EP2708337B1 - Method for cutting bread and associated device - Google Patents

Method for cutting bread and associated device Download PDF

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Publication number
EP2708337B1
EP2708337B1 EP20130183644 EP13183644A EP2708337B1 EP 2708337 B1 EP2708337 B1 EP 2708337B1 EP 20130183644 EP20130183644 EP 20130183644 EP 13183644 A EP13183644 A EP 13183644A EP 2708337 B1 EP2708337 B1 EP 2708337B1
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EP
European Patent Office
Prior art keywords
rocker
support element
cutting
support
area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP20130183644
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German (de)
French (fr)
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EP2708337A1 (en
Inventor
Uwe Reifenhäuser
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Individual
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Individual
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Priority claimed from DE201210216358 external-priority patent/DE102012216358B3/en
Priority claimed from DE201310203990 external-priority patent/DE102013203990A1/en
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Publication of EP2708337A1 publication Critical patent/EP2708337A1/en
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Publication of EP2708337B1 publication Critical patent/EP2708337B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/157Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
    • B26D1/16Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • B26D2210/06Machines or methods used for cutting special materials for cutting food products, e.g. food slicers for bread, e.g. bread slicing machines for use in a retail store

Definitions

  • the devices described above are mostly used in bakeries when a customer wishes to have their sliced bread sliced when buying a loaf of bread.
  • the rocker In machines that are placed on the floor, the rocker usually performs a circumferential rotational movement, in which case usually the circular blade has such a size that it penetrates only less than half of its cross-sectional area in the cross section of the loaf, so that the rocker even the cutting cross section does not go through at all.
  • a cutting machine is for example from the DE 103 12 301 A1 known.
  • the rocker performs only a swinging motion, that is, it does not rotate by 360 degrees but oscillating only by an angular range of usually less than 90 degrees. In this way, the height can be reduced and the suitability of the machine for installation on a table can be achieved. Further, to reduce the size in these cases, the diameter of the circular blade is reduced, which requires that the axis of rotation of the circular blade move within the cutting cross-section, that is, the rocker penetrates into the loaf during the cutting process.
  • the cutting gap between the insertion area and the removal area has a comparatively large width, which results in a risk that windows that are just emerging or cut off are pulled through the gap into the interior of the machine.
  • Table machines of the type described above are for example from the DE 37 06 485 A1 and the DE 198 20 492 C1 known.
  • the support element for the discs usually consists of a plate-shaped element made of plastic, which is mounted below the bottom of the removal area in a groove or pocket and horizontally displaceable in the feed direction or counter to the feed direction.
  • this exerts on the interaction with inclined surfaces from a lateral pressure on the support element, which is displaced in the feed direction in the groove or receiving pocket in this way and thus creates the space required for the entry of the rocker.
  • the present invention has for its object to propose a method and an apparatus for sliced bread in which the hygienic problems caused by the mounting of the support member for the resulting slices are avoided.
  • the underlying object is achieved in that the support element is elastically deformed in a transition from the support position to the release position of the rocker in it.
  • the invention provided elastic deformation of the support member allows a very “free” storage of the same, without the need grooves, bags, o. ⁇ . Should be provided.
  • the support elements are designed to be rigid and in itself of the rocker not elastically deformable
  • the invention selects the way to specifically exploit the elasticity of the support element by appropriate selection of the material and the geometry in such a way that the support element of although the rocker, that is to say of which this actively moving drive means, is elastically sufficiently deformable to allow movement of the rocker in the cutting gap.
  • the elasticity of the support element is sufficiently small, that is, the rigidity in a direction perpendicular to the bottom of the removal region to sufficiently large that a nascent or just completely separated disc does not cause elastic deformation of the support element or at least not to the extent can that the support function of the Support element would be lost.
  • the deformation energy that must be applied to an elastic deformation of the support element according to the invention is thus sufficiently large to reliably fulfill the support task, but small enough to drive the rocker without excessive load under the action of normal and frictional forces between rocker and support element to be applied continuously.
  • the support element is subjected to a transition from the support position to the release position on bending.
  • the concretely required rigidity of the support element can be set comparatively easily in order to combine the two aforementioned properties.
  • the support element is compressed during the transition from the support position to the release position and expands again at an opposite transition.
  • the support member is deformed in the transition from the support position to the release position so that it is aligned in the release position at least partially parallel to a plane of the circular blade.
  • the aforementioned alignment of a particular plate-shaped or strip-shaped support element causes an increase in the resistance torque against deformation in the direction of the bottom of the removal shaft, so that the support effect is particularly good at such a type of deformation.
  • a free end portion of the support member forming and consisting of a food-safe plastic material bar is deformed at a transition from the support position to the release position on the respective supported disc.
  • the inventive method further ausgestaltend, it is provided that the support member is slightly elastically deformed during the support of a disc, and preferably in a direction opposite to the present at a deformation of the support position in the release position direction.
  • the object is achieved in terms of device technology in that the support element in a transition from the support position into the release position of the rocker is elastically deformable. With such a device, the advantages that have already been explained in detail in procedural terms arise.
  • An embodiment of the device according to the invention has a support element in the form of a strip made of a food-safe plastic material, wherein the strip has a connecting portion connected to a bottom of the removal region and a protruding into the gap region Kragabites which is elastically deformable at a transition from the support position to the release position , In the region of the connecting portion, there is thus neither a relative movement between the support element and the bottom of the removal region or other components of the device, nor does an elastic deformation take place there.
  • the connecting portion serves as a rigid storage area where, however, takes place only in the Kragabites under load, the deformation.
  • the Kragabrough a perpendicular to a plane of the circular blade extending length between 10 mm and 40 mm, preferably between 20 mm and 30 mm, has.
  • the connecting portion should preferably have at least as long a length and for reasons of ease of manufacture also consist of the same material.
  • the cantilever portion should have a thickness of between 2 mm and 4 mm, preferably between 2.5 mm and 3.5 mm, extending parallel to a plane of the circular blade.
  • the support element extends on at least one side of the removal region with a bent end section into a gap region between a respective side wall of the removal region and a respective associated side wall of the insertion region.
  • the "vertical" gap region facing the pivot axis of rotation, there is the risk at the beginning of cutting off a new pane that the pane will also be drawn into such a substantially vertical gap in the horizontal direction, which is why the expansion of the support element also makes sense in such an area , As well as the rest of the support element and the bent end portion is so elastically deformable in itself, that the rocker provides itself in its oscillating movement, the required space itself.
  • the support element should be designed so that it leaves a free space for the passage of the cutting blade in the support position, so that regardless of the nature and speed of deformation in the course of the swing motion is always imperative clearance of the circular blade is given, so in particular damage to the support element is not to be feared by a Zerwoodsrial of the circular blade.
  • the device according to the invention comprises an insert part, which forms a portion of a surface of the rocker, wherein the insert part during movement of the rocker with the support member into frictional contact, wherein preferably at least one surface of the insert part of a Material is formed, which has a static friction coefficient of at most 0.1, preferably at most 0.05, at a friction of two frictional partners formed by this material.
  • the insert described is based on the consideration that during each cutting operation, that is, at each cycle of the rocker, the same comes into contact with the support element, wherein both parts, that is, the rocker and the support member, rub against each other.
  • Such friction inevitably leads to wear of the participating friction partners in the long run.
  • the mechanism as such that is, the friction of two parts and the associated displacement of the elastically deformable support member, is unavoidable, nevertheless, the operation of the device from this wear be made independent.
  • the insert has a thickness whose removal due to the friction of the same with the support element takes so long that a lifetime of the insert exceeds that of the entire device.
  • the insert should be placed on the rocker in such a way that during a cutting cycle relative to the rocker, only the insert (or a surface thereof) will be in frictional contact with the support member.
  • the thickness of the insert should be at least 0.5 mm, preferably 1.0 mm.
  • the contact of the rocker with the support element as such is of particular importance insofar as the support member from a cutting plane in which the circular blade acts, must be displaced before the circular blade itself reaches the support element and this destroyed.
  • the insert is advantageously advantageously designed so that it displaces the support element in time from a cutting plane of the circular blade. This is achieved in particular by the fact that the insert part extends so far laterally into a cross section of the support element that it displaces it, wherein due to the stiffness of the support element, the same is not only locally deformed or displaced, but rather the part region of the support element which is deformed directly by means of the insert part also affects a remaining part that is not in direct contact with the insert element.
  • At least the insert part preferably further at least one top layer of the support element, of a material which, upon friction with itself, has a static friction coefficient of at most 0 , 1, preferably at most 0.05.
  • the material used is preferably polytetrafluoroethylene, which has a coefficient of static friction of 0.04 (PTFE on PTFE).
  • FIGS. 1 to 5 In various views illustrated device 1 for slicing bread into slices, has an insertion area 2 in the form of an approximately cubic shaft into which a loaf of conventional dimensions can be inserted.
  • insertion area 2 there is a known from the prior art feed device 3, which via a gripping device with gripper hook for fixing a rear end of the loaf, a linear guide for advancing the fixed loaf of bread along a bottom 4 of the loading area 2 and a drive means, not shown both for the feed and for fixing the gripper hook has.
  • the device 1 has a shaft-like removal area 5, which, viewed in the feed direction 6 , is located linearly adjacent to the loading area 2 and is separated therefrom by a cutting device 7 .
  • the cutting device 7 has a rocker 9 which is oscillatably mounted so as to oscillate in a manner oscillating about a first axis of rotation 8 and on which a circular blade 11 which can be driven rotationally about a second axis of rotation 10 is mounted.
  • the drive for the oscillating movement of the rocker 9 and for the continuous rotation of the circular blade 11 relative to the rocker 9 take place by means of a common drive device 12, which consists of the vertical section in FIG. 3 can be seen and is arranged below the bottom 4 of the insertion area 2 .
  • the rocker 9 has a rocker housing 13, in the interior of which is not visible in the figures, a transmission device in the form of a belt drive for driving the circular blade 11 is located.
  • Such a drive device 12 both to drive the rocker 9 and the circular blade 11 is for example from the DE 37 06 485 A1 known.
  • a transmission device in the form of a belt drive, which provides regardless of the state of motion of the rocker 9 even in the cutting operation of the device 1 for a uniform rotational movement of the circular blade at high speed.
  • FIG. 6b shows that the rocker housing in a thickening region 14 has a conspicuously large, measured in the direction of the axis of rotation 10 of the circular blade 11 thickness 15 , which is 23 mm in the specific case. Looking at the contour of the rocker starting from a tip 15 ' on which a longitudinal section plane intersects the peripheral edge of the rocker housing 13 , this first has a wedge-shaped section 16 , to which then a section of constant thickness adjoins, which forms the thickening region 14 .
  • transition 17 in the form of a recess, by a section 18 of reduced thickness, which in the present case is 16.5 mm.
  • the distance 19 of the transition 17 between the reduced thickness portion 18 of the thickening portion 14 is about 40% of the radius of the circular blade.
  • the thickness 15 in the thickening region 14 is significantly larger (6.5 mm in the present case) than would actually be required to cover the transmission device located in the interior of the rocker housing 13 .
  • the minimum required thickness 20 is present in the region 18 of reduced thickness and, as already mentioned above, is 16.5 mm.
  • an imaginary line 21 is shown in dashed form. Right of this line 21 is located within the rocker housing 13, a free space 22, which was created solely to achieve in conjunction with the wedge-shaped portion 16, the increased thickness 15 of the rocker housing 13 and thus to achieve particularly good cutting properties.
  • the space 22 should remain hollow.
  • the rocker housing 13 in an annular cover 23 deliberately has a much larger radius 24 , as in an adjoining region in which the radius 25 - as is customary in the prior art - is dimensioned so that the transmission device inside the Swing housing 13 is completely covered to form a wedge-shaped portion.
  • a free, non-covered area 26 is greatly reduced between the cutting edge 27 of the circular blade 11 and the part-circular outer edge 28 of the swing body 13 in the covering 23rd This in turn leads to a significantly reduced friction between the rapidly rotating circular blade 11 and the just emerging bread slice, so that the force effects on the disc and the risk of damage to the same are minimized.
  • a radially measured distance 36 between the edge 28 of the rocker housing 13 in the cover area 23 and the cutting edge 27 of the circular blade 11 in the cover area 23 is smaller than a difference between a radius 30 of the circular blade 11 and a minimum half width 31 of the rocker housing 13 within an overlapping area of the swing casing 13 with the circular blade 11.
  • the approximately hammerhead-shaped cover portion 23 extends over an angular range 32 of about 140 °.
  • a central axis 34 of the cover region 23 extends at an angle to a longitudinal axis 35 of the rocker 9, which connects the two axes of rotation 8 and 10 with each other, of approximately 130 °.
  • the distance 36 between the radius 30 of the circular blade 11 and the radius 24 in the cover region 23 is about 14 mm.
  • FIGS. 11 to 13 which show different perspective illustrations of the rocker 9 , it can be seen that between the bottom 4 of the insertion area 2 and a bottom 37 of the removal region 5, a cutting gap 38 is formed, through which both the rocker 9 with its rocker housing 13 and the circular blade 11th pass through. While the circular blade 11 is located at a very small distance from a front edge 39 of the bottom 4 of the insertion region 2 , so that the front edge 39 serves as a counter-blade, the distance to a front edge 40 of the bottom 37 of the removal region 5 is much greater due to the cutting gap 38 ,
  • the support member 42 has the shape of a over the Whole width of the removal region 5 (and even beyond) extending strip of a food-safe, elastic plastic material and is attached to a later explained in more detail manner on the underside of the bottom 37 of the removal region 5 .
  • the support element 42 has such a distance from the front edge 39 of the bottom 4 of the insertion area 2 , that it leaves a sufficient clearance for the circular blade 11 even in a straight line stretched state. Therefore, a collision between the circular blade 11 and the support element 42 can not occur under any circumstances.
  • the thickness 20 of the rocker housing 13 in the region 18 of reduced thickness larger than the remaining space between the support member 42 and the front edge 39 of the bottom 4 of the insertion area 2. For this reason, the support member 42 deformed by the rocker housing 13 in this section 18, the right and left adjacent each in a wedge-shaped area 43rd expires 44, in accordance with the swing motion in the cutting gap 38.
  • the elastic deformation of the support member 42 is maximum. There it comes to an approximately vertical curvature of the free edge of the support member 42, which thus includes at this point approximately a right angle with the bottom 37 of the removal region 5 . Due to the oscillating movement of the rocker 9 , the deformed portion of the support member 32 as described above moves continuously along the length of the support member 42 from one end to the other end thereof. In the FIGS. 11 to 13 a middle position of the rocker 9 is shown, in which the circular blade 11 has a distance from both a side wall 45 and a side wall 46 each of the insertion area 2 . The bead-shaped bulge of the serving as a kind of sealing lip support member 42 thus migrates continuously along the width of the removal region 5 back and forth.
  • FIG. 7 shows in a detailed view that the rocker 9 extends with the overlap region 23 to a small front part in a gap between the side wall 45 of the insertion region 2 and an opposite side wall 47 of the removal region 5 inside.
  • the overlapping region 23 of the rocker housing 13 also extends with a small part below the bottom 4 of the insertion region 2, so that even with a cutting in the corner region 48 a very far reaching coverage of the relevant sector of the side surface of the circular blade 11 is given even under Considering a certain height offset between the bottom 4 of the loading area 2 and the bottom 37 of the removal area 5 (see in particular in FIG. 11 ).
  • the oscillating housing 13 interacts with its support member 42 during its oscillating movement through the cutting gap 38 with only its portion 18 having reduced thickness (compared to the thickening area 14 ).
  • FIGS. 8 to 10 The attachment of the support member 42 results from the FIGS. 8 to 10 It can be seen that the bottom 37 of the removal region 5 is slightly angled upwards in an end section 49 . Below the bottom 37 there is a connecting portion 50 of the support member 42 which is clamped by means of a clamping bar 51 and screws 52 (which cooperate with non-visible welding nuts on the bottom of the bottom 37 ). A Kragabites 53 of the support member 42 projects with a portion 54 over a front edge 55 of the angled end portion 49 of the bottom 37 and is thus located in the cutting gap 38.
  • the cantilever portion 43 is deformed, with only a slight deformation up to the underside of the bottom 37 can bring about zoom in the overlapping region between the inclined end portion 49 of the bottom 37 and the cantilever portion 43 .
  • the portion 54 is completely free and can be elastically deformed up to a nearly vertical orientation of its edge.
  • FIG. 9 the height offset between the bottom 5 of the insertion region 2 and the bottom 37 of the removal region 5 can be seen.
  • the device 1 is equipped with a rocker 57 .
  • This rocker 57 differs from the previously shown rocker 9 by an insert 56 which is mounted on the rocker 57 .
  • This insert 56 is particularly well the detailed representation of FIGS. 16a and 16b removable.
  • the insert part 56 is arranged on a side of the rocker 57 facing the removal region 5 of the device 1 . It has in the example shown here a thickness of about 1.0 mm and is made of polytetrafluoroethylene (PTFE, "Teflon®").
  • the insert member is placed on the rocker arm 57 so as to make frictional contact with the support member 42 as the rocker member 57 moves. This is especially good FIG. 15 removable, which shows the insert 56 in engagement with the support member 42 .
  • the insert 56 is particularly suitable for deforming the support element 42 , so that the support element 42 is "pushed out” from a cutting plane in which the circular blade 11 acts. This "pushing out” of the support member 42 is tuned such that the support member 42 at no time comes into contact with the circular blade 11 , that is, has already been pushed out of the cutting plane before the circular blade 11 can reach the support member 42 .
  • the formation of the insert 56 made of PTFE is particularly advantageous in that PTFE has a particularly low coefficient of friction.
  • PTFE has a particularly low coefficient of friction.
  • in addition to the insert member 56 and the support member 42 is coated at least with PTFE. This leads to a wear of both the insert part 56 and the support member 42 is particularly low and a lifetime of the support member 42 can be significantly increased over other designs.
  • PTFE for the insert 56 , as well good another material conceivable.
  • the insert 56 is advantageously formed of a material that has a particularly low coefficient of friction.

