EP2698256B2 - Printing device, print head for same and method for extraction of printing ink - Google Patents
Printing device, print head for same and method for extraction of printing ink Download PDFInfo
- Publication number
- EP2698256B2 EP2698256B2 EP13176464.9A EP13176464A EP2698256B2 EP 2698256 B2 EP2698256 B2 EP 2698256B2 EP 13176464 A EP13176464 A EP 13176464A EP 2698256 B2 EP2698256 B2 EP 2698256B2
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- European Patent Office
- Prior art keywords
- printing
- suction
- print head
- ink
- area
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/1714—Conditioning of the outside of ink supply systems, e.g. inkjet collector cleaning, ink mist removal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
Definitions
- the present invention relates to a printing device having the features of independent claim 1.
- the invention also relates to a method for sucking off sprayed and/or spattered printing ink in the area of a print head, having the features of independent method claim 8.
- Printing devices for printing on items such as containers or bottles are known, inter alia, as so-called direct printing devices, which normally include at least one electronically or digitally controllable print head with which the items, containers or bottles can be printed.
- the at least one print head is in a defined position relative to a print area on an article or container outer surface, at least during a printing process, so that the defined print area can be exposed to the printing liquid, ink or ink.
- Such a direct printing process can replace labelling, since the print area forms a feature that, like a conventional label, refers to the content and/or can form a sales-promoting motif.
- electrostatic print heads such as inkjet or similar print heads can be used for such direct printing methods, which have a large number of individual nozzles, which are normally arranged in the form of a matrix and can be controlled individually, so that any motifs can be produced. Since the print area is usually significantly larger than the coverage area of the nozzle matrix of the print head, either the print head or the print area must be moved relative to one another to create the motif through the printing process, or both.
- the printing device can be formed by a plurality of print heads, each with different colors, which are normally in a fixed spatial relationship to one another, but can optionally also be assigned to the print areas of a number of containers, as is the case, for example, in EP 2 152 519 A1 is revealed.
- the spray of finely distributed ink or printing ink particles can undesirably be deposited on elements of the respective printing device and/or on parts of the machine environment, where it causes dirt that can only be removed again with a great deal of cleaning effort.
- a discharge of the precipitation from printing ink particles to other machine parts and their accumulation can lead to significant pollution problems and malfunctions.
- additional turbulence can arise, which can increase the formation of pressure mist and/or contribute to an imprecise printed image.
- ink or printing ink particles that have deposited outside the actual printing area may not be able to be detected by a curing station that works with UV light and will therefore not cure. These particles can be wiped off and can thus also get into the beverage that is filled into the container, which can lead to impaired taste or even to health hazards, depending on the printing ink used.
- the EP 2 250 026 A1 proposes a printing device for printing bottles and containers with several printing positions to reduce the pollution problem and to improve the print quality, each of which has a container carrier in the form of a bottle or container plate and a stamp for fixing the bottle or the container on the plate.
- a container carrier in the form of a bottle or container plate and a stamp for fixing the bottle or the container on the plate.
- Each printing position or each plate is assigned a sleeve-like housing that completely encloses and accommodates the container or bottle when closed.
- the housing or protective sleeve also accommodates print heads with which the bottle or container is printed, possibly with several different colors.
- Fixing devices for curing the printing ink are also located within the lockable housing.
- a suction device is used to suck off sprayed printing ink, which is sucked off by means of a plurality of suction pipes on an upper side of the housing and is guided to a common suction device via collecting pipes or lines.
- each protective sleeve is designed in such a way that a slit-shaped opening remains at the lower edge of the closed protective sleeve for a supply air flow into the inner space of the protective sleeve.
- the one in the EP 2 250 026 A1 proposed suction device requires a considerable construction effort for the mechanically closable and openable protective sleeves for each printing position, since all individual protective sleeves must be precisely controlled without disturbing or influencing the container flow.
- the suction upwards requires a sufficient volume flow of the suction device, but cannot prevent that part of the printing ink is entrained upwards before it hits the printing area of the container and, under unfavorable circumstances, condenses in the upper area of the container, where the deposited particles may not be reached by the curing device and/or may lead to a reduction in the perceived quality and/or the print image quality of the entire container.
- the patent documents U.S. 2012/0133705 A1 and DE 10 2009 013 477 A1 disclose a printing device having the features of the preamble of claim 1.
- the document DE 10 2006 053 821 A1 shows a printing device with ink mist extraction.
- DE 10 2010 036 839 A1 shows a method for renewing the ink in nozzles of an ink print head in an ink printing device, with a suction flow of such strength being passed between the ink print head and a printing material that only the ink droplets of smaller volume are deflected in such a way that they do not reach the printing material.
- EP 2 361 774 B1 shows an ink jet printer in which a print head is arranged between suction openings of a suction device for sucking ink.
- the documents JP 2010 058441 A and JP 2000 255083 A each disclose an ink jet print head and an ink jet printer, which are designed for printing on paper and suction devices, which are arranged in the direction of movement
- a primary aim of the invention is to provide a printing device for printing articles such as containers or bottles, with at least one print head, which avoids the disadvantages mentioned.
- the printing apparatus should be mechanically simple in construction and capable of removing and/or avoiding as much spray as possible from ejected ink without exposing larger article or container exterior surfaces to the spray.
- the invention proposes a printing device with at least one print head which, at least during a printing process, is in a defined position relative to a printing area on an article or container outer surface and is prepared to apply liquid printing ink to the article, the container or to apply to the bottle, optionally in one-color or multi-color printing, which then hardens and dries and can thus replace a subsequently applied label.
- the print head or the printing device is coupled to a suction device for sucking off sprayed and/or spattered printing ink, which is spatially and functionally assigned to the at least one print head.
- the term spatial allocation means that the suction device is not only arranged in the vicinity of the print head and its outlet openings, so that print mist is extracted from the vicinity of the print head and/or the printing area, but that largely all of the print head and Particles, satellites, droplets, etc. detached from the printing ink to be applied to the container, which are capable of depositing and condensing as disruptive printing mist away from the actual printing area, are sucked off in the immediate vicinity of the outlet openings of the print head for the ejected liquid printing ink, preferably immediately after their formation and not only after a pressure mist has formed in the vicinity of the printing device.
- the term functional assignment means that the suction device does not suck the detached particles and droplets out of a larger spatial environment, a chamber or the like, but rather immediately after they have formed at the outlet openings of the print head, so that they are already sucked off. before they settle on the container or the machine environment and can lead to disruptive paint mist there.
- the printing device according to the invention is suitable for printing all types of bottles which have a definable printing area on their outer surfaces and can be reached by a print head.
- the suction device is thus arranged in the immediate vicinity of outlet openings in the print head for the printing ink.
- the suction device can optionally be combined with the print head in a structural unit and/or integrated into it.
- the suction device can have, for example, one, two, three or more suction openings and/or suction slots, which can either be integrated in the print head or in its housing or can be arranged on the outside of the print head.
- an integrated arrangement may be configured in such a way that a plurality of suction slots are arranged on both sides of nozzle openings of the print head, so that the suction slots are located in front of and behind the nozzle openings in the direction of movement when the article or container for forming the printed image is stationary stationary print head is moved in an oscillating manner in the horizontal direction.
- print heads can also be used to print shaped containers and/or non-rotatable or only partially rotatable containers by means of a pure relative movement or a coupled movement—partially rotating and translational movement.
- the print head can either be fixed or movable.
- the suction according to the invention can of course also be implemented with a movable print head.
- the suction device would have to be stationary in relation to the print head and would have to move with it. So when we speak of an oscillating movement, this is in no way to be understood as limiting to a specific direction of movement, but means a back and forth movement in all conceivable and meaningful spatial directions.
- the suction slots can be arranged above and below the nozzle openings, so that the suction slots are located above and below the nozzle openings in the direction of movement when the article or container is oscillating in the vertical direction and/or in combined directions to generate the printed image with the print head stationary directions is moved.
- Ring-shaped or ring-segment-shaped suction openings are also conceivable, which are arranged in a ring around the central nozzle openings.
- numerous other design variants for the suction openings are also conceivable, such as suction nozzles, suction lines, suction slots or the like attached to the outside of the housing of the print head, which can optionally be designed to be removable or dismountable.
- the floating droplets created by the printing process - the so-called satellite droplets - are sucked off adjacent to the nozzles of the print head.
- a space is required from which the print mist is to be extracted during the printing process.
- the deflection of the ink droplets emitted by the print nozzles at high speed should be as small as possible in order not to impair the print quality. It is advantageous for this to have suction around the print head or suction in front of and behind the print head in the direction of movement of the object to be printed.
- the suction device can be subjected to variable and/or controllable or adjustable suction pressure, with the suction pressure being adjustable and/or adjustable differently, for example for two or more suction openings or slots, as described in claim 1.
- the print mist extraction can be adjusted to different operating conditions such as, for example, to different distances between the print head and the print area to be printed on the article or container.
- Different suction pressures at two or more suction openings of the print head can also be useful if, for example, a specific direction is to be imposed on the suction flow or if this is to be variable depending on the respective processing and/or printing speeds.
