EP2687327A1 - "Machine for grinding the edges of plates of glass, marble, and stone materials in general, with integrated drilling/milling unit" - Google Patents
"Machine for grinding the edges of plates of glass, marble, and stone materials in general, with integrated drilling/milling unit" Download PDFInfo
- Publication number
- EP2687327A1 EP2687327A1 EP13176353.4A EP13176353A EP2687327A1 EP 2687327 A1 EP2687327 A1 EP 2687327A1 EP 13176353 A EP13176353 A EP 13176353A EP 2687327 A1 EP2687327 A1 EP 2687327A1
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- EP
- European Patent Office
- Prior art keywords
- plate
- unit
- drilling
- machine
- milling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005553 drilling Methods 0.000 title claims abstract description 82
- 238000003801 milling Methods 0.000 title claims abstract description 59
- 238000000227 grinding Methods 0.000 title claims abstract description 33
- 239000011521 glass Substances 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 title claims abstract description 8
- 239000004579 marble Substances 0.000 title claims abstract description 7
- 239000004575 stone Substances 0.000 title claims abstract description 7
- 238000003491 array Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 27
- 230000002146 bilateral effect Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000000284 resting effect Effects 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
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- 238000005859 coupling reaction Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
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- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/003—Multipurpose machines; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
- B24B9/102—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass for travelling sheets
Definitions
- the present invention relates to a machine for grinding the edges of plates of glass, marble, and stone materials in general, of the type comprising:
- the current state of the art envisages the use of dedicated machines for carrying out the aforesaid drilling and/or milling operations on the plates. These machines are arranged downstream of the grinding machines in the production lines.
- a first grinding step is carried out, for example, with the aforesaid bilateral machines, or with unilateral machines in which the plate is made to pass twice by orienting it first in one direction E and then in the other.
- the second step is a step of drilling and/or milling using appropriate dedicated machines, referred to as "mill/drill machines”.
- Both of the aforesaid machining steps are performed by setting the plate in a horizontal plane.
- the object of the present invention is to overcome the above drawbacks.
- the subject of the invention is a machine for grinding the edges of plates of glass, marble, and stone materials in general, of the type indicated at the start of the present description and moreover characterized in that :
- the transfer unit comprises a supporting structure, lateral means for supporting and guiding the plate, carried by said supporting structure, for supporting and guiding said first opposite edges of a plate that is received within the transfer unit at the first higher level, the lateral supporting means being mobile between an operative position, where they are set close to one another, and an inoperative position, where they are spaced apart, and bottom means for supporting the plate, which are vertically mobile within said transfer unit between an operative raised position, in which said bottom supporting means are designed to take up a plate that is located at said first, higher, level when said lateral supporting means are brought into their inoperative position, and an inoperative lowered position, in which said bottom supporting means are designed to deposit the plate on said second level, where conveying means are provided for supply of the plate in said second direction out of the transfer unit.
- the aforesaid drilling/milling unit which is pre-arranged in such a way as to be designed for carrying out drilling and/or milling operations on the plate when this is supported at the first higher level by the bottom supporting means, and the lateral supporting means are in their inoperative position.
- the drilling/milling unit comprises a suction-operated withholding member designed to be brought into contact with a face of the plate for withholding it in position during execution of drilling/milling operations.
- the drilling/milling unit comprises a top drilling head and a bottom drilling head, which are designed to co-operate for making circular holes in the plates; the top and bottom heads are each supported in a displaceable way along three orthogonal axes by the supporting structure of the transfer unit.
- the top drilling head comprises a spindle pre-arranged for carrying in an interchangeable way a top drilling tool or a milling tool.
- the lateral means for supporting and guiding the plate comprise two opposite and facing arrays of motor-driven vertical rollers, and at least one of the arrays of rollers is horizontally displaceable for being moved away from and/or up to the other array so as to be able to receive plates of different sizes.
- a machining line for plates of glass, marble, and stone materials in general is designated as a whole by the reference 1.
- the machining line comprises a station for loading 2 the plates, which supplies a first machine unit 3 for grinding the edges of the plates.
- the first machine unit 3 has the purpose of advancing a plate to be machined set horizontally in a first direction A substantially parallel to two first opposite edges of the plate. During this advance of the plate, two opposite arrays of grinding tools carried by two cross members 3a and 3b simultaneously grind the first edges of the plate whilst this advances in the first direction A.
- the plate is received in a transfer station 4, which is designed to receive the plates at a first higher level and to supply the plates at a second lower level.
- the transfer station 4 receives the plates from the first machine unit 3, which is located upstream, at the higher level, and supplies it to a second machine unit 5, set downstream of the transfer station 4, at the second lower level.
- the second machine unit 5 has the purpose of causing the machined plate to advance from the first unit 3 in a second direction B orthogonal to the first direction A.
- the second machine unit 5 also comprises two arrays of grinding tools carried by two cross members 5a and 5b for simultaneously grinding the two opposite edges of the plate orthogonal to the first edges already machined, whilst the plate advances in the second direction B.
- the first machine unit 3 and the second machine unit 5 constitute (together with the transfer station 4) a so-called "bilateral line" for grinding the four edges of the plates.
- the machining line 1 further comprises a second transfer station 6 in which the plates are received in the second direction B and are supplied in a third direction C, parallel and opposite to the first direction A.
- the plates at output from the second transfer station 6 are supplied to a mill/drill machine 7.
- the machined plates can be forwarded to a washing and drying station 8, and then end up in a station 9 for unloading of the plates.
- Figure 2 shows an example of application of the plates machined with the machining line illustrated in Figure 1 .
- the plate L can be used as a door for a shower box.
- the machined plates can, for example, be used as structural glasses for external façades of buildings, or as partition walls for internal environments or as doors in general.
