EP2865282B1 - Assembly and method for checking rod-shaped articles from the tobacco processing industry - Google Patents
Assembly and method for checking rod-shaped articles from the tobacco processing industry Download PDFInfo
- Publication number
- EP2865282B1 EP2865282B1 EP14182569.5A EP14182569A EP2865282B1 EP 2865282 B1 EP2865282 B1 EP 2865282B1 EP 14182569 A EP14182569 A EP 14182569A EP 2865282 B1 EP2865282 B1 EP 2865282B1
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- European Patent Office
- Prior art keywords
- measuring
- capacitor
- passage channel
- rod
- shaped articles
- Prior art date
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- 238000012545 processing Methods 0.000 title claims description 22
- 238000000034 method Methods 0.000 title claims description 17
- 241000208125 Nicotiana Species 0.000 title claims description 15
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims description 15
- 239000003990 capacitor Substances 0.000 claims description 108
- 239000002775 capsule Substances 0.000 claims description 56
- 235000019504 cigarettes Nutrition 0.000 claims description 34
- 238000005259 measurement Methods 0.000 claims description 28
- 230000003321 amplification Effects 0.000 claims description 12
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000009413 insulation Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000000295 complement effect Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000000796 flavoring agent Substances 0.000 description 3
- 235000019634 flavors Nutrition 0.000 description 3
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- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/3412—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by means of light, radiation or electrostatic fields
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
Definitions
- the invention relates to an arrangement for checking transversely supported rod-shaped articles of the tobacco processing industry, in particular for checking liquid-filled capsules in filters of filter cigarettes, with at least one trough conveyor with troughs for receiving and Queraxialen promotion of rod-shaped articles and at least one capacitive RF measuring device at least one measuring capacitor.
- the invention further relates to a machine of the tobacco-processing industry and a method for checking cross-axially conveyed rod-shaped articles of the tobacco-processing industry, in particular for checking liquid-filled capsules in filters of filter cigarettes.
- So far filter rods are manufactured in some filter rod machines, such as in the so-called KDF of the applicant, in the objects, such as flavor liquid filled capsules are inserted. Directly during production, these capsules are tested before further processing, in particular, microwave sensors such as the Applicant's MIDAS-EF are used. It checks whether the filling content of the capsules is correct or whether they are broken, whether capsules are missing, whether double capsules are inserted and whether the position in the strand direction is correct.
- the filter rods thus produced for a certain time for example, 24 hours, stored and then along a pneumatic conveyor line again on their fill content and whether they are broken, checked. This happens, for example, in the applicant's "FDU" system, in order to prevent capsules from being damaged on the filter strand production machine, which leak out only after some time and are only detected as defective by the microwave sensor in the dry state.
- a device for checking cigarette ends which comprises a test conveyor in which the cigarettes are conveyed transaxially. Furthermore, the device comprises a capacitive measuring device for the tobacco density.
- the capacitive measuring arrangement has at least two electrodes arranged stationarily with respect to the test conveyor and connected to a high-frequency voltage source. Their position to the ends of the cigarette is chosen so that at the time of measurement emanating from them high-frequency field through each of the cigarette ends.
- Out DE 10 2011 083 052 A1 is a capacitive RF strand measuring device for the capacitive determination of at least one property of an endless material strand of the tobacco processing industry known.
- the measuring device comprises a housing with at least one measuring capacitor, which can be enforced by the material strand and acted upon by an RF voltage signal.
- the capacitive RF strand measuring device includes one or more accuracy-determining electronic components in its housing.
- the not previously published EP 2 848 133 A1 An arrangement for checking cross-axially conveyed rod-shaped articles of the tobacco-processing industry is known.
- the arrangement is for checking liquid-filled capsules in filters of filter cigarettes.
- the arrangement comprises a trough conveyor with troughs for receiving and for transversely axial conveying the rod-shaped article.
- the inspection of the rod-shaped articles is carried out by means of a microwave measuring device.
- the present invention has the object to ensure that the quality of the rod-shaped articles of the tobacco processing industry is ensured after the complete processing.
- This object of the invention is based on an arrangement for checking transversely promoted rod-shaped articles of the tobacco industry, in particular for checking liquid-filled capsules in filters of filter cigarettes, with at least one trough conveyor with troughs for receiving and queraxialen promotion of rod-shaped articles and at least one capacitive RF measuring device with at least one measuring capacitor, dissolved, wherein the at least one capacitive RF measuring device along a conveying path of the rod-shaped Article has at least one longitudinal, one-sided or two-sided open lateral passageway for a projecting over the respective troughs portion of the article, wherein the at least one passageway laterally penetrates the at least one measuring capacitor, so that projecting portions of the rod-shaped article on its conveying path through the passageway a HF -Messfeld traversed in at least one measuring capacitor, wherein the arrangement is formed by the fact that the at least one measuring capacitor on a first side of the passage channel one of a main body of the RF measuring device insulated conductive electrode surface and on an
- the invention is based on the basic idea that the articles, in particular filter cigarettes, dip laterally laterally into the measurement capacitor and pass through the RF measurement field excited therein.
- the protruding portions of the rod-shaped articles completely enter the RF measurement field.
- the capacitive RF measuring device is also specially designed for this cross-axially promoted lateral passage to allow the corresponding passage through the measuring capacitor.
- This passageway cuts through or passes through the measuring capacitor.
- the projecting portions of the articles, in particular the capsules pass through the RF measuring field in a region which is substantially homogeneous in the longitudinal axis of the articles of the RF measuring field.
- the measure according to the invention has the advantage that changes in the density, for example of a cigarette filter, or in the liquid filling of a liquid-filled capsule in the cigarette filter can be detected very accurately and largely independently of position. This increases the reliability of measurement for the quality of the filters or the capsules contained therein.
- the at least one measuring capacitor has, on a first side of the passage, a conductive electrode surface insulated from a main body of the HF measuring device. On an opposite side of the passage channel, it has at least one capacitor electrode, which is insulated from the main body and held on virtual mass, whose surface is smaller than a surface of the conductive electrode surface on the first side of the passage channel.
- the capacitor surfaces are formed as two surfaces or sides of the passage channel, wherein one side is applied with an RF signal of typically about 1 MHz to 100 MHz and the other is held to ground.
- the main body is usually made of metal and is held to ground.
- the capacitor electrode, which is not supplied with an RF signal is held virtually grounded.
- the difference between the virtual ground of the capacitor electrode and the Ground potential of the body is typically less than 1 mV to about 1 mV. This ensures a very homogeneous field geometry.
- the measuring capacitor is equipped with two large capacitor surfaces which are larger than the objects to be measured, for example the filter sections of cigarettes.
- the conductive surface isolated from the main body serves as a capacitor surface Electrode surface, which is acted upon by an RF measurement signal, and on the other hand, the entire opposing surface including the ground potential to ground potential and held on virtual ground capacitor electrode surface.
- the capacitor electrodes themselves are significantly smaller, for example, in the order of the cigarette filter or even smaller. In the case of an arrangement of a plurality of such capacitor electrodes held on virtual ground on the second side of the passage channel, it is also possible to realize a position determination of capsules in filter rods, for example.
- an electronic circuit is included, by means of which the electrode surface on the first side of the passage channel is acted upon or acted upon by an RF measurement signal and the at least one capacitor electrode on a virtual ground durable or held, in particular by means of a zero detector control loop, in particular each Measuring capacitor is assigned its own zero detector control loop.
- a circuit comprises, for example, a harmonic oscillator source for generating the RF measurement signal and a circuit part which generates a virtual ground at the capacitor electrode.
- a second oscillator source in frequency, phase and amplitude is controlled so that the voltage at the electrode is kept at zero. This is preferably done by means of a zero detector control loop.
- Such circuits are known for example from German patent application no. 10 2011 083 052.9 the applicant, the disclosure content of which should be incorporated in full in the present patent application.
- the resolution of the measurement is improved because in the measuring range of the measuring capacitance or the measuring capacitor, at the input of the zero detector circuit, already approximately ground potential sets when the signal of the oscillator circuit is zero.
- a circuit comprising a DDS module and two differential amplifiers is advantageously as an oscillator, mutually inverted outputs of the DDS module are connected in opposite directions with the inputs of the differential amplifier wherein the output of a differential amplifier having a first gain factor is connected to an electrode of the at least one measurement capacitor and the output of the other differential amplifier having a second amplification factor smaller than the first amplification factor is connected to an electrode of the compensation capacitance.
- DDS direct digital synthesis
- the controlled oscillator which is provided for setting a virtual mass output of the measuring capacitor can be advantageously designed as a combination of DDS module and differential amplifier.
- two capacitor electrodes are arranged on both sides of a trajectory of capsules at a desired capsule position, wherein the electronic circuit is designed to perform summation measurements and / or differential measurements of the signals of the two capacitor electrodes.