- An intake slot width of an intake slot or an intake opening can be, for example, between 0.1 mm and 10 mm, preferably between 0.2 and 7 mm, particularly preferably 0.2 to 5 mm. These dimensions have proven to be advantageous in practice, with the larger cross-sections and slit widths making sense when the distance between the print head and the print area on the article or container is relatively large, which is particularly important in the case of an uneven print area or relief-like characteristics on the Container jacket surface is necessary, since in this case a relatively large volume flow is required for effective suction. In the case of such container surfaces, the pressure distance can be, for example, up to 7 mm or more.
- the flow velocities along the suction slot can be influenced and varied by adapting the geometry of the intake channels and their side wall design, and thus adapting them to the typical place where the ink mist is generated. So it may depend on the container design and the resulting different pressure differences, it makes sense to increase the flow velocities in areas with large pressure differences. An increase in the flow rate can be achieved, for example, by narrowing the cross section. It is also conceivable to achieve different flow speeds by adjusting the suction power.
- the necessary negative pressure or suction volume flow can be generated either centrally via distributed lines or locally for the individual print heads or their suction devices.
- Each of the suction openings can also be equipped with devices for holding back liquid that has been sucked in, such as a so-called ink trap, e.g. in the form of a trough, a sponge or the like, so that the print heads can be pivoted (e.g. when changing format or product), without any liquid printing ink that is contained and/or deposited or condensed escaping from the suction opening.
- a trough or channel can be arranged in a lower area of the suction opening, so that in the area of the suction opening condensed or precipitated hydraulic fluid is held there and can be drawn off before it emerges from the suction opening in an undesired manner, before it has been entrained by the suction flow.
- the print head together with the suction device should also be variably operable in an inclined position or can be tilted for maintenance purposes or when changing products, appropriate measures must be taken to prevent the ink droplets sucked in from running out.
- This can be implemented, for example, by the ink traps mentioned, by a bypass with a suction device, by absorbent sponges or similar devices.
- the printing device can be assigned or subordinated to a fixing device for curing the printing ink on the printing area of the article, the container or the bottle, which covers a fixing area that is larger than the printing area and extends beyond this printing area on several, preferably all sides.
- each print head can optionally be assigned its own hardening or fixing device, which can ensure partial hardening after each color applied. After the complete printing of a container has been applied, it can be subjected to UV curing, for example.
- the invention further relates to a print head for applying liquid printing ink to a print area, which is in particular part of a printing device according to one of the embodiment variants described above and has an integrated suction device.
- the invention comprises a method for sucking up sprayed and/or spattered ink in the immediate vicinity of ink outlet openings of a print head which is prepared for applying liquid ink to a printed area of an article, container or bottle or the like and which is at least during a printing process in a defined position relative to the printing area on an article or container outer surface.
- a large number of detached satellites and/or suspended droplets of the liquid ink can be sucked off in the vicinity of the printing area, in particular in the immediate vicinity of the outlet openings of the print head and/or in the immediate vicinity of the printing area of the article or container.
- variable volume flow can be present at at least one suction opening, which can be between 0 and approximately 20 m 3 /h.
- Different and/or variable volume flows can also be present at several suction openings, each of which can be between 0 and approx. 20 m 3 /h.
- the two schematic views of the 1 show a plastic container 10 which is printed on its outer lateral surface 14 by means of a printing device 12 according to the invention using the direct printing method.
- the plastic container 10 can in particular be a PET container, as is used in large numbers in the beverage industry. After printing, the container 10 can be filled with a liquid, such as a drink, in a downstream filling station and then sealed gas-tight at its top opening.
- the printing device 12 comprises at least one print head 16, which is in a defined position relative to a printing area 18 on the container lateral surface 14 at least during a printing process and is prepared to apply liquid printing ink 20 to the container 10 or the bottle.
- the printing ink 20 applied in the printing area 18 can be cured, for example by means of UV curing, by means of heating or by other suitable measures.
- This hardening (not shown) can optionally take place immediately after the printing of each individual container 10 in a subsequent processing step or in a downstream treatment station.
- the impingement of the printing area 18 with printing ink 20 can optionally take place in single-color or multi-color printing, with multi-color printing normally requiring a plurality of print heads 16 which successively apply different printing inks 20 in each case.
- This type of direct printing can replace a label that is applied later.
- the printing can also be applied to a previously applied blank label.
- the print head 16 of the printing device 12 is coupled to a suction device 22 for sucking off sprayed and/or spattered printing ink 20, which is indicated by the broken arrows in the side view of FIG Fig. 1a and in the top view of the Fig. 1b is indicated, which in each case indicate a suction air flow 24 that suck the splattered and/or sprayed printing ink 20 out of a space between the print head 16 and the printing area 18 .
- the suction device 22 is associated with the print head 16 both spatially and functionally.
- the spatial assignment - meaning, for example, an integration of the suction device 22 in the housing 26 of the print head 16 - means that the suction device 22 is not only arranged in the immediate vicinity of the print head 16 and its outlet openings for the printing ink 20, so that Print mist is extracted from the environment of the print head 16 and/or the printing area, but that largely all particles, satellites, droplets, etc. that have escaped from the print head 16 and are detached from the printing ink 20 to be applied to the container 10 and that are able to deposit and knock down as disruptive pressure mist away from the actual printing area 18, be sucked off in the immediate vicinity of the outlet openings of the print head 16.
- This suction thus takes place immediately after the formation of detached droplets and not only after the formation of a pressure mist in the vicinity of the printing device 12, which is expressed by the concept of functional association.
- the detached particles and droplets are sucked off immediately after they have formed at the outlet openings of the print head 16 before they are deposited on the container 10 or on parts of the machine environment and can lead to disruptive ink mist and contamination problems there.
- the suction device 22 is arranged in the immediate vicinity of outlet openings 28 in the print head 16 for the printing ink 20. Like it the 2 indicates that the suction device 22 is combined in a structural unit with the print head 16 and integrated into its housing 26 . As can be seen there, the suction device 22 comprises a plurality of suction slits 30, the suction slits 30 being optionally arranged on both sides of the nozzle openings 28 of the print head 16 to which the printing ink 20 is applied, so that the suction slits 30 are located in front of and behind the nozzle openings 28 in the direction of movement.
- oscillating movement is not to be understood as limiting, but essentially means that an oscillating component of movement is present.
- non-round and/or non-rotatable shaped containers that are moved when the print head is stationary or in relation to which the print head is moved can also be printed with a direct printing process. Relative movements between the surface to be printed and the printhead 16 are normally required without these relative movements having to be specified in more detail.
- the suction slots 30 can be arranged above and below the nozzle openings 28, so that the suction slots 30 are located above and below the nozzle openings 28 in the direction of movement when the container 10 moves oscillatingly in the vertical direction to generate the print image with the print head 16 stationary is (cf. double arrow of Fig. 1a ).
- the supply of the print head 16 with printing ink 20 is also indicated by an arrow, as is the suction air flow 24 of the suction device 22.
- the schematic top view of the 3 illustrates the flow conditions that can arise when printing a container 10 by means of a direct printing device 12.
- the relative movement of the container 10 to be printed and the superimposition of the suction flows 24 create a container-specific flow profile 34 in a space 32 between container 10 and print head 16.
- the pressure mist 38 in the space 32 is to be sucked off by means of the volume flows 36 of suction air guided through the suction slots 30 .
- the deflection of the ink droplets 40 should remain as small as possible in order not to adversely affect the print quality.
- Suction with suction slots 30 arranged around the outlet openings 28 of the print head 16 has therefore proven to be advantageous, optionally an arrangement of the suction slots 30 in front of and behind the print head 16 in its direction of movement (corresponding to Fig. 1b ).
- An optional adjustment of the volume flows 36 can also achieve optimal suction of the pressure mist 38 with minimal influencing of the ink-jet print or the ink droplets 40 ejected in this context in the area of the flow profile 34 . If necessary, the occurring flow profiles and thus the required extraction performance can be determined using model calculations and simulations for certain bottle types or for certain container shapes.
- a variable adaptation and/or a controllable or adjustable suction pressure can also be useful, it being possible for the suction pressure to be adjustable and/or adjustable differently, for example for two or more suction openings or slots 30 .
- the print mist extraction can be adjusted to different operating conditions such as, for example, to different distances between the print head 16 and the print area 18 to be printed on the container 10 .
- Different suction pressures at two or more suction openings 30 of the print head 16 can also be useful if, for example, a specific direction is to be imposed on the suction flow 36 in order to influence the flow profile 34 .
- the 4 shows a schematic longitudinal section through an embodiment variant of a suction channel 42 of the print head 16.
- the suction slot width of the suction slots 30 can be, for example, between 0.1 mm and 10 mm, preferably between 0.2 and 7 mm, particularly preferably between 0.2 and 5 mm. These dimensions have proven to be advantageous in practice, with the larger cross-sections and slot widths being useful when the distance 32 between the print head 16 and the print area 18 on the container 10 is relatively large, which is particularly the case with an uneven print area 18 or relief Characteristics on the container jacket surface 14 is necessary, since in this case a relatively large volume flow 36 is required for effective suction. With such container surfaces 14, the pressure distance 32 can be, for example, up to 7 mm or more.
