EP2678907B2 - Spark plug having an end part - Google Patents
Spark plug having an end part Download PDFInfo
- Publication number
- EP2678907B2 EP2678907B2 EP12717578.4A EP12717578A EP2678907B2 EP 2678907 B2 EP2678907 B2 EP 2678907B2 EP 12717578 A EP12717578 A EP 12717578A EP 2678907 B2 EP2678907 B2 EP 2678907B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- spark plug
- wall
- ground electrode
- combustion chamber
- end part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002485 combustion reaction Methods 0.000 claims description 52
- 238000003466 welding Methods 0.000 claims description 28
- 229910000510 noble metal Inorganic materials 0.000 claims description 13
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000007789 gas Substances 0.000 description 5
- 239000012212 insulator Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910000923 precious metal alloy Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/46—Sparking plugs having two or more spark gaps
- H01T13/467—Sparking plugs having two or more spark gaps in parallel connection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/54—Sparking plugs having electrodes arranged in a partly-enclosed ignition chamber
Definitions
- the invention relates to a spark plug according to the preamble of patent claim 1.
- Such a spark plug which has the features of the preamble of claim 1, is, for example, from EP 1 265 329 A1 known.
- WO 2009/059339 A1 describes a spark plug in which a ground electrode support assembly is surrounded by a prechamber or swirl chamber carried by the spark plug shell, the ground electrode support assembly being bolted to the spark plug shell separately and spaced apart a wall of the prechamber or swirl chamber.
- the aim of the invention is to simplify the production of spark plugs of this type, in particular with regard to the fact that complex components which are complicated to produce are avoided and the spark plug is constructed from parts which are easy to produce. This is particularly important for mass production.
- the electrical properties of such spark plugs should at least correspond to those of comparable spark plugs, if not exceed these properties. Accordingly, optimal current conduction via the individual ground electrodes must be ensured.
- the ignition properties should be improved, preferably by optimizing the thermal conductivity and the heat dissipation from the ignition surfaces, in order to achieve better stability.
- the ground electrode carrier viewed perpendicularly to the longitudinal axis of the spark plug, has a smaller distance from the center electrode than the inner surface of the wall of the chamber and carries at least one finger-shaped ground electrode with an ignition surface that is at the level of the ignition surface of the center electrode in the chamber or if the ground electrode support, viewed perpendicularly to the longitudinal axis of the spark plug, is at a greater distance from the center electrode than the outer surface of the wall of the chamber and carries at least one finger-shaped ground electrode which extends through a recess in the wall into the chamber, the The firing surface of the ground electrode is level with the firing surface of the center electrode in the chamber. This achieves a compact electrode structure that is easy to produce and can be mounted on the end part.
- ground electrodes on their own carrier ensures an even current conduction over the ground electrodes. Since the ground electrode carrier is arranged at a distance from the wall of the chamber, the ground electrodes and the ground electrode carrier represent a system that is independent of the wall of the chamber in terms of current and heat conduction. This enables simple adjustment of the ground electrodes and the electrode wear caused by use can be easily corrected . Due to the possibility of manufacturing the ground electrode carrier and the ground electrodes independently, in particular as a one-piece component, and placing them on the end part, there are considerable manufacturing advantages.
- ground electrodes can be manufactured as a one-piece component with the ground electrode carrier and because there is a clearance between the ground electrode carrier and the wall of the chamber, improved heat dissipation from the ignition electrodes to the end part and to the spark plug housing is achieved.
- the special shape of the ground electrodes and their arrangement result in further advantages with regard to improved ignition performance and shielding or flow through the chamber, even if the height of the electrodes arranged at the end part is lower than in comparable conventional spark plugs.
- a particularly simple production with a stable structure of the spark plug is achieved by the special shape of the ground electrode carrier.
- the ground electrode carrier which has a cylindrical ring-shaped cross-section, can be adjusted in a simple manner at a circumferentially constant distance from the outer surface of the wall of the chamber, so that defined conditions with regard to combustion and current conduction result.
- the structure and assembly of the spark plug are simplified, since the cylindrical ground electrode carrier and also the chamber having a cylindrical annular cross section can be placed on the end part and fastened there in a simple manner. This advantageous attachment is achieved when the ground electrode carrier and the wall are carried by the end part arranged on the combustion chamber-side end area of the spark plug housing.
- the ground electrode support may be formed with a thread on its inner wall surface, or it may have a smooth surface; the same applies to the wall of the chamber. Either the ground electrode carrier or the wall of the chamber is screwed onto the respective protruding end shoulders of the end part and/or fixed in position by welding, or these components are pushed onto the end part with the most precise fit possible and are fastened in their desired position, in particular by welding .
- two concentrically lying, cylindrical end shoulders are formed on the end part, of which optionally the inner end shoulder protrudes beyond the outer end shoulder in the direction of the combustion chamber, wherein on the outer End shoulder of the ground electrode carrier with the ground electrodes penetrating the walls and on the inner end shoulder the wall of the chamber is respectively attached, slipped on or screwed on and/or fastened by welding, if necessary spot or seam-shaped, or with the wall of the chamber and on the outer end shoulder on the inner end shoulder the ground electrode carrier lying at a distance from the inner surface of the wall is placed, plugged on or screwed on and/or fastened by welding, if necessary spot-shaped or seam-shaped.
- the end part is formed in one piece with the wall, with the ground electrode carrier being placed, slipped on or screwed onto the end part and/or fastened by welding, possibly spot or seam-shaped, or that the end part is connected to the dem Ground electrode carrier is formed in one piece, with the wall surrounding the ground electrode carrier at a distance placed on the end part, plugged or screwed and / or by, optionally punctiform or seam-shaped, welding is attached.
- the ground electrode carrier could also be attached to the end area of the spark plug housing on the combustion chamber side.
- the ground electrode carrier viewed perpendicularly to the longitudinal axis of the spark plug, has an at least partially circular cross-section or is formed by a cylinder ring and/or the at least one ground electrode and the ground electrode carrier are formed in one piece or are connected to one another by welding.
- the ground electrode carrier carries one, three or five ground electrodes and/or if the ground electrodes on the ground electrode carrier are distributed at equal distances from one another around the center electrode and/or if each of the ground electrodes extending from the ground electrode carrier has at least Sections of its longitudinal extent have a rectangular cross section or a section of a cylinder ring and/or if the ignition gap is formed between opposing surface areas of the ground electrode and the center electrode that extend parallel to the longitudinal axis.
- a simple structure results if an external thread is formed on each of the two concentric end shoulders of the end part and an internal thread adapted to the respective external thread is formed on the inner wall surface of the wall and/or on the inner wall surface of the ground electrode carrier and/or if the ground electrode carrier and the cylindrical ring-shaped wall forming the predetermined distance and optionally a height offset are arranged concentrically to each other and / or when the cylindrical wall and / or the ground electrode carrier is attached to the respective end step and fixed there by welding.
- a number of slots running parallel to the direction of the longitudinal axis of the spark plug are formed in the wall, through which the Ground electrodes are guided into the interior of the chamber, the slots optionally extending from the combustion chamber-side end face of the wall to the level area of the end face of the end part.
- the ground electrodes are located outside the wall and protrude through the longitudinal slots into the chamber defined by the wall, the ground electrodes have a shielding effect and a certain desired circulation of the gas can be maintained between the ground electrodes and the adjacent slot surfaces, which is necessary for cooling the electrodes contributes. This avoids excessive heat accumulation and counteracts glow ignitions.
- the spark plug according to the invention is a special embodiment of a shielded spark plug.
- an ignition surface carrier which is preferably guided radially through the slot into the interior of the chamber, extends from the section extending parallel to and outside the wall and/or if the ignition surface carrier has a preferably parallel to the direction of the longitudinal axis of the spark plug extending connecting part, which follows the circumferential course of the wall and partially closes the slot or is at least partially arranged in the slot space, branches off in the direction of the combustion chamber and possibly ends there in the same plane as the end face of the wall and/or if the section of the ground electrode branching off from the ground electrode carrier is outside of the Peripheral area of the wall is located in front of the slot. This freeing of the wall allows the wall to be better cooled by the gas to be burned.
- the center electrode has a number of radially outwardly extending, preferably centrically symmetrical electrodes, which have an ignition surface in their respective end region in each case one ignition surface faces a ground electrode.
- a simplified manufacture and precise ignition performance result if an annular groove running around the middle electrode is formed next to the insulator-side end of the ignition surfaces of the middle electrode.
- An advantageous embodiment of the end part provides that the end part placed on the end area of the spark plug housing is rotationally symmetrical, preferably in the shape of a cylindrical ring, and is arranged centrally to the longitudinal axis of the spark plug and the spark plug housing is extended on the combustion chamber side in the form of an intermediate piece and/or that the end part with its end area on the combustion chamber side surrounds the base portion of the center electrode.
- a constructively simple and operationally reliable structure results when the end part is connected to the spark plug housing by welding and/or screws and/or when the end part surrounds the base of the center electrode and the insulating body, forming a gap.
