for recycling it back to stationary adhesive distributor bar 102.
- Gluing unit 100 preferably comprises means 112 for removing labels which have stuck to the lateral surface of glue roller 101, said means typically comprise a support means 113 and a blade 114 arranged such as to substantially scrape the lateral surface of glue roller 101, upstream from stationary adhesive distributor bar 102 with respect to the direction of rotation of glue roller 101.
- Gluing unit 100 further comprises means for heating glue roller 101.
- said heating means comprise a pair of heating blocks 115a and 115b arranged on opposite sides of glue roller 103, respectively upstream and downstream from gluing station 104, and shaped such as to partly envelop glue roller 101.
- Gluing unit 100 comprises a support structure 116 for supporting stationary adhesive distributor bar 102 and adhesive scraper 109 in operative coupling with glue roller 101.
- the rotation axis of glue roller 101 substantially identifies (see Figure 4 ), with stationary adhesive distributor bar 102, a symmetry plan S; support structure 116 defining at least two seats 117a and 117b arranged symmetrically with respect to plan S and adapted to receive and support adhesive scraper 109 so that gluing unit 100 can be assembled in either right-hand or left-hand configuration.
- Seats 117a and 117b are also adapted to receive and support label removal means 112, so that the seat symmetrical to the one occupied by adhesive scraper 109 can conveniently be occupied by label removal means 112.
- support structure 116 comprises two pillars 118a, 118b arranged symmetrically with respect to symmetry plane (S), and a bridge structure 119 extending transversally to pillars 118a, 118b and releasably fixable thereto at a predetermined height, bridge structure 119 defining symmetrical seats 117a and 117b and a centrally located seat 119 for receiving and supporting stationary adhesive distributor bar 102.
- pillars 118a, 118b are symmetrical.
- Pillars 118a, 118b are provided with respective heating blocks 115a, 115b and define together a housing 120 for receiving glue roller 101.
- heating blocks 115a, 115b have respective cylindrically shaped heating surfaces 122a, 122b facing glue roller 101, a pair of cavities 123a, 123b being defined between heating surfaces 122a, 122b and the lateral surface of glue roller 101.
- support unit 116 may comprise (see Figure 4 ) profile extension elements 124 arranged adjacent to heating blocks 120a, 120b in order to encase to a greater extent glue roller 101, thereby making it possible to adapt gluing unit 100 to specific thermal and/or ergonomics requirements.
- bridge structure 119 comprises two substantially identical bars 124, 124' extending transversally with respect to pillars 118a, 118b to which they are releasably fixed.
- bars 124, 124' are connected to one another by means of a central plate 125 adapted to support elastic means 108 for holding stationary adhesive distributor bar against the lateral surface of glue roller 101 (see, in particular, Figure 8 ).
- Adhesive scraper 109 and label removal means 112 are also advantageously designed so as to develop symmetrically, so that they can conveniently be turned upside-down with a view to matching the specifics of either left-hand or right-hand labelling machine configurations.
- both adhesive scraper 109 and label removal means 112 comprise (see Figures 5 and 6 ) a support body releasably fixable to support structure 116 and bearing a respective tool portion.
- the support body has a symmetrical cross section, so as to provide two surfaces to either of which the tool portion may be releasably fixed.
- adhesive scraper 109 and label removal means 112 are such that it is possible to easily assemble, from the same finite number of modular elements, adhesive scrapers 109 and label removal means 112 adapted for use in either left-hand or right-hand labelling machine configurations.
- Scraping tool 111 of adhesive scraper 109 substantially consists of a plate having a free end 111a and a fixed end 111b, free end 111a being adapted to remove, in use, the excess adhesive off the lateral surface of glue roller 101.
- scraping tool 111 is releasably fastened to scraper support 110, e.g. by means of a plurality of screws 201. As illustrated in Figure 7 , screws 201 are used in combination with a thin plate 202 which substantially serves the purpose of a washer.
- Scraper support 110 comprises:
- Scraper bearing portion 205 projects from fixing portion 204 transversally to said main axis M and is tapered so as to provide a pair of symmetrically converging surfaces, to either of which scraping tool 111 may advantageously be fastened, depending on the desired gluing unit (labelling machine) configuration.
- Fixing portion 204 of scraper support 110 has, on the side opposite scraper bearing portion 205, at least two blind holes 207, aligned with corresponding holes 207' (see Figure 6 ) in support structure 116 and adapted to receive with play respective alignment bolts 208 fixable to support structure 116.