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Description

Die Erfindung betrifft ein Verfahren zum Schneiden von Brot in Scheiben mit den folgenden Verfahrensschritten:

  1. a) Ein in einem Einlegebereich befindlicher Brotlaib wird mittels einer Vorschubeinrichtung auf eine Schneideinrichtung zu vorgeschoben, wobei die Schneideinrichtung eine um eine erste Drehachse drehbare Schwinge und ein an der Schwinge um eine zweite Drehachse rotierbar gelagertes Kreismesser aufweist, wobei die zweite Drehachse sich innerhalb eines Schneidquerschnitts bewegt und das Kreismesser und die Schwinge durch einen Schneidspalt hindurch treten, der sich zwischen dem Einlegebereich und einem Entnahmebereich befindet.
  2. b) Von dem Brotlaib werden während des Vorschiebens an einem vorderen Ende mittels der Schneideinrichtung sukzessive Scheiben abgeschnitten.
  3. c) Eine im Entstehen begriffene oder bereits vollständig abgeschnittene Scheibe wird an ihrer einem Boden des Entnahmebereichs zugewandten Unterseite mittels eines in einer Stützstellung befindlichen Stützelements abgestützt.
  4. d) Im Zuge einer Bewegung der Schwinge entlang des Schneidspalts wird das Stützelement mittels der Schwinge von der Stützstellung in eine Freigabestellung verdrängt, wobei das Stützelement bei fortgesetzter Bewegung der Schwinge automatisch wieder die Stützstellung einnimmt.
  5. e) Die abgeschnittenen Scheiben werden in dem Entnahmebereich gesammelt.
The invention relates to a method for slicing bread with the following process steps:
  1. a) located in a loading area loaf is advanced by means of a feed device to a cutting device, wherein the cutter has a rotatable about a first axis of rotation and a swing arm about a second axis rotatably mounted circular blade, wherein the second axis of rotation within a cutting cross-section moves and the circular blade and the rocker pass through a cutting gap, which is located between the insertion area and a removal area.
  2. b) successive slices are cut from the loaf during advancement at a front end by means of the cutting device.
  3. c) A disc which is emerging or has already been completely cut off is supported on its underside facing a bottom of the removal area by means of a support element located in a support position.
  4. d) In the course of a movement of the rocker along the cutting gap, the support member is displaced by means of the rocker from the support position into a release position, wherein the support element automatically assumes the support position with continued movement of the rocker.
  5. e) The cut slices are collected in the withdrawal area.

Darüber hinaus betrifft die Erfindung eine Vorrichtung zum Schneiden von Brot in Scheiben mit

  • a) einem Einlegebereich, in den ein Brotlaib einlegbar ist,
  • b) einer Schneideinrichtung, die eine um eine erste Drehachse drehbare Schwinge und ein an der Schwinge um eine zweite Drehachse rotierbar gelagertes Kreismesser aufweist, wobei die zweite Drehachse sich innerhalb eines Schneidquerschnitts bewegt,
  • c) einer Vorschubeinrichtung, mit der ein in dem Einlegebereich befindlicher Brotlaib so auf die Schneideinrichtung zu vorschiebbar ist, dass an einem vorderen Ende des Brotlaibs von der Schneideinrichtung sukzessive Scheiben abschneidbar sind,
  • d) einem Entnahmebereich, in dem die abgeschnittenen Scheiben aufnehmbar sind,
  • e) einem zwischen dem Einlegebereich und dem Entnahmebereich befindlichen Schneidspalt, durch den das Kreismesser und die Schwinge hindurchtreten,
  • f) einem den Schneidspalt zumindest teilweise verschließenden Stützelement, mit dem eine im Entstehen begriffene oder bereits vollständig abgeschnittene Scheibe an ihrer einem Boden des Entnahmebereichs zugewandten Unterseite abstützbar ist, wobei das Stützelement im Zuge der Bewegung der Schwinge von einer Stützstellung in eine Freigabestellung verdrängbar ist und bei fortgesetzter Bewegung der Schwinge wieder die Stützstellung einnimmt.
In addition, the invention relates to a device for sliced bread with
  • a) a loading area into which a loaf of bread can be placed,
  • b) a cutting device which has a rocker rotatable about a first axis of rotation and a circular blade rotatably mounted on the rocker about a second axis of rotation, wherein the second axis of rotation moves within a cutting cross-section,
  • c) a feed device with which a loaf of loaf located in the infeed area can be advanced toward the cutting device in such a way that successive slices can be cut off from the cutting device at a front end of the loaf of bread,
  • d) a removal area in which the cut-off discs can be received,
  • e) a cutting gap between the loading area and the removal area, through which the circular blade and the rocker pass,
  • f) a the cutting gap at least partially closing support member with which a emerging or already completely cut disc is supported on its bottom of the removal region facing underside, wherein the support member in the course of movement of the rocker from a support position is displaced into a release position and with continued movement of the rocker again assumes the support position.

