EP2641452A1 - Flächenheizkörper mit temperaturüberwachung - Google Patents
Flächenheizkörper mit temperaturüberwachungInfo
- Publication number
- EP2641452A1 EP2641452A1 EP11805429.5A EP11805429A EP2641452A1 EP 2641452 A1 EP2641452 A1 EP 2641452A1 EP 11805429 A EP11805429 A EP 11805429A EP 2641452 A1 EP2641452 A1 EP 2641452A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- measuring
- measuring current
- heating element
- current paths
- current path
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
- H05B1/023—Industrial applications
- H05B1/0236—Industrial applications for vehicles
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/84—Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
- H05B3/265—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/035—Electrical circuits used in resistive heating apparatus
Definitions
- the invention relates to the technical field of surface heating elements and relates to a surface heating element with temperature monitoring.
- Hot spot occurs. This can happen, for example, in surface heating elements used for space heating by accidentally covered over garments. Due to the local overheating, the heating layer can be impaired and possibly even damaged.
- the object of the present invention is to develop conventional surface heating elements in such a way that in particular transparent Surface heating a temperature monitoring in a simple and reliable way is possible.
- a surface heating element with at least one planar substrate and an electrically conductive, heatable, preferably transparent coating is shown.
- the heatable coating is designed so that its electrical resistance changes with a variation of the temperature.
- the heatable coating extends over at least part of a substrate surface of the planar substrate.
- the surface heating element is further provided with at least two connection electrodes provided for electrical connection to the two poles of a voltage source, which are electrically connected to the conductive coating in such a way that a heating current flows in a heating field formed by the conductive coating by applying a supply voltage.
- the heating field has one or more heating current paths for conducting the heating current introduced via the two connection electrodes, which is introduced into the conductive coating by means of a conductive coating which is free, i. coating-free (electrically isolated) separation areas, for example, line-shaped separation areas (dividing lines) are formed.
- the heating current paths are thus formed by the conductive coating. With a transparent coating, the heating current paths are accordingly transparent.
- the surface heating element can be designed in many ways and serve, for example as a flat radiator for living room heating, as a heated mirror, heated decorative part or heated disc, especially windshield or rear window of a motor vehicle, this list is merely exemplary and is not intended to limit the invention in any way.
- the surface heating element comprises one or more measuring current paths formed as conductor tracks in the conductive coating, which measuring paths are at least partially different from the heating current paths.
- the measuring current paths are free in the conductive coating by means of the conductive coating, that is coating-free (electrically isolated) separation areas, for example, line-shaped separation areas (dividing lines), molded.
- the measuring current paths are thus formed by the conductive coating. With a transparent coating, the measuring current paths are transparent.
- each measuring current path is thermally coupled at least to a partial area of the heating field and has at least two connecting sections for connecting a measuring device for determining its electrical resistance.
- the measuring current paths are provided for conducting a measuring current introduced via the connection sections for measuring the electrical resistance.
- the measuring current paths can have a greater electrical resistance per length than the heating current paths, which results, for example, from a smaller width of the measuring current paths transversely to the direction of extent.
- the surface heating element according to the invention thus advantageously makes it possible to determine the temperature of the measuring current paths thermally coupled in each case to at least one subarea of the heating field by determining the electrical resistance of the measuring current paths. In this way, in particular local overheating in the area of the heating field can be detected reliably and safely.
- the measuring current paths can be produced in a simple manner by structuring the conductive coating, the measuring current paths being transparent in the case of a transparent conductive coating, so that the temperature of the heating field can be monitored in a particularly advantageous manner even in transparent surface heating elements.
- the measuring current paths are formed at least in sections, in particular completely, in an edge strip which is electrically separate from the heating field and surrounds the heating field. This measure allows a particularly simple contacting of the connection sections of the measuring current paths in the edge strip.
- the measuring current paths for the detection of near-edge hot spots may have a course extending along the substrate edge.
- the measuring current paths can in particular at least partially in be formed from each other different portions of the edge strip, whereby a spatially resolved detection of hot spots in the heating field is possible.
- one or more measuring current paths are each designed such that they repeatedly change their path direction in a spatially delimited zone of the edge strip, hereinafter referred to as "measuring zone".
- the measuring current paths may have, for example, a meandering curved course in the measuring zones, it being equally possible for any other course to be provided with a mutual or opposing change in the path direction.
- each measuring current path comprises a plurality of oppositely curved current path sections. In each case, a relatively large proportion of the conductor track of a measuring current path is contained in the measuring zones, which is accompanied by a correspondingly large voltage drop of a measuring voltage applied to the terminal sections.
