EP2667462B1 - Electrical contact conductor feedthrough though a container wall - Google Patents

Electrical contact conductor feedthrough though a container wall Download PDF

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Publication number
EP2667462B1
EP2667462B1 EP13002396.3A EP13002396A EP2667462B1 EP 2667462 B1 EP2667462 B1 EP 2667462B1 EP 13002396 A EP13002396 A EP 13002396A EP 2667462 B1 EP2667462 B1 EP 2667462B1
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EP
European Patent Office
Prior art keywords
container wall
contact conductor
mould
plastic
electrical contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13002396.3A
Other languages
German (de)
French (fr)
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EP2667462A1 (en
Inventor
Albert Kiener
Werner Hausherr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunststoff Schwanden AG
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Kunststoff Schwanden AG
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Publication of EP2667462A1 publication Critical patent/EP2667462A1/en
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/521—Sealing between contact members and housing, e.g. sealing insert

Definitions

  • the invention relates to a method for producing an electrical contact conductor bushing through a container wall made of plastic according to the introductory part of the claim.
  • the invention has for its object to find a method according to the introductory part of the claim, by which an electrical contact conductor, even by a relatively thin container wall and at high operating cycle frequency, with high quality of the seal can be produced.
  • the electrical contact conductor bushing 1 through a container wall 2 made of plastic has a plurality of plastic material of the container wall 2 enclosed contact conductor with inner free plugs 6, 7, 8 and outer free plugs 9, 10, 11 for the external and internal connection of electrical or electronic components.
  • the contact conductor enclosing region 12 of container wall 2 is formed multiple layers, wherein an inner layer between an inner and outer layers 14, 15, a connecting web 13 forming, prepared separately included and the contact conductors are enclosed over part of its length from the material of the inner layer.
  • This contact conductor part 16 which is enclosed by the material of the inner layer and thus by a connecting web 13, runs parallel to the container wall 2 and thus perpendicular to the plugs 6 - 11 projecting freely inwardly and outwardly from the container wall.
  • the inner layer 13 forming the connecting web 13 can, because of its separate production, also be made of a different plastic material than the inner and outer layers 14, 15 of the container wall 2, so that this e.g. can be selected with respect to an advantageous sealing contact with the metallic contact conductors, while the inner and outer layer 14, 15 is selected depending on the application of the container according to its material requirements.
  • the contact conductor bushing thus has on its way through the three layers 14, 13, 15 of the container wall 2 three successive sealing areas, so that a high stress resistant and reliable sealing effect in the contact conductor feedthrough 1 results.
  • the connecting web 13 is first made with the enclosed therein and thus mutually fixed contact conductors, so that the contact conductors are firmly enclosed after positioning in an unillustrated injection mold on a transverse portion of their length in the plastic material of the connecting web 13.
  • this spacer 17 e.g. formed in the form of a respective wart-shaped elevation.
  • axially movable positioning tools 18 are guided for the positioning of the connecting web 13 with the enclosed in him contact conductors in an injection mold on the spacers 17 opposite side in the wall of this injection mold, in a first phase of the plastic injection with its end face on the connecting web 13 according to their Position 20 are present and retracted in a second phase corresponding to the position 21 to the plane of the mold wall of the injection mold.
  • This retraction of the axially movable positioning tools 18 takes place after the connecting web 13 with its contact conductors is already so far surrounded by the plastic material, that its position is fixed by this. Timely withdrawal of the positioning tools 18 ensures that the mold space previously claimed by them is completely filled by the plastic material forming the container wall 1.
  • a plurality of contact conductors are formed parallel to each other by plastic injection molding in a common connecting web 13 and the thus formed unit of contact conductors and connecting web 13 is spaced from Formed walls of an injection mold for the production of the container wall 2, so that this unit is surrounded on all sides by the outer plastic material of the container wall 2, this distance is made on the one hand by integrally formed on the connecting web 13 spacers 17 and on the other hand by axially movable molds 18 and these molds 18 in an intermediate phase of the plastic injection of a holding position 20 are moved back into a position flush with the mold wall position 21, in which this unit is already secured in its position within the injection mold, but the container wall is not fully formed.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung einer elektrischen Kontaktleiterdurchführung durch eine Behälterwand aus Kunststoff entsprechend dem einleitenden Teil des Patentanspruchs.The invention relates to a method for producing an electrical contact conductor bushing through a container wall made of plastic according to the introductory part of the claim.