- cup-wheel tools 12 and 13 are used of the type illustrated in Figure 3 .
- the tools 12 and 13 are coaxial and rotate around one and the same axis A1.
- the plate L is machined in two distinct steps. In a first step the bottom tool 12 is operative and makes a circular incision for approximately half the thickness S of the plate L.
- the tool 12 is moved away from the plate L, and the second step can start in which the top tool 13 is brought into action and completes the incision so as to make the through hole.
- the machining tools have a cup-wheel portion 12a and 13a and a stem portion 13b for coupling with a spindle actuated by an electric motor (not illustrated in the figures) carried by a machining head of the machine.
- a milling tool 14 like the one illustrated in Figure 4 is used.
- the tool 14 has a bit 14a and a stem portion 14b for coupling with the spindle.
- the bit 14a has cutting ribbings 14a1 on its lateral portion.
- the tool 14 turns around the axis A2.
- the milling tools 14 are designed for machining laterally instead of frontally like the drilling tools 13, coming into contact with the edge of the plate throughout its thickness instead of the face of the plate as in the case of the drilling tools 13.
- the tool 14 is displaced in the direction D (see Figure 4 ), and the bit 14a removes the material throughout the thickness S of the plate L.
- the bit 14a removes the material throughout the thickness S of the plate L.
- to the right of the milling tool 14 there is the portion of plate already machined.
- Figure 5 illustrates a first embodiment of the machine according to the present invention.
- the machine comprises a bilateral machine formed by the first machine unit 3 and the second machine unit 5, interposed between which is a transfer station 4.
- a station 9 for unloading the plates.
- the machine is provided with four drilling/milling units 20 associated to the transfer station 4.
- the plates are loaded on the first machine unit 3 and are made to advance in the direction A.
- the first machine unit 3 envisages a structure with a fixed cross member 3a that supports the first array of grinding tools, and a cross member 3b mobile in the direction E, orthogonal to the direction A, which supports the second array of grinding tools. By displacing the cross member 3b that supports the second array of grinding tools in the direction E, it is possible to receive and machine plates having different transverse sizes.
- the second machine unit 5 which is similar to the first machine unit 3, also comprises a structure with a fixed cross member 5a that supports the first array of grinding tools, and a cross member 5b mobile in the direction F, orthogonal to the direction B, which supports the second array of grinding tools.
- the plate is received by the transfer station 4 at a first higher level.
- the drilling/milling unit 20 can intervene on the plate to make through holes and/or carry out milling operations. The drilling and milling operations will be described in greater detail in the sequel of the present description.
- the transfer station 4 supplies the plate to the second machine unit 5 at a second lower level.
- the plates arrive in the direction A at a higher level, and are forwarded in a direction B, orthogonal to the direction A, at a lower level.
- the structure of the transfer station 4 is shown in greater detail in Figures 6 , 7 , 7A , and 8 .
- the transfer station 4 comprises a supporting structure that envisages a fixed cross member 4a and a cross member 4b mobile in the direction G orthogonal to the direction A.
- the two cross members 4a and 4b are provided with lateral means 4c for supporting and guiding the plate.
- the lateral supporting and guiding means are provided via two opposite and facing arrays of motor-driven vertical rollers 4c (see Figure 7 ), which are able to receive, support, and advance the plate in the direction A.
- the rollers 4c comprise a main body 4c1 and a peripheral edge 4c2 projecting radially outwards, resting on which are the first opposite edges of the plate L (see Figure 7A ).
- rollers 4c support and guide the first opposite edges of the plate L, which is received within the transfer unit 4 at the first higher level (see plate L' in Figure 7 ).
- Each array of rollers 4c is controlled by a single motor 4cm (see Figure 8 ) carried by the beams 4a and 4b of the supporting structure.
- the rollers 4c are mobile between an operative position where they are set close to one another (represented with a solid line), in which they support the plate L, and an inoperative position where they are set apart from one another (represented with a dashed line), in which the rollers free the edges of the plate L.
- bottom means 4e for supporting the plate go into action.
- the bottom supporting means 4e are mobile in a vertical direction, i.e., along the axis Z, within the transfer unit 4 between an operative raised position (see Figure 7A ), in which the bottom supporting means 4e are designed to take up the plate L that is located at the first higher level L' when the lateral supporting means 4c are brought into their inoperative position where they are spaced apart, and an inoperative lowered position, in which the bottom supporting means 4e are designed to deposit the plate L' at the second level L".
- the bottom supporting means 4e comprise rods 4e1 that carry at their free end a roller 4e2, which comes into contact with the bottom surface of the plate L. At the other end the rods 4e1 are carried by a structure 4e3 (see Figure 8 ) mobile underneath the transfer station 4. Ascent and descent of the rods 4e1 is controlled, for example, by hydraulic actuators of a known type (not illustrated).
- conveying means 4d are provided for conveying the plate L" in the second direction B outside the transfer unit 4.
- the conveying means 4d comprise belts 4d1, which receive the plate L on the second level L" and carry it outside the transfer station in the direction B.
- the belts 4d1 are actuated by motor-driven wheels or rollers 4d2m connected to a single motor.
- the transfer station 4 receives the plate L from the first machine unit 3 that is located upstream.
- the motor-driven rollers 4c will have a speed synchronous with the speed of advance of the first machine unit 3.
- the plate L will be stopped in a reference point coinciding with the point of deposit on the bottom level (see Figure 7 ).
- the bottom means 4e enter into action for supporting the plate, and are set in contact with the bottom surface of the plate L, which is set horizontally.
- the operations of drilling or milling are carried out, with the plate stationary and kept raised at the first level thanks to the bottom means 4e.
- the plate L is located at the first higher level supported by the bottom supporting means 4e ( Figure 7A ), and with activation of purposely provided lateral thrust elements 4g and the aid of front referencing elements 4f the plate is centred with respect to the transfer station 4.