- the measuring zones thus enable detection of hot spots with high sensitivity and particularly good spatial resolution. It may also be advantageous if the measuring zones are spatially distributed over at least a portion of the edge strip, in particular spatially evenly distributed, whereby a particularly good spatial resolution in the detection of hot spots of the heating field is possible.
- the measuring current paths are electrically separated from the heating field. This can be achieved, for example, in that the measuring current paths are completely contained within the edge strip that is electrically insulated from the heating field. By this measure heating and measuring current are electrically isolated, so that the determination of the electrical resistance of the measuring current paths is particularly simple.
- one or more measuring current paths each have a measuring current path section which is part of a heating current path or is formed by a complete heating current path.
- a connection electrode connected to the heating current path can serve in particular as a connection section of a measuring current path.
- the electrical resistance of the path section, not formed by the heating current path, of a measuring can be larger than those in the rest of the measuring current path, which can be achieved in a simple manner by means of a correspondingly smaller width of the conductor track.
- connection electrodes are electrically connected to two interconnected measuring current paths in which two measuring current paths are connected in series, each measuring current path series being connected via a connecting section arranged between the two series-connected measuring current paths for connecting the measuring elements. Have device for determining the electrical resistance.
- the measuring current paths can be connected to a Wheatstone bridge known per se to a person skilled in the art, which enables a particularly accurate detection of changes in the resistance of the measuring current paths.
- at least one measuring current path serves as a reference current path for detecting a reference resistance for other measuring current paths. This enables a particularly reliable detection of hot spots in the heating field, since temperature-induced changes in resistance of measuring current paths can be detected due to changes in the ambient temperature or the intended heat output of the heating field.
- the invention further extends to an arrangement with a surface heating element as described above, which has at least one connected to the terminal portions of the measuring current paths measuring device for determining electrical resistance and a data-related with the measuring device control and monitoring device.
- the control and monitoring device is set up by the program in such a way that the supply voltage applied to the connection electrodes is switched off or at least reduced if the electrical resistance of a measuring current path exceeds a predeterminable (selectable) threshold value.
- the control and monitoring device is for this purpose electrically connected to a device coupled to the voltage source for providing the supply voltage, by means of which the supply voltage can be reduced or switched off.
- control and monitoring device with a visual and / or acoustic output device for outputting optical and / or acoustic signals is connected by data technology, wherein the control and monitoring device is arranged so that an optical and / or acoustic Signal is output, if the electrical resistance of a measuring current exceeds the said or another predeterminable threshold.
- the invention further extends to a method for operating a surface heating body having at least one planar substrate and an electrically conductive coating, which extends over at least part of the substrate surface and provided with at least two for electrical connection to the two poles of a voltage source Connection electrodes is electrically connected so that by applying a supply voltage, a heating current flows in a heating field.
- the surface heating element may in particular be a surface heating element as described above.
- the electrical resistance of one or more measuring current paths thermally coupled to the heating field is determined, wherein the measuring current paths are each formed by coating-free separating regions, for example dividing lines, in the conductive coating and are formed by the conductive coating.
- the supply voltage is reduced or switched off, if the electrical resistance of a measuring current exceeds a predeterminable threshold value.
- an optical and / or acoustic signal is output if the electrical resistance of a measuring current path exceeds said or another predeterminable threshold value.
- the invention further extends to the use of a surface heating element as described above as functional and / or decorative single piece and as built-in furniture, appliances and buildings, especially as a radiator in living rooms, such as wall-mounted or free-standing radiator, as well as in locomotion for locomotion on land, in the air or on water, in particular in motor vehicles, for example as a windshield, rear window, side window and / or glass roof.
- a surface heating element as described above as functional and / or decorative single piece and as built-in furniture, appliances and buildings, especially as a radiator in living rooms, such as wall-mounted or free-standing radiator, as well as in locomotion for locomotion on land, in the air or on water, in particular in motor vehicles, for example as a windshield, rear window, side window and / or glass roof.
- FIG. 5 a schematic plan view (Figure 7A) of another embodiment of the surface heating element according to the invention, with Messstrompfaden (Figure 7B) in the heating field, which are connected as a Wheatstone bridge ( Figure 7C) ..; a diagram illustrating the temperature-dependent change in the electrical resistance of the heating coating of a surface heater.
- FIG. 1 wherein as a first embodiment of the invention, a generally designated by the reference numeral 1 surface heating element or a surface heating element 1 containing arrangement 39 is illustrated.
