EP2708337B1 - Method for cutting bread and associated device - Google Patents
Method for cutting bread and associated device Download PDFInfo
- Publication number
- EP2708337B1 EP2708337B1 EP20130183644 EP13183644A EP2708337B1 EP 2708337 B1 EP2708337 B1 EP 2708337B1 EP 20130183644 EP20130183644 EP 20130183644 EP 13183644 A EP13183644 A EP 13183644A EP 2708337 B1 EP2708337 B1 EP 2708337B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rocker
- support element
- cutting
- support
- area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 title claims description 66
- 235000008429 bread Nutrition 0.000 title claims description 22
- 238000000034 method Methods 0.000 title claims description 16
- 230000033001 locomotion Effects 0.000 claims description 27
- 238000003780 insertion Methods 0.000 claims description 23
- 230000037431 insertion Effects 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 16
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 11
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 4
- -1 polytetrafluoroethylene Polymers 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims 2
- 230000008719 thickening Effects 0.000 description 6
- 230000005489 elastic deformation Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 235000012813 breadcrumbs Nutrition 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000011982 device technology Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/16—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/06—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers for bread, e.g. bread slicing machines for use in a retail store
Definitions
- the devices described above are mostly used in bakeries when a customer wishes to have their sliced bread sliced when buying a loaf of bread.
- the rocker In machines that are placed on the floor, the rocker usually performs a circumferential rotational movement, in which case usually the circular blade has such a size that it penetrates only less than half of its cross-sectional area in the cross section of the loaf, so that the rocker even the cutting cross section does not go through at all.
- a cutting machine is for example from the DE 103 12 301 A1 known.
- the rocker performs only a swinging motion, that is, it does not rotate by 360 degrees but oscillating only by an angular range of usually less than 90 degrees. In this way, the height can be reduced and the suitability of the machine for installation on a table can be achieved. Further, to reduce the size in these cases, the diameter of the circular blade is reduced, which requires that the axis of rotation of the circular blade move within the cutting cross-section, that is, the rocker penetrates into the loaf during the cutting process.
- the cutting gap between the insertion area and the removal area has a comparatively large width, which results in a risk that windows that are just emerging or cut off are pulled through the gap into the interior of the machine.
- Table machines of the type described above are for example from the DE 37 06 485 A1 and the DE 198 20 492 C1 known.
- the support element for the discs usually consists of a plate-shaped element made of plastic, which is mounted below the bottom of the removal area in a groove or pocket and horizontally displaceable in the feed direction or counter to the feed direction.
- this exerts on the interaction with inclined surfaces from a lateral pressure on the support element, which is displaced in the feed direction in the groove or receiving pocket in this way and thus creates the space required for the entry of the rocker.
- the present invention has for its object to propose a method and an apparatus for sliced bread in which the hygienic problems caused by the mounting of the support member for the resulting slices are avoided.
- the underlying object is achieved in that the support element is elastically deformed in a transition from the support position to the release position of the rocker in it.
- the invention provided elastic deformation of the support member allows a very “free” storage of the same, without the need grooves, bags, o. ⁇ . Should be provided.
- the support elements are designed to be rigid and in itself of the rocker not elastically deformable
- the invention selects the way to specifically exploit the elasticity of the support element by appropriate selection of the material and the geometry in such a way that the support element of although the rocker, that is to say of which this actively moving drive means, is elastically sufficiently deformable to allow movement of the rocker in the cutting gap.
- the elasticity of the support element is sufficiently small, that is, the rigidity in a direction perpendicular to the bottom of the removal region to sufficiently large that a nascent or just completely separated disc does not cause elastic deformation of the support element or at least not to the extent can that the support function of the Support element would be lost.
- the deformation energy that must be applied to an elastic deformation of the support element according to the invention is thus sufficiently large to reliably fulfill the support task, but small enough to drive the rocker without excessive load under the action of normal and frictional forces between rocker and support element to be applied continuously.
- the support element is subjected to a transition from the support position to the release position on bending.
- the concretely required rigidity of the support element can be set comparatively easily in order to combine the two aforementioned properties.
- the support element is compressed during the transition from the support position to the release position and expands again at an opposite transition.
- the support member is deformed in the transition from the support position to the release position so that it is aligned in the release position at least partially parallel to a plane of the circular blade.
- the aforementioned alignment of a particular plate-shaped or strip-shaped support element causes an increase in the resistance torque against deformation in the direction of the bottom of the removal shaft, so that the support effect is particularly good at such a type of deformation.
- a free end portion of the support member forming and consisting of a food-safe plastic material bar is deformed at a transition from the support position to the release position on the respective supported disc.
- the inventive method further ausgestaltend, it is provided that the support member is slightly elastically deformed during the support of a disc, and preferably in a direction opposite to the present at a deformation of the support position in the release position direction.
- the object is achieved in terms of device technology in that the support element in a transition from the support position into the release position of the rocker is elastically deformable. With such a device, the advantages that have already been explained in detail in procedural terms arise.
- An embodiment of the device according to the invention has a support element in the form of a strip made of a food-safe plastic material, wherein the strip has a connecting portion connected to a bottom of the removal region and a protruding into the gap region Kragabites which is elastically deformable at a transition from the support position to the release position , In the region of the connecting portion, there is thus neither a relative movement between the support element and the bottom of the removal region or other components of the device, nor does an elastic deformation take place there.
- the connecting portion serves as a rigid storage area where, however, takes place only in the Kragabites under load, the deformation.
- the Kragabrough a perpendicular to a plane of the circular blade extending length between 10 mm and 40 mm, preferably between 20 mm and 30 mm, has.
- the connecting portion should preferably have at least as long a length and for reasons of ease of manufacture also consist of the same material.
- the cantilever portion should have a thickness of between 2 mm and 4 mm, preferably between 2.5 mm and 3.5 mm, extending parallel to a plane of the circular blade.
- the support element extends on at least one side of the removal region with a bent end section into a gap region between a respective side wall of the removal region and a respective associated side wall of the insertion region.
- the "vertical" gap region facing the pivot axis of rotation, there is the risk at the beginning of cutting off a new pane that the pane will also be drawn into such a substantially vertical gap in the horizontal direction, which is why the expansion of the support element also makes sense in such an area , As well as the rest of the support element and the bent end portion is so elastically deformable in itself, that the rocker provides itself in its oscillating movement, the required space itself.
- the support element should be designed so that it leaves a free space for the passage of the cutting blade in the support position, so that regardless of the nature and speed of deformation in the course of the swing motion is always imperative clearance of the circular blade is given, so in particular damage to the support element is not to be feared by a Zerwoodsrial of the circular blade.
- the device according to the invention comprises an insert part, which forms a portion of a surface of the rocker, wherein the insert part during movement of the rocker with the support member into frictional contact, wherein preferably at least one surface of the insert part of a Material is formed, which has a static friction coefficient of at most 0.1, preferably at most 0.05, at a friction of two frictional partners formed by this material.
- the insert described is based on the consideration that during each cutting operation, that is, at each cycle of the rocker, the same comes into contact with the support element, wherein both parts, that is, the rocker and the support member, rub against each other.
- Such friction inevitably leads to wear of the participating friction partners in the long run.
- the mechanism as such that is, the friction of two parts and the associated displacement of the elastically deformable support member, is unavoidable, nevertheless, the operation of the device from this wear be made independent.
- the insert has a thickness whose removal due to the friction of the same with the support element takes so long that a lifetime of the insert exceeds that of the entire device.
- the insert should be placed on the rocker in such a way that during a cutting cycle relative to the rocker, only the insert (or a surface thereof) will be in frictional contact with the support member.
- the thickness of the insert should be at least 0.5 mm, preferably 1.0 mm.
- the contact of the rocker with the support element as such is of particular importance insofar as the support member from a cutting plane in which the circular blade acts, must be displaced before the circular blade itself reaches the support element and this destroyed.
- the insert is advantageously advantageously designed so that it displaces the support element in time from a cutting plane of the circular blade. This is achieved in particular by the fact that the insert part extends so far laterally into a cross section of the support element that it displaces it, wherein due to the stiffness of the support element, the same is not only locally deformed or displaced, but rather the part region of the support element which is deformed directly by means of the insert part also affects a remaining part that is not in direct contact with the insert element.