- the suction volume flow can turn out to be smaller, which means that smaller slot widths and cross sections of the suction openings also make sense.
- the volume flows 36 of the suction can be between 0 and 20 m 3 /h, for example.
- each of the suction openings or slits 30 can preferably be equipped with suitable devices for retaining liquid that has been sucked in, such as a so-called ink trap 48 (cf. figure 5 ) Be equipped, for example.
- a so-called ink trap 48 (cf. figure 5 ) Be equipped, for example.
- a sponge 52 (cf. 4 ) o.
- a trough 50 or channel can be arranged in a lower area of the suction opening 30, so that in the area of the suction opening 30 condensed or precipitated hydraulic fluid is retained there and can be drawn off via a bypass line 54, for example, and fed to the suction flow 36 (cf. 4 ).
- the schematic top view of the 6 shows a conveyor section of a container treatment and/or filling system 56 with a printing area 58 for the direct printing of containers 10, which are moved on a transport star wheel 60 and brought to the printing area 58.
- a rotating infeed starwheel 62 conveys the containers 10 to the transport starwheel 60 of the system 56, while a rotating outfeed starwheel 64 transports the containers to another station, for example to a bottling plant, where the containers 10 are filled with liquid.
- the 6 also indicates an optional fuser 66 for curing the ink on the print area 18 of each container 10.
- the fixing device 66 can also be arranged on the outer circumference of the transport star wheel 60, but is necessarily arranged downstream of the print area 58. It may be useful to use fixing device 66 to cover a fixing area on container lateral surface 14 that is larger than print area 18 and extends beyond this print area 18 on several sides, preferably all, so that all of the deposits deposited on container 10 can be reliably relied upon, but in all Hardly visible droplets are usually fixed and cannot be smudged in later treatment steps.
- the schematic view of 7 shows another variant of a container treatment and/or filling system 56, in which the printing area 58 is arranged within the transport star wheel 60 and can be adjusted concentrically to it in order to be able to apply different printing inks to several containers 10 at the same time, as is done in a similar way, e.g. in the EP 2 152 519 B1 is revealed.
- the printing area 58 designed as a ring can have a number of printing stations, each with a number of print heads for different colors, which can be assigned to the respective containers 10 by rotating the ring. Since the ring can be rotated in both directions depending on the progress of the printing, several adjacent containers can be sprayed at the same time, each with different inks if necessary.
- the suction device 22 according to the invention is also assigned to each of the print heads here, it being possible for a central suction line for the ring of the printing area 58 to be useful.
- each container receptacle on the circumference of the carousel being assigned at least one print head 16 with the suction device according to the invention.
- Two print heads 16 can preferably also be arranged vertically if, for example, a shoulder area of bottles is also to be printed and an upper print head is oriented at a different angle for this purpose, so that it is essentially perpendicular to the shoulder surface of the bottle.
- the internal rotating ring can also be dispensed with here, as other colors are applied in other carousels.
- the carousels can be arranged one after the other in a modular manner.
- the extracted ink droplets can be disposed of via appropriate traps.
- the ink droplets can also be converted from the liquid to the solid aggregate state via a form of hardening adapted to the ink and can be filtered or separated accordingly.
- the collected inks it is conceivable for the collected inks to be reused or recycled.
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Description
Die vorliegende Erfindung betrifft eine Druckvorrichtung mit den Merkmalen des unabhängigen Anspruchs 1. Zudem betrifft die Erfindung ein Verfahren zum Absaugen von versprühter und/oder verspritzter Druckfarbe im Bereich eines Druckkopfes mit den Merkmalen des unabhängigen Verfahrensanspruchs 8.The present invention relates to a printing device having the features of independent claim 1. The invention also relates to a method for sucking off sprayed and/or spattered printing ink in the area of a print head, having the features of independent method claim 8.
Druckvorrichtung zum Bedrucken von Artikeln wie Behältern oder Flaschen sind unter anderem als sog. Direktdruckvorrichtungen bekannt, die normalerweise wenigstens einen elektronisch oder digital ansteuerbaren Druckkopf umfassen, mit dem die Artikel, Behälter oder die Flaschen bedruckt werden können. Hierzu befindet sich der wenigstens eine Druckkopf zumindest während eines Druckvorganges in einer definierten Relativposition zu einem Druckbereich an einer Artikel- oder Behälteraußenfläche, so dass der definierte Druckbereich mit der Druckflüssigkeit, Druckfarbe oder Tinte beaufschlagt werden kann. Ein solches Direktdruckverfahren kann eine Etikettierung ersetzen, da der Druckbereich ein Ausstattungsmerkmal bildet, das ähnlich einem herkömmlichen Etikett auf den Inhalt hinweist und/oder ein verkaufsförderndes Motiv bilden kann. Für solche Direktdruckverfahren können bspw. elektrostatische Druckköpfe wie Tintenstrahl- oder ähnliche Druckköpfe eingesetzt werden, die eine Vielzahl von Einzeldüsen aufweisen, die normalerweise in Form einer Matrix angeordnet und einzeln ansteuerbar sind, so dass beliebige Motive erzeugt werden können. Da der Druckbereich normalerweise deutlich größer ist als der Überdeckungsbereich der Düsenmatrix des Druckkopfes, müssen entweder der Druckkopf oder der Druckbereich zur Erzeugung des Motivs durch den Druckvorgang relativ zueinander bewegt werden oder beide. Sollen mehrfarbige Motive erzeugt werden, kann die Druckvorrichtung durch mehrere Druckköpfe mit jeweils unterschiedlichen Farben gebildet werden, die normalerweise in einer festen räumlichen Zuordnung zueinander stehen, wahlweise jedoch auch den Druckbereichen mehrerer Behälter zugeordnet sein können, wie es bspw. in der
Bei den meisten Direktdruckverfahren, die mit der Tintenstrahldrucktechnik arbeiten, entstehen unerwünschte Drucknebeleffekte, die zu Qualitätseinbußen beim Druckbild sowie zu Verschmutzungsproblemen in nachgeordneten Handhabungsstationen einer Maschinenumgebung führen können. Ein solcher Drucknebel entsteht durch Tropfenabrisse beim Ausstoß der Druckflüssigkeit aus den Düsen und/oder beim Auftreffen der Flüssigkeitsstrahlen auf dem Druckbereich des Artikels oder Behälters und wird als feines Aerosol in unkontrollierter Weise in der umgebenden Luft verteilt. Bei erhöhten Druckabständen können die einzelnen Tropfen auch durch Luftreibungseffekte stark abgebremst werden, wobei ein erheblicher Anteil der Tropfenimpulse verloren gehen kann. Hierdurch können auch Schwebezustände auftreten. Der Sprühnebel aus fein verteilten Tinten- oder Druckfarbenpartikeln kann sich in unerwünschter Weise auf Elementen der jeweiligen Druckvorrichtung und/oder auf Teilen der Maschinenumgebung ablagern, wo er Verschmutzungen verursacht, die nur mit einem hohen Reinigungsaufwand wieder zu entfernen sind. Auch ein Austrag der Niederschläge aus Druckfarbenpartikeln auf weitere Maschinenteile und ihre Anreicherung kann zu erheblichen Verschmutzungsproblemen und Funktionsstörungen führen. Besonders bei hohen Maschinenleistungen und der damit verbundenen hohen Transportgeschwindigkeiten können zusätzlich Turbulenzen entstehen, welche die Drucknebelbildung verstärken und/oder zu einem unpräzisen Druckbild beitragen können.In most direct printing processes that work with inkjet printing technology, undesirable print fog effects occur, which can lead to a loss of quality in the printed image and to contamination problems in downstream handling stations in a machine environment. Such a print mist is caused by droplets breaking off when the printing liquid is ejected from the nozzles and/or when the jets of liquid hit the printing area of the article or container and is distributed in the surrounding air as a fine aerosol in an uncontrolled manner. In the case of increased printing distances, the individual drops can also be strongly decelerated by air friction effects, in which case a considerable proportion of the drop impulses can be lost. This can also lead to floating states. The spray of finely distributed ink or printing ink particles can undesirably be deposited on elements of the respective printing device and/or on parts of the machine environment, where it causes dirt that can only be removed again with a great deal of cleaning effort. A discharge of the precipitation from printing ink particles to other machine parts and their accumulation can lead to significant pollution problems and malfunctions. Especially with high machine outputs and the associated high transport speeds, additional turbulence can arise, which can increase the formation of pressure mist and/or contribute to an imprecise printed image.
Hinzu kommt, dass solche Tinten- oder Druckfarbenpartikel, die sich außerhalb des eigentlichen Druckbereichs niedergeschlagen haben, von einer Härtestation, die mit UV-Licht arbeitet, möglicherweise nicht erfasst werden können und dadurch nicht aushärten. Diese Partikel können abgewischt werden und können dadurch auch in das Getränk gelangen, das in den Behälter abgefüllt wird, was je nach verwendeter Druckfarbe zu Geschmacksbeeinträchtigungen oder gar zu Gesundheitsgefährdungen führen kann.In addition, such ink or printing ink particles that have deposited outside the actual printing area may not be able to be detected by a curing station that works with UV light and will therefore not cure. These particles can be wiped off and can thus also get into the beverage that is filled into the container, which can lead to impaired taste or even to health hazards, depending on the printing ink used.