- the sum measurements provide information about, for example, the filling state of inserted capsules, while differential measurements give the location of inserted capsules and in particular their deviation from a desired position. Also on the arrangements of several capacitor electrodes are possible.
- the trough conveyor is preferably a trough drum, designed as a trough cone drum or as a trough conveyor belt.
- the object underlying the invention is also achieved by a machine of the tobacco-processing industry, in particular filter attachment machine, with an inventive arrangement described above.
- This machine of the tobacco processing industry has the same characteristics, advantages and properties as the arrangement according to the invention.
- the object underlying the invention is also achieved by a method for checking transversely promoted rod-shaped articles of the tobacco processing industry, in particular for checking liquid-filled capsules in filters of filter cigarettes, in particular in a previously described inventive arrangement, wherein rod-shaped articles, in particular Filter cigarettes, are conveyed in troughs at least one trough conveyor transaxially on at least one capacitive RF measuring device with at least one measuring capacitor, the rod-shaped article having a projecting over the respective troughs portion, wherein the projecting portions of the article on its conveying path at least one longitudinally extended, one-sided open lateral passageway of at least one capacitive RF measuring device and traversed on its conveying path through the passageway the at least one Meßkond traverse the insulator, so that the projecting portions of the rod-shaped article on their conveyance through the passageway through an RF measuring field in the at least one measuring capacitor, the method is further developed, that a measuring signal of the at least one measuring capacitor for the presence and / or a fill
- the inventive method is based on the same basic idea as the arrangement according to the invention, that the rod-shaped articles are supported transversely axial and a section on the respective wells, in which they are supported protrudes.
- This projecting portion is conveyed through an elongated, single-sided or double-sided open lateral passageway of at least one RF measuring device and traverses on its conveying path through the passageway the at least one measuring capacitor.
- the at least one measuring capacitor has on a first side of the passage channel a conductive electrode surface insulated from a base body of the HF measuring device, which is acted on by an HF measuring signal, and at least one arranged on an opposite side of the passage channel and to the main body isolated capacitor electrode which is held on virtual ground, in particular by means of a zero detector control loop.
- At least one measuring capacitor in particular the at least one measuring capacitor, a circuit of a compensation capacitor and a, in particular inverting, amplifier is connected in parallel, the gain and capacitance value are set or selected such that an empty signal of at least a measuring capacitor is compensated.
- the gain and capacitance value are set or selected such that an empty signal of at least a measuring capacitor is compensated.
- a circuit with a DDS module whose complementary output signals are directed in opposite directions to inputs of two differential amplifiers, generates in-phase inverted signals with different gain factors, with which on the one hand the at least one measuring capacitor and on the other hand the compensation capacity are operated.
- Articles whose capsules have improper filling or positioning are preferably removed. This means that they are excluded from further processing or do not get to a packing machine.
- the method according to the invention also has the same features, advantages and properties as the arrangement according to the invention.
- Fig. 1 is shown schematically how filter rods with flavor capsules so far produced and reviewed.
- filter sticks with flavor capsules are produced on a filter rod device, for example with a filter strand made of acetate, for example on a filter rod machine according to the applicant's KDF ..
- these are processed before further processing by means of microwave sensors, for example the MIDAS-EF Applicant, then examined whether capsules are missing, a double number is introduced in one place, whether a capsule is in the wrong position, whether a capsule is broken or has an irregular filling content.
- the capsules become optional and customer-dependent 24 Hours or more stored and in a process step 2 in a pneumatic conveying device, for example according to the "FDU" (Filter Detection Unit) of the Applicant, for example, in the German patent application DE 10 2009 017 962 A1 the applicant is described, checked again.
- the filling content and the broken status are checked, since capsules can easily be damaged on the filter rod machine, which only leak out after some time and thus can only later be detected as defective by the microwave sensor in the dried out state.
- This microwave device for example, corresponds to the MIDAS-EF, so a cylindrical microwave resonator with central passage for longitudinally promoted filter rods, as he, for example DE 198 54 550 B4 is known.
- a multifilament production is carried out, in which capsule-filled filter plugs are combined with other filter plugs to form a multifilter rod.
- the capsules can be damaged and possibly dry out for a long time.
- step 2 In some cases, due to a lack of appropriate equipment by the manufacturer, testing in step 2 is not possible.
- the respective filter is assembled and connected to a tobacco rod in a process step 4 on a filter attachment machine, for example the machine sold under the name "MAX" by the applicant.
- a filter attachment machine for example the machine sold under the name "MAX" by the applicant.
- a trough conveyor device in the form of a trough drum 10 is shown in fragmentary form, on whose cylindrical surface a sequence of troughs 12 is arranged, which hold cigarettes 14 with suction air (not shown).
- the trough drum 10 moves the cigarettes 14 in a conveying direction 11, which is shown by an arrow.
- the cigarettes 14 consist of a tobacco rod 17, which is mostly held in each case in a trough 12, to which a filter 16 is attached with a capsule 18 inserted therein.
- the trough 12 and the trough drum 10 end, so that a portion 15 of the cigarette 14 projects beyond the trough 12 and is conveyed freely.
- These sections 15 of the cigarettes 14 subsequently pass through a measuring device according to the invention.
- FIG. 3 An alternative embodiment of a tray conveyor device is shown in the form of a tray cone drum 20 having a substantially frustoconical circumference.
- the trough drum 20 rotates in a conveying direction 21 and has on its outer circumferential surface turn troughs 22 in which cigarettes 14 by means of suction air (not shown) are held. Also in this case, the protruding portions 15 of the cigarettes dive 14 in an unillustrated measuring device according to the invention a.
- FIG. 4 In the parts a) to c) various details and views of a capacitive RF measuring device 30 according to the invention are shown.
- Fig. 4a shows a cross section which runs vertically through the conveying trajectory 19 of a cross-axially promoted cigarette 14 with filter 16 and capsule 18 in the center of the filter 16. At this point, the cigarette 14 is conveyed with its projecting portion 15 through a passageway 40 of the capacitive RF measuring device 30.
- wall surface shown above consists of an electrically conductive electrode surface 38 which is isolated by means of an insulation 37 from the likewise metallic base body 36 of the RF measuring device 30. Through the insulation 37, a feed line 39, via which the electrode surface 38 is acted upon by a harmonic RF signal.
- the in Fig. 4a ) part of the capacitive RF measuring device 34 shown below the cigarette 14 comprises, as the underside of the passage channel 40 or opposite side, the electrically conductive base body 36, which is held at a ground potential, and two capacitor electrodes 42, 42 'which are connected by means of an insulation 43, 43 'are electrically isolated from the base body 36 and are connected via leads 44, 44' to an electrical circuit. These capacitor electrodes 42, 42 'are held on a virtual ground.
- Fig. 4b the same capacitive RF measuring device 30 is shown in section in a section which includes the delivery trajectory 19 of the cigarette 14 and the filter 16 with the capsule 18. Since this is conveyed in a trough on a trough drum in the exemplary embodiment, the passage channel 40 in this area has a ring-segment-shaped configuration or describes a curve whose radius of curvature corresponds to the radius of the trough drum.
- Fig. 4c shows a plan view of the lower surface of the passageway 40, that is, the grounded side of the capacitive RF measuring device 30.
- a majority of the surface of this electrode consists of the surface of the held at ground potential body 36.
- Centrally along the trajectory 19 of a capsule 18th are two capacitor electrodes 42, 42 'are arranged, which are held on virtual ground.
- the capacitor electrodes 42, 42 'are isolated from the main body 36 by a circumferential insulation 43. However, the actual potential difference is only up to one or a few mV.
- a first circuit of a capacitive RF measuring device 30 is shown schematically.
- the measuring capacitor 34 is fed by a harmonic signal source, ie an oscillator 50.
- the oscillator 50 may be constructed, for example, with a DDS circuit with a downstream low-pass filter or with a quartz oscillator.
- the second terminal of the measuring capacitor 34 is connected to the input of a zero detector circuit 62 whose input through the effect context is held virtually at ground potential 60. Since the input of the zero detector circuit 62 is virtually kept at ground potential 60, the existing stray capacitances 54, 56 of the connection lines of the measuring capacitance 34 are metrologically ineffective.
- a further impedance 52 is connected, which may for example be designed as a capacitance or as a resistor, via which a second harmonic signal of a second oscillator 51 is fed.
- the oscillator 51 is thereby controlled in amplitude and phase by a control device 64 in such a way that the input signal of the zero detector circuit 62 is virtually kept at ground potential 60.
- the signal applied to the input of the zero detector circuit 62 is measured in amplitude and phase and transmitted as an output signal 63 to the control device 64.
- the required manipulated variables 65 in amplitude and phase are a measure of the magnitude and the loss factor of the measuring capacitance 34. These two variables are forwarded to a higher-level automation unit for further processing (reference numeral 65a) or to the oscillator 51 as manipulated variables (reference numeral 65).