- At least the insert part preferably further at least one top layer of the support element, of a material which, upon friction with itself, has a static friction coefficient of at most 0 , 1, preferably at most 0.05.
- the material used is preferably polytetrafluoroethylene, which has a coefficient of static friction of 0.04 (PTFE on PTFE).
- FIGS. 1 to 5 In various views illustrated device 1 for slicing bread into slices, has an insertion area 2 in the form of an approximately cubic shaft into which a loaf of conventional dimensions can be inserted.
- insertion area 2 there is a known from the prior art feed device 3, which via a gripping device with gripper hook for fixing a rear end of the loaf, a linear guide for advancing the fixed loaf of bread along a bottom 4 of the loading area 2 and a drive means, not shown both for the feed and for fixing the gripper hook has.
- the device 1 has a shaft-like removal area 5, which, viewed in the feed direction 6 , is located linearly adjacent to the loading area 2 and is separated therefrom by a cutting device 7 .
- the cutting device 7 has a rocker 9 which is oscillatably mounted so as to oscillate in a manner oscillating about a first axis of rotation 8 and on which a circular blade 11 which can be driven rotationally about a second axis of rotation 10 is mounted.
- the drive for the oscillating movement of the rocker 9 and for the continuous rotation of the circular blade 11 relative to the rocker 9 take place by means of a common drive device 12, which consists of the vertical section in FIG. 3 can be seen and is arranged below the bottom 4 of the insertion area 2 .
- the rocker 9 has a rocker housing 13, in the interior of which is not visible in the figures, a transmission device in the form of a belt drive for driving the circular blade 11 is located.
- Such a drive device 12 both to drive the rocker 9 and the circular blade 11 is for example from the DE 37 06 485 A1 known.
- a transmission device in the form of a belt drive, which provides regardless of the state of motion of the rocker 9 even in the cutting operation of the device 1 for a uniform rotational movement of the circular blade at high speed.
- FIG. 6b shows that the rocker housing in a thickening region 14 has a conspicuously large, measured in the direction of the axis of rotation 10 of the circular blade 11 thickness 15 , which is 23 mm in the specific case. Looking at the contour of the rocker starting from a tip 15 ' on which a longitudinal section plane intersects the peripheral edge of the rocker housing 13 , this first has a wedge-shaped section 16 , to which then a section of constant thickness adjoins, which forms the thickening region 14 .
- transition 17 in the form of a recess, by a section 18 of reduced thickness, which in the present case is 16.5 mm.
- the distance 19 of the transition 17 between the reduced thickness portion 18 of the thickening portion 14 is about 40% of the radius of the circular blade.
- the thickness 15 in the thickening region 14 is significantly larger (6.5 mm in the present case) than would actually be required to cover the transmission device located in the interior of the rocker housing 13 .
- the minimum required thickness 20 is present in the region 18 of reduced thickness and, as already mentioned above, is 16.5 mm.
- an imaginary line 21 is shown in dashed form. Right of this line 21 is located within the rocker housing 13, a free space 22, which was created solely to achieve in conjunction with the wedge-shaped portion 16, the increased thickness 15 of the rocker housing 13 and thus to achieve particularly good cutting properties.
- the space 22 should remain hollow.
- the rocker housing 13 in an annular cover 23 deliberately has a much larger radius 24 , as in an adjoining region in which the radius 25 - as is customary in the prior art - is dimensioned so that the transmission device inside the Swing housing 13 is completely covered to form a wedge-shaped portion.
- a free, non-covered area 26 is greatly reduced between the cutting edge 27 of the circular blade 11 and the part-circular outer edge 28 of the swing body 13 in the covering 23rd This in turn leads to a significantly reduced friction between the rapidly rotating circular blade 11 and the just emerging bread slice, so that the force effects on the disc and the risk of damage to the same are minimized.
- a radially measured distance 36 between the edge 28 of the rocker housing 13 in the cover area 23 and the cutting edge 27 of the circular blade 11 in the cover area 23 is smaller than a difference between a radius 30 of the circular blade 11 and a minimum half width 31 of the rocker housing 13 within an overlapping area of the swing casing 13 with the circular blade 11.
- the approximately hammerhead-shaped cover portion 23 extends over an angular range 32 of about 140 °.
- a central axis 34 of the cover region 23 extends at an angle to a longitudinal axis 35 of the rocker 9, which connects the two axes of rotation 8 and 10 with each other, of approximately 130 °.
- the distance 36 between the radius 30 of the circular blade 11 and the radius 24 in the cover region 23 is about 14 mm.
- FIGS. 11 to 13 which show different perspective illustrations of the rocker 9 , it can be seen that between the bottom 4 of the insertion area 2 and a bottom 37 of the removal region 5, a cutting gap 38 is formed, through which both the rocker 9 with its rocker housing 13 and the circular blade 11th pass through. While the circular blade 11 is located at a very small distance from a front edge 39 of the bottom 4 of the insertion region 2 , so that the front edge 39 serves as a counter-blade, the distance to a front edge 40 of the bottom 37 of the removal region 5 is much greater due to the cutting gap 38 ,
- the support member 42 has the shape of a over the Whole width of the removal region 5 (and even beyond) extending strip of a food-safe, elastic plastic material and is attached to a later explained in more detail manner on the underside of the bottom 37 of the removal region 5 .
- the support element 42 has such a distance from the front edge 39 of the bottom 4 of the insertion area 2 , that it leaves a sufficient clearance for the circular blade 11 even in a straight line stretched state. Therefore, a collision between the circular blade 11 and the support element 42 can not occur under any circumstances.
- the thickness 20 of the rocker housing 13 in the region 18 of reduced thickness larger than the remaining space between the support member 42 and the front edge 39 of the bottom 4 of the insertion area 2. For this reason, the support member 42 deformed by the rocker housing 13 in this section 18, the right and left adjacent each in a wedge-shaped area 43rd expires 44, in accordance with the swing motion in the cutting gap 38.
- the elastic deformation of the support member 42 is maximum. There it comes to an approximately vertical curvature of the free edge of the support member 42, which thus includes at this point approximately a right angle with the bottom 37 of the removal region 5 . Due to the oscillating movement of the rocker 9 , the deformed portion of the support member 32 as described above moves continuously along the length of the support member 42 from one end to the other end thereof. In the FIGS. 11 to 13 a middle position of the rocker 9 is shown, in which the circular blade 11 has a distance from both a side wall 45 and a side wall 46 each of the insertion area 2 . The bead-shaped bulge of the serving as a kind of sealing lip support member 42 thus migrates continuously along the width of the removal region 5 back and forth.
- FIG. 7 shows in a detailed view that the rocker 9 extends with the overlap region 23 to a small front part in a gap between the side wall 45 of the insertion region 2 and an opposite side wall 47 of the removal region 5 inside.
- the overlapping region 23 of the rocker housing 13 also extends with a small part below the bottom 4 of the insertion region 2, so that even with a cutting in the corner region 48 a very far reaching coverage of the relevant sector of the side surface of the circular blade 11 is given even under Considering a certain height offset between the bottom 4 of the loading area 2 and the bottom 37 of the removal area 5 (see in particular in FIG. 11 ).
- the oscillating housing 13 interacts with its support member 42 during its oscillating movement through the cutting gap 38 with only its portion 18 having reduced thickness (compared to the thickening area 14 ).
- FIGS. 8 to 10 The attachment of the support member 42 results from the FIGS. 8 to 10 It can be seen that the bottom 37 of the removal region 5 is slightly angled upwards in an end section 49 . Below the bottom 37 there is a connecting portion 50 of the support member 42 which is clamped by means of a clamping bar 51 and screws 52 (which cooperate with non-visible welding nuts on the bottom of the bottom 37 ). A Kragabites 53 of the support member 42 projects with a portion 54 over a front edge 55 of the angled end portion 49 of the bottom 37 and is thus located in the cutting gap 38.
- the cantilever portion 43 is deformed, with only a slight deformation up to the underside of the bottom 37 can bring about zoom in the overlapping region between the inclined end portion 49 of the bottom 37 and the cantilever portion 43 .
- the portion 54 is completely free and can be elastically deformed up to a nearly vertical orientation of its edge.
- FIG. 9 the height offset between the bottom 5 of the insertion region 2 and the bottom 37 of the removal region 5 can be seen.