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Ein vorrangiges Ziel der Erfindung besteht darin, eine Druckvorrichtung zum Bedrucken von Artikeln wie Behältern oder Flaschen mit wenigstens einem Druckkopf zur Verfügung zu stellen, welche die genannten Nachteile vermeidet. Die Druckvorrichtung soll einen mechanisch einfachen Aufbau aufweisen und in der Lage sein, möglichst große Anteile an Sprühnebel von ausgestoßener Druckfarbe zu entfernen und/oder zu vermeiden, ohne dass größere Artikel- oder Behälteraußenflächen dem Sprühnebel ausgesetzt werden.A primary aim of the invention is to provide a printing device for printing articles such as containers or bottles, with at least one print head, which avoids the disadvantages mentioned. The printing apparatus should be mechanically simple in construction and capable of removing and/or avoiding as much spray as possible from ejected ink without exposing larger article or container exterior surfaces to the spray.
Dieses Ziel der Erfindung wird mit den Gegenständen der unabhängigen Ansprüche erreicht. Merkmale vorteilhafter Weiterbildungen der Erfindung ergeben sich aus den abhängigen Ansprüchen. Zur Erreichung des genannten Ziels schlägt die Erfindung eine Druckvorrichtung mit mindestens einem Druckkopf vor, der sich zumindest während eines Druckvorganges in einer definierten Relativposition zu einem Druckbereich an einer Artikel- oder Behälteraußenfläche befindet und dafür vorbereitet ist, flüssige Druckfarbe auf den Artikel, den Behälter oder die Flasche aufzubringen, wahlweise in Einfarben- oder Mehrfarbendruck, die anschließend aushärtet und trocknet und auf diese Weise ein nachträglich aufgebrachtes Etikett ersetzen kann. Gemäß der vorliegenden Erfindung ist der Druckkopf bzw. die Druckvorrichtung mit einer Absaugeinrichtung zum Absaugen von versprühter und/oder verspritzter Druckfarbe gekoppelt, die räumlich und funktional dem wenigstens einen Drucckopf zugeordnet ist. Mit dem Begriff der räumlichen Zuordnung ist gemeint, dass die Absaugeinrichtung nicht nur in der Umgebung des Druckkopfes und dessen Austrittsöffnungen angeordnet ist, so dass Drucknebel aus der Umgebung des Druckkopfes und/oder des Druckbereichs abgesaugt wird, sondern dass weitgehend alle aus dem Druckkopf ausgetretenen und von der auf dem Behälter aufzubringenden Druckfarbe abgelösten Partikel, Satelliten, Tröpfchen etc., die in der Lage sind, sich als störender Drucknebel abseits des eigentlichen Druckbereichs abzusetzen und niederzuschlagen, in unmittelbarer Nähe zu den Austrittsöffnungen des Druckkopfes für die ausgestoßene flüssige Druckfarbe abgesaugt werden, und zwar vorzugsweise unmittelbar nach ihrer Entstehung und nicht erst nach Ausbildung eines Drucknebels in Nähe der Druckvorrichtung. Mit dem Begriff der funktionalen Zuordnung ist gemeint, dass die Absaugeinrichtung die abgelösten Partikel und Tröpfchen nicht aus einer größeren räumlichen Umgebung, einer Kammer o. dgl. absaugt, sondern unmittelbar nach ihrer Entstehung an den Austrittsöffnungen des Druckkopfes, so dass sie bereits abgesaugt werden, bevor sie sich an dem Behälter oder der Maschinenumgebung niederschlagen und dort zu störendem Farbnebel führen können.This object of the invention is achieved with the subject matter of the independent claims. Features of advantageous developments of the invention result from the dependent claims. In order to achieve the stated objective, the invention proposes a printing device with at least one print head which, at least during a printing process, is in a defined position relative to a printing area on an article or container outer surface and is prepared to apply liquid printing ink to the article, the container or to apply to the bottle, optionally in one-color or multi-color printing, which then hardens and dries and can thus replace a subsequently applied label. According to the present invention, the print head or the printing device is coupled to a suction device for sucking off sprayed and/or spattered printing ink, which is spatially and functionally assigned to the at least one print head. The term spatial allocation means that the suction device is not only arranged in the vicinity of the print head and its outlet openings, so that print mist is extracted from the vicinity of the print head and/or the printing area, but that largely all of the print head and Particles, satellites, droplets, etc. detached from the printing ink to be applied to the container, which are capable of depositing and condensing as disruptive printing mist away from the actual printing area, are sucked off in the immediate vicinity of the outlet openings of the print head for the ejected liquid printing ink, preferably immediately after their formation and not only after a pressure mist has formed in the vicinity of the printing device. The term functional assignment means that the suction device does not suck the detached particles and droplets out of a larger spatial environment, a chamber or the like, but rather immediately after they have formed at the outlet openings of the print head, so that they are already sucked off. before they settle on the container or the machine environment and can lead to disruptive paint mist there.
Grundsätzlich eignet sich die erfindungsgemäße Druckvorrichtung zum Bedrucken aller Arten von Flaschen, die an ihren Außenflächen einen definierbaren Druckbereich aufweisen und für einen Druckkopf erreichbar sind.In principle, the printing device according to the invention is suitable for printing all types of bottles which have a definable printing area on their outer surfaces and can be reached by a print head.
Die bei Ink-Jet-Bedruckungen unvermeidlichen Tröpfchenbildungen durch Tropfenabrisse und/oder aufgrund von Luftreibungseffekten auftretenden Schwebezustände, die insbesondere bei größeren Druckdistanzen entstehen, können mit der erfindungsgemäßen Absaugeinrichtung weitestgehend entfernt werden, so dass eine hohe Druckqualität und eine minimale Maschinenverschmutzung gewährleistet werden kann. Es sollte in diesem Zusammenhang erwähnt werden, dass sich Tröpfchenabrisse und die erwähnten Schwebezustände (z.B. abgebremste Tröpfchen, Schwebeteile und Aerosole) bei der Ink-Jet-Drucktechnik generell nicht ganz vermeiden lassen. Allerdings tragen die erfindungsgemäßen Optimierungsmaßnahmen ganz wesentlich dazu bei, diese nachteiligen Effekte so gering wie möglich zu halten. Die Absaugung findet dabei nicht wie bei bekannten Druckstationen in geschlossenen Einhausungen oder auf umlaufenden Elementen statt, sondern direkt an den feststehenden oder beweglichen Druckköpfen. Es wird nicht in einem geschlossenen Gehäuse oder einer Einhausung abgesaugt, sondern im offenen Raum, wobei die Absaugung vor, nach, oberhalb und/oder unterhalb des Druckkopfes erfolgen kann. Vorteilig ist dabei der fehlende Aufwand, der bei einer bewegten und/oder umlaufenden Absaugung in Gestalt von Drehverteilern und der Unterdruckerzeugung an den drehenden oder bewegten Teilen erforderlich wäre. Die mit einer Einhausung verbundene aufwändige Öffnungs- und Schließmechanik kann ebenfalls entfallen. Zudem befindet sich die Absaugung unmittelbar dort, wo auch der Drucknebel entsteht. Eine Verschmutzung von Bauteilen wie auch von Einhausungselementen etc. ist mit der vorliegenden Erfindung auf ein Minimum reduziert.The formation of droplets, which is unavoidable in ink-jet printing due to drop breaks and/or due to air friction effects, which occur due to hovering, which occurs particularly with larger printing distances, can be largely removed with the suction device according to the invention, so that high print quality and minimal machine contamination can be guaranteed. In this context, it should be mentioned that droplet break-offs and the mentioned suspension states (e.g. decelerated droplets, suspended particles and aerosols) cannot generally be completely avoided in ink-jet printing technology. However, the optimization measures according to the invention make a significant contribution to keeping these disadvantageous effects as low as possible. The extraction does not take place in closed housings or on rotating elements, as is the case with known printing stations, but directly on the fixed or movable print heads. It is not extracted in a closed housing or housing, but in an open space, whereby the extraction can take place before, after, above and/or below the print head. The advantage here is the lack of effort that would be required with moving and/or circulating suction in the form of rotary distributors and the generation of negative pressure on the rotating or moving parts. The complex opening and closing mechanism associated with a housing can also be omitted. In addition, the suction is located directly where the pressure mist is generated. Contamination of components as well as housing elements etc. is reduced to a minimum with the present invention.