- fixing portion 204 of scraper support 110 defines two guide surfaces 209a, 209b symmetrically converging towards a central portion 210 from which said guide surfaces 209 extend.
- guide surfaces 209 are defined by respective tapered end portions 211a, 211b of fixing portion 204. More particularly, end portions 211a, 211b taper so as to form, with main axis M, an angle ⁇ less than 90°.
- tapered end portions 211a, 211b have a substantially C-shaped cross section, so as to define respective longitudinal grooves 212a, 212b adapted to couple with distal adjustment means 206.
- longitudinal grooves 212a, 212b have respective sides 213-214a, 213-214b and bottoms 215a, 215b.
- Sides 213-214a, 213-214b comprise respective relative undercuts 216-217a, 216-217b.
- Distal adjustment means 206 comprise two symmetrically arranged wedge-shaped means 218a, 218b slidably coupled with longitudinal grooves 212a, 212b, respectively.
- wedge-shaped means 218a, 218b comprise respective coupling portions 219a, 219b adapted to mate with respective longitudinal grooves 212a, 212b, and connecting portions 220a, 220b for operative coupling with support structure 116.
- Coupling portions 219a, 219b of wedge-shaped means 218a, 218b are tapered in complementary manner with respect to the relative tapered end portion 211a, 211b which they engage, thereby defining tapered surfaces symmetrically diverging from central portion 210 from which said guide surfaces 209 extend.
- coupling portions 219a, 219b taper so as to form, with main axis M, an angle ⁇ supplementary to angle ⁇ .
- coupling portions 219a, 219b have a substantially T-shaped cross section, so as to mate with respective longitudinal grooves 212a, 212b.
- Connecting portions 220a, 220b have (see Figure 7 ) respective through slotted holes 221a, 221b, substantially aligned with corresponding blind holes 207 in fixing portion 204 and adapted to receive with play alignment bolts 208 fixable to support structure 116.
- each connecting portion 220a, 220b has a respective base 222a, 222b opposite the relative coupling portion 219a, 219b and sides 223-224a, 223-224b.
- connecting portions 220a, 220b define respective pairs of longitudinal grooves 225a, 225b adapted to engage corresponding mating portions 226a, 226b of support structure 116.
- mating portions 226a, 226b of support structure 116 have a substantially C-shaped cross section, so as to define respective longitudinal grooves adapted to partially receive connecting portion 220a, 220b. Furthermore, sides of mating portions 226a, 226b have respective undercuts adapted to mate with longitudinal grooves 225a, 225b in sides 223-224a, 223-224b of connecting portions 220a, 220b.
- Distal adjustment means 206 are coupled with a two-thread endless screw 300, which is, in turn, rotatably coupled with body 203 and extends parallel to main axis M, its two branches 300a and 300b having opposite inclination (right-handed and left-handed threads).
- central portion 210 of body 203 is longitudinally bored to receive endless screw 300 and defines a housing 301 for a fixed nut 302 for longitudinally fixing endless screw 300 to body 203.
- Fixed nut 302 also serves as actuator for an operator to rotate endless screw 300, thereby adjusting the relative distance between body 203 and support structure 116, as shall be clarified in the following.
- Wedge-shaped means 218a, 218b are also bored along an axis parallel to main axis M and internally define respective screwed surfaces 303a, 303b adapted to mate with respective branches 300a, 300b of endless screw 300.
- the screwed surface of the internal bores of wedge-shaped means 218a, 218b have inclinations such as to match the respective inclination of the screwed surface of the branch 300a, 300b with which they are to mate.
- Wedge-shaped means 218a, 218b engage, at once, alignment bolts 208 with slotted holes 221a, 221b; longitudinal grooves 212a, 212b with coupling portions 219a, 219b; and mating portions 226a, 226b with longitudinal grooves 225a, 225b.
- wedge-shaped means 218a, 218b are only free to move along an axis parallel to main axis M, whereas they cannot move along any other direction, let alone rotate about the axis along which they can move.
- wedge-shaped means 218a, 218b shall move symmetrically and in opposite directions along said axis.
- Wedge-shaped means 218a, 218b and body 203 cooperating along tapered surfaces the symmetrical translation of wedge-shaped means 218a, 218b along endless screw branches 300a, 300b results in a proportional translation along an axis orthogonal to main axis M of body 203, i.e. in a variation of the distance between body 203 and support structure 116.