- the surface heater 1 is used for surface heat generation and can be used for example instead of a conventional radiator for heating a living room. He can to this Purpose, for example, attached to a wall or integrated into it, but also a free-standing mounting is possible. It is also conceivable to form the surface heating element 1 as a mirror or decorative part.
- Another exemplary application of the surface heating element 1 is the use as a vehicle window, in particular windshield, of a motor vehicle.
- the surface heating element 1 comprises at least one planar substrate 2 made of an electrically insulating material, the surface heating element 1 having a single substrate 2 as a single-pane glass and two bonded substrates 2 firmly bonded together by a thermoplastic adhesive layer as a composite pane.
- the substrate 2 can be made of a glassy material, for example float glass, cast glass or ceramic glass or a non-glassy material, for example plastic, in particular polystyrene (PS), polyamide (PA), polyester (PE), polyvinyl chloride (PVC), polycarbonate (PC), polymethyl - Methacrylate (PMA) or polyethylene terephthalate (PET) exist.
- PS polystyrene
- PA polyamide
- PE polyester
- PVC polyvinyl chloride
- PC polycarbonate
- PMA polymethyl - Methacrylate
- PET polyethylene terephthalate
- any material having sufficient chemical resistance, suitable dimensional and dimensional stability, and, if desired, sufficient optical transparency may be used.
- plastic in particular based on polyvinyl butyral (PVB), ethylene vinyl acetate (EVA) and polyurethane (PU), can be used as the adhesive layer for bonding the two substrates 2 in a composite pane.
- PVB polyvinyl butyral
- EVA ethylene vinyl acetate
- PU polyurethane
- the surface heating element comprises a rectangular substrate 2 with a surrounding substrate edge 4, which is composed of two short edges 5 and two long edges 6. It will be understood that the invention is not limited thereto, but that the substrate 2 may also have any other shape suitable for practical use, for example a square, round or oval shape. Depending on the application of the surface heating element 1, the substrate 2 may be rigid or flexible. The same applies to its thickness, which can vary widely and for a glass substrate 2, for example, in the range of 1 to 24 mm.
- a planar heat generation of the surface heating element 1 comprises an electrically conductive, heatable coating 3, which is applied here for example on a (main) surface or substrate surface 42 of the substrate 2.
- the Layering 3 more than 50%, preferably more than 70%, more preferably more than 80%) and even more preferably more than 90% of the substrate surface 42 of the substrate 2 a.
- the coating 3 can be applied over the full area to the substrate surface 42.
- the area covered by the coating 3 can, depending on the application, for example, range from 100 cm 2 to 25 m 2 .
- such a carrier can be a plastic film which consists, for example, of polyamide (PA), polyurethane (PU), polyvinyl chloride (PVC), polycarbonate (PC), polyester (PE) or polyvinyl butyral (PVB).
- a support can also be bonded to adhesive films (eg PVB films) and bonded as a three-layered layer structure to the two substrates 2 of a composite pane.
- the coating 3 contains or consists of an electrically conductive material.
- TCO is preferably indium tin oxide, fluorine-doped tin dioxide, aluminum-doped tin dioxide, gallium-doped tin dioxide, boron-doped tin dioxide, tin zinc oxide or antimony-doped tin oxide.
- the coating 3 may consist of a conductive single layer or a layer structure which contains at least one conductive partial layer.
- such a layer structure comprises at least one conductive sublayer, preferably silver (Ag), and further sublayers, such as anti-reflection and blocking layers.
- the thickness of the coating 3 may vary widely depending on the application, wherein the thickness at any point may be, for example, in the range of 30 nm to 100 ⁇ . In the case of TCO, the thickness is for example in the range of 100 nm to 1.5 ⁇ , preferably in the range of 150 nm to 1 ⁇ and more preferably in the range of 200 nm to 500 nm.
- the coating 3 is highly thermally stable, so that it withstands the temperatures required for bending (tempering) a glass pane used as substrate 2, typically more than 600 ° C, without impairment of function.
- a thermally low-loadable coating 3 can be provided, which is applied after the tempering of the glass sheet.
- the coating 3 can be applied to a substrate 2 which will not be biased.
- the sheet resistance of the coating 3 is preferably less than 20 ohms per unit area and is for example in the range of 0.25 to 20 ohms per unit area. In the exemplary embodiment shown, the sheet resistance of the conductive coating 3 is a few ohms per unit area and is, for example, 1 to 2 ohms per unit area.
- the coating 3 is deposited, for example, from the gas phase, for which purpose known per se methods such as chemical vapor separation
- the coating 3 is applied to the substrate 2 by sputtering (magnetron sputtering).