Für verschiedenartige Behälter, wie z.B. für die Kraftstoffversorgung eines Kraftfahrzeuges, ist es erforderlich innerhalb des Behälters angeordnete Geräte, wie z.B. Treibstoffpumpen oder verschiedenartige Sensoren, an ein äußeres elektrisches Leitungssystem anzuschliessen, so dass hierfür geeignete elektrische Kontaktleiter durch eine verhältnismässig dünne Behälterwand hindurch, zuverlässig abgedichtet, nach aussen zu führen sind.For various containers, such as e.g. for the fuel supply of a motor vehicle, it is necessary within the container arranged devices, such. Fuel pumps or various sensors to connect to an external electrical line system, so that this suitable electrical contact conductor through a relatively thin container wall through, reliably sealed, are to lead to the outside.

Durch die DE 100 41 812 und die DE 10 2006 047938 ist es an sich bekannt, elektrische Leiter abgedichtet durch eine Behälterwand zu führen, indem sie bei der Herstellung einer z.B. einen elektrischen Stecker bildenden Baueinheit im Spritzgiessverfahren, über einen kurzen Teil ihrer Länge und innerhalb eines dickeren Wandbereichs der Baueinheit, zusätzlich in einem inneren, abdichtenden Verbindungssteg eingeschlossen sind. Besondere Massnahmen zur sicheren Positionierung der elektrischen Leiter relativ zur Formwand während des unter Hochdruck erfolgenden Spritzgiessens sind in diese Schriften jedoch nicht erwähnt und solche hätten aufgrund ihrer Positionierung im dickeren Bereich der Steckereinheit keine besondere Bedeutung.By the DE 100 41 812 and the DE 10 2006 047938 It is known per se to conduct electrical conductors sealed through a container wall, by in the manufacture of an example, an electrical connector forming unit by injection molding, over a short part of their length and within a thicker wall portion of the assembly, in addition, in an inner, sealing Connecting bar are included. However, special measures for the secure positioning of the electrical conductors relative to the mold wall during high-pressure injection molding are not mentioned in these documents and such would have no special significance due to their positioning in the thicker area of the plug unit.

Durch die EP 0 500 219 ist es ausserdem für den Einschluss eines Bündels von langgestreckten Sammelschienenleitern in einem gemeinsamen Kunststoffkörper bekannt, diese zuvor an mehreren Stellen ihrer Längserstreckung in Spritzgiesstechnik in inneren Abstandshaltern einzuschliessen und somit zusammenzuhalten, um sie beim anschliessenden spritzgiesstechnischen Einformen in einem gemeinsamen, schienenförmigen Kunststoffkörper innerhalb der Spritzgiessform sicher mit Abstand zu den Formwänden der Spritzgiessform zu positionieren. Für diese Positionierung haben diese einzelnen Abstandshalter einerseits eine Eingriffsöffnung für in der Spritzgiessform angeformte Tragstifte und anderseits jeweils einen Ausrichtvorsprung, mit dem sie sich an einer Formwand der Spritzgiessform abstützen, mit dem Nachteil, dass an der Stelle der Tragstifte ein sich tief in den fertiggestellten Kunststoffkörper hinein erstreckendes Sackloch verbleibt.By the EP 0 500 219 It is also known for the inclusion of a bundle of elongated busbar conductors in a common plastic body, previously enclose them in several locations of their longitudinal extent in injection molding in inner spacers and thus hold together to them in the subsequent injection molding molding in one common, rail-shaped plastic body within the injection mold to be positioned securely at a distance from the mold walls of the injection mold. For this positioning, these individual spacers have on the one hand an engagement opening for integrally formed in the injection mold support pins and on the other hand each an alignment, with which they are supported on a mold wall of the injection mold, with the disadvantage that at the location of the support pins deep into the finished plastic body in extending blind hole remains.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren entsprechend dem einleitenden Teil des Patentanspruchs zu finden, durch das eine elektrische Kontaktleiterführung, auch durch eine verhältnismässig dünne Behälterwand und bei hoher Arbeitstaktfrequenz, mit hoher Qualität der Abdichtung herstellbar ist.The invention has for its object to find a method according to the introductory part of the claim, by which an electrical contact conductor, even by a relatively thin container wall and at high operating cycle frequency, with high quality of the seal can be produced.