Bei der erfindungsgemäßen Druckvorrichtung ist die Absaugeinrichtung somit in unmittelbarer Nähe zu Austrittsöffnungen im Druckkopf für die Druckfarbe angeordnet. So kann die Absaugeinrichtung wahlweise in baulicher Einheit mit dem Druckkopf zusammengefasst und/oder in diesem integriert sein. Es ist jedoch auch möglich, die Absaugeinrichtung in einer Weise mit dem Druckkopf zu kombinieren, dass sie an Gehäuseaußenseiten geführt und angebracht ist, so dass die Absaugöffnungen in unmittelbarer Nähe zu den Austrittsöffnungen des Druckkopfes für die Druckfarbe zum Liegen kommen.In the printing device according to the invention, the suction device is thus arranged in the immediate vicinity of outlet openings in the print head for the printing ink. Thus, the suction device can optionally be combined with the print head in a structural unit and/or integrated into it. However, it is also possible to combine the suction device with the print head in such a way that it is guided and attached to the outside of the housing, so that the suction openings are in the immediate vicinity of the outlet openings of the print head for the printing ink come.
Die Absaugeinrichtung kann bspw. eine, zwei, drei oder mehr Ansaugöffnungen und/oder Ansaugschlitze aufweisen, die wahlweise im Druckkopf bzw. in dessen Gehäuse integriert oder außen am Druckkopf angeordnet sein können. Eine integrierte Anordnung kann bspw. in einer Weise ausgestaltet sein, dass mehrere Ansaugschlitze zu beiden Seiten von Düsenöffnungen des Druckkopfes angeordnet sind, so dass sich die Ansaugschlitze in Bewegungsrichtung vor und hinter den Düsenöffnungen befinden, wenn der Artikel oder Behälter zur Erzeugung des Druckbildes bei fest stehendem Druckkopf oszillierend in horizontaler Richtung bewegt wird. Mit solchen Druckköpfen können aber auch Formbehälter und/oder nicht rotierbare oder nur teilweise rotierbare Behälter durch eine reine Relativbewegung oder eine gekoppelte Bewegung - teilrotative und translative Bewegung - bedruckt werden. Grundsätzlich gilt, dass der Druckkopf wahlweise fest stehen oder beweglich angeordnet sein kann. Die erfindungsgemäße Absaugung kann selbstverständlich auch bei einem beweglichen Druckkopf realisiert werden. Bei einer solchen Variante müsste sich die Absaugeinrichtung ortsfest zum Drucckopf befinden und mit diesem mit bewegen. Wenn also von einer oszillierenden Bewegung gesprochen wird, so ist dies in keiner Weise einschränkend auf eine bestimmte Bewegungsrichtung zu verstehen, sondern meint eine Hin- und Her-Bewegung in allen denkbaren und sinnvollen Raumrichtungen.The suction device can have, for example, one, two, three or more suction openings and/or suction slots, which can either be integrated in the print head or in its housing or can be arranged on the outside of the print head. For example, an integrated arrangement may be configured in such a way that a plurality of suction slots are arranged on both sides of nozzle openings of the print head, so that the suction slots are located in front of and behind the nozzle openings in the direction of movement when the article or container for forming the printed image is stationary stationary print head is moved in an oscillating manner in the horizontal direction. However, such print heads can also be used to print shaped containers and/or non-rotatable or only partially rotatable containers by means of a pure relative movement or a coupled movement—partially rotating and translational movement. In principle, the print head can either be fixed or movable. The suction according to the invention can of course also be implemented with a movable print head. In such a variant, the suction device would have to be stationary in relation to the print head and would have to move with it. So when we speak of an oscillating movement, this is in no way to be understood as limiting to a specific direction of movement, but means a back and forth movement in all conceivable and meaningful spatial directions.
In gleicher Weise können die Ansaugschlitze oberhalb und unterhalb der Düsenöffnungen angeordnet sein, so dass sich die Ansaugschlitze in Bewegungsrichtung oberhalb und unterhalb der Düsenöffnungen befinden, wenn der Artikel oder Behälter zur Erzeugung des Druckbildes bei fest stehendem Druckkopf oszillierend in vertikaler Richtung und/oder in kombinierten Richtungen bewegt wird. Auch ringförmige oder ringsegmentförmige Ansaugöffnungen sind denkbar, welche ringförmig um die zentralen Düsenöffnungen angeordnet sind. Darüber hinaus sind auch zahlreiche andere Gestaltungsvarianten für die Ansaugöffnungen denkbar, so bspw. außen am Gehäuse des Druckkopfes angebrachte Ansaugdüsen, Ansaugleitungen, Ansaugschlitze o. dgl., die wahlweise abnehmbar bzw. demontierbar ausgestaltet sein können.In the same way, the suction slots can be arranged above and below the nozzle openings, so that the suction slots are located above and below the nozzle openings in the direction of movement when the article or container is oscillating in the vertical direction and/or in combined directions to generate the printed image with the print head stationary directions is moved. Ring-shaped or ring-segment-shaped suction openings are also conceivable, which are arranged in a ring around the central nozzle openings. In addition, numerous other design variants for the suction openings are also conceivable, such as suction nozzles, suction lines, suction slots or the like attached to the outside of the housing of the print head, which can optionally be designed to be removable or dismountable.
Die durch den Druckprozess entstehenden schwebenden Tröpfchen - die sog. Satellitentröpfchen - werden benachbart zu den Düsen des Druckkopfes abgesaugt. Für eine störungs- und berührungsfreie Drehung bzw. Bewegung des zu bedruckenden Behälters vor dem Druckkopf ist ein Zwischenraum erforderlich, aus dem während des Druckprozesses der Drucknebel abgesaugt werden soll. Die Ablenkung der von den Druckdüsen mit hoher Geschwindigkeit abgegebenen Tintentröpfchen soll dabei so gering wie möglich sein, um die Druckqualität nicht zu beeinträchtigen. Vorteilhaft ist hierfür eine Absaugung rings um den Druckkopf oder eine Absaugung vor und hinter dem Druckkopf in der Bewegungsrichtung des zu bedruckenden Objektes. Durch die Relativbewegung des zu bedruckenden Körpers und der Überlagerung der Absaugströmungen entsteht zwischen Behälter und Druckkopf ein behälterspezifisches Strömungsprofil. Durch Absaugung der jeweiligen Volumenströme der Schlitzabsaugungen kann dieses Strömungsprofil für eine optimale Absaugung des Drucknebels bei minimaler Beeinflussung des Ink-Jet-Drucks erreicht werden.The floating droplets created by the printing process - the so-called satellite droplets - are sucked off adjacent to the nozzles of the print head. For a trouble-free and contact-free rotation or movement of the container to be printed in front of the print head, a space is required from which the print mist is to be extracted during the printing process. The deflection of the ink droplets emitted by the print nozzles at high speed should be as small as possible in order not to impair the print quality. It is advantageous for this to have suction around the print head or suction in front of and behind the print head in the direction of movement of the object to be printed. Due to the relative movement of the body to be printed and the superimposition of the suction flows, a container-specific flow profile is created between the container and the print head. By extracting the respective volume flows of the slot extractions, this flow profile can be achieved for optimal extraction of the print mist with minimal impact on the ink-jet print.
Von Vorteil ist, dass die Absaugeinrichtung mit variablem und/oder steuer- oder regelbarem Saugdruck beaufschlagbar ist, wobei der Saugdruck bspw. für zwei oder mehr Ansaugöffnungen oder Schlitze jeweils unterschiedlich einstellbar und/oder regelbar, wie in Anspruch 1 beschrieben. Auf diese Weise kann die Drucknebelabsaugung an unterschiedliche Betriebsbedingungen wie bspw. an unterschiedliche Abstände des Druckkopfes von dem zu bedruckenden Druckbereich auf dem Artikel oder Behälter eingestellt werden. Auch unterschiedliche Saugdrücke an zwei oder mehr Ansaugöffnungen des Druckkopfes können sinnvoll sein, wenn bspw. der Saugströmung eine bestimmte Richtung aufgeprägt werden soll oder wenn diese abhängig von den jeweiligen Verarbeitungs- und/oder Druckgeschwindigkeiten veränderbar sein soll.It is advantageous that the suction device can be subjected to variable and/or controllable or adjustable suction pressure, with the suction pressure being adjustable and/or adjustable differently, for example for two or more suction openings or slots, as described in claim 1. In this way, the print mist extraction can be adjusted to different operating conditions such as, for example, to different distances between the print head and the print area to be printed on the article or container. Different suction pressures at two or more suction openings of the print head can also be useful if, for example, a specific direction is to be imposed on the suction flow or if this is to be variable depending on the respective processing and/or printing speeds.
