EP2974834B1 - Cutting unit for cutting a strip of packing material with reversible adjusting device for adjusting the blade position - Google Patents
Cutting unit for cutting a strip of packing material with reversible adjusting device for adjusting the blade position Download PDFInfo
- Publication number
- EP2974834B1 EP2974834B1 EP15176335.6A EP15176335A EP2974834B1 EP 2974834 B1 EP2974834 B1 EP 2974834B1 EP 15176335 A EP15176335 A EP 15176335A EP 2974834 B1 EP2974834 B1 EP 2974834B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- supporting body
- adjusting member
- blade
- cutting unit
- slide channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012856 packing Methods 0.000 title claims description 16
- 230000002441 reversible effect Effects 0.000 title description 2
- 230000005489 elastic deformation Effects 0.000 claims description 19
- 230000007935 neutral effect Effects 0.000 claims description 6
- 230000003313 weakening effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009760 electrical discharge machining Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/40—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member
- B26D1/405—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
- B26D1/62—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
- B26D1/626—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D2007/2685—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member flexible mounting means
Definitions
- the present invention relates to a cutting unit for cutting a strip of packing material.
- strip packing material is used which is unwound from a reel and is then cut into lengths by a cutting unit.
- the cutting unit comprises a cutting drum which is mounted rotatable and supports at its corresponding lateral surface (at least) one first blade, and a contrast element (which may be fixed or rotating as well) coupled to the cutting drum and supporting (at least) a second blade which cooperates with the first blade to cyclically perform the transverse cut of the strip of packing material.
- Both blades are subject to wear and therefore it is necessary to periodically replace them (which usually takes place simultaneously for both blades, i.e. generally both blades that cooperate together are changed at the same time). Once the new blades have been mounted it is necessary to adjust the mutual position of the blades themselves so as to obtain an optimal mechanical coupling that allows performing a precise cut without burrs of the strip of packing material, without, at the same time, subjecting the mechanical members to excessive stress (which produces accelerated wear or even breakage of the blades).
- At least one of the two blades is coupled to a set of adjusting screws which are arranged at a certain distance from each other along the whole extension of the blade; each adjusting screw has a tip that touches (directly or indirectly, or with the interposition of a mechanical return element) the blade to be adjusted and can be screwed to push from the inside the blade to be adjusted towards the other blade.
- the more an adjusting screw is screwed the more the tip of the adjusting screw pushes from the inside on the blade to be adjusted towards the other blade, i.e. moves the blade to be adjusted close to the other blade.
- the operator mounts one blade in a fixed and definitive position onto the corresponding support, while mounting the other blade (to be adjusted) onto the corresponding support in a relatively slack position in order to make an adjustment of the blade position.
- the operator unscrews all the adjusting screws, while after mounting the blade to be adjusted onto the corresponding support the operator proceeds to progressively tighten the adjusting screws so as to adjust the position of the blade to be adjusted with respect to the other blade until obtaining an optimal mechanical coupling between the two blades.
- the patent application EP0318174A2 (in the embodiment illustrated in Figures 11 and 12 ) describes a cutting unit 224 for cutting a strip 16 of paper in a printing machine; the cutting unit 224 comprises: a blade 164; a supporting body 226 having a seat for housing the blade 164; and an adjusting member 246 (in particular a screw), which is inserted (screwed) inside a slide channel 250 formed on the supporting body 226 so as to be able to slide axially along the slide channel 250 itself and is coupled mechanically to the blade 164 housed inside the seat to adjust the position of the blade 164 according to its own axial position along the slide channel 250.
- an adjusting member 246 in particular a screw
- the supporting body 226 is divided into a movable portion 226b in which the seat housing the blade 164 is formed and in a fixed portion 226a adjacent to the movable portion 226b.
- the movable portion 226b of the supporting body 226 is suited to move elastically with respect to the fixed portion 226a of the supporting body 226 by virtue of elastic deformation of a central portion 226C of the supporting body 226.
- the adjusting member 246 generates a variable thrust between the movable portion 226b of the supporting body 226 and the fixed portion 226a moving the movable portion 226b towards the fixed portion 226a starting from a neutral state without elastic deformations of the supporting body 226 and consequently determining an elastic deformation of the supporting body 226.
- the adjusting member 246 allows the movable portion 226b of the supporting body 226 to move closer to the fixed portion 226a (but not to move away from the fixed portion 226a) so as to exploit the elasticity of the supporting body 226 for self-adjusting in use the position of the blade 164 and thus maintaining on the blade 164 a constant contact force with the contrast drum 12 during cutting. Consequently, the function of the adjusting member 246 is to adjust the elastic pre-load of the supporting body 226 to vary (adjust) the contact force that is generated in use between the blade 164 and the contrast drum 12 during cutting.
- the adjusting member 246 is capable of varying (adjusting) the contact force that is generated in use between the blade 164 and the contrast drum 12 during cutting, but it is not able to detect an exact and definite location of the blade 164 during cutting, since when cutting, the supporting body 226 is free to deform elastically under the thrust exerted on the blade 164 by the contrast drum 12.
- the patent application GB2200863A describes a cutting unit provided with a drum 3 supporting the knives 8 and with a further drum 6 acting as an anvil; the radial position of the knives 8 is individually adjustable by means of adjusting means 11.
- Patent application WO2011012333A1 discloses a device for the transverse cutting of cellulose-pulp bands that comprises a first transverse-cut rotating roller with at least a first cutter and a second transverse-cut rotating roller with at least one fixed cutter and at least one retractable cutter.
- Patent application EP2703135A1 discloses a cutting unit for cutting labels from a label film in labeling machines, comprising a rotary blade drum and a stationary blade assembly.
- the object of the present invention is to provide a cutting unit for cutting a strip of packing material, so that the cutting unit thus is free from the drawbacks described above, i.e. it allows to perform the mutual adjusting position of the two blades for obtaining an optimal mechanical coupling in a simple and fast way, and which, at the same time, is easy and inexpensive to produce.
- number 1 indicates as a whole a station for feeding the packing material to a subsequent packing station 2 (illustrated schematically).
- a strip 3 of packing material is unwound from a reel 4, and then is conveyed through a cutting unit 5 to be cyclically transversely cut so as to separate from the strip 3 of packing material, itself a succession of lengths 6 of packing material which are fed to the packing station 2.
- the cutting unit 5 illustrated schematically in Figure 1 comprises a cutting drum 7 which is mounted rotatable about an axis of rotation 8 and supports at its lateral surface (at least) one blade 9 (of parallelepiped shape as shown in Figure 2 ); furthermore, the cutting unit 5 illustrated schematically in Figure 1 comprises a fixed contrast element 10 (i.e. arranged in a fixed position and therefore without of movement) that is coupled to the cutting drum 7 and supports a blade 11 (of parallelepiped shape as shown in Figure 2 ) which cooperates with the blade 9 to cyclically perform the transverse cut of the strip 3 of packing material.
