EP2674044A1 - Method and apparatus for detecting strand inhomogeneity of a rod of material of the tobacco processing industry - Google Patents

Method and apparatus for detecting strand inhomogeneity of a rod of material of the tobacco processing industry Download PDF

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Publication number
EP2674044A1
EP2674044A1 EP20130170213 EP13170213A EP2674044A1 EP 2674044 A1 EP2674044 A1 EP 2674044A1 EP 20130170213 EP20130170213 EP 20130170213 EP 13170213 A EP13170213 A EP 13170213A EP 2674044 A1 EP2674044 A1 EP 2674044A1
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EP
European Patent Office
Prior art keywords
strand
sections
measuring device
objects
measuring
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Granted
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EP20130170213
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German (de)
French (fr)
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EP2674044B1 (en
Inventor
Dierk SCHRÖDER
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Koerber Technologies GmbH
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Hauni Maschinenbau GmbH
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Priority to PL13170213T priority Critical patent/PL2674044T3/en
Publication of EP2674044A1 publication Critical patent/EP2674044A1/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • A24C5/3412Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by means of light, radiation or electrostatic fields
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0204Preliminary operations before the filter rod forming process, e.g. crimping, blooming
    • A24D3/0212Applying additives to filter materials
    • A24D3/0216Applying additives to filter materials the additive being in the form of capsules, beads or the like

Definitions

  • the invention relates to a method for detecting strand inhomogeneities of a material strand of the tobacco-processing industry, in particular of inserted objects, defective objects and / or foreign bodies, in which objects in a material strand, in particular a tobacco rod or a filter strand, are inserted at predetermined object positions and the material strand after the objects have been inserted longitudinally, at least two strand measuring devices operated at different frequencies are conveyed, which in particular are combined to form a combined strand measuring device, wherein the material strand is subdivided into object sections each containing one or more predetermined object positions and blank sections without predetermined object positions for evaluation of the measurement signals becomes.
  • the invention further relates to a device for detecting Stranginhomogenticianen a strand of material of the tobacco processing industry, in particular of inserted objects, defective objects and / or foreign bodies, with a reinlegevoriques by means of the material strand, in particular a tobacco rod or a filter strand, objects at predetermined object positions are inserted or inserted, wherein in the conveying direction at least two strand measuring devices operated or operable with different frequencies are arranged in the material strand downstream of the object insertion device, which are in particular combined to form a combination strand measuring device, by which the material strand is successively conveyed longitudinally or conveyed, wherein an evaluation device is formed, which is designed for the evaluation of Measuring signals of the strand measuring devices the strand of material in object sections, each containing one or more predetermined object positions, and in Leerabs Section without predetermined object positions to divide.
  • the invention relates to an extrusion machine of the tobacco processing industry, a use and a software program.
  • the invention relates to the production and testing of a material strand, in particular a tobacco rod or filter rod, for rod-shaped articles of the tobacco-processing industry, in particular for filter cigarettes.
  • the tobacco rod or filter rod is cut to length after its production into individual tobacco rods or filter rods.
  • the filter strand or the cut filter rods or tobacco rods contain as an essential part of one or more objects that influence the smoke or filter properties.
  • the objects are in particular capsules with a solid shell, which are filled with a liquid.
  • the liquid contains in such Usually flavorings or fragrances, for example menthol.
  • To use a smoker breaks the capsule before smoking by pressure on the filter and then ignites the cigarette. The pressure on the capsule in the filter releases the liquid so that the aroma of the liquid unfolds. This procedure offers a particularly intense or fresh taste experience.
  • Corresponding capsules usually have a diameter of about 3.5 mm, but may also be smaller.
  • hard objects may also be used as objects in the context of the invention, as may smaller or larger particles, for example spheres or cylindrical objects made of activated carbon, extrudates or other filter materials or additives.
  • a corresponding object insertion device with which objects can be inserted into a material strand at high speed, is described for example in German patent application no. 10 2011 017 615.2 the Applicant whose disclosure content is to be incorporated by reference in full in the present application.
  • this object insertion device it is possible, even for material strands, are placed in the objects to achieve delivery speeds that are similar to those of material strands without inlaid objects.
  • a cigarette rod is produced by first chewing tobacco onto a strand conveyor, wrapping the tobacco rod with a wrapping paper strip and then cutting it from the tobacco rod into cigarettes of multiple use length. The forming of the tobacco or filter strand and the subsequent cutting or cutting of the strand takes place at high speed.
  • Typical in today's cigarette and filter making machines strand speeds of 10 m / s, wherein at 100 mm section length, a cutting rate of 100 per second follows.
  • a measuring device for determining a dielectric property, in particular the humidity and / or density, of a product, in particular of tobacco, cotton or another fiber product, with a measuring capacitor, a device for generating a high frequency field in the measuring capacitor, which is replaced by a product which is in a measuring volume of the measuring device is arranged, is known.
  • the term "high frequency” or “HF” basically, as distinct from the microwave range, means frequencies below 300 MHz.
  • the frequency is more than 10 kHz, preferably more than 100 kHz.
  • the frequency is at least 1 MHz, in particular for tobacco, more preferably more than 5 MHz, since at lower frequencies towards a sufficiently accurate measurement only in an increasingly limited measuring range is possible.
  • microwave strand measuring devices and capacitive HF strand measuring devices are also known from German patent applications no. 10 2011 083 049.9 and no. 10 2011 083 052.9 the applicant, the disclosure of which should be incorporated by reference in its entirety in the present application.
  • the object of the present invention is to examine different aspects of the strand quality in the case of material strands of the tobacco-processing industry occupied with objects, and in particular to identify strand inhomogeneities with respect to inserted objects and foreign bodies.
  • This object underlying the invention is achieved by a method for detecting strand inhomogeneities of a strand of material of the tobacco-processing industry, in particular of inserted objects, defective objects and / or foreign bodies, in which a material strand, in particular a tobacco rod or a filter strand, objects predetermined object positions are inserted and the material strand is conveyed longitudinally after inserting the objects by at least two strand frequency measuring devices operated at different frequencies, which are in particular combined to form a combined strand measuring device, wherein the material strand in object sections, each containing one or more predetermined object positions for evaluating the measurement signals, and is divided into blank sections without predetermined object positions, which is further developed by the measurement signals of the strand measuring devices in the object sections and the Leerab each with different evaluation methods are evaluated, in the object sections in an object algorithm, a position determination and / or a quality control of at least one object from the temporal change of at least one of the measured signals is performed and in the empty sections at least one Leerabitessalgorithmus is
  • the invention is based on the basic idea that the machine control with the machine cycle and the loading pattern of objects has information enabling an evaluation of microwave strand measuring device signals or capacitive RF strand measuring device signals which is separated into object sections with inserted objects and empty sections without inserted objects and thus also allows different analyzes.
  • the object sections in an object algorithm not only the presence of an object is checked, for example by exceeding a predetermined threshold level in the object section, but a further analysis is made with determination of the position of the object and optionally a deviation from a desired position. When the deviation of the position of the object from the desired position is exceeded, it can be provided that subsequently an affected strand section is excluded from further processing.
  • Another evaluation scheme is applied, which is not about determining the exact position of objects, but to determine either the general strand consistency and / or a quantity of at least one additive in the material, in particular a plasticizer.
  • the presence of foreign bodies in the empty section can also be detected. Also, an object that has been mistakenly inserted in a blank portion or that has fallen into an empty portion upon insertion would be recognized as foreign matter. Since an object is not provided in a blank section, it is also to be treated as a foreign body. Affected material strand sections can subsequently be excluded from further processing.
  • the material strand is preferably conveyed through at least one microwave strand measuring device and / or through at least one capacitive HF strand measuring device as strand measuring devices.
  • This makes it possible to analyze the strand of material with at least two different frequencies, so that significantly different measurement signals occur in response to changes in strand consistency or the presence of foreign objects or objects.
  • a microwave strand measuring device and a capacitive HF strand measuring device are used, it is also possible, for example in empty sections, to determine the proportions of various components of the material strand, for example moisture and plasticizer input and the density of the strand, for example in the case of a filter strand.
  • the material strand passes successively through the two strand measuring devices, it is preferably provided that a time offset which occurs between the measuring signals due to a given in the strand conveying direction distance between the strand measuring devices depending on a current material strand conveying speed, by a time shift or a staggered evaluation at least one of the measuring signals is corrected. It is alternatively possible in each case to process the individual measurement signals individually and to correlate the measurement results with the corresponding strand section which has generated the corresponding measurement signals.
  • An empty-segment algorithm and an object algorithm also mean that different algorithms are used for the evaluation for the different measurement signals of the two strand measuring devices in the empty sections and the object sections.
  • an individual adjustment of the evaluation parameters will be indicated on the specific features of the microwave measurement signals and the RF measurement signals.
  • At least one of the strand measuring devices is operated at a variable frequency, wherein a different frequency is used and / or evaluated in the object sections than in the empty sections.
  • a different frequency is used and / or evaluated in the object sections than in the empty sections.
  • a first strand measuring device in particular a microwave strand measuring device, at least temporarily simultaneously with a second strand measuring device, in particular an HF strand measuring device operated, wherein the frequency of the first strand measuring device by a factor of 10 to 900 is greater than the frequency of the second strand measuring device.
  • a microwave strand measuring device at least temporarily simultaneously with a second strand measuring device, in particular an HF strand measuring device operated, wherein the frequency of the first strand measuring device by a factor of 10 to 900 is greater than the frequency of the second strand measuring device.
  • a determination of a moisture and / or the amount of an additive in particular a plasticizer.
  • an additive in particular a plasticizer.
  • an inhomogeneity algorithm can only specify threshold values above which strand homogeneity exists and a known combination measurement takes place with respect to an ingredient measurement, from which the quantities of the various constituents of the material strand are determined, or this can be done together, wherein, for example, the threshold values for the detection of Stranginhomogenticianen also depends on the general consistency of the material strand in the blank section.
  • a determination of a missing, a density, a mass and / or a damage of an object preferably takes place in the object sections.
  • the object underlying the invention is also achieved by a device for detecting strand inhomogeneities of a material strand of the tobacco-processing industry, in particular of inserted objects, defective objects and / or foreign bodies, with an object insertion device, by means of which a material strand, In particular, a tobacco rod or a filter strand, objects at predetermined object positions are inserted or inserted, wherein in the conveying direction of the material strand downstream of the object insertion device at least two operated at different frequencies or operable strand measuring devices are arranged, which are in particular combined into a combination strand measuring device through which the material strand sequentially is longitudinally conveyed or conveyed, wherein an evaluation device is included, which is designed to evaluate the measurement of the strand measuring devices, the strand of material in object sections, each containing one or more predetermined object positions, and divided into empty sections without predetermined object positions, thereby is further developed that the evaluation device is formed, the measuring signals in the object sections and the empty sections, each with under defencel evaluate evaluation methods in the object
  • the device is designed in particular for carrying out the method according to the invention described above.
  • the advantages, properties and features mentioned for the method therefore also apply to the device according to the invention.
  • At least one strand measuring device is a microwave strand measuring device and / or at least one strand measuring device designed as a capacitive RF strand measuring device.
  • At least one of the strand measuring devices is designed to be operated at a variable frequency, wherein the one control device or the evaluation device is designed to operate the variable frequency driven strand measuring device in the object sections with a different frequency than in the empty sections.
  • the device is designed to carry out a method according to the invention described above.
  • the object underlying the invention is also achieved by a rod making machine of the tobacco-processing industry, in particular tobacco rod machine or filter rod machine, with a device according to the invention described above.
  • the stranding machine thus has the same features, advantages and properties as the device described above and the previously described method.
  • the object underlying the invention is further solved by using at least two different evaluation algorithms for the evaluation of measurement signals from strand measuring devices in different sections of a material strand of the tobacco processing industry, are placed in the objects at predetermined object positions, the material strand for evaluation in object sections, the one or more predetermined each Object positions and is divided into empty sections without predetermined object positions, wherein in the object sections, an object algorithm is used in which a position determination and / or a quality control of an object from the temporal change of at least one of the measured signals takes place and in the empty sections at least one empty-section algorithm is used in which strand inhomogeneities and / or a strand consistency and / or an amount of at least one additive in the material strand, in particular a plasticizer, are or will be determined.
  • the object underlying the invention is achieved by a software program with program code means by means of which, when executed on an evaluation device, in particular a computer, in particular a microcontroller, a device according to the invention described above, an inventive method described above is performed.
  • Fig. 1 For example, there is schematically illustrated a two-strand "PROTOS" cigarette making machine of the Applicant Company assembled in a "L-shaped" configuration from a two-strand machine 2 and a filter attachment machine 3.
  • the machine 1 is shown with closed top plates, details are not shown for clarity.
  • the production process of two endless tobacco strands begins in the two-line machine 2 in a two-strand distribution unit 4 with a pre-distributor 5, which includes, inter alia, a steep conveyor and two storage chutes and other known components.
  • a pre-distributor 5 which includes, inter alia, a steep conveyor and two storage chutes and other known components.
  • loose tobacco material is conveyed to a first and a parallel second strand conveyor 6 and thrown from below onto the strand conveyors, so that two tobacco strands are formed, which are held by means of suction air on the strand conveyors.
  • Hanging on the strand conveyors 6, the tobacco material is conveyed in the direction of a first and a second format unit 8.
  • the still open tobacco strands are each wrapped in a wrapping paper unit 7 with wrapping paper strips, which are glued to a longitudinal edge. Subsequently, the tobacco strands in the two format units 8 are formed into two endless closed tobacco strands of circular cross section and the gluing of the wrapping paper strips is solidified.
  • the tobacco rods After the tobacco rods have been formed, they are guided by a measuring device 9 with one or more measuring units for measuring properties of the respective tobacco material strand. For example, the wrapping paper is visually inspected and the moisture content and density are measured.
  • the control of the two-line machine 2 takes place from a control console 11.
  • Output of the two-strand machine 2 is a knife and transfer unit 10, in which the strands are cut into individual tobacco rods multiple use length, the individual tobacco rods are deflected from a longitudinal axial to a transverse axial promotion and transferred to the filter attachment machine 3.
  • the filter attachment machine 3 has, inter alia, a lining paper unit 12, peeled off from the tipping paper, cut and glued. Subsequently, the individual tipping paper leaflets are wrapped in designated areas around the tobacco rods and double filter plugs, which are thereby connected together. Finally, the double cigarettes produced in this way are cut in the middle and transported away one by one.
  • a combination strand measuring device 20 which can be used according to the invention is shown schematically in cross section.
  • the combination strand measuring device 20 has a common housing 21, which is penetrated by a protective tube 23 through which a strand of material, such as a filter strand or a tobacco rod, is guided, wherein the strand of material first enters through a strand inlet tube 22 with conical inner diameter before passing through the Protective tube 23 passes.
  • a strand of material such as a filter strand or a tobacco rod
  • the combination strand measuring device 20 has in the strand conveying direction sequentially a microwave strand measuring device 30 and a capacitive HF strand measuring device 40.
  • the microwave strand measuring device 30 corresponds for example to a microwave strand measuring device, as described in the German patent application no. 10 2011 083 049.9 the applicant is described.
  • This has a microwave resonator 31 in a microwave resonator housing 32.
  • a coupling-in antenna 33 and a coupling-out antenna 34 project for coupling and coupling-out of microwaves in the frequency range between 5 and 9 GHz.
  • the microwave resonator 31 is substantially cylindrically shaped, wherein the protective tube 23 passes centrally through the cylindrical microwave resonator 31.
  • the common housing 21 also contains a plurality of cavities with measuring, tempering and power electronics 37, which is thus integrated into the microwave strand measuring device 30.
  • the power and measurement electronics have the same temperature as the microwave resonator 31 and thus results in a temperature control for the entire microwave strand measuring device 30.
  • the following capacitive RF strand measuring device 40 has a measuring capacitor 41 with a capacitor housing 42 and electrode surfaces 43, 44. An RF alternating voltage in the range between 10 MHz and about 500 MHz is applied to this.
  • a corresponding capacitive RF strand measuring device is known from German patent application no. 10 2011 083 052.9 the applicant, the relevant disclosure of which should also be included by reference in the present patent application.
  • the capacitive RF strand measuring device 40 has with respect to the electrode surfaces 43 and 44 conical collar 45, with which the geometry of the measuring capacitor 41 is adapted to the geometry of the microwave resonator 31.
  • the measurement signals of the microwave strand measuring device 30 and the capacitive RF strand measuring device 40 are thus also with respect to the geometry of the microwave resonator 31 and the measuring capacitor 41 and thus the electromagnetic alternating fields directly comparable.
  • the conical collar 45 with the corresponding undercuts ensure that even in this case the RF fields in the axial direction of the material strand do not penetrate far out of the measuring capacitor 41 and, in particular, do not penetrate into the microwave resonator 31.
  • the capacitive HF strand measuring device 40 has integrated measuring, temperature control and power electronics 47 in cavities of the common housing 21. All power electronics, measuring electronics and the temperature control of the entire combination strand measuring device 20 is thus integrated in the combination strand measuring device 20.
  • Fig. 3 is the combination strand measuring device 20 from Fig. 2 shown schematically in a perspective view.
  • the observer looks at the front side of the combination strand measuring device 20 with the microwave strand measuring device 30 and the strand inlet tube 22 and the inside visible protective tube 23. Behind it is the capacitive RF strand measuring device 40.
  • the individual housings are connected to a common housing.
  • a first aspect of a signal processing of measurement signals 51, 52 of a first strand measuring device and a second strand measuring device is shown. These may come from a variety of strand measuring devices or from two similar strand measuring devices operating at different frequencies.
  • this time offset is eliminated in a shift algorithm 53, so that after application of the shift algorithm 53, the two measurement signals 51, 52 match each other in time.
  • These corrected measuring signals 51, 52 are then fed to an evaluation 54.
  • the evaluation according to the invention will be further described below.
  • the machine cycle 55 is used both for the evaluation and for the displacement or the correction of the time offset.
  • FIG. 2 shows the time profile of a measurement signal 51 whose amplitude is influenced by the presence or absence of objects in the material strand.
  • high measurement signal amplitudes 63 correspond to the objects
  • low measurement signal amplitudes 64 correspond to the empty sections of the material strand. Since the machine control has information on which sections of the material strand objects should be present and in which sections this should not be the case, the measurement signal 51 is subdivided into object sections 61 and empty sections 62 for evaluation, wherein in Fig. 5
  • the object sections 61 each comprise two objects located therein, and the blank sections 62 comprise a portion of the gap between the object sections 61.
  • the blank sections 62 in this case do not comprise the entire gap between the object sections 61, but those sections in which the residual effects of the objects on the measurement signal have subsided, so that a substantially constant signal course in the blank section 62 is to be expected. Therefore, the object portions 61 and the blank portions 62 have different boundaries 65-68. The large signal amplitude variations due to the objects are thus avoided in the blank sections 62. According to the invention, other evaluation algorithms are used in the empty sections 62 than in the object sections 61. This not only applies to the application of different limit values for the detection of strand inhomogeneities or consistency measurements of the material strip, but also to the concrete exact determination of the position of the inserted objects.
  • Fig. 6 schematically represents a device 80 according to the invention, by means of strand inhomogeneities can be seen.
  • a strand of material 71 with inserted objects 72 by one, for example in the FIGS. 2 and 3 shown combination strand measuring device 20 with a microwave strand measuring device 30 and a capacitive RF strand measuring device 40 in the strand conveying direction 75 promoted.
  • a foreign body 74 is shown.
  • an object 73 is defective. This may be, for example, a capsule that is damaged and has lost its fluid content. This would be done in a measurement waveform according to Fig. 5 produce a lower measurement signal amplitude in the peak than an undamaged object 72.
  • the device 80 has an input and display device connected to the machine controller 82.
  • the machine controller 82 receives a signal from a pulser, which may be a high accuracy encoder, angle encoder, or the like.
  • the machine controller 82 also has a machine clock signal, which generally synchronizes the various string device components to the length of the machine cut material strand sections takes place.
  • An evaluation device 83 is provided which can also be integrated in the data processing system of the machine control 82.
  • the evaluation device 83 is in particular a data processing system, ie in particular a computer, on which a software program is executed, which may have various algorithms, namely an object algorithm 85a, a strand consistency algorithm 85b and a foreign body algorithm 85c. Other algorithms may be used, for example, a shifting algorithm that uses the machine cycle. The latter is used continuously.
  • an algorithm selection and switching 86 is provided, by means of which, depending on whether the strand section currently to be analyzed is an empty section or an object section, it is selected which evaluation algorithm is to be used for this section.
  • Algorithm selection and switching 86 is also connected to the pulse generator 88 on the one hand, and algorithm selection and switching 86, on the other hand, receives a control signal 90 for switching and a cut signal 91 from the machine controller 82 for precise timing for the object sections and the blank sections to determine.
  • the switching control signal 90 includes information as to whether it is a blank portion or an object portion.
  • the evaluation device 83 receives information about where items should be located.
  • the object algorithm 85a may be used to verify that objects are located at the intended locations within tolerable limits.
  • the further algorithms 85b, 85c are used to detect foreign objects, in particular metal particles, slipped objects or droplets of plasticizers, or to carry out a consistency measurement with respect to density, moisture in a tobacco rod or a filter strand and, for example, plasticizer entry in a filter strand and check.
  • the position determination in the object sections and in the object algorithm 85a takes place by analyzing the time profile of one or both measuring signals of the strand measuring devices.
  • a temporal course of the measurement signal can be predetermined within certain limits, so that if the concrete measurement signal in the object section does not exceed the upper and lower limits, which are temporally variable and above and below a standard curve, they are recognized as standard-compliant so that the object position is determined in this way. Also a fast determination of the maximum of the signal is possible. Also, an analysis of the rising and falling edges of the corresponding measurement signal is possible to determine the object position. Corresponding methods are known.
  • the initially described method with the predetermined course describing a course of the standard with a correspondingly changed upper limit and lower limit also takes into account the short-term and high-frequency fluctuations occurring in the case of corresponding measurement signals in the signal with a low fluctuation amplitude.
  • the specification of the standard curve which corresponds to or follows the actual course of a measurement signal for an ideally placed object in the material strand, thereby enables a position determination for the object that is not possible with a conventional application of a threshold value crossing comparison.