- a constructively simple and operationally reliable structure results when the end part is connected to the spark plug housing by welding and/or screws and/or when the end part surrounds the base of the center electrode and the insulating body, forming a gap.
- FIG. 1 shows a schematic longitudinal section through a non-claimed embodiment of a spark plug.
- Figures 2a and 2b shows unclaimed embodiments of a center electrode.
- 3 shows a perspective view of a spark plug not claimed.
- Figure 4a shows a possible embodiment of a non-claimed spark plug without an end part.
- Figure 4b shows an embodiment of a non-claimed spark plug with an attached end part.
- Figure 4c shows a spark plug, not claimed, with an attached end part which is made in one piece with the wall of the chamber, the ground electrode support being welded to this end part.
- Figures 5 and 6 show embodiments of spark plugs in which the ground electrodes or the ground electrode carrier are located within the wall on an end part or are integrally connected to the end part, with only in figure 5 an embodiment according to the invention is shown.
- Figures 7 to 9 show non-claimed embodiments of spark plugs with an end part placed on the spark plug housing and electrodes surrounded by a prechamber.
- a spark plug housing 2 is carried by an insulating body 1 , with a base center electrode 3 a being enclosed or extending from the insulating body 1 .
- the center electrode having at least one ignition surface 12 is placed on this base center electrode 3a of the spark plug.
- the ignition surfaces 12 lie on projecting projections of the center electrode 3.
- At least one ground electrode 4 carried by a ground electrode carrier 6 is provided to form at least one ignition gap 13 .
- the ground electrodes 4 are distributed on the ground electrode carrier 6 at equal distances from one another around the center electrode 3 .
- the ground electrode support 6 is supported or fixed on an end portion 60 fitted onto the spark plug shell 2 .
- the ground electrodes 4 each come in the form of a finger with a section 41 from the ground electrode carrier 6 and are attached to the carrier 6, preferably welded.
- the ground electrode 4 and the carrier 6 can optionally be designed as a one-piece component.
- the end area on the combustion chamber side or the ignition surface 26 of the ground electrode 4 lies on an ignition surface carrier 51 and extends parallel to the longitudinal axis A of the spark plug or parallel to the facing ignition surface 12 of the center electrode 3.
- the ignition gap 13 is between the opposite ignition surfaces 26, 12 of the ground electrode 4 and the center electrode 3 are formed.
- These ignition surfaces 26, 12 can preferably be covered with noble metal or noble metal alloys in the form of tracks or plates.
- the end part 60 has two concentric, cylindrical end shoulders 17, 18, of which the inner end shoulder 17 projects beyond the outer end shoulder 18 in the direction of the combustion chamber.
- On the outer end shoulder 18 is the ground electrode carrier 6 and on the inner end shoulder 17 a wall 8 embodied in a chamber 5 that is open on the combustion chamber side is placed, slipped on or screwed on and/or fastened, if necessary, by welding, in particular at points or seams.
- the inner dimensions of the wall 8 and the ground electrode carrier 6 are adapted to the respective outer dimensions of the end sections 17, 18.
- the wall 8 forms a screen or shield or an open chamber and the spark plug according to the invention can also be referred to as a screen spark plug.
- the ground electrode carrier 6 and in particular also the section 41 of each of the ground electrodes 4 emanating from the ground electrode carrier 6 are arranged at a distance from the outer surface 7 of the wall 8 of the chamber 5, possibly offset downwards in relation to the center electrode 3 in the direction of the spark plug housing 2. This distance is provided in order to ensure a defined or unaffected flow of current in the ground electrode carrier 6 . Furthermore, as already mentioned above, the distance 21 enables independent or defined heat dissipation from the ground electrodes 4 to the spark plug housing 2 .
- a spark plug is shown with a cylindrical ring-shaped wall 8 which surrounds the center electrode 3 on the circumference. Modifications to the shape of such walls or chambers are also possible be provided.
- a simple construction and a simple production of the parts result when the wall 8 of the combustion chamber side open swirl chamber 5 and the ground electrode carrier 6 have at least partially annular cross-section or are each formed by a cylinder ring.
- Through-holes 10 for the passage of the gas can be formed in the wall 8 .
- Each finger-shaped ground electrode 4 is advantageously bent from the ground electrode carrier 6, forming a section 41 running parallel to the wall 8, towards the center electrode 3 in the form of an ignition surface carrier 51 and ends in front of the center electrode 3.
- Slots 50 are formed in the wall 8 for this purpose.
- the width of these slots 50 essentially corresponds to the width of section 41 or slightly exceeds this width.
- These slots 50 extend essentially over the entire height of the wall 8, i.e. they start in particular from an area of the wall 8 that is approximately at the level of the end face of the end part 60 and end at the end face of the wall 8 on the combustion chamber side.
- the bent, radially extending ignition surface carrier 51 of the ground electrode 4 extends through this slot 50 in the direction of the center electrode 3.
- the ignition surface carrier 51 which extends radially from the section 41 through the slot 50 into the interior of the chamber 5, is joined by a parallel to or in direction the longitudinal axis A of the spark plug extending connection part 52.
- the connecting part 52 follows the circumferential course of the wall 8 and in this area at least partially closes the slot 50 or is preferably located within the slot 50.
- This connecting part 52 extends from the ignition surface carrier 51 in the direction of the combustion chamber and ends with the end face of the wall 8 and contributes to the regulated gas circulation.
- the center electrode 3 has three ignition surfaces 12 arranged centrally and symmetrically, each of which faces an ignition surface 26 of a ground electrode 4 .
- Adjacent tracks 40 made of a noble metal alloy can be applied or melted onto the radially outwardly pointing surface areas 12 of the center electrode 3 and/or onto the surfaces 26 of the respectively opposite ground electrodes 4 facing the center electrode 3 .
- the noble metal alloy can also be applied or welded or melted onto protruding areas 48 of the cylindrical part of the central electrode 3 in the form of noble metal plates 40', which areas 48 are formed by elevations which are welded on or formed in one piece.
- Such raised areas 48 can also be formed or attached to the ground electrodes 4, onto which noble metal alloy, optionally in the form of noble metal plates, is applied or welded or melted.
- a circumferential annular groove 61 can be formed on the side of the ignition surfaces 12 that is remote from the combustion chamber or directly below the elevations 48 of the center electrode 3 .
- This annular groove 61 represents a defined delimitation of the ignition surfaces 12 and facilitates the welding and application of noble metal plates and/or strips 40, 40'.
- the wall 8 of the chamber 5 and/or the ground electrodes 4 and/or the ground electrode carrier 6 are made of nickel-based alloy and/or high-temperature stainless steel and/or hot-corrosion-resistant metal alloys with good thermal conductivity; the wall 8 can also be made of brass.
- the number of ground electrodes 4 is odd or that the ground electrodes 4 are not opposite one another with respect to the center axis of the center electrode 3 . This makes it easy to apply noble metal alloys to the ground electrodes 4 extending from the carrier 6 .
- the slot 50 provided facilitates the necessary maintenance work or readjustments.
- the ground electrode carrier 6 and the wall 8 of the chamber 5 are electrically conductively connected to the spark plug housing 2 .
- the center electrode 3 is connected to the base center electrode 3a of the spark plug preferably by welding; the base center electrode 3a is guided in the insulator body 1 and is electrically insulated from the spark plug housing 2 by the insulator body 1 .
- the ground electrodes 4 are designed in such a way that the section 41 extends parallel to the wall 8 essentially straight and without bending and preferably has a constant cross-sectional shape over this longitudinal extension.
- the transition from the ground electrode carrier 6 to the section 41 can be rounded.
- FIG 4a a known spark plug is shown.
- L denotes the length of the spark plug housing 2, with the ground electrode carrier 6 and the wall 8 being mounted on corresponding shoulders 17, 18 of the spark plug housing 2 or in particular fixed by welding on the end region of the spark plug 2 on the combustion chamber side.
- the end part 60 in the form of an intermediate ring is placed on the combustion chamber-side end region of the spark plug housing 2, for example slipped on or screwed on and optionally fastened by spot or seam welding.
- This end part 60 serves to extend the spark plug housing 2.
- This end part 60 carries a shoulder 18 to which the ground electrode carrier 6 is fastened and/or welded and also carries a shoulder 17 which carries the wall 8.
- the wall 8 is formed in one piece with the end part 60 which is fastened to the end region of the spark plug housing 2 on the combustion chamber side.
- a shoulder 64 can be formed on the spark plug housing, on which the end part 60 is placed, screwed and optionally fastened by seam or spot welding.
- the ground electrode carrier 6 is placed, in particular welded, on the end part 60 .
- the ground electrode carrier 6 can be placed on a shoulder 18 of the end part 60 and fixed there by welding.
- the dark arrows directed to the longitudinal axis A of the spark plug represent possible weld seams or spot welds with which the end part 60 and/or the ground electrode carrier 6 and/or the wall 8 can be welded to the respective supporting components.