- adhesive scraper 109 enables a very fine regulation of the relative distance between the lateral surface of the glue roller and scraping tool 111, thereby allowing high precision in the application of adhesive onto the glue roller and, consequently, on each label reaching the gluing station.
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- Labeling Devices (AREA)
- Coating Apparatus (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
Description
- The present invention relates to an adhesive scraper for a gluing unit for labelling machines, particularly for the type of labelling machines comprising a reel from which the labelling material web is cut into lengths of a predetermined size and applied on items, namely on containers.
- In roll-fed labelling machines, containers are carried by a carousel and advanced towards a labelling station along a predetermined container path. The labelling material, in the form of a web wound about a reel, is progressively advanced towards the labelling station along a respective label path, along which a cutting unit is provided for cutting a length of labelling material of the desired size and for transferring the resulting stripes of labelling material, typically by means of a vacuum drum, to the labelling station. As the strips of labelling material, i.e. the newly-cut labels, are transferred from the cutting unit toward the labelling station, a layer of adhesive is typically applied on its surface for subsequently securing them to the surface of the containers being fed to the labelling station.
- To this purpose, roll-fed labelling machines comprise a gluing unit comprising, in turn:
- a glue roller for applying the layer of adhesive to the labels (i.e. the newly-cut strips of labelling material being received from the cutting unit); and
- means for supplying adhesive to the glue roller in a controlled manner.
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Figure 1 shows schematically the typical arrangement of a roll-fed labelling machine 1 comprising acutting unit 2. -
Cutting unit 2 generally comprises (seeFigure 2a ) arotary blade 3 and a stationary blade 4 - to which reference is often made also as the counterblade - which are arranged adjacent tovacuum drum 5. In use, the web of labelling material is advanced between the stationary and the rotary blade of the cutting unit, the leading edge of the web being picked, by suction, by the vacuum drum. - The vacuum drum is typically driven to rotate at a speed higher than the speed at which the labelling material web is advanced along the label path, whereby the vacuum drum applies a pulling force on the leading edge of the web. When, upon rotation, the rotary blade becomes contraposed to the stationary blade, the labelling material web is cut. Typically, since there is substantially no direct interference between the stationary blade and the rotary blade, the labelling material web (generally a thin, polymeric film) is weakened along the cutting line and the label is "torn" off the rest of the web by means of the pulling force applied by the vacuum drum. By appropriately setting the vacuum drum rotation speed and the speed at which the labelling material web is advanced, the label length can conveniently be adjusted.
- Once picked by the vacuum drum and adhering to the lateral surface thereof by virtue of the relative suction means, the newly-cut labels advance along the label path which is locally defined by the periphery of the vacuum drum. Prior to reaching
labelling station 7, i.e. the portion of labelling machine 1 where the vacuum drum is operatively coupled with the carousel carrying the containers to be labelled, the newly-cut labels reachgluing station 8, at which the vacuum drum is operatively coupled withgluing unit 9. - As illustrated schematically in
Figure 2b , atgluing station 8 theglue roller 10 contacts the label carried by the vacuum drum, thereby applying onto its surface a given glue pattern. Accuracy of glue application is paramount to ensure quality of application of the label on the respective container downstream from the gluing station. - To this purpose, the means for supplying adhesive to the glue roller in a controlled manner of the gluing unit, to which reference has briefly been made above, generally include:
- means 11 for distributing a continuous flow of adhesive onto the glue roller lateral surface; and
- means 12 for regulating the amount of adhesive carried on the glue roller lateral surface.
- In greater detail, the distributing means comprise a stationary adhesive distributor bar adapted to pour adhesive onto the glue roller lateral surface.
- Typically, the stationary adhesive distributor bar extends parallel to the rotation axis of the glue roller, and is provided with a plurality of holes facing the lateral surface of the glue roller and hydraulically connected with a source of adhesive. Upon rotation of the glue roller about its axis, the stationary adhesive distributor bar pours adhesive on the whole lateral surface of the glue roller.
- In general, in order to ensure that the lateral surface of the glue roller is homogeneously covered with adhesive, this is supplied in an amount greater than the amount strictly necessary for proper gluing of the labels received by the gluing unit.