Stand der TechnikState of the art

Die vorstehend beschriebenen Vorrichtungen werden meist in Bäckereien verwendet, wenn ein Kunde beim Kauf eines Brotlaibs wünscht, dass dieser in Scheiben aufgeschnitten wird. Bei Maschinen, die auf dem Fußboden aufgestellt werden, vollführt die Schwinge meist eine umlaufende Drehbewegung, wobei in diesem Fall meist das Kreismesser eine solche Größe hat, dass es lediglich mit weniger als der Hälfte seiner Querschnittsfläche in den Querschnitt des Brotlaibs eindringt, sodass die Schwinge selbst den Schneidquerschnitt überhaupt nicht durchläuft. Eine derartige Schneidmaschine ist Beispielsweise aus der DE 103 12 301 A1 bekannt.The devices described above are mostly used in bakeries when a customer wishes to have their sliced bread sliced when buying a loaf of bread. In machines that are placed on the floor, the rocker usually performs a circumferential rotational movement, in which case usually the circular blade has such a size that it penetrates only less than half of its cross-sectional area in the cross section of the loaf, so that the rocker even the cutting cross section does not go through at all. Such a cutting machine is for example from the DE 103 12 301 A1 known.

Werden derartige mit einem Orbital-Messer-Antrieb versehene Brotschneidemaschinen als Tischmaschinen ausgeführt, so vollführt die Schwinge lediglich eine schwingende Bewegung, das heißt sie dreht sich nicht um 360 Grad sondern oszillierend lediglich um einen Winkelbereich von meist kleiner als 90 Grad. Auf diese Weise kann die Bauhöhe reduziert und die Eignung der Maschine zur Aufstellung auf einem Tisch erzielt werden. Des Weiteren wird zur Baugrößenreduzierung in diesen Fällen der Kreismesser-Durchmesser reduziert, wodurch es erforderlich ist, dass die Drehachse des Kreismessers sich innerhalb des Schneidquerschnitts bewegt, das heißt dass die Schwinge während des Schneidprozesses in den Brotlaib eindringt.If such provided with an orbital knife drive bread slicing machines designed as table machines, the rocker performs only a swinging motion, that is, it does not rotate by 360 degrees but oscillating only by an angular range of usually less than 90 degrees. In this way, the height can be reduced and the suitability of the machine for installation on a table can be achieved. Further, to reduce the size in these cases, the diameter of the circular blade is reduced, which requires that the axis of rotation of the circular blade move within the cutting cross-section, that is, the rocker penetrates into the loaf during the cutting process.

In diesem Fall sind besondere Maßnahmen zu treffen, das durch die gegenüber der reinen Kreismesserdicke deutlich größere Dicke der Schwinge keine Beschädigung des Brotes während des Schneidevorgangs eintritt. Darüber hinaus besitzt der Schneidspalt zwischen dem Einlegebereich und dem Entnahmebereich eine vergleichsweise große Breite, die dazu führt, dass eine Gefahr besteht, dass gerade im Entstehen begriffene oder abgeschnittene Scheiben durch den Spalt hindurch in das Innere der Maschine hinein gezogen werden.In this case, special measures must be taken, which does not damage the bread during the cutting process by the comparison with the pure circular blade thickness significantly greater thickness of the rocker. In addition, the cutting gap between the insertion area and the removal area has a comparatively large width, which results in a risk that windows that are just emerging or cut off are pulled through the gap into the interior of the machine.

Tischmaschinen der vorbeschriebenen Art sind beispielsweise aus der DE 37 06 485 A1 und der DE 198 20 492 C1 bekannt.Table machines of the type described above are for example from the DE 37 06 485 A1 and the DE 198 20 492 C1 known.

Bei den bekannten Brotschneidemaschinen der vorgenannten Art besteht das Stützelement für die Scheiben meist aus einem plattenförmigen Element aus Kunststoff, das unterhalb des Bodens des Entnahmebereichs in einer Nut oder Tasche gelagert und horizontal in Vorschubrichtung bzw. entgegen der Vorschubrichtung verschieblich ist. Im Zuge der Bewegung der Schwinge entlang des Schneidspalts übt diese über das Zusammenwirken mit Schrägflächen einen seitlichen Druck auf das Stützelement aus, das auf diese Weise in Vorschubrichtung in die Nut bzw. Aufnahmetasche verdrängt wird und somit den erforderlichen Raum für den Eintritt der Schwinge schafft. Beim Verdrängen des Stützelements wird ein in der Nut bzw. Aufnahmetasche angeordnetes Federelement gespannt, das nach einem Zurückfahren der Schwinge dafür sorgt, dass das Stützelement wieder selbsttätig in die Stützstellung zurückkehrt.In the known bread cutting machines of the aforementioned type, the support element for the discs usually consists of a plate-shaped element made of plastic, which is mounted below the bottom of the removal area in a groove or pocket and horizontally displaceable in the feed direction or counter to the feed direction. In the course of the movement of the rocker along the cutting gap this exerts on the interaction with inclined surfaces from a lateral pressure on the support element, which is displaced in the feed direction in the groove or receiving pocket in this way and thus creates the space required for the entry of the rocker. When displacing the support element arranged in the groove or receiving pocket spring element is stretched, which ensures after a retraction of the rocker that the support element automatically returns to the support position.

Problematisch bei der vorbeschriebenen Art der Lagerung und Betätigung des Stützelements ist der Umstand, dass sich in der Nut bzw. Aufnahmetasche bis hin in den Bereich des Federelements Brotkrumen bzw. Mehl sammeln, die aus diesen schwer zugänglichen und sehr kleinen Bereichen kaum mehr zu entfernen sind. Dies führt in Verbindung mit der andauernden Bewegung des Stützelements innerhalb der Nut bzw. Aufnahmetasche zu einem regelrechten Zerreiben bzw. Zerquetschen der Brotkrumen, was die Reinigungsproblematik zunehmend verschärft. Im Ergebnis entstehen in den besagten Bereichen der Schneidmaschine hygienisch bedenkliche Rückstände, die wiederum eine Quelle für eine mikrobielle Belastung des aufzuschneidenden Brotes bilden.The problem with the above-described type of storage and actuation of the support element is the fact that in the groove or receiving pocket into the area of the Spring element breadcrumbs or flour collect, which are hard to remove from these hard to reach and very small areas. This leads in connection with the ongoing movement of the support element within the groove or receiving pocket to a regular grinding or crushing the breadcrumbs, which increasingly aggravates the cleaning problem. As a result, in the said areas of the cutting machine hygienically harmful residues, which in turn form a source of microbial load on the sliced bread.

Aufgabetask

Der vorliegenden Erfindung liegt die Aufgabe zu Grunde ein Verfahren und eine Vorrichtung zum Schneiden von Brot in Scheiben vorzuschlagen, bei dem bzw. der hygienische Probleme, die durch die Lagerung des Stützelements für die entstehenden Scheiben hervorgerufen werden, vermieden werden.The present invention has for its object to propose a method and an apparatus for sliced bread in which the hygienic problems caused by the mounting of the support member for the resulting slices are avoided.

Lösungsolution

Ausgehend von dem Verfahren der eingangs beschriebenen Art wird die zugrunde liegende Aufgabe dadurch gelöst, dass das Stützelement bei einem Übergang von der Stützstellung in die Freigabestellung von der Schwinge in sich elastisch verformt wird.Based on the method of the type described above, the underlying object is achieved in that the support element is elastically deformed in a transition from the support position to the release position of the rocker in it.

Im Gegensatz zu einer Verschiebung, wie sie bei den bekannten Stützelementen auftritt, erlaubt die erfindungsgemäß vorgesehene elastische Verformung des Stützelements eine sehr "freie" Lagerung des selben, ohne dass hierzu Nuten, Taschen, o. ä. vorgesehen sein müssten. Während beim Stand der Technik die Stützelemente starr und in sich selbst von der Schwinge nicht elastisch verformbar ausgestaltet sind, wählt die Erfindung den Weg, die Elastizität des Stützelements durch geeignete Auswahl des Materials und der Geometrie in der Weise gezielt auszunutzen, dass das Stützelement zwar von der Schwinge, das heißt von der diese aktiv bewegenden Antriebseinrichtung, elastisch hinreichend verformbar ist, um eine Bewegung der Schwinge in dem Schneidspalt zu ermöglichen. Gleich wohl ist die Elastizität des Stützelements hinreichend klein, das heißt die Steifigkeit in eine Richtung senkrecht auf den Boden des Entnahmebereichs zu hinreichend groß, dass eine im Entstehen begriffene oder gerade vollständig abgetrennte Scheibe eine elastische Verformung des Stützelements nicht oder zumindest nicht in dem Maße bewirken kann, dass die Abstützfunktion des Stützelements verloren ginge. Die Verformungsenergie, die zu einer elastischen Verformung des erfindungsgemäßen Stützelements aufgebracht werden muss, ist somit hinreichend groß, um die Stützaufgabe zuverlässig zu erfüllen, jedoch klein genug, um vom Antrieb der Schwinge ohne übermäßige Belastung unter Einwirkung von Normal- und Reibkräften zwischen Schwinge und Stützelement fortlaufend aufgebracht zu werden.In contrast to a displacement, as occurs in the known support elements, the invention provided elastic deformation of the support member allows a very "free" storage of the same, without the need grooves, bags, o. Ä. Should be provided. While in the prior art, the support elements are designed to be rigid and in itself of the rocker not elastically deformable, the invention selects the way to specifically exploit the elasticity of the support element by appropriate selection of the material and the geometry in such a way that the support element of although the rocker, that is to say of which this actively moving drive means, is elastically sufficiently deformable to allow movement of the rocker in the cutting gap. Equally well, the elasticity of the support element is sufficiently small, that is, the rigidity in a direction perpendicular to the bottom of the removal region to sufficiently large that a nascent or just completely separated disc does not cause elastic deformation of the support element or at least not to the extent can that the support function of the Support element would be lost. The deformation energy that must be applied to an elastic deformation of the support element according to the invention is thus sufficiently large to reliably fulfill the support task, but small enough to drive the rocker without excessive load under the action of normal and frictional forces between rocker and support element to be applied continuously.

Vorzugsweise wird das Stützelement bei einem Übergang von der Stützstellung in die Freigabestellung auf Biegung beansprucht. Bei einer Biegebelastung lässt sich die konkret benötigte Steifigkeit des Stützelements vergleichsweise einfach einstellen, um die beiden vorgenannten Eigenschaften zu vereinen. Grundsätzlich wäre es aber auch im Rahmen der Erfindung denkbar, dass das Stützelement beim Übergang von der Stützstellung in die Freigabestellung komprimiert wird und sich bei einem entgegengesetzten Übergang wieder ausdehnt.Preferably, the support element is subjected to a transition from the support position to the release position on bending. In the case of a bending load, the concretely required rigidity of the support element can be set comparatively easily in order to combine the two aforementioned properties. In principle, however, it would also be conceivable within the scope of the invention that the support element is compressed during the transition from the support position to the release position and expands again at an opposite transition.