- the spark plug shown has essentially the same structure as the spark plugs shown in the other figures, with the exception that the ground electrodes 4 or the ground electrode carrier 6 are located within the wall 8, at a distance from the inner wall surface 19 of the wall 8 in the direction of the Center electrode 3 are located too.
- a spark plug housing 2 is carried by the insulating body 1, with a base center electrode 3a extending from the insulating body 1, on which the center electrode 3 is placed.
- the ground electrodes 4 arranged around the central electrode 3 are carried by a ground electrode carrier 6 which is fitted onto an end shoulder 17 of the end part 60 and optionally fixed thereto by welding. On a further shoulder 18, the wall 8 is placed and optionally fixed by welding.
- the ground electrode carrier 6 and the ground electrodes 4 are at a distance D from the inner wall surface 19 of the wall 8. This results in a current-related and heat dissipation-related separation of the ground electrodes 4 from the wall 8 and the heat can be easily dissipated via the end part 60 or takes place via the End part 60 an exact and safe power line.
- the ground electrodes 4 can also extend from a ground electrode carrier 6 which is formed in one piece with the end part 60 .
- the wall 8 is placed on the end part 60 on the paragraph 18 and possibly fixed there by welding.
- a shorter electrode arrangement is also achieved in this embodiment, which has a favorable effect on heat and current conduction.
- the end part 60 surrounds the end region of the insulating body 1 on the combustion chamber side and/or the base part of the electrode 3 remote from the combustion chamber the one-piece component formed by the ground electrodes 4 and the end part 60 only has to be placed on the wall 8 and, if necessary, welded on.
- end part 60 on the spark plug housing 2 or for the wall 8 and/or the ground electrode carrier on the end part 60 and/or on the spark plug housing 2, e.g. pressing.
- the end portion 60 will not be seated on the tapered insulator body.
- the parts are necessarily spaced apart for insulation reasons.
- the end part 60 surrounds the end area of the insulating body 1 at a distance.
- One-piece means above all that the respective component(s) have no welded or soldered connection and are formed from the same material or are present as a single non-assembled part or are formed from the same component.
- Spark plugs with open chambers 5 are in the Figures 1 to 6 shown, spark plugs with prechambers 5 'are in the Figures 7 to 9 shown.
- the number of passage openings 10 formed in the chambers 5 and antechambers 5' and their shape or position can be selected or is determined by the use of the spark plug.
- FIG. 7 an embodiment of a spark plug is shown in which the ground electrode carrier 6, as in FIG 6 , is formed integrally with the end portion 60.
- the end surface of the end part 60 remote from the combustion chamber is placed on a shoulder 61 of the spark plug housing 2 .
- this area of the end part 60, as in 8 shown at 55, are welded to the spark plug shell 2.
- the spark plug housing 2 has a thread 51 on its outer circumference, with which it can be screwed into an engine block. It is provided that the end part 60 has an annular shape and is connected to the inner surface of its end region remote from the combustion chamber and/or with its end surface remote from the combustion chamber to the spark plug housing 2 or placed on it, preferably on a shoulder 61 .
- the end region of the end part 60 remote from the combustion chamber encompasses an end region 64 of the spark plug housing 2 near the combustion chamber, possibly forming a distance 56, from the outside or is connected to the outer wall surface thereof.
- the annular gap 56 can be formed between the end region 56 of the spark plug housing 2 and the end region of the end part 60 remote from the combustion chamber.
- the insulator 1, which surrounds the base center electrode 3a, which carries the electrode assembly 3 or the individual electrodes of the center electrode 3 is in the spark plug shell 2 using a Seal 52 used.
- the end part 60 carries with a shoulder 58 the wall 8 of an antechamber 5', which covers the electrodes, i.e. the central electrode 3 and the ground electrodes 4 as well as the ground electrode supports 6. Corresponding passage openings 10 are formed in the antechamber 5'.
- a gap 53 is cut out between each of the ground electrodes 6 extending from the end part 60 and the inner surface of the wall 8, so that the current distribution and heat dissipation are defined.
- the ground electrode carrier 6 is also made for the ground electrode carrier 6 to extend from the end part 60 in the area or at the level in which or on which the end surface of the wall 8 remote from the combustion chamber is connected to the end part 60 or where the shoulder 58 lies.
- the ground electrode carrier 6 is very short or squat and the electrodes 4 are close to the end part 60.
- the center electrode 3 is designed in such a way that the end of the center electrode 3 on the combustion chamber side closes off the base center electrode 3a with the end of the center electrode 3 or does not protrude beyond the end of the base center electrode 3a on the combustion chamber side or that the ends of the center electrode 3 and/or those of the ground electrodes 6 supported electrodes 4 and / or ignition pads 24 do not protrude beyond the combustion chamber end of the base center electrode 3a combustion chamber side. This achieves a short, squat construction of the electrodes, with which the heat transfer and current distribution are advantageously influenced.
- weld seams 55 that are advantageously to be applied are shown, with which the spark plug housing 2 can be connected to the end part 60 or the end part 60 to the wall 8 of the antechamber 5'. Such weld seams 55 can also be used to connect the center electrode 3 to the base center electrode 3a.
- the gap 53 could also be omitted or the inner surface of the wall 8 could bear against the outwardly directed surface of the ground electrode carrier 6 or be connected to it.
- the formation of a gap 53 brings defined heat and current conditions.
- In 9 1 shows a prechamber spark plug in which the chamber 5' has a different shape than the chamber 5' of the spark plugs in FIG 7 and 8th .
- the electrode arrangement 3 does not protrude beyond the base electrode 3a on the combustion chamber side, as is the case with the spark plug according to FIG 8 the case is. You can tell by looking at the spark plug 8 , that the end part 60 has a greater height than the end part 60 of FIG 7 and 9 illustrated spark plugs.
- the center electrode 3 protrudes in 8 the base center electrode 3a, resulting in a higher electrode structure or a higher structure of the end part 60 with the ground electrode carrier 6 carried by it.
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Description
Die Erfindung betrifft eine Zündkerze gemäß dem Oberbegriff des Patentanspruches 1.The invention relates to a spark plug according to the preamble of
Eine derartige Zündkerze, die die Merkmale des Oberbegriffs des Patentanspruches 1 aufweist, ist bspw. aus der
Ziel der Erfindung ist es, die Herstellung derartiger Zündkerzen zu vereinfachen, insbesondere in Hinblick darauf, dass kompliziert anzufertigende, komplexe Bauteile vermieden werden und die Zündkerze aus einfach herstellbaren Teilen aufgebaut ist. Dies ist insbesondere für die Massenproduktion von Wichtigkeit. Des Weiteren sollen die elektrischen Eigenschaften derartiger Zündkerzen zumindest denen vergleichbarer Zündkerzen entsprechen, wenn nicht diese Eigenschaften übertreffen. Entsprechend ist für eine optimale Stromleitung über die einzelnen Masseelektroden zu sorgen. Schließlich sollen die Zündeigenschaften, vorzugsweise durch Optimierung der Wärmeleitfähigkeit und der Wärmeabfuhr von den Zündflächen, verbessert werden, um bessere Standfestigkeiten zu erzielen.The aim of the invention is to simplify the production of spark plugs of this type, in particular with regard to the fact that complex components which are complicated to produce are avoided and the spark plug is constructed from parts which are easy to produce. This is particularly important for mass production. Furthermore, the electrical properties of such spark plugs should at least correspond to those of comparable spark plugs, if not exceed these properties. Accordingly, optimal current conduction via the individual ground electrodes must be ensured. Finally, the ignition properties should be improved, preferably by optimizing the thermal conductivity and the heat dissipation from the ignition surfaces, in order to achieve better stability.
