EP2703564B1 - Guide frame for guiding a milling device - Google Patents

Guide frame for guiding a milling device Download PDF

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Publication number
EP2703564B1
EP2703564B1 EP12006165.0A EP12006165A EP2703564B1 EP 2703564 B1 EP2703564 B1 EP 2703564B1 EP 12006165 A EP12006165 A EP 12006165A EP 2703564 B1 EP2703564 B1 EP 2703564B1
Authority
EP
European Patent Office
Prior art keywords
pipe
guide frame
cutting apparatus
trench wall
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12006165.0A
Other languages
German (de)
French (fr)
Other versions
EP2703564A1 (en
Inventor
Christian Herrmann
Leonhard Weixler
Maximilian Arzberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bauer Maschinen GmbH
Original Assignee
Bauer Maschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bauer Maschinen GmbH filed Critical Bauer Maschinen GmbH
Priority to EP12006165.0A priority Critical patent/EP2703564B1/en
Priority to US14/012,959 priority patent/US9297137B2/en
Priority to KR1020130102808A priority patent/KR20140029276A/en
Priority to CN201310612814.6A priority patent/CN103669353B/en
Publication of EP2703564A1 publication Critical patent/EP2703564A1/en
Application granted granted Critical
Publication of EP2703564B1 publication Critical patent/EP2703564B1/en
Priority to KR1020160080730A priority patent/KR101673286B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/13Foundation slots or slits; Implements for making these slots or slits
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D9/00Removing sheet piles bulkheads, piles, mould-pipes or other moulds or parts thereof
    • E02D9/04Removing sheet piles bulkheads, piles, mould-pipes or other moulds or parts thereof by cutting-off under water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/28Placing of hollow pipes or mould pipes by means arranged inside the piles or pipes
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/18Anchoring or feeding in the borehole
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/04Guide devices; Guide frames
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/08Removing obstacles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous

Definitions

  • the invention relates to a guide frame for guiding a milling device and a method for anchoring a pipe in the ground according to the preamble of claim 13.
  • a generic guide frame and a generic method for anchoring a pipe go out of the US-A-4742876 out.
  • a pipe In a waterbed, a pipe is first driven into it. Subsequently, the interior of the tube is milled by means of a conventional slot wall milling device. In this case, the trench wall milling device is guided over a guide frame, which is attached to the top of the tube.
  • the milling cross section of the slot wall milling device is to be largely matched to the pipe cross section.
  • Trench wall-milling devices also called trench wall milling
  • the trench wall Fräsvorrichung has a box-shaped frame, at the lower end of which rotationally driven cutting wheels are arranged, as it is approximately from the DE 41 41 629 C2 evident.
  • a slot segment is formed with a rectangular milling cross section, which is filled with a curable composition.
  • a shaft-making machine in which a single milling drum is provided.
  • the single milling drum is pivotally mounted on a base frame via a telescopic arm. Due to the adjustability of the swivel arm, a relatively large work surface can be machined and milled with the individual milling roller.
  • JP-A-05171641 or the JP-A-62284818 go forth comparable manhole machines, which have one or more rotating milling heads, which are pivotally mounted on a base frame.
  • the milling heads are rotatably driven in these milling devices about vertical axes of rotation.
  • the pile tubes are usually rammed by means of suitable piling in the seabed. Since the seabed is usually sufficiently soft, a ramming is basically possible even with relatively large pipe diameters. However, it may happen that there are hard rock layers or boulders in the soil, which make further ramming of the pipe considerably difficult or even impossible. Especially for pipes with a large diameter such rock layers or boulders can lead to considerable problems in anchoring.
  • the invention is therefore based on the object to provide a device by means of which the anchoring of a pipe in the ground can be supported.
  • the invention is also based on the object of specifying an economical method for anchoring a pipe in the ground.
  • the guide frame according to the invention for guiding a milling device within a tube inserted into the ground comprises a frame which is insertable into the tube and has a guide along which the milling device is displaceable, a clamping device for clamping and fixing the frame in the tube and an adjusting device with which the milling device is adjustable in a transverse direction to the tube axis within the tube.
  • the inventive method for anchoring a pipe in the ground comprises the steps of: ramming the pipe into the ground, inserting a guide frame with a milling device mounted therein into the pipe and lowering within the pipe, tightening the guide frame within the pipe and removing soil within the pipe Tube by rotationally driving at least one cutting wheel of the milling device and axial lowering of the milling device within the guide frame.
  • the guide frame according to the invention serves to guide a milling device axially within a pipe partially introduced into the ground in order to excavate and / or shred soil material inside or below the pipe.
  • the introduction, in particular ramming, of the pipe into the ground can hereby be supported by, for example, crushing and / or removing hard material below the pipe, which impedes further driving in of the pipe, by means of the milling device.
  • a hard material may be, for example, a foundling, which projects below the tube into the tube cross-section. After removal of the hard material or foundling, the pipe can be further introduced into the soil.
  • the pipe may in particular be a supporting mast to be anchored in the ground, for example for a wind energy plant, preferably an offshore wind energy plant.
  • Such masts may have diameters of several meters, for example five meters or more.
  • the mast tapers upwards, in particular above the water surface, since there lower forces act.
  • the milling device is a trench wall cutter with horizontally mounted cutting wheels and a substantially rectangular milling cross section. Such milling devices are well known and are commonly used for creating Frässchlitzen in the ground.
  • such a standard milling machine can also be used for excavating soil within a pipe introduced into the soil.
  • an essential aspect is that the milling device has a smaller cross-section than the inner cross section of the tube section introduced into the bottom in order to be able to lift it into the tube through the tapered upper section.
  • a first basic idea of the invention is to guide the milling device axially within the tube, in order to remove soil by means of the smaller-diameter milling device in a defined subarea of the tube cross-section and reliably avoid damage to the tube.
  • the milling device is axially displaceably mounted on a frame of the guide frame, so that it can be lowered relative to the frame during the milling process.
  • the frame in turn can be firmly clamped within the cross section of the tube, so that a reliable guide is realized.
  • Another basic idea of the invention is to be able to adjust the milling device, in particular between individual milling operations, within the tube in the transverse direction.
  • the adjustment provided for this purpose thus moves the milling device in a direction transverse to the tube axis pipe cross-sectional plane.
  • This is based on the fact that the cross section of the milling device is smaller and usually has a different shape than the inner cross section of the tube in which the milling device is used. Due to the adjustment of the milling device within the tube targeted different portions of the pipe cross-section can be excavated. By repeatedly displacing the milling device, it is even possible to excavate soil in the region of the entire pipe cross-section.
  • the adjusting device comprises a turning device, by means of which the milling device is rotatable within the tube.
  • a turning device by means of which the milling device is rotatable within the tube.
  • an inner frame of the guide frame, on which the milling device is mounted are rotated relative to an outer frame braced in the tube.
  • the entire guide frame, which is tensioned or clamped in the tube is rotatable in the tube.
  • the adjusting device comprises a displacement device by means of which the milling device is displaceable transversely to the tube axis.
  • a displacement device by means of which the milling device is displaceable transversely to the tube axis.
  • the frame is clamped by means of extendable clamping or spreading arms in the tube, wherein the clamping arms allow different radial positioning of the Fräsrahmens within the tube cross-section.
  • opposing clamping arms can be provided, which are selectively different, so non-symmetrical to each other, are extendable.
  • At least one roller is provided, which rests for rotating the frame with the milling device to the tube axis on a tube inner wall of the tube and rolls.
  • the at least one roller is designed as a support roller, which is supported on the pipe inner wall and so carries the guide frame.
  • the support roller can be preferably held by frictional engagement on the pipe inner wall.
  • the support roller can be pressed against the pipe inner wall and thus forms a part of the clamping device, with which the guide frame is clamped in the pipe. In this way, the guide frame can be rotated during the clamped state in the tube.
  • several rollers are provided.
  • At least one rotary drive is provided, with which the at least one roller for generating a rotational movement of the frame can be driven.
  • the at least one roller for generating a rotational movement of the frame can be driven.
  • the at least one roller for contacting the pipe inner wall relative to the frame frame is radially extendable.
  • the radially extendable roller allows on the one hand a distortion of the frame within the tube and on the other hand an adaptation to different pipe cross-sections.
  • the clamping device preferably has at least one clamping element, which is radially extendable relative to the frame.
  • a clamping element for example a clamping or clamping jaw, a hydraulic cylinder may be provided.
  • the clamping element can also be formed by the support roller, so that in the clamped state, a rotation of the guide frame is possible.
  • the frame has a stop by means of which the guide frame can be supported on the milling device.
  • the guide frame can be put on the milling device and supported by this or wear.
  • a cable suspension is provided on the milling device, with which it can be hung on a support device. This makes it possible to provide for lowering or raising the guide frame no separate lifting device. Instead, the guide frame can be held over the milling device and inserted into the tube or pulled out of it.
  • the cutting device for undercutting a region below a tube wall of the tube can be arranged and guided obliquely within the tube.
  • the entire guide frame within the tube obliquely, that is transversely to a longitudinal axis of the tube can be arranged.
  • an obliquely routable milling device can be used to mill off an area underneath the pipe wall in order, for example, to crush or remove hard rock like a foundling there.
  • the guide frame preferably comprises differently extendable clamping arms.
  • At least one roller is provided, which rolls upon rotation of the frame around the tube axis on a tube inner wall of the tube and that the at least one roller is mounted radially extendable on a relative to the frame radially extendable clamping element.
  • a fixed tension or a tension in which the guide frame is rotatable within the tube, can be set.
  • the frame can be firmly clamped inside the tube by means of the radially extendable clamping element, for example a clamping jaw.
  • the roller in particular support roller, can be used for tensioning the guide frame.
  • the roller mounted on the tensioning element can be extended radially relative to the tensioning element so that it projects radially beyond the contact surface of the tensioning element.
  • a hydraulic connection can be provided on the guide frame, which can be coupled to a hydraulic connection of the milling device.
  • the guide frame can thus be supplied with hydraulic fluid via the milling device, which is connected to a hydraulic unit. A separate hydraulic supply of the guide frame is then not required.
  • the invention further relates to a device for removing soil within an at least partially introduced into the ground or rammed pipe.
  • the device comprises a guide frame according to the invention and a milling device which is mounted on the guide frame and comprises a milling frame and at least one cutting wheel mounted on the milling frame.
  • the unit consisting of the milling device and guide frame is provided in particular for excavating soil within a pipe, in particular a supporting mast or pile pipe to be anchored in a soil.
  • the milling device may in particular be a standard milling machine, for example a trench wall cutter.
  • the guide frame is adapted to be placed on such a standard router and held by this.
  • a cable suspension is provided on the milling device.
  • the milling device can be suspended on a carrier cable via a carrying cable.
  • further steps are provided: adjusting the milling device in a transverse direction to the tube axis within the tube, in particular turning and / or moving the milling device within the tube, and removing soil along a different milling cross section within the tube by rotationally driving the at least one cutting wheel of the milling device and axially lowering the milling device within the guide frame.
  • multiple adjustments of the milling device within the tube cross-section can be using the smaller diameter milling device approximately cancel the entire cross section of the tube.
  • the milling device is arranged eccentrically within the pipe cross-section and successively rotated within the pipe cross-section until the entire pipe cross-section is dug.
  • the milling device can be inclined within the tube cross-section, ie inclined relative to the tube axis, clamped, and remove soil below the tube wall. This makes it particularly easy to remove an obstacle below the pipe wall.
  • Fig. 1 shows a milling device 12 for removing soil, which in particular can also be referred to as a trench wall cutter and represents a standard milling machine. It shows Fig. 1a ) the milling device 12 in a first side view, Fig. 1b ) the milling device 12 in a second side view and Fig. 1c ) a top view of the milling device 12th
  • the milling device 12 comprises a milling frame 14, at the lower end of which a plurality of cutting wheels 16 are rotatably mounted in pairs about respective horizontal axes of rotation.
  • the milling frame 14 comprises lateral guide surfaces 18, which extend along a vertical longitudinal axis 11.
  • the milling frame 14 comprises a stop 20, on which an inventive guide frame 30 to be described below can be placed.
  • the milling device 12 has a substantially rectangular cross-section.
  • a cable suspension 22 is provided, by means of which the milling device 12 to support cables 24 ( FIGS. 6 to 8 ) can be hung.
  • a hydraulic connection 26 is furthermore provided, to which hydraulic lines 28 can be connected ( FIGS. 6 to 8 ).
  • the support cables 24 and the hydraulic lines 28 extend vertically from the milling device 12 up to a carrier, not shown, on which the milling device 12 is suspended.
  • FIGS. 2a) to 2c ) show a guide frame 30 according to the invention in views corresponding to Fig. 1 .
  • the guide frame 30 has a frame 32, in which a receiving space 34 for receiving a milling device 12, as in Fig. 1 shown, is formed.
  • the frame 32 includes an inner frame 37 having a rectangular cross section and a guide 36 for receiving and guiding the milling device 12 and two outer frames 38, each with a trapezoidal cross-section, arranged on opposite sides of the inner frame 37.
  • the outer frames accommodate a clamping device 40 for clamping the frame frame 32 and an adjusting device 60 for adjusting the frame frame 32 within a tube 4.
  • a pivot lever 42 is pivotally mounted and pivotable between a retracted position within the cross section of the frame 32 and a laterally issued position.
  • a clamping element 46 At an outer end of the pivot lever 42 or clamping arm is a clamping element 46, which may also be referred to as a clamping jaw or clamping shoe, for application to an inner wall of a pipe 4th ( Figures 4 to 8 ) for clamping the guide frame 30 in the tube 4.
  • the clamping or clamping element 46 has a curved clamping or clamping surface for application to the curved inner wall of the tube 4.
  • a clamping cylinder 44 for pivoting the pivot lever 42, a clamping cylinder 44, in particular a hydraulic cylinder, is provided which is articulated on the one hand to the frame 32 and on the other hand on the pivot lever 42.
  • the pivot point on the pivot lever 42 is located approximately centrally between the clamping element 46 and the axis of rotation of the pivot lever 42.
  • the pivot point on the frame 32 is disposed above the pivot point of the pivot lever 42.
  • the clamping device 40 comprises opposing, in particular identically formed clamping units or pivot lever arrangements for clamping the guide frame in the tube 4.
  • the clamping units can be differently and / or independently operable to eccentrically clamp the guide frame 30 in the tube 4.
  • one of the clamping elements 46 can be extended further relative to the cross section of the frame 32 than the respective other.
  • each clamping unit can be operated independently, so that the guide frame 30 by appropriate Positions of the clamping units can also be clamped obliquely to the tube axis 5 in the tube 4.
  • the guide frame 30 thus comprises a pivoting device for tilting the guide frame 30 within the tube 4.
  • the clamping elements 46 are extended at different heights of the guide frame 30 different degrees. This allows a guide of the milling device 12 obliquely to the tube axis 5, so that even an area below the tube wall can be edited, for example, to remove there a boulder.
  • the clamping elements 46 are pivotally mounted on the pivot lever 42 about a horizontal axis.
  • a pivoting device 48 for pivoting the clamping elements 46 relative to the pivoting lever 42, a pivoting device 48, in particular a pivoting cylinder, is provided.
  • the pivoting of the clamping elements 46 is used in particular to adapt their orientation to the respective position of the pivot lever 42.
  • the clamping units to be operated differently can also be regarded as part of a displacement device 70 with which the guide frame 30 can be moved in a transverse direction to the tube axis 5 within the tube 4.
  • the transverse displacement of the guide frame 30 can be effected in particular by different actuation of opposing clamping cylinders 44.
  • the guide frame 30 comprises, as part of the adjusting device 60, a turning device 62 with rollers 64 for application to an inner wall of the tube 4. At least one of the rollers 64 is rotatably driven by a rotary drive 66 to rotate the guide frame 30 within the tube 4 along the tube inner wall , Preferably, two of the four rollers are designed as driven rollers.
  • the rollers 64 are mounted on the frame 32 radially adjustable, so that they are adjustable between a retracted position in which they are withdrawn from the pipe inner wall, and an abutment position in which they rest against the pipe inner wall.
  • an adjusting device 68 in particular a hydraulic cylinder is provided.
  • the rollers 64 are mounted on the clamping elements 46.
  • the rollers 64 are opposite the clamping elements 46 radially movable between a position in which they protrude relative to the contact surface of the clamping elements 46 to the outside and a position in which they are withdrawn relative to the contact surface.
  • the rollers 64 are in particular designed as carrying rollers and can hold the guide frame 30 by means of frictional engagement in the tube 4.
  • the rollers 64 can thus also be regarded as part of the clamping device 40, wherein they serve as clamping elements for engagement with the pipe inner wall.
  • the guide frame 30 can thus be clamped by radial extension of the rollers 64 in the tube 4 and, as it were twisted in the clamped state in the pipe.
  • the guide frame 30 is connected via a hydraulic connection 82 to a corresponding hydraulic connection 80 of the milling device 12.
  • a guide frame 30 is shown with a milling device 12 inserted therein.
  • the guide frame 30 is placed from above on the milling device 12 and rests on the milling frame 14.
  • a stop 33 is provided with a downwardly directed abutment surface, by means of which the guide frame rests on the stop 20 of the milling frame 14.
  • the milling device 12 thus carries the guide frame 30.
  • the cutting wheels 16 of the milling device 12 protrude downward relative to the guide frame 30.
  • Fig. 4 shows in different views an inserted into a pipe 4 device 10 for removing soil, which comprises a milling device 12 with a guide frame 30 mounted thereon.
  • the milling device 12 is held by carrying cables 24 by a carrier device, which may be located, for example, on a platform or a ship on the water surface 3.
  • a carrier device which may be located, for example, on a platform or a ship on the water surface 3.
  • the guide frame 30 rests on the stop 20 of the milling device 12 and is held over it.
  • the milling device 12 has a smaller cross section than the tube 4.
  • the guide frame 30 is clamped by means of the clamping device 40 in the tube 4.
  • the milling device 12 relative to the guide frame 30 for removing soil material can be moved downward, as in the upper representations of Fig. 4 shown.
  • An inventive method for introducing a pipe into the ground is the example of anchoring a foundation or pile pipe for an offshore wind turbine with respect to the FIGS. 5 to 8 described:
  • the pipe 4 of the offshore wind turbine is driven by means of an attachment hammer in the ground 1 or the seabed until it optionally encounters a boulder 2, as in Fig. 5 indicated schematically.
  • the tube 4 comprises a larger diameter lower portion 8 and a smaller diameter upper portion 6.
  • a water surface is designated by the reference numeral 3.
  • the device 10 according to the invention which can also be referred to as a erratic bur, is used, which fits into the upper tapered opening of the pile tube.
  • the milling device 12 is inserted from above into the tube 4 and lowered by means of a support cable 24 to the bottom surface or to the seabed.
  • the milling device is then clamped in the pile tube by means of the guide frame 30, which can also be referred to as a clamping and adjusting frame and rests on the milling device 12 ( Fig. 6 ).
  • the pile tube is drilled in sections and by moving the milling device 12 by means of the guide frame 30.
  • the milling device 12 can be offset laterally and / or by a certain amount, for example 90 °, are pivoted.
  • the fixed tension of the guide frame 30 is released, the guide frame 30 is raised, offset and / or rotated and set again by means of the clamping elements 46.
  • Fig. 9 shows a plan view of a tube 4 with a device 10 inserted therein for removing soil.
  • the clamping device 40 is fully retracted for bracing the guide frame 30 and is located within the cross section of the frame 32.
  • the cross section of the frame 32 with retracted clamping device is dimensioned so that it in the tapered portion 6 of the pipe 4th fits.
  • the inventive device 10 and the corresponding method the ramming of a tubular body in the ground, especially in a river bottom, be greatly simplified.

Description

Die Erfindung betrifft einen Führungsrahmen zum Führen einer Fräsvorrichtung sowie ein Verfahren zum Verankern eines Rohres im Boden gemäß dem Oberbegriff des Anspruchs 13.The invention relates to a guide frame for guiding a milling device and a method for anchoring a pipe in the ground according to the preamble of claim 13.