Gemäß einer Ausgestaltung des erfindungsgemäßen Verfahrens ist es vorgesehen, dass das Stützelement bei dem Übergang von der Stützstellung in die Freigabestellung so verformt wird, dass es in der Freigabestellung zumindest teilweise parallel zu einer Ebene des Kreismesser ausgerichtet ist. Die vorgenannte Ausrichtung eines insbesondere plattenförmigen oder streifenförmigen Stützelement bewirkt eine Erhöhung des Widerstandsmoments gegen eine Verformung in Richtung auf den Boden des Entnahmeschachts zu, sodass die Stützwirkung bei einer derartigen Art der Verformung besonders gut ist.According to one embodiment of the method according to the invention, it is provided that the support member is deformed in the transition from the support position to the release position so that it is aligned in the release position at least partially parallel to a plane of the circular blade. The aforementioned alignment of a particular plate-shaped or strip-shaped support element causes an increase in the resistance torque against deformation in the direction of the bottom of the removal shaft, so that the support effect is particularly good at such a type of deformation.

Ferner ist nach einer Weiterbildung der Erfindung vorgesehen, dass ein freier Endabschnitt einer das Stützelement bildenden und aus einem lebensmittelechten Kunstoffmaterial bestehenden Leiste bei einem Übergang von der Stützstellung in die Freigabestellung auf die jeweils abgestützte Scheibe zu verformt wird. Durch eine derartige Aufwölbung der Leiste wird der Stützeffekt wiederum begünstigt.It is further provided according to a development of the invention that a free end portion of the support member forming and consisting of a food-safe plastic material bar is deformed at a transition from the support position to the release position on the respective supported disc. By such a bulge of the bar the support effect is favored again.

Das erfindungsgemäße Verfahren weiter ausgestaltend, ist vorgesehen, dass das Stützelement auch während des Abstützens einer Scheibe geringfügig elastisch verformt wird und zwar vorzugsweise in einer Richtung, die der bei einer Verformung von der Stützstellung in die Freigabestellung vorliegenden Richtung entgegengesetzt ist.The inventive method further ausgestaltend, it is provided that the support member is slightly elastically deformed during the support of a disc, and preferably in a direction opposite to the present at a deformation of the support position in the release position direction.

Ausgehend von einer Vorrichtung der weiter oben erläuterten Art wird die Aufgabe in vorrichtungstechnicher Hinsicht dadurch gelöst, dass das Stützelement bei einem Übergang von der Stützstellung in die Freigabestellung von der Schwinge in sich elastisch verformbar ist. Mit einer derartigen Vorrichtung ergeben sich die Vorteile, die bereits zuvor in verfahrenstechnischer Hinsicht näher erläutert wurden.Starting from a device of the type explained above, the object is achieved in terms of device technology in that the support element in a transition from the support position into the release position of the rocker is elastically deformable. With such a device, the advantages that have already been explained in detail in procedural terms arise.

Eine Ausgestaltung der erfindungsgemäßen Vorrichtung besitzt ein Stützelement in Form einer Leiste aus einem lebensmittelechten Kunstoffmaterial, wobei die Leiste einen mit einem Boden des Entnahmebereichs verbundenen Verbindungsabschnitt und einen in den Spaltbereich vorstehenden Kragabschnitt aufweist, der bei einem Übergang von der Stützstellung in die Freigabestellung elastisch verformbar ist. Im Bereich des Verbindungsabschnitt liegt somit weder eine relative Bewegung zwischen dem Stützelement und dem Boden des Entnahmebereichs bzw. anderen Bauteilen der Vorrichtung vor, noch findet dort eine elastische Verformung statt. Nach Art eines Kragblakens dient der Verbindungsabschnitt als starrer Lagerbereich wo hingegen allein in dem Kragabschnitt unter Belastung die Verformung stattfindet.An embodiment of the device according to the invention has a support element in the form of a strip made of a food-safe plastic material, wherein the strip has a connecting portion connected to a bottom of the removal region and a protruding into the gap region Kragabschnitt which is elastically deformable at a transition from the support position to the release position , In the region of the connecting portion, there is thus neither a relative movement between the support element and the bottom of the removal region or other components of the device, nor does an elastic deformation take place there. In the manner of a Kragblakens the connecting portion serves as a rigid storage area where, however, takes place only in the Kragabschnitt under load, the deformation.

Es hat sich darüber hinaus als besonders vorteilhaft ergeben, dass der Kragabschnitt eine sich senkrecht zu einer Ebene des Kreismessers erstreckende Länge zwischen 10 mm und 40 mm, vorzugsweise zwischen 20 mm und 30 mm, besitzt. Der Verbindungsabschnitt sollte vorzugsweise eine mindestens eben so große Länge besitzen und aus Gründen der einfachen Herstellbarkeit auch aus demselben Material bestehen.It has also been found to be particularly advantageous that the Kragabschnitt a perpendicular to a plane of the circular blade extending length between 10 mm and 40 mm, preferably between 20 mm and 30 mm, has. The connecting portion should preferably have at least as long a length and for reasons of ease of manufacture also consist of the same material.

Ferner sollte der Kragabschnitt an sich parallel zu einer Ebene des Kreismessers erstreckende Dicke zwischen 2 mm und 4 mm, vorzugsweise zwischen 2,5 mm und 3,5 mm besitzen.Further, the cantilever portion should have a thickness of between 2 mm and 4 mm, preferably between 2.5 mm and 3.5 mm, extending parallel to a plane of the circular blade.

Wenn der Kragabschnitt des Stützelements in dessen Stützstellung von dem Entnahmebereich aus betrachtet in Richtung auf den Einlegebereich zu ansteigt, führt durch eine derartige "Vorverformung" auch eine geringe belastungsbedingte Absenkung des Kragabschnitts während der Ausübung der Stützfunktion zu keiner geometrisch verschlechterten Wirkung bei der Verhinderung des Einziehens einer Scheibe. Vielmehr ist der Kragabschnitt auch unter Belastung dann noch ungefähr horizontal ausgerichtet und verschließt den Spaltbereich zuverlässig.If the Kragabschnitt of the support member in the support position of the removal region from looking towards the insertion area increases, leads by such a "pre-deformation" even a low load-related lowering of the Kragabschnitts during the exercise of the support function to no geometrically deteriorated effect in preventing the retraction a slice. Rather, the Kragabschnitt then even under load then aligned approximately horizontally and closes the gap area reliably.

Schließlich wird nach der Erfindung noch vorgeschlagen, dass das Stützelement sich an mindestens einer Seite des Entnahmebereichs mit einem umgebogenen Endabschnitt in einen Spaltbereich zwischen einer jeweiligen Seitenwand des Entnahmebereichs und einer jeweils zugeordneten Seitenwand des Einlegebereichs hineinerstreckt. Insbesondere bei dem der Schwingendrehachse zugewandten "vertikalen" Spaltbereich besteht zu Beginn des Abschneidens einer neuen Scheibe die Gefahr, dass die Scheibe auch in einen derartigen im wesentlichen vertikalen Spalt in horizontale Richtung eingezogen wird, weshalb die Ausdehnung des Stützelements auch in einen derartigen Bereich sinnvoll ist. Ebenso wie das übrige Stützelement ist auch der umgebogene Endabschnitt so in sich elastisch verformbar, dass die Schwinge bei ihrer oszillierenden Bewegung sich den benötigten Freiraum selbst verschafft.Finally, it is also proposed according to the invention that the support element extends on at least one side of the removal region with a bent end section into a gap region between a respective side wall of the removal region and a respective associated side wall of the insertion region. In particular, in the case of the "vertical" gap region facing the pivot axis of rotation, there is the risk at the beginning of cutting off a new pane that the pane will also be drawn into such a substantially vertical gap in the horizontal direction, which is why the expansion of the support element also makes sense in such an area , As well as the rest of the support element and the bent end portion is so elastically deformable in itself, that the rocker provides itself in its oscillating movement, the required space itself.

Das Stützelement sollte so ausgeführt sein, dass es auch in der Stützstellung einen Freiraum für den Durchtritt des Schneidmessers belässt, sodass unabhängig von der Art und Geschwindigkeit der Verformung im Zuge der Schwingenbewegung stets zwingend ein Freigang des Kreismessers gegeben ist, sodass insbesondere eine Beschädigung des Stützelements durch eine Zerspannungswirkung des Kreismessers nicht zu befürchten ist.The support element should be designed so that it leaves a free space for the passage of the cutting blade in the support position, so that regardless of the nature and speed of deformation in the course of the swing motion is always imperative clearance of the circular blade is given, so in particular damage to the support element is not to be feared by a Zerspannungswirkung of the circular blade.

In einer besonders vorteilhaften Ausgestaltung der vorliegenden Erfindung, umfasst die erfindungsgemäße Vorrichtung ein Einsatzteil, das einen Teilbereich einer Oberfläche der Schwinge bildet, wobei das Einsatzteil während einer Bewegung der Schwinge mit dem Stützelement in reibenden Kontakt tritt, wobei vorzugsweise zumindest eine Oberfläche des Einsatzteils von einem Material gebildet ist, welches bei einer Reibung zweier von diesem Material gebildeter Reibpartner eine Haftreibungszahl von maximal 0,1, vorzugsweise maximal 0,05, aufweist.In a particularly advantageous embodiment of the present invention, the device according to the invention comprises an insert part, which forms a portion of a surface of the rocker, wherein the insert part during movement of the rocker with the support member into frictional contact, wherein preferably at least one surface of the insert part of a Material is formed, which has a static friction coefficient of at most 0.1, preferably at most 0.05, at a friction of two frictional partners formed by this material.

Dem beschriebenen Einsatzteil liegt die Überlegung zugrunde, dass bei jedem Schneidvorgang, das heißt bei jedem Zyklus der Schwinge, selbige mit dem Stützelement in Kontakt tritt, wobei beide Teile, das heißt die Schwinge und das Stützelement, aneinander reiben. Eine solche Reibung führt auf Dauer unweigerlich zu einem Verschleiß der beteiligten Reibpartner. Wenngleich der Mechanismus als solcher, das heißt die Reibung zweier Teile und die damit verbundene Verdrängung des elastisch verformbaren Stützelements, nicht vermeidbar ist, so kann trotzdem der Betrieb der Vorrichtung von diesem Verschleiß unabhängig gemacht werden. Somit weist das Einsatzteil eine Dicke auf, deren Abtrag infolge der Reibung desselben mit dem Stützelement so lange dauert, dass eine Lebensdauer des Einsatzteils diejenige der gesamten Vorrichtung übersteigt. Um dies zu erreichen, sollte das Einsatzteil auf solche Weise auf der Schwinge angeordnet werden, dass während eines Schneidzyklus bezogen auf die Schwinge ausschließlich das Einsatzteil (beziehungsweise eine Oberfläche desselben) mit dem Stützelement in reibenden Kontakt tritt. Die Dicke des Einsatzteils sollte mindestens 0,5 mm, vorzugsweise 1,0 mm, betragen.The insert described is based on the consideration that during each cutting operation, that is, at each cycle of the rocker, the same comes into contact with the support element, wherein both parts, that is, the rocker and the support member, rub against each other. Such friction inevitably leads to wear of the participating friction partners in the long run. Although the mechanism as such, that is, the friction of two parts and the associated displacement of the elastically deformable support member, is unavoidable, nevertheless, the operation of the device from this wear be made independent. Thus, the insert has a thickness whose removal due to the friction of the same with the support element takes so long that a lifetime of the insert exceeds that of the entire device. To accomplish this, the insert should be placed on the rocker in such a way that during a cutting cycle relative to the rocker, only the insert (or a surface thereof) will be in frictional contact with the support member. The thickness of the insert should be at least 0.5 mm, preferably 1.0 mm.