- a compensation capacitor or a compensation capacitor 68 is used to improve the resolution of the measurement, which is fed by an inverting amplifier 66 from the same oscillator 50 as the measuring capacitor 34.
- the amplification factor -a of the inverting amplifier 66 and the capacitance value of the compensation capacitor 68 are selected such that approximately ground potential already sets in the measuring range of the measuring capacitor 34 at the input of the zero detector circuit 62 when the signal of the oscillator circuit 51 is zero. This will avoided that a large empty signal of the measuring capacitor 34 must be compensated with the signal of the oscillator 51. Only the change of the measuring capacitor 34 has to be compensated. As a result, the resolution of the measurement can be significantly improved.
- a further advantage of this compensation circuit is that a substantial part of the noise of the oscillator 50 is compensated since the measurement capacitor 34 and the compensation capacitor 68 are fed from the same signal source.
- a zero detector control circuit in the circuit according to Fig. 5 the arrangement of zero detector circuit 62, controller 64 and oscillator 51 with impedance 52 are considered, which ensure that the virtual mass 60 is established.
- Fig. 6 shows a further embodiment of a circuit arrangement according to the invention.
- two measuring capacitors 34, 34 ' are connected to a harmonic oscillator 50 as a signal source.
- Both measuring capacitors 34, 34 ' are the same as in Fig. 4 , This also means that the two measuring capacitors 39, 39 'share the electrode area 38 which is acted upon by an HF measuring signal.
- Stray capacitance and compensation capacities are in for clarity Fig. 6 not shown, however, are as well as in Fig. 5 , available.
- Each measuring capacitor 34, 34 ' is connected in each case to its own zero detector circuit 62, 62'.
- Each Nulldetektorscigenseingang is virtually controlled by a corresponding control device 64, 64 'and oscillators 51, 51' via impedances 52, 52 'to ground potential 60, 60'.
- the corresponding output signals 65a, 65a 'of the two control devices 64, 64' are further processed in an evaluation circuit 70.
- this evaluation circuit 70 on the one hand, sum signals are formed which make it possible to detect the presence and the correct content of the capsules. Farther a difference signal is formed, which is equal to zero if the capsule in the filter is correctly positioned. If the capsule is not in the middle position, depending on the deviation either a positive or a negative difference signal results.
- Fig. 7a shown an improved embodiment of an oscillator 50a, which takes the place of the oscillator 50 in Fig. 5 and 6 can be set, the property of DDS devices 80 is used to generate complementary output signals U ', -U' . These are connected in opposite directions to the inputs of two differential amplifiers 81, 82. As a result, two mutually inverted signals U, - ⁇ U are generated with different amplification factor , namely, for example, a gain factor 1 in the differential amplifier 81 and a gain factor - ⁇ in the differential amplifier 82.
- the gain ⁇ is usually significantly less than 1.
- a DDS device 90 can also be used in an oscillator 51a according to FIG Fig. 7b ), which take the place of the oscillator 51 according to Fig. 5 . 6 can occur.
- the DDS module 90 receives the control variables 65 as an input signal.
- the output signals U ', -U' are converted via a differential amplifier 91 into an output signal U, which via an impedance 52, 52 'according to Fig. 5 . 6 for setting the virtual mass 60, 60 'is used.
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Description
Die Erfindung betrifft eine Anordnung zur Überprüfung von queraxial geförderten stabförmigen Artikeln der Tabak verarbeitenden Industrie, insbesondere zur Überprüfung von flüssigkeitsgefüllten Kapseln in Filtern von Filterzigaretten, mit wenigstens einer Muldenfördervorrichtung mit Mulden zur Aufnahme und queraxialen Förderung von stabförmigen Artikeln und wenigstens einer kapazitiven HF-Messvorrichtung mit wenigstens einem Messkondensator. Die Erfindung betrifft ferner eine Maschine der Tabak verarbeitenden Industrie sowie ein Verfahren zur Überprüfung von queraxial geförderten stabförmigen Artikeln der Tabak verarbeitenden Industrie, insbesondere zur Überprüfung von flüssigkeitsgefüllten Kapseln in Filtern von Filterzigaretten.The invention relates to an arrangement for checking transversely supported rod-shaped articles of the tobacco processing industry, in particular for checking liquid-filled capsules in filters of filter cigarettes, with at least one trough conveyor with troughs for receiving and Queraxialen promotion of rod-shaped articles and at least one capacitive RF measuring device at least one measuring capacitor. The invention further relates to a machine of the tobacco-processing industry and a method for checking cross-axially conveyed rod-shaped articles of the tobacco-processing industry, in particular for checking liquid-filled capsules in filters of filter cigarettes.
Bislang werden in einigen Filterstrangmaschinen, wie beispielsweise in der so genannten KDF der Anmelderin, Filterstäbe hergestellt, in die Objekte, beispielsweise geschmacksflüssigkeitsgefüllte Kapseln, eingelegt werden. Direkt während der Produktion werden diese Kapseln vor weiterer Verarbeitung geprüft, wobei insbesondere auch Mikrowellen-Sensoren wie das MIDAS-EF der Anmelderin zur Anwendung kommen. Dabei wird geprüft, ob der Füllgehalt der Kapseln korrekt ist oder ob diese zerbrochen sind, ob Kapseln fehlen, ob doppelte Kapseln eingelegt sind und ob die Position in der Strangrichtung korrekt ist.So far filter rods are manufactured in some filter rod machines, such as in the so-called KDF of the applicant, in the objects, such as flavor liquid filled capsules are inserted. Directly during production, these capsules are tested before further processing, in particular, microwave sensors such as the Applicant's MIDAS-EF are used. It checks whether the filling content of the capsules is correct or whether they are broken, whether capsules are missing, whether double capsules are inserted and whether the position in the strand direction is correct.
In einigen Fällen werden die so produzierten Filterstäbe für eine gewisse Zeit, beispielsweise 24 Stunden, gelagert und anschließend entlang einer pneumatischen Förderstrecke noch einmal auf ihren Füllgehalt bzw. darauf, ob sie zerbrochen sind, geprüft. Dies geschieht beispielsweise in der mit "FDU" bezeichneten Anlage der Anmelderin, um auszuschließen, dass an der Filterstrangherstellungsmaschine Kapseln beschädigt worden sind, die erst nach einiger Zeit auslaufen und nur im ausgetrockneten Zustand vom Mikrowellen-Sensor als fehlerhaft detektiert werden.In some cases, the filter rods thus produced for a certain time, for example, 24 hours, stored and then along a pneumatic conveyor line again on their fill content and whether they are broken, checked. This happens, for example, in the applicant's "FDU" system, in order to prevent capsules from being damaged on the filter strand production machine, which leak out only after some time and are only detected as defective by the microwave sensor in the dry state.
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Der nicht vorveröffentlichten
Demgegenüber liegt der vorliegenden Erfindung die Aufgabe zugrunde, sicherzustellen, dass die Qualität der stabförmigen Artikel der Tabak verarbeitenden Industrie nach der vollständigen Bearbeitung sichergestellt wird.In contrast, the present invention has the object to ensure that the quality of the rod-shaped articles of the tobacco processing industry is ensured after the complete processing.
Diese der Erfindung zugrunde liegende Aufgabe wird durch eine Anordnung zur Überprüfung von queraxial geförderten stabförmigen Artikeln der Tabak verarbeitenden Industrie, insbesondere zur Überprüfung von flüssigkeitsgefüllten Kapseln in Filtern von Filterzigaretten, mit wenigstens einer Muldenfördervorrichtung mit Mulden zur Aufnahme und queraxialen Förderung von stabförmigen Artikeln und wenigstens einer kapazitiven HF-Messvorrichtung mit wenigstens einem Messkondensator, gelöst, wobei die wenigstens eine kapazitive HF-Messvorrichtung entlang eines Förderweges der stabförmigen Artikel wenigstens einen längserstreckten, einseitig oder beidseitig offenen seitlichen Durchtrittskanal für einen über die jeweiligen Mulden überstehenden Abschnitt der Artikel aufweist, wobei der wenigstens eine Durchtrittskanal den wenigstens einen Messkondensator seitlich durchdringt, so dass überstehende Abschnitte der stabförmigen Artikel auf ihrem Förderweg durch den Durchtrittskanal ein HF-Messfeld im wenigstens einen Messkondensator durchqueren, wobei die Anordnung dadurch fortgebildet ist, dass der wenigstens eine Messkondensator auf einer ersten Seite des Durchtrittskanals eine von einem Grundkörper der HF-Messvorrichtung isolierte leitende Elektrodenfläche aufweist und auf einer gegenüberliegenden Seite des Durchtrittskanals wenigstens eine gegenüber dem Grundkörper isolierte, auf virtueller Masse gehaltene Kondensatorelektrode aufweist, deren Oberfläche kleiner ist als eine Oberfläche der leitenden Elektrodenfläche auf der ersten Seite des Durchtrittskanals, wobei die wenigstens eine Kondensatorelektrode zentral entlang einer Trajektorie einer Kapsel angeordnet ist.This object of the invention is based on an arrangement for checking transversely promoted rod-shaped articles of the tobacco industry, in particular for checking liquid-filled capsules in filters of filter cigarettes, with at least one trough conveyor with troughs for receiving and queraxialen promotion of rod-shaped articles and at least one capacitive RF measuring device with at least one measuring capacitor, dissolved, wherein the at least one capacitive RF measuring device along a conveying path of the rod-shaped Article has at least one longitudinal, one-sided or two-sided open lateral passageway for a projecting over the respective troughs portion of the article, wherein the at least one passageway laterally penetrates the at least one measuring capacitor, so that projecting portions of the rod-shaped article on its conveying path through the passageway a HF -Messfeld traversed in at least one measuring capacitor, wherein the arrangement is formed by the fact that the at least one measuring capacitor on a first side of the passage channel one of a main body of the RF measuring device insulated conductive electrode surface and on an opposite side of the passage channel at least one with respect to the main body isolated, held on virtual mass capacitor electrode whose surface is smaller than a surface of the conductive electrode surface on the first side of the passageway, wherein the at least one capacitor electrode is arranged centrally along a trajectory of a capsule.