Eine Ansaugschlitzbreite eines Ansaugschlitzes bzw. einer Ansaugöffnung kann bspw. zwischen 0,1 mm und 10 mm, vorzugsweise zwischen 0,2 und 7 mm, besonders bevorzugt 0,2 bis 5 mm betragen. Diese Dimensionen haben sich in der Praxis als vorteilhaft herausgestellt, wobei die größeren Querschnitte und Schlitzbreiten dann sinnvoll einzusetzen sind, wenn der Abstand zwischen dem Druckkopf und dem Druckbereich auf dem Artikel oder Behälter relativ groß ist, was insbesondere bei unebenem Druckbereich oder reliefartigen Ausprägungen an der Behältermantelfläche notwendig ist, da in diesem Fall für eine effektive Absaugung ein relativ großer Volumenstrom erforderlich ist. Bei solchen Behälteroberflächen kann der Druckabstand bspw. bis zu 7 mm oder mehr betragen. Bei zu geringen Querschnitten der Ansaugöffnungen würde ein großer Saugvolumenstrom jedoch zu einer sehr hohen Luftgeschwindigkeit der Saugströmung führen, was die Druckqualität unter Umständen negativ beeinflussen könnte, da in diesem Fall auch Anteile der Druckfarbe abgesaugt bzw. die mit hoher Geschwindigkeit aus den Düsen austretende Druckfarbe abgelenkt werden könnte. Bei sehr geringen Abständen zwischen Druckkopf und Druckbereich von bspw. 1 mm oder weniger kann der Saugvolumenstrom dagegen kleiner ausfallen, wodurch auch kleinere Schlitzbreiten und -querschnitte der Ansaugöffnungen sinnvoll sind.An intake slot width of an intake slot or an intake opening can be, for example, between 0.1 mm and 10 mm, preferably between 0.2 and 7 mm, particularly preferably 0.2 to 5 mm. These dimensions have proven to be advantageous in practice, with the larger cross-sections and slit widths making sense when the distance between the print head and the print area on the article or container is relatively large, which is particularly important in the case of an uneven print area or relief-like characteristics on the Container jacket surface is necessary, since in this case a relatively large volume flow is required for effective suction. In the case of such container surfaces, the pressure distance can be, for example, up to 7 mm or more. However, if the cross-sections of the suction openings are too small, a large suction volume flow would lead to a very high air velocity of the suction flow, which could possibly have a negative effect on the print quality, since in this case parts of the printing ink are also sucked off or the printing ink emerging from the nozzles at high speed is deflected could become. If the distance between the print head and the print area is very small, for example 1 mm or less, the suction volume flow can be smaller, which means that smaller slot widths and cross sections of the suction openings are also sensible.
Durch eine angepasste Gestaltung der Geometrie der Ansaugkanäle und deren Seitenwandgestaltung können die Strömungsgeschwindigkeiten entlang des Absaugschlitzes beeinflusst und variiert werden und somit dem typischen Erzeugungsort des Tintennebels angepasst werden. So kann es abhängig vom Behälterdesign und der daraus resultierenden unterschiedlichen Druckabstände sinnvoll sein, die Strömungsgeschwindigkeiten in Bereichen mit großen Druckabständen zu vergrößern. Eine Vergrößerung der Strömungsgeschwindigkeit lässt sich bspw. durch eine Querschnittsverengung erreichen. Zudem ist es denkbar, unterschiedliche Strömungsgeschwindigkeiten durch Anpassen der Saugleistung zu erreichen.The flow velocities along the suction slot can be influenced and varied by adapting the geometry of the intake channels and their side wall design, and thus adapting them to the typical place where the ink mist is generated. So it may depend on the container design and the resulting different pressure differences, it makes sense to increase the flow velocities in areas with large pressure differences. An increase in the flow rate can be achieved, for example, by narrowing the cross section. It is also conceivable to achieve different flow speeds by adjusting the suction power.
Die Erzeugung des notwendigen Unterdrucks bzw. Saugvolumenstroms kann wahlweise zentral über verteilte Leitungen oder lokal für die einzelnen Druckköpfe bzw. deren Absaugeinrichtungen erfolgen.The necessary negative pressure or suction volume flow can be generated either centrally via distributed lines or locally for the individual print heads or their suction devices.
Jede der Ansaugöffnungen kann darüber hinaus mit Einrichtungen zur Zurückhaltung angesaugter Flüssigkeit wie einer sog. Tintenfalle ausgestattet sein, bspw. in Form einer Mulde, eines Schwamms o. dgl., so dass die Druckköpfe verschwenkt werden können (z.B. beim Format- oder Produktwechsel), ohne dass darin befindliche und/oder abgesetzte bzw. kondensierte flüssige Druckfarbe aus der Absaugöffnung austritt. Eine Mulde oder Rinne kann in einem unteren Bereich der Ansaugöffnung angeordnet sein, so dass im Bereich der Ansaugöffnung kondensierte oder niedergeschlagene Druckflüssigkeit dort festgehalten wird und abgezogen werden kann, bevor sie in unerwünschter Weise aus der Ansaugöffnung austritt, bevor sie von der Saugströmung mitgerissen wurde.Each of the suction openings can also be equipped with devices for holding back liquid that has been sucked in, such as a so-called ink trap, e.g. in the form of a trough, a sponge or the like, so that the print heads can be pivoted (e.g. when changing format or product), without any liquid printing ink that is contained and/or deposited or condensed escaping from the suction opening. A trough or channel can be arranged in a lower area of the suction opening, so that in the area of the suction opening condensed or precipitated hydraulic fluid is held there and can be drawn off before it emerges from the suction opening in an undesired manner, before it has been entrained by the suction flow.
Da der Druckkopf mitsamt der Absaugeinrichtung auch in geneigter Lage variabel betreibbar sein sollte oder aber zu Wartungszwecken oder bei Produktwechseln geneigt werden kann, muss durch geeignete Maßnahmen ein Herauslaufen der eingesaugten Tintentröpfchen verhindert werden können. Dies kann bspw. durch die erwähnten Tintenfallen, durch einen Bypass mit Absaugeinrichtung, durch saugende Schwämme oder ähnliche Einrichtungen realisiert werden.Since the print head together with the suction device should also be variably operable in an inclined position or can be tilted for maintenance purposes or when changing products, appropriate measures must be taken to prevent the ink droplets sucked in from running out. This can be implemented, for example, by the ink traps mentioned, by a bypass with a suction device, by absorbent sponges or similar devices.
Weiterhin kann der Druckvorrichtung eine Fixiereinrichtung zum Aushärten der Druckfarbe auf dem Druckbereich des Artikels, des Behälters oder der Flasche zugeordnet bzw. nachgeordnet sein, die einen Fixierbereich abdeckt, die größer ist als der Druckbereich und zu mehreren, vorzugsweise allen Seiten über diesen Druckbereich hinausreicht. In diesem Zusammenhang kann jedem Druckkopf wahlweise eine eigene Härte- oder Fixiereinrichtung zugeordnet sein, die für eine Teilhärtung nach jeder aufgebrachten Farbe sorgen kann. Nach dem Aufbringen der kompletten Bedruckung eines Behälters kann dieser beispielsweise einer UV-Härtung unterzogen werden.Furthermore, the printing device can be assigned or subordinated to a fixing device for curing the printing ink on the printing area of the article, the container or the bottle, which covers a fixing area that is larger than the printing area and extends beyond this printing area on several, preferably all sides. In this context, each print head can optionally be assigned its own hardening or fixing device, which can ensure partial hardening after each color applied. After the complete printing of a container has been applied, it can be subjected to UV curing, for example.
Die Erfindung betrifft weiterhin einen Druckkopf zum Aufbringen flüssiger Druckfarbe auf einen Druckbereich, der insbesondere Teil einer Druckvorrichtung gemäß einer der zuvor beschriebenen Ausführungsvarianten ist und eine integrierte Absaugeinrichtung aufweist.The invention further relates to a print head for applying liquid printing ink to a print area, which is in particular part of a printing device according to one of the embodiment variants described above and has an integrated suction device.
Schließlich umfasst die Erfindung ein Verfahren zum Absaugen von versprühter und/oder verspritzter Druckfarbe in unmittelbarer Nähe von Austrittsöffnungen für Druckfarbe eines Druckkopfes, der zum Aufbringen flüssiger Druckfarbe auf einen Druckbereich eines Artikels, eines Behälters oder einer Flasche o. dgl. vorbereitet ist und der sich zumindest während eines Druckvorganges in einer definierten Relativposition zum Druckbereich an einer Artikel- oder Behälteraußenfläche befindet. Bei dem Verfahren kann eine Vielzahl von abgelösten Satelliten und/oder schwebenden Tröpfchen der flüssigen Druckfarbe in Nähe des Druckbereichs, insbesondere in unmittelbarer Nähe des der Austrittsöffnungen des Druckkopfes und/oder in unmittelbarer Nähe zum Druckbereich des Artikels oder Behälter abgesaugt werden. Zudem kann an wenigstens einer Absaugöffnung ein variabler Volumenstrom anliegen, der zwischen 0 und ca. 20 m3/h betragen kann. Es können auch an mehreren Absaugöffnungen jeweils unterschiedliche und/oder variable Volumenströme anliegen, die jeweils zwischen 0 und ca. 20 m3/h betragen können.Finally, the invention comprises a method for sucking up sprayed and/or spattered ink in the immediate vicinity of ink outlet openings of a print head which is prepared for applying liquid ink to a printed area of an article, container or bottle or the like and which is at least during a printing process in a defined position relative to the printing area on an article or container outer surface. In the method, a large number of detached satellites and/or suspended droplets of the liquid ink can be sucked off in the vicinity of the printing area, in particular in the immediate vicinity of the outlet openings of the print head and/or in the immediate vicinity of the printing area of the article or container. In addition, a variable volume flow can be present at at least one suction opening, which can be between 0 and approximately 20 m 3 /h. Different and/or variable volume flows can also be present at several suction openings, each of which can be between 0 and approx. 20 m 3 /h.