- the drilling units 20, 21 (which work both from the bottom and from the top of the plate) will be positioned on the respective drilling co-ordinates (see Figures 9 , 11 ).
- the drilling units 20 comprise a supporting structure 20a mobile in two mutually orthogonal directions (X, Y) for positioning the machining head 20b on the plate to be machined.
- the machining head 20b will be able to displace vertically along the axis Z in order to carry out the required machining operations.
- the machining head carries the drilling tools 13 (or alternatively the milling tools 14).
- the bottom drilling units 21 will be provided with a suction-pad body 21a, set adjacent to the drilling tool 12 (see Figures 10 and 14 ) having a top mouth provided with a peripheral sealing gasket 210 designed to come into contact with the bottom face of the plate and to render hermetic the chamber that is to be defined between the bottom face of the plate and a bottom wall 211 adjacent to the mouth of the body 21a. Giving out in 212 on the wall 211 is a duct that can be connected to a source of negative pressure.
- the suction-pad body 21a has the purpose of blocking and supporting the plate in the area around the point where the hole is to be made (see Figure 11 ). As has been illustrated, the body 21a has its top part with a C-shaped configuration, for preventing interference with the tool 12 and blocking the plate in an area adjacent to the tool 12, on three different sides.
- the drilling units 20 and 21 are mobile along three orthogonal axes thanks to the supporting structure of the transfer unit 4.
- the plate L is illustrated at the first, higher, level L', still supported by the rollers 4c.
- the bottom supporting means 4e enter into action, whilst the rollers 4c are brought into their inoperative condition, i.e., no longer in contact with the edge of the plate (see Figure 11 ).
- the bottom drilling unit 21 makes the partial hole, making an incision in the plate for approximately one half of its thickness (see Figure 11 ), and once this operation is completed, the bottom drilling unit 21 displaces from the drilling axis AF positioning itself in an area outside the drilling region (see Figure 12 ).
- the bottom drilling unit 21 comprises a slide 21b that is horizontally mobile so as to position itself underneath the bottom surface of the plate L.
- the slide 21b carries the bottom drilling tool 12, i.e., a cup grinding wheel.
- the following step envisages descent of the top drilling head 20, which will make the complete hole thanks to the top cup-wheel tool 13, thus making a through hole in the plate L.
- the top drilling head comprises a spindle pre-arranged for carrying in an interchangeable way a top drilling tool or a milling tool.
- the top drilling head 20 is brought back into a resting position like the one illustrated in Figure 10 , away from the machining area.
- the bottom machining head 21 and top machining head 20 will be positioned on the next drilling co-ordinates for carrying out a new machining operation.
- the lateral thrust elements 4g and the suction-pad body 21a will be placed in the parking position, outside the overall dimensions of the area where the plate is laid (see Figure 10 ).
- the bottom supporting means 4e will be brought into their lowered inoperative position, i.e., lower than the second lower level L".
- the bottom supporting means 4e are hence brought below the second level, i.e., below the plane constituted by the conveyor belts 4d1 (see Figure 7 ).
- the bottom supporting means 4e disappear between one belt 4d1 and the next, positioning themselves in the lowered inoperative condition.
- the plate is rested on the belts, and the belt conveyor is activated for transferring the plate towards the second machine unit 5 downstream of the transfer station.
- the next plate, coming from the first machine unit 3 set upstream, will be housed on the top level for repeating the sequence described above.
- the bottom drilling unit 21 does not carry out any machining operation while the supporting and guiding means 4c are brought into a parking position so as to allow space for the top machining head 20b, which carries in this case a milling tool (see Figure 13 ).
- the machining head 20b will be moved so as to enable execution of the desired shape.
- the plate will be brought to the second, lower, level L" and is then supplied to the second machine unit 5, for machining the second edges of the plate.
- the drilling or milling operations can be carried out on one and the same plate making an automatic tool change.
- machining operations envisage that the plate during these steps is stationary.
- these machining operations could be implemented also with the plate moving.
- the machining units 20, 21 are made to advance at the same speed at which the plate advances, in the same direction of advance and carry out the drilling or milling operations.
- the drilling/milling units are associated to a transfer unit 6 of the plates, which is set immediately downstream of the second machine unit 5.
- the operation is exactly the same, but in this case the plate reaches the transfer station 6, where it undergoes the drilling and/or milling operations, after all four sides thereof have been ground.
- the machine described herein can use abrasive tools, or else techniques for removal of stock using a jet of water at extremely high pressure, possibly with the addition of an abrasive, or with techniques that exploit sources of heat, such as for example laser.
- the drilling and milling operations are integrated and carried out in the station for transfer of the plates.
- Combination of these two operations entails a lower production cost in so far as a large part of the technology of conveyance is exploited for the drilling and milling operations, thus enabling a considerably more competitive price on the market as compared to the current state of the art.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
- The present invention relates to a machine for grinding the edges of plates of glass, marble, and stone materials in general, of the type comprising:
- a first machine unit for advancing a plate to be machined arranged horizontally in a first direction substantially parallel to two first opposite edges of the plate, said first machine unit comprising two arrays of grinding tools for simultaneously grinding said first edges of the plate while this advances in said first direction;
- a second machine unit set downstream of the first unit, for advancing the machined plate from said first unit in a second direction orthogonal to said first direction, said second machine unit comprising two arrays of grinding tools for simultaneously grinding the two opposite edges of the plate orthogonal to the first edges already machined, whilst the plate advances in said second direction.
- Grinding machines of the type specified above have been produced and used for some time and are referred to as "bilateral" machines.
- In the production of plane plates of glass, it is moreover necessary, after precise squaring of the plate, to obtain by drilling and/or milling openings or shapings that are necessary for the specific application of the finished product (for example, circular holes for mounting handles on glass doors, or recesses for mounting hinges, etc.).