- the surface heating element 1 illustrated in FIG. 1 it may be advantageous for its practical use, for example, as a freestanding radiator or windshield of a motor vehicle, if it is transparent to visible light in the wavelength range from 350 nm to 800 nm, where the term “transparency "a light transmission of more than 50%, preferably more than 70% and particularly preferably more than 80% is to be understood.
- This can be achieved, for example, by a transparent substrate 2 made of glass and a transparent coating 3 based on silver (Ag).
- the conductive coating 3 is provided along the substrate edge 4 with a circumferential, electrically insulated, first parting line 7, which here, for example, a distance of a few cm, in particular 1 to 2 cm, from the substrate edge 4 has.
- An outer edge strip 8 of the conductive coating 3 is electrically divided by an inner remainder of the conductive coating 3, which serves as a heating field 9, through the first parting line 7.
- the edge strip 8 causes an electrical insulation of the heating field 9 to the outside and protects it against penetrating from the substrate edge 4 corrosion.
- the coating 3 can be circumferentially removed to improve the edge insulation in a, for example, a few millimeters wide part of the edge strip 8, which is not shown in detail in Fig. 1.
- connection electrodes 10, 11 are provided with the heating field 9, which are arranged here, for example, at the lower long edge 6 near the right short edge 5.
- the connection electrodes 10, 11 are used to apply a supply voltage supplied from the outside to the heating field 9, wherein areally heat is emitted from the heating field 9 by the introduced heating current.
- the two connection electrodes 10, 11 can be connected for this purpose to the two poles of a voltage source (not shown).
- the connecting electrodes 10, 11, which are each embodied here in the form of quarter-slices for example, are produced, for example, from a metallic printing paste in the printing process, in particular screen printing processes.
- connection electrodes 10, 11 for example, from a metal foil, and then to electrically connect them to the heating field 9, in particular by soldering.
- the coating 3 is first deposited on the substrate 2 and then the connection electrodes 10, 11 are produced or whether the connection electrodes 10, 11 are first manufactured and then the coating 3 is deposited.
- the specific electrical resistance for connection electrodes 10, 11 produced in particular in the printing method is, for example, in the range from 2 to 4 ⁇ m 2.
- the heating field 9 is subdivided by a family of electrically insulated second separating lines 30 into a plurality of heating current paths 12 connected in parallel electrically.
- the heating current paths 12 each begin at the one, first connection electrode 10 and terminate at the other, second connection electrode 11, the part of the heating field 9 immediately adjacent to the two connection electrodes 10, 11 being free of second separation lines 30.
- a defined profile of the heating current introduced by the two connection electrodes 10, 11 in the heating field 9 can be achieved along the heating current paths 12 defined by the second separating lines 30.
- the electrical resistance for a desired heating power can be set specifically.
- the subdivision of the heating field 9 by separating lines for generating parallel heating current paths 12 is known per se, for example, from the patents mentioned above, so that it need not be discussed further here.
- the dividing lines 7, 30, in which the conductive coating 3 is completely removed in each case, can write, for example, by laser be incorporated into the conductive coating 3 by means of laser cutting robot. It should be pointed out that the layout of the second separating lines 30 shown in FIG. 1 is only an example, and that equally different heating current paths 12 may be provided in the surface heating element 1.
- a measuring current path 13 which is electrically insulated from the heating field 9, is formed in the conductive coating 3 in the form of a conductor track.
- the measuring current path 13 is formed by the conductive material of the coating 3, for which purpose the measuring current path 13 circumscribing dividing line is introduced for this purpose in the edge strip 8, for example by means of laser, which is not shown in Fig. 1 for clarity. Through this dividing line, in which the conductive coating 3 is completely removed, the measuring current path 13 is electrically divided from the remaining edge strip 8.
- the measuring current path 13 extends a little along the lower long edge 6, the right short edge 5 adjoining thereto and the upper long edge 6 adjoining it approximately up to the height of a left heating field top 20 and on the opposite way back to a second terminal portion 15 at the level of the two terminal electrodes 10, 11, whereby a conductor loop is formed.
- the two connection sections 14, 15 of the measuring current path 13 are electrically connected to connection lines 34 of an electrical measuring device 16. They may be provided for this purpose with electro-galvanically coupled electrodes, which is not shown in detail in Fig. 1.
- the two connecting lines 14, 15 of the measuring current path 13 with the intermediate measuring device 16 to a measuring circuit for measuring an electrical see voltage or an electrical current for determining the electrical resistance of the measuring current path 13 is shorted.