- a fixed contrast element 10 i.e. arranged in a fixed position and therefore without of movement
- the fixed contrast element 10 comprises a supporting body 12 having a seat 13 which is suited to house the blade 11; in the embodiment illustrated in Figure 2 , the seat 13 is formed inside the supporting body 12, reproduces in negative the shape of the blade 11 and has an opening towards the outside through which an edge of the blade 11 protrudes from the supporting body 12 to cooperate cyclically with the blade 9 carried by the cutting drum 7.
- the supporting body 12 comprises at least one cut 14, which terminates at the seat 13 and generates a localized weakening of the supporting body 12 to allow an elastic deformation of the seat 13.
- Said elastic deformation of the seat 13 allows to temporarily widen the seat 13 in order to allow an axial movement of the blade 11 and also allows to tighten the seat 13 around the blade 11 so as to lock the blade 11 in a fixed position inside the seat 13 itself.
- At least one lock screw (known and not illustrated) is provided, which is screwed inside a corresponding threaded hole formed in the supporting body 12 in proximity to the seat 13 and allows tightening the seat 13 around the blade 11; generally multiple lock screws arranged at a certain distance from each other along the axial extent of the blade 11 are provided.
- the cut 14 may be obtained by means of spark erosion.
- the fixed contrast element 10 comprises at least one adjusting member 15, which is inserted in a slide channel 16 formed in the supporting body 12 so as to slide axially along the slide channel 16 itself.
- the axial position of the adjusting member 15 along the slide channel 16 i.e. the axial movement of the adjusting member 15 along the slide channel 16
- an actuating device 17 that is normally operated manually.
- the adjusting member 15 has a central threaded hole 18 and the actuating device 17 comprises an actuating screw 19, which is screwed inside the threaded hole 18 of the adjusting member 15 and is arranged in an axially fixed position on the supporting body 12 so that rotation of the actuating screw 19 produces a corresponding axial sliding of the adjusting member 15 along the slide channel 16.
- the actuating screw 19 is also housed inside the slide channel 16 and a head of the actuating screw 19 is locked axially between a shoulder of the slide channel 16 and a retaining member 20 on the side opposite the shoulder; in this embodiment, the slide channel 16 is entirely without threads.
- the retaining member 20 has centrally a through hole, through which the head of the actuating screw 19 is reachable from the outside so that a user can rotate the actuating screw 19 by means of a screwdriver in order to translate the adjusting member 15 axially along the slide channel 16.
- the actuating device 17 comprises a locking screw (not shown), which is suited to push radially on the adjusting member 15 to prevent the sliding of the adjusting member 15 along the slide channel 16. Said locking screw is opened, when necessary, to axially translate the adjusting member 15 along the slide channel 16 and is closed once having reached the desired axial position of the adjusting member 15 along the slide channel 16 so as to "freeze" the desired axial position thereof.
- the adjusting member 15 centrally does not have a threaded hole
- the actuating screw 19 is screwed inside the slide channel 16 (which, for this purpose, is at least partially threaded) and has one end resting on the adjusting member 15 so that rotation of the actuating screw 19 produces a corresponding axial sliding of the adjusting member 15 along the slide channel 16 (i.e. the end of the actuating screw 19 pushes on a side of the adjusting member 15).
- the actuating device 17 comprises a return spring, which is arranged in the slide channel 16 on the opposite side to the actuating screw 19 and which pushes the adjusting member 15 towards the actuating screw 19; thanks to the thrust exerted by the return spring, the adjusting member 15 is always in contact with the end of the actuating screw 19.
- the adjusting member 15 is mechanically coupled to the blade 11 housed inside the seat 13 for adjusting the position of the blade 11 according to its own axial position along the slide channel 16; in other words, by moving axially the adjusting member 15 along the slide channel 16 the position of the blade 11 is modified accordingly, i.e. the position of the seat 13 carrying the blade 11 is modified accordingly.
- the supporting body 12 is divided into a movable portion 21 in which the seat 13 housing the blade 11 is formed and a fixed portion 22 adjacent to the movable portion 21.
- the movable portion 21 of the supporting body 12 is suited for moving elastically with respect to the fixed portion 22 by virtue of an elastic deformation of a border area 23 of the supporting body 12 arranged between the movable portion 21 and the fixed portion 22.
- the adjusting member 15 generates a variable thrust (depending on the axial position of the adjusting member 15 along the slide channel 16) between the movable portion 21 of the supporting body 12 and the fixed portion 22 of the supporting body 12 that moves the movable portion 21 away from the fixed portion 22 starting from a neutral state with no elastic deformation of the supporting body 12 and consequently determining an elastic deformation of the supporting body 12.
- the supporting body 12 is locally weakened so as to create a border area 23 dividing the supporting body 12 in a movable portion 21 (in which the seat 13 housing the blade 1 is formed 1) and in a fixed portion 22 and is suited to deform elastically for producing a relative displacement between the movable portion 21 and the fixed portion 22.
- the adjusting member 15 is interposed between the movable portion 21 of the supporting body 12 and the fixed portion 22 of the supporting body 12 to generate a variable thrust (depending on the axial position of the adjusting member 15 along the slide channel 16) moving the movable portion 21 away from the fixed portion 22 starting from a neutral state with no elastic deformation of the supporting body 12 and consequently determining an elastic deformation of the supporting body 12.
- the movement of the adjusting member 15 along the slide channel 16 is suited for moving the movable portion 21 away from the fixed portion 22 creating, consequently, an elastic deformation of the supporting body 12, but the movement of the adjusting member 15 along the slide channel 16 is not able to move (beyond the neutral condition without elastic deformations of the supporting body 12) the movable portion 21 close to the fixed portion 22.
- the adjusting member 15 keeps the movable portion 21 of the supporting body 12 at a given and constant distance from the fixed portion 22 of the supporting body 12 thus preventing the movable portion 21 from moving close to the fixed portion 22; therefore in use the fixed portion 22 of the supporting body 12 (carrying the blade 11) remains in a fixed position, as the contact between the two blades 9 and 11 presses the blade 11, i.e. compresses the blade 11 tending to move the movable portion 21 close to the fixed portion 22 and instead does not apply any type of traction to the blade 11 (i.e. does not tend in any way to further move the movable portion 21 away from the fixed portion 22).
- This characteristic is important to ensure that only an axial sliding of the adjusting member 15 along the slide channel 16 can adjust the position of the blade 11 (i.e. the fixed portion 22 of the supporting body 12 carrying the blade 11); in this way, the adjusting member 15 is usable to adjust the position of the blade 11 until reaching the optimal position of the blade 11 itself.
- the supporting body 12 comprises a pair of cuts 24 separating the movable portion 21 from the fixed portion 22 and delimiting the border area 23; the two cuts 24 are arranged at a certain distance (nonzero) from each other and the border area 23 of the supporting body 12 is bounded by the two cuts 24 (i.e. is comprised between the two cuts 24).