- The current state of the art envisages the use of dedicated machines for carrying out the aforesaid drilling and/or milling operations on the plates. These machines are arranged downstream of the grinding machines in the production lines.
- Currently, then, the entire process of machining of the plates takes place in two distinct steps. A first grinding step is carried out, for example, with the aforesaid bilateral machines, or with unilateral machines in which the plate is made to pass twice by orienting it first in one direction E and then in the other. Next, after transfer of the plate downstream of the grinding machine, there is the second step, which is a step of drilling and/or milling using appropriate dedicated machines, referred to as "mill/drill machines".
- Both of the aforesaid machining steps are performed by setting the plate in a horizontal plane.
- It should be noted that today there already exist stand-alone unilateral machines, which are able to grind, drill, and mill the aforesaid plates of glass, marble, and stone materials, but the quality of the result and the level of productivity are both very low.
- The ratio between the quality of grinding of the edges of a plate and the machining time, in the case of so-called "bilateral" machines, is to be considered currently as hard to improve upon. Instead, the additional step of drilling and milling gives rise to an excessive lengthening of the production times and consequently penalizes the productivity of the line, in addition to entailing also problems in relation to the space occupied in the workplace.
- The object of the present invention is to overcome the above drawbacks.
- With a view to achieving the above purpose, the subject of the invention is a machine for grinding the edges of plates of glass, marble, and stone materials in general, of the type indicated at the start of the present description and moreover characterized in that:
- the grinding machine is provided with at least one drilling/milling unit for carrying out drilling and/or milling operations on the plates;
- said at least one drilling/milling unit is associated to a transfer unit of the plates interposed between the first machine unit and the second machine unit, or set immediately downstream of the second machine unit;
- the transfer unit being designed to receive plates at a first higher level and to supply plates at a second lower level; and
- said at least one drilling/milling unit being pre-arranged for carrying out drilling and/or milling operations on a plate when this is in said transfer unit at said first higher level.
- In the preferred embodiment, the transfer unit comprises a supporting structure, lateral means for supporting and guiding the plate, carried by said supporting structure, for supporting and guiding said first opposite edges of a plate that is received within the transfer unit at the first higher level, the lateral supporting means being mobile between an operative position, where they are set close to one another, and an inoperative position, where they are spaced apart, and bottom means for supporting the plate, which are vertically mobile within said transfer unit between an operative raised position, in which said bottom supporting means are designed to take up a plate that is located at said first, higher, level when said lateral supporting means are brought into their inoperative position, and an inoperative lowered position, in which said bottom supporting means are designed to deposit the plate on said second level, where conveying means are provided for supply of the plate in said second direction out of the transfer unit.
- In particular, associated to the supporting structure is the aforesaid drilling/milling unit, which is pre-arranged in such a way as to be designed for carrying out drilling and/or milling operations on the plate when this is supported at the first higher level by the bottom supporting means, and the lateral supporting means are in their inoperative position.
- The drilling/milling unit comprises a suction-operated withholding member designed to be brought into contact with a face of the plate for withholding it in position during execution of drilling/milling operations.
- Once again in the case of the preferred embodiment, the drilling/milling unit comprises a top drilling head and a bottom drilling head, which are designed to co-operate for making circular holes in the plates; the top and bottom heads are each supported in a displaceable way along three orthogonal axes by the supporting structure of the transfer unit.
- The top drilling head comprises a spindle pre-arranged for carrying in an interchangeable way a top drilling tool or a milling tool.
- Once again in the preferred embodiment the lateral means for supporting and guiding the plate comprise two opposite and facing arrays of motor-driven vertical rollers, and at least one of the arrays of rollers is horizontally displaceable for being moved away from and/or up to the other array so as to be able to receive plates of different sizes.
- Further characteristics and advantages of the invention will emerge from the ensuing description with reference to the annexed drawings, which are provided purely by way of non-limiting example and in which:
-
Figure 1 , corresponding to the known art, is a schematic plan view of a U-shaped machining line comprising a bilateral machine and downstream thereof a mill/drill machine; -
Figure 2 shows an example of application of the plates machined according to the present invention; -
Figures 3 and 4 show at a larger scale the machining tools of a mill/drill machine; -
Figure 5 shows a first embodiment of the machine according to the present invention, in which the drilling/milling unit is associated to the transfer unit interposed between the first machine unit and the second machine unit; -
Figure 6 is a top plan view of the transfer unit provided with four drilling/milling units; -
Figure 7 is a perspective and schematic view of the transfer unit, visible in which is the first higher level on which the plates to be machined are received and the second lower level from which the machined plates are supplied; -
Figure 7A is a schematic side view of the lateral means for supporting and guiding the plate and of the bottom supporting means; -
Figure 8 is a side view of the transfer unit, visible in which are the lateral means for supporting and guiding the plate; -
Figure 9 is a side view of the transfer unit provided with two drilling and/or milling units arranged on opposite sides; -
Figure 10 shows a drilling unit in a resting position; -
Figures 11 and12 show successive steps of an operation of drilling of a plate; -
Figure 13 shows a step of an operation of milling of a plate; -
Figure 14 shows a detail of the suction-operated withholding member present in the drilling/milling unit; and -
Figure 15 shows a second embodiment of the machine according to the present invention, in which the drilling/milling unit is associated to the transfer unit set immediately downstream of the second machine unit. - With reference to