Diese Ziele werden bei einer Zündkerze der eingangs genannten Art mit den im Kennzeichen des Anspruches 1 angeführten Merkmalen erreicht. Der Endteil verlängert das Zündkerzengehäuse und gestattet es, die Elektrodenanordnung kurz und kompakt zu gestalten. Die Wärmeableitung von den Elektroden die Stromverteilung, die Korrosionsbeständigkeit und die Zündzuverlässigkeit werden damit beträchtlich verbessert. Ein wesentlicher Grund hierfür liegt in der kürzeren Bauhöhe bzw. der Annäherung der Elektroden an den Isolationskörper. Von Vorteil ist es, wenn der Masseelektrodenträger senkrecht zur Längsachse der Zündkerze gesehen, von der Mittelelektrode einen geringeren Abstand besitzt als die Innenfläche der Wandung der Kammer und zumindest eine fingerförmige Masseelektrode mit einer Zündfläche trägt, die auf dem Höhenniveau der Zündfläche der Mittelelektrode in der Kammer liegt, oder wenn der Masseelektrodenträger senkrecht zur Längsachse der Zündkerze gesehen, von der Mittelelektrode einen größeren Abstand besitzt als die Außenfläche der Wandung der Kammer und zumindest eine fingerförmige Masseelektrode trägt, die sich durch eine Ausnehmung in der Wandung hindurch in die Kammer erstreckt, wobei die Zündfläche der Masseelektrode auf dem Höhenniveau der Zündfläche der Mittelelektrode in der Kammer liegt. Damit wird ein kompakter Elektrodenaufbau erreicht, der einfach herstellbar und am Endteil montierbar ist.These goals are achieved in a spark plug of the type mentioned with the features specified in the characterizing part of
Die Anordnung der Masseelektroden auf einem eigenen Träger gewährleistet eine gleichmäßige Stromleitung über die Masseelektroden. Da der Masseelektrodenträger im Abstand von der Wandung der Kammer angeordnet ist, stellen die Masseelektroden und der Masseelektrodenträger ein bezüglich Strom- und Wärmeleitung von der Wandung der Kammer unabhängiges System dar. Dies ermöglicht ein einfaches Nachstellen der Masseelektroden und es kann der einsatzbedingte Elektrodenabbrand leicht korrigiert werden. Aufgrund der Möglichkeit, den Masseelektrodenträger und die Masseelektroden eigenständig, insbesondere als einstückigen Bauteil, auszufertigen und auf den Endteil zu platzieren, ergeben sich beträchtliche herstellungsmäßige Vorteile. Weiters wird dadurch, dass die Masseelektroden mit dem Masseelektrodenträger als einstückiger Bauteil gefertigt werden können, und dass zwischen dem Masseelektrodenträger und der Wandung der Kammer ein Abstand besteht, eine verbesserte Wärmeableitung von den Zündelektroden zum Endteil und zum Zündkerzengehäuse erreicht. Die spezielle Form der Masseelektroden und ihre Anordnung ergeben weitere Vorteile in Hinblick auf eine verbesserte Zündleistung und Schirmung bzw. Durchströmung der Kammer, auch wenn die Höhe der am Endteil angeordneten Elektroden geringer als bei vergleichbaren herkömmlichen Zündkerzen ist.The arrangement of the ground electrodes on their own carrier ensures an even current conduction over the ground electrodes. Since the ground electrode carrier is arranged at a distance from the wall of the chamber, the ground electrodes and the ground electrode carrier represent a system that is independent of the wall of the chamber in terms of current and heat conduction. This enables simple adjustment of the ground electrodes and the electrode wear caused by use can be easily corrected . Due to the possibility of manufacturing the ground electrode carrier and the ground electrodes independently, in particular as a one-piece component, and placing them on the end part, there are considerable manufacturing advantages. Furthermore, because the ground electrodes can be manufactured as a one-piece component with the ground electrode carrier and because there is a clearance between the ground electrode carrier and the wall of the chamber, improved heat dissipation from the ignition electrodes to the end part and to the spark plug housing is achieved. The special shape of the ground electrodes and their arrangement result in further advantages with regard to improved ignition performance and shielding or flow through the chamber, even if the height of the electrodes arranged at the end part is lower than in comparable conventional spark plugs.
Eine besonders einfache Fertigung bei stabilem Aufbau der Zündkerze wird durch die spezielle Form des Masseelektrodenträgers erreicht. Der zylinderringförmigen Querschnitt aufweisende Masseelektrodenträger kann in einfacher Weise in einem umlaufend konstanten Abstand von der Außenfläche der Wandung der Kammer einjustiert werden, sodass sich definierte Verhältnisse bezüglich Verbrennung und Stromleitung ergeben. Des weiteren werden der Aufbau und die Montage der Zündkerze vereinfacht, da der zylinderringförmige Masseelektrodenträger und auch die einen zylinderringförmigen Querschnitt aufweisende Kammer in einfacher Weise auf den Endteil aufsetzbar und dort befestigbar sind. Diese vorteilhafte Befestigung wird erreicht, wenn der Masseelektrodenträger und die Wandung von dem am brennraumseitigen Endbereich des Zündkerzengehäuses angeordneten Endteil getragen sind. Der Masseelektrodenträger kann an seiner Innenwandfläche mit einem Gewinde ausgebildet werden oder auch eine glatte Fläche aufweisen; gleiches gilt für die Wandung der Kammer. Entweder werden der Masseelektrodenträger bzw. die Wandung der Kammer auf die jeweiligen vorragenden Endabsätze des Endteils aufgeschraubt und/oder durch Schweißen in ihrer Lage festgelegt oder diese Bauteile werden mit möglichst genauem Sitz auf den Endteil aufgeschoben und in ihrer gewünschten Lage, insbesondere durch Verschweißen, befestigt.A particularly simple production with a stable structure of the spark plug is achieved by the special shape of the ground electrode carrier. The ground electrode carrier, which has a cylindrical ring-shaped cross-section, can be adjusted in a simple manner at a circumferentially constant distance from the outer surface of the wall of the chamber, so that defined conditions with regard to combustion and current conduction result. Furthermore, the structure and assembly of the spark plug are simplified, since the cylindrical ground electrode carrier and also the chamber having a cylindrical annular cross section can be placed on the end part and fastened there in a simple manner. This advantageous attachment is achieved when the ground electrode carrier and the wall are carried by the end part arranged on the combustion chamber-side end area of the spark plug housing. The ground electrode support may be formed with a thread on its inner wall surface, or it may have a smooth surface; the same applies to the wall of the chamber. Either the ground electrode carrier or the wall of the chamber is screwed onto the respective protruding end shoulders of the end part and/or fixed in position by welding, or these components are pushed onto the end part with the most precise fit possible and are fastened in their desired position, in particular by welding .
Es kann vorgesehen sein, dass auf dem Endteil zwei konzentrisch liegende, zylindrische Endabsätze ausgebildet sind, von denen gegebenenfalls der innenliegende Endabsatz den außenliegenden Endabsatz in Richtung Brennraum überragt, wobei auf dem außenliegenden Endabsatz der Masseelektrodenträger mit den die Wandungen durchsetzenden Masseelektroden und auf dem innenliegenden Endabsatz die Wandung der Kammer jeweils aufgesetzt, aufgesteckt oder aufgeschraubt und/oder durch, gegebenenfalls punkt- oder nahtförmiges, Schweißen befestigt ist, oder wobei auf dem außenliegenden Endabsatz die Wandung der Kammer und auf dem innenliegenden Endabsatz der im Abstand von der Innenfläche der Wandung liegende Masseelektrodenträger jeweils aufgesetzt, aufgesteckt oder aufgeschraubt und/oder durch, gegebenenfalls punkt- oder nahtförmiges, Schweißen befestigt ist.It can be provided that two concentrically lying, cylindrical end shoulders are formed on the end part, of which optionally the inner end shoulder protrudes beyond the outer end shoulder in the direction of the combustion chamber, wherein on the outer End shoulder of the ground electrode carrier with the ground electrodes penetrating the walls and on the inner end shoulder the wall of the chamber is respectively attached, slipped on or screwed on and/or fastened by welding, if necessary spot or seam-shaped, or with the wall of the chamber and on the outer end shoulder on the inner end shoulder the ground electrode carrier lying at a distance from the inner surface of the wall is placed, plugged on or screwed on and/or fastened by welding, if necessary spot-shaped or seam-shaped.
In nicht beanspruchten Ausführungsformen kann vorgesehen sein, dass der Endteil mit der Wandung einstückig ausgebildet ist, wobei der Masseelektrodenträger auf den Endteil aufgesetzt, aufgesteckt oder aufgeschraubt und/oder durch, gegebenenfalls punkt- oder nahtförmiges, Schweißen befestigt ist oder dass der Endteil mit der dem Masseelektrodenträger einstückig ausgebildet ist, wobei die den Masseelektrodenträger mit Abstand umgebende Wandung auf den Endteil aufgesetzt, aufgesteckt oder aufgeschraubt und/oder durch, gegebenenfalls punkt- oder nahtförmiges, Schweißen befestigt ist.In non-claimed embodiments, it can be provided that the end part is formed in one piece with the wall, with the ground electrode carrier being placed, slipped on or screwed onto the end part and/or fastened by welding, possibly spot or seam-shaped, or that the end part is connected to the dem Ground electrode carrier is formed in one piece, with the wall surrounding the ground electrode carrier at a distance placed on the end part, plugged or screwed and / or by, optionally punctiform or seam-shaped, welding is attached.
Damit wird die Herstellung der Zündkerze vereinfacht und das Zündkerzengehäuse wird bei gleicher Zündkerzengesamtlänge verlängert. Es ergibt sich bei derselben Baulänge der Zündkerze eine bessere Wärmeableitung von der Masseelektrode und der Wandung in das Zündkerzengehäuse und das Risiko von Glühzündungen wird reduziert.This simplifies the production of the spark plug and the spark plug housing is lengthened with the same overall spark plug length. With the same overall length of the spark plug, there is better heat dissipation from the ground electrode and the wall into the spark plug housing and the risk of glow ignition is reduced.
Prinzipiell könnte der Masseelektrodenträger zusätzlich auch am brennraumseitigen Endbereich des Zündkerzengehäuses befestigt sein.In principle, the ground electrode carrier could also be attached to the end area of the spark plug housing on the combustion chamber side.