- the device 1 is equipped with a rocker 57 .
- This rocker 57 differs from the previously shown rocker 9 by an insert 56 which is mounted on the rocker 57 .
- This insert 56 is particularly well the detailed representation of FIGS. 16a and 16b removable.
- the insert part 56 is arranged on a side of the rocker 57 facing the removal region 5 of the device 1 . It has in the example shown here a thickness of about 1.0 mm and is made of polytetrafluoroethylene (PTFE, "Teflon®").
- the insert member is placed on the rocker arm 57 so as to make frictional contact with the support member 42 as the rocker member 57 moves. This is especially good FIG. 15 removable, which shows the insert 56 in engagement with the support member 42 .
- the insert 56 is particularly suitable for deforming the support element 42 , so that the support element 42 is "pushed out” from a cutting plane in which the circular blade 11 acts. This "pushing out” of the support member 42 is tuned such that the support member 42 at no time comes into contact with the circular blade 11 , that is, has already been pushed out of the cutting plane before the circular blade 11 can reach the support member 42 .
- the formation of the insert 56 made of PTFE is particularly advantageous in that PTFE has a particularly low coefficient of friction.
- PTFE has a particularly low coefficient of friction.
- in addition to the insert member 56 and the support member 42 is coated at least with PTFE. This leads to a wear of both the insert part 56 and the support member 42 is particularly low and a lifetime of the support member 42 can be significantly increased over other designs.
- PTFE for the insert 56 , as well good another material conceivable.
- the insert 56 is advantageously formed of a material that has a particularly low coefficient of friction.
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Description
Die Erfindung betrifft ein Verfahren zum Schneiden von Brot in Scheiben mit den folgenden Verfahrensschritten:
- a) Ein in einem Einlegebereich befindlicher Brotlaib wird mittels einer Vorschubeinrichtung auf eine Schneideinrichtung zu vorgeschoben, wobei die Schneideinrichtung eine um eine erste Drehachse drehbare Schwinge und ein an der Schwinge um eine zweite Drehachse rotierbar gelagertes Kreismesser aufweist, wobei die zweite Drehachse sich innerhalb eines Schneidquerschnitts bewegt und das Kreismesser und die Schwinge durch einen Schneidspalt hindurch treten, der sich zwischen dem Einlegebereich und einem Entnahmebereich befindet.
- b) Von dem Brotlaib werden während des Vorschiebens an einem vorderen Ende mittels der Schneideinrichtung sukzessive Scheiben abgeschnitten.
- c) Eine im Entstehen begriffene oder bereits vollständig abgeschnittene Scheibe wird an ihrer einem Boden des Entnahmebereichs zugewandten Unterseite mittels eines in einer Stützstellung befindlichen Stützelements abgestützt.
- d) Im Zuge einer Bewegung der Schwinge entlang des Schneidspalts wird das Stützelement mittels der Schwinge von der Stützstellung in eine Freigabestellung verdrängt, wobei das Stützelement bei fortgesetzter Bewegung der Schwinge automatisch wieder die Stützstellung einnimmt.
- e) Die abgeschnittenen Scheiben werden in dem Entnahmebereich gesammelt.
- a) located in a loading area loaf is advanced by means of a feed device to a cutting device, wherein the cutter has a rotatable about a first axis of rotation and a swing arm about a second axis rotatably mounted circular blade, wherein the second axis of rotation within a cutting cross-section moves and the circular blade and the rocker pass through a cutting gap, which is located between the insertion area and a removal area.
- b) successive slices are cut from the loaf during advancement at a front end by means of the cutting device.
- c) A disc which is emerging or has already been completely cut off is supported on its underside facing a bottom of the removal area by means of a support element located in a support position.
- d) In the course of a movement of the rocker along the cutting gap, the support member is displaced by means of the rocker from the support position into a release position, wherein the support element automatically assumes the support position with continued movement of the rocker.
- e) The cut slices are collected in the withdrawal area.
Darüber hinaus betrifft die Erfindung eine Vorrichtung zum Schneiden von Brot in Scheiben mit
- a) einem Einlegebereich, in den ein Brotlaib einlegbar ist,
- b) einer Schneideinrichtung, die eine um eine erste Drehachse drehbare Schwinge und ein an der Schwinge um eine zweite Drehachse rotierbar gelagertes Kreismesser aufweist, wobei die zweite Drehachse sich innerhalb eines Schneidquerschnitts bewegt,
- c) einer Vorschubeinrichtung, mit der ein in dem Einlegebereich befindlicher Brotlaib so auf die Schneideinrichtung zu vorschiebbar ist, dass an einem vorderen Ende des Brotlaibs von der Schneideinrichtung sukzessive Scheiben abschneidbar sind,
- d) einem Entnahmebereich, in dem die abgeschnittenen Scheiben aufnehmbar sind,
- e) einem zwischen dem Einlegebereich und dem Entnahmebereich befindlichen Schneidspalt, durch den das Kreismesser und die Schwinge hindurchtreten,
- f) einem den Schneidspalt zumindest teilweise verschließenden Stützelement, mit dem eine im Entstehen begriffene oder bereits vollständig abgeschnittene Scheibe an ihrer einem Boden des Entnahmebereichs zugewandten Unterseite abstützbar ist, wobei das Stützelement im Zuge der Bewegung der Schwinge von einer Stützstellung in eine Freigabestellung verdrängbar ist und bei fortgesetzter Bewegung der Schwinge wieder die Stützstellung einnimmt.
- a) a loading area into which a loaf of bread can be placed,
- b) a cutting device which has a rocker rotatable about a first axis of rotation and a circular blade rotatably mounted on the rocker about a second axis of rotation, wherein the second axis of rotation moves within a cutting cross-section,
- c) a feed device with which a loaf of loaf located in the infeed area can be advanced toward the cutting device in such a way that successive slices can be cut off from the cutting device at a front end of the loaf of bread,
- d) a removal area in which the cut-off discs can be received,
- e) a cutting gap between the loading area and the removal area, through which the circular blade and the rocker pass,
- f) a the cutting gap at least partially closing support member with which a emerging or already completely cut disc is supported on its bottom of the removal region facing underside, wherein the support member in the course of movement of the rocker from a support position is displaced into a release position and with continued movement of the rocker again assumes the support position.
Die vorstehend beschriebenen Vorrichtungen werden meist in Bäckereien verwendet, wenn ein Kunde beim Kauf eines Brotlaibs wünscht, dass dieser in Scheiben aufgeschnitten wird. Bei Maschinen, die auf dem Fußboden aufgestellt werden, vollführt die Schwinge meist eine umlaufende Drehbewegung, wobei in diesem Fall meist das Kreismesser eine solche Größe hat, dass es lediglich mit weniger als der Hälfte seiner Querschnittsfläche in den Querschnitt des Brotlaibs eindringt, sodass die Schwinge selbst den Schneidquerschnitt überhaupt nicht durchläuft. Eine derartige Schneidmaschine ist Beispielsweise aus der
Werden derartige mit einem Orbital-Messer-Antrieb versehene Brotschneidemaschinen als Tischmaschinen ausgeführt, so vollführt die Schwinge lediglich eine schwingende Bewegung, das heißt sie dreht sich nicht um 360 Grad sondern oszillierend lediglich um einen Winkelbereich von meist kleiner als 90 Grad. Auf diese Weise kann die Bauhöhe reduziert und die Eignung der Maschine zur Aufstellung auf einem Tisch erzielt werden. Des Weiteren wird zur Baugrößenreduzierung in diesen Fällen der Kreismesser-Durchmesser reduziert, wodurch es erforderlich ist, dass die Drehachse des Kreismessers sich innerhalb des Schneidquerschnitts bewegt, das heißt dass die Schwinge während des Schneidprozesses in den Brotlaib eindringt.If such provided with an orbital knife drive bread slicing machines designed as table machines, the rocker performs only a swinging motion, that is, it does not rotate by 360 degrees but oscillating only by an angular range of usually less than 90 degrees. In this way, the height can be reduced and the suitability of the machine for installation on a table can be achieved. Further, to reduce the size in these cases, the diameter of the circular blade is reduced, which requires that the axis of rotation of the circular blade move within the cutting cross-section, that is, the rocker penetrates into the loaf during the cutting process.