Ein gattungsgemäßer Führungsrahmen und ein gattungsgemäßes Verfahren zum Verankern eines Rohres gehen aus der US-A-4742876 hervor. In einem Gewässerboden wird dabei zunächst ein Rohr eingerammt. Anschließend wird das Innere des Rohres mittels einer herkömmlichen Schlitzwand-Fräsvorrichtung ausgefräst. Dabei wird die Schlitzwand-Fräsvorrichtung über einen Führungsrahmen geführt, welcher an der Oberseite des Rohres befestigt ist. Der Fräsquerschnitt der Schlitzwand-Fräsvorrichtung ist dabei weitgehend auf den Rohrquerschnitt abzustimmen.A generic guide frame and a generic method for anchoring a pipe go out of the US-A-4742876 out. In a waterbed, a pipe is first driven into it. Subsequently, the interior of the tube is milled by means of a conventional slot wall milling device. In this case, the trench wall milling device is guided over a guide frame, which is attached to the top of the tube. The milling cross section of the slot wall milling device is to be largely matched to the pipe cross section.

Schlitzwand-Fräsvorrichtungen, auch Schlitzwandfräsen genannt, sind seit langem bekannt und dienen zum Erstellen von Schlitz- oder Dichtwänden im Boden. Die Schlitzwand-Fräsvorrichung weist einen kastenförmigen Rahmen auf, an dessen unteren Ende rotierend angetriebene Fräsräder angeordnet sind, wie es etwa aus der DE 41 41 629 C2 hervorgeht. Durch vertikales Abteufen der Schlitzwand-Fräsvorrichtung wird ein Schlitzsegment mit rechteckigem Fräsquerschnitt gebildet, welcher mit einer aushärtbaren Masse verfüllt wird. Durch Aneinanderreihung mehrerer derartiger Schlitzwandsegmente wird die Schlitzwand geschaffen.Trench wall-milling devices, also called trench wall milling, have long been known and are used to create slot or sealing walls in the ground. The trench wall Fräsvorrichung has a box-shaped frame, at the lower end of which rotationally driven cutting wheels are arranged, as it is approximately from the DE 41 41 629 C2 evident. By vertical sinking of the slot wall milling device, a slot segment is formed with a rectangular milling cross section, which is filled with a curable composition. By juxtaposing a plurality of such diaphragm wall segments, the slot wall is created.

Aus der DE 10 2009 023 466 A1 ist eine Maschine zum Schachtbau bekannt, bei welcher eine einzelne Fräswalze vorgesehen ist. Die einzelne Fräswalze ist über einen Teleskoparm verschwenkbar an einem Grundrahmen angeordnet. Durch die Verstellbarkeit des Schwenkarmes kann mit der einzelnen Fräswalze eine relativ große Arbeitsfläche bearbeitet und gefräst werden.From the DE 10 2009 023 466 A1 For example, a shaft-making machine is known in which a single milling drum is provided. The single milling drum is pivotally mounted on a base frame via a telescopic arm. Due to the adjustability of the swivel arm, a relatively large work surface can be machined and milled with the individual milling roller.

Aus der JP-A-05171641 oder der JP-A-62284818 gehen vergleichbare Schachtbaumaschinen hervor, welche einen oder mehrere rotierende Fräsköpfe aufweisen, welche schwenkbar an einem Grundrahmen gelagert sind. Die Fräsköpfe sind bei diesen Fräsvorrichtungen um vertikale Drehachsen drehend angetrieben.From the JP-A-05171641 or the JP-A-62284818 go forth comparable manhole machines, which have one or more rotating milling heads, which are pivotally mounted on a base frame. The milling heads are rotatably driven in these milling devices about vertical axes of rotation.

Weiter ist aus der DE 20 2010 017 153 U1 eine Abteufmaschine mit Kratzketten bekannt, welche radial angeordnet und drehend um eine vertikale Drehachse angetrieben sind.Next is from the DE 20 2010 017 153 U1 a Abteufmaschine known with scraper chains, which are arranged radially and rotationally driven about a vertical axis of rotation.

Bei der Errichtung von Offshore-Windenergieanlangen müssen große Pfahlrohre als Tragstrukturen im Meeresgrund verankert werden. Mit zunehmender Größe der Anlagen werden auch die Dimensionen der Pfahlrohre immer größer. Je nach Anwendungsfall können dabei Durchmesser im Bereich von fünf bis sieben Metern erreicht werden.In the construction of offshore wind energy systems, large pile tubes must be anchored as support structures in the seabed. As the size of the plants increases, the dimensions of the pile tubes are becoming ever larger. Depending on the application, diameters in the range of five to seven meters can be achieved.

Die Pfahlrohre werden üblicherweise mittels geeigneter Rammvorrichtungen in den Meeresboden eingerammt. Da der Meeresgrund üblicherweise hinreichend weich ist, ist ein Einrammen grundsätzlich auch noch bei relativ großen Rohrdurchmessern möglich. Allerdings kann es vorkommen, dass sich im Boden harte Gesteinsschichten oder Findlinge befinden, die ein weiteres Einrammen des Rohres erheblich erschweren oder gar unmöglich machen. Insbesondere bei Rohren mit einem großen Durchmesser können solche Gesteinsschichten oder Findlinge zu erheblichen Problemen bei der Verankerung führen.The pile tubes are usually rammed by means of suitable piling in the seabed. Since the seabed is usually sufficiently soft, a ramming is basically possible even with relatively large pipe diameters. However, it may happen that there are hard rock layers or boulders in the soil, which make further ramming of the pipe considerably difficult or even impossible. Especially for pipes with a large diameter such rock layers or boulders can lead to considerable problems in anchoring.

Der Erfindung liegt daher die Aufgabe zugrunde, eine Vorrichtung anzugeben, mittels welcher die Verankerung eines Rohres im Boden unterstützt werden kann. Der Erfindung liegt ferner die Aufgabe zugrunde, ein wirtschaftliches Verfahren zum Verankern eines Rohres im Boden anzugeben.The invention is therefore based on the object to provide a device by means of which the anchoring of a pipe in the ground can be supported. The invention is also based on the object of specifying an economical method for anchoring a pipe in the ground.

Die Aufgabe wird erfindungsgemäß durch einen Führungsrahmen mit den Merkmalen des Anspruchs 1 sowie ein Verfahren mit den Merkmalen des Anspruchs 13 gelöst. Bevorzugte Ausgestaltungen der Erfindung sind in den jeweils abhängigen Ansprüchen angegeben.The object is achieved by a guide frame with the features of claim 1 and a method having the features of claim 13. Preferred embodiments of the invention are specified in the respective dependent claims.

Der erfindungsgemäße Führungsrahmen zum Führen einer Fräsvorrichtung innerhalb eines in den Boden eingebrachten Rohres umfasst ein Rahmengestell, welches in das Rohr einsetzbar ist und eine Führung aufweist, entlang welcher die Fräsvorrichtung verschiebbar ist, eine Spanneinrichtung zum Verspannen und Festlegen des Rahmengestells in dem Rohr und eine Verstelleinrichtung, mit welcher die Fräsvorrichtung in einer Querrichtung zur Rohrachse innerhalb des Rohres verstellbar ist.The guide frame according to the invention for guiding a milling device within a tube inserted into the ground comprises a frame which is insertable into the tube and has a guide along which the milling device is displaceable, a clamping device for clamping and fixing the frame in the tube and an adjusting device with which the milling device is adjustable in a transverse direction to the tube axis within the tube.

Das erfindungsgemäße Verfahren zum Verankern eines Rohres im Boden umfasst die folgenden Schritte: Einrammen des Rohres in den Boden, Einsetzen eines Führungsrahmens mit einer daran gelagerten Fräsvorrichtung in das Rohr und Absenken innerhalb des Rohres, Verspannen des Führungsrahmens innerhalb des Rohres und Abtragen von Boden innerhalb des Rohres durch drehendes Antreiben mindestens eines Fräsrades der Fräsvorrichtung und axiales Absenken der Fräsvorrichtung innerhalb des Führungsrahmens.The inventive method for anchoring a pipe in the ground comprises the steps of: ramming the pipe into the ground, inserting a guide frame with a milling device mounted therein into the pipe and lowering within the pipe, tightening the guide frame within the pipe and removing soil within the pipe Tube by rotationally driving at least one cutting wheel of the milling device and axial lowering of the milling device within the guide frame.

Der erfindungsgemäße Führungsrahmen dient dazu, eine Fräsvorrichtung innerhalb eines teilweise in den Boden eingebrachten Rohres axial zu führen, um innerhalb oder unterhalb des Rohres Bodenmaterial auszuheben und/oder zu zerkleinern. Erfindungsgemäß kann hiermit das Einbringen, insbesondere Einrammen, des Rohres in den Boden unterstützt werden, indem beispielsweise hartes Material unterhalb des Rohres, welches ein weiteres Eintreiben des Rohres behindert, mittels der Fräsvorrichtung zerkleinert und/oder abgetragen wird. Bei einem solchen harten Material kann es sich beispielsweise um einen Findling handeln, welcher unterhalb des Rohres in den Rohrquerschnitt hineinragt. Nach der Entfernung des harten Materials beziehungsweise Findlings lässt sich das Rohr weiter in den Boden einbringen.The guide frame according to the invention serves to guide a milling device axially within a pipe partially introduced into the ground in order to excavate and / or shred soil material inside or below the pipe. According to the invention, the introduction, in particular ramming, of the pipe into the ground can hereby be supported by, for example, crushing and / or removing hard material below the pipe, which impedes further driving in of the pipe, by means of the milling device. Such a hard material may be, for example, a foundling, which projects below the tube into the tube cross-section. After removal of the hard material or foundling, the pipe can be further introduced into the soil.

Bei dem Rohr kann es sich insbesondere um einen im Boden zu verankernden Tragmast, beispielsweise für eine Windenergieanlage, vorzugsweise eine Offshore-Windenergieanlage handeln. Solche Masten können Durchmesser von mehreren Metern aufweisen, beispielsweise fünf Meter oder mehr. In einer üblichen Ausgestaltung verjüngt sich der Mast nach oben hin, insbesondere oberhalb der Wasseroberfläche, da dort geringere Kräfte wirken.The pipe may in particular be a supporting mast to be anchored in the ground, for example for a wind energy plant, preferably an offshore wind energy plant. Such masts may have diameters of several meters, for example five meters or more. In a conventional embodiment, the mast tapers upwards, in particular above the water surface, since there lower forces act.