Herstellungsmäßig ergeben sich Vorteile, wenn der Masseelektrodenträger senkrecht zur Längsachse der Zündkerze gesehen, im Schnitt zumindest teilweise kreisringförmigen Querschnitt aufweist oder von einem Zylinderring gebildet ist und/oder die zumindest eine Masseelektrode und der Masseelektrodenträger einstückig ausgebildet oder durch Schweißen miteinander verbunden sind.In terms of production, there are advantages if the ground electrode carrier, viewed perpendicularly to the longitudinal axis of the spark plug, has an at least partially circular cross-section or is formed by a cylinder ring and/or the at least one ground electrode and the ground electrode carrier are formed in one piece or are connected to one another by welding.
Bezüglich der Wärmestandfestigkeit der Zündkerze ist es von Vorteil, wenn in der Wandung Durchtrittsausnehmungen für den Durchlass des Brenngases ausgebildet sind.With regard to the heat resistance of the spark plug, it is advantageous if through-holes for the passage of the combustion gas are formed in the wall.
Für die Funktion der Zündkerze ergeben sich Vorteile, wenn der Masseelektrodenträger eine, drei oder fünf Masseelektroden trägt und/oder wenn die Masseelektroden auf dem Masseelektrodenträger in gleichen Abständen zueinander um die Mittelelektrode verteilt angeordnet sind und/oder wenn jede der vom Masseelektrodeträger abgehende Masseelektrode zumindest in Teilbereichen ihrer Längserstreckung rechteckförmigen oder zylinderringabschnittförmigen Querschnitt besitzt und/oder wenn der Zündspalt zwischen sich parallel zur Längsachse erstreckenden, einander gegenüberliegenden Flächenbereiche der Masselelektrode und der Mittelelektrode ausgebildet ist.There are advantages for the function of the spark plug if the ground electrode carrier carries one, three or five ground electrodes and/or if the ground electrodes on the ground electrode carrier are distributed at equal distances from one another around the center electrode and/or if each of the ground electrodes extending from the ground electrode carrier has at least Sections of its longitudinal extent have a rectangular cross section or a section of a cylinder ring and/or if the ignition gap is formed between opposing surface areas of the ground electrode and the center electrode that extend parallel to the longitudinal axis.
Ein einfacher Aufbau ergibt sich, wenn auf den beiden konzentrisch liegenden Endabsätzen des Endteils jeweils ein Außengewinde und an der Innenwandfläche der Wandung und/oder an der Innenwandfläche des Masseelektrodenträgers jeweils ein an das jeweilige Außengewinde angepasstes Innengewinde ausgebildet ist und/oder wenn der Masseelektrodenträger und die zylinderringförmige Wandung unter Ausbildung des vorgegebenen Abstandes und gegebenenfalls eines Höhenversatzes zueinander konzentrisch angeordnet sind und/oder wenn die zylindrische Wandung und/oder der Masseelektrodenträger auf dem jeweiligen Endabsatz aufgesteckt und dort durch Schweißen befestigt ist.A simple structure results if an external thread is formed on each of the two concentric end shoulders of the end part and an internal thread adapted to the respective external thread is formed on the inner wall surface of the wall and/or on the inner wall surface of the ground electrode carrier and/or if the ground electrode carrier and the cylindrical ring-shaped wall forming the predetermined distance and optionally a height offset are arranged concentrically to each other and / or when the cylindrical wall and / or the ground electrode carrier is attached to the respective end step and fixed there by welding.
Für den Aufbau der Zündkerze, insbesondere in Hinblick auf die Strom- und Wärmeleitfähigkeit bzw. Wärmeableitung ist es von Vorteil, wenn in der Wandung eine Anzahl von parallel zur Richtung der Längsachse der Zündkerze verlaufende, vorzugsweise parallel verlaufenden, Schlitzen ausgebildet ist, durch die die Masseelektroden in das Innere der Kammer geführt sind, wobei sich die Schlitze gegebenenfalls von der brennraumseitigen Stirnfläche der Wandung bis auf den Niveaubereich der Stirnseite des Endteils erstrecken.For the construction of the spark plug, in particular with regard to the current and heat conductivity or heat dissipation, it is advantageous if a number of slots running parallel to the direction of the longitudinal axis of the spark plug, preferably running parallel, are formed in the wall, through which the Ground electrodes are guided into the interior of the chamber, the slots optionally extending from the combustion chamber-side end face of the wall to the level area of the end face of the end part.
Wenn sich die Masseelektroden außerhalb der Wandung befinden und durch die Längsschlitze in die von der Wandung umgrenzte Kammer ragen, haben die Masseelektroden eine abschirmende Wirkung und zwischen den Masseelektroden und den angrenzenden Schlitzflächen kann eine gewisse gewünschte Zirkulation des Gases aufrecht erhalten werden, die zur Kühlung der Elektroden beiträgt. Damit wird ein übermäßiger Hitzestau vermieden und Glühzündungen entgegengewirkt.If the ground electrodes are located outside the wall and protrude through the longitudinal slots into the chamber defined by the wall, the ground electrodes have a shielding effect and a certain desired circulation of the gas can be maintained between the ground electrodes and the adjacent slot surfaces, which is necessary for cooling the electrodes contributes. This avoids excessive heat accumulation and counteracts glow ignitions.
Bei der erfindungsgemäßen Zündkerze handelt es sich um eine spezielle Ausführungsform einer Schirmzündkerze.The spark plug according to the invention is a special embodiment of a shielded spark plug.
Von Vorteil für die Zündung und Wärmeableitung ist es, wenn von dem sich parallel zur und außerhalb der Wandung erstreckenden Abschnitt ein vorzugsweise radial durch den Schlitz ins Innere der Kammer geführter Zündflächenträger abgeht und/oder wenn vom Zündflächenträger ein vorzugsweise parallel zur Richtung der Längsachse der Zündkerze erstreckender, dem Umfangsverlauf der Wandung folgender und den Schlitz teilweise verschließender bzw. zumindest teilweise im Schlitzraum angeordneter Anschlussteil in Richtung Brennraum abgeht und gegebenenfalls dort in der selben Ebene mit der Stirnfläche der Wandung endet und/oder wenn der vom Masseelektrodenträger abgehende Abschnitt der Masseelektrode außerhalb des Umfangsbereiches der Wandung vor dem Schlitz gelegen ist. Durch diese Freistellung der Wandung kann die Wandung durch das zu verbrennende Gas besser gekühlt werden.It is advantageous for ignition and heat dissipation if an ignition surface carrier, which is preferably guided radially through the slot into the interior of the chamber, extends from the section extending parallel to and outside the wall and/or if the ignition surface carrier has a preferably parallel to the direction of the longitudinal axis of the spark plug extending connecting part, which follows the circumferential course of the wall and partially closes the slot or is at least partially arranged in the slot space, branches off in the direction of the combustion chamber and possibly ends there in the same plane as the end face of the wall and/or if the section of the ground electrode branching off from the ground electrode carrier is outside of the Peripheral area of the wall is located in front of the slot. This freeing of the wall allows the wall to be better cooled by the gas to be burned.
Bei einer bevorzugten Ausführungsform ist vorgesehen, dass die Mittelelektrode eine Anzahl radial nach außen abgehender, vorzugsweise zentrisch symmetrisch ausgebildeter Elektroden aufweist, die in ihrem jeweiligen Endbereich eine Zündfläche aufweisen, der jeweils eine Zündfläche einer Masseelektrode gegenüberliegt. Eine vereinfachte Herstellung und exakte Zündleistung ergeben sich, wenn anschließend an das isolatorseitige Ende der Zündflächen der Mittelelektrode eine auf dieser umlaufende Ringnut ausgebildet ist.In a preferred embodiment, it is provided that the center electrode has a number of radially outwardly extending, preferably centrically symmetrical electrodes, which have an ignition surface in their respective end region in each case one ignition surface faces a ground electrode. A simplified manufacture and precise ignition performance result if an annular groove running around the middle electrode is formed next to the insulator-side end of the ignition surfaces of the middle electrode.
Eine vorteilhafte Ausführungsform des Endteils sieht vor, dass der auf den Endbereich des Zündkerzengehäuses aufgesetzte Endteil rotationssymmetrisch, vorzugsweise zylinderringförmig, gestaltet und zentrisch zur Längsachse der Zündkerze angeordnet ist und das Zündkerzengehäuse in Form eines Zwischenstückes brennraumseitig verlängert und/oder dass der Endteil mit seinem brennraumseitigen Endbereich den Basisbereich der Mittelelektrode umgibt.An advantageous embodiment of the end part provides that the end part placed on the end area of the spark plug housing is rotationally symmetrical, preferably in the shape of a cylindrical ring, and is arranged centrally to the longitudinal axis of the spark plug and the spark plug housing is extended on the combustion chamber side in the form of an intermediate piece and/or that the end part with its end area on the combustion chamber side surrounds the base portion of the center electrode.