Abstract

The method involves inserting objects (72) into a material rod (71) at predetermined object positions, and conveying the material rod in a longitudinally axial manner through two strand measuring devices (30,40) operated with different frequencies. The measurement signals of the strand measuring devices in the object sections and the blank sections are evaluated with different evaluation processes. A position determination or quality control of the object is carried out in the object sections from the temporal variation of one of the measurement signals in an object algorithm (85a). The blank section algorithm (85b,85c) is applied in the blank sections, with which the strand inhomogeneity is detected, and the strand consistency or quantity of an additive in the material rod is determined. Independent claims are included for the following: (1) an apparatus for use in a rod machine, particularly tobacco rod machine or filter rod machine for detecting strand inhomogeneity of a material rod, particularly of the inserted objects, defective objects and foreign bodies in the tobacco processing industry; and (2) a software program with program code medium for detecting strand inhomogeneity of a material rod, particularly of the inserted objects, defective objects and foreign bodies in the tobacco processing industry.

Description

Die Erfindung betrifft ein Verfahren zur Erkennung von Stranginhomogenitäten eines Materialstrangs der Tabak verarbeitenden Industrie, insbesondere von eingelegten Objekten, defekten Objekten und/oder Fremdkörpern, bei dem in einen Materialstrang, insbesondere einen Tabakstrang oder einen Filterstrang, Objekte an vorbestimmten Objektpositionen eingelegt werden und der Materialstrang nach Einlegen der Objekte längsaxial durch wenigstens zwei mit unterschiedlichen Frequenzen betriebene Strangmessvorrichtungen gefördert wird, die insbesondere zu einer Kombinationsstrangmessvorrichtung zusammengefasst sind, wobei zur Auswertung der Messsignale der Materialstrang in Objektabschnitte, die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte ohne vorbestimmte Objektpositionen unterteilt wird.The invention relates to a method for detecting strand inhomogeneities of a material strand of the tobacco-processing industry, in particular of inserted objects, defective objects and / or foreign bodies, in which objects in a material strand, in particular a tobacco rod or a filter strand, are inserted at predetermined object positions and the material strand after the objects have been inserted longitudinally, at least two strand measuring devices operated at different frequencies are conveyed, which in particular are combined to form a combined strand measuring device, wherein the material strand is subdivided into object sections each containing one or more predetermined object positions and blank sections without predetermined object positions for evaluation of the measurement signals becomes.

Die Erfindung betrifft weiter eine Vorrichtung zur Erkennung von Stranginhomogenitäten eines Materialstrangs der Tabak verarbeitenden Industrie, insbesondere von eingelegten Objekten, defekten Objekten und/oder Fremdkörpern, mit einer Objekteinlegevorrichtung, mittels der in einen Materialstrang, insbesondere einen Tabakstrang oder einen Filterstrang, Objekte an vorbestimmten Objektpositionen einlegbar sind oder eingelegt werden, wobei in Förderrichtung des Materialstrangs stromabwärts der Objekteinlegevorrichtung wenigstens zwei mit unterschiedlichen Frequenzen betriebene oder betreibbare Strangmessvorrichtungen angeordnet sind, die insbesondere zu einer Kombinationsstrangmessvorrichtung zusammengefasst sind, durch die der Materialstrang nacheinander längsaxial förderbar ist oder gefördert wird, wobei eine Auswertevorrichtung umfasst ist, die ausgebildet ist, zur Auswertung von Messsignalen der Strangmessvorrichtungen den Materialstrang in Objektabschnitte, die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte ohne vorbestimmte Objektpositionen zu unterteilen. Schließlich betrifft die Erfindung eine Strangmaschine der Tabak verarbeitenden Industrie, eine Verwendung sowie ein Softwareprogramm.The invention further relates to a device for detecting Stranginhomogenitäten a strand of material of the tobacco processing industry, in particular of inserted objects, defective objects and / or foreign bodies, with a Objektinlegevorrichtung by means of the material strand, in particular a tobacco rod or a filter strand, objects at predetermined object positions are inserted or inserted, wherein in the conveying direction at least two strand measuring devices operated or operable with different frequencies are arranged in the material strand downstream of the object insertion device, which are in particular combined to form a combination strand measuring device, by which the material strand is successively conveyed longitudinally or conveyed, wherein an evaluation device is formed, which is designed for the evaluation of Measuring signals of the strand measuring devices the strand of material in object sections, each containing one or more predetermined object positions, and in Leerabs Section without predetermined object positions to divide. Finally, the invention relates to an extrusion machine of the tobacco processing industry, a use and a software program.