Figure 1 , corresponding to the known art, a machining line for plates of glass, marble, and stone materials in general is designated as a whole by thereference 1. The machining line comprises a station for loading 2 the plates, which supplies afirst machine unit 3 for grinding the edges of the plates. - In particular, the
first machine unit 3 has the purpose of advancing a plate to be machined set horizontally in a first direction A substantially parallel to two first opposite edges of the plate. During this advance of the plate, two opposite arrays of grinding tools carried by twocross members - As it proceeds always in the first direction A, the plate is received in a
transfer station 4, which is designed to receive the plates at a first higher level and to supply the plates at a second lower level. Thetransfer station 4 receives the plates from thefirst machine unit 3, which is located upstream, at the higher level, and supplies it to asecond machine unit 5, set downstream of thetransfer station 4, at the second lower level. - The
second machine unit 5 has the purpose of causing the machined plate to advance from thefirst unit 3 in a second direction B orthogonal to the first direction A. Thesecond machine unit 5 also comprises two arrays of grinding tools carried by twocross members - The
first machine unit 3 and thesecond machine unit 5 constitute (together with the transfer station 4) a so-called "bilateral line" for grinding the four edges of the plates. - Once again with reference to
Figure 1 , themachining line 1 further comprises asecond transfer station 6 in which the plates are received in the second direction B and are supplied in a third direction C, parallel and opposite to the first direction A. The plates at output from thesecond transfer station 6 are supplied to a mill/drill machine 7. - Finally, in the example illustrated in
Figure 1 , the machined plates can be forwarded to a washing anddrying station 8, and then end up in astation 9 for unloading of the plates. - The line illustrated in
Figure 1 has a considerable length, even though by providing a U-shaped path an attempt has been made to limit the overall dimensions thereof. -
Figure 2 shows an example of application of the plates machined with the machining line illustrated inFigure 1 . In particular, the plate L can be used as a door for a shower box. Alternatively, the machined plates can, for example, be used as structural glasses for external façades of buildings, or as partition walls for internal environments or as doors in general. - With reference to
Figure 2 , for insertion of the handle 10 a circular hole is previously provided located at a pre-set distance from a first edge L1 of the plate L at a height that is approximately half the height of the plate L. In order to make this hole, cup-wheel tools Figure 3 . Thetools bottom tool 12 is operative and makes a circular incision for approximately half the thickness S of the plate L. At the end of the first step, thetool 12 is moved away from the plate L, and the second step can start in which thetop tool 13 is brought into action and completes the incision so as to make the through hole. The machining tools have a cup-wheel portion stem portion 13b for coupling with a spindle actuated by an electric motor (not illustrated in the figures) carried by a machining head of the machine. - Moreover, once again with reference to
Figure 2 , for application ofhinges 11, two milling operations have been performed on the peripheral edge L2 opposite to the edge L1. In order to carry out the above milling operations, instead, amilling tool 14 like the one illustrated inFigure 4 is used. Thetool 14 has abit 14a and astem portion 14b for coupling with the spindle. Thebit 14a has cutting ribbings 14a1 on its lateral portion. Thetool 14 turns around the axis A2. - The
milling tools 14 are designed for machining laterally instead of frontally like thedrilling tools 13, coming into contact with the edge of the plate throughout its thickness instead of the face of the plate as in the case of thedrilling tools 13. Thetool 14 is displaced in the direction D (seeFigure 4 ), and thebit 14a removes the material throughout the thickness S of the plate L. InFigure 4 , to the right of themilling tool 14, there is the portion of plate already machined. -
Figure 5 illustrates a first embodiment of the machine according to the present invention. In particular, the machine comprises a bilateral machine formed by thefirst machine unit 3 and thesecond machine unit 5, interposed between which is atransfer station 4. Moreover present in the embodiment illustrated is astation 9 for unloading the plates. - In the embodiment illustrated in
Figure 5 , the machine is provided with four drilling/milling units 20 associated to thetransfer station 4. - The plates are loaded on the
first machine unit 3 and are made to advance in the direction A. Thefirst machine unit 3 envisages a structure with a fixedcross member 3a that supports the first array of grinding tools, and across member 3b mobile in the direction E, orthogonal to the direction A, which supports the second array of grinding tools. By displacing thecross member 3b that supports the second array of grinding tools in the direction E, it is possible to receive and machine plates having different transverse sizes. - The
second machine unit 5, which is similar to thefirst machine unit 3, also comprises a structure with a fixedcross member 5a that supports the first array of grinding tools, and across member 5b mobile in the direction F, orthogonal to the direction B, which supports the second array of grinding tools. - At the end of the operation of grinding of the first two edges, the plate is received by the
transfer station 4 at a first higher level. Exploiting the fact that the plate is raised, the drilling/milling unit 20 can intervene on the plate to make through holes and/or carry out milling operations. The drilling and milling operations will be described in greater detail in the sequel of the present description. - At the end of the drilling and/or milling operations, the
transfer station 4 supplies the plate to thesecond machine unit 5 at a second lower level. - In the
transfer station 4 the plates arrive in the direction A at a higher level, and are forwarded in a direction B, orthogonal to the direction A, at a lower level. The structure of thetransfer station 4 is shown in greater detail inFigures 6 ,7 ,7A , and8 . - In particular, the
transfer station 4 comprises a supporting structure that envisages a fixedcross member 4a and across member 4b mobile in the direction G orthogonal to the direction A. The twocross members - In the embodiment illustrated, the lateral supporting and guiding means are provided via two opposite and facing arrays of motor-driven