Bei der Fräsvorrichtung handelt es sich um eine Schlitzwandfräse mit horizontal gelagerten Fräsrädern und einem im Wesentlichen rechteckigen Fräsquerschnitt. Solche Fräsvorrichtungen sind allgemein bekannt und werden üblicherweise zur Erstellung von Frässchlitzen im Boden eingesetzt.The milling device is a trench wall cutter with horizontally mounted cutting wheels and a substantially rectangular milling cross section. Such milling devices are well known and are commonly used for creating Frässchlitzen in the ground.

Durch den erfindungsgemäßen Führungsrahmen lässt sich eine solche Standardfräse auch zum Bodenaushub innerhalb eines in den Boden eingebrachten Rohres einsetzen. Dabei besteht ein wesentlicher Aspekt darin, dass die Fräsvorrichtung einen kleineren Querschnitt aufweist als der Innenquerschnitt des in den Boden eingebrachten Rohrabschnittes, um sie durch den verjüngten oberen Abschnitt in das Rohr einheben zu können.By means of the guide frame according to the invention, such a standard milling machine can also be used for excavating soil within a pipe introduced into the soil. In this case, an essential aspect is that the milling device has a smaller cross-section than the inner cross section of the tube section introduced into the bottom in order to be able to lift it into the tube through the tapered upper section.

Ein erster Grundgedanke der Erfindung besteht darin, die Fräsvorrichtung innerhalb des Rohres axial zu führen, um mittels der durchmesserkleineren Fräsvorrichtung gezielt in einem definierten Teilbereich des Rohrquerschnitts Boden abzutragen und dabei eine Beschädigung des Rohres zuverlässig zu vermeiden. Die Fräsvorrichtung ist hierzu an einem Rahmengestell des Führungsrahmens axial verschiebbar gelagert, so dass sie sich während des Fräsvorgangs gegenüber dem Rahmengestell absenken lässt. Das Rahmengestell seinerseits kann fest innerhalb des Querschnittes des Rohres eingespannt werden, so dass eine zuverlässige Führung realisiert wird.A first basic idea of the invention is to guide the milling device axially within the tube, in order to remove soil by means of the smaller-diameter milling device in a defined subarea of the tube cross-section and reliably avoid damage to the tube. For this purpose, the milling device is axially displaceably mounted on a frame of the guide frame, so that it can be lowered relative to the frame during the milling process. The frame in turn can be firmly clamped within the cross section of the tube, so that a reliable guide is realized.

Ein weiterer Grundgedanke der Erfindung besteht darin, die Fräsvorrichtung, insbesondere zwischen einzelnen Fräsvorgängen, innerhalb des Rohres in Querrichtung verstellen zu können. Die hierfür vorgesehene Verstelleinrichtung bewegt also die Fräsvorrichtung in einer quer zur Rohrachse verlaufenden Rohrquerschnittsebene. Dem liegt zugrunde, dass der Querschnitt der Fräsvorrichtung kleiner ist und üblicherweise eine andere Form aufweist als der Innenquerschnitt des Rohres, in welchem die Fräsvorrichtung verwendet wird. Durch die Verstellmöglichkeit der Fräsvorrichtung innerhalb des Rohres können gezielt unterschiedliche Teilbereiche des Rohrquerschnittes ausgehoben werden. Durch wiederholtes Versetzen der Fräsvorrichtung kann sogar gegebenenfalls Boden im Bereich des gesamten Rohrquerschnitts ausgehoben werden.Another basic idea of the invention is to be able to adjust the milling device, in particular between individual milling operations, within the tube in the transverse direction. The adjustment provided for this purpose thus moves the milling device in a direction transverse to the tube axis pipe cross-sectional plane. This is based on the fact that the cross section of the milling device is smaller and usually has a different shape than the inner cross section of the tube in which the milling device is used. Due to the adjustment of the milling device within the tube targeted different portions of the pipe cross-section can be excavated. By repeatedly displacing the milling device, it is even possible to excavate soil in the region of the entire pipe cross-section.

Erfindungsgemäß ist es bevorzugt, dass die Verstelleinrichtung eine Verdreheinrichtung umfasst, mittels welcher die Fräsvorrichtung innerhalb des Rohres verdrehbar ist. Beispielsweise kann ein Innenrahmen des Führungsrahmens, an welchem die Fräsvorrichtung gelagert ist, gegenüber einem in dem Rohr verspannten Außenrahmen verdreht werden. Besonders bevorzugt ist es hingegen, dass der gesamte in dem Rohr verspannte oder verspannbare Führungsrahmen in dem Rohr drehbar ist.According to the invention it is preferred that the adjusting device comprises a turning device, by means of which the milling device is rotatable within the tube. For example, an inner frame of the guide frame, on which the milling device is mounted, are rotated relative to an outer frame braced in the tube. On the other hand, it is particularly preferred that the entire guide frame, which is tensioned or clamped in the tube, is rotatable in the tube.

Vorzugsweise umfasst die Verstelleinrichtung eine Verschiebeeinrichtung, mittels welcher die Fräsvorrichtung quer zur Rohrachse verschiebbar ist. Dies kann beispielsweise dadurch bereitgestellt werden, dass das Rahmengestell mittels ausfahrbarer Spann- oder Spreizarme in dem Rohr verspannbar ist, wobei die Spannarme unterschiedliche radiale Positionierungen des Fräsrahmens innerhalb des Rohrquerschnitts ermöglichen. Insbesondere können gegenüberliegende Spannarme vorgesehen sein, die wahlweise unterschiedlich weit, also nicht-symmetrisch zueinander, ausfahrbar sind.Preferably, the adjusting device comprises a displacement device by means of which the milling device is displaceable transversely to the tube axis. This can be provided for example by the fact that the frame is clamped by means of extendable clamping or spreading arms in the tube, wherein the clamping arms allow different radial positioning of the Fräsrahmens within the tube cross-section. In particular, opposing clamping arms can be provided, which are selectively different, so non-symmetrical to each other, are extendable.

In einer bevorzugten Ausgestaltung ist mindestens eine Rolle vorgesehen, welche zum Drehen des Rahmengestells mit der Fräsvorrichtung um die Rohrachse an einer Rohrinnenwand des Rohres anliegt und abrollt. Hierdurch lässt sich auf besonders vorteilhafte Weise der gesamte Führungsrahmen mit der daran gelagerten Fräsvorrichtung innerhalb des Rohres verdrehen. Besonders bevorzugt ist es, dass die mindesten eine Rolle als Tragrolle ausgeführt ist, welche sich an der Rohrinnenwand abstützt und so den Führungsrahmen trägt. Dabei kann die Tragrolle vorzugsweise durch Reibschluss an der Rohrinnenwand gehalten werden. Des Weiteren ist es bevorzugt, dass die Tragrolle gegen die Rohrinnenwand pressbar ist und so einen Teil der Spanneinrichtung bildet, mit welcher der Führungsrahmen in dem Rohr verspannbar ist. Auf diese Weise lässt sich der Führungsrahmen während des eingespannten Zustands in dem Rohr verdrehen. Besonders bevorzugt sind mehrere Rollen vorgesehen.In a preferred embodiment, at least one roller is provided, which rests for rotating the frame with the milling device to the tube axis on a tube inner wall of the tube and rolls. This makes it possible in a particularly advantageous manner, the entire guide frame with the milling device mounted thereon rotate within the tube. It is particularly preferred that the at least one roller is designed as a support roller, which is supported on the pipe inner wall and so carries the guide frame. In this case, the support roller can be preferably held by frictional engagement on the pipe inner wall. Furthermore, it is preferred that the support roller can be pressed against the pipe inner wall and thus forms a part of the clamping device, with which the guide frame is clamped in the pipe. In this way, the guide frame can be rotated during the clamped state in the tube. Particularly preferably, several rollers are provided.

Vorzugsweise ist mindestens ein Drehantrieb vorgesehen, mit welchem die mindestens eine Rolle zum Erzeugen einer Verdrehbewegung des Rahmengestells antreibbar ist. Auf diese Weise lässt sich besonders einfach eine Verdrehung der eingespannten oder frei an einem Tragseil aufgehängten Vorrichtung realisieren.Preferably, at least one rotary drive is provided, with which the at least one roller for generating a rotational movement of the frame can be driven. In this way it is particularly easy to realize a rotation of the clamped or freely suspended on a supporting cable device.

In einer bevorzugten Ausführung der Erfindung ist die mindestens eine Rolle zum Kontaktieren der Rohrinnenwand relativ zu dem Rahmengestell radial ausfahrbar. Die radial ausfahrbare Rolle ermöglicht einerseits ein Verspannen des Rahmengestells innerhalb des Rohres und andererseits eine Anpassung an unterschiedliche Rohrquerschnitte.In a preferred embodiment of the invention, the at least one roller for contacting the pipe inner wall relative to the frame frame is radially extendable. The radially extendable roller allows on the one hand a distortion of the frame within the tube and on the other hand an adaptation to different pipe cross-sections.

Die Spanneinrichtung weist vorzugsweise mindestens ein Spannelement auf, welches gegenüber dem Rahmengestell radial ausfahrbar ist. Zum Ausfahren des Spannelements, beispielsweise einer Spann- oder Klemmbacke, kann ein Hydraulikzylinder vorgesehen sein. Das Spannelement kann auch durch die Tragrolle gebildet sein, so dass im eingespannten Zustand eine Verdrehung des Führungsrahmens möglich ist.The clamping device preferably has at least one clamping element, which is radially extendable relative to the frame. For extending the clamping element, for example a clamping or clamping jaw, a hydraulic cylinder may be provided. The clamping element can also be formed by the support roller, so that in the clamped state, a rotation of the guide frame is possible.

Es ist erfindungsgemäß, dass das Rahmengestell einen Anschlag aufweist, mittels welchem der Führungsrahmen an der Fräsvorrichtung abstützbar ist. Somit lässt sich der Führungsrahmen auf die Fräsvorrichtung aufsetzen und von dieser abstützen oder tragen. Vorzugsweise ist an der Fräsvorrichtung eine Seilaufhängung vorgesehen, mit welcher diese an einer Trägervorrichtung aufgehängt werden kann. Dies erlaubt es, zum Absenken beziehungsweise Anheben des Führungsrahmens keine separate Hubeinrichtung vorzusehen. Vielmehr lässt sich der Führungsrahmen über die Fräsvorrichtung halten und in das Rohr einsetzen beziehungsweise aus diesem herausziehen.It is according to the invention that the frame has a stop by means of which the guide frame can be supported on the milling device. Thus, the guide frame can be put on the milling device and supported by this or wear. Preferably, a cable suspension is provided on the milling device, with which it can be hung on a support device. This makes it possible to provide for lowering or raising the guide frame no separate lifting device. Instead, the guide frame can be held over the milling device and inserted into the tube or pulled out of it.