- the supporting body 12 may comprise a single cut 24 separating the movable portion 21 from the fixed portion 22, or may comprise more than two cuts 24 which separate the movable portion 21 from the fixed portion 22.
- the elastic deformation of the border area 23 of the supporting body 12 might not be obtained by means of cuts 24, but by using other weakening means of the supporting body 12.
- the adjusting member 15 has an inclined surface 25, through which the adjusting member 15 varies the position of the blade 11 according to its own axial position along the slide channel 16.
- the adjusting member 15 is wedge-shaped and has on one side the inclined surface 25 through which the adjusting member 25 pushes on the movable portion 21 of the supporting body 12, i.e. the thrust of the adjusting member 15 on the movable portion 21 of the supporting body 12 takes place through the inclined surface 25.
- the inclined surface 25 of the adjusting member 15 pushes on the movable portion 21 of the supporting body 12 along a direction of thrust which is perpendicular to the axial sliding direction of the adjusting member 15 along the slide channel 16.
- the movable portion 21 of the supporting body 12 has an inclined plane 26 which is arranged in contact with the inclined surface 25 of the adjusting member 15; obviously the two inclined surfaces 25 and 26 have identical or at least similar inclinations so as to slide easily one with respect to the other.
- the inclined surface 25 of the adjusting member 15 which pushes (indirectly) on the blade 11 housed inside the seat 13; i.e. the inclined surface 25 of the adjusting member 15 is not in direct contact with the blade 11 housed inside the seat 13, but pushes on the movable portion 21 of the supporting body 12 which carries the seat 13 housing the blade 11 (accordingly, the inclined surface 25 of the adjusting member 15 indirectly pushes on the blade 11 housed inside the seat 13).
- the inclined surface 25 of the adjusting member 15 indirectly pushes on the blade 11 housed inside the seat 13, i.e. the inclined surface 25 of the adjusting member 15 is not in direct contact with the blade 11.
- the inclined surface 25 of the adjusting member 15 pushes directly on the blade 11 housed inside the seat 13, i.e. the inclined surface 25 of the adjusting member 15 is in direct contact with the blade 11.
- only the blade 11 is coupled to the adjusting members 15; alternatively only the blade 9 may be coupled to the adjusting members 15, or both blades 9 and 11 may be coupled to corresponding adjusting members 15.
- a lock screw 27 is illustrated, which is screwed inside a corresponding threaded hole formed on the supporting body 12 (in particular in the movable portion 21 of the supporting body 12) in the vicinity of the seat 13 and it allows the tightening of the seat 13 around the blade 11.
- a locking screw 28 which is suited for pushing radially on the adjusting member 15 to prevent the sliding of the adjusting member 15 along the slide channel 16.
- the locking screw 28 is screwed inside a threaded hole that is arranged perpendicularly to the slide channel 16 and ends inside the slide channel 16 itself; in this way, the tip of the locking screw 28 can press against the slide channel 15 to prevent the sliding of the adjusting member 15 along the slide channel 16.
- the cutting unit 5 illustrated in Figure 3 differs from the cutting unit 5 illustrated in Figure 2 due to the conformation of the main elements and due to the conformation of the actuating device 17.
- the actuating device 17 illustrated in Figure 3 does not comprise the actuating screw 19 which is replaced by a threaded actuating ring nut 29, which is screwed about a threaded portion of the adjusting member 15 and is arranged in an axially fixed position in the supporting body 12 (in particular in the fixed portion 22 of the supporting body 12) so that the rotation of the actuating ring nut 29 determines the corresponding axial sliding of the adjusting member 15 along the slide channel 16.
- the actuating ring nut 29 is inserted inside a housing 30 which is formed on the supporting body 12 and has axially a size (substantially) equal to the size of the actuating ring nut 29.
- the cutting unit 5 illustrated in Figures 4 and 5 differs from the cutting unit 5 illustrated in Figure 3 due to the conformation of the main elements and in that it is the blade 9 (and not the blade 11) which is coupled to the adjusting members 15.
- the adjusting members 15 are coupled to the blade 9 carried by the rotatable cutting drum 7, instead of being coupled to the blade 11 carried by the fixed support 10 (as in the cutting unit 5 illustrated in Figure 3 ).
- FIGs 6-13 a further embodiment of the cutting unit 5 described above is illustrated; such embodiment does not form part of the present invention.
- the embodiment illustrated in Figures 6-13 differs from the cutting unit 5 illustrated in Figures 4 and 5 for the conformation of the main elements and for the fact that also the fixed support 10 is mounted to rotate about a corresponding axis of rotation parallel to the axis of rotation 8.
- the cutting drum 7 comprises a pair of twin blades 9 which are arranged in mirror image one with respect to the other and are coupled to corresponding adjusting members 15.
- each blade 9 is tightened on the inside of the corresponding seat 9 by a lock body 31 which is independent and separate from the supporting body 12 and is connected to the supporting body 12 by a plurality of lock screws 27.
- the cutting units 5 comprise both a coupling by means of the inclined surface 25 between the adjusting member 15 and the blade 9 or 11, and an elastic deformability of the supporting body 12.
- a cutting unit 5 could comprise only the inclined surface 25 between the adjusting member 15 and the blade 9 or 11 (i.e. without an elastic deformability from the supporting body 12), or only an elastic deformability of the supporting body 12 (i.e. without the presence of the inclined surface 25 between the adjusting member 15 and the blade 9 or 11).
- the cutting units 5 described above have numerous advantages.
- the cutting units 5 described above allow to adjust in both directions the position of the blade 9 or 11, that is, by axially moving an adjusting member 15 in a direction (turning the corresponding actuating screw 19 or the corresponding actuating ring nut 29) the blade 9 or 11 is moved close to the other blade 11 or 9 (as occurs even in the known cutting units) and by moving axially the adjusting member 15 in the opposite direction (turning the corresponding actuating screw 19 or the corresponding actuating ring nut 29) the blade 9 or 11 is moved away from the other blade 11 or 9 (this condition does not occur in the known cutting unit) thanks to the elasticity in the system that makes bidirectional the movement of the seat 13 housing the blade 9 or 11.
- a blade may be pushed towards the other blade by acting on the corresponding actuating device, but it is never possible to move a blade away from the other blade if not by dismounting and then remounting the blade and starting to adjust the position from the beginning (i.e. by resetting and starting over); in fact, in the known cutting units the actuating device is monodirectional, i.e. is only able to push a blade towards the other blade and is not able to move a blade away from the other blade.
- the actuating device 17 turns out to be bidirectional (reversible), i.e. it is able to both move a blade 9 or 11 towards the other blade 11 or 9, and to move the blade 9 or 11 away from the other blade 11 or 9.
- bidirectionality reversibility
- the cutting units 5 described above allow a very fine adjustment of the position of the blade 9 or 11 thanks to the use of an inclined surface 25, through which the adjusting member 15 varies the position of the blade 9 or 11 as a function of its axial position along the slide channel 16.