In diesem Fall sind besondere Maßnahmen zu treffen, das durch die gegenüber der reinen Kreismesserdicke deutlich größere Dicke der Schwinge keine Beschädigung des Brotes während des Schneidevorgangs eintritt. Darüber hinaus besitzt der Schneidspalt zwischen dem Einlegebereich und dem Entnahmebereich eine vergleichsweise große Breite, die dazu führt, dass eine Gefahr besteht, dass gerade im Entstehen begriffene oder abgeschnittene Scheiben durch den Spalt hindurch in das Innere der Maschine hinein gezogen werden.In this case, special measures must be taken, which does not damage the bread during the cutting process by the comparison with the pure circular blade thickness significantly greater thickness of the rocker. In addition, the cutting gap between the insertion area and the removal area has a comparatively large width, which results in a risk that windows that are just emerging or cut off are pulled through the gap into the interior of the machine.
Tischmaschinen der vorbeschriebenen Art sind beispielsweise aus der
Bei den bekannten Brotschneidemaschinen der vorgenannten Art besteht das Stützelement für die Scheiben meist aus einem plattenförmigen Element aus Kunststoff, das unterhalb des Bodens des Entnahmebereichs in einer Nut oder Tasche gelagert und horizontal in Vorschubrichtung bzw. entgegen der Vorschubrichtung verschieblich ist. Im Zuge der Bewegung der Schwinge entlang des Schneidspalts übt diese über das Zusammenwirken mit Schrägflächen einen seitlichen Druck auf das Stützelement aus, das auf diese Weise in Vorschubrichtung in die Nut bzw. Aufnahmetasche verdrängt wird und somit den erforderlichen Raum für den Eintritt der Schwinge schafft. Beim Verdrängen des Stützelements wird ein in der Nut bzw. Aufnahmetasche angeordnetes Federelement gespannt, das nach einem Zurückfahren der Schwinge dafür sorgt, dass das Stützelement wieder selbsttätig in die Stützstellung zurückkehrt.In the known bread cutting machines of the aforementioned type, the support element for the discs usually consists of a plate-shaped element made of plastic, which is mounted below the bottom of the removal area in a groove or pocket and horizontally displaceable in the feed direction or counter to the feed direction. In the course of the movement of the rocker along the cutting gap this exerts on the interaction with inclined surfaces from a lateral pressure on the support element, which is displaced in the feed direction in the groove or receiving pocket in this way and thus creates the space required for the entry of the rocker. When displacing the support element arranged in the groove or receiving pocket spring element is stretched, which ensures after a retraction of the rocker that the support element automatically returns to the support position.
Problematisch bei der vorbeschriebenen Art der Lagerung und Betätigung des Stützelements ist der Umstand, dass sich in der Nut bzw. Aufnahmetasche bis hin in den Bereich des Federelements Brotkrumen bzw. Mehl sammeln, die aus diesen schwer zugänglichen und sehr kleinen Bereichen kaum mehr zu entfernen sind. Dies führt in Verbindung mit der andauernden Bewegung des Stützelements innerhalb der Nut bzw. Aufnahmetasche zu einem regelrechten Zerreiben bzw. Zerquetschen der Brotkrumen, was die Reinigungsproblematik zunehmend verschärft. Im Ergebnis entstehen in den besagten Bereichen der Schneidmaschine hygienisch bedenkliche Rückstände, die wiederum eine Quelle für eine mikrobielle Belastung des aufzuschneidenden Brotes bilden.The problem with the above-described type of storage and actuation of the support element is the fact that in the groove or receiving pocket into the area of the Spring element breadcrumbs or flour collect, which are hard to remove from these hard to reach and very small areas. This leads in connection with the ongoing movement of the support element within the groove or receiving pocket to a regular grinding or crushing the breadcrumbs, which increasingly aggravates the cleaning problem. As a result, in the said areas of the cutting machine hygienically harmful residues, which in turn form a source of microbial load on the sliced bread.
Der vorliegenden Erfindung liegt die Aufgabe zu Grunde ein Verfahren und eine Vorrichtung zum Schneiden von Brot in Scheiben vorzuschlagen, bei dem bzw. der hygienische Probleme, die durch die Lagerung des Stützelements für die entstehenden Scheiben hervorgerufen werden, vermieden werden.The present invention has for its object to propose a method and an apparatus for sliced bread in which the hygienic problems caused by the mounting of the support member for the resulting slices are avoided.
Ausgehend von dem Verfahren der eingangs beschriebenen Art wird die zugrunde liegende Aufgabe dadurch gelöst, dass das Stützelement bei einem Übergang von der Stützstellung in die Freigabestellung von der Schwinge in sich elastisch verformt wird.Based on the method of the type described above, the underlying object is achieved in that the support element is elastically deformed in a transition from the support position to the release position of the rocker in it.
Im Gegensatz zu einer Verschiebung, wie sie bei den bekannten Stützelementen auftritt, erlaubt die erfindungsgemäß vorgesehene elastische Verformung des Stützelements eine sehr "freie" Lagerung des selben, ohne dass hierzu Nuten, Taschen, o. ä. vorgesehen sein müssten. Während beim Stand der Technik die Stützelemente starr und in sich selbst von der Schwinge nicht elastisch verformbar ausgestaltet sind, wählt die Erfindung den Weg, die Elastizität des Stützelements durch geeignete Auswahl des Materials und der Geometrie in der Weise gezielt auszunutzen, dass das Stützelement zwar von der Schwinge, das heißt von der diese aktiv bewegenden Antriebseinrichtung, elastisch hinreichend verformbar ist, um eine Bewegung der Schwinge in dem Schneidspalt zu ermöglichen. Gleich wohl ist die Elastizität des Stützelements hinreichend klein, das heißt die Steifigkeit in eine Richtung senkrecht auf den Boden des Entnahmebereichs zu hinreichend groß, dass eine im Entstehen begriffene oder gerade vollständig abgetrennte Scheibe eine elastische Verformung des Stützelements nicht oder zumindest nicht in dem Maße bewirken kann, dass die Abstützfunktion des Stützelements verloren ginge. Die Verformungsenergie, die zu einer elastischen Verformung des erfindungsgemäßen Stützelements aufgebracht werden muss, ist somit hinreichend groß, um die Stützaufgabe zuverlässig zu erfüllen, jedoch klein genug, um vom Antrieb der Schwinge ohne übermäßige Belastung unter Einwirkung von Normal- und Reibkräften zwischen Schwinge und Stützelement fortlaufend aufgebracht zu werden.In contrast to a displacement, as occurs in the known support elements, the invention provided elastic deformation of the support member allows a very "free" storage of the same, without the need grooves, bags, o. Ä. Should be provided. While in the prior art, the support elements are designed to be rigid and in itself of the rocker not elastically deformable, the invention selects the way to specifically exploit the elasticity of the support element by appropriate selection of the material and the geometry in such a way that the support element of although the rocker, that is to say of which this actively moving drive means, is elastically sufficiently deformable to allow movement of the rocker in the cutting gap. Equally well, the elasticity of the support element is sufficiently small, that is, the rigidity in a direction perpendicular to the bottom of the removal region to sufficiently large that a nascent or just completely separated disc does not cause elastic deformation of the support element or at least not to the extent can that the support function of the Support element would be lost. The deformation energy that must be applied to an elastic deformation of the support element according to the invention is thus sufficiently large to reliably fulfill the support task, but small enough to drive the rocker without excessive load under the action of normal and frictional forces between rocker and support element to be applied continuously.
Vorzugsweise wird das Stützelement bei einem Übergang von der Stützstellung in die Freigabestellung auf Biegung beansprucht. Bei einer Biegebelastung lässt sich die konkret benötigte Steifigkeit des Stützelements vergleichsweise einfach einstellen, um die beiden vorgenannten Eigenschaften zu vereinen. Grundsätzlich wäre es aber auch im Rahmen der Erfindung denkbar, dass das Stützelement beim Übergang von der Stützstellung in die Freigabestellung komprimiert wird und sich bei einem entgegengesetzten Übergang wieder ausdehnt.Preferably, the support element is subjected to a transition from the support position to the release position on bending. In the case of a bending load, the concretely required rigidity of the support element can be set comparatively easily in order to combine the two aforementioned properties. In principle, however, it would also be conceivable within the scope of the invention that the support element is compressed during the transition from the support position to the release position and expands again at an opposite transition.