Des Weiteren ist es bevorzugt, dass die Fräsvorrichtung zum Hinterschneiden eines Bereiches unterhalb einer Rohrwand des Rohres schräg innerhalb des Rohres anordbar und führbar ist. Hierzu ist es besonders bevorzugt, dass der gesamte Führungsrahmen innerhalb des Rohres schräg, also quer zu einer Längsachse des Rohres, anordbar ist. Wird der Führungsrahmen in einem unteren Bereich des Rohres angeordnet, lässt sich durch die schräg führbare Fräsvorrichtung ein Bereich unterhalb der Rohrwand abfräsen, um beispielsweise hartes Gestein wie einen Findling dort zu zerkleinern beziehungsweise zu entfernen. Für die schräge Anordnung der Fräsvorrichtung umfasst der Führungsrahmen vorzugsweise unterschiedlich ausfahrbare Spannarme.Furthermore, it is preferred that the cutting device for undercutting a region below a tube wall of the tube can be arranged and guided obliquely within the tube. For this purpose, it is particularly preferred that the entire guide frame within the tube obliquely, that is transversely to a longitudinal axis of the tube, can be arranged. If the guide frame is arranged in a lower region of the pipe, an obliquely routable milling device can be used to mill off an area underneath the pipe wall in order, for example, to crush or remove hard rock like a foundling there. For the oblique arrangement of the milling device, the guide frame preferably comprises differently extendable clamping arms.

Es ist außerdem bevorzugt, dass mindestens eine Rolle vorgesehen ist, welche bei einer Drehung des Rahmengestells um die Rohrachse an einer Rohrinnenwand des Rohres abrollt und dass die mindestens eine Rolle an einem relativ zu dem Rahmengestell radial ausfahrbaren Spannelement radial ausfahrbar gelagert ist. Hierdurch lässt sich wahlweise eine fixierte Verspannung oder eine Verspannung, bei welcher der Führungsrahmen innerhalb des Rohres verdrehbar ist, einstellen. Einerseits lässt sich das Rahmengestell innerhalb des Rohres mittels des radial ausfahrbaren Spannelements, beispielsweise einer Spannbacke, fest verspannen. Andererseits kann anstelle des Spannelementes die Rolle, insbesondere Tragrolle, zur Verspannung des Führungsrahmens verwendet werden. Hierzu lässt sich die an dem Spannelement gelagerte Rolle radial gegenüber dem Spannelement ausfahren, sodass sie über die Anlagefläche des Spannelements radial vorsteht.It is also preferred that at least one roller is provided, which rolls upon rotation of the frame around the tube axis on a tube inner wall of the tube and that the at least one roller is mounted radially extendable on a relative to the frame radially extendable clamping element. As a result, either a fixed tension or a tension, in which the guide frame is rotatable within the tube, can be set. On the one hand, the frame can be firmly clamped inside the tube by means of the radially extendable clamping element, for example a clamping jaw. On the other hand, instead of the tensioning element, the roller, in particular support roller, can be used for tensioning the guide frame. For this purpose, the roller mounted on the tensioning element can be extended radially relative to the tensioning element so that it projects radially beyond the contact surface of the tensioning element.

Zum Versorgen der Verstelleinrichtung und/oder der Spanneinrichtung mit einem Hydraulikfluid kann an dem Führungsrahmen ein Hydraulikanschluss vorgesehen sein, welcher mit einem Hydraulikanschluss der Fräsvorrichtung koppelbar ist. Der Führungsrahmen lässt sich somit über die Fräsvorrichtung, welche an ein Hydraulikaggregat angeschlossen ist, mit Hydraulikfluid versorgen. Eine separate Hydraulikversorgung des Führungsrahmens ist dann nicht erforderlich.For supplying the adjusting device and / or the tensioning device with a hydraulic fluid, a hydraulic connection can be provided on the guide frame, which can be coupled to a hydraulic connection of the milling device. The guide frame can thus be supplied with hydraulic fluid via the milling device, which is connected to a hydraulic unit. A separate hydraulic supply of the guide frame is then not required.

Die Erfindung betrifft des Weiteren eine Vorrichtung zum Abtragen von Boden innerhalb eines zumindest teilweise in den Boden eingebrachten beziehungsweise eingerammten Rohres. Die Vorrichtung umfasst einen erfindungsgemäßen Führungsrahmen und eine Fräsvorrichtung, welche an dem Führungsrahmen gelagert ist und einen Fräsrahmen und mindestens ein an dem Fräsrahmen gelagertes Fräsrad umfasst. Die aus Fräsvorrichtung und Führungsrahmen bestehende Einheit ist insbesondere zum Ausheben von Boden innerhalb eines Rohres, insbesondere eines in einem Boden zu verankernden Tragmastes oder Pfahlrohres, vorgesehen. Bei der Fräsvorrichtung kann es sich insbesondere um eine Standardfräse, beispielsweise eine Schlitzwandfräse, handeln. Der Führungsrahmen ist angepasst, auf eine solche Standardfräse aufgesetzt und von dieser gehalten zu werden.The invention further relates to a device for removing soil within an at least partially introduced into the ground or rammed pipe. The device comprises a guide frame according to the invention and a milling device which is mounted on the guide frame and comprises a milling frame and at least one cutting wheel mounted on the milling frame. The unit consisting of the milling device and guide frame is provided in particular for excavating soil within a pipe, in particular a supporting mast or pile pipe to be anchored in a soil. The milling device may in particular be a standard milling machine, for example a trench wall cutter. The guide frame is adapted to be placed on such a standard router and held by this.

Vorzugsweise ist an der Fräsvorrichtung eine Seilaufhängung vorgesehen. Mit dieser lässt sich die Fräsvorrichtung über ein Tragseil an einem Trägergerät aufhängen. Hinsichtlich des erfindungsgemäßen Verfahrens ist es bevorzugt, dass als weitere Schritte vorgesehen sind: Verstellen der Fräsvorrichtung in einer Querrichtung zur Rohrachse innerhalb des Rohres, insbesondere Drehen und/oder Verschieben der Fräsvorrichtung innerhalb des Rohres, und Abtragen von Boden entlang eines unterschiedlichen Fräsquerschnittes innerhalb des Rohres durch drehendes Antreiben des mindestens einen Fräsrades der Fräsvorrichtung und axiales Absenken der Fräsvorrichtung innerhalb des Führungsrahmens. Durch insbesondere mehrfaches Verstellen der Fräsvorrichtung innerhalb des Rohrquerschnittes lässt sich mittels der durchmesserkleineren Fräsvorrichtung annähernd der gesamte Querschnitt des Rohres ausheben. Hierbei ist es besonders bevorzugt, dass die Fräsvorrichtung innerhalb des Rohrquerschnittes exzentrisch angeordnet und sukzessive innerhalb des Rohrquerschnittes verdreht wird, bis der gesamte Rohrquerschnitt ausgehoben ist.Preferably, a cable suspension is provided on the milling device. With this, the milling device can be suspended on a carrier cable via a carrying cable. With regard to the method according to the invention, it is preferred that further steps are provided: adjusting the milling device in a transverse direction to the tube axis within the tube, in particular turning and / or moving the milling device within the tube, and removing soil along a different milling cross section within the tube by rotationally driving the at least one cutting wheel of the milling device and axially lowering the milling device within the guide frame. In particular by multiple adjustments of the milling device within the tube cross-section can be using the smaller diameter milling device approximately cancel the entire cross section of the tube. In this case, it is particularly preferred that the milling device is arranged eccentrically within the pipe cross-section and successively rotated within the pipe cross-section until the entire pipe cross-section is dug.

Soweit erforderlich, kann die Fräsvorrichtung innerhalb des Rohrquerschnittes schräg, also gegenüber der Rohrachse geneigt, eingespannt werden, und Boden unterhalb der Rohrwand abtragen. Damit lässt sich besonders einfach ein Hindernis unterhalb der Rohrwand entfernen.If necessary, the milling device can be inclined within the tube cross-section, ie inclined relative to the tube axis, clamped, and remove soil below the tube wall. This makes it particularly easy to remove an obstacle below the pipe wall.

Die Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen, welche in den beiliegenden, schematischen Figuren dargestellt sind, weiter beschrieben. Hierin zeigt:

Fig. 1:
eine Fräsvorrichtung in unterschiedlichen Ansichten;
Fig. 2:
einen erfindungsgemäßen Führungsrahmen in unterschiedlichen Ansichten;
Fig. 3:
einen erfindungsgemäßen Führungsrahmen in unterschiedlichen Ansichten mit einer darin eingesetzten Fräsvorrichtung;
Fig. 4:
eine in ein Rohr eingesetzte Vorrichtung zum Abtragen von Boden mit Führungsrahmen und Fräsvorrichtung in unterschiedlichen Ansichten;
Fig. 5:
eine Ausgangssituation eines erfindungsgemäßen Verfahrens;
Fig. 6:
einen ersten Schritt eines erfindungsgemäßen Verfahrens;
Fig. 7:
einen zweiten Schritt eines erfindungsgemäßen Verfahrens;
Fig. 8:
einen dritten Schritt eines erfindungsgemäßen Verfahrens;
Fig. 9:
eine Aufsicht auf ein im Boden zu verankerndes Rohr mit einer darin eingesetzten Vorrichtung zum Abtragen von Boden.
The invention will be further described with reference to preferred embodiments, which are illustrated in the accompanying schematic figures. Hereby shows:
Fig. 1:
a milling device in different views;
Fig. 2:
a guide frame according to the invention in different views;
3:
a guide frame according to the invention in different views with a milling device inserted therein;
4:
a device used in a pipe for removing soil with guide frame and milling device in different views;
Fig. 5:
a starting situation of a method according to the invention;
Fig. 6:
a first step of a method according to the invention;
Fig. 7:
a second step of a method according to the invention;
Fig. 8:
a third step of a method according to the invention;
Fig. 9:
a plan view of a pipe to be anchored in the ground with a device for removing soil inserted therein.