Neben den oben erwähnten Varianten und Erfindungsaspekten sind weitere Optionen denkbar, so bspw. eine Fehlererkennung, die mit der Absaugeinrichtung in einer Weise gekoppelt ist, dass die Absaugeinrichtung in Abhängigkeit von optischen Messparametern, die in der Fehlererkennung gewonnen werden, geregelt oder gesteuert wird, um bspw. eine stärkere Absaugung bei stärkerer Drucknebelbildung oder eine schwächere Absaugung bei zu stark abgelenkter Druckfarbe und einer damit verbundenen Verschlechterung der Druckqualität einzustellen. Eine weitere Option stellt eine zusätzliche Einhausung oder Leitelemente der jeweiligen Druckstationen dar, um auf diese Weise die Absaugluftströmungen exakter lenken zu können und eine Drucknebelbildung außerhalb der Druckbereiche vollständig auszuschließen. Darüber hinaus sind unterschiedliche Varianten eines Mehrfarbendrucks denkbar, so bspw. ein drehbarer Ring mit daran angeordneten Druckköpfen, die relativ zu den Behälterpositionen bewegt werden können, um bspw. nacheinander unterschiedliche Druckfarben aufbringen zu können.In addition to the variants and aspects of the invention mentioned above, further options are conceivable, such as error detection, which is coupled to the suction device in such a way that the suction device is regulated or controlled depending on optical measurement parameters that are obtained in the error detection e.g. to set stronger suction in the case of stronger print mist formation or weaker suction in the case of too much deflected printing ink and an associated deterioration in print quality. Another option is an additional housing or guide elements for the respective pressure stations in order to be able to direct the exhaust air flows more precisely and to completely rule out the formation of pressure mist outside the pressure areas. In addition, different variants of multi-color printing are conceivable, for example a rotatable ring with print heads arranged thereon, which can be moved relative to the container positions in order, for example, to be able to apply different printing colors one after the other.
Im Folgenden sollen Ausführungsbeispiele die Erfindung und ihre Vorteile anhand der beigefügten Figuren näher erläutern. Die Größenverhältnisse der einzelnen Elemente zueinander in den Figuren entsprechen nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.
-
Fig. 1 zeigt in zwei schematischen Ansichten einen Kunststoffbehälter, der mittels einer Druckvorrichtung im Direktdruckverfahren an seiner Außenmantelfläche bedruckt wird. -
Fig. 2 zeigt eine schematische Perspektivansicht einer Ausführungsvariante eines erfindungsgemäßen Druckkopfes. -
Fig. 3 zeigt in einer schematischen Draufsicht die Strömungsverhältnisse beim Bedrucken eines Behälters. -
Fig. 4 zeigt einen schematischen Längsschnitt durch einen Ansaugkanal eines Druckkopfes. -
Fig. 5 zeigt einen Detailschnitt eines Teils des Ansaugkanals des Druckkopfes. -
Fig. 6 zeigt eine schematische Darstellung eines Förderabschnittes mit einem Druckbereich zur direkten Bedruckung von Behältern. -
Fig. 7 zeigt eine Ausführungsvariante eines ringförmigen Druckbereichs, der einem Förderstern der Anlage zugeordnet ist.
-
1 shows two schematic views of a plastic container which is printed on its outer lateral surface by means of a printing device using the direct printing method. -
2 shows a schematic perspective view of a variant embodiment of a print head according to the invention. -
3 shows the flow conditions when printing a container in a schematic plan view. -
4 shows a schematic longitudinal section through an intake channel of a print head. -
figure 5 shows a detail section of part of the suction duct of the printhead. -
6 shows a schematic representation of a conveyor section with a printing area for the direct printing of containers. -
7 shows a variant embodiment of an annular pressure area, which is associated with a star conveyor of the plant.
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die dargestellten Ausführungsformen stellen lediglich Beispiele dar, wie die erfindungsgemäße Vorrichtung oder das erfindungsgemäße Verfahren ausgestaltet sein können und stellen keine abschließende Begrenzung dar.Identical reference symbols are used for elements of the invention that are the same or have the same effect. Furthermore, for the sake of clarity, only reference symbols are shown in the individual figures that are necessary for the description of the respective figure. The illustrated embodiments only represent examples of how the device according to the invention or the method according to the invention can be designed and do not represent any final limitation.
Die beiden schematischen Ansichten der
Die Beaufschlagung des Druckbereichs 18 mit Druckfarbe 20 kann wahlweise im Einfarben- oder Mehrfarbendruck erfolgen, wobei ein Mehrfarbendruck normalerweise mehrere Druckköpfe 16 erfordert, die nacheinander jeweils unterschiedliche Druckfarbe 20 aufbringen. Diese Art der Direktbedruckung kann ein nachträglich aufgebrachtes Etikett ersetzen. Wahlweise kann die Bedruckung jedoch auch auf ein zuvor aufgebrachtes Blanko-Etikett aufgebracht werden.The impingement of the printing area 18 with
Der Druckkopf 16 der Druckvorrichtung 12 ist mit einer Absaugeinrichtung 22 zum Absaugen von versprühter und/oder verspritzter Druckfarbe 20 gekoppelt, was durch die unterbrochenen Pfeile in der Seitenansicht der
Wie es die schematische Perspektivansicht einer Ausführungsvariante des erfindungsgemäßen Druckkopfes 16 der
In gleicher Weise können die Ansaugschlitze 30 oberhalb und unterhalb der Düsenöffnungen 28 angeordnet sein, so dass sich die Ansaugschlitze 30 in Bewegungsrichtung oberhalb und unterhalb der Düsenöffnungen 28 befinden, wenn der Behälter 10 zur Erzeugung des Druckbildes bei fest stehendem Druckkopf 16 oszillierend in vertikaler Richtung bewegt wird (vgl. Doppelpfeil der
Die schematische Draufsicht der
Sinnvoll können weiterhin eine variable Anpassung und/oder ein steuer- oder regelbarer Saugdruck sein, wobei der Saugdruck bspw. für zwei oder mehr Ansaugöffnungen oder Schlitze 30 jeweils unterschiedlich einstellbar und/oder regelbar sein kann. Auf diese Weise kann die Drucknebelabsaugung an unterschiedliche Betriebsbedingungen wie bspw. an unterschiedliche Abstände des Druckkopfes 16 von dem zu bedruckenden Druckbereich 18 auf dem Behälter 10 eingestellt werden. Auch unterschiedliche Saugdrücke an zwei oder mehr Ansaugöffnungen 30 des Druckkopfes 16 können sinnvoll sein, wenn bspw. der Saugströmung 36 eine bestimmte Richtung aufgeprägt werden soll, um das Strömungsprofil 34 zu beeinflussen.A variable adaptation and/or a controllable or adjustable suction pressure can also be useful, it being possible for the suction pressure to be adjustable and/or adjustable differently, for example for two or more suction openings or
Die
Die Ansaugschlitzbreite der Ansaugschlitze 30 kann bspw. zwischen 0,1 mm und 10 mm, vorzugsweise zwischen 0,2 und 7 mm, besonders bevorzugt zwischen 0,2 und 5 mm betragen. Diese Dimensionen haben sich in der Praxis als vorteilhaft herausgestellt, wobei die größeren Querschnitte und Schlitzbreiten dann sinnvoll einzusetzen sind, wenn der Abstand 32 zwischen dem Druckkopf 16 und dem Druckbereich 18 auf dem Behälter 10 relativ groß ist, was insbesondere bei unebenem Druckbereich 18 oder reliefartigen Ausprägungen an der Behältermantelfläche 14 notwendig ist, da in diesem Fall für eine effektive Absaugung ein relativ großer Volumenstrom 36 erforderlich ist. Bei solchen Behälteroberflächen 14 kann der Druckabstand 32 bspw. bis zu 7 mm oder mehr betragen. Bei zu geringen Querschnitten der Ansaugöffnungen 30 würde ein großer Saugvolumenstrom jedoch zu einer sehr hohen Luftgeschwindigkeit der Saugströmung führen, was die Druckqualität unter Umständen negativ beeinflussen könnte, da in diesem Fall auch Anteile der Druckfarbe abgesaugt bzw. die mit hoher Geschwindigkeit aus den Düsen austretende Druckfarbe abgelenkt werden könnte. Bei sehr geringen Abständen zwischen Druckkopf und Druckbereich von bspw. 1 mm oder weniger kann der Saugvolumenstrom dagegen kleiner ausfallen, wodurch auch kleinere Schlitzbreiten und - querschnitte der Ansaugöffnungen sinnvoll sind. Die Volumenströme 36 der Absaugung können bspw. zwischen 0 und 20 m3/h betragen.The suction slot width of the
Da der Druckkopf 16 mitsamt den daran angeordneten Teilen der Absaugeinrichtung 22 auch in einer geneigten Einbaulage (Anstellwinkel a; vgl.