Die Erfindung betrifft die Herstellung und Überprüfung eines Materialstrangs, insbesondere eines Tabakstrangs oder Filterstrangs, für stabförmige Artikel der Tabak verarbeitenden Industrie, insbesondere für Filterzigaretten. Der Tabakstrang oder Filterstrang wird nach seiner Herstellung in einzelne Tabakstäbe bzw. Filterstäbe abgelängt. Der Filterstrang bzw. die abgelängten Filterstäbe oder Tabakstäbe enthalten als wesentlichen Bestandteil ein oder mehrere Objekte, die die Rauch- oder Filtereigenschaften beeinflussen.The invention relates to the production and testing of a material strand, in particular a tobacco rod or filter rod, for rod-shaped articles of the tobacco-processing industry, in particular for filter cigarettes. The tobacco rod or filter rod is cut to length after its production into individual tobacco rods or filter rods. The filter strand or the cut filter rods or tobacco rods contain as an essential part of one or more objects that influence the smoke or filter properties.

Im Falle von Filterstäben bzw. einem Filterstrang handelt es sich bei den Objekten insbesondere um Kapseln mit einer festen Hülle, die mit einer Flüssigkeit gefüllt sind. Die Flüssigkeit enthält in solchen Fällen üblicherweise Geschmacksstoffe oder Duftstoffe, beispielsweise Menthol. Zur Verwendung bricht ein Raucher die Kapsel vor dem Rauchen durch Druck auf den Filter auf und zündet die Zigarette anschließend an. Durch den Druck auf die Kapsel im Filter wird die Flüssigkeit freigesetzt, so dass sich das Aroma der Flüssigkeit entfaltet. Diese Vorgehensweise bietet ein besonders intensives oder frisches Geschmackserlebnis. Entsprechende Kapseln weisen üblicherweise einen Durchmesser von ca. 3,5 mm auf, können aber auch kleiner sein.In the case of filter rods or a filter strand, the objects are in particular capsules with a solid shell, which are filled with a liquid. The liquid contains in such Usually flavorings or fragrances, for example menthol. To use a smoker breaks the capsule before smoking by pressure on the filter and then ignites the cigarette. The pressure on the capsule in the filter releases the liquid so that the aroma of the liquid unfolds. This procedure offers a particularly intense or fresh taste experience. Corresponding capsules usually have a diameter of about 3.5 mm, but may also be smaller.

Alternativ können im Rahmen der Erfindung als Objekte auch harte Objekte Verwendung finden, ebenso kleinere oder größere Partikel, beispielsweise Kugeln oder zylindrische Objekte aus Aktivkohle, Extrudaten oder anderen Filtermaterialien oder Zusätzen.Alternatively, hard objects may also be used as objects in the context of the invention, as may smaller or larger particles, for example spheres or cylindrical objects made of activated carbon, extrudates or other filter materials or additives.

Eine entsprechende Objekteinlegevorrichtung, mit der Objekte mit hoher Geschwindigkeit in einen Materialstrang eingelegt werden können, ist beispielsweise in der deutschen Patentanmeldung Nr. 10 2011 017 615.2 der Anmelderin beschrieben, deren Offenbarungsgehalt durch Bezugnahme vollinhaltlich in der vorliegenden Anmeldung aufgenommen sein soll. Mit dieser Objekteinlegevorrichtung ist es möglich, auch für Materialstränge, in die Objekte eingelegt werden, Fördergeschwindigkeiten zu erzielen, die denen von Materialsträngen ohne eingelegte Objekte nahekommen. So wird beispielsweise ein Zigarettenstrang erzeugt, indem zunächst Tabak auf einen Strangförderer aufgeschauert wird, der Tabakstrang mit einem Umhüllungspapierstreifen umhüllt wird und anschließend von dem Tabakstrang Zigaretten mehrfacher Gebrauchslänge abgelängt werden. Das Bilden des Tabak- oder Filterstrangs und das anschließende Schneiden bzw. Ablängen des Strangs erfolgt mit hoher Geschwindigkeit. Typisch sind bei heutigen Zigaretten- und Filterherstellungsmaschinen Stranggeschwindigkeiten von 10 m/s, wobei bei 100 mm Abschnittslänge ein Schnitttakt von 100 pro Sekunde folgt.A corresponding object insertion device, with which objects can be inserted into a material strand at high speed, is described for example in German patent application no. 10 2011 017 615.2 the Applicant whose disclosure content is to be incorporated by reference in full in the present application. With this object insertion device, it is possible, even for material strands, are placed in the objects to achieve delivery speeds that are similar to those of material strands without inlaid objects. Thus, for example, a cigarette rod is produced by first chewing tobacco onto a strand conveyor, wrapping the tobacco rod with a wrapping paper strip and then cutting it from the tobacco rod into cigarettes of multiple use length. The forming of the tobacco or filter strand and the subsequent cutting or cutting of the strand takes place at high speed. Typical in today's cigarette and filter making machines strand speeds of 10 m / s, wherein at 100 mm section length, a cutting rate of 100 per second follows.

Weiterhin ist es bekannt, die Strangeigenschaften von Tabaksträngen und Filtersträngen berührungslos zu messen. So werden beispielsweise die Feuchtigkeit und die Dichte des Tabaks im Zigarettenstrang gemessen, um insbesondere die Dichte zu regeln. Weiterhin wird im Falle von plötzlichen und kurzzeitigen Signalschwankungen auf das Vorhandensein von Fremdkörpern geschlossen, wobei die entsprechenden Strangabschnitte nachfolgend ausgesondert werden.Furthermore, it is known to measure the strand properties of tobacco strands and filter strands contactless. For example, the moisture and density of the tobacco are measured in the cigarette rod, in particular to control the density. Furthermore, in the case of sudden and short-term signal fluctuations, the presence of foreign bodies is concluded, with the corresponding strand sections subsequently being rejected.

Dies geschieht in modernen Zigarettenherstellungsmaschinen mit der Hilfe von Mikrowellenmesseinrichtungen, die wenigstens ein Mikrowellen-Resonatorgehäuse aufweisen, durch das der Tabakstrang hindurchgeführt wird. Auch die Messung von Strangeigenschaften bei deutlich niedrigeren Frequenzen ist bekannt. So ist aus DE 10 2004 063 228 B4 eine Messvorrichtung zur Bestimmung einer dielektrischen Eigenschaft, insbesondere der Feuchte und/oder Dichte, eines Produkts, insbesondere von Tabak, Baumwolle oder einem anderen Faserprodukt, mit einem Messkondensator, einer Einrichtung zur Erzeugung eines Hochfrequenzfeldes in dem Messkondensator, das durch ein Produkt, das in einem Messvolumen der Messvorrichtung angeordnet ist, beeinflusst wird, bekannt.This is done in modern cigarette manufacturing machines with the aid of microwave measuring devices, which have at least one microwave resonator housing, through which the tobacco rod is passed. Also, the measurement of strand properties at much lower frequencies is known. That's how it is DE 10 2004 063 228 B4 a measuring device for determining a dielectric property, in particular the humidity and / or density, of a product, in particular of tobacco, cotton or another fiber product, with a measuring capacitor, a device for generating a high frequency field in the measuring capacitor, which is replaced by a product which is in a measuring volume of the measuring device is arranged, is known.

Im Rahmen der vorliegenden Erfindung bedeutet der Begriff "Hochfrequenz" bzw. "HF" grundsätzlich, in Abgrenzung vom Mikrowellenbereich, Frequenzen unterhalb von 300 MHz. In der Regel beträgt die Frequenz mehr als 10 kHz, vorzugsweise mehr als 100 kHz. Weiter vorzugsweise beträgt die Frequenz wenigstens 1 MHz, insbesondere für Tabak, weiter vorzugsweise mehr als 5 MHz, da zu niedrigeren Frequenzen hin eine hinreichend genaue Messung nur in einem zunehmend eingeschränkten Messbereich möglich ist.In the context of the present invention, the term "high frequency" or "HF" basically, as distinct from the microwave range, means frequencies below 300 MHz. As a rule, the frequency is more than 10 kHz, preferably more than 100 kHz. Further preferably, the frequency is at least 1 MHz, in particular for tobacco, more preferably more than 5 MHz, since at lower frequencies towards a sufficiently accurate measurement only in an increasingly limited measuring range is possible.

Beispiele von Mikrowellenstrangmessvorrichtungen und kapazitiven HF-Strangmessvorrichtungen sind auch aus den deutschen Patentanmeldungen Nr. 10 2011 083 049.9 und Nr. 10 2011 083 052.9 der Anmelderin bekannt, deren Offenbarungsgehalt durch Bezugnahme vollinhaltlich in der vorliegenden Anmeldung aufgenommen sein soll.Examples of microwave strand measuring devices and capacitive HF strand measuring devices are also known from German patent applications no. 10 2011 083 049.9 and no. 10 2011 083 052.9 the applicant, the disclosure of which should be incorporated by reference in its entirety in the present application.

Angesichts dieses Standes der Technik liegt der vorliegenden Erfindung die Aufgabe zugrunde, bei mit Objekten belegten Materialsträngen der Tabak verarbeitenden Industrie verschiedene Aspekte der Strangqualität zu prüfen und insbesondere Stranginhomogenitäten bezüglich eingelegter Objekte und Fremdkörper zu erkennen.In view of this state of the art, the object of the present invention is to examine different aspects of the strand quality in the case of material strands of the tobacco-processing industry occupied with objects, and in particular to identify strand inhomogeneities with respect to inserted objects and foreign bodies.

Diese der Erfindung zugrunde liegende Aufgabe wird durch ein Verfahren zur Erkennung von Stranginhomogenitäten eines Materialstrangs der Tabak verarbeitenden Industrie, insbesondere von eingelegten Objekten, defekten Objekten und/oder Fremdkörpern, gelöst, bei dem in einen Materialstrang, insbesondere einen Tabakstrang oder einen Filterstrang, Objekte an vorbestimmten Objektpositionen eingelegt werden und der Materialstrang nach Einlegen der Objekte längsaxial durch wenigstens zwei mit unterschiedlichen Frequenzen betriebene Strangmessvorrichtungen gefördert wird, die insbesondere zu einer Kombinationsstrangmessvorrichtung zusammengefasst sind, wobei zur Auswertung der Messsignale der Materialstrang in Objektabschnitte, die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte ohne vorbestimmte Objektpositionen unterteilt wird, das dadurch weitergebildet ist, dass die Messsignale der Strangmessvorrichtungen in den Objektabschnitten und den Leerabschnitten mit jeweils unterschiedlichen Auswertungsverfahren ausgewertet werden, wobei in den Objektabschnitten in einem Objektalgorithmus eine Positionsbestimmung und/oder eine Qualitätskontrolle wenigstens eines Objekts aus der zeitlichen Änderung wenigstens eines der Messsignale erfolgt und in den Leerabschnitten wenigstens ein Leerabschnittsalgorithmus eingesetzt wird, mit dem Stranginhomogenitäten erkannt werden und/oder eine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Materialstrang, insbesondere eines Weichmachers, ermittelt wird oder werden.This object underlying the invention is achieved by a method for detecting strand inhomogeneities of a strand of material of the tobacco-processing industry, in particular of inserted objects, defective objects and / or foreign bodies, in which a material strand, in particular a tobacco rod or a filter strand, objects predetermined object positions are inserted and the material strand is conveyed longitudinally after inserting the objects by at least two strand frequency measuring devices operated at different frequencies, which are in particular combined to form a combined strand measuring device, wherein the material strand in object sections, each containing one or more predetermined object positions for evaluating the measurement signals, and is divided into blank sections without predetermined object positions, which is further developed by the measurement signals of the strand measuring devices in the object sections and the Leerab each with different evaluation methods are evaluated, in the object sections in an object algorithm, a position determination and / or a quality control of at least one object from the temporal change of at least one of the measured signals is performed and in the empty sections at least one Leerabschnittsalgorithmus is used to recognize the strand inhomogeneities and / or a strand consistency and / or a quantity at least an additive in the material strand, in particular a plasticizer, is or will be determined.

Die Erfindung beruht auf dem Grundgedanken, dass die Maschinensteuerung mit dem Maschinentakt und dem Einlegemuster von Objekten über Informationen verfügt, die eine Auswertung von Mikrowellenstrangmessvorrichtungssignalen oder kapazitiven HF-Strangmessvorrichtungssignalen ermöglichen, die nach Objektabschnitten mit eingelegten Objekten und Leerabschnitten ohne eingelegte Objekte getrennt ist und somit auch verschiedene Analysen ermöglicht. Dabei wird in den Objektabschnitten in einem Objektalgorithmus nicht nur die Anwesenheit eines Objekts, beispielsweise durch Überschreiten eines vorgegebenen Schwellpegels in dem Objektabschnitt, geprüft, sondern eine weitergehende Analyse gemacht mit Bestimmung der Position des Objekts und gegebenenfalls einer Abweichung von einer Sollposition. Bei Überschreitung der Abweichung der Position des Objekts von der Sollposition kann vorgesehen sein, dass nachfolgend ein betroffener Strangabschnitt von der weiteren Verarbeitung ausgeschlossen wird.The invention is based on the basic idea that the machine control with the machine cycle and the loading pattern of objects has information enabling an evaluation of microwave strand measuring device signals or capacitive RF strand measuring device signals which is separated into object sections with inserted objects and empty sections without inserted objects and thus also allows different analyzes. In the object sections in an object algorithm not only the presence of an object is checked, for example by exceeding a predetermined threshold level in the object section, but a further analysis is made with determination of the position of the object and optionally a deviation from a desired position. When the deviation of the position of the object from the desired position is exceeded, it can be provided that subsequently an affected strand section is excluded from further processing.