- Means for appropriate regulation and control of the amount of adhesive carried on the glue roller lateral surface therefore generally form part of the gluing unit and typically comprise an adhesive scraper for removing the excess adhesive and smoothing the surface of the adhesive layer applied onto the glue roller lateral surface. Furthermore,
gluing unit 9 may comprise means for collecting the excess adhesive thus removed and for recycling it back to the stationary adhesive distributor bar. - Furthermore,
gluing unit 9 typically comprisesmeans 13 for removing labels that may accidentally stick to the glue roller instead of advancing towards the labelling station to be applied on a respective container. Typically, said means comprise a blade adapted to scrape the accidentally stuck label off the glue roller. - Correct relative positioning of the glue roller tools, i.e. stationary
adhesive distributor bar 11,adhesive scraper 12 andlabel removal blade 13 with respect to the glue roller lateral surface are crucial for good gluing performances and, consequently, for ensuring proper application of the label to the container (correct alignment, stability, etc.). In particular, accurate adjustment of the adhesive scraper relative to the glue roller lateral surface plays a very important role for achieving ensuring satisfactory quality standards. - Means are therefore typically provided for varying the relative distance between the adhesive scraper and the lateral surface of the glue roller. Traditionally, the adhesive scraper is advanced/retracted by means of an array of jacking screws arranged along the length of the adhesive scraper support. However, these screws tend to deform with time, thereby causing an undesirable rotation of the adhesive scraper support, which results in incorrect profiles and non-uniform contact when positional adjustments of the adhesive scraper are attempted. A need is felt in the art for overcoming this drawback.
- On the labelling machine market, several different machine configurations are generally made available for the final user - which is typically a company in the food or pharmaceutical industry - to choose among. In particular, as shown in
Figure 3 , right-hand (standard) and left-hand (non-standard) configurations are made available to the final user in order to match their needs in term of space usage. Besides, both right-hand and left-hand configurations are generally made available with either positive or negative spin. By these terms, reference is made to whether the carousel and the vacuum drum rotate about their axes in opposite directions or in the same direction, respectively. It shall be apparent that, in positive-spin configurations, at label transfer, the opposing surfaces of the carousel and of the vacuum drum move in the same direction. On the other hand, in negative-spin configurations, at label transfer, the opposing surfaces of the carousel and of the vacuum drum move in opposite directions. - Consequently, several details of a labelling machine often need to be tailored on the final user's needs. Among these is the positioning of the glue roller tools relative to the glue roller lateral surface, i.e. to the position of the rotation axis of the glue roller.
- In order to cope with the requests coming from their customers, labelling machine producers have had to multiply their design efforts to be able to provide a variety of gluing units, each of them being especially adapted for a specific machine configuration.
- In particular, different gluing units with different reciprocal arrangements of the stationary adhesive distributor bar, the adhesive scraper, the label removal blade and the glue roller shaft are generally required to adapt a labelling machine to the final user's requirements. For a labelling machine producer, this entails not only providing different support structures for the different basic components of a gluing unit, but also different and specifically designed systems for the supply of adhesive, as well as means for adjusting the relative distance between the adhesive scraper and the glue roller, and so forth.
- Not only does this make the development of new labelling machines very time-consuming and complex for labelling machine designers, but also it makes it necessary for the labelling machine producer to destine a significant space to the storage of spare gluing units for the different machine configurations.
- In practice, the need to adapt the machine configuration and, consequently, the gluing unit, to the different requirements of the final users, results, for labelling machine producers, in dramatically increased costs and the undesirably inefficient usage of storage space.
- It is an object of the present invention to provide an adhesive scraper for a gluing unit which makes it possible to overcome at least one of the above drawbacks in straightforward and inexpensive fashion.
- This object is achieved by an adhesive scraper as claimed in claim 1.