Gemäß einer Ausgestaltung des erfindungsgemäßen Verfahrens ist es vorgesehen, dass das Stützelement bei dem Übergang von der Stützstellung in die Freigabestellung so verformt wird, dass es in der Freigabestellung zumindest teilweise parallel zu einer Ebene des Kreismesser ausgerichtet ist. Die vorgenannte Ausrichtung eines insbesondere plattenförmigen oder streifenförmigen Stützelement bewirkt eine Erhöhung des Widerstandsmoments gegen eine Verformung in Richtung auf den Boden des Entnahmeschachts zu, sodass die Stützwirkung bei einer derartigen Art der Verformung besonders gut ist.According to one embodiment of the method according to the invention, it is provided that the support member is deformed in the transition from the support position to the release position so that it is aligned in the release position at least partially parallel to a plane of the circular blade. The aforementioned alignment of a particular plate-shaped or strip-shaped support element causes an increase in the resistance torque against deformation in the direction of the bottom of the removal shaft, so that the support effect is particularly good at such a type of deformation.
Ferner ist nach einer Weiterbildung der Erfindung vorgesehen, dass ein freier Endabschnitt einer das Stützelement bildenden und aus einem lebensmittelechten Kunstoffmaterial bestehenden Leiste bei einem Übergang von der Stützstellung in die Freigabestellung auf die jeweils abgestützte Scheibe zu verformt wird. Durch eine derartige Aufwölbung der Leiste wird der Stützeffekt wiederum begünstigt.It is further provided according to a development of the invention that a free end portion of the support member forming and consisting of a food-safe plastic material bar is deformed at a transition from the support position to the release position on the respective supported disc. By such a bulge of the bar the support effect is favored again.
Das erfindungsgemäße Verfahren weiter ausgestaltend, ist vorgesehen, dass das Stützelement auch während des Abstützens einer Scheibe geringfügig elastisch verformt wird und zwar vorzugsweise in einer Richtung, die der bei einer Verformung von der Stützstellung in die Freigabestellung vorliegenden Richtung entgegengesetzt ist.The inventive method further ausgestaltend, it is provided that the support member is slightly elastically deformed during the support of a disc, and preferably in a direction opposite to the present at a deformation of the support position in the release position direction.
Ausgehend von einer Vorrichtung der weiter oben erläuterten Art wird die Aufgabe in vorrichtungstechnicher Hinsicht dadurch gelöst, dass das Stützelement bei einem Übergang von der Stützstellung in die Freigabestellung von der Schwinge in sich elastisch verformbar ist. Mit einer derartigen Vorrichtung ergeben sich die Vorteile, die bereits zuvor in verfahrenstechnischer Hinsicht näher erläutert wurden.Starting from a device of the type explained above, the object is achieved in terms of device technology in that the support element in a transition from the support position into the release position of the rocker is elastically deformable. With such a device, the advantages that have already been explained in detail in procedural terms arise.
Eine Ausgestaltung der erfindungsgemäßen Vorrichtung besitzt ein Stützelement in Form einer Leiste aus einem lebensmittelechten Kunstoffmaterial, wobei die Leiste einen mit einem Boden des Entnahmebereichs verbundenen Verbindungsabschnitt und einen in den Spaltbereich vorstehenden Kragabschnitt aufweist, der bei einem Übergang von der Stützstellung in die Freigabestellung elastisch verformbar ist. Im Bereich des Verbindungsabschnitt liegt somit weder eine relative Bewegung zwischen dem Stützelement und dem Boden des Entnahmebereichs bzw. anderen Bauteilen der Vorrichtung vor, noch findet dort eine elastische Verformung statt. Nach Art eines Kragblakens dient der Verbindungsabschnitt als starrer Lagerbereich wo hingegen allein in dem Kragabschnitt unter Belastung die Verformung stattfindet.An embodiment of the device according to the invention has a support element in the form of a strip made of a food-safe plastic material, wherein the strip has a connecting portion connected to a bottom of the removal region and a protruding into the gap region Kragabschnitt which is elastically deformable at a transition from the support position to the release position , In the region of the connecting portion, there is thus neither a relative movement between the support element and the bottom of the removal region or other components of the device, nor does an elastic deformation take place there. In the manner of a Kragblakens the connecting portion serves as a rigid storage area where, however, takes place only in the Kragabschnitt under load, the deformation.
Es hat sich darüber hinaus als besonders vorteilhaft ergeben, dass der Kragabschnitt eine sich senkrecht zu einer Ebene des Kreismessers erstreckende Länge zwischen 10 mm und 40 mm, vorzugsweise zwischen 20 mm und 30 mm, besitzt. Der Verbindungsabschnitt sollte vorzugsweise eine mindestens eben so große Länge besitzen und aus Gründen der einfachen Herstellbarkeit auch aus demselben Material bestehen.It has also been found to be particularly advantageous that the Kragabschnitt a perpendicular to a plane of the circular blade extending length between 10 mm and 40 mm, preferably between 20 mm and 30 mm, has. The connecting portion should preferably have at least as long a length and for reasons of ease of manufacture also consist of the same material.
Ferner sollte der Kragabschnitt an sich parallel zu einer Ebene des Kreismessers erstreckende Dicke zwischen 2 mm und 4 mm, vorzugsweise zwischen 2,5 mm und 3,5 mm besitzen.Further, the cantilever portion should have a thickness of between 2 mm and 4 mm, preferably between 2.5 mm and 3.5 mm, extending parallel to a plane of the circular blade.
Wenn der Kragabschnitt des Stützelements in dessen Stützstellung von dem Entnahmebereich aus betrachtet in Richtung auf den Einlegebereich zu ansteigt, führt durch eine derartige "Vorverformung" auch eine geringe belastungsbedingte Absenkung des Kragabschnitts während der Ausübung der Stützfunktion zu keiner geometrisch verschlechterten Wirkung bei der Verhinderung des Einziehens einer Scheibe. Vielmehr ist der Kragabschnitt auch unter Belastung dann noch ungefähr horizontal ausgerichtet und verschließt den Spaltbereich zuverlässig.If the Kragabschnitt of the support member in the support position of the removal region from looking towards the insertion area increases, leads by such a "pre-deformation" even a low load-related lowering of the Kragabschnitts during the exercise of the support function to no geometrically deteriorated effect in preventing the retraction a slice. Rather, the Kragabschnitt then even under load then aligned approximately horizontally and closes the gap area reliably.
Schließlich wird nach der Erfindung noch vorgeschlagen, dass das Stützelement sich an mindestens einer Seite des Entnahmebereichs mit einem umgebogenen Endabschnitt in einen Spaltbereich zwischen einer jeweiligen Seitenwand des Entnahmebereichs und einer jeweils zugeordneten Seitenwand des Einlegebereichs hineinerstreckt. Insbesondere bei dem der Schwingendrehachse zugewandten "vertikalen" Spaltbereich besteht zu Beginn des Abschneidens einer neuen Scheibe die Gefahr, dass die Scheibe auch in einen derartigen im wesentlichen vertikalen Spalt in horizontale Richtung eingezogen wird, weshalb die Ausdehnung des Stützelements auch in einen derartigen Bereich sinnvoll ist. Ebenso wie das übrige Stützelement ist auch der umgebogene Endabschnitt so in sich elastisch verformbar, dass die Schwinge bei ihrer oszillierenden Bewegung sich den benötigten Freiraum selbst verschafft.Finally, it is also proposed according to the invention that the support element extends on at least one side of the removal region with a bent end section into a gap region between a respective side wall of the removal region and a respective associated side wall of the insertion region. In particular, in the case of the "vertical" gap region facing the pivot axis of rotation, there is the risk at the beginning of cutting off a new pane that the pane will also be drawn into such a substantially vertical gap in the horizontal direction, which is why the expansion of the support element also makes sense in such an area , As well as the rest of the support element and the bent end portion is so elastically deformable in itself, that the rocker provides itself in its oscillating movement, the required space itself.