- the inclined surface 25 acts as a "reduction gear" of the stroke of the adjusting member 15 since an axial movement of the adjusting member 15 along the slide channel 16 is transformed by the inclined surface 25 in a significantly smaller movement of the movable portion 21 of the supporting body 12 with respect to the fixed portion 22.
- the "gear ratio" of the inclined surface 25 is equal to the tangent of the inclination angle of the inclined surface 25; in the embodiment illustrated in the attached figures, the inclination angle of the inclined surface 25 is between 10 and 15°, and therefore the "gear ratio" of the inclined surface 25 is approximately 3.7-5.7 (i.e. to obtain a displacement of 1 mm of the movable portion 21 of the supporting body 12 with respect to the fixed portion 22 it is necessary that the adjusting member 15 axially translates along the slide channel 16 by approximately 3.7-5.7 mm).
- the cutting units 5 described above are also easy and inexpensive to produce, since they have an overall structure similar to the known cutting unit 5 with respect to which they differ in relatively few details of simple implementation.
- the subdivision of the supporting body 12 in a movable portion 21 and in a fixed portion 22 is achievable with extreme simplicity by performing in supporting body 12 one or two cuts 24 (for example achievable by means of spark erosion or milling in an easy and inexpensive way).
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Description
- The present invention relates to a cutting unit for cutting a strip of packing material.
- In many packing machines strip packing material is used which is unwound from a reel and is then cut into lengths by a cutting unit.
- Generally, the cutting unit comprises a cutting drum which is mounted rotatable and supports at its corresponding lateral surface (at least) one first blade, and a contrast element (which may be fixed or rotating as well) coupled to the cutting drum and supporting (at least) a second blade which cooperates with the first blade to cyclically perform the transverse cut of the strip of packing material.
- Both blades are subject to wear and therefore it is necessary to periodically replace them (which usually takes place simultaneously for both blades, i.e. generally both blades that cooperate together are changed at the same time). Once the new blades have been mounted it is necessary to adjust the mutual position of the blades themselves so as to obtain an optimal mechanical coupling that allows performing a precise cut without burrs of the strip of packing material, without, at the same time, subjecting the mechanical members to excessive stress (which produces accelerated wear or even breakage of the blades). To be able to adjust the mutual position of the blades, at least one of the two blades is coupled to a set of adjusting screws which are arranged at a certain distance from each other along the whole extension of the blade; each adjusting screw has a tip that touches (directly or indirectly, or with the interposition of a mechanical return element) the blade to be adjusted and can be screwed to push from the inside the blade to be adjusted towards the other blade. In other words, the more an adjusting screw is screwed, the more the tip of the adjusting screw pushes from the inside on the blade to be adjusted towards the other blade, i.e. moves the blade to be adjusted close to the other blade.
- During the replacement of the blades, the operator mounts one blade in a fixed and definitive position onto the corresponding support, while mounting the other blade (to be adjusted) onto the corresponding support in a relatively slack position in order to make an adjustment of the blade position. Before mounting the blade to be adjusted onto the corresponding support the operator unscrews all the adjusting screws, while after mounting the blade to be adjusted onto the corresponding support the operator proceeds to progressively tighten the adjusting screws so as to adjust the position of the blade to be adjusted with respect to the other blade until obtaining an optimal mechanical coupling between the two blades.
- However, it was noted that the adjusting of the mutual position of the two blades to obtain an optimal mechanical coupling between the two blades themselves is a complex operation (i.e. requiring particularly expert staff) and time consuming (for an experienced operator it will take at least one hour to complete the operation). Consequently, the adjustment of the mutual position of the two blades for obtaining an optimal mechanical coupling turns out to be a particularly expensive operation both for the need to have an experienced operator to intervene (direct cost associated with hourly cost of the expert operator), and for the prolonged machine downtime that this operation entails (indirect cost related to the lack of production of the packaging machine during downtime).
- The patent application
EP0318174A2 (in the embodiment illustrated inFigures 11 and12 ) describes acutting unit 224 for cutting astrip 16 of paper in a printing machine; thecutting unit 224 comprises: a blade 164; a supporting body 226 having a seat for housing the blade 164; and an adjusting member 246 (in particular a screw), which is inserted (screwed) inside a slide channel 250 formed on the supporting body 226 so as to be able to slide axially along the slide channel 250 itself and is coupled mechanically to the blade 164 housed inside the seat to adjust the position of the blade 164 according to its own axial position along the slide channel 250. The supporting body 226 is divided into a movable portion 226b in which the seat housing the blade 164 is formed and in a fixed portion 226a adjacent to the movable portion 226b. The movable portion 226b of the supporting body 226 is suited to move elastically with respect to the fixed portion 226a of the supporting body 226 by virtue of elastic deformation of a central portion 226C of the supporting body 226. The adjusting member 246 generates a variable thrust between the movable portion 226b of the supporting body 226 and the fixed portion 226a moving the movable portion 226b towards the fixed portion 226a starting from a neutral state without elastic deformations of the supporting body 226 and consequently determining an elastic deformation of the supporting body 226. In addition, by remaining still along the slide channel 250, the adjusting member 246 allows the movable portion 226b of the supporting body 226 to move closer to the fixed portion 226a (but not to move away from the fixed portion 226a) so as to exploit the elasticity of the supporting body 226 for self-adjusting in use the position of the blade 164 and thus maintaining on the blade 164 a constant contact force with thecontrast drum 12 during cutting. Consequently, the function of the adjusting member 246 is to adjust the elastic pre-load of the supporting body 226 to vary (adjust) the contact force that is generated in use between the blade 164 and thecontrast drum 12 during cutting. The adjusting member 246 is capable of varying (adjusting) the contact force that is generated in use between the blade 164 and thecontrast drum 12 during cutting, but it is not able to detect an exact and definite location of the blade 164 during cutting, since when cutting, the supporting body 226 is free to deform elastically under the thrust exerted on the blade 164 by thecontrast drum 12. - The patent application
GB2200863A drum 3 supporting theknives 8 and with afurther drum 6 acting as an anvil; the radial position of theknives 8 is individually adjustable by means ofadjusting means 11. - Patent application
WO2011012333A1 discloses a device for the transverse cutting of cellulose-pulp bands that comprises a first transverse-cut rotating roller with at least a first cutter and a second transverse-cut rotating roller with at least one fixed cutter and at least one retractable cutter. - Patent application
EP2703135A1 discloses a cutting unit for cutting labels from a label film in labeling machines, comprising a rotary blade drum and a stationary blade assembly. - The object of the present invention is to provide a cutting unit for cutting a strip of packing material, so that the cutting unit thus is free from the drawbacks described above, i.e. it allows to perform the mutual adjusting position of the two blades for obtaining an optimal mechanical coupling in a simple and fast way, and which, at the same time, is easy and inexpensive to produce.