In den Leerabschnitten ohne Objekte wird ein anderes Auswertungsschema angewandt, bei dem es nicht darum geht, die genaue Position von Objekten zu bestimmen, sondern entweder die allgemeine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Material, insbesondere eines Weichmachers, zu ermitteln. Auch die Anwesenheit von Fremdkörpern im Leerabschnitt kann dadurch erkannt werden. Ebenfalls würde ein Objekt, das irrtümlich in einen Leerabschnitt eingefügt worden ist, oder das beim Einlegen in einen Leerabschnitt geraten ist, als Fremdkörper erkannt werden. Da ein Objekt in einem Leerabschnitt nicht vorgesehen ist, ist es auch als Fremdkörper zu behandeln. Betroffene Materialstrangabschnitte können nachfolgend aus der weiteren Verarbeitung ausgeschlossen werden.In the empty sections without objects, another evaluation scheme is applied, which is not about determining the exact position of objects, but to determine either the general strand consistency and / or a quantity of at least one additive in the material, in particular a plasticizer. The presence of foreign bodies in the empty section can also be detected. Also, an object that has been mistakenly inserted in a blank portion or that has fallen into an empty portion upon insertion would be recognized as foreign matter. Since an object is not provided in a blank section, it is also to be treated as a foreign body. Affected material strand sections can subsequently be excluded from further processing.

Vorzugsweise wird der Materialstrang durch wenigstens eine Mikrowellenstrangmessvorrichtung und/oder durch wenigstens eine kapazitive HF-Strangmessvorrichtung als Strangmessvorrichtungen gefördert. Hierdurch ist es möglich, den Materialstrang mit wenigstens zwei verschiedenen Frequenzen zu analysieren, so dass deutlich unterschiedliche Messsignale in Reaktion auf Änderungen in der Strangkonsistenz oder der Anwesenheit von Fremdköpern oder Objekten vorkommen. Wenn beispielsweise eine Mikrowellenstrangmessvorrichtung und eine kapazitive HF-Strangmessvorrichtung verwendet werden, ist es auch möglich, beispielsweise in Leerabschnitten die Anteile verschiedener Komponenten des Materialstrangs, beispielsweise Feuchte und Weichmachereintrag sowie die Dichte des Strangs, beispielsweise bei einem Filterstrang, zu ermitteln.The material strand is preferably conveyed through at least one microwave strand measuring device and / or through at least one capacitive HF strand measuring device as strand measuring devices. This makes it possible to analyze the strand of material with at least two different frequencies, so that significantly different measurement signals occur in response to changes in strand consistency or the presence of foreign objects or objects. If, for example, a microwave strand measuring device and a capacitive HF strand measuring device are used, it is also possible, for example in empty sections, to determine the proportions of various components of the material strand, for example moisture and plasticizer input and the density of the strand, for example in the case of a filter strand.

Da der Materialstrang nacheinander durch die beiden Strangmessvorrichtungen hindurchtritt, ist vorzugsweise vorgesehen, dass zur Auswertung ein zeitlicher Versatz, der zwischen den Messsignalen aufgrund eines in Strangförderrichtung gegebenen Abstands zwischen den Strangmessvorrichtungen abhängig von einer momentanen Materialstrangfördergeschwindigkeit auftritt, durch eine zeitliche Verschiebung oder eine zeitlich versetzte Auswertung wenigstens eines der Messsignale korrigiert wird. Es ist alternativ auch möglich, jeweils die einzelnen Messsignale einzeln zu verarbeiten und die Messergebnisse mit dem entsprechenden Strangabschnitt, der die entsprechenden Messsignale erzeugt hat, zu korrelieren.Since the material strand passes successively through the two strand measuring devices, it is preferably provided that a time offset which occurs between the measuring signals due to a given in the strand conveying direction distance between the strand measuring devices depending on a current material strand conveying speed, by a time shift or a staggered evaluation at least one of the measuring signals is corrected. It is alternatively possible in each case to process the individual measurement signals individually and to correlate the measurement results with the corresponding strand section which has generated the corresponding measurement signals.

Unter einem Leerabschnittsalgorithmus und einem Objektalgorithmus wird auch verstanden, dass für die verschiedenen Messsignale der beiden Strangmessvorrichtungen in den Leerabschnitten und den Objektabschnitten untereinander verschiedene Algorithmen zur Auswertung verwendet werden. Insbesondere wird bei Verwendung von Mikrowellenstrangmessvorrichtungen und kapazitiven HF-Strangmessvorrichtungen eine individuelle Einstellung der Auswertungsparameter auf die Besonderheiten der Mikrowellenmesssignale und der HF-Messsignale angezeigt sein.An empty-segment algorithm and an object algorithm also mean that different algorithms are used for the evaluation for the different measurement signals of the two strand measuring devices in the empty sections and the object sections. In particular, when using microwave strand measuring devices and capacitive HF strand measuring devices, an individual adjustment of the evaluation parameters will be indicated on the specific features of the microwave measurement signals and the RF measurement signals.

Vorteilhafterweise wird wenigstens eine der Strangmessvorrichtungen mit einer variablen Frequenz betrieben, wobei in den Objektabschnitten eine andere Frequenz verwendet und/oder ausgewertet wird als in den Leerabschnitten. Auf diese Weise ist es möglich, beispielsweise für die Leerabschnitte eine Optimierung bezüglich der Messung der Mengenverhältnisse von Zusatzstoffen oder Feuchte oder Dichte des Materialstrangs zu erreichen und in den Objektabschnitten eine Optimierung bezüglich der Positionsmessung der Objekte oder deren weiterer Parameter wie Beschädigungszuständen, Füllgrad und Größe.Advantageously, at least one of the strand measuring devices is operated at a variable frequency, wherein a different frequency is used and / or evaluated in the object sections than in the empty sections. In this way it is possible, for example, for the empty sections to achieve an optimization with respect to the measurement of the proportions of additives or moisture or density of the material strand and in the object sections an optimization with respect to the position measurement of the objects or their other parameters such as damage states, degree and size.

Vorzugsweise wird eine erste Strangmessvorrichtung, insbesondere eine Mikrowellenstrangmessvorrichtung, wenigstens zeitweise gleichzeitig mit einer zweiten Strangmessvorrichtung, insbesondere einer HF-Strangmessvorrichtung, betrieben, wobei die Frequenz der ersten Strangmessvorrichtung um einen Faktor 10 bis 900 größer ist als die Frequenz der zweiten Strangmessvorrichtung. Auf diese Weise werden mehr Informationen über den Materialstrang und seinen Inhalt erhalten, die der Erkennung von Stranginhomogenitäten oder anderen Strangmaterialeigenschaften dienen.Preferably, a first strand measuring device, in particular a microwave strand measuring device, at least temporarily simultaneously with a second strand measuring device, in particular an HF strand measuring device operated, wherein the frequency of the first strand measuring device by a factor of 10 to 900 is greater than the frequency of the second strand measuring device. In this way, more information about the material strand and its Received content that serves to detect strand inhomogeneities or other strand material properties.

Vorzugsweise erfolgt in den Leerabschnitten, insbesondere zusätzlich, eine Bestimmung einer Feuchtigkeit und/oder der Menge eines Zusatzstoffes, insbesondere eines Weichmachers. Damit erfolgt in den Leerabschnitten sowohl eine Erkennung von Stranginhomogenitäten, beispielsweise Fremdkörpern oder verrutschten oder falsch eingelegten Objekten, oder von Tröpfchenbildung von Weichmachern, die zu einer Veränderung der Struktur eines Filterstrangs führt und somit zu dessen Unbrauchbarkeit, als auch gleichzeitig eine Ermittlung einer Feuchte und/oder einer Menge eines Zusatzstoffes. Dies kann auch im Rahmen zweier gleichzeitig verwerteter Auswertealgorithmen für die Leerabschnitte erfolgen. So kann ein Inhomogenitätenalgorithmus beispielsweise lediglich Schwellwerte vorgeben, bei deren Überschreitung eine Stranginhomogenität vorliegt und bezüglich einer Inhaltsstoffmessung eine bekannte Kombinationsmessung erfolgen, aus der die Mengen der verschiedenen Inhaltsstoffe des Materialstrangs ermittelt werden, oder dies kann gemeinsam geschehen, wobei beispielsweise die Schwellwerte für die Erkennung von Stranginhomogenitäten auch von der allgemeinen Konsistenz des Materialstrangs in dem Leerabschnitt abhängt.Preferably, in the empty sections, in particular in addition, a determination of a moisture and / or the amount of an additive, in particular a plasticizer. Thus, in the empty sections both a recognition of strand inhomogeneities, such as foreign bodies or slipped or incorrectly inserted objects, or droplet formation of plasticizers, which leads to a change in the structure of a filter strand and thus to its uselessness, and at the same time a determination of moisture and / or or a quantity of an additive. This can also be done in the context of two simultaneously exploited evaluation algorithms for the empty sections. For example, an inhomogeneity algorithm can only specify threshold values above which strand homogeneity exists and a known combination measurement takes place with respect to an ingredient measurement, from which the quantities of the various constituents of the material strand are determined, or this can be done together, wherein, for example, the threshold values for the detection of Stranginhomogenitäten also depends on the general consistency of the material strand in the blank section.

Vorzugsweise erfolgt in den Objektabschnitten zusätzlich eine Bestimmung eines Fehlens, einer Dichte, einer Masse und/oder einer Beschädigung eines Objekts.In addition, a determination of a missing, a density, a mass and / or a damage of an object preferably takes place in the object sections.

Die der Erfindung zugrunde liegende Aufgabe wird auch durch eine Vorrichtung zur Erkennung von Stranginhomogenitäten eines Materialstrangs der Tabak verarbeitenden Industrie, insbesondere von eingelegten Objekten, defekten Objekten und/oder Fremdkörpern, mit einer Objekteinlegevorrichtung, mittels der in einen Materialstrang, insbesondere einen Tabakstrang oder einen Filterstrang, Objekte an vorbestimmten Objektpositionen einlegbar sind oder eingelegt werden, wobei in Förderrichtung des Materialstrangs stromabwärts der Objekteinlegevorrichtung wenigstens zwei mit unterschiedlichen Frequenzen betriebene oder betreibbare Strangmessvorrichtungen angeordnet sind, die insbesondere zu einer Kombinationsstrangmessvorrichtung zusammengefasst sind, durch die der Materialstrang nacheinander längsaxial förderbar ist oder gefördert wird, wobei eine Auswertevorrichtung umfasst ist, die ausgebildet ist, zur Auswertung von Messsignalen der Strangmessvorrichtungen den Materialstrang in Objektabschnitte, die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte ohne vorbestimmte Objektpositionen zu unterteilen, gelöst, die dadurch weitergebildet ist, dass die Auswertevorrichtung ausgebildet ist, die Messsignale in den Objektabschnitten und den Leerabschnitten mit jeweils unterschiedlichen Auswertungsverfahren auszuwerten, wobei zur Auswertung in den Objektabschnitten in einem Objektalgorithmus eine Positionsbestimmung und/oder eine Qualitätskontrolle eines Objekts aus der zeitlichen Änderung wenigstens eines der Messsignale, erfolgt und in den Leerabschnitten wenigstens ein Leerabschnittsalgorithmus eingesetzt wird, mit dem Stranginhomogenitäten erkannt werden und/oder eine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Materialstrang, insbesondere eines Weichmachers, ermittelt wird oder werden.The object underlying the invention is also achieved by a device for detecting strand inhomogeneities of a material strand of the tobacco-processing industry, in particular of inserted objects, defective objects and / or foreign bodies, with an object insertion device, by means of which a material strand, In particular, a tobacco rod or a filter strand, objects at predetermined object positions are inserted or inserted, wherein in the conveying direction of the material strand downstream of the object insertion device at least two operated at different frequencies or operable strand measuring devices are arranged, which are in particular combined into a combination strand measuring device through which the material strand sequentially is longitudinally conveyed or conveyed, wherein an evaluation device is included, which is designed to evaluate the measurement of the strand measuring devices, the strand of material in object sections, each containing one or more predetermined object positions, and divided into empty sections without predetermined object positions, thereby is further developed that the evaluation device is formed, the measuring signals in the object sections and the empty sections, each with unterschiedl evaluate evaluation methods in the object sections in an object algorithm, a position determination and / or quality control of an object from the temporal change of at least one of the measured signals, and at least one empty section algorithm is used in the empty sections, are recognized with the strand inhomogeneities and / or a strand consistency and / or an amount of at least one additive in the material strand, in particular a plasticizer, is or will be determined.

Damit ist die Vorrichtung insbesondere ausgebildet zur Durchführung des zuvor beschriebenen erfindungsgemäßen Verfahrens. Die zu dem Verfahren genannten Vorteile, Eigenschaften und Merkmale gelten daher auch für die erfindungsgemäße Vorrichtung.Thus, the device is designed in particular for carrying out the method according to the invention described above. The advantages, properties and features mentioned for the method therefore also apply to the device according to the invention.