Ein konstruktiv einfacher und betriebssicherer Aufbau ergibt sich, wenn der Endteil mit dem Zündkerzengehäuse durch Schweißen und/oder Schrauben verbunden ist und/oder wenn der Endteil die Basis der Mittelelektrode und den Isolierkörper unter Ausbildung eines Abstandes umgibt.A constructively simple and operationally reliable structure results when the end part is connected to the spark plug housing by welding and/or screws and/or when the end part surrounds the base of the center electrode and the insulating body, forming a gap.
Ein konstruktiv einfacher und betriebssicherer Aufbau ergibt sich, wenn der Endteil mit dem Zündkerzengehäuse durch Schweißen und/oder Schrauben verbunden ist und/oder wenn der Endteil die Basis der Mittelelektrode und den Isolierkörper unter Ausbildung eines Abstandes umgibt.A constructively simple and operationally reliable structure results when the end part is connected to the spark plug housing by welding and/or screws and/or when the end part surrounds the base of the center electrode and the insulating body, forming a gap.
Im Folgenden wird die Erfindung anhand der Zeichnung beispielsweise näher erläutert.In the following, the invention is explained in more detail by way of example with reference to the drawing.
Zur Ausbildung zumindest eines Zündspaltes 13 ist zumindest eine von einem Masseelektrodenträger 6 getragene Masseelektrode 4 vorgesehen. Vorteilhafterweise werden die Massenelektroden 4 auf dem Masseelektrodenträger 6 in gleichen Abständen zueinander um die Mittelelektrode 3 verteilt angeordnet. Der Masseelektrodenträger 6 wird von einem auf das Zündkerzengehäuse 2 aufgesetzter Endteil 60 getragen bzw. ist auf diesem befestigt.At least one
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Zur Befestigung des Masseelektrodenträgers 6 am Endteil 60 ist vorgesehen, dass der Endteil 60 zwei konzentrisch liegende, zylindrische Endabsätze 17, 18 aufweist, von denen der innenliegende Endabsatz 17 den außenliegenden Endabsatz 18 in Richtung Brennraum überragt. Auf dem außenliegenden Endabsatz 18 ist der Masseelektrodenträger 6 und auf dem innenliegenden Endabsatz 17 ist eine eine brennraumseitig offenen Kammer 5 ausgebildete Wandung 8 aufgesetzt, aufgesteckt oder aufgeschraubt und/oder gegebenenfalls durch, insbesondere punkt- oder nahtförmiges, Schweißen befestigt. Die Innenabmessungen der Wandung 8 und des Masseelektrodenträgers 6 sind an die jeweiligen Außenabmessungen der Endabsätze 17, 18 angepasst. Die Wandung 8 bildet einen Schirm bzw. Schild bzw. eine offene Kammer und die erfindungsgemäße Zündkerze kann auch als Schirmzündkerze bezeichnet werden.To fasten the
Der Masseelektrodenträger 6 und insbesondere auch der Abschnitt 41 jeder der vom Masseelektrodenträger 6 abgehenden Masseelektroden 4 sind im Abstand von der Außenfläche 7 der Wandung 8 Kammer 5, allenfalls gegenüber der Mittelelektrode 3 nach unten in Richtung auf das Zündkerzengehäuse 2 versetzt, angeordnet. Dieser Abstand ist vorgesehen, um einen definierten bzw. unbeeinflussten Stromfluss im Masseelektrodenträger 6 zu gewährleisten. Weiters wird durch den Abstand 21, wie bereits oben erwähnt, eine eigenständige bzw. definierte Wärmeableitung von den Masseelektroden 4 zum Zündkerzengehäuse 2 ermöglicht.The
In
Ein einfacher Aufbau und eine einfache Herstellung der Teile ergeben sich, wenn die Wandung 8 der brennraumseitig offenen Wirbelkammer 5 und der Masseelektrodenträger 6 zumindest abschnittsweise kreisringförmigen Querschnitt besitzen bzw. jeweils von einem Zylinderring gebildet sind.A simple construction and a simple production of the parts result when the
In der Wandung 8 können Durchtrittsausnehmungen 10 für den Durchlass des Gases ausgebildet sein.Through-
Jede fingerförmige Masseelektrode 4 ist vorteilhafterweise vom Masseelektrodenträger 6 unter Ausbildung eines parallel zur Wandung 8 verlaufenden Abschnittes 41 auf die Mittelelektrode 3 hin in Form eines Zündflächenträgers 51 abgebogen und endet vor der Mittelelektrode 3. In der Wandung 8 sind dazu Schlitze 50 ausgebildet. Die Breite dieser Schlitze 50 entspricht im Wesentlichen der Breite des Abschnittes 41 bzw. übersteigt geringfügig diese Breite. Diese Schlitze 50 erstrecken sich im Wesentlichen über die gesamte Höhe der Wandung 8, das heißt sie gehen insbesondere von einem Bereich der Wandung 8 aus, der etwa auf dem Niveau der Stirnfläche des Endteils 60 liegt, und enden an der brennraumseitigen Stirnfläche der Wandung 8. Durch diesen Schlitz 50 erstreckt sich der abgebogene radial verlaufende Zündflächenträger 51 der Masseelektrode 4 in Richtung Mittelelektrode 3. An den sich von dem Abschnitt 41 radial durch den Schlitz 50 ins Innere der Kammer 5 erstreckenden Zündflächenträger 51 schließt ein sich parallel zur bzw. sich in Richtung der Längsachse A der Zündkerze erstreckender Anschlussteil 52 an. Der Anschlussteil 52 folgt dem Umfangsverlauf der Wandung 8 und verschließt in diesem Bereich zumindest teilweise den Schlitz 50 bzw. liegt vorzugsweise innerhalb des Schlitzes 50. Dieser Anschlussteil 52 geht vom Zündflächenträger 51 in Richtung auf den Brennraum ab und endet mit der Stirnfläche der Wandung 8 und trägt zur geregelten Gaszirkulation bei.Each finger-shaped
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Auf den radial nach außen weisenden Flächenbereichen 12 der Mittelelektrode 3 und/oder auf den der Mittelelektrode 3 zugewandten Flächen 26 der jeweils gegenüberliegenden Masseelektroden 4 können nebeneinanderliegende Bahnen 40 aus einer Edelmetalllegierung aufgebracht bzw. aufgeschmolzen sein. Anstatt direkt aufgebrachter bzw. aufgeschmolzener Edelmetalllegierungsbahnen 40 gemäß
Die Wandung 8 der Kammer 5 und/oder die Massenelektroden 4 und/oder der Masseelektrodenträger 6 sind aus Nickelbasislegierung und/oder Hochtemperaturedelstahl und/oder heißkorrosionsbeständigen, gut wärmeleitfähigen Metalllegierungen gefertigt; die Wandung 8 kann auch aus Messing gefertigt sein.The
Für die Herstellung und den Betrieb der Zündkerzen hat es sich als vorteilhaft erwiesen, wenn die Anzahl der Masseelektroden 4 ungerade ist bzw. dass die Masseelektroden 4 einander bezüglich der Mittelachse der Mittelelektrode 3 nicht gegenüberliegen. Damit wird das Aufbringen von Edelmetalllegierungen auf die vom Träger 6 abgehenden Masseelektroden 4 einfach möglich.For the manufacture and operation of the spark plugs, it has proven to be advantageous if the number of
Der vorgesehene Schlitz 50 erleichtert erforderliche Wartungsarbeiten bzw. Nachjustierungen.The
Der Masseelektrodenträger 6 und die Wandung 8 der Kammer 5 sind elektrisch leitend mit dem Zündkerzengehäuse 2 verbunden. Die Mittelelektrode 3 ist mit der Basismittelelektrode 3a der Zündkerze vorzugsweise durch Verschweißen verbunden; die Basismittelelektrode 3a ist im Isolatorkörper 1 geführt und zum Zündkerzengehäuse 2 hin durch den Isolatorkörper 1 elektrisch isoliert.The
Die Masseelektroden 4 sind derart ausgestaltet, dass der Abschnitt 41 sich im Wesentlichen gerade und ohne Abbiegung parallel zur Wandung 8 erstreckt und vorzugsweise über diese Längserstreckung gleichbleibende Querschnittsform besitzt. Der Übergang vom Masseelektrodenträger 6 zum Abschnitt 41 kann gerundet verlaufen.The
In
Bei der Ausführungsform der Zündkerze gemäß
Die dunklen Pfeile, die zur Längsachse A der Zündkerze gerichtet sind, stellen mögliche Schweißnähte oder Schweißpunkte dar, mit denen der Endteil 60 und/oder der Masseelektrodenträger 6 und/oder die Wandung 8 an den Sie jeweiligen tragenden Bauteilen angeschweißt sein können.The dark arrows directed to the longitudinal axis A of the spark plug represent possible weld seams or spot welds with which the
Die in den
Wie in
Es ist auch möglich, andere Befestigungsarten für den Endteil 60 am Zündkerzengehäuse 2 bzw. für die Wandung 8 und/oder der Masseelektrodenträger am Endteil 60 und/oder am Zündkerzengehäuse 2 vorzusehen, z.B. Verpressen. Jedenfalls wird der Endteil 60 nicht auf den sich verjüngenden Isolatorkörper aufgesetzt werden. Die Teile sind aus Isolationsgründen unbedingt beabstandet. Der Endteil 60 umgibt den Endbereich des Isolationskörpers 1 mit Abstand.It is also possible to provide other types of fastening for the
Unter einstückig wird vor allem verstanden, dass der bzw. die jeweilige(n) Bauteil(e) keine Schweiß- oder Lötverbindung besitzen und aus dem gleichen Material gebildet bzw. als ein einziger nicht zusammengesetzter Teil vorliegen bzw. aus demselben Bauteil ausgeformt sind.One-piece means above all that the respective component(s) have no welded or soldered connection and are formed from the same material or are present as a single non-assembled part or are formed from the same component.