Die Lösung dieser Aufgabe erfolgt aufgrund der Merkmale des Patentanspruchs 1. Ein besseres Verständnis der Erfindung ergibt sich durch die folgende Beschreibung anhand der Zeichnungen.The solution of this object is due to the features of claim 1. A better understanding of the invention will become apparent from the following description with reference to the drawings.

Es zeigt:

  • Fig.1 eine teilweise geschnittene perspektivische Darstellung einer erfindungsgemässen elektrischen Kontaktleiterdurchführung,
  • Fig.2 einen Vertikalschnitt durch die Kontaktleiterdurchführung nach Fig.1 und
  • Fig.3 einen Querschnitt entlang der Linie B - B der Fig. 2.
It shows:
  • Fig.1 a partially cutaway perspective view of an inventive electrical contact conductor implementation,
  • Fig.2 a vertical section through the contact conductor feedthrough after Fig.1 and
  • Figure 3 a cross section along the line B - B of Fig. 2 ,

Die elektrische Kontaktleiterdurchführung 1 durch eine Behälterwand 2 aus Kunststoff hat mehrere vom Kunststoffmaterial der Behälterwand 2 umschlossene Kontaktleiter mit inneren freien Steckern 6, 7, 8 und äusseren freien Steckern 9, 10, 11 für den äusseren und inneren Anschluss von elektrischen oder elektronischen Bauteilen.The electrical contact conductor bushing 1 through a container wall 2 made of plastic has a plurality of plastic material of the container wall 2 enclosed contact conductor with inner free plugs 6, 7, 8 and outer free plugs 9, 10, 11 for the external and internal connection of electrical or electronic components.

Der die Kontaktleiter umschliessende Bereich 12 der Behälterwand 2 ist mehrschichtig ausgebildet, wobei eine einen Verbindungssteg 13 bildende, separat hergestellte Innenschicht zwischen einer inneren und äusseren Schicht 14, 15 eingeschlossen ist und die Kontaktleiter auf einem Teil ihrer Länge vom Material der Innenschicht umschlossen sind. The contact conductor enclosing region 12 of container wall 2 is formed multiple layers, wherein an inner layer between an inner and outer layers 14, 15, a connecting web 13 forming, prepared separately included and the contact conductors are enclosed over part of its length from the material of the inner layer.

Dieser vom Material der Innenschicht und somit von einem Verbindungssteg 13 umschlossene Kontaktleiterteil 16 verläuft parallel zur Behälterwand 2 und somit senkrecht zu den senkrecht von der Behälterwand nach innen und aussen frei abstehenden Steckern 6 - 11.This contact conductor part 16, which is enclosed by the material of the inner layer and thus by a connecting web 13, runs parallel to the container wall 2 and thus perpendicular to the plugs 6 - 11 projecting freely inwardly and outwardly from the container wall.

Die den Verbindungssteg 13 bildende Innenschicht 13 kann aufgrund ihrer separaten Herstellung auch aus einem anderen Kunststoffmaterial hergestellt werden als die innere und äussere Schicht 14, 15 der Behälterwand 2, so dass dieser z.B. hinsichtlich eines vorteilhaften Dichtkontaktes mit den metallischen Kontaktleitern ausgewählt werden kann, während die innere und äussere Schicht 14, 15 in Abhängigkeit vom Anwendungsbereich des Behälters entsprechend dessen Materialanforderungen ausgewählt wird. Bei der Wahl eines unterschiedlichen Materials für diese Schichten 13 - 15 ist jedoch darauf zu achten, dass das Material für die später hergestellten, inneren und äusseren Schichten 14, 15 sich dicht mit diesen verbindet bzw. mit ihnen verschmilzt.The inner layer 13 forming the connecting web 13 can, because of its separate production, also be made of a different plastic material than the inner and outer layers 14, 15 of the container wall 2, so that this e.g. can be selected with respect to an advantageous sealing contact with the metallic contact conductors, while the inner and outer layer 14, 15 is selected depending on the application of the container according to its material requirements. When choosing a different material for these layers 13-15, however, care must be taken that the material for the later produced, inner and outer layers 14, 15 connects to these or merges with them.