- the arrangement of the two connection sections 14, 15 on the substrate edge 4 allows a particularly simple contacting. It goes without saying that the exact course of the measuring current path 13 within the edge strip 8 can be made optional, so that the invention is not restricted to the course shown in FIG.
- the measuring current path 13 here has, for example, a homogeneous cross-sectional area, which consists of a constant thickness (corresponding to one with a constant thickness on the Substrate 2 applied coating 3) and width of the conductor path transverse to its extension results. Accordingly, the measuring current path 13 has a substantially identical electrical resistance, so that a measuring voltage applied to the two connection sections 14, 15 drops at least approximately uniformly over the measuring current path 13.
- the thickness of the conductor track which is perpendicular to the substrate 2 or substrate surface 42 and transverse to the direction of extent of the measuring current path 13 is, for example, in the range from 50 to 100 nanometers (nm).
- the width of the conductor track which is dimensioned parallel to the substrate 2 or substrate surface 42 and transversely to the extent of the measuring current path 13 is, for example, in a range of more than 100 micrometers ( ⁇ ) and less than 5 millimeters (mm). Due to the relatively small width of the measuring current path 13, its electrical resistance is substantially greater than the electrical resistance of each Edelstrompfads 12 in the heating field 9.
- the width of the Edelstrompfade 12 is for example more than 10 mm and is in particular 30 mm.
- the change in resistance of the coating 3 that accompanies a temperature change is illustrated by way of example.
- the electrical resistance R (ohm) of the coating 3 is plotted over its temperature T (° C.). It can be seen that there is an at least approximately linear relationship between the electrical resistance R and the temperature T, so that an increase in the temperature of the coating 3 is always accompanied by an increase in the electrical resistance.
- a temperature increase of 50 ° C increases the electrical resistance here, for example, by about 10 ohms, so that local or global temperature increases can be detected reliably and safely.
- a localized hot spot occurs in the heating field 9 near the upper long edge 6. This can happen, for example, that a towel or garment is hung over the upper long edge 6, whereby the dissipation of the heat generated in the heating field 9 is hindered to the environment.
- the local temperature increase in the heating field 9 leads to an increase in temperature in a section of the hot spot adjacent to the hot spot
- the reason for this is the thermal coupling between the heating field 9 and the measuring current path 13, which is based predominantly on heat conduction of the substrate 2, and in a small proportion of radiant heat. As a result, the measuring current path 13 is heated, so that its electrical resistance increases.
- This resistance change can be detected by the measuring device 16, whereby even relatively small changes in resistance in the measuring current path 13 can be reliably and reliably measured with a good signal-to-noise ratio. Since the measuring current path 13 is electrically insulated from the heating field 9, a measurement of the electrical resistance of the measuring current path 13 can take place independently of the heating current. Although a glass substrate 2, for example, is a rather poor conductor of heat, the thermal coupling between the heating field 9 and the measuring current path 13 is relatively small, but in practice, in this case too, a significant increase in the resistance of the Measuring current paths 13 are at least observed by him adjacent hot spots. It would be conceivable to provide an additional thermal coupling between the heating field 9 and the measuring current path 13 in the edge strip 8.
- the heating field 9 and the edge strip 8 could be connected by a layer of electrically insulating material with good thermal conductivity, which is applied to the substrate 2 and is not removed when forming the first dividing line 7.
- the measuring current path 13 can be assigned a zone 19, referred to below as a "detection zone", of the heating field 9, which is thermally coupled to the measuring current path 13 in such a way that a change in temperature causes a (significant) change in resistance Measuring current path 13 causes.
- the respective size of the detection zone 19 depends on the thermal coupling between the heating field 9 and the measuring current path 13, a better thermal coupling effecting a larger detection zone 19 and vice versa.
- the detection zone 19 extends over a portion of the heating field 9 adjacent to the measuring current path 13, wherein the detection zone 19 can also extend over the complete heating field 19 with correspondingly good thermal coupling.
- the surface heating element 1 shown in FIG. 1 is characterized by the special profile of the measuring flow path 13 and a detection zone 19, which covers only a partial region of the heating element. covered field 9, designed to detect a local increase in temperature in the heating field 9 mainly in the vicinity of the upper long edge 6 and the right short edge 5 of the heating field 9.
- these can be, for example, those areas of the heating field 9 in which, in all likelihood, hot spots occur due to incorrect operation.
- the measuring device 16 may be coupled to a control and monitoring device 40 of the surface heating element 1 such that the supply voltage applied to the connection electrodes 10, 11 is switched off or at least reduced so much that further overheating is avoided.