Der Kontakt der Schwinge mit dem Stützelement als solcher ist dabei insoweit von besonderer Bedeutung, als das Stützelement aus einer Schneidebene, in der das Kreismesser wirkt, verdrängt werden muss, bevor das Kreismesser selbst das Stützelement erreicht und dieses zerstört. Das Einsatzteil ist entsprechend vorteilhafterweise so beschaffen, dass es das Stützelement rechtzeitig aus einer Schneidebene des Kreismessers verdrängt. Dies wird insbesondere dadurch erreicht, dass sich das Einsatzteil so weit seitlich in einen Querschnitt des Stützelements erstreckt, dass es dieses verdrängt, wobei aufgrund der Steifigkeit des Stützelements selbiges nicht lediglich lokal verformt beziehungsweise verdrängt wird, sondern der direkt mittels des Einsatzteils verformte Teilbereich des Stützelements sich auch auf einen restlichen Teil, der nicht mit dem Einsatzelement in direktem Kontakt steht, auswirkt.The contact of the rocker with the support element as such is of particular importance insofar as the support member from a cutting plane in which the circular blade acts, must be displaced before the circular blade itself reaches the support element and this destroyed. The insert is advantageously advantageously designed so that it displaces the support element in time from a cutting plane of the circular blade. This is achieved in particular by the fact that the insert part extends so far laterally into a cross section of the support element that it displaces it, wherein due to the stiffness of the support element, the same is not only locally deformed or displaced, but rather the part region of the support element which is deformed directly by means of the insert part also affects a remaining part that is not in direct contact with the insert element.

Um den Verschleiß sowohl des Einsatzteils als auch des Stützelements besonders gering zu halten, ist es besonders vorzuziehen, zumindest das Einsatzteil, vorzugsweise ferner zumindest eine Oberschicht des Stützelements, von einem Material zu bilden, welches bei einer Reibung mit sich selbst eine Haftreibungszahl von maximal 0,1, vorzugsweise maximal 0,05, aufweist. Vorzugsweise kommt als Material Polytetrafluorethylen zum Einsatz, welches eine Haftreibungszahl von 0,04 aufweist (PTFE auf PTFE).In order to keep the wear of both the insert part and the support element particularly low, it is particularly preferable to form at least the insert part, preferably further at least one top layer of the support element, of a material which, upon friction with itself, has a static friction coefficient of at most 0 , 1, preferably at most 0.05. The material used is preferably polytetrafluoroethylene, which has a coefficient of static friction of 0.04 (PTFE on PTFE).

Ausführungsbeispielembodiment

Das erfindungsgemäße Verfahren wird nachfolgend dann an einer beispielhaften Vorrichtung die in der Zeichnung dargestellt ist näher erläutert.The method according to the invention will be explained in more detail below on an exemplary device which is shown in the drawing.

Es zeigt:

Fig. 1:
Eine perspektivische Darstellung einer erfindungsgemäßen Vorrichtung mit Blick auf die Schwinge nach Demontage des Entnahmebereichs,
Fig. 2:
eine Draufsicht auf die Vorrichtung mit Darstellung sowohl des Einlegebereichs als auch des Entnahmebereichs,
Fig. 3:
einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von der Rückseite,
Fig. 4:
einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von der Vorderseite,
Fig. 5:
einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von dem Entnahmebereich her,
Fig. 6a bis 6c:
die Schwinge in einer Draufsicht, Seitenansicht sowie perspektivischen Ansicht,
Fig. 7:
eine Detailansicht der Schwinge in einer Ecke des Entnahmebereichs,
Fig. 8:
einen Vertikalschnitt durch einen Boden des Entnahmebereichs sowie durch ein Stützelement,
Fig. 9:
wie Figur 8, jedoch in einer um 90° gedrehten Ansicht,
Fig. 10:
eine perspektivische Ansicht des Bodens des Entnahmebereichs sowie der daran befestigten Stützeinrichtung,
Fig. 11 bis 13:
unterschiedliche perspektivische Ansichten der durch die Schwinge verformten Stützeinrichtung,
Fig. 14:
eine perspektivische Darstellung einer erfindungsgemäßen Vorrichtung mit Blick auf eine Schwinge mit einem Einsatzteil,
Fig. 15:
einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von dem Entnahmebereich her und
Fig. 16a bis 16b:
ein Detail der Schwinge mit dem Einsatzteil.
It shows:
Fig. 1:
A perspective view of a device according to the invention with a view of the rocker after disassembly of the removal area,
Fig. 2:
a top view of the device with representation of both the loading area and the removal area,
3:
a vertical section through the device viewed from the back,
4:
a vertical section through the device viewed from the front,
Fig. 5:
a vertical section through the device as seen from the removal area,
6a to 6c:
the rocker in a top view, side view and perspective view,
Fig. 7:
a detail view of the rocker in a corner of the removal area,
Fig. 8:
a vertical section through a bottom of the removal area and by a support element,
Fig. 9:
as FIG. 8 but in a 90 ° rotated view,
Fig. 10:
a perspective view of the bottom of the removal area and the support means attached thereto,
11 to 13:
different perspective views of the deformed by the rocker support,
Fig. 14:
a perspective view of a device according to the invention with a view of a rocker with an insert part,
Fig. 15:
a vertical section through the device looking in the direction of the removal area forth and
FIGS. 16a to 16b:
a detail of the swingarm with the insert.

Eine in den Figuren 1 bis 5 in verschiednen Ansichten dargestellte Vorrichtung 1 zum Schneiden von Brot in Scheiben, besitzt einen Einlegebereich 2 in Form eines ungefähr kubischen Schachtes, in den ein Brotlaib mit üblichen Abmessungen einlegbar ist. Innerhalb des Einlegebereichs 2 befindet sich eine aus dem Stand der Technik bekannte Vorschubeinrichtung 3, die über eine Greifeinrichtung mit Greiferhaken zum Fixieren eines hinteren Endes des Brotlaibs, eine Linearführung zum Vorschieben des fixierten Brotlaibs entlang eines Bodens 4 des Einlegebereichs 2 sowie über eine nicht dargestellte Antriebseinrichtung sowohl für den Vorschub als auch für das Fixieren der Greiferhaken verfügt.One in the FIGS. 1 to 5 In various views illustrated device 1 for slicing bread into slices, has an insertion area 2 in the form of an approximately cubic shaft into which a loaf of conventional dimensions can be inserted. Within the insertion area 2 there is a known from the prior art feed device 3, which via a gripping device with gripper hook for fixing a rear end of the loaf, a linear guide for advancing the fixed loaf of bread along a bottom 4 of the loading area 2 and a drive means, not shown both for the feed and for fixing the gripper hook has.

Des Weiteren besitzt die Vorrichtung 1 einen schachtförmigen Entnahmebereich 5, der sich, in Vorschubrichtung 6 betrachtet, linear im Anschluss an den Einlegebereich 2 befindet und von diesem durch eine Schneideinrichtung 7 getrennt ist.Furthermore, the device 1 has a shaft-like removal area 5, which, viewed in the feed direction 6 , is located linearly adjacent to the loading area 2 and is separated therefrom by a cutting device 7 .

Die Schneideinrichtung 7 weist eine um eine erste Drehachse 8 oszillierend schwenkbar gelagerte Schwinge 9 auf, an der ein um eine zweite Drehachse 10 rotatorisch antreibbares Kreismesser 11 gelagert ist. Der Antrieb für die oszillierende Bewegung der Schwinge 9 sowie für die kontinuierliche Rotation des Kreismessers 11 relativ zu der Schwinge 9 erfolgen mittels einer gemeinsamen Antriebseinrichtung 12, die aus dem Vertikalschnitt in Figur 3 ersichtlich ist und unterhalb des Bodens 4 des Einlegebereichs 2 angeordnet ist. Die Schwinge 9 besitzt ein Schwingengehäuse 13, in dessen in den Figuren nicht sichtbaren Innenraum sich eine Übertragungseinrichtung in Form eines Riementriebs zum Antrieb des Kreismessers 11 befindet. Eine derartige Antriebseinrichtung 12 sowohl zum Antrieb der Schwinge 9 als auch des Kreismessers 11 ist beispielsweise aus der DE 37 06 485 A1 bekannt.The cutting device 7 has a rocker 9 which is oscillatably mounted so as to oscillate in a manner oscillating about a first axis of rotation 8 and on which a circular blade 11 which can be driven rotationally about a second axis of rotation 10 is mounted. The drive for the oscillating movement of the rocker 9 and for the continuous rotation of the circular blade 11 relative to the rocker 9 take place by means of a common drive device 12, which consists of the vertical section in FIG. 3 can be seen and is arranged below the bottom 4 of the insertion area 2 . The rocker 9 has a rocker housing 13, in the interior of which is not visible in the figures, a transmission device in the form of a belt drive for driving the circular blade 11 is located. Such a drive device 12 both to drive the rocker 9 and the circular blade 11 is for example from the DE 37 06 485 A1 known.

In einem Innenraum eines Schwingengehäuses 13 befindet sich eine Übertragungseinrichtung in Form eines Riementriebs, die unabhängig von dem Bewegungszustand der Schwinge 9 selbst im Schneidbetrieb der Vorrichtung 1 für eine gleichförmige Drehbewegung des Kreismessers mit hoher Drehzahl sorgt.In an interior of a rocker housing 13 is a transmission device in the form of a belt drive, which provides regardless of the state of motion of the rocker 9 even in the cutting operation of the device 1 for a uniform rotational movement of the circular blade at high speed.

Die Schwinge 9 und das Schwingengehäuse 13 sind in den Figuren 6a bis 6c näher erläutert. Aus Figur 6b ergibt sich, dass das Schwingengehäuse in einem Verdickungsbereich 14 eine auffällig große, in Richtung der Drehachse 10 des Kreismessers 11 gemessene Dicke 15 aufweist, die im konkreten Fall 23 mm beträgt. Betrachtet man die Kontur der Schwinge ausgehend von einer Spitze 15', an der eine Längsschnittebene die Umlaufkante des Schwingengehäuses 13 schneidet, so weist diese zunächst einen keilförmigen Abschnitt 16 auf, an den sich sodann ein Abschnitt mit konstanter Dicke anschließt, der den Verdickungsbereich 14 bildet. Daran schließt sich hinter einem Übergang 17 in Form eines Rücksprungs ein Abschnitt 18 mit reduzierter Dicke an, die im vorliegenden Fall 16,5 mm beträgt. Der Abstand 19 des Übergangs 17 zwischen dem Abschnitt 18 mit reduzierter Dicke von dem Verdickungsbereich 14 beträgt etwa 40 % des Radius des Kreismessers.The rocker 9 and the rocker housing 13 are in the FIGS. 6a to 6c explained in more detail. Out FIG. 6b shows that the rocker housing in a thickening region 14 has a conspicuously large, measured in the direction of the axis of rotation 10 of the circular blade 11 thickness 15 , which is 23 mm in the specific case. Looking at the contour of the rocker starting from a tip 15 ' on which a longitudinal section plane intersects the peripheral edge of the rocker housing 13 , this first has a wedge-shaped section 16 , to which then a section of constant thickness adjoins, which forms the thickening region 14 . This is followed, behind a transition 17 in the form of a recess, by a section 18 of reduced thickness, which in the present case is 16.5 mm. The distance 19 of the transition 17 between the reduced thickness portion 18 of the thickening portion 14 is about 40% of the radius of the circular blade.