Die Erfindung beruht auf dem Grundgedanken, dass die Artikel, insbesondere Filterzigaretten, queraxial seitlich in den Messkondensator eintauchen und dort das darin angeregte HF-Messfeld durchlaufen. Damit treten die überstehenden Abschnitte der stabförmigen Artikel vollständig in das HF-Messfeld ein. Mit dem längserstreckten, einseitig offenen seitlichen Durchtrittskanal ist die kapazitive HF-Messvorrichtung außerdem für diesen queraxial geförderten seitlichen Durchtritt speziell ausgestaltet, um den entsprechenden Durchtritt durch den Messkondensator zu ermöglichen. Dieser Durchtrittskanal durchschneidet bzw. durchtritt auch den Messkondensator. Vorzugsweise durchqueren die überstehenden Abschnitte der Artikel, insbesondere die Kapseln, das HF-Messfeld in einem in der Längsachse der Artikel im Wesentlichen homogenen Bereich des HF-Messfelds.The invention is based on the basic idea that the articles, in particular filter cigarettes, dip laterally laterally into the measurement capacitor and pass through the RF measurement field excited therein. Thus, the protruding portions of the rod-shaped articles completely enter the RF measurement field. With the longitudinally extended, on one side open passageway, the capacitive RF measuring device is also specially designed for this cross-axially promoted lateral passage to allow the corresponding passage through the measuring capacitor. This passageway cuts through or passes through the measuring capacitor. Preferably, the projecting portions of the articles, in particular the capsules, pass through the RF measuring field in a region which is substantially homogeneous in the longitudinal axis of the articles of the RF measuring field.
Die erfindungsgemäße Maßnahme hat den Vorteil, dass Änderungen in der Dichte, beispielsweise eines Zigarettenfilters, oder in der Flüssigkeitsbefüllung einer flüssigkeitsbefüllten Kapsel im Zigarettenfilter sehr genau und weitgehend positionsunabhängig erfasst werden können. Dies erhöht die Messsicherheit für die Qualität der Filter bzw. der darin enthaltenen Kapseln.The measure according to the invention has the advantage that changes in the density, for example of a cigarette filter, or in the liquid filling of a liquid-filled capsule in the cigarette filter can be detected very accurately and largely independently of position. This increases the reliability of measurement for the quality of the filters or the capsules contained therein.
Mit der erfindungsgemäßen Lösung ist es möglich, die Qualität der stabförmigen Artikel und besonders der Filter und der darin eingelegten Kapseln nach der vollständigen Herstellung der Artikel zu überprüfen. Zu diesem Zeitpunkt haben die Artikel bereits mehrere Verarbeitungsschritte erfahren, die jeweils dazu führen konnten, dass die Artikel oder die Filter nicht den gestellten Anforderungen genügen.With the solution according to the invention it is possible to check the quality of the rod-shaped articles and especially the filters and the capsules inserted therein after the complete production of the articles. At this point in time, the articles have already undergone several processing steps, which in each case could lead to the articles or the filters not meeting the specified requirements.
Der wenigstens eine Messkondensator weist auf einer ersten Seite des Durchtrittskanals eine von einem Grundkörper der HF-Messvorrichtung isolierte leitende Elektrodenfläche auf. Auf einer gegenüberliegenden Seite des Durchtrittskanals weist er wenigstens eine gegenüber dem Grundkörper isolierte, auf virtueller Masse gehaltene Kondensatorelektrode auf, deren Oberfläche kleiner ist als eine Oberfläche der leitenden Elektrodenfläche auf der ersten Seite des Durchtrittskanals. Somit sind die Kondensatorflächen als zwei Flächen bzw. Seiten des Durchtrittskanals ausgebildet, wobei eine Seite mit einem HF-Signal von typischerweise ca. 1 MHz bis 100 MHz beaufschlagt wird und die andere auf Masse gehalten wird. Der Grundkörper ist üblicherweise aus Metall und wird auf Masse gehalten. Die Kondensatorelektrode, die nicht mit einem HF-Signal beaufschlagt wird, wird virtuell auf Masse gehalten. Die Differenz zwischen der virtuellen Masse der Kondensatorelektrode und dem Massepotenzial des Grundkörpers beträgt typischerweise weniger als 1 mV bis etwa 1 mV. Damit ist eine sehr homogene Feldgeometrie sichergestellt.The at least one measuring capacitor has, on a first side of the passage, a conductive electrode surface insulated from a main body of the HF measuring device. On an opposite side of the passage channel, it has at least one capacitor electrode, which is insulated from the main body and held on virtual mass, whose surface is smaller than a surface of the conductive electrode surface on the first side of the passage channel. Thus, the capacitor surfaces are formed as two surfaces or sides of the passage channel, wherein one side is applied with an RF signal of typically about 1 MHz to 100 MHz and the other is held to ground. The main body is usually made of metal and is held to ground. The capacitor electrode, which is not supplied with an RF signal, is held virtually grounded. The difference between the virtual ground of the capacitor electrode and the Ground potential of the body is typically less than 1 mV to about 1 mV. This ensures a very homogeneous field geometry.
Um die Feldgeometrie des HF-Messfeldes weiter zu homogenisieren, ist der Messkondensator mit zwei großen Kondensatorflächen ausgestattet, die größer sind als die zu messenden Objekte, also beispielsweise die Filterabschnitte von Zigaretten. Als Kondensatorfläche dient hierbei einerseits die vom Grundkörper isolierte leitende Elektrodenfläche, die durch ein HF-Messsignal beaufschlagt ist, und andererseits die gesamte gegenüberliegende Fläche einschließlich der auf Massepotenzial liegenden Grundkörperfläche und der auf virtueller Masse gehaltenen Kondensatorelektrodenfläche. Die Kondensatorelektroden selbst sind deutlich kleiner, beispielsweise in der Größenordnung der Zigarettenfilter oder noch kleiner. Bei einer Anordnung von mehreren solchen auf virtueller Masse gehaltenen Kondensatorelektroden auf der zweiten Seite des Durchtrittskanals lässt sich auch eine Positionsbestimmung beispielsweise von Kapseln in Filterstäben realisieren.In order to further homogenize the field geometry of the RF measuring field, the measuring capacitor is equipped with two large capacitor surfaces which are larger than the objects to be measured, for example the filter sections of cigarettes. On the one hand, the conductive surface isolated from the main body serves as a capacitor surface Electrode surface, which is acted upon by an RF measurement signal, and on the other hand, the entire opposing surface including the ground potential to ground potential and held on virtual ground capacitor electrode surface. The capacitor electrodes themselves are significantly smaller, for example, in the order of the cigarette filter or even smaller. In the case of an arrangement of a plurality of such capacitor electrodes held on virtual ground on the second side of the passage channel, it is also possible to realize a position determination of capsules in filter rods, for example.
Vorzugsweise ist eine elektronische Schaltung umfasst, mittels der die Elektrodenfläche auf der ersten Seite des Durchtrittskanals mit einem HF-Messsignal beaufschlagbar oder beaufschlagt ist und die wenigstens eine Kondensatorelektrode auf einer virtuellen Masse haltbar oder gehalten ist, insbesondere mittels eines Nulldetektor-Regelkreises, wobei insbesondere jedem Messkondensator ein eigener Nulldetektor-Regelkreis zugeordnet ist. Eine solche Schaltung umfasst beispielsweise eine harmonische Oszillatorquelle zur Erzeugung des HF-Messsignals sowie einen Schaltungsteil, der eine virtuelle Masse an der Kondensatorelektrode erzeugt. Hierzu wird eine zweite Oszillatorquelle in Frequenz, Phasen und Amplitude so gesteuert, dass die Spannung an der Elektrode auf Null gehalten wird. Dies geschieht vorzugsweise mittels eines Nulldetektor-Regelkreises. Solche Schaltungen sind beispielsweise aus der deutschen Patentanmeldung Nr.