- the control and monitoring device 40 can be set up so that the supply voltage is switched off or at least reduced by a predetermined or predeterminable amount as soon as the increase in resistance in the measuring current path 13 exceeds an optionally predetermined or predeterminable threshold value.
- a stepwise reduction of the supply voltage can be provided based on detected resistance values.
- control and monitoring device 40 may be coupled to an optical and / or acoustic output device 41 so that a local overheating of the heating field 9 is visually and / or acoustically displayed. The user can then take appropriate measures such as a manual shutdown or reduction of the supply voltage of the surface heating element 1.
- FIG. 2 wherein a further embodiment of the surface heating element 1 according to the invention is illustrated. In order to avoid unnecessary repetition, only the differences from the exemplary embodiment of FIG. 1 are explained, and otherwise reference is made to the statements made there.
- the surface heating element 1 comprises three measuring current paths 13, 13 ', 13 "incorporated in the conductive coating 3 in the form of strip conductors within the edge strip 8, which are each electrically insulated from the heating field 9.
- the three conductor loops differ only in their respective course extends a first measuring current path 13, starting from a first terminal portion 14 at the level of the two terminal electrodes 10, 11 approximately to the height of the left Schufeldecks 20 and on umgege- reversing path back to a second terminal portion 15 at the level of the two terminal electrodes 10, 11.
- the second measuring current path 13 uses part of the conductor track of the first measuring current paths 13, so that the first and second measuring current paths 13, 13' in particular share a common second connection section 15.
- a third measuring current path 13 "extends, starting from a first connection section 14" at the level of the two connection electrodes 10, 11, along the lower long edge 6 and on a reversed path back to a second connection section 15 ".
- the measuring current paths 13, 13 ', 13 are each short-circuited by the connecting lines 34 of a separate measuring device 16 to a measuring circuit, which are designated here in this order as measuring circuits A, B and C.
- the measuring circuit C is used only as a reference circle. If the detection zones 19 of the measuring current paths 13, 13 ', 13 "cover only a portion of the heating field 9, by the two measuring circuits A and B a spatially resolved detection of hot spots, wherein the spatial proximity of a hot spot to the measuring circuit A or B is detectable.
- the measuring circuit C is associated with a detection zone 19, in which at least in certain applications in practice (eg space heating) no hot spots should occur.
- a reference signal dependent on the instantaneous temperature of the heating field 9 can be generated by the measuring circuit C, which enables a reliable and reliable determination of hot spots on the basis of a change in the resistance of the measuring circuits A and B.
- the surface heater 1 of Fig. 2 thus allows a particularly reliable, spatially resolved detection of hot spots.
- the measuring devices 16 shown in FIG. 2 can equally be realized by a single measuring device 16.
- Fig. 3 wherein a further embodiment of the surface heating element 1 according to the invention is illustrated. In order to avoid unnecessary repetition, only the differences from the embodiment shown in FIG. explained guide game and otherwise reference is made to the statements made there.
- the surface heating element 1 comprises three measuring current paths 13, 13 ', 13 "formed as conductor tracks in the conductive coating 3 within the marginal strip 8, which are each electrically insulated from the heating field 9.
- the three measuring current paths 13, 13', 13" have one different course than in Fig. 2 and are used without reference circle exclusively for detecting hot spots 17, one of which is shown by way of example.
- the first measuring current path 13, which belongs to measuring circuit A extends analogously to FIG. 2, starting from a first connection section 14 at the level of the two connection electrodes 10, 11, approximately up to the height of the left heating field top 20 and vice versa to a second connection section 15 at the height of the two connection electrodes 10, 11.
- the second measurement current path 13 ' which belongs to measuring circuit B, extends, starting from a first connection section 14' at the level of the two connection electrodes 10, 11, approximately to the middle the upper long edge 6 and back in the opposite way.
- the second measuring current path 13 ' uses part of the conductor track of the first measuring current path 13, so that the first and second measuring current paths 13, 13' in particular share a common second connection section 15.
- the third measuring current path 13 "extends, starting from a first connection section 14" at the level of the two connection electrodes 10, 11, along the right short edge 5 and on the opposite way back again.
- the third measuring current path 13 "utilizes part of the common conductor track of the first and second measuring current paths 13, 13 ', so that the first, second and third measuring current paths 13, 13', 13" in particular use a common second connection section 15
- Measuring circuits 13, 13 ', 13 "associated detection zones 19 each cover only a portion of the heating field 9, the measurement circuits A, B, C allow a spatially resolved detection of hot spots 17, wherein the spatial proximity of a hot spot 17 to the measuring circuit A, B or
- the hotspot 17 illustrated by way of example in the region of the upper long edge 6 in FIG. 3 has the greatest spatial proximity to the first measuring current path 13 or measuring circuit A and therefore causes a strongest temperature rise there and thus a greatest change in the electrical resistance. Since the hot spot 17 in the measuring circuits B and C no correspondingly large resistance change causes the spatial location of the hot spot 17 clearly the detection zone 19 of the measuring circuit A can be assigned.