Das Stützelement sollte so ausgeführt sein, dass es auch in der Stützstellung einen Freiraum für den Durchtritt des Schneidmessers belässt, sodass unabhängig von der Art und Geschwindigkeit der Verformung im Zuge der Schwingenbewegung stets zwingend ein Freigang des Kreismessers gegeben ist, sodass insbesondere eine Beschädigung des Stützelements durch eine Zerspannungswirkung des Kreismessers nicht zu befürchten ist.The support element should be designed so that it leaves a free space for the passage of the cutting blade in the support position, so that regardless of the nature and speed of deformation in the course of the swing motion is always imperative clearance of the circular blade is given, so in particular damage to the support element is not to be feared by a Zerspannungswirkung of the circular blade.
In einer besonders vorteilhaften Ausgestaltung der vorliegenden Erfindung, umfasst die erfindungsgemäße Vorrichtung ein Einsatzteil, das einen Teilbereich einer Oberfläche der Schwinge bildet, wobei das Einsatzteil während einer Bewegung der Schwinge mit dem Stützelement in reibenden Kontakt tritt, wobei vorzugsweise zumindest eine Oberfläche des Einsatzteils von einem Material gebildet ist, welches bei einer Reibung zweier von diesem Material gebildeter Reibpartner eine Haftreibungszahl von maximal 0,1, vorzugsweise maximal 0,05, aufweist.In a particularly advantageous embodiment of the present invention, the device according to the invention comprises an insert part, which forms a portion of a surface of the rocker, wherein the insert part during movement of the rocker with the support member into frictional contact, wherein preferably at least one surface of the insert part of a Material is formed, which has a static friction coefficient of at most 0.1, preferably at most 0.05, at a friction of two frictional partners formed by this material.
Dem beschriebenen Einsatzteil liegt die Überlegung zugrunde, dass bei jedem Schneidvorgang, das heißt bei jedem Zyklus der Schwinge, selbige mit dem Stützelement in Kontakt tritt, wobei beide Teile, das heißt die Schwinge und das Stützelement, aneinander reiben. Eine solche Reibung führt auf Dauer unweigerlich zu einem Verschleiß der beteiligten Reibpartner. Wenngleich der Mechanismus als solcher, das heißt die Reibung zweier Teile und die damit verbundene Verdrängung des elastisch verformbaren Stützelements, nicht vermeidbar ist, so kann trotzdem der Betrieb der Vorrichtung von diesem Verschleiß unabhängig gemacht werden. Somit weist das Einsatzteil eine Dicke auf, deren Abtrag infolge der Reibung desselben mit dem Stützelement so lange dauert, dass eine Lebensdauer des Einsatzteils diejenige der gesamten Vorrichtung übersteigt. Um dies zu erreichen, sollte das Einsatzteil auf solche Weise auf der Schwinge angeordnet werden, dass während eines Schneidzyklus bezogen auf die Schwinge ausschließlich das Einsatzteil (beziehungsweise eine Oberfläche desselben) mit dem Stützelement in reibenden Kontakt tritt. Die Dicke des Einsatzteils sollte mindestens 0,5 mm, vorzugsweise 1,0 mm, betragen.The insert described is based on the consideration that during each cutting operation, that is, at each cycle of the rocker, the same comes into contact with the support element, wherein both parts, that is, the rocker and the support member, rub against each other. Such friction inevitably leads to wear of the participating friction partners in the long run. Although the mechanism as such, that is, the friction of two parts and the associated displacement of the elastically deformable support member, is unavoidable, nevertheless, the operation of the device from this wear be made independent. Thus, the insert has a thickness whose removal due to the friction of the same with the support element takes so long that a lifetime of the insert exceeds that of the entire device. To accomplish this, the insert should be placed on the rocker in such a way that during a cutting cycle relative to the rocker, only the insert (or a surface thereof) will be in frictional contact with the support member. The thickness of the insert should be at least 0.5 mm, preferably 1.0 mm.
Der Kontakt der Schwinge mit dem Stützelement als solcher ist dabei insoweit von besonderer Bedeutung, als das Stützelement aus einer Schneidebene, in der das Kreismesser wirkt, verdrängt werden muss, bevor das Kreismesser selbst das Stützelement erreicht und dieses zerstört. Das Einsatzteil ist entsprechend vorteilhafterweise so beschaffen, dass es das Stützelement rechtzeitig aus einer Schneidebene des Kreismessers verdrängt. Dies wird insbesondere dadurch erreicht, dass sich das Einsatzteil so weit seitlich in einen Querschnitt des Stützelements erstreckt, dass es dieses verdrängt, wobei aufgrund der Steifigkeit des Stützelements selbiges nicht lediglich lokal verformt beziehungsweise verdrängt wird, sondern der direkt mittels des Einsatzteils verformte Teilbereich des Stützelements sich auch auf einen restlichen Teil, der nicht mit dem Einsatzelement in direktem Kontakt steht, auswirkt.The contact of the rocker with the support element as such is of particular importance insofar as the support member from a cutting plane in which the circular blade acts, must be displaced before the circular blade itself reaches the support element and this destroyed. The insert is advantageously advantageously designed so that it displaces the support element in time from a cutting plane of the circular blade. This is achieved in particular by the fact that the insert part extends so far laterally into a cross section of the support element that it displaces it, wherein due to the stiffness of the support element, the same is not only locally deformed or displaced, but rather the part region of the support element which is deformed directly by means of the insert part also affects a remaining part that is not in direct contact with the insert element.
Um den Verschleiß sowohl des Einsatzteils als auch des Stützelements besonders gering zu halten, ist es besonders vorzuziehen, zumindest das Einsatzteil, vorzugsweise ferner zumindest eine Oberschicht des Stützelements, von einem Material zu bilden, welches bei einer Reibung mit sich selbst eine Haftreibungszahl von maximal 0,1, vorzugsweise maximal 0,05, aufweist. Vorzugsweise kommt als Material Polytetrafluorethylen zum Einsatz, welches eine Haftreibungszahl von 0,04 aufweist (PTFE auf PTFE).In order to keep the wear of both the insert part and the support element particularly low, it is particularly preferable to form at least the insert part, preferably further at least one top layer of the support element, of a material which, upon friction with itself, has a static friction coefficient of at most 0 , 1, preferably at most 0.05. The material used is preferably polytetrafluoroethylene, which has a coefficient of static friction of 0.04 (PTFE on PTFE).
Das erfindungsgemäße Verfahren wird nachfolgend dann an einer beispielhaften Vorrichtung die in der Zeichnung dargestellt ist näher erläutert.The method according to the invention will be explained in more detail below on an exemplary device which is shown in the drawing.
Es zeigt:
- Fig. 1:
- Eine perspektivische Darstellung einer erfindungsgemäßen Vorrichtung mit Blick auf die Schwinge nach Demontage des Entnahmebereichs,
- Fig. 2:
- eine Draufsicht auf die Vorrichtung mit Darstellung sowohl des Einlegebereichs als auch des Entnahmebereichs,
- Fig. 3:
- einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von der Rückseite,
- Fig. 4:
- einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von der Vorderseite,
- Fig. 5:
- einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von dem Entnahmebereich her,
- Fig. 6a bis 6c:
- die Schwinge in einer Draufsicht, Seitenansicht sowie perspektivischen Ansicht,
- Fig. 7:
- eine Detailansicht der Schwinge in einer Ecke des Entnahmebereichs,
- Fig. 8:
- einen Vertikalschnitt durch einen Boden des Entnahmebereichs sowie durch ein Stützelement,
- Fig. 9:
wie Figur 8 , jedoch in einer um 90° gedrehten Ansicht,- Fig. 10:
- eine perspektivische Ansicht des Bodens des Entnahmebereichs sowie der daran befestigten Stützeinrichtung,
- Fig. 11 bis 13:
- unterschiedliche perspektivische Ansichten der durch die Schwinge verformten Stützeinrichtung,
- Fig. 14:
- eine perspektivische Darstellung einer erfindungsgemäßen Vorrichtung mit Blick auf eine Schwinge mit einem Einsatzteil,
- Fig. 15:
- einen Vertikalschnitt durch die Vorrichtung mit Blickrichtung von dem Entnahmebereich her und
- Fig. 16a bis 16b:
- ein Detail der Schwinge mit dem Einsatzteil.