Da der Eingang der Nulldetektorschaltung virtuell auf Massepotenzial gehalten wird, sind vorhandene Streukapazitäten der Anschlussseite und der Massekapazität messtechnisch unwirksam, so dass das Messergebnis verbessert wird.Since the input of the zero detector circuit is virtually kept at ground potential, existing stray capacitances of the connection side and the mass capacity are metrologically ineffective, so that the measurement result is improved.
Eine weitere Verbesserung der Messung ergibt sich, wenn vorteilhafterweise dem wenigstens einen Messkondensator eine Schaltung aus einer Kompensationskapazität und einem, insbesondere invertierenden, Verstärker parallel geschaltet ist, deren Verstärkungsfaktor und Kapazitätswert so eingestellt oder gewählt sind, dass ein Leersignal des Messkondensators teilweise oder vollständig kompensiert wird. Hierdurch wird die Auflösung der Messung verbessert, da sich im Messbereich der Messkapazität bzw. des Messkondensators, am Eingang der Nulldetektorschaltung, bereits näherungsweise Massepotenzial einstellt, wenn das Signal der Oszillatorschaltung Null ist. Hierdurch wird vermieden, dass ein großes Leersignal des Messkondensators mit dem Signal der Oszillatorschaltung, also des Teils der Schaltung, die die Kondensatorelektrode auf virtueller Masse hält, kompensiert werden muss. Es muss stattdessen nur die Veränderung des Messkondensators kompensiert werden. Hierdurch wird außerdem ein wesentlicher Teil des Rauschens der Schaltung, die aus dem harmonischen Oszillator, der das HF-Messsignal erzeugt, kompensiert, da sowohl der Messkondensator als auch der Kompensationskondensator aus derselben Signalquelle gespeist werden.A further improvement in the measurement results when advantageously the at least one measuring capacitor is connected in parallel with a circuit comprising a compensation capacitance and an amplifier, in particular inverting, whose amplification factor and capacitance value are set or selected such that an empty signal of the measuring capacitor is partially or completely compensated , As a result, the resolution of the measurement is improved because in the measuring range of the measuring capacitance or the measuring capacitor, at the input of the zero detector circuit, already approximately ground potential sets when the signal of the oscillator circuit is zero. This avoids that a large empty signal of the measuring capacitor with the signal of the oscillator circuit, ie the part of the circuit that holds the capacitor electrode to virtual ground, must be compensated. Instead, only the change of the measuring capacitor has to be compensated. This also makes up for a significant part of the noise of the circuit, which is compensated from the harmonic oscillator that generates the RF measurement signal, since both the measurement capacitor and the compensation capacitor are fed from the same signal source.
Um verstärkerverursachte Phasenverschiebungen zwischen den Eingangssignalen des Messkondensators und des Kompensationskompensators bzw. der Kompensationskapazität zu vermeiden, ist vorteilhafterweise eine Schaltung mit einem DDS-Baustein und zwei Differenzverstärkern als Oszillator umfasst, wobei zueinander invertierte Ausgänge des DDS-Bausteins gegensinnig mit den Eingängen der Differenzverstärker verbunden sind, wobei der Ausgang eines Differenzverstärkers mit einem ersten Verstärkungfaktor mit einer Elektrode des wenigstens einen Messkondensators verbunden ist und der Ausgang des anderen Differenzverstärkers mit einem zweiten Verstärkungsfaktor, der kleiner ist als der erste Verstärkungsfaktor, mit einer Elektrode der Kompensationskapazität verbunden ist. Hiermit wird die Eigenschaft von DDS-Bausteinen (DDS steht für "direkte digitale Synthese") genutzt, komplementäre Ausgangssignale zu erzeugen. Durch die gegensinnige Beaufschlagung der komplementären Ausgangssignale auf die Eingänge der Differenzverstärker werden zwei phasengleiche, aber gegensinnige Ausgangssignale erzeugt, deren Amplituden von den Verstärkungsfaktoren der beiden Differenzverstärker abhängen. Da die Kompensationskapazität deutlich größer ist als die sehr kleine Messkapazität, ist der Verstärkungsfaktor des die Kompensationskapazität treibenden Differenzverstärkers entsprechend klein zu wählen.In order to avoid amplifier-induced phase shifts between the input signals of the measuring capacitor and the Kompensationskompensators or the compensation capacitor, a circuit comprising a DDS module and two differential amplifiers is advantageously as an oscillator, mutually inverted outputs of the DDS module are connected in opposite directions with the inputs of the differential amplifier wherein the output of a differential amplifier having a first gain factor is connected to an electrode of the at least one measurement capacitor and the output of the other differential amplifier having a second amplification factor smaller than the first amplification factor is connected to an electrode of the compensation capacitance. This makes use of the property of DDS devices (DDS stands for "direct digital synthesis") to generate complementary output signals. By the opposing action on the complementary output signals to the inputs of the differential amplifier two in-phase, but opposing output signals are generated, the amplitudes of which depend on the amplification factors of the two differential amplifiers. Since the compensation capacity is significantly greater than the very small measurement capacitance, the amplification factor of the differential amplifier driving the compensation capacitor has to be correspondingly small.
Auch der gesteuerte Oszillator, der zur Einstellung einer virtuellen Masse ausgangs des Messkondensators vorgesehen ist, kann vorteilhafterweise als eine Kombination aus DDS-Baustein und Differenzverstärker ausgebildet sein.Also, the controlled oscillator, which is provided for setting a virtual mass output of the measuring capacitor can be advantageously designed as a combination of DDS module and differential amplifier.
In einer bevorzugten Ausbildung der erfindungsgemäßen Anordnung ist vorgesehen, dass zwei Kondensatorelektroden zu beiden Seiten einer Trajektorie von Kapseln an einer Kapsel-Sollposition angeordnet sind, wobei die elektronische Schaltung ausgebildet ist, Summenmessungen und/oder Differenzmessungen der Signale der zwei Kondensatorelektroden auszuführen. Die Summenmessungen geben Aufschluss über beispielsweise den Befüllungszustand von eingelegten Kapseln, während Differenzmessungen den Ort von eingelegten Kapseln und insbesondere deren Abweichung von einer Sollposition ergeben. Auch an den Anordnungen mehrerer Kondensatorelektroden sind möglich.In a preferred embodiment of the arrangement according to the invention it is provided that two capacitor electrodes are arranged on both sides of a trajectory of capsules at a desired capsule position, wherein the electronic circuit is designed to perform summation measurements and / or differential measurements of the signals of the two capacitor electrodes. The sum measurements provide information about, for example, the filling state of inserted capsules, while differential measurements give the location of inserted capsules and in particular their deviation from a desired position. Also on the arrangements of several capacitor electrodes are possible.
Die Muldenfördervorrichtung ist vorzugsweise als Muldentrommel, als Muldenkegeltrommel oder als Muldenförderband ausgebildet.The trough conveyor is preferably a trough drum, designed as a trough cone drum or as a trough conveyor belt.
Die der Erfindung zugrunde liegende Aufgabe wird auch durch eine Maschine der Tabak verarbeitenden Industrie, insbesondere Filteransetzmaschine, mit einer erfindungsgemäßen zuvor beschriebenen Anordnung gelöst. Diese Maschine der Tabak verarbeitenden Industrie hat entsprechend die gleichen Merkmale, Vorteile und Eigenschaften wie die erfindungsgemäße Anordnung.The object underlying the invention is also achieved by a machine of the tobacco-processing industry, in particular filter attachment machine, with an inventive arrangement described above. This machine of the tobacco processing industry has the same characteristics, advantages and properties as the arrangement according to the invention.