- According to the present invention, a cutting unit, as claimed in the attached claims is provided.
- The present invention will now be described with reference to the accompanying drawings, which illustrate some examples of non-limiting embodiments, wherein:
-
Figure 1 is a schematic view of a station for feeding the packing material provided with a cutting unit obtained according to the present invention; -
Figure 2 is a schematic view and partly in cross section of the cutting unit ofFigure 1 ; -
Figure 3 is a schematic view and partly in cross section of a different embodiment of the cutting unit ofFigure 1 ; -
Figure 4 is a schematic view and partly in cross section of a further embodiment of the cutting unit ofFigure 1 ; -
Figure 5 is a view in enlarged scale of a detail ofFigure 4 ; -
Figure 6 is a schematic view of a further embodiment of the cutting unit ofFigure 1 which does not form part of the present invention; -
Figures 7 and 8 are two different perspective views of a cutting drum of the cutting unit ofFigure 6 ; -
Figures 9 and 10 are two different front views of the cutting drum ofFigures 7 and 8 ; and -
Figures 11 ,12 and13 are three views in cross section of the cutting drum ofFigures 7 and 8 respectively along the section lines XI-XI, XII-XII and XIII-XIII. - In
Figure 1 number 1 indicates as a whole a station for feeding the packing material to a subsequent packing station 2 (illustrated schematically). - In the
feed station 1, astrip 3 of packing material is unwound from areel 4, and then is conveyed through acutting unit 5 to be cyclically transversely cut so as to separate from thestrip 3 of packing material, itself a succession oflengths 6 of packing material which are fed to thepacking station 2. - The
cutting unit 5 illustrated schematically inFigure 1 comprises acutting drum 7 which is mounted rotatable about an axis ofrotation 8 and supports at its lateral surface (at least) one blade 9 (of parallelepiped shape as shown inFigure 2 ); furthermore, thecutting unit 5 illustrated schematically inFigure 1 comprises a fixed contrast element 10 (i.e. arranged in a fixed position and therefore without of movement) that is coupled to thecutting drum 7 and supports a blade 11 (of parallelepiped shape as shown inFigure 2 ) which cooperates with theblade 9 to cyclically perform the transverse cut of thestrip 3 of packing material. - As shown in
Figure 2 , thefixed contrast element 10 comprises a supportingbody 12 having aseat 13 which is suited to house theblade 11; in the embodiment illustrated inFigure 2 , theseat 13 is formed inside the supportingbody 12, reproduces in negative the shape of theblade 11 and has an opening towards the outside through which an edge of theblade 11 protrudes from the supportingbody 12 to cooperate cyclically with theblade 9 carried by thecutting drum 7. To allow to insert and remove theblade 11 in/from theseat 13, at theseat 13, the supportingbody 12 comprises at least onecut 14, which terminates at theseat 13 and generates a localized weakening of the supportingbody 12 to allow an elastic deformation of theseat 13. Said elastic deformation of theseat 13 allows to temporarily widen theseat 13 in order to allow an axial movement of theblade 11 and also allows to tighten theseat 13 around theblade 11 so as to lock theblade 11 in a fixed position inside theseat 13 itself. At least one lock screw (known and not illustrated) is provided, which is screwed inside a corresponding threaded hole formed in the supportingbody 12 in proximity to theseat 13 and allows tightening theseat 13 around theblade 11; generally multiple lock screws arranged at a certain distance from each other along the axial extent of theblade 11 are provided. In other words, by unscrewing the lock screw it is possible to allow a widening of theseat 13 in order to allow an axial movement of theblade 11, while tightening the lock screw theseat 13 is tightened around theblade 11 to lock theblade 11 in a fixed position inside theseat 13. By way of example, thecut 14 may be obtained by means of spark erosion. - The
fixed contrast element 10 comprises at least one adjustingmember 15, which is inserted in aslide channel 16 formed in the supportingbody 12 so as to slide axially along theslide channel 16 itself. The axial position of the adjustingmember 15 along the slide channel 16 (i.e. the axial movement of the adjustingmember 15 along the slide channel 16) is controlled by an actuatingdevice 17 that is normally operated manually. - In the embodiment illustrated in
Figure 2 , the adjustingmember 15 has a central threadedhole 18 and the actuatingdevice 17 comprises an actuatingscrew 19, which is screwed inside the threadedhole 18 of the adjustingmember 15 and is arranged in an axially fixed position on the supportingbody 12 so that rotation of the actuatingscrew 19 produces a corresponding axial sliding of the adjustingmember 15 along theslide channel 16. According to a preferred embodiment, the actuatingscrew 19 is also housed inside theslide channel 16 and a head of the actuatingscrew 19 is locked axially between a shoulder of theslide channel 16 and aretaining member 20 on the side opposite the shoulder; in this embodiment, theslide channel 16 is entirely without threads. The retainingmember 20 has centrally a through hole, through which the head of the actuatingscrew 19 is reachable from the outside so that a user can rotate the actuatingscrew 19 by means of a screwdriver in order to translate the adjustingmember 15 axially along theslide channel 16. - According to a preferred embodiment, the actuating
device 17 comprises a locking screw (not shown), which is suited to push radially on the adjustingmember 15 to prevent the sliding of the adjustingmember 15 along theslide channel 16. Said locking screw is opened, when necessary, to axially translate the adjustingmember 15 along theslide channel 16 and is closed once having reached the desired axial position of the adjustingmember 15 along theslide channel 16 so as to "freeze" the desired axial position thereof. - According to a different embodiment not illustrated, the adjusting
member 15 centrally does not have a threaded hole, the actuatingscrew 19 is screwed inside the slide channel 16 (which, for this purpose, is at least partially threaded) and has one end resting on the adjustingmember 15 so that rotation of the actuatingscrew 19 produces a corresponding axial sliding of the adjustingmember 15 along the slide channel 16 (i.e. the end of the actuatingscrew 19 pushes on a side of the adjusting member 15). In this embodiment, the actuatingdevice 17 comprises a return spring, which is arranged in theslide channel 16 on the opposite side to the actuatingscrew 19 and which pushes the adjustingmember 15 towards the actuatingscrew 19; thanks to the thrust exerted by the return spring, the adjustingmember 15 is always in contact with the end of the actuatingscrew 19. - The adjusting