Zündkerzen mit offenen Kammern 5 sind in den
In
Der Isolierkörper 1, der die Basismittelelektrode 3a umgibt, welche die Elektrodenanordnung 3 bzw. die einzelnen Elektroden der Mittelelektrode 3 trägt, ist in das Zündkerzengehäuse 2 unter Verwendung einer Dichtung 52 eingesetzt.The
Der Endteil 60 trägt mit einem Absatz 58 die Wandung 8 einer Vorkammer 5', welche die Elektroden, d.h. die Mittelelektrode 3 und die Masseelektroden 4 sowie die Masseelektrodenträger 6 überdacht. In der Vorkammer 5' sind entsprechende Durchtrittsöffnungen 10 ausgebildet.The
Zwischen den vom Endteil 60 abgehenden Masseelektroden 6 und der Innenfläche der Wandung 8 ist jeweils ein Spalt 53 ausgespart, sodass die Stromverteilung und Wärmeableitung definiert sind.A
Es ist des Weiteren vorgesehen, dass die Masseelektrodenträger 6 vom Endteil 60 in dem Bereich bzw. auf dem Niveau abgehen, in bzw. auf dem die brennraumferne Endfläche der Wandung 8 mit dem Endteil 60 verbunden ist bzw. der Absatz 58 liegt. Der Masseelektrodenträger 6 ist bei dieser Ausführungsform sehr kurz bzw. gedrungen gestaltet und die Elektroden 4 liegen nahe dem Endteil 60.Provision is also made for the
Die Mittelelektrode 3 ist derart ausgestaltet, dass das brennraumseitige Ende der Mittelelektrode 3 mit dem Ende der Mittelelektrode 3 die Basismittelelektrode 3a abschließt bzw. das brennraumseitige Ende der Basismittelelektrode 3a nicht überragt bzw. dass die von der Mittelelektrode 3 und/oder die von den Masseelektroden 6 getragenen Elektroden 4 und/oder Zündplättchen 24 das brennraumseitige Ende der Basismittelelektrode 3a brennraumseitig nicht überragen. Damit wird eine kurze, gedrungene Bauweise der Elektroden erreicht, womit die Wärmeübergänge und Stromverteilung vorteilhaft beeinflusst werden.The
Bei einer Ausführungsform einer Vorkammerzündkerze gemäß
Prinzipiell könnte der Spalt 53 auch weggelassen werden bzw. könnte die Innenfläche der Wandung 8 an der nach außen gerichteten Fläche des Masseelektrodenträgers 6 anliegen oder mit dieser verbunden werden. Die Ausbildung eines Spaltes 53 bringt jedoch definierte Wärme- und Stromverhältnisse.In principle, the
In
Claims (11)
- Spark plug of an internal combustion engine, preferably for Otto gas engines, having a spark plug housing (2), which encompasses an insulating body (1), and also a centre electrode (3) and at least one ground electrode (4) which is supported by a ground electrode carrier (6), wherein the ignition surfaces (12) of the centre electrode (3) and the ignition surface (26) of the ground electrode (4) are encompassed by a wall (8) which forms a chamber (5) which is open on the combustion chamber side, characterized inthat an end part (60) is seated on the combustion chamber-side end region of the spark plug housing (2),in that the ground electrode carrier (6) and the wall (8) are supported by this end part (60) and that the wall (8) is separated from the ground electrode carrier (6) at a distance by means of a surrounding gap (53).
- Spark plug according to Claim 1, characterized in that
the ground electrode carrier (6), as seen perpendicularly to the longitudinal axis (A) of the spark plug (2), has a smaller distance from the centre electrode (3) than the inner surface (19) of the wall (8) of the chamber (5) and supports at least one finger-like ground electrode (4) with an ignition surface (26) which lies preferably at the height level of the ignition surface (12) of the centre electrode (3) in the chamber (5). - Spark plug according to Claim 1 or 2, characterized in that two concentrically disposed cylindrical end shoulders (17, 18) are formed on the end part (60), of which the inner end shoulder (17), if applicable, possibly projects beyond the outer end shoulder (18) in the direction of the combustion chamber,
wherein the wall (8) of the chamber (5) is seated, pushed or screwed on the outer end shoulder (18) and/or fastened by means of spot welding or seam welding, as applicable, and the ground electrode carrier (6), which lies at a distance from the inner surface (19) of the wall (8), is seated, pushed or screwed on the inner end shoulder (17) and/or fastened by means of spot welding or seam welding, as applicable. - Spark plug according to one of Claims 1 to 3, characterized in that the ground electrode carrier (6) and/or the wall (8), as seen in section perpendicularly to the longitudinal axis (A) of the spark plug, has, or have, an at least partially circular cross section or is, or are, formed by a cylindrical ring and/or that the at least one ground electrode (4) and the ground electrode carrier (6) are formed in one piece or are interconnected by means of welding and/or that through-openings (10) are formed in the wall (8) for passage of the combustible gas.
- Spark plug according to one of Claims 1 to 4, characterized in that the ground electrode carrier (6) supports one, three or five ground electrodes (4) and/or in that the ground electrodes (4) are arranged on the ground electrode carrier (6) in a distributed manner around the centre electrode (3) at equal distances from each other and/or in that each of the ground electrodes (4) which project from the ground electrode carrier (6) has in one section (41) a rectangular cross section or cylindrical ring segment-like cross section, at least in sub-sections of its longitudinal extent and/or that the spark gap (13) is formed between surface regions of the ground electrode (4) and of the centre electrode (3) which extend parallel to the longitudinal axis (A), are disposed opposite one another, form the ignition surfaces (12, 26) and, if applicable, have a noble metal or noble metal alloy coating.
- Spark plug according to one of Claims 1 to 5, characterized in that a male thread is formed in each case on the two concentrically disposed end shoulders (17, 18) of the end part (60) and a female thread, which is matched to the respective male thread, is formed in each case on the inner wall surface (19) of the wall (8) and an the inner wall surface (20) of the ground electrode carrier (6) and/or in that the ground electrode carrier (6) and the wall (8) are arranged concentrically to each other, forming a pre-specified radial gap (21) and possibly a height offset and/or in that the wall (8) and/or the ground electrode carrier (6) is pushed on the respective end shoulder (17, 18) and fastened there by means of welding.
- Spark plug according to one of Claims 1 to 6, characterized in that a number of slots (50), which extend parallel to the direction of the longitudinal axis (A) of the spark plug, are formed in the wall (8), through which slots the ground electrodes (4) are guided into the interior of the chamber (5), wherein the slots (50), if applicable, extend from the combustion chamber-side end face of the wall (8) up to the level region of the end face of the end section (17) or up to the end face level of the end part (60).
- Spark plug according to one of Claims 1 to 7, characterized in that the centre electrode (3) has a number of radially outwardly projecting, preferably centrally symmetrically formed, electrodes which in their respective end region have an ignition surface (12) which in each case lies opposite an ignition surface (26) of a ground electrode (4), wherein the ignition surfaces, if applicable, support welded on or fused on small noble metal plates or small noble metal alloy plates and/or that an encompassing annular groove (61), which adjoins the insulated end region of the ignition surfaces (12) of the centre electrode (3), is formed in said centre electrode (3).
- Spark plug according to one of Claims 1 to 8, characterized in that the end part (60), which is seated on the end region of the spark plug housing (2), preferably encompassing this, is designed in the form of a cylindrical ring and is arranged centrally to the longitudinal axis (A) of the spark plug and extends the spark plug housing (2) on the combustion chamber side in form of an extension piece or intermediate piece and/or that the end part(60), by its combustion chamber-side end region, encompasses the base section of the centre electrode (3) which is remote from the combustion chamber, forming a gap and/or that the end part (60) is connected to the spark plug housing (2) by means of welding and/or screwing and/or that the end part (60) encompasses the base of the centre electrode (3) and/or the combustion chamber-side, preferably tapering, end region of the insulating body (1), forming a gap (63) and/or that the end part (60) has an annular shape and by the inner surface of its end region which is remote from the combustion chamber and/or by its end face which is remote from the combustion chamber, is connected to the spark plug housing (2) or is seated upon this, preferably upon a shoulder (61) and/or that the end region of the end part (60) which is remote from the combustion chamber externally encompasses an end region (64) of the spark plug housing (2) which is close to the combustion chamber, forming a gap (56), if applicable, or is connected to its outer wall surface and/or that the end face of the wall (8) which is remote from the combustion chamber is seated upon the end part (60), preferably upon the shoulder (58), and is connected to this, preferably by means of welding and/or in that the ground electrode carrier (6) projects from the end part (60) in the region of the height or a level at which the end face of the wall (8) which is remote from the combustion chamber is connected to the end part (60).
