EP2672031A2 - Herstellungsverfahren von modularen Baupaneelen mit integrierten Rahmenelementen, erforderlicher Unterrahmen und so erhaltenes Paneel - Google Patents

Herstellungsverfahren von modularen Baupaneelen mit integrierten Rahmenelementen, erforderlicher Unterrahmen und so erhaltenes Paneel Download PDF

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Publication number
EP2672031A2
EP2672031A2 EP13305731.5A EP13305731A EP2672031A2 EP 2672031 A2 EP2672031 A2 EP 2672031A2 EP 13305731 A EP13305731 A EP 13305731A EP 2672031 A2 EP2672031 A2 EP 2672031A2
Authority
EP
European Patent Office
Prior art keywords
panel
frame
core
joinery
prefabricated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13305731.5A
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English (en)
French (fr)
Other versions
EP2672031A3 (de
EP2672031B1 (de
Inventor
Laurent Charvoz
Dominique Boitte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to PL13305731T priority Critical patent/PL2672031T3/pl
Publication of EP2672031A2 publication Critical patent/EP2672031A2/de
Publication of EP2672031A3 publication Critical patent/EP2672031A3/de
Application granted granted Critical
Publication of EP2672031B1 publication Critical patent/EP2672031B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete

Definitions

  • the present invention relates to a method of making a modular building panel with integrated joinery.
  • the invention also covers the necessary pre-framework.
  • Modular construction is growing because it brings a lot of benefits, especially in a time when needs must be quickly met, where the availability of stakeholders is increasingly reduced and where costs must also decrease.
  • Modular construction also has the advantage of using a proven technique and an industrial realization of the elements necessary for said construction, which not only allows to respect a given quality but especially to benefit from a high reproducibility.
  • Each element has of course reserves for receiving door frames but it is found that for reasons of time saving, quality of installation, reproducibility, cost, it may be useful to have modules including at least one carpentry frame already in place in the modular element, that is to say the finish of the table, rabbets and the technical tunnel intended in particular to receive a shutter and more generally any accessory such as means of occultation solar .
  • the pre-frame can be tailored for custom woodwork but generally speaking, the pre-frames are designed to receive the joinery trade. This requires a pre-frame for each carpentry.
  • the method according to the present invention is focused in a simple manner on a window but could be applied to any other joinery 10.
  • this panel 12 retained is more particularly of the two-component type to simplify the description, and even more particularly a panel comprising lightweight concrete and concrete including natural fibers, including hemp, according to the teaching of the application for French patent FR 2 948 708 . This choice is not limiting.
  • any other prefabricated panel with a composition comprising at least two or more materials, bio-sourced materials or synthetic materials.
  • the method according to the present invention requires a pre-frame 24, figure 2 which is adapted to be integrated in the panel and which is intended to receive the joinery 10 after its integration and after the establishment of the modular panel on site.
  • the pre-frame 24 is considered as a monolithic piece, the various elements that constitute it being secured to each other.
  • the pre-framework 24 includes the technical tunnel 18 which is a commercial element, standard, according to the commercial references of the products of the market.
  • the pre-frame is advantageously made pre-treated and / or pre-painted in order to limit subsequent interventions.
  • the pre-frame can receive an epoxy resin coating for example.
  • the method of manufacturing a modular panel according to the present invention, with integration of the pre-framework, comprises the various steps which follow, illustrated by the FIGS. 3A to 3E .
  • This first step consists in providing for the placement of a matrix 30 which is arranged horizontally.
  • This matrix 30 must be able to support the weight of the final panel 12 with its joinery 10 as well as the various accessories necessary for the implementation of the method.
  • This matrix 30 also makes it possible to receive the mold or external strapping of the prefabricated panel, not shown, this in a manner known in prefabrication.
  • This matrix 30 must allow demoulding either because it comprises a self-releasing layer or because it can receive a release agent.
  • This step consists in arranging a core 32 on said die 30, said core being of the inner dimensions of the pre-frame 24 to be received.
  • the internal dimensions are delimited by the three elements 26, 28 and the technical shutter tunnel 18.
  • the positioning of said core makes it possible to locate the pre-frame 24 within the prefabricated panel 12, in place and defined so that the final joinery 10 is arranged as determined within said panel.
  • This core also has the particularity of being provided with a shoulder 34 disposed at a height h1 with respect to the upper plane of the die 30.
  • This shoulder 34 forms a stop 36 whose utility will be explained further.
  • a draft angle is provided to facilitate demolding.
  • the dimensions are adapted to provide a dimensional reserve that will subsequently allow, depending on the demand, a facade cladding.
  • This step consists in placing the pre-frame 24 on the core 32.
  • This pre-frame is positioned at the periphery of the core 32, and bears on the shoulder 34 forming a stop 36, so that the pre-frame 24 is located positioned at a height h1 of the upper surface of the die 30.