- Fig. 1:
- A perspective view of a device according to the invention with a view of the rocker after disassembly of the removal area,
- Fig. 2:
- a top view of the device with representation of both the loading area and the removal area,
- 3:
- a vertical section through the device viewed from the back,
- 4:
- a vertical section through the device viewed from the front,
- Fig. 5:
- a vertical section through the device as seen from the removal area,
- 6a to 6c:
- the rocker in a top view, side view and perspective view,
- Fig. 7:
- a detail view of the rocker in a corner of the removal area,
- Fig. 8:
- a vertical section through a bottom of the removal area and by a support element,
- Fig. 9:
- as
FIG. 8 but in a 90 ° rotated view, - Fig. 10:
- a perspective view of the bottom of the removal area and the support means attached thereto,
- 11 to 13:
- different perspective views of the deformed by the rocker support,
- Fig. 14:
- a perspective view of a device according to the invention with a view of a rocker with an insert part,
- Fig. 15:
- a vertical section through the device looking in the direction of the removal area forth and
- FIGS. 16a to 16b:
- a detail of the swingarm with the insert.
Eine in den
Des Weiteren besitzt die Vorrichtung 1 einen schachtförmigen Entnahmebereich 5, der sich, in Vorschubrichtung 6 betrachtet, linear im Anschluss an den Einlegebereich 2 befindet und von diesem durch eine Schneideinrichtung 7 getrennt ist.Furthermore, the device 1 has a shaft-
Die Schneideinrichtung 7 weist eine um eine erste Drehachse 8 oszillierend schwenkbar gelagerte Schwinge 9 auf, an der ein um eine zweite Drehachse 10 rotatorisch antreibbares Kreismesser 11 gelagert ist. Der Antrieb für die oszillierende Bewegung der Schwinge 9 sowie für die kontinuierliche Rotation des Kreismessers 11 relativ zu der Schwinge 9 erfolgen mittels einer gemeinsamen Antriebseinrichtung 12, die aus dem Vertikalschnitt in
In einem Innenraum eines Schwingengehäuses 13 befindet sich eine Übertragungseinrichtung in Form eines Riementriebs, die unabhängig von dem Bewegungszustand der Schwinge 9 selbst im Schneidbetrieb der Vorrichtung 1 für eine gleichförmige Drehbewegung des Kreismessers mit hoher Drehzahl sorgt.In an interior of a
Die Schwinge 9 und das Schwingengehäuse 13 sind in den
Wie sich wiederum insbesondere aus
Mit Blick auf die
Anders herum ausgedrückt ist ein radial gemessener Abstand 36 zwischen der Kante 28 des Schwingengehäuses 13 im Abdeckbereich 23 und der Schneidkante 27 des Kreismessers 11 in dem Abdeckbereich 23 kleiner als eine Differenz zwischen einem Radius 30 des Kreismessers 11 und einer minimalen halben Breite 31 des Schwingengehäuses 13 innerhalb eines Überlappungsbereichs des Schwingengehäuses 13 mit dem Kreismesser 11. Eigentlich bestünde nämlich nach der Vorgehensweise gemäß dem Stand der Technik keine Notwendigkeit, das Schwingengehäuse 13 über das durch die Schwingenbreite definierte Maß hinaus zu vergrößern. Was sich in Bezug auf die Reibungsminimierung und Verbesserung der Schneidqualität jedoch als äußerst wirksam erwiesen hat.In other words, a radially measured
Aus
Aus den
Um die Gefahr zu eliminieren, dass in den Spaltbereich 38 während des Abschneidens einer Scheibe oder unmittelbar danach eine Scheibe aufgrund der Rotation des Kreismessers 11, dessen Drehrichtung durch einen Pfeil 41 veranschaulicht ist, hineingezogen wird, ist der Schneidspalt 38 ausgehend von dem Boden 37 des Entnahmebereichs 5 mittels eines Stützelements 42 verschlossen. Das Stützelement 42 besitzt die Gestalt einer sich über die gesamte Breite des Entnahmebereichs 5 (und sogar darüber hinaus) erstreckenden Leiste aus einem lebensmittelechten, elastischen Kunststoffmaterial und ist auf eine später noch näher erläuterte Weise an der Unterseite des Bodens 37 des Entnahmebereichs 5 befestigt.In order to eliminate the risk that in the
Aus den
In den unverformten, ungefähr parallel zu dem Boden 37 des Entnahmebereichs 5 ausgerichteten Abschnitten des Stützelements 42 befindet sich dieses in einer Stützstellung, in der es verhindert, das gerade im entstehen begriffene Scheiben in seinem unterhalb des Stützelements 42 befindlichen Maschineninnenraum gelangen können. Ausgehend von dieser Stützstellung wird das Stützelement 42 durch die Schwinge 9, und zwar durch den reibenden Kontakt mit der Oberfläche des Schwingengehäuses 13 und die dadurch hervorgerufenen Normalkräfte, in eine Freigabestellung verdrängt, so dass die Schwinge 9 ihre oszillierende Bewegung ausführen kann. In der Freigabestellung ist das Stützelement 42 auf Biegung beansprucht und elastisch vorgespannt, so dass es im Zuge einer fortgesetzten Bewegung der Schwinge 9 selbsttätig wieder in die Stützstellung zurückkehrt, sobald der zuvor von dem Schwingengehäuse 13 eingenommene Raum im Schneidspalt 38 an der entsprechenden Stelle wieder freigegeben wurde.In the undeformed, approximately parallel to the bottom 37 of the
Die Befestigung des Stützelements 42 ergibt sich aus den
In einem weiteren Ausführungsbeispiel, das in den
Das Einsatzteil 56 ist auf einer dem Entnahmebereich 5 der Vorrichtung 1 zugewandten Seite der Schwinge 57 angeordnet. Es weist in dem hier gezeigten Beispiel eine Dicke von ca. 1,0 mm auf und ist von Polytetrafluorethylen (PTFE, "Teflon®") gebildet. Das Einsatzteil ist derart auf der Schwinge 57 platziert, dass es im Zuge einer Bewegung der Schwinge 57 mit dem Stützelement 42 in reibenden Kontakt tritt. Dies ist besonders gut der
Die Ausbildung des Einsatzteils 56 aus PTFE ist insofern besonders von Vorteil, als PTFE einen besonders niedrigen Reibungskoeffizienten aufweist. Vorteilhafterweise ist neben dem Einsatzteil 56 auch das Stützelement 42 zumindest mit PTFE beschichtet. Das führt dazu, dass ein Verschleiß sowohl des Einsatzteils 56 als auch des Stützelements 42 besonders gering ist und eine Lebensdauer des Stützelements 42 gegenüber sonstigen Ausführungen erheblich gesteigert werden kann. Neben der Verwendung von PTFE für das Einsatzteil 56 ist ebenso gut ein anderes Material denkbar. Durch die im Vergleich zu einer Beschichtung große Dicke des Einsatzteils 56 ist dieses besonders gut geeignet, dem reibenden Kontakt mit dem Stützelement 42 lange standzuhalten. Nichtsdestoweniger ist das Einsatzteil 56 vorteilhafterweise von einem Material gebildet, dass einen besonders niedrigen Reibungskoeffizienten aufweist.The formation of the
- 11
- Vorrichtungcontraption
- 22
- Einlegebereichloading area
- 33
- Vorschubeinrichtungfeeder
- 44
- Bodenground
- 55
- Entnahmebereichremoval area
- 66
- Vorschubrichtungfeed direction
- 77
- Schneideinrichtungcutter
- 88th
- erste Drehachsefirst axis of rotation
- 99
- Schwingewing
- 1010
- zweite Drehachsesecond axis of rotation
- 1111
- Kreismessercircular blade
- 1212
- Antriebseinrichtungdriving means
- 1313
- Schwingengehäuseswing housing
- 1414
- Verdickungsbereichthickening area
- 1515
- Dickethickness
- 15'15 '
- Spitzetop
- 1616
- keilförmiger Abschnittwedge-shaped section
- 1717
- Übergangcrossing
- 1818
- Abschnittsection
- 1919
- Abstanddistance
- 2020
- Dickethickness
- 2121
- Linieline
- 2222
- Freiraumfree space
- 2323
- Abdeckbereichcoverage
- 2424
- Radiusradius
- 2525
- Radiusradius
- 2626
- BereichArea
- 2727
- Schneidkantecutting edge
- 2828
- Außenkanteouter edge
- 2929
- Abstanddistance
- 3030
- Radiusradius
- 3131
- Breitewidth
- 3232
- Winkelbereichangle range
- 3333
- Winkelbereichangle range
- 3434
- Mittelachsecentral axis
- 3535
- Längsachselongitudinal axis
- 3636
- Radiendifferenzradius difference
- 3737
- Bodenground
- 3838
- Schneidspaltcutting gap
- 3939
- Vorderkanteleading edge
- 4040
- Vorderkanteleading edge
- 4141
- Pfeilarrow
- 4242
- Stützelementsupport element
- 4343
- BereichArea
- 4444
- BereichArea
- 4545
- SeitenwandSide wall
- 4646
- SeitenwandSide wall
- 4747
- SeitenwandSide wall
- 4848
- Eckbereichcorner
- 4949
- Endabschnittend
- 5050
- Verbindungsabschnittconnecting portion
- 5151
- Klemmleisteterminal block
- 5252
- Schraubescrew
- 5353
- Kragabschnittcollar portion
- 5454
- Teilabschnittpart Of
- 5555
- Vorderkanteleading edge
- 5656
- Einsatzteilinsert
- 5757
- Schwingewing
- αα
- Winkelangle
- ββ
- Winkelangle
Claims (14)
- A method for cutting bread into slices comprising the following method steps:a) A loaf of bread located in an insertion area (2) is fed forward towards a cutting device (7) by means of a feed device (3), wherein the cutting device (7) encompasses a rocker (9), which can be rotated about a first axis of rotation (8), and a circular knife (11), which is supported at the rocker (9) so as to be rotatable about a second axis of rotation (10), wherein the second axis of rotation (10) moves within a cutting cross section and the circular knife (11) and the rocker (9) pass through a cutting gap (38), which is located between the insertion area (2) and a removal area (5).b) Successive slices are cut off the loaf of bread during the feeding at a front end by means of the cutting device (7).c) A slice, which is about to be created or which has already been cut off completely, is supported at its bottom side, which faces a bottom (37) of the removal area (5), by means of a support element (42), which is located in a support position.d) In the course of a movement of the rocker (9) along the cutting gap (38), the support element (42) is displaced from the support position into a release position by the means of the rocker (9), wherein the support element (42) automatically assumes the support position again in response to a continued movement of the rocker (9).e) The cut slices are collected in the removal area (5),characterized by the following method step:f) The support element (42) is deformed elastically by the rocker (9) in response to a transition from the support position into the release position.