Vorzugsweise ist wenigstens eine Strangmessvorrichtung als Mikrowellenstrangmessvorrichtung und/oder wenigstens eine Strangmessvorrichtung als kapazitive HF-Strangmessvorrichtung ausgebildet.Preferably, at least one strand measuring device is a microwave strand measuring device and / or at least one strand measuring device designed as a capacitive RF strand measuring device.

Ebenfalls vorteilhafterweise ist wenigstens eine der Strangmessvorrichtungen ausgebildet, mit variabler Frequenz betrieben zu werden, wobei die eine Steuervorrichtung oder die Auswertevorrichtung ausgebildet ist, die mit variabler Frequenz betriebene Strangmessvorrichtung in den Objektabschnitten mit einer anderen Frequenz zu betreiben als in den Leerabschnitten. Damit lässt sich die Messung mit der frequenzvariablen Strangmessvorrichtung optimal auf die gewünschten Messparameter für die Objektabschnitte und die Leerabschnitte anpassen.Also advantageously, at least one of the strand measuring devices is designed to be operated at a variable frequency, wherein the one control device or the evaluation device is designed to operate the variable frequency driven strand measuring device in the object sections with a different frequency than in the empty sections. This makes it possible to optimally adapt the measurement with the frequency-variable strand measuring device to the desired measurement parameters for the object sections and the empty sections.

Vorzugsweise ist die Vorrichtung ausgebildet, ein zuvor beschriebenes erfindungsgemäßes Verfahren auszuführen.Preferably, the device is designed to carry out a method according to the invention described above.

Die der Erfindung zugrunde liegende Aufgabe wird auch durch eine Strangmaschine der Tabak verarbeitenden Industrie, insbesondere Tabakstrangmaschine oder Filterstrangmaschine, mit einer erfindungsgemäßen zuvor beschriebenen Vorrichtung gelöst. Die Strangmaschine hat somit die gleichen Merkmale, Vorteile und Eigenschaften wie die zuvor beschriebene Vorrichtung und das zuvor beschriebene Verfahren.The object underlying the invention is also achieved by a rod making machine of the tobacco-processing industry, in particular tobacco rod machine or filter rod machine, with a device according to the invention described above. The stranding machine thus has the same features, advantages and properties as the device described above and the previously described method.

Die der Erfindung zugrunde liegende Aufgabe wird weiter durch eine Verwendung wenigstens zweier unterschiedlicher Auswertealgorithmen zur Auswertung von Messsignalen von Strangmessvorrichtungen in verschiedenen Abschnitten eines Materialstrangs der Tabak verarbeitenden Industrie gelöst, in den Objekte an vorbestimmten Objektpositionen eingelegt sind, wobei der Materialstrang zur Auswertung in Objektabschnitte, die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte ohne vorbestimmte Objektpositionen unterteilt wird, wobei in den Objektabschnitten ein Objektalgorithmus verwendet wird, in dem eine Positionsbestimmung und/oder eine Qualitätskontrolle eines Objekts aus der zeitlichen Änderung wenigstens eines der Messsignale erfolgt und in den Leerabschnitten wenigstens ein Leerabschnittsalgorithmus verwendet wird, mit dem Stranginhomogenitäten und/oder eine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Materialstrang, insbesondere eines Weichmachers, ermittelt wird oder werden.The object underlying the invention is further solved by using at least two different evaluation algorithms for the evaluation of measurement signals from strand measuring devices in different sections of a material strand of the tobacco processing industry, are placed in the objects at predetermined object positions, the material strand for evaluation in object sections, the one or more predetermined each Object positions and is divided into empty sections without predetermined object positions, wherein in the object sections, an object algorithm is used in which a position determination and / or a quality control of an object from the temporal change of at least one of the measured signals takes place and in the empty sections at least one empty-section algorithm is used in which strand inhomogeneities and / or a strand consistency and / or an amount of at least one additive in the material strand, in particular a plasticizer, are or will be determined.

Schließlich wird die der Erfindung zugrunde liegende Aufgabe durch ein Softwareprogramm mit Programmcodemitteln gelöst, mittels deren bei Ausführung auf einer Auswertevorrichtung, insbesondere einem Computer, insbesondere einem Microcontroller, einer erfindungsgemäßen zuvor beschriebenen Vorrichtung ein erfindungsgemäßes zuvor beschriebenes Verfahren ausgeführt wird.Finally, the object underlying the invention is achieved by a software program with program code means by means of which, when executed on an evaluation device, in particular a computer, in particular a microcontroller, a device according to the invention described above, an inventive method described above is performed.

Die Verwendung und das Softwareprogramm weisen somit die gleichen erfindungsbezogenen Merkmale, Vorteile und Eigenschaften wie das Verfahren und die Vorrichtung wie oben beschrieben auf.The use and software program thus have the same inventive features, advantages, and features as the method and apparatus described above.

Weitere Merkmale der Erfindung werden aus der Beschreibung erfindungsgemäßer Ausführungsformen zusammen mit den Ansprüchen und den beigefügten Zeichnungen ersichtlich. Erfindungsgemäße Ausführungsformen können einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllen.Further features of the invention will become apparent from the description of embodiments according to the invention together with the claims and the accompanying drawings. Embodiments of the invention may satisfy individual features or a combination of several features.

Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen beschrieben, wobei bezüglich aller im Text nicht näher erläuterten erfindungsgemäßen Einzelheiten ausdrücklich auf die Zeichnungen verwiesen wird. Es zeigen:

Fig. 1
eine schematische Darstellung einer Zigarettenherstellungsmaschine des Typs "PROTOS" der Anmelderin,
Fig. 2
eine schematische Querschnittsdarstellung durch ein Paar erfindungsgemäßer Strangmessvorrichtungen,
Fig. 3
eine schematische perspektivische Darstellung eines Paares erfindungsgemäßer Strangmessvorrichtungen,
Fig. 4
eine schematische Darstellung einer Signalverarbeitung,
Fig. 5
eine weitere schematische Darstellung einer erfindungsgemäßen Signalverarbeitung,
Fig. 6
eine schematische Darstellung einer erfindungsgemäßen Vorrichtung.
The invention will be described below without limiting the general inventive concept by means of embodiments with reference to the drawings, wherein with respect to all unspecified in the text details of the invention expressly referred to the drawings. Show it:
Fig. 1
a schematic representation of a cigarette making machine of the type "PROTOS" of the applicant,
Fig. 2
a schematic cross-sectional view through a pair of strand measuring devices according to the invention,
Fig. 3
a schematic perspective view of a pair of strand measuring devices according to the invention,
Fig. 4
a schematic representation of a signal processing,
Fig. 5
a further schematic representation of a signal processing according to the invention,
Fig. 6
a schematic representation of a device according to the invention.

In den Zeichnungen sind jeweils gleiche oder gleichartige Elemente und/oder Teile mit denselben Bezugsziffern versehen, so dass von einer erneuten Vorstellung jeweils abgesehen wird.In the drawings, the same or similar elements and / or parts are provided with the same reference numerals, so that apart from a new idea each.

In Fig. 1 ist eine Zweistrang-Zigarettenherstellungsmaschine des Typs "PROTOS" aus dem Hause der Anmelderin schematisch dargestellt, die in einer "L-förmigen" Konfiguration aus einer Zweistrangmaschine 2 und einer Filteransetzmaschine 3 zusammengesetzt ist. In Fig. 1 ist die Maschine 1 mit geschlossenen Verdeckblechen dargestellt, Einzelheiten sind der Übersichtlichkeit halber nicht dargestellt.In Fig. 1 For example, there is schematically illustrated a two-strand "PROTOS" cigarette making machine of the Applicant Company assembled in a "L-shaped" configuration from a two-strand machine 2 and a filter attachment machine 3. In Fig. 1 the machine 1 is shown with closed top plates, details are not shown for clarity.

Im Folgenden werden einige Stationen der Zigarettenherstellung übersichtsmäßig vorgestellt. Der Herstellungsprozess zweier endloser Tabakstränge beginnt in der Zweistrangmaschine 2 in einer zweisträngigen Verteilereinheit 4 mit einem Vorverteiler 5, der unter anderem einen Steilförderer und zwei Stauschächte sowie weitere bekannte Komponenten umfasst. Darin wird loses Tabakmaterial zu einem ersten und einem parallel verlaufenden zweiten Strangförderer 6 gefördert und von unten auf die Strangförderer aufgeschauert, so dass sich zwei Tabakstränge ausbilden, die mittels Saugluft an den Strangförderern gehalten werden. An den Strangförderern 6 hängend wird das Tabakmaterial in Richtung auf eine erste und eine zweite Formateinheit 8 gefördert. Dort werden die noch offenen Tabakstränge jeweils in einer Umhüllungspapiereinheit 7 mit Umhüllungspapierstreifen umwickelt, die an einer Längskante beleimt werden. Anschließend werden die Tabakstränge in den beiden Formateinheiten 8 zu zwei endlosen geschlossenen Tabaksträngen mit rundem Querschnitt geformt und die Verleimung der Umhüllungspapierstreifen verfestigt.In the following, some stations of cigarette production are presented clearly. The production process of two endless tobacco strands begins in the two-line machine 2 in a two-strand distribution unit 4 with a pre-distributor 5, which includes, inter alia, a steep conveyor and two storage chutes and other known components. Therein, loose tobacco material is conveyed to a first and a parallel second strand conveyor 6 and thrown from below onto the strand conveyors, so that two tobacco strands are formed, which are held by means of suction air on the strand conveyors. Hanging on the strand conveyors 6, the tobacco material is conveyed in the direction of a first and a second format unit 8. There, the still open tobacco strands are each wrapped in a wrapping paper unit 7 with wrapping paper strips, which are glued to a longitudinal edge. Subsequently, the tobacco strands in the two format units 8 are formed into two endless closed tobacco strands of circular cross section and the gluing of the wrapping paper strips is solidified.

Nach der Formung der Tabakstränge werden diese durch eine Messvorrichtung 9 mit einer oder mehreren Messeinheiten zur Messung von Eigenschaften des jeweiligen Tabakmaterialstrangs geführt. So wird etwa das Umhüllungspapier optisch inspiziert und die Strangfeuchte und -dichte gemessen. Die Steuerung der Zweistrangmaschine 2 erfolgt von einer Steuerkonsole 11 aus.After the tobacco rods have been formed, they are guided by a measuring device 9 with one or more measuring units for measuring properties of the respective tobacco material strand. For example, the wrapping paper is visually inspected and the moisture content and density are measured. The control of the two-line machine 2 takes place from a control console 11.

Ausgangs der Zweistrangmaschine 2 befindet sich eine Messer- und Übergabeeinheit 10, in der die Stränge in einzelne Tabakstöcke mehrfacher Gebrauchslänge abgelängt werden, die einzelnen Tabakstöcke von einer längsaxialen in eine queraxiale Förderung umgelenkt werden und in die Filteransetzmaschine 3 überführt werden. Die Filteransetzmaschine 3 weist unter anderem auch eine Belagpapiereinheit 12 auf, von der Belagpapier abgezogen, geschnitten und beleimt wird. Nachfolgend werden die einzelnen Belagpapierblättchen in vorgesehenen Bereichen um die Tabakstöcke und Doppeltfilterstopfen gewickelt, die dadurch miteinander verbunden werden. Abschließend werden die so produzierten Doppelzigaretten mittig geschnitten und einzeln abgefördert.Output of the two-strand machine 2 is a knife and transfer unit 10, in which the strands are cut into individual tobacco rods multiple use length, the individual tobacco rods are deflected from a longitudinal axial to a transverse axial promotion and transferred to the filter attachment machine 3. The filter attachment machine 3 has, inter alia, a lining paper unit 12, peeled off from the tipping paper, cut and glued. Subsequently, the individual tipping paper leaflets are wrapped in designated areas around the tobacco rods and double filter plugs, which are thereby connected together. Finally, the double cigarettes produced in this way are cut in the middle and transported away one by one.

In Fig. 2 ist eine erfindungsgemäß verwendbare Kombinationsstrangmessvorrichtung 20 im Querschnitt schematisch dargestellt. Die Kombinationsstrangmessvorrichtung 20 weist ein gemeinsames Gehäuse 21 auf, das durch ein Schutzrohr 23 durchsetzt ist, durch den ein Materialstrang, beispielsweise ein Filterstrang oder ein Tabakstrang, geführt wird, wobei der Materialstrang zunächst durch ein Strangeintrittsrohr 22 mit konischem Innendurchmesser eintritt, bevor er durch das Schutzrohr 23 hindurchtritt.In Fig. 2 a combination strand measuring device 20 which can be used according to the invention is shown schematically in cross section. The combination strand measuring device 20 has a common housing 21, which is penetrated by a protective tube 23 through which a strand of material, such as a filter strand or a tobacco rod, is guided, wherein the strand of material first enters through a strand inlet tube 22 with conical inner diameter before passing through the Protective tube 23 passes.