Gleiche oder gleich wirkende Komponenten sind in sämtlichen Figuren mit denselben Bezugszeichen gekennzeichnet.Identical or equivalent components are identified in all figures with the same reference numerals.

Fig. 1 zeigt eine Fräsvorrichtung 12 zum Abtragen von Boden, welche insbesondere auch als Schlitzwandfräse bezeichnet werden kann und eine Standardfräse darstellt. Dabei zeigt Fig. 1a) die Fräsvorrichtung 12 in einer ersten Seitenansicht, Fig. 1b) die Fräsvorrichtung 12 in einer zweiten Seitenansicht und Fig. 1c) eine Ansicht von oben der Fräsvorrichtung 12. Fig. 1 shows a milling device 12 for removing soil, which in particular can also be referred to as a trench wall cutter and represents a standard milling machine. It shows Fig. 1a ) the milling device 12 in a first side view, Fig. 1b ) the milling device 12 in a second side view and Fig. 1c ) a top view of the milling device 12th

Die Fräsvorrichtung 12 umfasst einen Fräsrahmen 14, an dessen unterem Ende mehrere Fräsräder 16 paarweise um jeweils horizontale Drehachsen drehbar gelagert sind. Der Fräsrahmen 14 umfasst seitliche Führungsflächen 18, welche sich entlang einer vertikalen Längsachse 11 erstrecken. Des Weiteren umfasst der Fräsrahmen 14 einen Anschlag 20, auf welchen ein nachfolgend zu beschreibender, erfindungsgemäßer Führungsrahmen 30 aufsetzbar ist. Die Fräsvorrichtung 12 hat einen im Wesentlichen rechteckigen Querschnitt.The milling device 12 comprises a milling frame 14, at the lower end of which a plurality of cutting wheels 16 are rotatably mounted in pairs about respective horizontal axes of rotation. The milling frame 14 comprises lateral guide surfaces 18, which extend along a vertical longitudinal axis 11. Furthermore, the milling frame 14 comprises a stop 20, on which an inventive guide frame 30 to be described below can be placed. The milling device 12 has a substantially rectangular cross-section.

An einem oberen Ende des Fräsrahmens 14 ist eine Seilaufhängung 22 vorgesehen, mittels welcher die Fräsvorrichtung 12 an Tragseilen 24 (Figuren 6 bis 8) aufgehängt werden kann. Zum Versorgen der Fräsvorrichtung 12 mit Hydraulikfluid ist ferner ein Hydraulikanschluss 26 vorgesehen, an welchen Hydraulikleitungen 28 anschließbar sind (Figuren 6 bis 8). Die Tragseile 24 und die Hydraulikleitungen 28 erstrecken sich vertikal von der Fräsvorrichtung 12 nach oben zu einem nicht dargestellten Trägergerät, an welchem die Fräsvorrichtung 12 aufgehängt ist.At an upper end of the milling frame 14, a cable suspension 22 is provided, by means of which the milling device 12 to support cables 24 ( FIGS. 6 to 8 ) can be hung. For supplying the milling device 12 with hydraulic fluid, a hydraulic connection 26 is furthermore provided, to which hydraulic lines 28 can be connected ( FIGS. 6 to 8 ). The support cables 24 and the hydraulic lines 28 extend vertically from the milling device 12 up to a carrier, not shown, on which the milling device 12 is suspended.

Figuren 2a) bis 2c) zeigen einen erfindungsgemäßen Führungsrahmen 30 in Ansichten entsprechend der Fig. 1. Der Führungsrahmen 30 weist ein Rahmengestell 32 auf, in welchem ein Aufnahmeraum 34 zur Aufnahme einer Fräsvorrichtung 12, wie in Fig. 1 dargestellt, ausgebildet ist. Das Rahmengestell 32 umfasst einen Innenrahmen 37 mit einem rechteckigen Querschnitt und einer Führung 36 zum Aufnehmen und Führen der Fräsvorrichtung 12 und zwei an gegenüberliegenden Seiten des Innenrahmens 37 angeordnete Außenrahmen 38 mit jeweils trapezförmigem Querschnitt. Die Außenrahmen nehmen eine Spanneinrichtung 40 zum Verspannen des Rahmengestells 32 und eine Verstelleinrichtung 60 zum Verstellen des Rahmengestells 32 innerhalb eines Rohres 4 auf. FIGS. 2a) to 2c ) show a guide frame 30 according to the invention in views corresponding to Fig. 1 , The guide frame 30 has a frame 32, in which a receiving space 34 for receiving a milling device 12, as in Fig. 1 shown, is formed. The frame 32 includes an inner frame 37 having a rectangular cross section and a guide 36 for receiving and guiding the milling device 12 and two outer frames 38, each with a trapezoidal cross-section, arranged on opposite sides of the inner frame 37. The outer frames accommodate a clamping device 40 for clamping the frame frame 32 and an adjusting device 60 for adjusting the frame frame 32 within a tube 4.

An dem Rahmengestell 32 ist als Teil der Spanneinrichtung 40 ein Schwenkhebel 42 schwenkbar gelagert und zwischen einer rückgezogenen Stellung innerhalb des Querschnitts des Rahmengestells 32 und einer seitlich ausgestellten Position verschwenkbar. An einem äußeren Ende des Schwenkhebels 42 oder Spannarms befindet sich ein Spannelement 46, welches auch als Spannbacke oder Klemmschuh bezeichnet werden kann, zum Anlegen an eine Innenwand eines Rohres 4 (Figuren 4 bis 8) zum Verspannen des Führungsrahmens 30 in dem Rohr 4. Das Klemm- oder Spannelement 46 weist eine gebogene Klemm- oder Spannfläche zum Anlegen an die gebogene Innenwand des Rohres 4 auf.On the frame 32 as part of the clamping device 40, a pivot lever 42 is pivotally mounted and pivotable between a retracted position within the cross section of the frame 32 and a laterally issued position. At an outer end of the pivot lever 42 or clamping arm is a clamping element 46, which may also be referred to as a clamping jaw or clamping shoe, for application to an inner wall of a pipe 4th (Figures 4 to 8 ) for clamping the guide frame 30 in the tube 4. The clamping or clamping element 46 has a curved clamping or clamping surface for application to the curved inner wall of the tube 4.

Zum Verschwenken des Schwenkhebels 42 ist ein Verspannzylinder 44, insbesondere ein Hydraulikzylinder, vorgesehen, welcher einerseits an dem Rahmengestell 32 und andererseits an dem Schwenkhebel 42 angelenkt ist. Der Anlenkpunkt an dem Schwenkhebel 42 befindet sich etwa mittig zwischen dem Spannelement 46 und der Drehachse des Schwenkhebels 42. Der Anlenkpunkt an dem Rahmengestell 32 ist oberhalb des Drehpunktes des Schwenkhebels 42 angeordnet.For pivoting the pivot lever 42, a clamping cylinder 44, in particular a hydraulic cylinder, is provided which is articulated on the one hand to the frame 32 and on the other hand on the pivot lever 42. The pivot point on the pivot lever 42 is located approximately centrally between the clamping element 46 and the axis of rotation of the pivot lever 42. The pivot point on the frame 32 is disposed above the pivot point of the pivot lever 42.

Wie der Fig. 2 zu entnehmen ist, umfasst die Spanneinrichtung 40 gegenüberliegende, insbesondere gleich ausgebildete Spanneinheiten oder Schwenkhebelanordnungen zum Verspannen des Führungsrahmens in dem Rohr 4. Die Spanneinheiten können unterschiedlich und/oder unabhängig betätigbar sein, um den Führungsrahmen 30 exzentrisch in dem Rohr 4 zu verspannen. Hierzu kann insbesondere eines der Spannelemente 46 weiter gegenüber dem Querschnitt des Rahmengestells 32 ausgefahren werden als das jeweils andere.Again Fig. 2 can be seen, the clamping device 40 comprises opposing, in particular identically formed clamping units or pivot lever arrangements for clamping the guide frame in the tube 4. The clamping units can be differently and / or independently operable to eccentrically clamp the guide frame 30 in the tube 4. For this purpose, in particular one of the clamping elements 46 can be extended further relative to the cross section of the frame 32 than the respective other.

Für eine sichere Verspannung innerhalb des Rohres 4 sind mindestens zwei Paare von Spanneinheiten, jeweils mit Schwenkhebel 42, Verspannzylinder 44 und Spannelement 46, axial versetzt entlang der Längsachse 11 angeordnet. Jede Spanneinheit kann eigenständig betätigt werden, so dass der Führungsrahmen 30 durch entsprechende Stellungen der Spanneinheiten auch schräg zur Rohrachse 5 in dem Rohr 4 eingespannt werden kann. Der Führungsrahmen 30 umfasst somit eine Verschwenkeinrichtung zum Schrägstellen des Führungsrahmens 30 innerhalb des Rohres 4. Zum Verschwenken des Führungsrahmens 30 innerhalb des Rohres 4 werden die Spannelemente 46 auf unterschiedlichen Höhen des Führungsrahmens 30 unterschiedlich weit ausgefahren. Dies ermöglicht eine Führung der Fräsvorrichtung 12 schräg zur Rohrachse 5, so dass auch ein Bereich unterhalb der Rohrwand bearbeitet werden kann, beispielsweise um dort einen Findling zu entfernen.For a secure clamping within the tube 4 at least two pairs of clamping units, each with pivot lever 42, clamping cylinder 44 and clamping element 46, axially offset along the longitudinal axis 11 are arranged. Each clamping unit can be operated independently, so that the guide frame 30 by appropriate Positions of the clamping units can also be clamped obliquely to the tube axis 5 in the tube 4. The guide frame 30 thus comprises a pivoting device for tilting the guide frame 30 within the tube 4. For pivoting the guide frame 30 within the tube 4, the clamping elements 46 are extended at different heights of the guide frame 30 different degrees. This allows a guide of the milling device 12 obliquely to the tube axis 5, so that even an area below the tube wall can be edited, for example, to remove there a boulder.