Die schematische Draufsicht der
Die schematische Ansicht der
Weiterhin wäre es auch denkbar, dass auf einem Karussell nur eine einzige Druckfarbe auf die Behälter aufgebracht wird, wobei jeder Behälteraufnahme am Umfang des Karussells mindestens ein Druckkopf 16 mit der erfindungsgemäßen Absaugung zugeordnet ist. In der Höhe können bevorzugt auch zwei Druckköpfe 16 angeordnet sein, wenn beispielsweise ein Schulterbereich von Flaschen ebenfalls bedruckt werden soll und hierfür ein oberer Druckkopf anders angewinkelt ausgerichtet ist, so dass er im Wesentlichen senkrecht zur Schulterfläche der Flasche steht. Hier kann auch auf den innendrehenden Ring verzichtet werden, da andere Farben in weiteren Karussellen aufgebracht werden. Die Karusselle können hierzu modular nacheinander angeordnet sein.Furthermore, it would also be conceivable for only a single ink to be applied to the containers on a carousel, with each container receptacle on the circumference of the carousel being assigned at least one
Die Erfindung wurde unter Bezugnahme auf eine bevorzugte Ausführungsform beschrieben. Es ist jedoch für einen Fachmann vorstellbar, dass Abwandlungen oder Änderungen der Erfindung gemacht werden können, ohne dabei den Schutzbereich der nachstehenden Ansprüche zu verlassen. Die abgesaugten Tintentröpfchen können über entsprechende Fallen einer Entsorgung zugeführt werden. die Tintentröpfchen können auch über eine der Tinte angepasste Härtungsform vom flüssigen in den festen Aggregatzustand überführt werden und entsprechend filtriert oder abgeschieden werden. Darüber hinaus ist es denkbar, die gesammelten Tinten einer Wiederverwendung bzw. einer Wiederaufbereitung zuzuführen.The invention has been described with reference to a preferred embodiment. However, it will be apparent to a person skilled in the art that modifications or variations can be made to the invention without departing from the scope of the following claims. The extracted ink droplets can be disposed of via appropriate traps. the ink droplets can also be converted from the liquid to the solid aggregate state via a form of hardening adapted to the ink and can be filtered or separated accordingly. In addition, it is conceivable for the collected inks to be reused or recycled.
- 1010
- Behälter, Artikel, Flasche, KunststoffbehälterContainer, article, bottle, plastic container
- 1212
- Druckvorrichtungprinting device
- 1414
- Außenmantelfläche, BehältermantelflächeOuter jacket surface, tank jacket surface
- 1616
- Druckkopfprinthead
- 1818
- Druckbereichprint area
- 2020
- Druckfarbeink
- 2222
- Absaugeinrichtungsuction device
- 2424
- Absaugluftströmungexhaust airflow
- 2626
- GehäuseHousing
- 2828
- Austrittsöffnungexit port
- 3030
- Ansaugschlitze, AnsaugöffnungenIntake slots, intake openings
- 3232
- Zwischenraum, Druckabstandgap, printing distance
- 3434
- Strömungsprofilflow profile
- 3636
- Volumenstromflow rate
- 3838
- Drucknebelpressure mist
- 4040
- Tintentröpfchenink droplets
- 4242
- Ansaugkanalintake duct
- 4444
- Seitenwändeside walls
- 4646
- Strömungsgeschwindigkeitflow rate
- 4848
- Tintenfalleink trap
- 5050
- Muldetrough
- 5252
- Schwammsponge
- 5454
- Bypassleitungbypass line
- 5656
- Anlage, Behälterbehandlungs- und/oder AbfüllanlagePlant, container treatment and/or filling plant
- 5858
- Druckbereichprint area
- 6060
- Transportsterntransport star
- 6262
- Einlaufsterninlet star
- 6464
- Auslaufsternoutlet star
- 6666
- Fixiereinrichtungfixing device
- αa
- Anstellwinkel des Druckkopfesangle of the print head
Claims (11)
- A printing device (12) for printing on bottles, comprising at least one print head (16), which, at least during a printing operation, is located in a defined relative position to a printing area (18) on an outer surface (14) of the bottle (10) and which is coupled to a suction device (22) for sucking off sprayed and/or splashed printing ink, wherein the suction device (22) is spatially and functionally associated with the at least one print head (16), characterized in that,in the printing device (12), the suction pressure for two or more suction openings or slots (30) can be adjusted and/or regulated differently in each case, andthe suction device (22) can be subjected to variable and/or controllable or adjustable suction pressure.
- The printing device as recited in claim 1, wherein the suction device (22) is positioned in the immediate vicinity of outlet openings (28) in the print head (16) for the printing ink.
- The printing device as recited in claim 1 or 2, wherein the suction device (22) is combined with and/or integrated in the print head (16) to form a structural unit.
- The printing device as recited in one of the claims 1 to 3, wherein the suction device (22) has one, two, three or more suction openings and/or suction slots (30).
- The printing device as recited in one of the preceding claims, wherein a suction slot width of a suction slot (30) and/or a suction opening is between 0.1 mm and 10 mm, preferably between 0.2 and 7 mm, particularly preferably 0.2 to 5 mm.
- The printing device as recited in one of the preceding claims, wherein each of the suction openings (42) or ducts is provided with means for retaining in-coming liquid (48).
- The printing device as recited in one of the preceding claims, which printing device is assigned a fixing device (66) for curing the printing ink on the printing area (18) of the article, the container (10) or the bottle, which fixing device (66) covers a fixing area, which is larger than the printing area (18) and extends beyond this printing area (18) on several, preferably all, sides.
- A method for sucking off, by a suction device (22) of a printing device, sprayed and/or splashed printing ink in the immediate vicinity of outlet openings (28) for printing ink of a print head (16) which is provided for applying liquid printing ink to a printing area (18) of a bottle and which, at least during a printing operation, is in a defined relative position to the printing area (18) on an outer surface (14) of the bottle (10), characterized in that a variable and/or controllable or adjustable volume flow (36) is applied to at least one suction opening (30) and, in the printing device (12), the suction pressure for two or more suction openings or slots (30) is adjusted and/or regulated differently in each case.
- The method as recited in claim 8, wherein a plurality of detached satellites and/or floating droplets of the liquid printing ink are sucked off in the vicinity of the printing area (18), in particular in the immediate vicinity of the outlet openings (28) of the print head (16) and/or in the immediate vicinity of the printing area (18) of the article or container (10).
- The method as recited in claim 8 or 9, wherein the variable volume flow (36) present at at least one suction opening (30) is between 0 and approximately 20 m3/h.
- The method as recited in one of the claims 8 to 10, wherein in each case different and/or variable volume flows (36) are present at several suction openings (30), each of which being between 0 and approximately 20 m3/h.
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DE102012214349.1A DE102012214349A1 (en) | 2012-08-13 | 2012-08-13 | Printing device, printhead therefor and method for vacuuming ink |
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EP2698256A1 EP2698256A1 (en) | 2014-02-19 |
EP2698256B1 EP2698256B1 (en) | 2019-01-23 |
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DE202016103010U1 (en) * | 2016-06-07 | 2017-09-09 | Krones Ag | Apparatus for direct inkjet printing of containers |
CN109572207B (en) * | 2018-10-31 | 2020-08-04 | 重庆宏劲印务有限责任公司 | Device and method for printing three-dimensional pattern on bottle body in gloss oil spraying mode |
JP7184462B2 (en) * | 2019-01-31 | 2022-12-06 | 株式会社吉野工業所 | Manufacturing method of liquid-filled bottle |
EP3978260A3 (en) * | 2020-09-30 | 2022-06-29 | Ricoh Company, Ltd. | Method and system for maufacturing container product |
DE102023101051A1 (en) | 2023-01-17 | 2024-07-18 | Dekron Gmbh | Pressure device and suction device for extracting pressure mist |
CN117207671B (en) * | 2023-11-09 | 2024-02-06 | 芯体素(杭州)科技发展有限公司 | Morphology control device for pneumatic direct-writing printing needle head and application |
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JP2010058441A (en) † | 2008-09-05 | 2010-03-18 | Mimaki Engineering Co Ltd | Inkjet printer and head unit |
EP2361774A1 (en) † | 2008-12-15 | 2011-08-31 | Mimaki Engineering Co., Ltd. | Inkjet printer |
DE102009013477A1 (en) † | 2009-03-19 | 2010-09-30 | Khs Ag | Printing device for printing on bottles or similar containers |
DE102009041527A1 (en) † | 2009-08-08 | 2011-02-10 | Till, Volker | Plant for printing on containers |
DE102010036839A1 (en) † | 2010-08-04 | 2012-02-09 | OCé PRINTING SYSTEMS GMBH | A method of renewing the ink in nozzles of an ink print head in an ink printing apparatus |
WO2013075764A1 (en) † | 2011-11-23 | 2013-05-30 | Khs Gmbh | Device for processing containers |
Also Published As
Publication number | Publication date |
---|---|
EP2698256A1 (en) | 2014-02-19 |
CN103587250B (en) | 2016-09-14 |
EP2698256B1 (en) | 2019-01-23 |
CN103587250A (en) | 2014-02-19 |
DE102012214349A1 (en) | 2014-02-13 |
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