- A non-limiting embodiment of the present invention will be described in the following by way of example and with reference to the accompanying drawings, in which:
-
Figure 1 shows a schematic plan view of a labelling machine; -
Figure 2a shows a schematic representation of the layout of the cutting unit of the labelling machine ofFigure 1 ; -
Figure 2b shows a schematic representation of the layout of the gluing unit of the labelling machine ofFigure 1 ; -
Figure 3 shows several examples of different configurations of the labelling machine ofFigure 1 ; -
Figure 4 shows a schematic plan view of a gluing unit for roll-fed labelling machines; -
Figure 5 shows a schematic prospective view of the gluing unit ofFigure 4 ; -
Figure 6 shows a schematic partial section of the gluing unit ofFigure 4 ; -
Figure 7 shows a schematic perspective view of an adhesive scraper according to the present invention, making part of the gluing unit ofFigure 4 ; and -
Figure 8 shows a schematic side view of the adhesive scraper ofFigure 7 . -
Number 100 inFigure 4 indicates as a whole a gluing unit, in particular for roll-fed labelling machines - Gluing
unit 100 comprises aglue roller 101 for applying an adhesive pattern to labels (i.e. the newly-cut strips of labelling material fed to the gluing unit) and a stationaryadhesive distributor bar 102 adapted to pour adhesive onto the lateral surface ofglue roller 101. -
Glue roller 101 is mounted rotatable about arelative shaft 103 and is adapted to contact, at a gluingstation 104, alabel 105 carried by avacuum drum 106 rotatable about a respective axis (not shown) substantially parallel to the axis ofshaft 103. The lateral surface ofglue roller 101 is knurled for favouring adhesive adherence. - Stationary
adhesive distributor bar 102 extends parallel to the rotation axis ofglue roller 101, and is provided (seeFigure 6 ) with a plurality ofholes 107a facing the lateral surface ofglue roller 101 and hydraulically connected, byinternal ducts 107b, with a source of pressurised adhesive (not shown). The gluingunit 100 typically comprises elastic means 108 (e.g. a spring) for holding stationaryadhesive distributor bar 102 against the lateral surface ofglue roller 101. - Furthermore, gluing
unit 100 comprises anadhesive scraper 109 for removing the excess adhesive and smoothing the surface of the adhesive layer applied onto the lateral surface ofglue roller 101. - In greater detail,
adhesive scraper 109 comprises ascraper support 110 and ascraping tool 111 mounted on thescraper support 110, the radial distance between the lateral surface ofglue roller 101 and thescraping tool 111 substantially setting the thickness of the adhesive layer carried byglue roller 101, hence also the amount of adhesive transferrable to label 105. Therefore, to enable regulation and control of the amount of adhesive carried on the lateral surface ofglue roller 101,adhesive scraper 109 comprises means for adjusting the position of thescraping tool 111 relative to the lateral surface ofglue roller 101. Further structural features, adjustment and operation ofadhesive scraper 109 shall be described in greater detail. - Preferably, gluing
unit 100 further comprises means (not shown) for collecting the excess adhesive removed by means ofadhesive scraper 109 and for recycling it back to stationaryadhesive distributor bar 102. -
Labels 105 carried byvacuum drum 106 may accidentally stick toglue roller 101 instead of advancing towards the labelling station to be applied on a respective container. Gluingunit 100 preferably comprises means 112 for removing labels which have stuck to the lateral surface ofglue roller 101, said means typically comprise a support means 113 and ablade 114 arranged such as to substantially scrape the lateral surface ofglue roller 101, upstream from stationaryadhesive distributor bar 102 with respect to the direction of rotation ofglue roller 101. - Gluing
unit 100 further comprises means for heatingglue roller 101. In the embodiment illustrated inFigure 4 , said heating means comprise a pair ofheating blocks glue roller 103, respectively upstream and downstream from gluingstation 104, and shaped such as to partly envelopglue roller 101. - Gluing
unit 100 comprises asupport structure 116 for supporting stationaryadhesive distributor bar 102 andadhesive scraper 109 in operative coupling withglue roller 101. Advantageously, the rotation axis ofglue roller 101 substantially identifies (seeFigure 4 ), with stationaryadhesive distributor bar 102, a symmetry plan S;support structure 116 defining at least twoseats adhesive scraper 109 so that gluingunit 100 can be assembled in either right-hand or left-hand configuration. -
Seats adhesive scraper 109 can conveniently be occupied by label removal means 112. - More particularly, in the embodiment shown in
Figures 5 and6 ,support structure 116 comprises twopillars bridge structure 119 extending transversally topillars bridge structure 119 definingsymmetrical seats seat 119 for receiving and supporting stationaryadhesive distributor bar 102. Preferably,pillars -