Aufgrund der Erfindung hat die Kontaktleiterdurchführung somit auf ihrem Weg durch die drei Schichten 14, 13, 15 der Behälterwand 2 drei aufeinander folgende Dichtbereiche, so dass sich eine hohen Beanspruchungen widerstehende und zuverlässige Dichtwirkung im Bereich der Kontaktleiterdurchführung 1 ergibt.Due to the invention, the contact conductor bushing thus has on its way through the three layers 14, 13, 15 of the container wall 2 three successive sealing areas, so that a high stress resistant and reliable sealing effect in the contact conductor feedthrough 1 results.

Bei der Herstellung der Kontaktleiterdurchführung 1 wird zuerst der Verbindungssteg 13 mit den in ihm eingeschlossenen und somit zueinander fixierten Kontaktleitern hergestellt, so dass die Kontaktleiter nach ihrer Positionierung in einer nichtdargestellten Spritzgiessform auf einem quergerichteten Teil ihrer Länge im Kunststoffmaterial des Verbindungsteges 13 fest eingeschlossen sind.In the production of the contact conductor bushing 1, the connecting web 13 is first made with the enclosed therein and thus mutually fixed contact conductors, so that the contact conductors are firmly enclosed after positioning in an unillustrated injection mold on a transverse portion of their length in the plastic material of the connecting web 13.

Um die anschliessende Positionierung des die Kontaktleiter fixierenden Verbindungssteges 13 relativ zur Formwand einer Spritzgiessform zur Herstellung der Behälterwand 2 zu erleichtern, sind an diesem Abstandshalter 17, z.B. in Form jeweils einer warzenförmigen Erhebung angeformt.In order to facilitate the subsequent positioning of the contact conductor fixing connecting web 13 relative to the mold wall of an injection mold for the preparation of the container wall 2, are at this spacer 17, e.g. formed in the form of a respective wart-shaped elevation.

Ausserdem sind für die Positionierung des Verbindungssteges 13 mit den in ihn eingeschlossenen Kontaktleitern in einer Spritzgiessform auf der den Abstandshaltern 17 gegenüberliegenden Seite in der Wand dieser Spritzgiessform axialbewegliche Positionierungswerkzeuge 18 geführt, die in einer ersten Phase des Kunststoffspritzens mit ihrer Stirnfläche an dem Verbindungssteg 13 entsprechend deren Position 20 anliegen und in einer zweiten Phase entsprechend der Position 21 bis zur Ebene der Formwand der Spritzgiessform zurückgezogen sind. Diese Zurückziehung der axialbeweglichen Positionierungswerkzeuge 18 erfolgt, nachdem der Verbindungssteg 13 mit seinen Kontaktleitern bereits so weit vom Kunststoffmaterial umschlossen ist, dass seine Position durch dieses fixiert ist. Durch eine rechtzeitige Zurückziehung der Positionierungswerkzeuge 18 ist gewährleistet, dass der von ihnen zuvor beanspruchte Formraum vollständig durch das die Behälterwand 1 bildende Kunststoffmaterial gefüllt wird.In addition, axially movable positioning tools 18 are guided for the positioning of the connecting web 13 with the enclosed in him contact conductors in an injection mold on the spacers 17 opposite side in the wall of this injection mold, in a first phase of the plastic injection with its end face on the connecting web 13 according to their Position 20 are present and retracted in a second phase corresponding to the position 21 to the plane of the mold wall of the injection mold. This retraction of the axially movable positioning tools 18 takes place after the connecting web 13 with its contact conductors is already so far surrounded by the plastic material, that its position is fixed by this. Timely withdrawal of the positioning tools 18 ensures that the mold space previously claimed by them is completely filled by the plastic material forming the container wall 1.

Beim Verfahren zur Herstellung der elektrischen Kontaktleiterdurchführung 1 werden mehrere Kontaktleiter parallel zueinander durch Kunststoffspritzgiessen in einen gemeinsamen Verbindungssteg 13 eingeformt und die somit gebildete Einheit aus Kontaktleitern und Verbindungssteg 13 wird mit Abstand zu Formwänden einer Spritzgiessform für die Herstellung der Behälterwand 2 angeordnet, so dass diese Einheit allseitig vom äusseren Kunststoffmaterial der Behälterwand 2 umschlossen wird, wobei dieser Abstand einerseits durch an dem Verbindungssteg 13 angeformte Abstandshalter 17 und anderseits durch axialbewegliche Formwerkzeuge 18 hergestellt wird und diese Formwerkzeuge 18 in einer Zwischenphase des Kunststoffspritzens von einer Halteposition 20 bis in eine mit der Formwand bündigen Position 21 zurückbewegt werden, in der diese Einheit bereits in ihrer Position innerhalb der Spritzgiessform gesichert ist, aber die Behälterwand noch nicht vollständig ausgeformt ist. In the method for producing the electrical contact conductor bushing 1 , a plurality of contact conductors are formed parallel to each other by plastic injection molding in a common connecting web 13 and the thus formed unit of contact conductors and connecting web 13 is spaced from Formed walls of an injection mold for the production of the container wall 2, so that this unit is surrounded on all sides by the outer plastic material of the container wall 2, this distance is made on the one hand by integrally formed on the connecting web 13 spacers 17 and on the other hand by axially movable molds 18 and these molds 18 in an intermediate phase of the plastic injection of a holding position 20 are moved back into a position flush with the mold wall position 21, in which this unit is already secured in its position within the injection mold, but the container wall is not fully formed.