vertical rollers 4c (seeFigure 7 ), which are able to receive, support, and advance the plate in the direction A. In particular, therollers 4c comprise a main body 4c1 and a peripheral edge 4c2 projecting radially outwards, resting on which are the first opposite edges of the plate L (seeFigure 7A ). - The
rollers 4c support and guide the first opposite edges of the plate L, which is received within thetransfer unit 4 at the first higher level (see plate L' inFigure 7 ). Each array ofrollers 4c is controlled by a single motor 4cm (seeFigure 8 ) carried by thebeams - With reference to
Figure 7A , therollers 4c are mobile between an operative position where they are set close to one another (represented with a solid line), in which they support the plate L, and an inoperative position where they are set apart from one another (represented with a dashed line), in which the rollers free the edges of the plate L. - When the plate L is in the position L' illustrated in
Figure 7 , the motor is turned off and the rollers are blocked, keeping the plate stationary and raised. Next, bottom means 4e for supporting the plate go into action. Thebottom supporting means 4e are mobile in a vertical direction, i.e., along the axis Z, within thetransfer unit 4 between an operative raised position (seeFigure 7A ), in which thebottom supporting means 4e are designed to take up the plate L that is located at the first higher level L' when the lateral supporting means 4c are brought into their inoperative position where they are spaced apart, and an inoperative lowered position, in which thebottom supporting means 4e are designed to deposit the plate L' at the second level L". - The bottom supporting means 4e comprise rods 4e1 that carry at their free end a roller 4e2, which comes into contact with the bottom surface of the plate L. At the other end the rods 4e1 are carried by a structure 4e3 (see
Figure 8 ) mobile underneath thetransfer station 4. Ascent and descent of the rods 4e1 is controlled, for example, by hydraulic actuators of a known type (not illustrated). - On the second level L" conveying means 4d are provided for conveying the plate L" in the second direction B outside the
transfer unit 4. In particular, the conveyingmeans 4d comprise belts 4d1, which receive the plate L on the second level L" and carry it outside the transfer station in the direction B. The belts 4d1 are actuated by motor-driven wheels or rollers 4d2m connected to a single motor. Moreover present are idle return wheels or rollers 4d2. - To return to
Figure 6 , thetransfer station 4 receives the plate L from thefirst machine unit 3 that is located upstream. The motor-drivenrollers 4c will have a speed synchronous with the speed of advance of thefirst machine unit 3. - The plate L will be stopped in a reference point coinciding with the point of deposit on the bottom level (see
Figure 7 ). Next, the bottom means 4e enter into action for supporting the plate, and are set in contact with the bottom surface of the plate L, which is set horizontally. At this point, in thetransfer station 4 the operations of drilling or milling are carried out, with the plate stationary and kept raised at the first level thanks to the bottom means 4e. - At the end of the machining operations the plate must be brought to the second lower level L".
- This is obtained by envisaging release of the supporting and guide mechanism constituted by the
rollers 4c (seeFigure 7A ). In particular, the arrays ofrollers 4c pass from their operative position (with their axis vertical) to their inoperative position, moving away from one another and releasing the edges of the plate L. The arrays ofrollers 4c are made to oscillate outwards around a fixed point P passing through the axis of rotation A3, and the axis of rotation is inclined until the position designated by the references A3' or A3" is reached. - With reference to
Figure 6 , the plate L is located at the first higher level supported by the bottom supporting means 4e (Figure 7A ), and with activation of purposely providedlateral thrust elements 4g and the aid offront referencing elements 4f the plate is centred with respect to thetransfer station 4. - There now follows a detailed description of a drilling operation.
- In the same period of time (masked time) or in a shorter period of time, the
drilling units 20, 21 (which work both from the bottom and from the top of the plate) will be positioned on the respective drilling co-ordinates (seeFigures 9 ,11 ). - The
drilling units 20 comprise a supportingstructure 20a mobile in two mutually orthogonal directions (X, Y) for positioning themachining head 20b on the plate to be machined. Themachining head 20b will be able to displace vertically along the axis Z in order to carry out the required machining operations. The machining head carries the drilling tools 13 (or alternatively the milling tools 14). - The
bottom drilling units 21 will be provided with a suction-pad body 21a, set adjacent to the drilling tool 12 (seeFigures 10 and14 ) having a top mouth provided with aperipheral sealing gasket 210 designed to come into contact with the bottom face of the plate and to render hermetic the chamber that is to be defined between the bottom face of the plate and abottom wall 211 adjacent to the mouth of thebody 21a. Giving out in 212 on thewall 211 is a duct that can be connected to a source of negative pressure. The suction-pad body 21a has the purpose of blocking and supporting the plate in the area around the point where the hole is to be made (seeFigure 11 ). As has been illustrated, thebody 21a has its top part with a C-shaped configuration, for preventing interference with thetool 12 and blocking the plate in an area adjacent to thetool 12, on three different sides. - Hence, the
drilling units transfer unit 4. - In
Figure 10 , the plate L is illustrated at the first, higher, level L', still supported by therollers 4c. Thebottom supporting means 4e enter into action, whilst therollers 4c are brought into their inoperative condition, i.e., no longer in contact with the edge of the plate (seeFigure 11 ). With the plate blocked in position and supported by thebottom supporting means 4e, thebottom drilling unit 21 makes the partial hole, making an incision in the plate for approximately one half of its thickness (seeFigure 11 ), and once this operation is completed, thebottom drilling unit 21 displaces from the drilling axis AF positioning itself in an area outside the drilling region (seeFigure 12 ). - The
bottom drilling unit 21 comprises aslide 21b that is horizontally mobile so as to position itself underneath the bottom surface of the plate L. Theslide 21b carries thebottom drilling tool 12, i.e., a cup grinding wheel. - The following step, illustrated in
Figure 12 , envisages descent of thetop drilling head 20, which will make the complete hole thanks to the top cup-wheel tool 13, thus making a through hole in the plate L. - As already indicated, the top drilling head comprises a spindle pre-arranged for carrying in an interchangeable way a top drilling tool or a milling tool.