Die Kombinationsstrangmessvorrichtung 20 weist in Strangförderrichtung aufeinanderfolgend eine Mikrowellenstrangmessvorrichtung 30 und eine kapazitive HF-Strangmessvorrichtung 40 auf. Die Mikrowellenstrangmessvorrichtung 30 entspricht beispielsweise einer Mikrowellenstrangmessvorrichtung, wie sie in der deutschen Patentanmeldung Nr. 10 2011 083 049.9 der Anmelderin beschrieben ist. Diese weist einen Mikrowellenresonator 31 in einem Mikrowellenresonatorgehäuse 32 auf. In den Mikrowellenresonator 31 ragen eine Einkopplungsantenne 33 und eine Auskopplungsantenne 34 zum Einkoppeln und Auskoppeln von Mikrowellen im Frequenzbereich zwischen 5 und 9 GHz hinein. Der Mikrowellenresonator 31 ist im Wesentlichen zylindrisch geformt, wobei das Schutzrohr 23 zentral durch den zylindrischen Mikrowellenresonator 31 hindurchtritt. Im Zentrum, rund um das Schutzrohr 23 herum, befinden sich zwei konische Kragen 35, deren Wirkung ebenfalls in der deutschen Patentanmeldung Nr. 10 2011 083 049.9 beschrieben ist und deren diesbezüglicher Offenbarungsgehalt in diese Anmeldung mit aufgenommen sein soll. In Strangrichtung stromabwärts und stromaufwärts der konischen Kragen 35 befinden sich Hinterschneidungen 36, deren Innendurchmesser gegenüber den Spitzen der konischen Kragen 35 wiederum erweitert ist, was dazu führt, dass das Mikrowellenfeld in axialer Richtung, also in Richtung des Materialstrangs, nicht weit heraustritt, und insbesondere nicht in die nachfolgende kapazitive HF-Strangmessvorrichtung 40 eintritt.The combination strand measuring device 20 has in the strand conveying direction sequentially a microwave strand measuring device 30 and a capacitive HF strand measuring device 40. The microwave strand measuring device 30 corresponds for example to a microwave strand measuring device, as described in the German patent application no. 10 2011 083 049.9 the applicant is described. This has a microwave resonator 31 in a microwave resonator housing 32. In the microwave resonator 31, a coupling-in antenna 33 and a coupling-out antenna 34 project for coupling and coupling-out of microwaves in the frequency range between 5 and 9 GHz. The microwave resonator 31 is substantially cylindrically shaped, wherein the protective tube 23 passes centrally through the cylindrical microwave resonator 31. In the center, around the protective tube 23 around, there are two conical collar 35, whose effect is also in the German patent application no. 10 2011 083 049.9 is described and their this disclosure content should be included in this application. In the strand direction downstream and upstream of the conical collar 35 are undercuts 36 whose inner diameter is widened again in relation to the tips of the conical collar 35, with the result that the microwave field in the axial direction, ie in the direction of the material strand, does not protrude far, and in particular does not enter the subsequent capacitive RF strand measuring device 40.

Das gemeinsame Gehäuse 21 beinhaltet bezüglich der Mikrowellenstrangmessvorrichtung 30 außerdem noch mehrere Hohlräume mit Mess-, Temperierungs- und Leistungselektronik 37, die somit in die Mikrowellenstrangmessvorrichtung 30 integriert ist. Dieses hat den weiteren Vorteil, dass die Leistungs- und Messelektronik die gleiche Temperatur aufweisen wie der Mikrowellenresonator 31 und sich somit eine Temperaturregelung für die gesamte Mikrowellenstrangmessvorrichtung 30 ergibt.With regard to the microwave strand measuring device 30, the common housing 21 also contains a plurality of cavities with measuring, tempering and power electronics 37, which is thus integrated into the microwave strand measuring device 30. This has the further advantage that the power and measurement electronics have the same temperature as the microwave resonator 31 and thus results in a temperature control for the entire microwave strand measuring device 30.

Die nachfolgende kapazitive HF-Strangmessvorrichtung 40 weist einen Messkondensator 41 mit einem Kondensatorgehäuse 42 und Elektrodenflächen 43, 44 auf. An diese wird eine HF-Wechselspannung im Bereich zwischen 10 MHz und etwa 500 MHz angelegt. Eine entsprechende kapazitive HF-Strangmessvorrichtung ist aus der deutschen Patentanmeldung Nr. 10 2011 083 052.9 der Anmelderin bekannt, deren diesbezüglicher Offenbarungsgehalt ebenfalls durch Bezug in die vorliegende Patentanmeldung aufgenommen sein soll. Auch die kapazitive HF-Strangmessvorrichtung 40 weist bezüglich der Elektrodenflächen 43 und 44 konische Kragen 45 auf, mit denen die Geometrie des Messkondensators 41 an die Geometrie des Mikrowellenresonators 31 angepasst wird. Die Messsignale der Mikrowellenstrangmessvorrichtung 30 und der kapazitiven HF-Strangmessvorrichtung 40 sind somit auch bezüglich der Geometrie des Mikrowellenresonators 31 und des Messkondensators 41 und somit der elektromagnetischen Wechselfelder direkt miteinander vergleichbar. Die konischen Kragen 45 mit den entsprechenden Hinterschneidungen sorgen dafür, dass auch in diesem Fall die HF-Felder in axialer Richtung des Materialstrangs nicht weit aus dem Messkondensator 41 herausdringen und insbesondere nicht in den Mikrowellenresonator 31 eindringen.The following capacitive RF strand measuring device 40 has a measuring capacitor 41 with a capacitor housing 42 and electrode surfaces 43, 44. An RF alternating voltage in the range between 10 MHz and about 500 MHz is applied to this. A corresponding capacitive RF strand measuring device is known from German patent application no. 10 2011 083 052.9 the applicant, the relevant disclosure of which should also be included by reference in the present patent application. Also, the capacitive RF strand measuring device 40 has with respect to the electrode surfaces 43 and 44 conical collar 45, with which the geometry of the measuring capacitor 41 is adapted to the geometry of the microwave resonator 31. The measurement signals of the microwave strand measuring device 30 and the capacitive RF strand measuring device 40 are thus also with respect to the geometry of the microwave resonator 31 and the measuring capacitor 41 and thus the electromagnetic alternating fields directly comparable. The conical collar 45 with the corresponding undercuts ensure that even in this case the RF fields in the axial direction of the material strand do not penetrate far out of the measuring capacitor 41 and, in particular, do not penetrate into the microwave resonator 31.

Auch die kapazitive HF-Strangmessvorrichtung 40 weist in Hohlräumen des gemeinsamen Gehäuses 21 integrierte Mess-, Temperierungs- und Leistungselektronik 47 auf. Sämtliche Leistungselektronik, Messelektronik und die Temperierung der gesamten Kombinationsstrangmessvorrichtung 20 ist somit in der Kombinationsstrangmessvorrichtung 20 integriert.The capacitive HF strand measuring device 40 has integrated measuring, temperature control and power electronics 47 in cavities of the common housing 21. All power electronics, measuring electronics and the temperature control of the entire combination strand measuring device 20 is thus integrated in the combination strand measuring device 20.

In Fig. 3 ist die Kombinationsstrangmessvorrichtung 20 aus Fig. 2 in einer perspektivischen Ansicht schematisch dargestellt. Der Betrachter blickt auf die Vorderseite der Kombinationsstrangmessvorrichtung 20 mit der Mikrowellenstrangmessvorrichtung 30 sowie dem Strangeintrittsrohr 22 und dem innen sichtbaren Schutzrohr 23. Dahinter befindet sich die kapazitive HF-Strangmessvorrichtung 40. Die einzelnen Gehäuse sind zu einem gemeinsamen Gehäuse verbunden.In Fig. 3 is the combination strand measuring device 20 from Fig. 2 shown schematically in a perspective view. The observer looks at the front side of the combination strand measuring device 20 with the microwave strand measuring device 30 and the strand inlet tube 22 and the inside visible protective tube 23. Behind it is the capacitive RF strand measuring device 40. The individual housings are connected to a common housing.

In Fig. 4 ist ein erster Aspekt einer Signalverarbeitung von Messsignalen 51, 52 von einer ersten Strangmessvorrichtung und einer zweiten Strangmessvorrichtung dargestellt. Diese können von verschiedenartigen Strangmessvorrichtungen oder von zwei gleichartigen Strangmessvorrichtungen stammen, die mit verschiedenen Frequenzen betrieben werden. Ein erstes Messsignal 51 einer ersten Strangmessvorrichtung, durch die ein Abschnitt eines Materialstrangs mit Objekten zunächst hindurchtritt, weist einen Signalverlauf auf, gegenüber dem ein zweites Messsignal 52 von einer zweiten Strangmessvorrichtung, die stromabwärts von der ersten Strangmessvorrichtung angeordnet ist, einen zeitlichen Versatz Δt aufweist. Zur Auswertung dieser Messsignale wird in einer Auswertevorrichtung, die insbesondere als digitale Signalverarbeitungsanlage, insbesondere als Computer, ausgebildet ist, in einem Schiebealgorithmus 53 dieser zeitliche Versatz eliminiert, so dass nach Anwendung des Schiebealgorithmus 53 die beiden Messsignale 51, 52 zeitlich zueinander passen. Diese korrigierten Messsignale 51, 52 werden anschließend einer Auswertung 54 zugeführt. Die erfindungsgemäße Auswertung wird nachfolgend weiter beschrieben. Sowohl für die Auswertung als auch für die Verschiebung bzw. die Korrektur des zeitlichen Versatzes wird der Maschinentakt 55 verwendet.In Fig. 4 a first aspect of a signal processing of measurement signals 51, 52 of a first strand measuring device and a second strand measuring device is shown. These may come from a variety of strand measuring devices or from two similar strand measuring devices operating at different frequencies. A first measurement signal 51 of a first strand measuring device, through which a section of a material strand initially passes through objects, has a signal course to which a second measurement signal 52 from a second strand measuring device, which is arranged downstream of the first strand measuring device, has a time offset Δt. For evaluation of these measurement signals, in an evaluation device, which is designed in particular as a digital signal processing system, in particular as a computer, this time offset is eliminated in a shift algorithm 53, so that after application of the shift algorithm 53, the two measurement signals 51, 52 match each other in time. These corrected measuring signals 51, 52 are then fed to an evaluation 54. The evaluation according to the invention will be further described below. The machine cycle 55 is used both for the evaluation and for the displacement or the correction of the time offset.

In Fig. 5 ist der zeitliche Verlauf eines Messsignals 51 dargestellt, dessen Amplitude von der Anwesenheit oder Abwesenheit von Objekten in dem Materialstrang beeinflusst wird. So entsprechen hohe Messsignalamplituden 63 den Objekten und niedrige Messsignalamplituden 64 den leeren Abschnitten des Materialstrangs. Da die Maschinensteuerung Informationen darüber besitzt, in welchen Abschnitten des Materialstrangs Objekte vorhanden sein sollten und in welchen Abschnitten dies nicht der Fall sein sollte, wird zur Auswertung das Messsignal 51 in Objektabschnitte 61 und in Leerabschnitte 62 unterteilt, wobei in dem in Fig. 5 gezeigten Beispiel die Objektabschnitte 61 jeweils zwei darin liegende Objekte umfassen und die Leerabschnitte 62 einen Teil des Zwischenraums zwischen den Objektabschnitten 61 umfassen. Die Leerabschnitte 62 umfassen in diesem Fall nicht den gesamten Zwischenraum zwischen den Objektabschnitten 61, sondern diejenigen Abschnitte, in denen die restlichen Auswirkungen der Objekte auf das Messsignal abgeklungen sind, so dass ein im Wesentlichen konstanter Signalverlauf in dem Leerabschnitt 62 zu erwarten ist. Daher weisen die Objektabschnitte 61 und die Leerabschnitte 62 unterschiedliche Grenzen 65 - 68 auf. Die starken Signalamplitudenschwankungen aufgrund der Objekte werden auf diese Weise in den Leerabschnitten 62 vermieden. Erfindungsgemäß werden in den Leerabschnitten 62 andere Auswertealgorithmen verwendet als in den Objektabschnitten 61. Dies betrifft nicht nur die Anwendung verschiedener Grenzwerte zur Detektion von Stranginhomogenitäten oder von Konsistenzmessungen des Materialstreifens, sondern auch die konkrete, im Rahmen einer erforderlichen Neuigkeit exakte Positionsbestimmung der eingelegten Objekte.In Fig. 5 FIG. 2 shows the time profile of a measurement signal 51 whose amplitude is influenced by the presence or absence of objects in the material strand. Thus, high measurement signal amplitudes 63 correspond to the objects and low measurement signal amplitudes 64 correspond to the empty sections of the material strand. Since the machine control has information on which sections of the material strand objects should be present and in which sections this should not be the case, the measurement signal 51 is subdivided into object sections 61 and empty sections 62 for evaluation, wherein in Fig. 5 In the example shown, the object sections 61 each comprise two objects located therein, and the blank sections 62 comprise a portion of the gap between the object sections 61. The blank sections 62 in this case do not comprise the entire gap between the object sections 61, but those sections in which the residual effects of the objects on the measurement signal have subsided, so that a substantially constant signal course in the blank section 62 is to be expected. Therefore, the object portions 61 and the blank portions 62 have different boundaries 65-68. The large signal amplitude variations due to the objects are thus avoided in the blank sections 62. According to the invention, other evaluation algorithms are used in the empty sections 62 than in the object sections 61. This not only applies to the application of different limit values for the detection of strand inhomogeneities or consistency measurements of the material strip, but also to the concrete exact determination of the position of the inserted objects.