Ferner wird die der Erfindung zugrunde liegende Aufgabe auch durch ein Verfahren zur Überprüfung von queraxial geförderten stabförmigen Artikeln der Tabak verarbeitenden Industrie, insbesondere zur Überprüfung von flüssigkeitsgefüllten Kapseln in Filtern von Filterzigaretten, gelöst, insbesondere in einer zuvor beschriebenen erfindungsgemäßen Anordnung, wobei stabförmige Artikel, insbesondere Filterzigaretten, in Mulden wenigstens einer Muldenfördervorrichtung queraxial an wenigstens einer kapazitiven HF-Messvorrichtung mit wenigstens einem Messkondensator vorbei gefördert werden, wobei die stabförmigen Artikel einen über die jeweiligen Mulden überstehenden Abschnitt aufweisen, wobei die überstehenden Abschnitte der Artikel auf ihrem Förderweg wenigstens einen längserstreckten, einseitig offenen seitlichen Durchtrittskanal der wenigstens einen kapazitiven HF-Messvorrichtung durchqueren und auf ihrem Förderweg durch den Durchtrittskanal den wenigstens einen Messkondensator durchqueren, so dass die überstehenden Abschnitte der stabförmigen Artikel auf ihrem Förderweg durch den Durchtrittskanal ein HF-Messfeld in dem wenigstens einen Messkondensator durchqueren, wobei das Verfahren dadurch fortgebildet ist, dass ein Messsignal des wenigstens einen Messkondensators auf das Vorhandensein und/oder eine Befüllung einer Kapsel in einem Filter ausgewertet wird und Messsignale von zwei Messkondensatoren auf eine Position einer Kapsel ausgewertet werden.Furthermore, the object underlying the invention is also achieved by a method for checking transversely promoted rod-shaped articles of the tobacco processing industry, in particular for checking liquid-filled capsules in filters of filter cigarettes, in particular in a previously described inventive arrangement, wherein rod-shaped articles, in particular Filter cigarettes, are conveyed in troughs at least one trough conveyor transaxially on at least one capacitive RF measuring device with at least one measuring capacitor, the rod-shaped article having a projecting over the respective troughs portion, wherein the projecting portions of the article on its conveying path at least one longitudinally extended, one-sided open lateral passageway of at least one capacitive RF measuring device and traversed on its conveying path through the passageway the at least one Meßkond traverse the insulator, so that the projecting portions of the rod-shaped article on their conveyance through the passageway through an RF measuring field in the at least one measuring capacitor, the method is further developed, that a measuring signal of the at least one measuring capacitor for the presence and / or a filling a capsule is evaluated in a filter and measuring signals from two measuring capacitors are evaluated to a position of a capsule.
Auch das erfindungsgemäße Verfahren beruht auf dem gleichen Grundgedanken wie die erfindungsgemäße Anordnung, dass die stabförmigen Artikel queraxial gefördert werden und ein Abschnitt über die jeweiligen Mulden, in denen sie gefördert werden, übersteht. Dieser überstehende Abschnitt wird durch einen längserstreckten, einseitig oder beidseitig offenen seitlichen Durchtrittskanal der wenigstens einen HF-Messvorrichtung hindurchgefördert und durchquert auf seinem Förderweg durch den Durchtrittskanal den wenigstens einen Messkondensator.The inventive method is based on the same basic idea as the arrangement according to the invention, that the rod-shaped articles are supported transversely axial and a section on the respective wells, in which they are supported protrudes. This projecting portion is conveyed through an elongated, single-sided or double-sided open lateral passageway of at least one RF measuring device and traverses on its conveying path through the passageway the at least one measuring capacitor.
In einer bevorzugten Ausbildung des erfindungsgemäßen Verfahrens weist der wenigstens eine Messkondensator auf einer ersten Seite des Durchtrittskanals eine von einem Grundkörper der HF-Messvorrichtung isolierte leitende Elektrodenfläche auf, die mit einem HF-Messsignal beaufschlagt wird, und wenigstens eine auf einer gegenüberliegenden Seite des Durchtrittskanals angeordnete und gegenüber dem Grundkörper isolierte Kondensatorelektrode, die auf virtueller Masse gehalten wird, insbesondere mittels eines Nulldetektor-Regelkreises.In a preferred embodiment of the method according to the invention, the at least one measuring capacitor has on a first side of the passage channel a conductive electrode surface insulated from a base body of the HF measuring device, which is acted on by an HF measuring signal, and at least one arranged on an opposite side of the passage channel and to the main body isolated capacitor electrode which is held on virtual ground, in particular by means of a zero detector control loop.
Eine Verbesserung der Messung ergibt sich vorteilhafterweise, wenn wenigstens einem Messkondensator, insbesondere dem wenigstens einen Messkondensator, eine Schaltung aus einer Kompensationskapazität und einem, insbesondere invertierenden, Verstärker parallel geschaltet wird, deren Verstärkungsfaktor und Kapazitätswert so eingestellt oder gewählt sind, dass ein Leersignal des wenigstens einen Messkondensators kompensiert wird. Vorzugsweise wird zur Vermeidung von Phasendifferenzen zwischen Messung und Kompensation mittels einer Schaltung mit einem DDS-Baustein, dessen komplementäre Ausgangssignale gegensinnig an Eingänge von zwei Differenzverstärkern geleitet werden, phasengleiche invertierte Signale mit verschiedenen Verstärkungsfaktoren erzeugt, mit denen einerseits der wenigstens eine Messkondensator und andererseits der Kompensationskapazität betrieben werden.An improvement in the measurement is advantageously obtained if at least one measuring capacitor, in particular the at least one measuring capacitor, a circuit of a compensation capacitor and a, in particular inverting, amplifier is connected in parallel, the gain and capacitance value are set or selected such that an empty signal of at least a measuring capacitor is compensated. Preferably, to avoid phase differences between Measurement and compensation by means of a circuit with a DDS module whose complementary output signals are directed in opposite directions to inputs of two differential amplifiers, generates in-phase inverted signals with different gain factors, with which on the one hand the at least one measuring capacitor and on the other hand the compensation capacity are operated.
Artikel, deren Kapseln eine nicht ordnungsgemäße Befüllung oder Positionierung aufweisen, werden vorzugsweise ausgeschleust. Das bedeutet, dass sie von der weiteren Bearbeitung ausgeschlossen werden bzw. nicht zu einer Packmaschine gelangen.Articles whose capsules have improper filling or positioning are preferably removed. This means that they are excluded from further processing or do not get to a packing machine.
Auch das erfindungsgemäße Verfahren weist die gleichen Merkmale, Vorteile und Eigenschaften auf, wie die erfindungsgemäße Anordnung.The method according to the invention also has the same features, advantages and properties as the arrangement according to the invention.
Weitere Merkmale der Erfindung werden aus der Beschreibung erfindungsgemäßer Ausführungsformen zusammen mit den Ansprüchen und den beigefügten Zeichnungen ersichtlich. Erfindungsgemäße Ausführungsformen können einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllen.Further features of the invention will become apparent from the description of embodiments according to the invention together with the claims and the accompanying drawings. Embodiments of the invention may satisfy individual features or a combination of several features.
Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen beschrieben, wobei bezüglich aller im Text nicht näher erläuterten erfindungsgemäßen Einzelheiten ausdrücklich auf die Zeichnungen verwiesen wird. Es zeigen:
- Fig. 1
- einen schematischen, aus dem Stand der Technik bekannten Verlauf einer Filterherstellung und Überprüfung,
- Fig. 2
- schematisch einen Teil einer Muldentrommel,
- Fig. 3
- schematisch eine Muldenkegeltrommel,
- Fig. 4a) - c)
- Detailansichten und schematische Schnittdarstellungen durch einen erfindungsgemäßen Messkondensator,
- Fig. 5
- eine schematische Darstellung einer erfindungsgemäßen Schaltanordnung und
- Fig. 6
- eine schematische Darstellung einer weiteren erfindungsgemäßen Schaltanordnung.
- Fig. 1
- a schematic, known from the prior art course of filter production and verification,
- Fig. 2
- schematically a part of a well drum,
- Fig. 3
- schematically a trough drum,
- Fig. 4a) - c)
- Detailed views and schematic sectional views through a measuring capacitor according to the invention,
- Fig. 5
- a schematic representation of a switching arrangement according to the invention and
- Fig. 6
- a schematic representation of another switching arrangement according to the invention.
In den Zeichnungen sind jeweils gleiche oder gleichartige Elemente und/oder Teile mit denselben Bezugsziffern versehen, so dass von einer erneuten Vorstellung jeweils abgesehen wird.In the drawings, the same or similar elements and / or parts are provided with the same reference numerals, so that apart from a new idea each.
In
Anschließend werden die Kapseln optional und kundenabhängig 24 Stunden oder mehr gelagert und in einem Verfahrensschritt 2 in einer pneumatischen Fördervorrichtung, beispielsweise gemäß der "FDU" (Filter Detection Unit) der Anmelderin, die beispielsweise in der deutschen Patentanmeldung
Optional erfolgt in einem Verfahrensschritt 3 eine Multifilterherstellung, bei der kapselgefüllte Filterstopfen mit anderen Filterstopfen zusammen zu einem Multifilterstab zusammengestellt werden. Auch hier können die Kapseln beschädigt werden und gegebenenfalls über eine längere Zeit austrocknen.Optionally, in a
In einigen Fällen ist aus Mangel an entsprechenden Einrichtungen beim Hersteller die Prüfung im Verfahrensschritt 2 nicht möglich.In some cases, due to a lack of appropriate equipment by the manufacturer, testing in step 2 is not possible.