Die Spannelemente 46 sind an dem Schwenkhebel 42 um eine horizontale Achse schwenkbar gelagert. Zum Verschwenken der Spannelemente 46 gegenüber dem Schwenkhebel 42 ist eine Verschwenkeinrichtung 48, insbesondere ein Schwenkzylinder, vorgesehen. Die Verschwenkung der Spannelemente 46 dient insbesondere dazu, deren Ausrichtung an die jeweilige Stellung des Schwenkhebels 42 anzupassen.The clamping elements 46 are pivotally mounted on the pivot lever 42 about a horizontal axis. For pivoting the clamping elements 46 relative to the pivoting lever 42, a pivoting device 48, in particular a pivoting cylinder, is provided. The pivoting of the clamping elements 46 is used in particular to adapt their orientation to the respective position of the pivot lever 42.

Die unterschiedlich zu betätigenden Spanneinheiten können auch als Teil einer Verschiebeeinrichtung 70 angesehen werden, mit welcher der Führungsrahmen 30 in einer Querrichtung zur Rohrachse 5 innerhalb des Rohres 4 bewegt werden kann. Die Querverschiebung des Führungsrahmens 30 kann insbesondere durch unterschiedliche Betätigung gegenüberliegender Verspannzylinder 44 erfolgen.The clamping units to be operated differently can also be regarded as part of a displacement device 70 with which the guide frame 30 can be moved in a transverse direction to the tube axis 5 within the tube 4. The transverse displacement of the guide frame 30 can be effected in particular by different actuation of opposing clamping cylinders 44.

Der Führungsrahmen 30 umfasst als Teil der Verstelleinrichtung 60 eine Verdreheinrichtung 62 mit Rollen 64 zum Anlegen an eine Innenwand des Rohres 4. Mindestens eine der Rollen 64 ist mittels eines Drehantriebs 66 drehend antreibbar, um den Führungsrahmen 30 innerhalb des Rohres 4 entlang der Rohrinnenwand zu verdrehen. Vorzugsweise sind zwei der vier Rollen als angetriebene Rollen ausgeführt.The guide frame 30 comprises, as part of the adjusting device 60, a turning device 62 with rollers 64 for application to an inner wall of the tube 4. At least one of the rollers 64 is rotatably driven by a rotary drive 66 to rotate the guide frame 30 within the tube 4 along the tube inner wall , Preferably, two of the four rollers are designed as driven rollers.

Die Rollen 64 sind an dem Rahmengestell 32 radial verstellbar gelagert, sodass sie zwischen einer rückgezogenen Position, in welcher sie von der Rohrinnenwand zurückgezogen sind, und einer Anlageposition, in welcher sie an der Rohrinnenwand anliegen, verstellbar sind. Zum Aus- beziehungsweise Einfahren der Rollen ist eine Verstelleinrichtung 68, insbesondere ein Hydraulikzylinder, vorgesehen.The rollers 64 are mounted on the frame 32 radially adjustable, so that they are adjustable between a retracted position in which they are withdrawn from the pipe inner wall, and an abutment position in which they rest against the pipe inner wall. To extend or retract the rollers an adjusting device 68, in particular a hydraulic cylinder is provided.

In der dargestellten Ausführungsform sind die Rollen 64 an den Spannelementen 46 gelagert. Mittels der Verstelleinrichtung 68 sind die Rollen 64 gegenüber den Spannelementen 46 radial bewegbar zwischen einer Position, in welcher sie gegenüber der Anlagefläche der Spannelemente 46 nach außen vorstehen und einer Position, in welcher sie gegenüber der Anlagefläche zurückgezogen sind. Die Rollen 64 sind insbesondere als Tragrollen ausgeführt und können den Führungsrahmen 30 mittels Reibschluss im Rohr 4 halten. Die Rollen 64 können somit auch als Teil der Spanneinrichtung 40 angesehen werden, wobei sie als Spannelemente zur Anlage an der Rohrinnenwand dienen. Der Führungsrahmen 30 kann also durch radiales Ausfahren der Rollen 64 im Rohr 4 verspannt und gleichsam im verspannten Zustand im Rohr verdreht werden.In the illustrated embodiment, the rollers 64 are mounted on the clamping elements 46. By means of the adjusting 68, the rollers 64 are opposite the clamping elements 46 radially movable between a position in which they protrude relative to the contact surface of the clamping elements 46 to the outside and a position in which they are withdrawn relative to the contact surface. The rollers 64 are in particular designed as carrying rollers and can hold the guide frame 30 by means of frictional engagement in the tube 4. The rollers 64 can thus also be regarded as part of the clamping device 40, wherein they serve as clamping elements for engagement with the pipe inner wall. The guide frame 30 can thus be clamped by radial extension of the rollers 64 in the tube 4 and, as it were twisted in the clamped state in the pipe.

Der Führungsrahmen 30 ist über einen Hydraulikanschluss 82 an einen entsprechenden Hydraulikanschluss 80 der Fräsvorrichtung 12 angeschlossen. In Fig. 3 ist in Ansichten, die denen der Figuren 1 und 2 entsprechen, ein Führungsrahmen 30 mit einer darin eingesetzten Fräseinrichtung 12 dargestellt. Der Führungsrahmen 30 ist von oben auf die Fräsvorrichtung 12 aufgesetzt und liegt auf dem Fräsrahmen 14 auf. Hierzu ist ein Anschlag 33 mit einer nach unten gerichteten Anschlagfläche vorgesehen, mittels welchem der Führungsrahmen auf dem Anschlag 20 des Fräsrahmens 14 aufliegt. Die Fräsvorrichtung 12 trägt somit den Führungsrahmen 30. Die Fräsräder 16 der Fräsvorrichtung 12 ragen hierbei nach unten gegenüber dem Führungsrahmen 30 heraus.The guide frame 30 is connected via a hydraulic connection 82 to a corresponding hydraulic connection 80 of the milling device 12. In Fig. 3 is in views similar to those of FIGS. 1 and 2 correspond, a guide frame 30 is shown with a milling device 12 inserted therein. The guide frame 30 is placed from above on the milling device 12 and rests on the milling frame 14. For this purpose, a stop 33 is provided with a downwardly directed abutment surface, by means of which the guide frame rests on the stop 20 of the milling frame 14. The milling device 12 thus carries the guide frame 30. The cutting wheels 16 of the milling device 12 protrude downward relative to the guide frame 30.

Fig. 4 zeigt in unterschiedlichen Ansichten eine in ein Rohr 4 eingesetzte Vorrichtung 10 zum Abtragen von Boden, welche eine Fräsvorrichtung 12 mit einem darauf lagernden Führungsrahmen 30 umfasst. Die Fräsvorrichtung 12 wird mittels Tragseilen 24 von einem Trägergerät gehalten, welches sich beispielsweise auf einer Plattform oder einem Schiff an der Wasseroberfläche 3 befinden kann. Der Führungsrahmen 30 liegt beim Herablassen der Vorrichtung 10 auf dem Anschlag 20 der Fräsvorrichtung 12 auf und wird über diese gehalten. Fig. 4 shows in different views an inserted into a pipe 4 device 10 for removing soil, which comprises a milling device 12 with a guide frame 30 mounted thereon. The milling device 12 is held by carrying cables 24 by a carrier device, which may be located, for example, on a platform or a ship on the water surface 3. When the device 10 is lowered, the guide frame 30 rests on the stop 20 of the milling device 12 and is held over it.

Die Fräsvorrichtung 12 hat einen kleineren Querschnitt als das Rohr 4. Zum Abtragen von Bodenmaterial innerhalb des Rohres 4 ist der Führungsrahmen 30 mittels der Spanneinrichtung 40 in dem Rohr 4 verspannt. Wie den linken Darstellungen der Fig. 4 zu entnehmen ist, lässt sich das Rahmengestell 32 mit der Führung 36 exzentrisch, also in einem Seitenbereich des Rohres 4, einspannen, so dass die Fräsvorrichtung 12 exzentrisch in dem Rohr 4 geführt ist. Bei verspanntem Führungsrahmen 30 kann die Fräsvorrichtung 12 gegenüber dem Führungsrahmen 30 zum Abtragen von Bodenmaterial nach unten bewegt werden, wie in den oberen Darstellungen der Fig. 4 gezeigt.The milling device 12 has a smaller cross section than the tube 4. For removing soil material within the tube 4, the guide frame 30 is clamped by means of the clamping device 40 in the tube 4. Like the left representations of the Fig. 4 can be seen, the frame 32 with the guide 36 eccentric, ie in a side region of the tube 4, clamp, so that the milling device 12 is guided eccentrically in the tube 4. With strained guide frame 30, the milling device 12 relative to the guide frame 30 for removing soil material can be moved downward, as in the upper representations of Fig. 4 shown.

Ein erfindungsgemäßes Verfahren zum Einbringen eines Rohres in den Boden wird am Beispiel der Verankerung eines Gründungs- oder Pfahlrohres für eine Offshore-Windkraftanlage mit Bezug auf die Figuren 5 bis 8 beschrieben:An inventive method for introducing a pipe into the ground is the example of anchoring a foundation or pile pipe for an offshore wind turbine with respect to the FIGS. 5 to 8 described:

Das Rohr 4 der Offshore-Windkraftanlage wird mittels eines Aufsatzrammhammers in den Boden 1 beziehungsweise den Meeresuntergrund eingerammt, bis es gegebenenfalls auf einen Findling 2 trifft, wie in Fig. 5 schematisch angedeutet. Das Rohr 4 umfasst einen durchmessergrößeren unteren Abschnitt 8 und einen durchmesserkleineren oberen Abschnitt 6. Eine Wasseroberfläche ist mit dem Bezugszeichen 3 gekennzeichnet.The pipe 4 of the offshore wind turbine is driven by means of an attachment hammer in the ground 1 or the seabed until it optionally encounters a boulder 2, as in Fig. 5 indicated schematically. The tube 4 comprises a larger diameter lower portion 8 and a smaller diameter upper portion 6. A water surface is designated by the reference numeral 3.

Zur Beseitigung des Findlings 2 wird die erfindungsgemäße Vorrichtung 10, welche auch als Findlingsfräse bezeichnet werden kann, eingesetzt, die in die obere verjüngte Öffnung des Pfahlrohres passt.In order to remove the foundling 2, the device 10 according to the invention, which can also be referred to as a erratic bur, is used, which fits into the upper tapered opening of the pile tube.