Fig. 6 stellt schematisch eine erfindungsgemäße Vorrichtung 80 dar, mittels der Stranginhomogenitäten erkennbar sind. Dabei wird ein Materialstrang 71 mit eingelegten Objekten 72 durch eine, beispielsweise in den Fig. 2 und 3 gezeigte, Kombinationsstrangmessvorrichtung 20 mit einer Mikrowellenstrangmessvorrichtung 30 und einer kapazitiven HF-Strangmessvorrichtung 40 in Strangförderrichtung 75 gefördert. Als zusätzliche Inhomogenität ist ein Fremdkörper 74 dargestellt. Außerdem ist ein Objekt 73 defekt. Dabei kann es sich beispielsweise um eine Kapsel handeln, die beschädigt ist und ihren Flüssigkeitsinhalt verloren hat. Dieses würde in einem Messsignalverlauf gemäß Fig. 5 eine geringere Messsignalamplituden in der Spitze erzeugen als ein unbeschädigtes Objekt 72. Fig. 6 schematically represents a device 80 according to the invention, by means of strand inhomogeneities can be seen. In this case, a strand of material 71 with inserted objects 72 by one, for example in the FIGS. 2 and 3 shown combination strand measuring device 20 with a microwave strand measuring device 30 and a capacitive RF strand measuring device 40 in the strand conveying direction 75 promoted. As additional inhomogeneity, a foreign body 74 is shown. In addition, an object 73 is defective. This may be, for example, a capsule that is damaged and has lost its fluid content. This would be done in a measurement waveform according to Fig. 5 produce a lower measurement signal amplitude in the peak than an undamaged object 72.

Die Vorrichtung 80 weist eine Eingabe- und Anzeigevorrichtung auf, die mit der Maschinensteuerung 82 verbunden ist. Die Maschinensteuerung 82 empfängt unter anderem ein Signal von einem Impulsgeber, der ein hochgenauer Weggeber, Winkelgeber oder Ähnliches sein kann. Die Maschinensteuerung 82 verfügt auch über ein Maschinentaktsignal, mit dem im Allgemeinen die Synchronisation der verschiedenen Strangvorrichtungskomponenten auf die Länge der abzulängenden Materialstrangabschnitte erfolgt.The device 80 has an input and display device connected to the machine controller 82. Among other things, the machine controller 82 receives a signal from a pulser, which may be a high accuracy encoder, angle encoder, or the like. The machine controller 82 also has a machine clock signal, which generally synchronizes the various string device components to the length of the machine cut material strand sections takes place.

Es ist eine Auswertevorrichtung 83 vorgesehen, die auch in die Datenverarbeitungsanlage der Maschinensteuerung 82 integriert sein kann. Die Auswertevorrichtung 83 ist insbesondere eine Datenverarbeitungsanlage, also insbesondere ein Computer, auf dem ein Softwareprogramm ausgeführt wird, das verschiedene Algorithmen, nämlich einen Objektalgorithmus 85a, einen Strangkonsistenzalgorithmus 85b und einen Fremdkörperalgorithmus 85c aufweisen kann. Es können auch andere Algorithmen verwendet werden, beispielsweise auch ein Verschiebealgorithmus, der den Maschinentakt verwendet. Letzter wird fortlaufend eingesetzt. Außerdem ist eine Algorithmenauswahl und -umschaltung 86 vorgesehen, mittels der, abhängig davon, ob der aktuell zu analysierende Strangabschnitt ein Leerabschnitt oder ein Objektabschnitt ist, ausgewählt wird, welcher Auswertungsalgorithmus für diesen Abschnitt zu verwenden ist.An evaluation device 83 is provided which can also be integrated in the data processing system of the machine control 82. The evaluation device 83 is in particular a data processing system, ie in particular a computer, on which a software program is executed, which may have various algorithms, namely an object algorithm 85a, a strand consistency algorithm 85b and a foreign body algorithm 85c. Other algorithms may be used, for example, a shifting algorithm that uses the machine cycle. The latter is used continuously. In addition, an algorithm selection and switching 86 is provided, by means of which, depending on whether the strand section currently to be analyzed is an empty section or an object section, it is selected which evaluation algorithm is to be used for this section.

Hierzu ist auch die Algorithmenauswahl und -umschaltung 86 einerseits mit dem Impulsgeber 88 verbunden, und andererseits empfängt die Algorithmenauswahl und -umschaltung 86 ein Steuersignal 90 für die Umschaltung sowie ein Schnittsignal 91 von der Maschinensteuerung 82, um das genaue Timing für die Objektabschnitte und die Leerabschnitte zu bestimmen. Das Steuersignal 90 für die Umschaltung umfasst Informationen darüber, ob es sich um einen Leerabschnitt oder um einen Objektabschnitt handelt. Weiterhin erhält die Auswertevorrichtung 83 Informationen darüber, an welchen Positionen sich Objekte befinden sollten. Somit kann der Objektalgorithmus 85a dazu verwendet werden zu überprüfen, ob Objekte an den vorgesehenen Positionen innerhalb tolerierbarer Grenzen angeordnet sind.Algorithm selection and switching 86 is also connected to the pulse generator 88 on the one hand, and algorithm selection and switching 86, on the other hand, receives a control signal 90 for switching and a cut signal 91 from the machine controller 82 for precise timing for the object sections and the blank sections to determine. The switching control signal 90 includes information as to whether it is a blank portion or an object portion. Furthermore, the evaluation device 83 receives information about where items should be located. Thus, the object algorithm 85a may be used to verify that objects are located at the intended locations within tolerable limits.

Die weiteren Algorithmen 85b, 85c dienen dazu, Fremdkörper, insbesondere Metallpartikel, verrutschte Objekte oder Tröpfchen von Weichmachern, aufzuspüren oder eine Konsistenzmessung bezüglich Dichte, Feuchtigkeit in einem Tabakstrang oder einem Filterstrang und beispielsweise Weichmachereintrag in einem Filterstrang durchzuführen und zu überprüfen.The further algorithms 85b, 85c are used to detect foreign objects, in particular metal particles, slipped objects or droplets of plasticizers, or to carry out a consistency measurement with respect to density, moisture in a tobacco rod or a filter strand and, for example, plasticizer entry in a filter strand and check.

Die Positionsbestimmung in den Objektabschnitten und im Objektalgorithmus 85a erfolgt durch Analyse des zeitlichen Verlaufs eines oder beider Messsignale der Strangmessvorrichtungen. So kann als eine Maßnahme ein zeitlicher Verlauf des Messsignals innerhalb bestimmter Grenzen vorgegeben sein, so dass, wenn das konkrete Messsignal in dem Objektabschnitt die Ober- und Untergrenzen, die zeitlich variabel sind und oberhalb und unterhalb eines Normverlaufes liegen, nicht überschreiten, als normgerecht erkannt werden, so dass die Objektposition auf diese Weise bestimmt ist. Auch eine schnelle Bestimmung des Maximums des Signals ist möglich. Ebenfalls ist eine Analyse der aufsteigenden und absteigenden Flanken des entsprechenden Messsignals möglich, um die Objektposition zu bestimmen. Entsprechende Verfahren sind bekannt. Das zunächst beschriebene Verfahren mit dem einen Normverlauf beschreibenden vorgegebenen Verlauf mit entsprechend sich veränderter Obergrenze und Untergrenze berücksichtigt auch die bei entsprechenden Messsignalen vorkommenden kurzzeitigen und hochfrequenten Schwankungen im Signal mit geringer Schwankungsamplitude. Die Vorgabe des Normverlaufs, der dem tatsächlichen Verlauf eines Messsignals für ein ideal platziertes Objekt im Materialstrang entspricht bzw. folgt, ermöglicht dabei eine Positionsbestimmung für das Objekt, die mit einer herkömmlichen Anlegung eines Schwellwertüberschreitungsvergleichs nicht möglich ist.The position determination in the object sections and in the object algorithm 85a takes place by analyzing the time profile of one or both measuring signals of the strand measuring devices. Thus, as a measure, a temporal course of the measurement signal can be predetermined within certain limits, so that if the concrete measurement signal in the object section does not exceed the upper and lower limits, which are temporally variable and above and below a standard curve, they are recognized as standard-compliant so that the object position is determined in this way. Also a fast determination of the maximum of the signal is possible. Also, an analysis of the rising and falling edges of the corresponding measurement signal is possible to determine the object position. Corresponding methods are known. The initially described method with the predetermined course describing a course of the standard with a correspondingly changed upper limit and lower limit also takes into account the short-term and high-frequency fluctuations occurring in the case of corresponding measurement signals in the signal with a low fluctuation amplitude. The specification of the standard curve, which corresponds to or follows the actual course of a measurement signal for an ideally placed object in the material strand, thereby enables a position determination for the object that is not possible with a conventional application of a threshold value crossing comparison.

Alle genannten Merkmale, auch die den Zeichnungen allein zu entnehmenden sowie auch einzelne Merkmale, die in Kombination mit anderen Merkmalen offenbart sind, werden allein und in Kombination als zur Erfindung gehörend angesehen. Erfindungsgemäße Ausführungsformen können durch einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllt sein.All the features mentioned, including the drawings to be taken alone as well as individual features disclosed in combination with other features are considered alone and in combination as belonging to the invention. Embodiments of the invention may be accomplished by individual features or a combination of several features.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Maschinemachine
22
Strangmaschinerod machine
33
Filteransetzmaschinefilter attachment
44
Verteilereinheitdistribution unit
55
Vorverteilerpreliminary distributor
66
Strangfördererline conveyor
77
UmhüllungspapiereinheitWrapping paper unit
88th
Formateinheitformat unit
99
Messvorrichtungmeasuring device
1010
Messer- und ÜbergabeeinheitKnife and transfer unit
1111
Steuerkonsolecontrol panel
1212
BelagpapiereinheitTipping paper unit
2020
KombinationsstrangmessvorrichtungCombination leg metering device
2121
gemeinsames Gehäusecommon housing
2222
StrangeintrittsrohrStrand inlet pipe
2323
Schutzrohrthermowell
3030
MikrowellenstrangmessvorrichtungMicrowave leg metering device
3131
Mikrowellenresonatormicrowave
3232
MikrowellenresonatorgehäuseMikrowellenresonatorgehäuse
3333
EinkopplungsantenneEinkopplungsantenne
3434
Auskopplungsantennedecoupling antenna
3535
konischer Kragenconical collar
3636
Hinterschneidungundercut
3737
Mess-,Temperierungs- und LeistungselektronikMeasuring, temperature control and power electronics
4040
kapazitive HF-StrangmessvorrichtungCapacitive HF strand measuring device
4141
Messkondensatormeasuring capacitor
4242
Kondensatorgehäusecapacitor case
43, 4443, 44
Elektrodenflächeelectrode area
4545
konischer Kragenconical collar
4646
Hinterschneidungundercut
4747
Mess-, Temperierungs- und LeistungselektronikMeasuring, temperature control and power electronics
5151
Messsignal von einer ersten StrangmessvorrichtungMeasuring signal from a first strand measuring device
5252
Messsignal von einer zweiten StrangmessvorrichtungMeasuring signal from a second strand measuring device
5353
Schiebealgorithmusshift algorithm
5454
Auswertungevaluation
5555
Maschinentaktmachine cycle
6161
ObjektabschnittProperty section
6262
Leerabschnittempty section
6363
Messsignalamplitude mit ObjektMeasurement signal amplitude with object
6464
Messsignalamplitude ohne ObjektMeasurement signal amplitude without object
65, 6665, 66
Grenzen eines ObjektabschnittsLimits of an object section
67, 6867, 68
Grenzen eines LeerabschnittsLimits of a blank section
7171
Materialstrangmaterial strand
7272
eingelegtes Objektinserted object
7373
defektes Objektdefective object
7474
Fremdkörperforeign body
7575
StrangförderrichtungStrand conveying direction
8080
Vorrichtungcontraption
8181
Eingabe- und AnzeigevorrichtungInput and display device
8282
Maschinensteuerungmachine control
8383
Auswertevorrichtungevaluation
85a85a
Objektalgorithmusobject algorithm
85b85b
StrangkonsistenzalgorithmusTrain consistency algorithm
85c85c
FremdkörperalgorithmusForeign bodies algorithm
8686
Algorithmenauswahl und -umschaltungAlgorithm selection and switching
8888
Impulsgeberpulse
9090
Steuersignal für UmschaltungControl signal for switching
9191
Schnittsignalcut signal

Claims (14)