  • the method consists in arranging on the upper part of the assembly, thus on the upper face of the pre-frame, a counter-core 38.
  • This counter-core 38 is intended to create a height reservation h2 in the prefabricated panel relative to the corresponding finished face of said panel prefabricated. This reservation will subsequently allow the installation of the joinery in rabbet.
  • This counter-core 38 covers an extremely limited part of the technical tunnel 18 shutter.
  • the first material 40 is cast in a mold, not shown, placed around the core, the mold having peripheral walls for containing the materials provided to form the prefabricated panel by integrating the pre-frame.
  • a mold must therefore have a height at least equal to that of the thickness of the panel to obtain.
  • the mold will have a height h3 equal to the height which separates the upper surface of the die 30 and the upper face of the counter-core.
  • the first material 40 is cast on a given height for example h4 which is greater than h1 and less than h3 .
  • the first material 40 is cast on the periphery of the pre-frame and integrates the outer faces of said pre-frame so as to secure it to said panel.
  • the first material is a lightened concrete.
  • the second material 42 is cast in the same mold to come flush with the upper face of the counter-core 32.
  • a bonding interface in the form of a suitable material such as an adhesive, mechanical connectors and / or to pour this second material 42 immediately after casting of the first material 40, prior to the drying of said first material, this to ensure a natural bonding bond of the two materials.
  • the second material is a concrete including natural fibers, including hemp.
  • the prefabricated panel 12 after taking the constituent materials, can then be manipulated to remove said panel from the matrix 30, then to remove the counter-core 38 and the core 32 of said panel.
  • the panel comprises two recesses, a first recess d1 on the front panel made with the first material and a second recess d2 formed on the rear panel made of the second material.
  • the first recess has a depth equal to h1 and the second recess has a depth equal to h2 .
  • the first recess d1 advantageously receives in the lower part a window support 44 of the type made for example of folded sheet, pre-treated or pre-painted as the jamb elements.
  • the bearing protection 44 takes the form of a threshold plate.
  • the lateral sealing is performed by means of a jointing bead for example of polymer material, according to the rules of the art, well known in the field of building.
  • the frame 14 of the joinery can then be attached in the second recess, inside, by a rabbet assembly, as well as slides 46 for guiding the deck of the shutter.
  • the apron itself is placed on the winding / unwinding means and guided in said slides.
  • the frame and the slides are secured in a suitable way to the elements of the pre-frame, by screwing with self-drilling screws or by riveting.
  • a cover, provided with a passage slot of the deck is generally attached by clipping or screwing to close the technical tunnel in the lower part to the right of said technical tunnel.
  • the leaves can in turn be placed on hinges generally reported fixed on the frame.
  • a prefabricated panel according to the method of the present invention may include several joinery.
  • a technical shutter tunnel has been included in the pre-frame but, in the case of a door, the rolling shutter technical tunnel is not necessary and the technical tunnel is replaced by an additional horizontal element 28. .
  • the shutter technical tunnel is isolated in front by a thickness h1 of first material and a thickness portion of the second material and when it comes, as in the preferred embodiment which has just been described, lightweight concrete, this is particularly valuable for both thermal insulation that phonic.
  • the assembly is removable for moving parts to allow repair if necessary because fully accessible from the inside. This avoids when such joineries are at altitude to use lifting means, scaffolding.
  • the fixed parts that constitute the pre-frame are integrated in the modular panel, thus preventing its withdrawal.
  • the other elements are secured to the pre-frame by means that are not easily removable or impossible to dismantle since impossible to achieve in the closed position of the shutter and joinery, ensuring the associated security.
  • the pre-frame is filmed before its integration on the exposed surfaces and which will remain visible, so as to protect said surfaces from scratches and other minor damage because the coating is permanent, for example resin epoxy. Indeed during the pose accessories, manipulations can cause such scratches and other abrasions.
  • Ventilation there are ventilation. Indeed, it is easy to provide ventilation grids when provided for example a VMC (controlled mechanical ventilation), grids that communicate with the outside through the technical tunnel.
  • VMC controlled mechanical ventilation
  • the invention that has just been described has been with a technical tunnel so as to describe a complete arrangement, but if the technical tunnel proves useless, then, it is replaced by a flat element of the same type as the element 28.
  • the pre-frame is simplified but the method according to the present invention remains unchanged.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Wing Frames And Configurations (AREA)
  • Panels For Use In Building Construction (AREA)
EP13305731.5A 2012-06-04 2013-06-03 Herstellungsverfahren von modularen Baupaneelen mit integrierten Rahmenelementen, erforderlicher Unterrahmen und so erhaltenes Paneel Active EP2672031B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL13305731T PL2672031T3 (pl) 2012-06-04 2013-06-03 Sposób wykonania modułowej płyty konstrukcyjnej z wbudowaną stolarką, konieczną ościeżnicą zewnętrzną i uzyskana płyta