member 15 is mechanically coupled to theblade 11 housed inside theseat 13 for adjusting the position of theblade 11 according to its own axial position along theslide channel 16; in other words, by moving axially the adjustingmember 15 along theslide channel 16 the position of theblade 11 is modified accordingly, i.e. the position of theseat 13 carrying theblade 11 is modified accordingly. The supportingbody 12 is divided into amovable portion 21 in which theseat 13 housing theblade 11 is formed and a fixedportion 22 adjacent to themovable portion 21. Themovable portion 21 of the supportingbody 12 is suited for moving elastically with respect to the fixedportion 22 by virtue of an elastic deformation of aborder area 23 of the supportingbody 12 arranged between themovable portion 21 and the fixedportion 22. The adjustingmember 15 generates a variable thrust (depending on the axial position of the adjustingmember 15 along the slide channel 16) between themovable portion 21 of the supportingbody 12 and the fixedportion 22 of the supportingbody 12 that moves themovable portion 21 away from the fixedportion 22 starting from a neutral state with no elastic deformation of the supportingbody 12 and consequently determining an elastic deformation of the supportingbody 12. - In other words, the supporting
body 12 is locally weakened so as to create aborder area 23 dividing the supportingbody 12 in a movable portion 21 (in which theseat 13 housing theblade 1 is formed 1) and in afixed portion 22 and is suited to deform elastically for producing a relative displacement between themovable portion 21 and the fixedportion 22. The adjustingmember 15 is interposed between themovable portion 21 of the supportingbody 12 and the fixedportion 22 of the supportingbody 12 to generate a variable thrust (depending on the axial position of the adjustingmember 15 along the slide channel 16) moving themovable portion 21 away from thefixed portion 22 starting from a neutral state with no elastic deformation of the supportingbody 12 and consequently determining an elastic deformation of the supportingbody 12. By axially moving the adjustingmember 15 along theslide channel 16 in one direction the thrust is increased and thus themovable portion 21 of the supportingbody 12 is further moved away from the fixedportion 22 of the supportingbody 12, while by moving axially the adjustingmember 15 along theslide channel 16 in the opposite direction the thrust is decreased, and thus themovable portion 21 of supportingbody 12 moves close to thefixed portion 22 of the supportingbody 12 by elastic return. - It is important to note that starting from a neutral state without elastic deformations of the supporting
body 12, the movement of the adjustingmember 15 along theslide channel 16 is suited for moving themovable portion 21 away from thefixed portion 22 creating, consequently, an elastic deformation of the supportingbody 12, but the movement of the adjustingmember 15 along theslide channel 16 is not able to move (beyond the neutral condition without elastic deformations of the supporting body 12) themovable portion 21 close to the fixedportion 22. - Also, it is important to observe that by remaining still along the
slide channel 16, the adjustingmember 15 keeps themovable portion 21 of the supportingbody 12 at a given and constant distance from the fixedportion 22 of the supportingbody 12 thus preventing themovable portion 21 from moving close to thefixed portion 22; therefore in use thefixed portion 22 of the supporting body 12 (carrying the blade 11) remains in a fixed position, as the contact between the twoblades blade 11, i.e. compresses theblade 11 tending to move themovable portion 21 close to thefixed portion 22 and instead does not apply any type of traction to the blade 11 (i.e. does not tend in any way to further move themovable portion 21 away from the fixed portion 22). This characteristic is important to ensure that only an axial sliding of the adjustingmember 15 along theslide channel 16 can adjust the position of the blade 11 (i.e. the fixedportion 22 of the supportingbody 12 carrying the blade 11); in this way, the adjustingmember 15 is usable to adjust the position of theblade 11 until reaching the optimal position of theblade 11 itself. - In the embodiment illustrated in
Figure 2 , the supportingbody 12 comprises a pair ofcuts 24 separating themovable portion 21 from the fixedportion 22 and delimiting theborder area 23; the twocuts 24 are arranged at a certain distance (nonzero) from each other and theborder area 23 of the supportingbody 12 is bounded by the two cuts 24 (i.e. is comprised between the two cuts 24). According to a different embodiment, the supportingbody 12 may comprise asingle cut 24 separating themovable portion 21 from the fixedportion 22, or may comprise more than twocuts 24 which separate themovable portion 21 from the fixedportion 22. According to further embodiments, the elastic deformation of theborder area 23 of the supportingbody 12 might not be obtained by means ofcuts 24, but by using other weakening means of the supportingbody 12. - In the embodiment illustrated in
Figure 2 , the adjustingmember 15 has aninclined surface 25, through which the adjustingmember 15 varies the position of theblade 11 according to its own axial position along theslide channel 16. In other words, the adjustingmember 15 is wedge-shaped and has on one side theinclined surface 25 through which the adjustingmember 25 pushes on themovable portion 21 of the supportingbody 12, i.e. the thrust of the adjustingmember 15 on themovable portion 21 of the supportingbody 12 takes place through theinclined surface 25. Theinclined surface 25 of the adjustingmember 15 pushes on themovable portion 21 of the supportingbody 12 along a direction of thrust which is perpendicular to the axial sliding direction of the adjustingmember 15 along theslide channel 16. Preferably, themovable portion 21 of the supportingbody 12 has an inclinedplane 26 which is arranged in contact with theinclined surface 25 of the adjustingmember 15; obviously the twoinclined surfaces inclined surface 25 of the adjustingmember 15 which pushes (indirectly) on theblade 11 housed inside theseat 13; i.e. theinclined surface 25 of the adjustingmember 15 is not in direct contact with theblade 11 housed inside theseat 13, but pushes on themovable portion 21 of the supportingbody 12 which carries theseat 13 housing the blade 11 (accordingly, theinclined surface 25 of the adjustingmember 15 indirectly pushes on theblade 11 housed inside the seat 13). - In the embodiment illustrated in
Figure 2 , theinclined surface 25 of the adjustingmember 15 indirectly pushes on theblade 11 housed inside theseat 13, i.e. theinclined surface 25 of the adjustingmember 15 is not in direct contact with theblade 11. According to an alternative embodiment not illustrated, theinclined surface 25 of the adjustingmember 15 pushes directly on theblade 11 housed inside theseat 13, i.e. theinclined surface 25 of the adjustingmember 15 is in direct contact with theblade 11. - In
Figure 2 only one adjustingmember 15 coupled to acorresponding actuating screw 19 is illustrated; in fact, more adjustingmembers 15 arranged mutually parallel and side by side at a certain distance from each other are normally provided, which are coupled to corresponding adjusting screws 19 and push on corresponding portions of theblade 11. In other words, being theblade 11 relatively axially extended not only onesingle adjusting member 15 is used pushing on a single area of theblade 11, butmore adjusting members 15, mutually parallel and spaced apart from each other, pushing on corresponding different areas of theblade 11 are used. - In the embodiment illustrated in
Figure 2 , only theblade 11 is coupled to the adjustingmembers 15; alternatively only theblade 9 may be coupled to the adjustingmembers 15, or bothblades members 15. - In
Figures 3 a different embodiment of thecutting unit 5 described above is illustrated. - In