- Spark plug according to one of Claims 1 to 9, characterized in that the wall (8) encompasses the ground electrode carrier (6) at a distance, forming a gap (53) and/or that the combustion chamber-side end of the centre electrode (3) terminates at the level of the end of the centre electrode base (3a) or does not project beyond the combustion chamber-side end of the centre electrode base (3a) and/or that the electrodes (4) and/or small ignition plates (24) which are supported by the centre electrode (3) and/or by the ground electrode carrier (6) do not project beyond the combustion chamber-side end of the centre electrode base (3a) an the combustion chamber side.
- Spark plug according to one of Claims 1 to 10, characterized in that the outer wall of the spark plug housing (2) is thread-free or turned.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA230/2011A AT511157B1 (en) | 2011-02-21 | 2011-02-21 | SPARK PLUG |
PCT/AT2012/000037 WO2012113002A1 (en) | 2011-02-21 | 2012-02-20 | Spark plug having an end part |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2678907A1 EP2678907A1 (en) | 2014-01-01 |
EP2678907B1 EP2678907B1 (en) | 2016-10-19 |
EP2678907B2 true EP2678907B2 (en) | 2023-06-21 |
Family
ID=46021941
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12717578.4A Active EP2678907B2 (en) | 2011-02-21 | 2012-02-20 | Spark plug having an end part |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP2678907B2 (en) |
AT (1) | AT511157B1 (en) |
AU (1) | AU2012220326A1 (en) |
BR (1) | BR112013021147B1 (en) |
CA (1) | CA2826807A1 (en) |
ES (1) | ES2611904T5 (en) |
FI (1) | FI2678907T4 (en) |
WO (1) | WO2012113002A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT511157B1 (en) | 2011-02-21 | 2014-01-15 | Francesconi Christian | SPARK PLUG |
DE102013221963B4 (en) * | 2013-10-29 | 2019-10-17 | Dkt Verwaltungs-Gmbh | prechamber |
JP6057960B2 (en) * | 2014-09-16 | 2017-01-11 | 日本特殊陶業株式会社 | Spark plug and method of manufacturing spark plug |
DE102014117714B4 (en) | 2014-12-02 | 2016-06-09 | Federal-Mogul Ignition Gmbh | Spark plug for a gas-powered internal combustion engine |
DE102017102128B4 (en) | 2016-02-18 | 2019-01-24 | Federal-Mogul Ignition Gmbh | Spark plug for a gas-fueled internal combustion engine |
US10641159B2 (en) | 2016-09-23 | 2020-05-05 | Caterpillar Inc. | Pre-chamber assembly for fuel injector |
US10273869B2 (en) | 2016-10-14 | 2019-04-30 | Caterpillar Inc. | Prechamber ignition device for internal combustion engine, and method |
DE102016120984B4 (en) | 2016-11-03 | 2018-10-18 | Federal-Mogul Ignition Gmbh | Prechamber spark plug for a gas-fueled internal combustion engine and method for its production |
DE102017107728A1 (en) | 2017-04-10 | 2018-10-11 | Federal-Mogul Ignition Gmbh | Pre-chamber spark plug and method for its production |
DE102020213737A1 (en) * | 2020-11-02 | 2022-05-05 | Robert Bosch Gesellschaft mit beschränkter Haftung | prechamber spark plug |
AT524410A1 (en) * | 2020-11-09 | 2022-05-15 | Greenwood Power Gmbh | Arrangement of a measuring device |
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US1542631A (en) † | 1923-07-13 | 1925-06-16 | Morrison Lewis | Spark plug |
FR1001923A (en) † | 1946-07-02 | 1952-02-29 | Improvement in spark plugs | |
US2702537A (en) † | 1951-08-14 | 1955-02-22 | Boeing Co | Cool core hot cavity spark plug |
JPS5669416A (en) † | 1979-11-11 | 1981-06-10 | Yariichi Hisada | Unit consisting of accessory chamber and spark plug |
EP1265329B1 (en) † | 2001-06-05 | 2004-08-04 | GE Jenbacher GmbH & Co. OHG | Spark plug of an internal combustion engine |
JP2006144648A (en) † | 2004-11-18 | 2006-06-08 | Nissan Motor Co Ltd | Precombustion chamber spark ignition internal combustion engine |
DE102008000163A1 (en) † | 2007-01-29 | 2008-08-14 | Denso Corp., Kariya | Spark plug i.e. pre-chamber spark plug, for internal-combustion engine, has spark gap arranged with respect to longitudinal direction of metal casing centrically from front end of front section of metal casing |
DE102010004851A1 (en) † | 2009-12-18 | 2011-06-22 | BorgWarner BERU Systems GmbH, 71636 | Spark plug for a gas-powered internal combustion engine |
WO2012091739A2 (en) † | 2010-12-31 | 2012-07-05 | Prometheus Applied Technologies, Llc | Prechamber ignition system |
WO2012113002A1 (en) † | 2011-02-21 | 2012-08-30 | Christian Francesconi | Spark plug having an end part |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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RU2154002C1 (en) * | 1999-10-14 | 2000-08-10 | Архипов Владимир Алексеевич | Propulsor using wave energy |
AT506140B1 (en) * | 2007-11-05 | 2009-11-15 | Francesconi Christian | SPARK PLUG |
-
2011
- 2011-02-21 AT ATA230/2011A patent/AT511157B1/en active
-
2012
- 2012-02-20 WO PCT/AT2012/000037 patent/WO2012113002A1/en active Application Filing
- 2012-02-20 FI FIEP12717578.4T patent/FI2678907T4/en active
- 2012-02-20 AU AU2012220326A patent/AU2012220326A1/en not_active Abandoned
- 2012-02-20 CA CA2826807A patent/CA2826807A1/en not_active Abandoned
- 2012-02-20 BR BR112013021147-4A patent/BR112013021147B1/en active IP Right Grant
- 2012-02-20 ES ES12717578T patent/ES2611904T5/en active Active
- 2012-02-20 EP EP12717578.4A patent/EP2678907B2/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US1542631A (en) † | 1923-07-13 | 1925-06-16 | Morrison Lewis | Spark plug |
FR1001923A (en) † | 1946-07-02 | 1952-02-29 | Improvement in spark plugs | |
US2702537A (en) † | 1951-08-14 | 1955-02-22 | Boeing Co | Cool core hot cavity spark plug |
JPS5669416A (en) † | 1979-11-11 | 1981-06-10 | Yariichi Hisada | Unit consisting of accessory chamber and spark plug |
EP1265329B1 (en) † | 2001-06-05 | 2004-08-04 | GE Jenbacher GmbH & Co. OHG | Spark plug of an internal combustion engine |
JP2006144648A (en) † | 2004-11-18 | 2006-06-08 | Nissan Motor Co Ltd | Precombustion chamber spark ignition internal combustion engine |
DE102008000163A1 (en) † | 2007-01-29 | 2008-08-14 | Denso Corp., Kariya | Spark plug i.e. pre-chamber spark plug, for internal-combustion engine, has spark gap arranged with respect to longitudinal direction of metal casing centrically from front end of front section of metal casing |
DE102010004851A1 (en) † | 2009-12-18 | 2011-06-22 | BorgWarner BERU Systems GmbH, 71636 | Spark plug for a gas-powered internal combustion engine |
WO2012091739A2 (en) † | 2010-12-31 | 2012-07-05 | Prometheus Applied Technologies, Llc | Prechamber ignition system |
WO2012113002A1 (en) † | 2011-02-21 | 2012-08-30 | Christian Francesconi | Spark plug having an end part |
Also Published As
Publication number | Publication date |
---|---|
WO2012113002A1 (en) | 2012-08-30 |
EP2678907A1 (en) | 2014-01-01 |
BR112013021147A2 (en) | 2019-09-17 |
AU2012220326A1 (en) | 2013-09-26 |
ES2611904T3 (en) | 2017-05-11 |
AT511157A1 (en) | 2012-09-15 |
AT511157B1 (en) | 2014-01-15 |
EP2678907B1 (en) | 2016-10-19 |
ES2611904T5 (en) | 2023-12-12 |
BR112013021147B1 (en) | 2021-11-03 |
CA2826807A1 (en) | 2012-08-30 |
FI2678907T4 (en) | 2023-09-12 |
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