Nach dem Verfahrensschritt 2 und optional dem Verfahrensschritt 3 wird in einem Verfahrensschritt 4 auf einer Filteransetzmaschine, beispielsweise der unter der Bezeichnung "MAX" der Anmelderin vertriebenen Maschine, der jeweilige Filter mit einem Tabakstab zusammengestellt und verbunden. An dieser Stelle und später erfolgt derzeit keine Prüfung der kapselbesetzten Filter. Es besteht allerdings eine gewisse Wahrscheinlichkeit, dass auch während der Zigarettenherstellung und in folgenden Verarbeitungsschritten Kapseln beschädigt werden, so dass diese auslaufen und beim Endkunden keinen Geschmackseffekt entfalten und es somit zu Reklamationen kommt. Dieses Risiko steigt mit Zunahme der Verarbeitungsschritte, wie zum Beispiel bei der Herstellung und Weiterverarbeitung von Multifiltern.After process step 2 and
Eine Prüfung auf einer Zigarettenmaschine am letztmöglichen Prüfzeitpunkt vor dem Verpacken gibt es derzeit nicht. Die MIDAS-Messvorrichtungen mit zentral durchsetzten zylindrischen Resonatoren gemäß beispielsweise
In
In
In
Der in
In
In
An den Eingang der Nulldetektorschaltung 62 ist eine weitere Impedanz 52 angeschlossen, die beispielsweise als Kapazität oder als Widerstand ausgeführt sein kann, über die ein zweites harmonisches Signal eines zweiten Oszillators 51 eingespeist wird. Der Oszillator 51 wird dabei durch eine Regeleinrichtung 64 so in Amplitude und Phase gesteuert, dass das Eingangssignal der Nulldetektorschaltung 62 virtuell auf Massepotenzial 60 gehalten wird. Hierzu wird das an dem Eingang der Nulldetektorschaltung 62 anliegende Signal nach Amplitude und Phase gemessen und als Ausgangssignal 63 an die Regeleinrichtung 64 übertragen. Die erforderlichen Stellgrößen 65 in Amplitude und Phase sind ein Maß für den Betrag und den Verlustfaktor der Messkapazität 34. Diese beiden Größen werden zur Weiterverarbeitung an eine übergeordnete Automatisierungseinheit weitergeleitet (Bezugszeichen 65a) bzw. als Stellgrößen (Bezugszeichen 65) an den Oszillator 51 gegeben.To the input of the zero
In einer vorteilhaften Weiterbildung dieser Schaltung wird zur Verbesserung der Auflösung der Messung eine Kompensationskapazität bzw. ein Kompensationskondensator 68 verwendet, der durch einen invertierenden Verstärker 66 aus demselben Oszillator 50 wie der Messkondensator 34 gespeist wird. Dabei werden der Verstärkungsfaktor -a des invertierenden Verstärkers 66 und der Kapazitätswert des Kompensationskondensators 68 so gewählt, dass sich im Messbereich des Messkondensators 34 am Eingang der Nulldetektorschaltung 62 bereits näherungsweise Massepotenzial einstellt, wenn das Signal der Oszillatorschaltung 51 Null ist. Hierdurch wird vermieden, dass ein großes Leersignal des Messkondensators 34 mit dem Signal des Oszillators 51 kompensiert werden muss. Es muss nur die Veränderung des Messkondensators 34 kompensiert werden. Dadurch kann die Auflösung der Messung deutlich verbessert werden. Ein weiterer Vorteil dieser Kompensationsschaltung ist, dass ein wesentlicher Teil des Rauschens des Oszillators 50 kompensiert wird, da Messkondensator 34 und Kompensationskondensator 68 aus derselben Signalquelle gespeist werden.In an advantageous development of this circuit, a compensation capacitor or a
Im Sinne der Erfindung wird als Nulldetektor-Regelkreis in der Schaltung gemäß
In einer in
Ein DDS-Baustein 90 kann in ähnlicher Weise auch in einem Oszillator 51a gemäß
- 11
- Kapseleinsatz und erste KapselprüfungCapsule insert and first capsule test
- 22
- Kapselprüfung nach LagerungCapsule test after storage
- 33
- optionale Multifilterherstellungoptional multifilter production
- 44
- Zigarettenherstellungcigarette manufacturing
- 1010
- Muldentrommeltrough drum
- 1111
- Förderrichtungconveying direction
- 1212
- Muldetrough
- 1414
- ZigaretteCigarette
- 1515
- überstehender Abschnitt der Zigaretteprotruding section of the cigarette
- 1616
- Filterfilter
- 1717
- Tabakstocktobacco rod
- 1818
- Kapselcapsule
- 1919
- Trajektorie einer KapselTrajectory of a capsule
- 2020
- MuldenkegeltrommelHollow cone drum
- 2121
- Förderrichtungconveying direction
- 2222
- Muldetrough
- 3030
- kapazitive HF-MessvorrichtungCapacitive RF measuring device
- 3434
- Messkondensatormeasuring capacitor
- 3636
- Grundkörperbody
- 3737
- Isolierunginsulation
- 3838
- Elektrodenflächeelectrode area
- 3939
- Zuleitungsupply
- 4040
- DurchtrittskanalPassageway
- 42, 42'42, 42 '
- Kondensatorelektrodecapacitor electrode
- 43, 43'43, 43 '
- Isolierunginsulation
- 44, 44'44, 44 '
- Zuleitungsupply
- 50, 50a50, 50a
- Oszillatoroscillator
- 51, 51a51, 51a
- Oszillatoroscillator
- 52, 52'52, 52 '
- Impedanzimpedance
- 54, 5654, 56
- Streukapazitätstray capacitance
- 60, 60'60, 60 '
- virtuelle Massevirtual mass
- 62, 62'62, 62 '
- NulldetektorschaltungZero detector circuit
- 63, 63'63, 63 '
- Ausgangssignaloutput
- 64, 64'64, 64 '
- Regeleinrichtungcontrol device
- 65, 65'65, 65 '
- Stellgrößenmanipulated variables
- 65a, 65a'65a, 65a '
- Stellgrößen zur AuswertungseinheitManipulated variables for the evaluation unit
- 6666
- invertierender Verstärkerinverting amplifier
- 6868
- Kompensationskondensatorcompensation capacitor
- 7070
- Auswertungsschaltungevaluation circuit
- 8080
- DDS-BausteinDDS chip
- 81, 8281, 82
- Differenzverstärkerdifferential amplifier
- 9090
- DDS-BausteinDDS chip
- 9191
- Differenzverstärkerdifferential amplifier
Claims (11)
- Arrangement for checking cross-axially conveyed rod-shaped articles (14) of the tobacco processing industry, in particular for checking liquid-filled capsules (18) in filters (16) of filter cigarettes (14), with at least one trough conveying device (10, 20) having troughs (12, 22) for receiving and cross-axial conveying of rod-shaped articles (14) and at least one capacitive HF measuring device (30) having at least one measuring capacitor (34, 34'), wherein the at least one capacitive HF measuring device (30), along a conveying path of the rod-shaped articles (14), has at least one longitudinally extended lateral passage channel (40) open on one side or both sides for a section (15) of the articles (14) projecting over the respective troughs (12, 22), wherein the at least one passage channel (40) laterally penetrates the at least one measuring capacitor (34, 34'), so that projecting sections (15) of the rod-shaped articles (14) cross through a HF measuring field in the at least one measuring capacitor (34, 34') on their conveying path through the passage channel (40), characterised in that the at least one measuring capacitor (34, 34') has a conducting electrode surface (38) insulated from a basic body (36) of the HF measuring device (30) on a first side of the passage channel (40), and on an opposite side of the passage channel (40) at least one capacitor electrode (42, 42') held on a virtual grounding connection (60) insulated with respect to the basic body (36), the surface of which capacitor electrode is smaller than the surface of the conducting electrode surface (38) on the first side of the passage channel (40), wherein the at least one capacitor electrode (42, 42') is centrally located along a course (19) of a capsule (18).
- Arrangement according to claim 1, characterised in that it includes an electronic circuit, by means of which the electrode surface (38) on the first side of the passage channel (38) can be loaded or is loaded with a HF measuring signal, and the at least one capacitor electrode (42, 42') can be held or is held on a virtual grounding connection (60), in particular by means of a null detector control circuit, wherein in particular each measuring capacitor (34, 34') is associated with its own null detector control circuit.
- Arrangement according to claim 2, characterised in that a circuit having a compensation capacitor (68) and an, in particular inverting, amplifier (66, 82), the amplification factor and capacitance value of which are adjusted or chosen so that an empty signal of the measuring capacitor (34, 34') is partially or completely compensated, is connected in parallel to the at least one measuring capacitor (34, 34').
- Arrangement according to claim 3, characterised in that it includes a circuit having a DDS component (80) and two differential amplifiers (81, 82) as oscillator (50a), wherein outputs of the DDS component (80) inverted to one another are inversely connected with the inputs of the differential amplifiers (81, 82), wherein the output of one differential amplifier (81) having a first amplification factor is connected with an electrode of the at least one measuring capacitor (34) and the output of the other differential amplifier (82) having a second amplification factor, which is smaller than the first amplification factor, is connected with an electrode of the compensation capacitor.