- At the end of this step, the
top drilling head 20 is brought back into a resting position like the one illustrated inFigure 10 , away from the machining area. - In the case where there is envisaged drilling of other holes, the
bottom machining head 21 andtop machining head 20, will be positioned on the next drilling co-ordinates for carrying out a new machining operation. - Once all the drilling operations have been completed, the
lateral thrust elements 4g and the suction-pad body 21a will be placed in the parking position, outside the overall dimensions of the area where the plate is laid (seeFigure 10 ). - Next, the
bottom supporting means 4e will be brought into their lowered inoperative position, i.e., lower than the second lower level L". Thebottom supporting means 4e are hence brought below the second level, i.e., below the plane constituted by the conveyor belts 4d1 (seeFigure 7 ). - In particular, the
bottom supporting means 4e disappear between one belt 4d1 and the next, positioning themselves in the lowered inoperative condition. The plate is rested on the belts, and the belt conveyor is activated for transferring the plate towards thesecond machine unit 5 downstream of the transfer station. Simultaneously, the next plate, coming from thefirst machine unit 3 set upstream, will be housed on the top level for repeating the sequence described above. - For the steps of transfer, arrest, centring, and blocking of the plate that precede the operation of milling, reference may be made to what has been described as regards the drilling operations.
- In this case, the
bottom drilling unit 21 does not carry out any machining operation while the supporting and guiding means 4c are brought into a parking position so as to allow space for thetop machining head 20b, which carries in this case a milling tool (seeFigure 13 ). Themachining head 20b will be moved so as to enable execution of the desired shape. - Also in this case, at the end of the milling operation, the plate will be brought to the second, lower, level L" and is then supplied to the
second machine unit 5, for machining the second edges of the plate. - The drilling or milling operations can be carried out on one and the same plate making an automatic tool change.
- The drilling and milling operations described above envisage that the plate during these steps is stationary. However, in an alternative mode, these machining operations could be implemented also with the plate moving. In this case, while the plate advances in the
transfer station 4, themachining units - With reference to
Figure 15 , the drilling/milling units are associated to atransfer unit 6 of the plates, which is set immediately downstream of thesecond machine unit 5. - The operation is exactly the same, but in this case the plate reaches the
transfer station 6, where it undergoes the drilling and/or milling operations, after all four sides thereof have been ground. - The machine described herein can use abrasive tools, or else techniques for removal of stock using a jet of water at extremely high pressure, possibly with the addition of an abrasive, or with techniques that exploit sources of heat, such as for example laser.
- With the invention there is an increase in productivity, with elimination of all the times for loading and unloading of the plates on the mill/drill machines, which in the known art are provided downstream of the grinding line.
- In particular, the drilling and milling operations are integrated and carried out in the station for transfer of the plates. Combination of these two operations entails a lower production cost in so far as a large part of the technology of conveyance is exploited for the drilling and milling operations, thus enabling a considerably more competitive price on the market as compared to the current state of the art.
- Of course, without prejudice to the principle of the invention, the details of construction and the embodiments may vary widely with respect to what has been described and illustrated herein purely by way of example, without thereby departing from the scope of the present invention.
Claims (9)
- A machine for grinding the edges of plates of glass, marble, and stone materials in general, comprising:- a first machine unit (3) for advancing a plate (L) to be machined set horizontally in a first direction (A) substantially parallel to two first opposite edges of the plate, said first machine unit (3) comprising two arrays of grinding tools (3a, 3b) for simultaneously grinding said first edges of the plate whilst this advances in said first direction (A);- a second machine unit (5) set downstream of the first unit (3), for advancing the plate (L) machined from said first unit (3) in a second direction (B) orthogonal to said first direction (A), said second machine unit (5) comprising two arrays of grinding tools (5a, 5b) for simultaneously grinding the two opposite edges of the plate orthogonal to the first edges already machined, whilst the plate (L) advances in said second direction (B),characterized in that:- said machine (1) is provided with at least one drilling/milling unit (20) for carrying out drilling and/or milling operations on the plates;- said at least one drilling/milling unit (20) is associated to a transfer unit (4, 6) of the plates (L) interposed (4) between said first machine unit (3) and said second machine unit (5), or set immediately downstream (6) of said second machine unit (5);- said transfer unit (4, 6) being designed to receive plates at a first higher level (L') and to supply plates at a second lower level (L"); and- said at least one drilling/milling unit (20) being pre-arranged for carrying out drilling and/or milling operations on a plate (L) when the latter is in said transfer unit (4, 6) at said first higher level (L').
- The machine according to Claim 1, wherein said transfer unit comprises:- a supporting structure (4a, 4b);- lateral means (4c) for supporting and guiding the plate, carried by said supporting structure, for supporting and guiding said first opposite edges of a plate (L) that is received within the transfer unit (4, 6) at said first higher level (L'), said lateral supporting means (4c) being mobile between an operative position (A3) where they are set close to one another and an inoperative position (A3', A3") where they are spaced apart;- bottom means (4e) for supporting the plate (L), vertically mobile within said transfer unit (4, 6) between an operative raised position, wherein said bottom supporting means are designed to take up a plate that is located at said first higher level (L') when said lateral supporting means are brought into their inoperative position, and an inoperative lowered position, wherein said bottom supporting means are designed to deposit the plate on said second level (L"), where conveying means (4d) are provided for feeding the plate (L) in said second direction (B) out of said transfer unit (4, 6),
said machine being characterized in that associated to said supporting structure (4a, 4b) is said at least one drilling/milling unit (20), which is pre-arranged in such a way as to be designed to carry out drilling and/or milling operations on the plate (L) when the latter is supported at said first higher level (L') by said bottom supporting means (4e) and said lateral supporting means (4c) are in their inoperative position (A3', A3"). - The machine according to Claim 2, characterized in that said at least one drilling/milling unit (20) comprises at least one suction-operated withholding member (21a) designed to be brought into contact with a face of the plate (L) for withholding it in position during execution of drilling/milling operations.