Wie sich wiederum insbesondere aus Figur 6b ergibt, ist die Dicke 15 in dem Verdickungsbereich 14 deutlich größer (im vorliegenden Fall 6,5 mm) als dies zur Abdeckung der im Inneren des Schwingengehäuses 13 befindlichen Übertragungseinrichtung eigentlich erforderlich wäre. Die minimal erforderliche Dicke 20 liegt in dem Bereich 18 mit reduzierter Dicke vor und beträgt, wie bereits oben erwähnt, 16,5 mm. In diesem Abstand von der in Figur 6b linken Seite des Schwingengehäuses 13 ist in gestrichelter Form eine gedachte Linie 21 eingetragen. Rechts dieser Linie 21 befindet sich innerhalb des Schwingengehäuses 13 ein Freiraum 22, der allein deshalb geschaffen wurde, um in Verbindung mit dem keilförmigen Abschnitt 16 die vergrößerte Dicke 15 des Schwingengehäuses 13 zu erzielen und damit besonders gute Schneideigenschaften zu erzielen. Um die oszillierend bewegte Masse der Schwinge 9, worin auch die des Schwingengehäuses 13 eingeht, klein zu halten, sollte der Freiraum 22 hohl bleiben.As turn out in particular from FIG. 6b shows, the thickness 15 in the thickening region 14 is significantly larger (6.5 mm in the present case) than would actually be required to cover the transmission device located in the interior of the rocker housing 13 . The minimum required thickness 20 is present in the region 18 of reduced thickness and, as already mentioned above, is 16.5 mm. At this distance from the in FIG. 6b left side of the rocker housing 13 is an imaginary line 21 is shown in dashed form. Right of this line 21 is located within the rocker housing 13, a free space 22, which was created solely to achieve in conjunction with the wedge-shaped portion 16, the increased thickness 15 of the rocker housing 13 and thus to achieve particularly good cutting properties. In order to keep the oscillating mass of the rocker 9, which also enters that of the rocker housing 13 , small, the space 22 should remain hollow.

Mit Blick auf die Figuren 6a und 6c wird deutlich, dass das Schwingengehäuse 13 in einem kreisringförmigen Abdeckbereich 23 bewusst einen deutlich größeren Radius 24 aufweist, als in einem daran angrenzenden Bereich, in dem der Radius 25 - wie im Stand der Technik üblich - so bemessen ist, dass die Übertragungseinrichtung im Inneren des Schwingengehäuses 13 unter Ausbildung eines keilförmigen Abschnitts vollständig überdeckt ist. Durch die Schaffung des Abdeckbereichs 23 wird ein freier, nicht abgedeckter Bereich 26 zwischen der Schneidkante 27 des Kreismessers 11 und der teilkreisförmigen Außenkante 28 des Schwingengehäuses 13 im Abdeckbereich 23 stark reduziert. Dies wiederum führt zu einer deutlich verminderten Reibung zwischen dem schnell rotierenden Kreismesser 11 und der gerade entstehenden Brotscheibe, so dass auch die Kraftwirkungen auf die Scheibe und die Gefahr einer Beschädigung derselben minimiert werden.With view on FIGS. 6a and 6c It is clear that the rocker housing 13 in an annular cover 23 deliberately has a much larger radius 24 , as in an adjoining region in which the radius 25 - as is customary in the prior art - is dimensioned so that the transmission device inside the Swing housing 13 is completely covered to form a wedge-shaped portion. Through the creation of the cover 23, a free, non-covered area 26 is greatly reduced between the cutting edge 27 of the circular blade 11 and the part-circular outer edge 28 of the swing body 13 in the covering 23rd This in turn leads to a significantly reduced friction between the rapidly rotating circular blade 11 and the just emerging bread slice, so that the force effects on the disc and the risk of damage to the same are minimized.

Anders herum ausgedrückt ist ein radial gemessener Abstand 36 zwischen der Kante 28 des Schwingengehäuses 13 im Abdeckbereich 23 und der Schneidkante 27 des Kreismessers 11 in dem Abdeckbereich 23 kleiner als eine Differenz zwischen einem Radius 30 des Kreismessers 11 und einer minimalen halben Breite 31 des Schwingengehäuses 13 innerhalb eines Überlappungsbereichs des Schwingengehäuses 13 mit dem Kreismesser 11. Eigentlich bestünde nämlich nach der Vorgehensweise gemäß dem Stand der Technik keine Notwendigkeit, das Schwingengehäuse 13 über das durch die Schwingenbreite definierte Maß hinaus zu vergrößern. Was sich in Bezug auf die Reibungsminimierung und Verbesserung der Schneidqualität jedoch als äußerst wirksam erwiesen hat.In other words, a radially measured distance 36 between the edge 28 of the rocker housing 13 in the cover area 23 and the cutting edge 27 of the circular blade 11 in the cover area 23 is smaller than a difference between a radius 30 of the circular blade 11 and a minimum half width 31 of the rocker housing 13 within an overlapping area of the swing casing 13 with the circular blade 11. Actually there would namely by the procedure according to the prior art no need to vibrate the housing 13 through the swing width dimension defined by the addition, to enlarge. However, this has proven to be extremely effective in minimizing friction and improving cutting quality.

Aus Figur 6a lässt sich entnehmen, dass sich der ungefähr hammerkopfförmige Abdeckbereich 23 über einen Winkelbereich 32 von etwa 140° erstreckt. Ein Kernbereich des Abdeckbereichs 23, in dem der Radius 24 sein größtes Maß besitzt und konstant ist, erstreckt sich über einen Winkelbereich 33 von etwa 90°. Eine Mittelachse 34 des Abdeckbereichs 23 verläuft unter einem Winkel zu einer Längsachse 35 der Schwinge 9, die die beiden Drehachsen 8 und 10 miteinander verbindet, von rund 130°. Im vorliegenden Fall beträgt der Abstand 36 zwischen dem Radius 30 des Kreismessers 11 und dem Radius 24 im Abdeckbereich 23 etwa 14 mm.Out FIG. 6a can be seen that the approximately hammerhead-shaped cover portion 23 extends over an angular range 32 of about 140 °. A core region of the cover region 23, in which the radius 24 has its largest dimension and is constant, extends over an angular range 33 of approximately 90 °. A central axis 34 of the cover region 23 extends at an angle to a longitudinal axis 35 of the rocker 9, which connects the two axes of rotation 8 and 10 with each other, of approximately 130 °. In the present case, the distance 36 between the radius 30 of the circular blade 11 and the radius 24 in the cover region 23 is about 14 mm.

Aus den Figuren 11 bis 13, die unterschiedliche perspektivische Abbildungen der Schwinge 9 zeigen, lässt sich entnehmen, dass zwischen dem Boden 4 des Einlegebereichs 2 und einem Boden 37 des Entnahmebereichs 5 ein Schneidspalt 38 ausgebildet ist, durch den sowohl die Schwinge 9 mit ihrem Schwingengehäuse 13 als auch das Kreismesser 11 hindurch treten. Während das Kreismesser 11 sich in sehr kleinem Abstand zu einer Vorderkante 39 des Bodens 4 des Einlegebereichs 2 befindet, so dass die Vorderkante 39 als Gegenschneide dient, ist der Abstand zu einer Vorderkante 40 des Bodens 37 des Entnahmebereichs 5 aufgrund des Schneidspaltes 38 sehr viel größer.From the FIGS. 11 to 13 , which show different perspective illustrations of the rocker 9 , it can be seen that between the bottom 4 of the insertion area 2 and a bottom 37 of the removal region 5, a cutting gap 38 is formed, through which both the rocker 9 with its rocker housing 13 and the circular blade 11th pass through. While the circular blade 11 is located at a very small distance from a front edge 39 of the bottom 4 of the insertion region 2 , so that the front edge 39 serves as a counter-blade, the distance to a front edge 40 of the bottom 37 of the removal region 5 is much greater due to the cutting gap 38 ,

Um die Gefahr zu eliminieren, dass in den Spaltbereich 38 während des Abschneidens einer Scheibe oder unmittelbar danach eine Scheibe aufgrund der Rotation des Kreismessers 11, dessen Drehrichtung durch einen Pfeil 41 veranschaulicht ist, hineingezogen wird, ist der Schneidspalt 38 ausgehend von dem Boden 37 des Entnahmebereichs 5 mittels eines Stützelements 42 verschlossen. Das Stützelement 42 besitzt die Gestalt einer sich über die gesamte Breite des Entnahmebereichs 5 (und sogar darüber hinaus) erstreckenden Leiste aus einem lebensmittelechten, elastischen Kunststoffmaterial und ist auf eine später noch näher erläuterte Weise an der Unterseite des Bodens 37 des Entnahmebereichs 5 befestigt.In order to eliminate the risk that in the gap region 38 during the cutting of a disc or immediately thereafter a disc due to the rotation of the circular blade 11, whose direction of rotation is illustrated by an arrow 41 , pulled in, the cutting gap 38, starting from the bottom 37 of Removal area 5 closed by a support member 42 . The support member 42 has the shape of a over the Whole width of the removal region 5 (and even beyond) extending strip of a food-safe, elastic plastic material and is attached to a later explained in more detail manner on the underside of the bottom 37 of the removal region 5 .