- Arrangement according to any of claims 1 to 4, characterised in that two capacitor electrodes (42, 42') are located on both sides of a course (19) of capsules (18) at a capsule nominal position, wherein the electronic circuit is designed to perform summation measurements and/or differential measurements of the signals of the two capacitor electrodes (42, 42').
- Arrangement according to any of claims 1 to 5, characterised in that the trough conveying device (10, 20) is designed as a trough drum (10), as a trough cone drum (20), or as a trough conveyor belt.
- Machine of the tobacco processing industry, in particular a filter attaching machine, having an arrangement according to one of claims 1 to 6.
- Method for checking cross-axially conveyed rod-shaped articles (14) of the tobacco processing industry, in particular for checking liquid-filled capsules (18) in filters (16) of filter cigarettes (14), in particular in an arrangement according to any of claims 1 to 7, wherein rod-shaped articles (14), in particular filter cigarettes (14), are conveyed cross-axially past at least one capacitive HF measuring device (30) having at least one measuring capacitor (34, 34') in troughs (12, 22) of at least one trough conveying device (10, 20), wherein the rod-shaped articles (14) have a section (15) projecting over the respective troughs (12, 22), wherein the projecting sections (15) of the articles (14) cross through at least one longitudinally extended passage channel (40), open on one side, of the at least one capacitive HF measuring device (30) on their conveying path and cross through the at least one measuring capacitor (34, 34') on their conveying path through the passage channel (40), so that the projecting sections (15) of the rod-shaped articles (14) cross through a HF measuring field in the at least one measuring capacitor (34, 34') on their conveying path through the passage channel (40), characterised in that a measuring signal of the at least one measuring capacitor (34, 34') is evaluated for the presence and/or filling of a capsule (18) in a filter (16), and measuring signals of two measuring capacitors (34, 34') are evaluated for positioning of a capsule (18).
- Method according to claim 8, characterised in that the at least one measuring capacitor (34, 34') has a conducting electrode surface (38), insulated from a basic body (36) of the HF measuring device (30), which is loaded with an HF measuring signal, on a first side of the passage channel (40), and at least one capacitor electrode (42, 42'), located on an opposite side of the passage channel (40) and insulated with respect to the basic body (36), which capacitor electrode is held on a virtual grounding connection (60, 60'), in particular by means of a null detector control circuit.
- Method according to claim 9, characterised in that a circuit of a compensation capacitor (68), and an, in particular inverting, amplifier (66, 82), the amplification factor and capacitance value of which are adjusted or chosen so that an empty signal of the at least one measuring capacitor (34, 34') is compensated, is connected in parallel with at least one measuring capacitor (34, 34'), particularly the measuring capacity (34, 34').
- Method according to one of claims 8 to 10, characterised in that articles (14), the capsules (18) of which have an incorrect filling or positioning, are removed.
Priority Applications (1)
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PL14182569T PL2865282T3 (en) | 2013-09-03 | 2014-08-28 | Assembly and method for checking rod-shaped articles from the tobacco processing industry |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102013217485.3A DE102013217485B4 (en) | 2013-09-03 | 2013-09-03 | Arrangement and procedure for the inspection of rod-shaped articles of the tobacco processing industry |
Publications (3)
Publication Number | Publication Date |
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EP2865282A1 EP2865282A1 (en) | 2015-04-29 |
EP2865282B1 true EP2865282B1 (en) | 2018-04-18 |
EP2865282B2 EP2865282B2 (en) | 2024-07-24 |
Family
ID=51399567
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EP14182569.5A Active EP2865282B2 (en) | 2013-09-03 | 2014-08-28 | Assembly and method for checking rod-shaped articles from the tobacco processing industry |
Country Status (5)
Country | Link |
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EP (1) | EP2865282B2 (en) |
JP (1) | JP6442195B2 (en) |
CN (1) | CN104413544A (en) |
DE (1) | DE102013217485B4 (en) |
PL (1) | PL2865282T3 (en) |
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CN107467714B (en) * | 2016-06-07 | 2020-08-25 | 贵州中烟工业有限责任公司 | Cigarette detection method, control device and cigarette detection system |
RU2736959C2 (en) * | 2019-12-25 | 2020-11-23 | Хауни Машиненбау Гмбх | Measuring device for vacuum belt conveyor and vacuum belt conveyor with measuring device |
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DE2441832A1 (en) | 1974-08-31 | 1976-03-11 | Hauni Werke Koerber & Co Kg | PROCEDURE AND ARRANGEMENT FOR CAPACITIVE TESTING OF TOBACCO DENSITY IN THE ENDS OF ROD-SHAPED ARTICLES OF THE TOBACCO PROCESSING INDUSTRY |
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WO2002047497A1 (en) | 2000-12-15 | 2002-06-20 | Philip Morris Products, Inc. | Inspection system |
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DE2428567A1 (en) | 1974-06-14 | 1976-01-02 | Hauni Werke Koerber & Co Kg | Cigarette tester with capacitive density measurement - is followed by comparison with reference density for use on production line |
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DE19854550C5 (en) | 1998-11-26 | 2011-03-17 | Hauni Maschinenbau Ag | Resonator housing for microwaves |
DE202005010375U1 (en) * | 2005-07-01 | 2005-10-20 | Tews Elektronik Dipl.-Ing. Manfred Tews | Method for detecting faulty cigarettes in production facility using proximity sensors applied to the cigarette ends |
CH699752A1 (en) | 2008-10-16 | 2010-04-30 | Uster Technologies Ag | DEVICE AND METHOD FOR A CAPACITY measure. |
DE102009017962A1 (en) | 2009-04-21 | 2010-11-04 | Hauni Maschinenbau Ag | Method and device for checking the quality of capsule filter rods |
EP2684035B1 (en) | 2011-03-11 | 2018-09-12 | Uster Technologies AG | Device and method for capacitive analysis of a moving test material |
DE102011083052B4 (en) | 2011-09-20 | 2016-03-10 | Hauni Maschinenbau Ag | Capacitive HF strand measuring device and stranding machine |
DE102013213936A1 (en) * | 2013-07-16 | 2015-01-22 | Hauni Maschinenbau Ag | Arrangement and method for checking rod-shaped articles of the tobacco-processing industry |
-
2013
- 2013-09-03 DE DE102013217485.3A patent/DE102013217485B4/en active Active
-
2014
- 2014-08-28 PL PL14182569T patent/PL2865282T3/en unknown
- 2014-08-28 EP EP14182569.5A patent/EP2865282B2/en active Active
- 2014-08-29 JP JP2014174990A patent/JP6442195B2/en active Active
- 2014-09-03 CN CN201410445308.7A patent/CN104413544A/en active Pending
Patent Citations (8)
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DE2343668A1 (en) | 1973-08-30 | 1975-03-06 | Hauni Werke Koerber & Co Kg | Monitoring tobacco density in rod-form product ends - esp. cigarettes, individually or in blocks ready for packeting |
DE2441832A1 (en) | 1974-08-31 | 1976-03-11 | Hauni Werke Koerber & Co Kg | PROCEDURE AND ARRANGEMENT FOR CAPACITIVE TESTING OF TOBACCO DENSITY IN THE ENDS OF ROD-SHAPED ARTICLES OF THE TOBACCO PROCESSING INDUSTRY |
DE3626071A1 (en) | 1986-08-01 | 1988-02-11 | Hauni Werke Koerber & Co Kg | Method and arrangement for testing cigarettes or other rod-shaped articles |
US5767686A (en) | 1995-03-30 | 1998-06-16 | Fife Corporation | Device for contactless detection of the position of a moving web |
WO2000005593A1 (en) | 1998-07-24 | 2000-02-03 | Life Measurement Instruments, Inc. | Variable dielectric position transducer and method |
WO2002047497A1 (en) | 2000-12-15 | 2002-06-20 | Philip Morris Products, Inc. | Inspection system |
US20080084220A1 (en) | 2004-12-22 | 2008-04-10 | Dierk Schroder | Measuring Apparatus and Method for Recognizing Foreign Bodies in a Product, Particularly Tobacco, Cotton or Another Fibrous Product |
WO2009099793A2 (en) | 2008-02-01 | 2009-08-13 | R. J. Reynolds Tobacco Company | System for analyzing a filter element associated with a smoking article, and associated method |
Also Published As
Publication number | Publication date |
---|---|
EP2865282B2 (en) | 2024-07-24 |
EP2865282A1 (en) | 2015-04-29 |
JP6442195B2 (en) | 2018-12-19 |
PL2865282T3 (en) | 2018-10-31 |
CN104413544A (en) | 2015-03-18 |
JP2015047164A (en) | 2015-03-16 |
DE102013217485A1 (en) | 2015-03-05 |
DE102013217485B4 (en) | 2024-09-26 |
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