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1255165A FR2991356B1 (fr) 2012-06-04 2012-06-04 Procede de realisation d'un panneau de construction modulaire avec menuiserie integree, pre-cadre necessaire et panneau obtenu

Publications (3)

Publication Number Publication Date
EP2672031A2 true EP2672031A2 (de) 2013-12-11
EP2672031A3 EP2672031A3 (de) 2015-09-16
EP2672031B1 EP2672031B1 (de) 2021-11-17

Family

ID=46754641

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13305731.5A Active EP2672031B1 (de) 2012-06-04 2013-06-03 Herstellungsverfahren von modularen Baupaneelen mit integrierten Rahmenelementen, erforderlicher Unterrahmen und so erhaltenes Paneel

Country Status (5)

Country Link
EP (1) EP2672031B1 (de)
ES (1) ES2906352T3 (de)
FR (1) FR2991356B1 (de)
PL (1) PL2672031T3 (de)
PT (1) PT2672031T (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3159402A1 (fr) * 2024-02-19 2025-08-22 Carbon Capture Buildings Greentech Panneau de construction préfabriqué avec un cadre de réservation, batiment et procédé de fabrication d’un panneau de construction préfabriqué

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2948708A1 (fr) 2009-07-29 2011-02-04 Maisons Naturelles En Beton De Chanvre Procede de fabrication de panneaux avec isolation integree pour la realisation de batiments, panneaux ainsi realises

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3775240A (en) * 1970-11-27 1973-11-27 Heckinger And Ass Inc Structural building module
FR2240330A1 (en) * 1973-08-08 1975-03-07 Selam Prefabricated hollow compartmented concrete building block - with continuous heat-insulating layer pierced by metal reinforcing units
US6230409B1 (en) * 1998-03-31 2001-05-15 Earth Products Limited Molded building panel and method of construction
US7395999B2 (en) * 2004-05-04 2008-07-08 Polycrete Systems, Ltd Reinforced polymer panel and method for building construction
DE202008014057U1 (de) * 2008-10-22 2009-01-15 Kunststoffwerk Katzbach Gmbh & Co. Kg Fenster- oder Türzarge

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2948708A1 (fr) 2009-07-29 2011-02-04 Maisons Naturelles En Beton De Chanvre Procede de fabrication de panneaux avec isolation integree pour la realisation de batiments, panneaux ainsi realises

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3159402A1 (fr) * 2024-02-19 2025-08-22 Carbon Capture Buildings Greentech Panneau de construction préfabriqué avec un cadre de réservation, batiment et procédé de fabrication d’un panneau de construction préfabriqué

Also Published As

Publication number Publication date
PL2672031T3 (pl) 2022-05-02
ES2906352T3 (es) 2022-04-18
FR2991356A1 (fr) 2013-12-06
EP2672031A3 (de) 2015-09-16
FR2991356B1 (fr) 2014-07-18
PT2672031T (pt) 2022-02-18
EP2672031B1 (de) 2021-11-17

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