Verfahren zur Erkennung von Stranginhomogenitäten (72, 73, 74) eines Materialstrangs (71) der Tabak verarbeitenden Industrie, insbesondere von eingelegten Objekten (72), defekten Objekten (73) und/oder Fremdkörpern (74), bei dem in einen Materialstrang (71), insbesondere einen Tabakstrang oder einen Filterstrang, Objekte (72) an vorbestimmten Objektpositionen eingelegt werden und der Materialstrang (71) nach Einlegen der Objekte (72) längsaxial durch wenigstens zwei mit unterschiedlichen Frequenzen betriebene Strangmessvorrichtungen (30, 40) gefördert wird, die insbesondere zu einer Kombinationsstrangmessvorrichtung (20) zusammengefasst sind, wobei zur Auswertung der Messsignale (51, 52) der Materialstrang (71) in Objektabschnitte (61), die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte (62) ohne vorbestimmte Objektpositionen unterteilt wird, dadurch gekennzeichnet, dass die Messsignale (51, 52) der Strangmessvorrichtungen (30, 40) in den Objektabschnitten (61) und den Leerabschnitten (62) mit jeweils unterschiedlichen Auswertungsverfahren ausgewertet werden, wobei in den Objektabschnitten (61) in einem Objektalgorithmus (85a) eine Positionsbestimmung und/oder eine Qualitätskontrolle wenigstens eines Objekts (72) aus der zeitlichen Änderung wenigstens eines der Messsignale (51, 52) erfolgt und in den Leerabschnitten (62) wenigstens ein Leerabschnittsalgorithmus (85b, 85c) eingesetzt wird, mit dem Stranginhomogenitäten (72, 73, 74) erkannt werden und/oder eine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Materialstrang (71) ermittelt wird oder werden.Method for detecting strand inhomogeneities (72, 73, 74) of a material strand (71) of the tobacco processing industry, in particular of inserted objects (72), defective objects (73) and / or foreign bodies (74), in which a material strand (71 ), in particular a tobacco rod or a filter strand, objects (72) are inserted at predetermined object positions and the material strand (71) after inserting the objects (72) longitudinally through at least two with different frequencies driven strand measuring devices (30, 40) is promoted, in particular to a combination strand measuring device (20) are summarized, wherein for evaluating the measuring signals (51, 52) of the material strand (71) into object sections (61), each containing one or more predetermined object positions, and divided into empty sections (62) without predetermined object positions , characterized in that the measuring signals (51, 52) of the strand measuring devices (30, 40) in the object sections (61) and the empty sections (62) are respectively evaluated with different evaluation methods, wherein in the object sections (61) in an object algorithm ( 85a) a position determination and / or a quality control of at least one object (72) from the temporal change of at least one of the measuring signals (51, 52) takes place and in the empty sections (62) at least one empty section algorithm (85b, 85c) is used, with the strand inhomogeneities (72, 73, 74) are recognized and / or a strand consistency and / or an amount of at least one additive in the material strand (71) is or will be determined. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der Materialstrang (71) durch wenigstens eine Mikrowellenstrangmessvorrichtung (30) und/oder durch wenigstens eine kapazitive HF-Strangmessvorrichtung (40) als Strangmessvorrichtungen gefördert wird.A method according to claim 1, characterized in that the strand of material (71) by at least one microwave strand measuring device (30) and / or by at least one capacitive RF strand measuring device (40) is promoted as strand measuring devices. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass zur Auswertung ein zeitlicher Versatz, der zwischen den Messsignalen (51, 52) aufgrund eines in Strangförderrichtung (75) gegebenen Abstands zwischen den Strangmessvorrichtungen (30, 40) abhängig von einer momentanen Materialstrangfördergeschwindigkeit auftritt, durch eine zeitliche Verschiebung oder eine zeitlich versetzte Auswertung wenigstens eines der Messsignale (51, 52) korrigiert wird.A method according to claim 1 or 2, characterized in that for evaluation, a time offset occurring between the measuring signals (51, 52) due to a given in strand conveying direction (75) distance between the strand measuring devices (30, 40) depends on a current material strand conveying speed, is corrected by a time shift or a staggered evaluation of at least one of the measurement signals (51, 52). Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass wenigstens eine der Strangmessvorrichtungen (30, 40) mit einer variablen Frequenz betrieben wird, wobei in den Objektabschnitten (61) eine andere Frequenz verwendet und/oder ausgewertet wird als in den Leerabschnitten (62).Method according to one of claims 1 to 3, characterized in that at least one of the strand measuring devices (30, 40) is operated at a variable frequency, wherein in the object sections (61) a different frequency is used and / or evaluated as in the empty sections (62). Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass eine erste Strangmessvorrichtung, insbesondere eine Mikrowellenstrangmessvorrichtung (30), wenigstens zeitweise gleichzeitig mit einer zweiten Strangmessvorrichtung, insbesondere einer HF-Strangmessvorrichtung (40), betrieben wird, wobei die Frequenz der ersten Strangmessvorrichtung um einen Faktor 10 bis 900 größer ist als die Frequenz der zweiten Strangmessvorrichtung.Method according to one of claims 1 to 4, characterized in that a first strand measuring device, in particular a microwave strand measuring device (30), at least temporarily simultaneously with a second strand measuring device, in particular an HF strand measuring device (40) is operated, wherein the frequency of the first strand measuring device by a factor of 10 to 900 greater than the frequency of the second strand measuring device. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass in den Leerabschnitten (62), insbesondere zusätzlich, eine Bestimmung einer Feuchtigkeit und/oder der Menge eines Zusatzstoffes, insbesondere eines Weichmachers, erfolgt.Method according to one of claims 1 to 5, characterized in that in the empty sections (62), in particular in addition, a determination of a moisture and / or the amount of an additive, in particular a plasticizer takes place. Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass in den Objektabschnitten (61) zusätzlich eine Bestimmung eines Fehlens, einer Dichte, einer Masse und/oder einer Beschädigung eines Objekts (72) erfolgt.Method according to one of claims 1 to 6, characterized in that in the object sections (61) additionally a determination of a missing, a density, a mass and / or a damage of an object (72). Vorrichtung (80) zur Erkennung von Stranginhomogenitäten (72, 73, 74) eines Materialstrangs (71) der Tabak verarbeitenden Industrie, insbesondere von eingelegten Objekten (72), defekten Objekten (73) und/oder Fremdkörpern (74), mit einer Objekteinlegevorrichtung, mittels der in einen Materialstrang, insbesondere einen Tabakstrang oder einen Filterstrang, Objekte (72) an vorbestimmten Objektpositionen einlegbar sind oder eingelegt werden, wobei in Förderrichtung (75) des Materialstrangs (71) stromabwärts der Objekteinlegevorrichtung wenigstens zwei mit unterschiedlichen Frequenzen betriebene oder betreibbare Strangmessvorrichtungen (30, 40) angeordnet sind, die insbesondere zu einer Kombinationsstrangmessvorrichtung (20) zusammengefasst sind, durch die der Materialstrang (71) nacheinander längsaxial förderbar ist oder gefördert wird, wobei eine Auswertevorrichtung (83) umfasst ist, die ausgebildet ist, zur Auswertung von Messsignalen (51, 52) der Strangmessvorrichtungen (30, 40) den Materialstrang (71) in Objektabschnitte (61), die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte (62) ohne vorbestimmte Objektpositionen zu unterteilen, dadurch gekennzeichnet, dass die Auswertevorrichtung (83) ausgebildet ist, die Messsignale (51, 52) in den Objektabschnitten (61) und den Leerabschnitten (62) mit jeweils unterschiedlichen Auswertungsverfahren auszuwerten, wobei zur Auswertung in den Objektabschnitten (61) in einem Objektalgorithmus (85a) eine Positionsbestimmung und/oder eine Qualitätskontrolle eines Objekts (72) aus der zeitlichen Änderung wenigstens eines der Messsignale (51, 52) erfolgt und in den Leerabschnitten (62) wenigstens ein Leerabschnittsalgorithmus (85b, 85c) eingesetzt wird, mit dem Stranginhomogenitäten (72, 73, 74) erkannt werden und/oder eine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Materialstrang (71) ermittelt wird oder werden.Device (80) for detecting strand inhomogeneities (72, 73, 74) of a material strand (71) of the tobacco processing industry, in particular of inserted objects (72), defective objects (73) and / or foreign bodies (74), with an object insertion device, by means of which in a strand of material, in particular a tobacco rod or a filter strand, objects (72) are inserted or inserted at predetermined object positions, wherein in the conveying direction (75) of the strand of material (71) downstream of the object insertion device at least two running at different frequencies or operable strand measuring devices (30, 40) are arranged, which are in particular combined to form a combined strand measuring device (20) through which the material strand (71) successively longitudinally conveyed or conveyed, wherein an evaluation device (83) is included adapted to evaluate measurement signals (51, 52) of the strand measuring devices (30, 40) the strand of material (71) in object sections (61), each containing one or more predetermined object positions, and in empty sections (62) without predetermined object positions to subdivide, characterized in that the evaluation device (83) is designed to evaluate the measurement signals (51, 52) in the object sections (61) and the empty sections (62), each with different evaluation methods, wherein for evaluation in the object sections (61) in an object algorithm (85a) a position determination and / or a Qualitä tskontrolle an object (72) from the temporal change of at least one of the measuring signals (51, 52) takes place and in the empty sections (62) at least one Leerabschnittsalgorithmus (85b, 85c) is used with the strand inhomogeneities (72, 73, 74) are detected and / or a strand consistency and / or an amount of at least one additive in the material strand (71) is or will be determined. Vorrichtung (80) nach Anspruch 8, dadurch gekennzeichnet, dass wenigstens eine Strangmessvorrichtung (30, 40) als Mikrowellenstrangmessvorrichtung (30) und/oder wenigstens eine Strangmessvorrichtung (30, 40) als kapazitive HF-Strangmessvorrichtung (40) ausgebildet ist.Device (80) according to claim 8, characterized in that at least one strand measuring device (30, 40) as a microwave strand measuring device (30) and / or at least one strand measuring device (30, 40) is designed as a capacitive RF strand measuring device (40). Vorrichtung (80) nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass wenigstens eine der Strangmessvorrichtungen (30, 40) ausgebildet ist, mit variabler Frequenz betrieben zu werden, wobei die eine Steuervorrichtung (82) oder die Auswertevorrichtung (83) ausgebildet ist, die mit variabler Frequenz betriebene Strangmessvorrichtung (30, 40) in den Objektabschnitten (61) mit einer anderen Frequenz zu betreiben als in den Leerabschnitten (62).Device (80) according to claim 8 or 9, characterized in that at least one of the strand measuring devices (30, 40) is designed to be operated at variable frequency, wherein the one control device (82) or the evaluation device (83) is designed to drive the variable frequency strand measuring device (30, 40) in the object sections (61) to operate at a different frequency than in the empty sections (62). Vorrichtung (80) nach einem der Ansprüche 8 bis 10, dadurch gekennzeichnet, dass sie ausgebildet ist, ein Verfahren nach einem der Ansprüche 1 bis 7 auszuführen.Device (80) according to one of claims 8 to 10, characterized in that it is designed to carry out a method according to one of claims 1 to 7. Strangmaschine (2) der Tabak verarbeitenden Industrie, insbesondere Tabakstrangmaschine oder Filterstrangmaschine, mit einer Vorrichtung (80) nach einem der Ansprüche 8 bis 11.Extrusion machine (2) of the tobacco-processing industry, in particular tobacco rod machine or filter rod machine, having a device (80) according to one of claims 8 to 11. Verwendung wenigstens zweier unterschiedlicher Auswertealgorithmen (85a, 85b, 85c) zur Auswertung von Messsignalen (51, 52) von Strangmessvorrichtungen (30, 40) in verschiedenen Abschnitten (61, 62) eines Materialstrangs (71) der Tabak verarbeitenden Industrie, in den Objekte (72) an vorbestimmten Objektpositionen eingelegt sind, wobei der Materialstrang (71) zur Auswertung in Objektabschnitte (61), die jeweils eine oder mehrere vorbestimmte Objektpositionen enthalten, und in Leerabschnitte (62) ohne vorbestimmte Objektpositionen unterteilt wird, wobei in den Objektabschnitten (61) ein Objektalgorithmus (85a) verwendet wird, in dem eine Positionsbestimmung und/oder eine Qualitätskontrolle eines Objekts (72) aus der zeitlichen Änderung wenigstens eines der Messsignale (51, 52) erfolgt und in den Leerabschnitten (62) wenigstens ein Leerabschnittsalgorithmus (85b, 85c) verwendet wird, mit dem Stranginhomogenitäten (72, 73, 74) und/oder eine Strangkonsistenz und/oder eine Menge wenigstens eines Zusatzstoffes im Materialstrang (71) ermittelt wird oder werden.Use of at least two different evaluation algorithms (85a, 85b, 85c) for evaluating measurement signals (51, 52) of strand measuring devices (30, 40) in different sections (61, 62) of a material strand (71) of the tobacco processing industry, in the objects ( 72) are inserted at predetermined object positions, wherein the material strand (71) is subdivided for evaluation into object sections (61) which respectively contain one or more predetermined object positions and into empty sections (62) without predetermined object positions, wherein in the object sections (61) an object algorithm (85a) is used, in which a position determination and / or a quality control of an object (72) from the temporal change of at least one of the measuring signals (51, 52) takes place and in the empty sections (62) at least one empty section algorithm (85b, 85c ), with strand inhomogeneities (72, 73, 74) and / or strand consistency and / or an amount of at least one additive in the material strand (71) is or will be determined. Softwareprogramm mit Programmcodemitteln, mittels deren bei Ausführung auf einer Auswertevorrichtung (83) einer Vorrichtung (80) nach einem der Ansprüche 8 bis 11 ein Verfahren nach einem der Ansprüche 1 bis 7 ausgeführt wird.Software program with program code means, by means of which, when executed on an evaluation device (83) of a device (80) according to one of claims 8 to 11, a method according to one of claims 1 to 7 is carried out.
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CN103504473A (en) 2014-01-15
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JP6235803B2 (en) 2017-11-22
EP2674044B1 (en) 2015-10-07
PL2674044T3 (en) 2016-02-29
DE102012209954A1 (en) 2013-12-19

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