- The method according to claim 1 or 2, characterized in that the support element (42) is subject to bending in response to a transition from the support position into the release position.
- The method according to claim 1 or 2, characterized in that, in response to the transition from the support position into the release position, the support element (42) is deformed such that it is at oriented at least partially parallel to a plane of the circular knife (11) in the release position.
- The method according to one of claims 1 to 3, characterized in that a free end section of a strip, which forms the support element (42) and which consists of a food safe plastic material, is deformed towards the respective supported slice in response to a transition from the support position into the release position.
- The method according to one of claims 1 to 4, characterized in that the support element (42) is also, deformed slightly elastically while a slice is supported, namely preferably in a direction, which is opposite the direction, which is at hand in response to a deformation form the support position into the release position.
- A device (1) for cutting bread into slices comprisinga) an insertion area (2), into which a loaf of bread can be placed,b) a cutting device (7), which encompasses a rocker (9), which can be rotated about a first axis of rotation (8), and a circular knife (11), which is supported at the rocker so as to be rotatable about a second axis of rotation (10), wherein the second axis of rotation (10) moves within a cutting cross section,c) a feed device (3), by means of which a loaf of bread, which is located in the insertion area (2), can be fed towards the cutting device (7) such that the cutting device (7) can cut off successive slices at a front end of the loaf of bread,d) a removal area (5), in which the cut slices can be accommodated,e) a cutting gap (38) located between the insertion area (2) and the removal area (5), through which the circular knife (11) and the rocker (9) pass,f) a support element (42), which at least partially closes the cutting gap (38), by means of which a slice, which is about to be created or a slice, which has already been cut off completely, can be supported at its bottom side, which faces a bottom of the removal area (5), wherein the support element (42) can be displaced from a support position into a release position in the course of the movement of the rocker (9) and assumes the support position again in response to a continued movement of the rocker (9),characterized in thatg) the support element (42) can be deformed elastically by the rocker (9) in response to a transition from the support position into the release position.
- The device according to claim 6, characterized in that the support element (42) is a strip of a food safe plastic material, wherein the strip encompasses a connecting section (50), which is connected to a bottom (37) of the removal area (5), and a cantilever section (53), which protrudes into the cutting gap (38) and which can be deformed elastically in response to a transition from the support position into the release position.
- The device according to claim 7, characterized in that the cantilever section (53) has a length of between 10 mm and 40 mm, preferably between 20 mm and 30 mm, which extends vertically to a plane of the circular knife (11).
- The device according to claim 7 or 8, characterized in that the cantilever section (53) has a thickness of between 2.0 mm and 4.0 mm, preferably between 2.5 mm and 3.5 mm, which extends parallel to a plane of the circular knife (11).
- The device according to one of claims 7 to 9, characterized in that, in its support position viewed from the removal area (5), the cantilever section (53) of the support element (42) increases in the direction of the insertion area (2).
- The device according to one of claims 6 to 10, characterized in that, on at least one side of the removal area (5), the support element (42) extends with a bent end section into a gap area between a respective side wall (46) of the removal area (5) and a respective assigned side wall (45/47) of the insertion area (2).
- The device according to one of claims 6 to 11, characterized by an insert (56), which forms a partial area of a surface of the rocker (57), wherein the insert (56) comes into frictional contact with the support element (42) during a movement of the rocker (57), wherein the insert (56) is made of a material, which, in response to a friction of two friction partners, which are made of this material, has a coefficient of friction of maximally 0.1, preferably maximally 0.05, preferably at least on a surface.
- The device according to claim 12, characterized in that at least the surface of the insert (56), preferably the entire insert, is made of polytetrafluoroethylene.
- The device according to one of claims 6 to 13, characterized in that at least one surface of the support element (42), which, during the movement of the rocker (9, 57), comes into frictional contact with the latter, is made of a material, which, in response to a friction of two friction partners, which are made of this material, has a coefficient of friction of maximally 0.1, preferably maximally 0.05, further preferably is made of polytetrafluoroethylene.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210216358 DE102012216358B3 (en) | 2012-09-14 | 2012-09-14 | Method for cutting bread into slices by using cutting device, involves pushing forward bread loaf placed in infeed area to cutting device by feed device, where cutting device has swing arm rotatable around rotary axis |
DE201310203990 DE102013203990A1 (en) | 2013-03-08 | 2013-03-08 | Method and device for slicing bread |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2708337A1 EP2708337A1 (en) | 2014-03-19 |
EP2708337B1 true EP2708337B1 (en) | 2015-01-28 |
Family
ID=49118415
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20130183644 Active EP2708337B1 (en) | 2012-09-14 | 2013-09-10 | Method for cutting bread and associated device |
Country Status (1)
Country | Link |
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EP (1) | EP2708337B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104493886A (en) * | 2015-01-08 | 2015-04-08 | 中国科学院生物物理研究所 | Automatic ultrathin slice collecting system based on wireless control |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3706485A1 (en) | 1987-02-27 | 1988-10-13 | Fritz Schickart | Slicing and cutting machine for bread, cheese and the like |
DE19820492C1 (en) | 1998-05-07 | 1999-08-12 | Uwe Dipl Ing Reifenhaeuser | Method of cutting bread string |
DE10312301B4 (en) | 2003-03-20 | 2006-08-03 | Reifenhäuser, Uwe, Dipl.-Ing. | Slicer |
DE202007018174U1 (en) * | 2007-12-31 | 2008-04-10 | Hartmann, Rainer, Dr. Ing. | Bag filler for packaging sliced bread in bread slicers |
-
2013
- 2013-09-10 EP EP20130183644 patent/EP2708337B1/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104493886A (en) * | 2015-01-08 | 2015-04-08 | 中国科学院生物物理研究所 | Automatic ultrathin slice collecting system based on wireless control |
Also Published As
Publication number | Publication date |
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EP2708337A1 (en) | 2014-03-19 |
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