- the surface heating element 1 comprises a plurality of unspecified measuring current paths within the edge strip 8, which are each electrically insulated from the heating field 9 and the measuring circuits A, B, C, etc. result.
- FIG. 4 In contrast to FIG.
- each measuring current path comprises a spatially limited zone 18, hereinafter referred to as "measuring zone", in which the conductor changes its course direction several times (ie has a plurality of oppositely curved conductor track sections), wherein the conductor track sections within the measuring zone 18 have a low Distance between them are close together.
- the measuring current paths have, for example, a meandering curved course in the schematically illustrated measuring zones 18.
- adjacent measuring current paths have common path pieces, wherein each measuring current path is connected to an adjacent measuring current path (measuring circuit).
- the measuring zones 18 of the various measuring circuits A, B, C, etc. are spatially separated from each other and distributed with approximately equal intervals along the upper long edge 6 and right short edge 5.
- FIG. 4 shows by way of example a hot spot 17 which is located in the vicinity of the two measuring zones 18 of the measuring circuits A and B.
- the hot spot 17 will cause a strongest increase in temperature or resistance increase in the measuring zone 18 of the measuring circuit A and subordinate in the measuring zone 18 of the measuring circuit B.
- FIG. 4 thus enables a highly sensitive and particularly accurate spatially resolved detection of hot spots 17 by the distributed measuring zones 18 of the various measuring circuits.
- Fig. 5 wherein a further embodiment of the surface heating element 1 according to the invention is illustrated. In order to avoid unnecessary repetition, again only the differences from the exemplary embodiments illustrated in FIGS. 1 to 4 are explained, and otherwise reference is made to the statements made there.
- the panel radiator 1 of Fig. 5 differs from the previous embodiments by the partial course of Meßstrompfaden 13 within the Schufelds 9, as well as their contacting.
- a first measuring current path 13 uses a path section of a heating current path 12, which is, for example, a heating current path 12 adjoining the first dividing line 7.
- the first measuring current path 13 extends within the heating field 9 from the first connection electrode 10 (left connection electrode in FIG. 5), which serves here as the first connection section 14, along the lower short edge 5 and the left long edge 6 adjacent thereto the Schustrompfad 12 in its course along the left long edge 6 several times in opposite directions.
- the first measuring current path 13 extends as a conductor track incorporated in the coating 3 along the upper long edge 6 and the adjoining short edge 5, and a short distance along the lower long edge 6, where it reaches the second connection electrode 11 (FIG. in Fig. 5 right terminal electrode) in a second connection portion 15 ends.
- the two connecting lines 34 with the intermediate measuring device 16 contact the first connecting electrode 10 and the second connecting section 15 of the first measuring current path 13 for forming the measuring circuit A.
- the first measuring current path 13 thus comprises a heating field section 22 located in the heating field 9 and one located in the edge strip 8 Edge strip section 23.
- a second measuring current path 13 ' likewise runs partially in the heating field 9 and uses a different section of the same heating current path 12 as the first measuring current path 13.
- the second measuring current path 13' extends from the second connecting electrode 11 (right in FIG. 5 connecting electrode) in Walkerstrompfad 12th in the region of the upper right Schufeldecks 21 leaves the second Meßstrompfad 13 'the heating field 9, passes into the edge strip 8 and from then on runs completely within the edge strip eighth
- the second parting line 7, by which the edge strip 8 is electrically divided off from the heating field 9, is not formed there for this purpose.
- the second measuring current path 13 ' extends as a conductor track formed in the coating 3 along the right short edge 5, and a short distance along the lower long edge 6, where it reaches the second connection electrode 11 in a second connection section 15 'ends.
- the two connection lines 34 with the intermediate measuring device 16 contact the second connection electrode 11 and the second connection section 15 'of the second measuring current path 13' for forming the measuring circuit B.
- the second measuring current path 13 'thus likewise includes a heating field section 22 located in the heating field 9 and one in the edge strip Since the width or cross-sectional area of Bankfeldabitess 22 of the two measuring current paths 13, 13 'is each substantially larger than those in the edge strip portion 23, the electrical resistance within the heating field 9 is substantially smaller than in the edge strip 8.