- The machine according to Claim 3, characterized in that said at least one drilling/milling unit (20) comprises a top drilling head (20b) and a bottom drilling head (21), which are designed to co-operate with one another for making circular holes in the plates, said top head (20b) and bottom head (21) being each supported in a displaceable way along three orthogonal axes by said supporting structure of said transfer unit (4, 6).
- The machine according to Claim 4, characterized in that said top drilling head (20b) comprises a spindle pre-arranged for carrying a top drilling tool (13) or a milling tool (14).
- The machine according to Claim 4, characterized in that said top drilling head (20b) is provided with high-pressure water-jet removal means, which use a jet of water at extremely high pressure possibly with the addition of an abrasive.
- The machine according to Claim 4, characterized in that said top drilling head (20b) is provided with means for removal operating using heat, which exploit sources that produce heat, for example a laser.
- The machine according to any one of Claims 2 to 7, characterized in that said lateral means (4c) for supporting and guiding the plate (L) comprise two opposite and facing arrays of motor-driven vertical rollers (4c).
- The machine according to Claim 8, characterized in that at least one of said arrays of rollers (4c) is horizontally displaceable for being moved away from and/or up to the other array so as to be able to receive plates of different sizes.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000630A ITTO20120630A1 (en) | 2012-07-17 | 2012-07-17 | GRINDING MACHINE FOR EDGES OF GLASS, MARBLE AND STONE MATERIALS IN GENERAL, WITH INTEGRATED DRILLING / MILLING GROUP |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2687327A1 true EP2687327A1 (en) | 2014-01-22 |
EP2687327B1 EP2687327B1 (en) | 2017-03-22 |
Family
ID=46758944
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13176353.4A Active EP2687327B1 (en) | 2012-07-17 | 2013-07-12 | Machine for grinding the edges of plates of glass, marble, and stone materials in general, with integrated drilling/milling unit |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2687327B1 (en) |
CN (1) | CN103538154B (en) |
IT (1) | ITTO20120630A1 (en) |
Cited By (5)
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ITUA20161575A1 (en) * | 2016-03-11 | 2016-06-11 | Forvet S R L | Machine for processing glass sheets with a computerized numerical control unit and related production process |
ITUA20161572A1 (en) * | 2016-03-11 | 2016-06-11 | Forvet S R L | Machine for processing glass plates and related production process |
EP3045281A1 (en) * | 2015-01-16 | 2016-07-20 | Forel Spa | Automatic machine for drilling and milling flat glass sheets arranged vertically and its use |
WO2017154032A1 (en) * | 2016-03-11 | 2017-09-14 | Forvet R&D S.R.L. | Machine for working glass slabs with a computerized numeric control assembly and related production process |
IT201600079005A1 (en) * | 2016-07-27 | 2018-01-27 | Elettromeccanica Bovone Srl | MODULAR SYSTEM AND METHOD FOR PROCESSING FLAT SHEETS |
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CN105382939A (en) * | 2015-12-11 | 2016-03-09 | 常州华美光伏材料有限公司 | Online series type drilling system for photovoltaic module backboard glass |
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CN110815589A (en) * | 2019-11-28 | 2020-02-21 | 刘洋 | Automatic edging device that punches of glass |
CN115351649A (en) * | 2022-09-15 | 2022-11-18 | 兆虹精密(北京)科技有限公司 | Glass engraving and milling machine frame and corresponding glass engraving and milling machine |
CN117817482B (en) * | 2024-03-04 | 2024-05-28 | 南安市奥力石业有限公司 | Continuous automatic grinding processing technology and processing equipment for stone |
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EP1063053A2 (en) * | 1999-06-21 | 2000-12-27 | Z. BAVELLONI S.p.A. | Bilateral automatic machine for edge-machining plates of glass, stone-like materials and the like |
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CN2860743Y (en) * | 2006-01-19 | 2007-01-24 | 青岛双星铸造机械有限公司 | Connecting rod reinforcement abrator |
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EP0477070A1 (en) * | 1990-09-19 | 1992-03-25 | Saint-Gobain Vitrage International | Making of worked glass-sheets with numerical command |
EP1063053A2 (en) * | 1999-06-21 | 2000-12-27 | Z. BAVELLONI S.p.A. | Bilateral automatic machine for edge-machining plates of glass, stone-like materials and the like |
EP1402980A1 (en) * | 2002-09-25 | 2004-03-31 | BIESSE S.p.A. | Apparatus for drilling plates of glass, marble and similar stony materials |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3045281A1 (en) * | 2015-01-16 | 2016-07-20 | Forel Spa | Automatic machine for drilling and milling flat glass sheets arranged vertically and its use |
ITUA20161575A1 (en) * | 2016-03-11 | 2016-06-11 | Forvet S R L | Machine for processing glass sheets with a computerized numerical control unit and related production process |
ITUA20161572A1 (en) * | 2016-03-11 | 2016-06-11 | Forvet S R L | Machine for processing glass plates and related production process |
WO2017154032A1 (en) * | 2016-03-11 | 2017-09-14 | Forvet R&D S.R.L. | Machine for working glass slabs with a computerized numeric control assembly and related production process |
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IT201600079005A1 (en) * | 2016-07-27 | 2018-01-27 | Elettromeccanica Bovone Srl | MODULAR SYSTEM AND METHOD FOR PROCESSING FLAT SHEETS |
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US11565362B2 (en) | 2016-07-27 | 2023-01-31 | Elettromeccanica Bovone Srl | Modular apparatus and method for machining flat sheets |
Also Published As
Publication number | Publication date |
---|---|
CN103538154A (en) | 2014-01-29 |
ITTO20120630A1 (en) | 2014-01-18 |
CN103538154B (en) | 2017-08-04 |
EP2687327B1 (en) | 2017-03-22 |
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