Pillars respective heating blocks housing 120 for receivingglue roller 101. In particular,heating blocks heating surfaces glue roller 101, a pair of cavities 123a, 123b being defined betweenheating surfaces glue roller 101. - In certain embodiments,
support unit 116 may comprise (seeFigure 4 )profile extension elements 124 arranged adjacent to heating blocks 120a, 120b in order to encase to a greaterextent glue roller 101, thereby making it possible to adapt gluingunit 100 to specific thermal and/or ergonomics requirements. - In the embodiment shown in
Figures 5 and6 ,bridge structure 119 comprises two substantiallyidentical bars 124, 124' extending transversally with respect topillars central plate 125 adapted to supportelastic means 108 for holding stationary adhesive distributor bar against the lateral surface of glue roller 101 (see, in particular,Figure 8 ). -
Adhesive scraper 109 and label removal means 112 are also advantageously designed so as to develop symmetrically, so that they can conveniently be turned upside-down with a view to matching the specifics of either left-hand or right-hand labelling machine configurations. - In particular, both
adhesive scraper 109 and label removal means 112 comprise (seeFigures 5 and6 ) a support body releasably fixable to supportstructure 116 and bearing a respective tool portion. Advantageously, the support body has a symmetrical cross section, so as to provide two surfaces to either of which the tool portion may be releasably fixed. - It shall appear that the design of these modular elements forming
adhesive scraper 109 and label removal means 112 is such that it is possible to easily assemble, from the same finite number of modular elements,adhesive scrapers 109 and label removal means 112 adapted for use in either left-hand or right-hand labelling machine configurations. - With reference to
Figures 7 and8 , a preferred embodiment ofadhesive scraper 109 of gluingunit 100 shall now be described in greater detail. -
Scraping tool 111 ofadhesive scraper 109 substantially consists of a plate having afree end 111a and afixed end 111b,free end 111a being adapted to remove, in use, the excess adhesive off the lateral surface ofglue roller 101. Atfixed end 111b,scraping tool 111 is releasably fastened toscraper support 110, e.g. by means of a plurality ofscrews 201. As illustrated inFigure 7 , screws 201 are used in combination with athin plate 202 which substantially serves the purpose of a washer. -
Scraper support 110 comprises: - a
body 203 extending along a main axis M parallel to the rotation axis ofglue roller 101, comprising a fixingportion 204 and ascraper bearing portion 205;body 203 being movable solely along an axis N orthogonal to main axis M; and - distal adjustment means 206 for fixing
scraper support 110 to supportstructure 116 and adjusting the relative distance betweenbody 203 andsupport structure 116; distal adjustment means 206 being operatively coupled withbody 203 andsupport structure 116 in sliding arrangement so as to be movable solely along an axis parallel to main axis M, and so that the translation of distal adjustment means 206 along said axis parallel to main axis M results in a proportional translation along said axis orthogonal to main axis M ofbody 203, with respect to supportstructure 116. -
Scraper bearing portion 205 projects from fixingportion 204 transversally to said main axis M and is tapered so as to provide a pair of symmetrically converging surfaces, to either of whichscraping tool 111 may advantageously be fastened, depending on the desired gluing unit (labelling machine) configuration. - Fixing
portion 204 of scraper support 110 (seeFigure 8 ) has, on the side oppositescraper bearing portion 205, at least twoblind holes 207, aligned with corresponding holes 207' (seeFigure 6 ) insupport structure 116 and adapted to receive with playrespective alignment bolts 208 fixable to supportstructure 116. - Furthermore, on the side opposite
scraper bearing portion 205, fixingportion 204 ofscraper support 110 defines twoguide surfaces central portion 210 from which said guide surfaces 209 extend. - In greater detail, guide surfaces 209 are defined by respective
tapered end portions portion 204. More particularly,end portions - In the embodiment shown, tapered
end portions longitudinal grooves - More particularly,
longitudinal grooves bottoms 215a, 215b. Sides 213-214a, 213-214b comprise respective relative undercuts 216-217a, 216-217b. - Distal adjustment means 206 comprise two symmetrically arranged wedge-shaped
means longitudinal grooves - More particularly, wedge-shaped
means respective coupling portions longitudinal grooves portions support structure 116. - Coupling
portions means tapered end portion central portion 210 from which said guide surfaces 209 extend. In practice,coupling portions coupling portions longitudinal grooves - Connecting
portions Figure 7 ) respective through slottedholes blind holes 207 in fixingportion 204 and adapted to receive withplay alignment bolts 208 fixable to supportstructure 116. - Furthermore, each connecting