Claims (1)

  1. Method for producing an electrical contact conductor lead-through through a container wall (2) made of plastic, which has several contact conductors, which are surrounded on a part of their length by the plastic material of the container wall (2), for the outer and inner connection of electrical or electronic components, wherein several contact conductors are moulded into a common connecting bar (13) in parallel to one another by plastic injection moulding, and the unit which is formed thus and is made of contact conductors and connecting bar (13) is arranged at a distance to mould walls of an injection mould for producing the container wall (2), such that this unit is surrounded on all sides by the outer plastic material of the container wall (2), characterised in that this distance is produced on one side by spacers (17) moulded on the connecting bar (13) and on the other side by axially moveable mould tools (18) and, in an intermediate phase of the plastic injection moulding, these mould tools (1) are moved back from a holding position (20) into a position (21) which is flush with the mould wall, this unit already being secured in its position within the injection mould in said position (21), but the container wall not yet being fully shaped.
EP13002396.3A 2012-05-24 2013-05-06 Electrical contact conductor feedthrough though a container wall Active EP2667462B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH7272012A CH706557A2 (en) 2012-05-24 2012-05-24 Electrical contact conductor outlet through a container wall.

Publications (2)

Publication Number Publication Date
EP2667462A1 EP2667462A1 (en) 2013-11-27
EP2667462B1 true EP2667462B1 (en) 2018-11-28

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Application Number Title Priority Date Filing Date
EP13002396.3A Active EP2667462B1 (en) 2012-05-24 2013-05-06 Electrical contact conductor feedthrough though a container wall

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CH (1) CH706557A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020201419A1 (en) 2020-02-05 2021-08-05 Volkswagen Aktiengesellschaft Electrical contacting module, motor vehicle and method for producing an electrical contacting module

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Publication number Priority date Publication date Assignee Title
FR3018397B1 (en) * 2014-03-10 2023-07-07 Valeo Systemes Dessuyage CONNECTION FRAME AND ASSOCIATED METHOD
JP6210922B2 (en) * 2014-04-04 2017-10-11 アルプス電気株式会社 Electronic components
DE102015213439A1 (en) * 2015-07-17 2017-01-19 Zf Friedrichshafen Ag Power connection for an electrical device, in particular for an electrical machine for driving a motor vehicle
JP6536431B2 (en) * 2016-02-29 2019-07-03 住友電装株式会社 Resin molding
DE102019124229A1 (en) * 2019-09-10 2021-03-11 Schaeffler Technologies AG & Co. KG Power electronics module with sealing jacket attached via an adhesion promoter; electric prime mover; as well as manufacturing processes

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JP3078860B2 (en) * 1991-02-18 2000-08-21 株式会社デンソー Resin insert molding method for metal members
DE10041812A1 (en) * 1999-08-26 2001-03-15 Pretema Gmbh Praez Stechnik Fu Method for manufacturing sub-assembly based on wall element and conductor(s) passing through wall element e.g. for motor vehicle engine bay, requires sealing element made of soft plastics material and sub-assembly of hard plastics material
DE102006047938A1 (en) * 2006-10-10 2008-04-17 Robert Bosch Gmbh Injected plastic component with insert

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Publication number Priority date Publication date Assignee Title
DE102020201419A1 (en) 2020-02-05 2021-08-05 Volkswagen Aktiengesellschaft Electrical contacting module, motor vehicle and method for producing an electrical contacting module

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CH706557A2 (en) 2013-11-29
EP2667462A1 (en) 2013-11-27

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