Die Fräsvorrichtung 12 wird von oben in das Rohr 4 eingesetzt und mittels eines Tragseils 24 bis zur Bodenoberfläche beziehungsweise zum Meeresgrund herabgelassen. Die Fräsvorrichtung wird dann mittels des Führungsrahmens 30, welcher auch als Klemm- und Verstellrahmen bezeichnet werden kann und auf der Fräsvorrichtung 12 aufliegt, im Pfahlrohr verspannt (Fig. 6).The milling device 12 is inserted from above into the tube 4 and lowered by means of a support cable 24 to the bottom surface or to the seabed. The milling device is then clamped in the pile tube by means of the guide frame 30, which can also be referred to as a clamping and adjusting frame and rests on the milling device 12 ( Fig. 6 ).

Durch drehendes Antreiben der Fräsräder 16 wird Boden abgetragen, wobei sich die Fräsvorrichtung 12 gegenüber dem Führungsrahmen 30, insbesondere aufgrund ihres Eigengewichtes, nach unten bewegt (Fig. 7).By rotatably driving the cutting wheels 16 soil is removed, wherein the milling device 12 relative to the guide frame 30, in particular due to its own weight, moves down ( Fig. 7 ).

Das Pfahlrohr wird abschnittsweise und durch Versetzen der Fräsvorrichtung 12 mittels des Führungsrahmens 30 ausgebohrt. Hierzu kann die Fräsvorrichtung 12 seitlich versetzt werden und/oder um einen bestimmten Betrag, beispielsweise 90°, geschwenkt werden. Hierzu wird die feste Verspannung des Führungsrahmens 30 gelöst, der Führungsrahmen 30 angehoben, versetzt und/oder verdreht und erneut mittels der Spannelemente 46 festgelegt.The pile tube is drilled in sections and by moving the milling device 12 by means of the guide frame 30. For this purpose, the milling device 12 can be offset laterally and / or by a certain amount, for example 90 °, are pivoted. For this purpose, the fixed tension of the guide frame 30 is released, the guide frame 30 is raised, offset and / or rotated and set again by means of the clamping elements 46.

Nun kann entlang eines unterschiedlichen Querschnittsbereiches Boden abgetragen werden (Fig. 8).Now, soil can be removed along a different cross-sectional area ( Fig. 8 ).

Bei Erreichen des Pfahlrohrendes wird der Findling 2 abgefräst und die Fräsvorrichtung 12 kann, insbesondere durch deren Schrägstellung, die innere Pfahlrohrwand hinterschneiden, um das weitere Eindringen des Pfahles zu verbessern.Upon reaching the pile tube end of the foundling 2 is milled and the milling device 12, in particular by their inclination, undercut the inner pile wall to improve the further penetration of the pile.

Fig. 9 zeigt eine Aufsicht auf ein Rohr 4 mit einer darin eingesetzten Vorrichtung 10 zum Abtragen von Boden. Wie der Figur zu entnehmen ist, ist die Spanneinrichtung 40 zum Verspannen des Führungsrahmens 30 vollständig eingefahren und befindet sich innerhalb des Querschnitts des Rahmengestells 32. Der Querschnitt des Rahmengestells 32 bei eingefahrener Spanneinrichtung ist so dimensioniert, dass er in den verjüngten Abschnitt 6 des Rohres 4 hineinpasst. Fig. 9 shows a plan view of a tube 4 with a device 10 inserted therein for removing soil. As the figure can be seen, the clamping device 40 is fully retracted for bracing the guide frame 30 and is located within the cross section of the frame 32. The cross section of the frame 32 with retracted clamping device is dimensioned so that it in the tapered portion 6 of the pipe 4th fits.

Insgesamt kann durch die erfindungsgemäße Vorrichtung 10 und das entsprechende Verfahren das Einrammen eines rohrförmigen Körpers in den Boden, insbesondere in einen Gewässergrund, erheblich vereinfacht werden. Damit ist eine besonders wirtschaftliche Errichtung von Tragstrukturen im Boden, insbesondere im Meeresgrund, möglich.Overall, the inventive device 10 and the corresponding method, the ramming of a tubular body in the ground, especially in a river bottom, be greatly simplified. This is a particularly economical construction of support structures in the ground, especially in the seabed, possible.

Claims (14)

  1. Guide frame (30) for guiding a trench wall cutting apparatus (12) with a square cutting cross-section within a pipe (4) incorporated into the ground, having
    - a framework body (32) which comprises a guide (36), along which the cutting apparatus (12) can be displaced,
    characterized in that
    - the framework body (32) is insertable in the pipe (4) having a larger cross-section,
    - the framework body (32) comprises a receiving space (34) for receiving the trench wall cutting apparatus (12) and a stop (33), by means of which the framework body (32) is attachable and supportable on the trench wall cutting apparatus (12),
    - a bracing means (40) for tensioning and fixing the framework body (32) in the pipe (4) having the larger cross-section is provided and
    - an adjusting means (60) is provided, with which the trench wall cutting apparatus (12) can be adjusted within the pipe (4) in a transverse direction relative to the pipe axis (5).
  2. Guide frame according to claim 1,
    characterized in that
    the adjusting means (60) comprises a rotating means (62), by means of which the trench wall cutting apparatus (12) can be rotated within the pipe (4).
  3. Guide frame according to claim 1 or 2,
    characterized in that
    the adjusting means (60) comprises a displacement means (70), by means of which the cutting apparatus (12) can be displaced transversely relative to the pipe axis (5).
  4. Guide frame according to one of claims 1 to 3,
    characterized in that
    at least one roller (64) is provided which lies against a pipe inner wall of the pipe (4) and rolls on it in order to rotate the framework body (32) with the cutting apparatus (12) around the pipe axis (5).
  5. Guide frame according to claim 4,
    characterized in that
    at least one rotary drive (66) is provided, with which the at least one roller (64) can be driven to produce a rotation movement of the framework body (32).
  6. Guide frame according to claim 4 or 5,
    characterized in that
    the at least one roller (64) can be radially extended relative to the framework body (32) in order to contact the pipe inner wall.
  7. Guide frame according to one of claims 1 to 6,
    characterized in that
    the bracing means (40) comprises at least one bracing element (46) which can be radially extended relative to the framework body (32).
  8. Guide frame according to one of claims 1 to 7,
    characterized in that
    the trench wall cutting apparatus (12) can be arranged and guided obliquely within the pipe (4) in order to undercut a region below a pipe wall of the pipe (4).
  9. Guide frame according to one of claims 1 to 8,
    characterized in that
    at least one roller (64) is provided which rolls on a pipe inner wall of the pipe (4) upon rotation of the framework body (32) around the pipe axis (5), and
    the at least one roller (64) is mounted so that it can be radially extended on a bracing element (46) which can be radially extended relative to the framework body (32).
  10. Guide frame according to one of claims 1 to 9,
    characterized in that
    in order to supply the adjusting means (60) and / or the bracing means (40) with a hydraulic fluid, a hydraulic connection (80) is provided on the guide frame (30) which can be coupled to a hydraulic connection (82) of the trench wall cutting apparatus.
  11. Apparatus for removing ground within a pipe (4) at least partially incorporated into the ground, having
    - a guide frame (30) according to one of claims 1 to 10 and
    - a trench wall cutting apparatus (12) which is mounted on the guide frame (30) and comprises a cutting frame (14), on which multiple cutting wheels (16) are rotably mounted on horizontal rotation axe for forming a square cutting cross-section.
  12. Apparatus according to claim 11,
    characterized in that
    a cable suspension (22) is provided on the trench wall cutting apparatus (12).
  13. Method for anchoring a pipe (4) in the ground, comprising the following steps:
    - driving the pipe (4) into the ground and
    - removing ground (1) within the pipe (4) by driving in a rotating manner cutting wheels (16) of a trench wall cutting apparatus (12) and axially lowering the trench wall cutting apparatus (12) within the pipe (4),
    characterized in that
    - an apparatus according to claim 11 or 12 is used,
    - the guide frame (30) of the apparatus with the trench wall cutting apparatus (12) mounted thereon is inserted into the pipe (4) having the larger cross-section and lowered within the pipe (4), and
    - the guide frame (30) is tensioned within the pipe (4).
  14. Method according to claim 13,
    characterized in that
    the following further steps are provided:
    - adjusting the trench wall cutting apparatus (12) in a transverse direction to the pipe axis (5) within the pipe (4), in particular rotating and/or displacing the cutting apparatus (12) within the pipe (4), and
    - removing ground (1) along a different cutting cross-section within the pipe (4) by driving in a rotating manner the cutting wheels (16) of the trench wall cutting apparatus (12) and axially lowering the cutting apparatus (12) within the guide frame (30).
EP12006165.0A 2012-08-30 2012-08-30 Guide frame for guiding a milling device Active EP2703564B1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP12006165.0A EP2703564B1 (en) 2012-08-30 2012-08-30 Guide frame for guiding a milling device
US14/012,959 US9297137B2 (en) 2012-08-30 2013-08-28 Guide frame for guiding a cutting apparatus
KR1020130102808A KR20140029276A (en) 2012-08-30 2013-08-29 Guide frame for guiding a cutting apparatus
CN201310612814.6A CN103669353B (en) 2012-08-30 2013-08-30 Guide frame for guiding a cutting apparatus
KR1020160080730A KR101673286B1 (en) 2012-08-30 2016-06-28 Guide frame for guiding a cutting apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12006165.0A EP2703564B1 (en) 2012-08-30 2012-08-30 Guide frame for guiding a milling device

Publications (2)

Publication Number Publication Date
EP2703564A1 EP2703564A1 (en) 2014-03-05
EP2703564B1 true EP2703564B1 (en) 2016-04-27

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Country Status (4)

Country Link
US (1) US9297137B2 (en)
EP (1) EP2703564B1 (en)
KR (2) KR20140029276A (en)
CN (1) CN103669353B (en)

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Publication number Priority date Publication date Assignee Title
EP3272946A1 (en) 2016-07-22 2018-01-24 Bauer Spezialtiefbau GmbH Guide device and methods for producing a slit

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US9297137B2 (en) 2016-03-29
CN103669353A (en) 2014-03-26
KR20140029276A (en) 2014-03-10
US20140064857A1 (en) 2014-03-06
KR20160084821A (en) 2016-07-14
EP2703564A1 (en) 2014-03-05
KR101673286B1 (en) 2016-11-07
CN103669353B (en) 2017-01-11

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