portion respective base 222a, 222b opposite therelative coupling portion portions longitudinal grooves corresponding mating portions support structure 116. - As illustrated in greater detail in
Figure 8 ,mating portions support structure 116 have a substantially C-shaped cross section, so as to define respective longitudinal grooves adapted to partially receive connectingportion mating portions longitudinal grooves portions - Distal adjustment means 206 are coupled with a two-thread
endless screw 300, which is, in turn, rotatably coupled withbody 203 and extends parallel to main axis M, its twobranches Figure 7 ,central portion 210 ofbody 203 is longitudinally bored to receiveendless screw 300 and defines ahousing 301 for a fixednut 302 for longitudinally fixingendless screw 300 tobody 203.Fixed nut 302 also serves as actuator for an operator to rotateendless screw 300, thereby adjusting the relative distance betweenbody 203 andsupport structure 116, as shall be clarified in the following. - Wedge-shaped
means respective branches endless screw 300. The screwed surface of the internal bores of wedge-shapedmeans branch - Wedge-shaped
means alignment bolts 208 with slottedholes longitudinal grooves coupling portions mating portions longitudinal grooves means - Accordingly, upon rotation of
endless screw 300 about its axis, wedge-shapedmeans means body 203 cooperating along tapered surfaces, the symmetrical translation of wedge-shapedmeans endless screw branches body 203, i.e. in a variation of the distance betweenbody 203 andsupport structure 116. - In use, by rotating
endless screw 300 about its axis, it is therefore advantageously possible to finely adjust the distance betweenbody 203 andsupport structure 116. Consequently, it is possible to adjust the distance between scraping tool 111 - which is borne bybody 203 at the end opposite support structure 116 - andglue roller 101, the relative position of the shaft ofglue roller 101 andsupport structure 116 being fixed. - The advantages of
adhesive scraper 109 according to the present invention will be clear from the above description. - In particular,
adhesive scraper 109 according to the invention enables a very fine regulation of the relative distance between the lateral surface of the glue roller andscraping tool 111, thereby allowing high precision in the application of adhesive onto the glue roller and, consequently, on each label reaching the gluing station. - Clearly, changes may be made to
adhesive scraper 109 as described and illustrated herein without, however, departing from the scope of protection as defined in the accompanying claims.
Claims (4)
- An adhesive scraper (109) for removing the excess adhesive and smoothing the surface of adhesive applied on the lateral surface of a glue roller (101) of a gluing unit (100), comprising a scraper support (110), a scraping tool (111) mounted on said scraper support (110) and means for adjusting the position of scraping tool (111) relative to said lateral surface; characterised in that said scraper support (110) comprises:- a body (203) extending along a main axis (M) parallel to the rotation axis of said glue roller (101), comprising a fixing portion (204) and a scraper bearing portion (205); said body (203) being movable solely along an axis (N) orthogonal to said main axis (M); and- distal adjustment means (206) for fixing scraper support (110) to a support structure (116) of said gluing unit (100) and adjusting the relative distance between said body (203) and said support structure (116); said distal adjustment means (206) being operatively coupled with said body (203) and said support structure (116) in sliding arrangement so as to be movable solely along an axis parallel to said main axis (M) and so that the translation of said distal adjustment means (206) along said axis parallel to said main axis (M) results in a proportional translation along said axis orthogonal to said main axis (M) of said body (203), with respect to said support structure (116).
- The adhesive scraper according to Claim 1, wherein said fixing portion (204) of said scraper support (110) defines two guide surfaces (209a, 209b) symmetrically converging towards a central portion (210) from which said guide surfaces (209) extend and adapted to couple with said distal adjustment means (206); distal adjustment means (206) comprising two symmetrically arranged wedge-shaped means (218a, 218b) slidably coupled with said guide surfaces (209a, 209b) and only free to move symmetrically and in opposite directions along said axis parallel to said main axis (M).
- The adhesive scraper according to Claim 2, further comprising a two-thread endless screw 300, rotatably coupled with said body (203) and extending parallel to main axis M, its two threads (300a, 300b) having opposite inclination; said wedge-shaped means (218a, 218b) being bored along an axis parallel to said main axis (M) and defining internally respective screwed surfaces (303a, 303b) adapted to mate with said branches (300a, 300b) of said endless screw (300).