Figure 3 alock screw 27 is illustrated, which is screwed inside a corresponding threaded hole formed on the supporting body 12 (in particular in themovable portion 21 of the supporting body 12) in the vicinity of theseat 13 and it allows the tightening of theseat 13 around theblade 11. Furthermore, inFigure 3 is illustrated a lockingscrew 28, which is suited for pushing radially on the adjustingmember 15 to prevent the sliding of the adjustingmember 15 along theslide channel 16. In particular, the lockingscrew 28 is screwed inside a threaded hole that is arranged perpendicularly to theslide channel 16 and ends inside theslide channel 16 itself; in this way, the tip of the lockingscrew 28 can press against theslide channel 15 to prevent the sliding of the adjustingmember 15 along theslide channel 16. - The
cutting unit 5 illustrated inFigure 3 differs from thecutting unit 5 illustrated inFigure 2 due to the conformation of the main elements and due to the conformation of theactuating device 17. - The
actuating device 17 illustrated inFigure 3 does not comprise theactuating screw 19 which is replaced by a threadedactuating ring nut 29, which is screwed about a threaded portion of the adjustingmember 15 and is arranged in an axially fixed position in the supporting body 12 (in particular in the fixedportion 22 of the supporting body 12) so that the rotation of theactuating ring nut 29 determines the corresponding axial sliding of the adjustingmember 15 along theslide channel 16. In particular, theactuating ring nut 29 is inserted inside ahousing 30 which is formed on the supportingbody 12 and has axially a size (substantially) equal to the size of theactuating ring nut 29. - In
Figures 4 and5 a different embodiment of thecutting unit 5 described above is illustrated. - The
cutting unit 5 illustrated inFigures 4 and5 differs from thecutting unit 5 illustrated inFigure 3 due to the conformation of the main elements and in that it is the blade 9 (and not the blade 11) which is coupled to the adjustingmembers 15. In other words, in the embodiment illustrated inFigures 4 and5 the adjustingmembers 15 are coupled to theblade 9 carried by therotatable cutting drum 7, instead of being coupled to theblade 11 carried by the fixed support 10 (as in thecutting unit 5 illustrated inFigure 3 ). - In
Figures 6-13 a further embodiment of thecutting unit 5 described above is illustrated; such embodiment does not form part of the present invention. The embodiment illustrated inFigures 6-13 differs from thecutting unit 5 illustrated inFigures 4 and5 for the conformation of the main elements and for the fact that also the fixedsupport 10 is mounted to rotate about a corresponding axis of rotation parallel to the axis ofrotation 8. - In the embodiment illustrated in
Figures 6-13 , the cuttingdrum 7 comprises a pair oftwin blades 9 which are arranged in mirror image one with respect to the other and are coupled to corresponding adjustingmembers 15. - Furthermore, in the embodiment illustrated in
Figures 6-13 , eachblade 9 is tightened on the inside of thecorresponding seat 9 by alock body 31 which is independent and separate from the supportingbody 12 and is connected to the supportingbody 12 by a plurality of lock screws 27. - In the embodiments illustrated in the attached figures, the cutting
units 5 comprise both a coupling by means of theinclined surface 25 between the adjustingmember 15 and theblade body 12. According to other embodiments not illustrated, acutting unit 5 could comprise only theinclined surface 25 between the adjustingmember 15 and theblade 9 or 11 (i.e. without an elastic deformability from the supporting body 12), or only an elastic deformability of the supporting body 12 (i.e. without the presence of theinclined surface 25 between the adjustingmember 15 and theblade 9 or 11). - The cutting
units 5 described above have numerous advantages. - First, the cutting
units 5 described above allow to adjust in both directions the position of theblade member 15 in a direction (turning the correspondingactuating screw 19 or the corresponding actuating ring nut 29) theblade other blade 11 or 9 (as occurs even in the known cutting units) and by moving axially the adjustingmember 15 in the opposite direction (turning the correspondingactuating screw 19 or the corresponding actuating ring nut 29) theblade other blade 11 or 9 (this condition does not occur in the known cutting unit) thanks to the elasticity in the system that makes bidirectional the movement of theseat 13 housing theblade - In other words, in the known cutting units a blade may be pushed towards the other blade by acting on the corresponding actuating device, but it is never possible to move a blade away from the other blade if not by dismounting and then remounting the blade and starting to adjust the position from the beginning (i.e. by resetting and starting over); in fact, in the known cutting units the actuating device is monodirectional, i.e. is only able to push a blade towards the other blade and is not able to move a blade away from the other blade. Consequently, if during the adjustment of the position of the blades the two blades are accidentally moved too close it is no longer possible to move the two blades slightly away from each other acting on the corresponding actuating device but it is necessary to disassemble and replace at least one blade, and then re start the adjustment of the position from the beginning (i.e. by resetting and starting over).
- Instead, in the
cutting units 5 described above there is elasticity acting between themovable portion 21 and the fixedportion 22 of the supportingbody 12 and which pushes the movable portion 21 (in which theseat 13 housing theblade actuating device 17 turns out to be bidirectional (reversible), i.e. it is able to both move ablade other blade blade other blade blades blade - Furthermore, the cutting
units 5 described above allow a very fine adjustment of the position of theblade inclined surface 25, through which the adjustingmember 15 varies the position of theblade slide channel 16. Theinclined surface 25 acts as a "reduction gear" of the stroke of the adjustingmember 15 since an axial movement of the adjustingmember 15 along theslide channel 16 is transformed by theinclined surface 25 in a significantly smaller movement of themovable portion 21 of the supportingbody 12 with respect to the fixedportion 22. The "gear ratio" of theinclined surface 25 is equal to the tangent of the inclination angle of theinclined surface 25; in the embodiment illustrated in the attached figures, the inclination angle of theinclined surface 25 is between 10 and 15°, and therefore the "gear ratio" of theinclined surface 25 is approximately 3.7-5.7 (i.e. to obtain a displacement of 1 mm of themovable portion 21 of the supportingbody 12 with respect to the fixedportion 22 it is necessary that the adjustingmember 15 axially translates along theslide channel 16 by approximately 3.7-5.7 mm). Thanks to this "speed reduction" effect of the stroke of the adjustingmember 15 obtained by way of theinclined surface 25, it is possible to adjust in a much finer way (sensitive) the position of theblade blades - Finally, the cutting
units 5 described above are also easy and inexpensive to produce, since they have an overall structure similar to the known cuttingunit 5 with respect to which they differ in relatively few details of simple implementation. For example, the subdivision of the supportingbody 12 in amovable portion 21 and in a fixedportion 22 is achievable with extreme simplicity by performing in supportingbody 12 one or two cuts 24 (for example achievable by means of spark erosion or milling in an easy and inexpensive way).