Aus den Figuren 11 bis 13 ist erkennbar, dass das Stützelement 42 einen solchen Abstand von der Vorderkante 39 des Bodens 4 des Einlegebereichs 2 besitzt, dass es auch in geradlinig gestrecktem Zustand einen hinreichenden Freiraum für das Kreismesser 11 belässt. Zu einer Kollision zwischen Kreismesser 11 und Stützelement 42 kann es daher unter keinen Umständen kommen. Hingegen ist die Dicke 20 des Schwingengehäuses 13 in dem Bereich 18 mit reduzierter Dicke (siehe Figuren 6b und 6c) größer als der verbleibende Freiraum zwischen dem Stützelement 42 und der Vorderkante 39 des Bodens 4 des Einlegebereichs 2. Aus diesem Grunde verformt sich das Stützelement 42 durch das Schwingengehäuse 13 in diesem Abschnitt 18, der nach rechts und links angrenzend jeweils in einem keilförmigen Bereich 43, 44 ausläuft, entsprechend der Schwingenbewegung in dem Schneidspalt 38. In dem Abschnitt 18, in dem die Dicke somit größer als zu den Rändern des Schwingengehäuses 13 ist, ist die elastische Verformung des Stützelements 42 maximal. Dort kommt es zu einer ungefähr vertikalen Aufwölbung des freien Randes des Stützelements 42, der folglich an dieser Stelle ungefähr einen rechten Winkel mit dem Boden 37 des Entnahmebereichs 5 einschließt. Aufgrund der oszillierenden Bewegung der Schwinge 9 bewegt sich der wie vorstehend beschriebene verformte Bereich des Stützelements 32 fortlaufend entlang der Länge des Stützelements 42 von dessen einem Ende zu dessen anderem Ende. In den Figuren 11 bis 13 ist eine Mittelstellung der Schwinge 9 dargestellt, in der das Kreismesser 11 einen Abstand sowohl von einer Seitenwand 45 als auch einer Seitenwand 46 jeweils des Einlegebereichs 2 besitzt. Die wulstförmige Aufwölbung des als eine Art Verschlusslippe dienenden Stützelements 42 wandert somit fortlaufend entlang der Breite des Entnahmebereichs 5 hin und her.From the FIGS. 11 to 13 It can be seen that the support element 42 has such a distance from the front edge 39 of the bottom 4 of the insertion area 2 , that it leaves a sufficient clearance for the circular blade 11 even in a straight line stretched state. Therefore, a collision between the circular blade 11 and the support element 42 can not occur under any circumstances. By contrast, the thickness 20 of the rocker housing 13 in the region 18 of reduced thickness (see FIGS. 6b and 6c ) larger than the remaining space between the support member 42 and the front edge 39 of the bottom 4 of the insertion area 2. For this reason, the support member 42 deformed by the rocker housing 13 in this section 18, the right and left adjacent each in a wedge-shaped area 43rd expires 44, in accordance with the swing motion in the cutting gap 38. in the section 18, in which the thickness is thus greater than the edges of the swing frame 13, the elastic deformation of the support member 42 is maximum. There it comes to an approximately vertical curvature of the free edge of the support member 42, which thus includes at this point approximately a right angle with the bottom 37 of the removal region 5 . Due to the oscillating movement of the rocker 9 , the deformed portion of the support member 32 as described above moves continuously along the length of the support member 42 from one end to the other end thereof. In the FIGS. 11 to 13 a middle position of the rocker 9 is shown, in which the circular blade 11 has a distance from both a side wall 45 and a side wall 46 each of the insertion area 2 . The bead-shaped bulge of the serving as a kind of sealing lip support member 42 thus migrates continuously along the width of the removal region 5 back and forth.

In den unverformten, ungefähr parallel zu dem Boden 37 des Entnahmebereichs 5 ausgerichteten Abschnitten des Stützelements 42 befindet sich dieses in einer Stützstellung, in der es verhindert, das gerade im entstehen begriffene Scheiben in seinem unterhalb des Stützelements 42 befindlichen Maschineninnenraum gelangen können. Ausgehend von dieser Stützstellung wird das Stützelement 42 durch die Schwinge 9, und zwar durch den reibenden Kontakt mit der Oberfläche des Schwingengehäuses 13 und die dadurch hervorgerufenen Normalkräfte, in eine Freigabestellung verdrängt, so dass die Schwinge 9 ihre oszillierende Bewegung ausführen kann. In der Freigabestellung ist das Stützelement 42 auf Biegung beansprucht und elastisch vorgespannt, so dass es im Zuge einer fortgesetzten Bewegung der Schwinge 9 selbsttätig wieder in die Stützstellung zurückkehrt, sobald der zuvor von dem Schwingengehäuse 13 eingenommene Raum im Schneidspalt 38 an der entsprechenden Stelle wieder freigegeben wurde.In the undeformed, approximately parallel to the bottom 37 of the removal region 5 aligned portions of the support member 42 , this is in a support position in which it prevents the just emerging in emerging discs in its located below the support member 42 machine interior can pass. Starting from this support position, the support member 42 by the rocker 9, by the frictional contact with the surface of the rocker housing 13 and thereby caused Normal forces, displaced in a release position, so that the rocker 9 can perform their oscillating movement. In the release position, the support member 42 is subjected to bending and resiliently biased so that it automatically returns to the support position in the course of a continued movement of the rocker 9 as soon as the space previously occupied by the rocker housing 13 in the cutting gap 38 released at the appropriate location again has been.

Figur 7 zeigt noch in einer Detailansicht, dass sich die Schwinge 9 mit dem Überlappungsbereich 23 zu einem geringen vorderen Teil in einen Spalt zwischen der Seitenwand 45 des Einlegebereichs 2 und einer gegenüber liegenden Seitenwand 47 des Entnahmebereichs 5 hinein erstreckt. Dasselbe gilt selbstverständlich für die Schneidkante 27 des Kreismessers 11, die um einen geringen Betrag radial weiter nach außen vorsteht. Auf diese Weise ist sichergestellt, dass auch in einem Eckbereich 48 des Einlegebereichs 2 ein optimales Abschneiden der Scheiben im Sinne eines vollständigen und sauberen Abtrennens von dem verbleibenden Brotlaib sichergestellt ist. Der Überlappungsbereich 23 des Schwingengehäuses 13 erstreckt sich auch mit einem kleinen Teil unterhalb des Bodens 4 des Einlegebereichs 2, so dass auch bei einem Schneiden in dem Eckbereich 48 eine sehr weit reichende Überdeckung des dort maßgeblichen Sektors der Seitenfläche des Kreismessers 11 gegeben ist, selbst unter Berücksichtigung eines gewissen Höhenversatzes zwischen dem Boden 4 des Einlegebereichs 2 und dem Boden 37 des Entnahmebereichs 5 (siehe insbesondere in Figur 11). Aus Figur 11 ist auch zu entnehmen, dass das Schwingegehäuse 13 bei seiner oszillierenden Bewegung durch den Schneidspalt 38 lediglich mit seinem Abschnitt 18 mit (gegenüber dem Verdickungsbereich 14) reduzierter Dicke mit dem Stützelement 42 interagiert. FIG. 7 shows in a detailed view that the rocker 9 extends with the overlap region 23 to a small front part in a gap between the side wall 45 of the insertion region 2 and an opposite side wall 47 of the removal region 5 inside. The same applies, of course, to the cutting edge 27 of the circular blade 11, which protrudes radially further outwards by a small amount. In this way, it is ensured that even in a corner region 48 of the insertion region 2 an optimal cutting of the discs in the sense of a complete and clean separation of the remaining loaf is ensured. The overlapping region 23 of the rocker housing 13 also extends with a small part below the bottom 4 of the insertion region 2, so that even with a cutting in the corner region 48 a very far reaching coverage of the relevant sector of the side surface of the circular blade 11 is given even under Considering a certain height offset between the bottom 4 of the loading area 2 and the bottom 37 of the removal area 5 (see in particular in FIG. 11 ). Out FIG. 11 It can also be seen that the oscillating housing 13 interacts with its support member 42 during its oscillating movement through the cutting gap 38 with only its portion 18 having reduced thickness (compared to the thickening area 14 ).

Die Befestigung des Stützelements 42 ergibt sich aus den Figuren 8 bis 10: Es ist ersichtlich, dass der Boden 37 des Entnahmebereichs 5 in einem Endabschnitt 49 leicht nach oben abgewinkelt ist. Unterhalb des Bodens 37 befindet sich ein Verbindungsabschnitt 50 des Stützelements 42, der mittels einer Klemmleiste 51 sowie Schrauben 52 (die mit nicht sichtbaren Schweißmuttern auf der Unterseite des Bodens 37 zusammenwirken) klemmend befestigt ist. Ein Kragabschnitt 53 des Stützelements 42 ragt mit einem Teilabschnitt 54 über eine Vorderkante 55 des abgewinkelten Endabschnitts 49 des Bodens 37 vor und befindet sich somit in dem Schneidspalt 38. Durch die von unten in den Schneidspalt 38 eingesetzte Schwinge 9 wird der Kragabschnitt 43 verformt, wobei sich im Überlappungsbereich zwischen dem geneigten Endabschnitt 49 des Bodens 37 und dem Kragabschnitt 43 lediglich eine leichte Verformung bis an die Unterseite des Bodens 37 heran bewerkstelligen lässt. Demgegenüber ist der Teilabschnitt 54 vollständig frei und kann bis hin zu einer nahezu senkrechten Ausrichtung seines Randes elastisch verformt werden. Aus Figur 9 ist wiederum der Höhenversatz zwischen dem Boden 5 des Einlegebereichs 2 und dem Boden 37 des Entnahmebereichs 5 ersichtlich.The attachment of the support member 42 results from the FIGS. 8 to 10 It can be seen that the bottom 37 of the removal region 5 is slightly angled upwards in an end section 49 . Below the bottom 37 there is a connecting portion 50 of the support member 42 which is clamped by means of a clamping bar 51 and screws 52 (which cooperate with non-visible welding nuts on the bottom of the bottom 37 ). A Kragabschnitt 53 of the support member 42 projects with a portion 54 over a front edge 55 of the angled end portion 49 of the bottom 37 and is thus located in the cutting gap 38. By the inserted from below into the cutting gap 38 Rocker 9 , the cantilever portion 43 is deformed, with only a slight deformation up to the underside of the bottom 37 can bring about zoom in the overlapping region between the inclined end portion 49 of the bottom 37 and the cantilever portion 43 . In contrast, the portion 54 is completely free and can be elastically deformed up to a nearly vertical orientation of its edge. Out FIG. 9 in turn, the height offset between the bottom 5 of the insertion region 2 and the bottom 37 of the removal region 5 can be seen.

In einem weiteren Ausführungsbeispiel, das in den Figuren 14 und 15 dargestellt ist, ist die Vorrichtung 1 mit einer Schwinge 57 ausgestattet. Diese Schwinge 57 unterscheidet sich von der bisher gezeigten Schwinge 9 durch ein Einsatzteil 56, das auf der Schwinge 57 angebracht ist. Dieses Einsatzteil 56 ist besonders gut der detaillierten Darstellung der Figuren 16a und 16b entnehmbar.In a further embodiment, in the Figures 14 and 15 is shown, the device 1 is equipped with a rocker 57 . This rocker 57 differs from the previously shown rocker 9 by an insert 56 which is mounted on the rocker 57 . This insert 56 is particularly well the detailed representation of FIGS. 16a and 16b removable.

Das Einsatzteil 56 ist auf einer dem Entnahmebereich 5 der Vorrichtung 1 zugewandten Seite der Schwinge 57 angeordnet. Es weist in dem hier gezeigten Beispiel eine Dicke von ca. 1,0 mm auf und ist von Polytetrafluorethylen (PTFE, "Teflon®") gebildet. Das Einsatzteil ist derart auf der Schwinge 57 platziert, dass es im Zuge einer Bewegung der Schwinge 57 mit dem Stützelement 42 in reibenden Kontakt tritt. Dies ist besonders gut der Figur 15 entnehmbar, die das Einsatzteil 56 im Eingriff mit dem Stützelement 42 zeigt. Das Einsatzstück 56 eignet sich insbesondere dazu, das Stützelement 42 zu verformen, so dass das Stützelement 42 aus einer Schnittebene, in der das Kreismesser 11 wirkt, "herausgedrückt" wird. Dieses "Herausdrücken" des Stützelements 42 ist dabei derart abgestimmt, dass das Stützelement 42 zu keinem Zeitpunkt mit dem Kreismesser 11 in Kontakt kommt, das heißt bereits aus der Schnittebene herausgedrückt wurde, bevor das Kreismesser 11 das Stützelement 42 erreichen kann.The insert part 56 is arranged on a side of the rocker 57 facing the removal region 5 of the device 1 . It has in the example shown here a thickness of about 1.0 mm and is made of polytetrafluoroethylene (PTFE, "Teflon®"). The insert member is placed on the rocker arm 57 so as to make frictional contact with the support member 42 as the rocker member 57 moves. This is especially good FIG. 15 removable, which shows the insert 56 in engagement with the support member 42 . The insert 56 is particularly suitable for deforming the support element 42 , so that the support element 42 is "pushed out" from a cutting plane in which the circular blade 11 acts. This "pushing out" of the support member 42 is tuned such that the support member 42 at no time comes into contact with the circular blade 11 , that is, has already been pushed out of the cutting plane before the circular blade 11 can reach the support member 42 .