- The adhesive scraper according to Claim 2 or 3, wherein said fixing portion (204) of scraper support (110) has, on the side opposite said scraper bearing portion (205), at least two blind holes (207), aligned with corresponding holes (207') in said support structure (116) and adapted to receive with play respective alignment bolts (208) fixable to said support structure (116); said wedge-shaped means (218a, 218b) having respective through slotted holes (221a, 221b) substantially aligned with said blind holes (207) in said fixing portion (204) and adapted to receive with play said alignment bolts (208).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT001236A ITTO20111236A1 (en) | 2011-12-29 | 2011-12-29 | GLUING UNIT FOR REEL-POWERED LABELING MACHINES |
EP20120199786 EP2610193B1 (en) | 2011-12-29 | 2012-12-28 | Gluing unit for roll-fed labelling machines |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20120199786 Division EP2610193B1 (en) | 2011-12-29 | 2012-12-28 | Gluing unit for roll-fed labelling machines |
EP20120199786 Division-Into EP2610193B1 (en) | 2011-12-29 | 2012-12-28 | Gluing unit for roll-fed labelling machines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2727850A1 true EP2727850A1 (en) | 2014-05-07 |
EP2727850B1 EP2727850B1 (en) | 2015-12-02 |
Family
ID=45757147
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20120199786 Not-in-force EP2610193B1 (en) | 2011-12-29 | 2012-12-28 | Gluing unit for roll-fed labelling machines |
EP13199894.0A Not-in-force EP2727850B1 (en) | 2011-12-29 | 2012-12-28 | An adhesive scraper for a gluing unit |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20120199786 Not-in-force EP2610193B1 (en) | 2011-12-29 | 2012-12-28 | Gluing unit for roll-fed labelling machines |
Country Status (2)
Country | Link |
---|---|
EP (2) | EP2610193B1 (en) |
IT (1) | ITTO20111236A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3257767A1 (en) * | 2016-06-13 | 2017-12-20 | Sidel Participations | A glue application unit for a labeling apparatus |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2059234A1 (en) * | 1970-12-02 | 1972-08-10 | Enzinger Union Werke Ag | Glue application device for labeling machines |
DE3300008A1 (en) * | 1982-05-05 | 1983-11-10 | Jagenberg AG, 4000 Düsseldorf | Gluing roller for a labelling station |
GB2174021A (en) * | 1985-04-23 | 1986-10-29 | Hermann Kronseder | Gluing apparatus for labelling machines |
EP1077178A1 (en) * | 1999-08-17 | 2001-02-21 | KHS Maschinen- und Anlagenbau Aktiengesellschaft | Adjustable doctor blade |
DE20220132U1 (en) * | 2002-12-24 | 2004-04-15 | Krones Ag | Adhesive applicator for labelling machine, includes scraper for removing adhesive residue and foreign bodies from roll |
DE102006017365A1 (en) * | 2006-04-11 | 2007-10-18 | Khs Ag | gluing |
DE102008023265A1 (en) * | 2008-05-13 | 2009-11-19 | Khs Ag | Gluing device and glue roller for a gluing device |
-
2011
- 2011-12-29 IT IT001236A patent/ITTO20111236A1/en unknown
-
2012
- 2012-12-28 EP EP20120199786 patent/EP2610193B1/en not_active Not-in-force
- 2012-12-28 EP EP13199894.0A patent/EP2727850B1/en not_active Not-in-force
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2059234A1 (en) * | 1970-12-02 | 1972-08-10 | Enzinger Union Werke Ag | Glue application device for labeling machines |
DE3300008A1 (en) * | 1982-05-05 | 1983-11-10 | Jagenberg AG, 4000 Düsseldorf | Gluing roller for a labelling station |
GB2174021A (en) * | 1985-04-23 | 1986-10-29 | Hermann Kronseder | Gluing apparatus for labelling machines |
EP1077178A1 (en) * | 1999-08-17 | 2001-02-21 | KHS Maschinen- und Anlagenbau Aktiengesellschaft | Adjustable doctor blade |
DE20220132U1 (en) * | 2002-12-24 | 2004-04-15 | Krones Ag | Adhesive applicator for labelling machine, includes scraper for removing adhesive residue and foreign bodies from roll |
DE102006017365A1 (en) * | 2006-04-11 | 2007-10-18 | Khs Ag | gluing |
DE102008023265A1 (en) * | 2008-05-13 | 2009-11-19 | Khs Ag | Gluing device and glue roller for a gluing device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3257767A1 (en) * | 2016-06-13 | 2017-12-20 | Sidel Participations | A glue application unit for a labeling apparatus |
Also Published As
Publication number | Publication date |
---|---|
EP2610193A3 (en) | 2013-07-17 |
EP2727850B1 (en) | 2015-12-02 |
ITTO20111236A1 (en) | 2013-06-30 |
EP2610193A2 (en) | 2013-07-03 |
EP2610193B1 (en) | 2014-11-05 |
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