Claims (14)
- A cutting unit (5) for cutting a strip (3) of packing material; the cutting unit (5) comprising:at least one blade (11; 9);a supporting body (12) having a seat (13) for housing the blade (11; 9); andat least one adjusting member (15), which is inserted in a slide channel (16) formed in the supporting body (12) so as to slide axially along the slide channel (16), and is coupled mechanically to the blade (11; 9) housed inside the seat (13) to adjust the position of the blade (11; 9) according to its own axial position along the slide channel (16);wherein the supporting body (12) is divided into a movable portion (21) in which the seat (13) housing the blade (11; 9) is formed and a fixed portion (22) adjacent to the movable portion (21);wherein the supporting body (12) comprises at least one first cut (24) separating the movable portion (21) from the fixed portion (22);wherein the movable portion (21) of the supporting body (12) is movable elastically with respect to the fixed portion (22) by elastic deformation of the supporting body (12) itself;wherein by sliding axially along the slide channel (16), the adjusting member (15) generates a variable thrust between the movable portion (21) of the supporting body (12) and the fixed portion (22) of the supporting body (12) that moves the movable portion (21) away from the fixed portion (22) starting from a neutral state without elastic deformations of the supporting body (12) and consequently determining an elastic deformation of the supporting body (12); andwherein by remaining still along the slide channel (16), the adjusting member (15) maintains the movable portion (21) of the supporting body (12) at a given and constant distance from the fixed portion (22) of the supporting body (12) thus preventing the movable portion (21) to move close to the fixed portion (22);the cutting unit (5) being characterized in that, to allow to insert and remove the blade (11) in/from the seat (13), at the seat (13), the supporting body (12) comprises at least one second cut (14), which terminates at the seat (13) and generates a localized weakening of the supporting body (12) to allow an elastic deformation of the seat (13).
- The cutting unit (5) according to Claim 1, wherein the movable portion (21) of the supporting body (12) is movable elastically with respect to the fixed portion (22) by virtue of elastic deformation of a border area (23) of the supporting body (12) arranged between the movable portion (21) and the fixed portion (22).
- The cutting unit (5) according to Claim 2, wherein the border area (23) of the supporting body (12) is bounded by the first cut (24).
- The cutting unit (5) according to Claim 1, 2 or 3, wherein the supporting body (12) comprises two first cuts (24) separating the movable portion (21) from the fixed portion (22), and are located at a nonzero distance one from the other.
- The cutting unit (5) according to Claim 4, wherein the border area (23) of the supporting body (12) is bounded by the two first cuts (24).
- The cutting unit (5) according to one of Claims 1 to 5, wherein the adjusting member (15) has a first inclined surface (25) by which the adjusting member (15) adjusts the position of the blade (11; 9) according to its own axial position along the slide channel (16).
- The cutting unit (5) according to Claim 6, wherein the first inclined surface (25) of the adjusting member (15) pushes on the movable portion (21) of the supporting body (12) in a thrust direction perpendicular to the axial slide direction of the adjusting member (15) along the slide channel (16).
- The cutting unit (5) according to Claim 7, wherein the movable portion (21) of the supporting body (12) has a second inclined surface (26) which is arranged in contact with the first inclined surface (25) the adjusting member (15).
- The cutting unit (5) according to one of Claims 1 to 8 and comprising a lock screw (28), which pushes radially on the adjusting member (15) to prevent the sliding of the adjusting member (15) along the slide channel (16).
- The cutting unit (5) according to one of Claims 1 to 9 and comprising a threaded actuating ring nut (29) screwed about a threaded portion of the adjusting member (15) and arranged in an axially fixed position inside the supporting body (12), so that rotation of the actuating ring nut (29) produces a corresponding axial sliding of the adjusting member (15) along the slide channel (16).
- The cutting unit (5) according to Claim 10, wherein the actuating ring nut (29) is inserted inside a housing (30) formed in the supporting body (12) and of the same size axially as the actuating ring nut (29).
- The cutting unit (5) according to one of Claims 1 to 9 and comprising an actuating screw (19) screwed inside a threaded hole (18) of the adjusting member (15) and arranged in an axially fixed position inside the supporting body (12) so that the rotation of the actuating screw (19) produces a corresponding axial sliding of the adjusting member (15) along the slide channel (16).
- The cutting unit (5) according to Claim 12, wherein:the actuating screw (19) is arranged along the slide channel (16); andthe head of the actuating screw (19) is locked axially between a shoulder of the slide channel (16) and a retaining member (20) on the opposite side of the shoulder.
- The cutting unit (5) according to one of Claims 1 to 9 and comprising:an actuating screw (19) screwed inside the slide channel (16), and one end of which rests on the adjusting member (15) so that the rotation of the actuating screw (19) produces a corresponding axial sliding of the adjusting member (15) along the slide channel (16); anda return spring, which is arranged in the slide channel (16) on the opposite side to the actuating screw (19) and which pushes the adjusting member (15) towards the actuating screw (19).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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ITBO20140409 | 2014-07-16 |
Publications (2)
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EP2974834A1 EP2974834A1 (en) | 2016-01-20 |
EP2974834B1 true EP2974834B1 (en) | 2017-11-01 |
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EP15176335.6A Active EP2974834B1 (en) | 2014-07-16 | 2015-07-10 | Cutting unit for cutting a strip of packing material with reversible adjusting device for adjusting the blade position |
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JP (1) | JP2016028843A (en) |
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DE102019118271A1 (en) * | 2019-07-05 | 2021-01-07 | Khs Gmbh | Cutting unit for a labeling unit and labeling unit with such a cutting unit |
IT202000012493A1 (en) * | 2020-05-27 | 2021-11-27 | Gd Spa | UNIT FOR CUTTING A TAPE OF WRAPPING MATERIAL |
CN112776040B (en) * | 2021-01-18 | 2022-08-12 | 深圳市伟铂瑞信科技有限公司 | Multi-station synchronous die cutting equipment for porous intensive backlight reflector |
CN113649822A (en) * | 2021-08-11 | 2021-11-16 | 一汽解放大连柴油机有限公司 | Processing equipment and processing method |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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IT1186850B (en) * | 1985-03-27 | 1987-12-16 | Sasib Spa | DEVICE FOR DIVIDING A CONTINUOUS TAPE OF ENVELOPE MATERIAL INTO SUBSEQUENT SINGLE SEGMENTS |
DE3703463A1 (en) | 1987-02-05 | 1988-08-18 | Hauni Werke Koerber & Co Kg | CUTTING DEVICE FOR SEPARATING SECTIONS FROM A MOVING MATERIAL STRIP |
US4962683A (en) | 1987-11-16 | 1990-10-16 | Scheffer, Inc. | Rotary cutter apparatus |
WO2011012926A1 (en) * | 2009-07-29 | 2011-02-03 | Sidel S.P.A. | Cutting unit for labelling machines |
EP2386388B1 (en) * | 2010-05-14 | 2012-07-11 | Hunkeler AG | Device for transversely perforating or cutting web sheets of material |
CA2833998A1 (en) * | 2011-04-28 | 2012-11-01 | Pasaban, S.A. | Transverse cutting device for cutting cellulose pulp webs |
-
2015
- 2015-07-09 JP JP2015137450A patent/JP2016028843A/en active Pending
- 2015-07-10 EP EP15176335.6A patent/EP2974834B1/en active Active
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EP2974834A1 (en) | 2016-01-20 |
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