Die Ausbildung des Einsatzteils 56 aus PTFE ist insofern besonders von Vorteil, als PTFE einen besonders niedrigen Reibungskoeffizienten aufweist. Vorteilhafterweise ist neben dem Einsatzteil 56 auch das Stützelement 42 zumindest mit PTFE beschichtet. Das führt dazu, dass ein Verschleiß sowohl des Einsatzteils 56 als auch des Stützelements 42 besonders gering ist und eine Lebensdauer des Stützelements 42 gegenüber sonstigen Ausführungen erheblich gesteigert werden kann. Neben der Verwendung von PTFE für das Einsatzteil 56 ist ebenso gut ein anderes Material denkbar. Durch die im Vergleich zu einer Beschichtung große Dicke des Einsatzteils 56 ist dieses besonders gut geeignet, dem reibenden Kontakt mit dem Stützelement 42 lange standzuhalten. Nichtsdestoweniger ist das Einsatzteil 56 vorteilhafterweise von einem Material gebildet, dass einen besonders niedrigen Reibungskoeffizienten aufweist.The formation of the insert 56 made of PTFE is particularly advantageous in that PTFE has a particularly low coefficient of friction. Advantageously, in addition to the insert member 56 and the support member 42 is coated at least with PTFE. This leads to a wear of both the insert part 56 and the support member 42 is particularly low and a lifetime of the support member 42 can be significantly increased over other designs. Besides using PTFE for the insert 56 , as well good another material conceivable. By compared to a coating large thickness of the insert part 56 , this is particularly well suited to withstand the frictional contact with the support member 42 long. Nonetheless, the insert 56 is advantageously formed of a material that has a particularly low coefficient of friction.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Vorrichtungcontraption
22
Einlegebereichloading area
33
Vorschubeinrichtungfeeder
44
Bodenground
55
Entnahmebereichremoval area
66
Vorschubrichtungfeed direction
77
Schneideinrichtungcutter
88th
erste Drehachsefirst axis of rotation
99
Schwingewing
1010
zweite Drehachsesecond axis of rotation
1111
Kreismessercircular blade
1212
Antriebseinrichtungdriving means
1313
Schwingengehäuseswing housing
1414
Verdickungsbereichthickening area
1515
Dickethickness
15'15 '
Spitzetop
1616
keilförmiger Abschnittwedge-shaped section
1717
Übergangcrossing
1818
Abschnittsection
1919
Abstanddistance
2020
Dickethickness
2121
Linieline
2222
Freiraumfree space
2323
Abdeckbereichcoverage
2424
Radiusradius
2525
Radiusradius
2626
BereichArea
2727
Schneidkantecutting edge
2828
Außenkanteouter edge
2929
Abstanddistance
3030
Radiusradius
3131
Breitewidth
3232
Winkelbereichangle range
3333
Winkelbereichangle range
3434
Mittelachsecentral axis
3535
Längsachselongitudinal axis
3636
Radiendifferenzradius difference
3737
Bodenground
3838
Schneidspaltcutting gap
3939
Vorderkanteleading edge
4040
Vorderkanteleading edge
4141
Pfeilarrow
4242
Stützelementsupport element
4343
BereichArea
4444
BereichArea
4545
SeitenwandSide wall
4646
SeitenwandSide wall
4747
SeitenwandSide wall
4848
Eckbereichcorner
4949
Endabschnittend
5050
Verbindungsabschnittconnecting portion
5151
Klemmleisteterminal block
5252
Schraubescrew
5353
Kragabschnittcollar portion
5454
Teilabschnittpart Of
5555
Vorderkanteleading edge
5656
Einsatzteilinsert
5757
Schwingewing
αα
Winkelangle
ββ
Winkelangle

Claims (14)

  1. A method for cutting bread into slices comprising the following method steps:
    a) A loaf of bread located in an insertion area (2) is fed forward towards a cutting device (7) by means of a feed device (3), wherein the cutting device (7) encompasses a rocker (9), which can be rotated about a first axis of rotation (8), and a circular knife (11), which is supported at the rocker (9) so as to be rotatable about a second axis of rotation (10), wherein the second axis of rotation (10) moves within a cutting cross section and the circular knife (11) and the rocker (9) pass through a cutting gap (38), which is located between the insertion area (2) and a removal area (5).
    b) Successive slices are cut off the loaf of bread during the feeding at a front end by means of the cutting device (7).
    c) A slice, which is about to be created or which has already been cut off completely, is supported at its bottom side, which faces a bottom (37) of the removal area (5), by means of a support element (42), which is located in a support position.
    d) In the course of a movement of the rocker (9) along the cutting gap (38), the support element (42) is displaced from the support position into a release position by the means of the rocker (9), wherein the support element (42) automatically assumes the support position again in response to a continued movement of the rocker (9).
    e) The cut slices are collected in the removal area (5),
    characterized by the following method step:
    f) The support element (42) is deformed elastically by the rocker (9) in response to a transition from the support position into the release position.
  2. The method according to claim 1 or 2, characterized in that the support element (42) is subject to bending in response to a transition from the support position into the release position.
  3. The method according to claim 1 or 2, characterized in that, in response to the transition from the support position into the release position, the support element (42) is deformed such that it is at oriented at least partially parallel to a plane of the circular knife (11) in the release position.
  4. The method according to one of claims 1 to 3, characterized in that a free end section of a strip, which forms the support element (42) and which consists of a food safe plastic material, is deformed towards the respective supported slice in response to a transition from the support position into the release position.
  5. The method according to one of claims 1 to 4, characterized in that the support element (42) is also, deformed slightly elastically while a slice is supported, namely preferably in a direction, which is opposite the direction, which is at hand in response to a deformation form the support position into the release position.
  6. A device (1) for cutting bread into slices comprising
    a) an insertion area (2), into which a loaf of bread can be placed,
    b) a cutting device (7), which encompasses a rocker (9), which can be rotated about a first axis of rotation (8), and a circular knife (11), which is supported at the rocker so as to be rotatable about a second axis of rotation (10), wherein the second axis of rotation (10) moves within a cutting cross section,
    c) a feed device (3), by means of which a loaf of bread, which is located in the insertion area (2), can be fed towards the cutting device (7) such that the cutting device (7) can cut off successive slices at a front end of the loaf of bread,
    d) a removal area (5), in which the cut slices can be accommodated,
    e) a cutting gap (38) located between the insertion area (2) and the removal area (5), through which the circular knife (11) and the rocker (9) pass,
    f) a support element (42), which at least partially closes the cutting gap (38), by means of which a slice, which is about to be created or a slice, which has already been cut off completely, can be supported at its bottom side, which faces a bottom of the removal area (5), wherein the support element (42) can be displaced from a support position into a release position in the course of the movement of the rocker (9) and assumes the support position again in response to a continued movement of the rocker (9),
    characterized in that
    g) the support element (42) can be deformed elastically by the rocker (9) in response to a transition from the support position into the release position.
  7. The device according to claim 6, characterized in that the support element (42) is a strip of a food safe plastic material, wherein the strip encompasses a connecting section (50), which is connected to a bottom (37) of the removal area (5), and a cantilever section (53), which protrudes into the cutting gap (38) and which can be deformed elastically in response to a transition from the support position into the release position.
  8. The device according to claim 7, characterized in that the cantilever section (53) has a length of between 10 mm and 40 mm, preferably between 20 mm and 30 mm, which extends vertically to a plane of the circular knife (11).
  9. The device according to claim 7 or 8, characterized in that the cantilever section (53) has a thickness of between 2.0 mm and 4.0 mm, preferably between 2.5 mm and 3.5 mm, which extends parallel to a plane of the circular knife (11).
  10. The device according to one of claims 7 to 9, characterized in that, in its support position viewed from the removal area (5), the cantilever section (53) of the support element (42) increases in the direction of the insertion area (2).
  11. The device according to one of claims 6 to 10, characterized in that, on at least one side of the removal area (5), the support element (42) extends with a bent end section into a gap area between a respective side wall (46) of the removal area (5) and a respective assigned side wall (45/47) of the insertion area (2).
  12. The device according to one of claims 6 to 11, characterized by an insert (56), which forms a partial area of a surface of the rocker (57), wherein the insert (56) comes into frictional contact with the support element (42) during a movement of the rocker (57), wherein the insert (56) is made of a material, which, in response to a friction of two friction partners, which are made of this material, has a coefficient of friction of maximally 0.1, preferably maximally 0.05, preferably at least on a surface.
  13. The device according to claim 12, characterized in that at least the surface of the insert (56), preferably the entire insert, is made of polytetrafluoroethylene.
  14. The device according to one of claims 6 to 13, characterized in that at least one surface of the support element (42), which, during the movement of the rocker (9, 57), comes into frictional contact with the latter, is made of a material, which, in response to a friction of two friction partners, which are made of this material, has a coefficient of friction of maximally 0.1, preferably maximally 0.05, further preferably is made of polytetrafluoroethylene.
EP20130183644 2012-09-14 2013-09-10 Method for cutting bread and associated device Active EP2708337B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE201210216358 DE102012216358B3 (en) 2012-09-14 2012-09-14 Method for cutting bread into slices by using cutting device, involves pushing forward bread loaf placed in infeed area to cutting device by feed device, where cutting device has swing arm rotatable around rotary axis
DE201310203990 DE102013203990A1 (en) 2013-03-08 2013-03-08 Method and device for slicing bread

Publications (2)

Publication Number Publication Date
EP2708337A1 EP2708337A1 (en) 2014-03-19
EP2708337B1 true EP2708337B1 (en) 2015-01-28

Family

ID=49118415

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20130183644 Active EP2708337B1 (en) 2012-09-14 2013-09-10 Method for cutting bread and associated device

Country Status (1)

Country Link
EP (1) EP2708337B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493886A (en) * 2015-01-08 2015-04-08 中国科学院生物物理研究所 Automatic ultrathin slice collecting system based on wireless control

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3706485A1 (en) 1987-02-27 1988-10-13 Fritz Schickart Slicing and cutting machine for bread, cheese and the like
DE19820492C1 (en) 1998-05-07 1999-08-12 Uwe Dipl Ing Reifenhaeuser Method of cutting bread string
DE10312301B4 (en) 2003-03-20 2006-08-03 Reifenhäuser, Uwe, Dipl.-Ing. Slicer
DE202007018174U1 (en) * 2007-12-31 2008-04-10 Hartmann, Rainer, Dr. Ing. Bag filler for packaging sliced bread in bread slicers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493886A (en) * 2015-01-08 2015-04-08 中国科学院生物物理研究所 Automatic ultrathin slice collecting system based on wireless control

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