- the measurement voltage for measuring a change in resistance drops substantially over the edge strip portions 23.
- the detection zones 19 of the two measuring current paths 13, 13 ' can thus be assigned to the edge strip sections 23.
- the detection zones 19 each cover only a part of the heating field 9
- a spatially resolved detection of hot spots in the heating field 9 by the edge strip portions 23 of the two measuring current paths 13, 13 ' is possible.
- a particular advantage of this embodiment is that the conductor tracks of the measuring circuits A and B respectively require only relatively little space in the edge strip 8, so that the measuring circuits A, B can also be formed with narrow edge strips 8.
- a measurement of the electrical resistance in the measuring circuits A, B can be carried out simultaneously for feeding heating current through a potential difference between measuring and supply voltage.
- a third measuring current path 13 “serves to form a measuring circuit C.
- the third measuring current path 13" thus extends from a first connecting section 14 "at the level of the two connecting electrodes 10, 11 in the form of a coating 3 incorporated conductor track along the lower long edge 6 and the adjoining the upper long edge 6 and runs back the other way back, for which purpose the incorporated in the coating 3 conductor in the region of the left Schufeldecks 20 merges into the edge strip portion 23 of the first measuring current path 13.
- a connecting line 34 of the measuring device 16 contacts the first connecting section 14 "of the third measuring current path 13", the other connecting line 34 the connection line 34 of the measuring circuit A connected to the first connecting electrode 10.
- the measuring circuit C is merely used as a reference circle and makes it possible to determine hot spots based on one of the current T emperature of the heating field 9 dependent reference signal, so that a particularly reliable and secure detection of hot spots is possible.
- the surface heating element 1 of FIG. 6 differs from the surface heating element of FIG. 5 only in that the edge strip section 23 of the first measuring flow path 13 repeatedly reverses its course direction (counter-curved measuring flow path sections) in the area of the upper long edge 6 and here, for example, a meandering curve Course has.
- the measuring voltage is substantially adjacent to that at the upper long edge 6 Edge strip portion 23 drops, so that the sensitivity and spatial resolution for detecting hot spots is increased in this area.
- the panel radiator 1 differs from the surface radiators 1 illustrated in FIGS. 1 to 6 by the virtually complete course of measuring current paths within the heating field 9, as well as by the contacting of the measuring current paths.
- four measuring circuits A, B, C and D are formed, as will be explained in more detail below.
- FIG. 7A wherein the layout of the surface heater 1 is shown.
- the surface heater 1 here, for example, a mirror-symmetrical structure with respect to an axis of symmetry 27, which extends centrally of the two short edges 5.
- the two connection electrodes 10, 11 are each divided into three mutually electrically insulated first to third electrode sections 24-26, wherein the three electrode sections 24-26 of a same connection electrode 10, 11 in a plane different from the coating 3 with each other electrically are connected (which is not shown).
- the two terminal electrodes 10, 11 are also shown in an enlarged view in FIG. 7A.
- measuring current paths 13, 13 ', 13 ", 13"' formed, each consisting of a path portion of a Schustrompfads 12, 12 'and a much narrower, incorporated into the conductive coating 3 of the heating field 9 conductor, hereinafter referred to as "measuring current "labeled, put together.
- the surface heating element 1 for this purpose comprises on each side of the symmetry axis 27 in each case two measuring flow paths, namely a first measuring flow path 28 and a second measuring flow path 29, and a third measuring flow path 35 and a fourth measuring flow path 36, respectively are formed by third dividing lines 37 in the conductive coating 3, for example by means of laser.
- the measuring current paths 28, 29, 35, 36 have a (eg significantly) smaller width or cross-sectional area compared to the heating current paths 12, which is accompanied by a correspondingly greater electrical resistance, so that the measuring current paths 13, 13 ', 13 ", 13 “', the measuring voltage substantially above the measuring current paths 28, 29, 35, 36 drops.
- the first measuring flow path 28 extend and the third measuring flow path 35 in each case in the heating field 9 between a first heating current path 12, which adjoins the first dividing line 7, and an adjacent, inner second heating current path 12 'up to a (common) first measuring current end 38 approximately at the central level of the left short substrate rim 5.
- the first measuring current path 28 extends in the region of the second connection electrode 11 in a second electrode gap 32 between the first electrode section 24 and the second electrode section 25 of the second connection electrode 11 and then enters a first electrode gap 31 between the two connection electrodes 10. 11 over until it expires in a separate first pad 44.
- the first measuring current path 28 is electrically connected to the part of the first heating current path 12 located below the symmetry axis 27.
- the third measuring current path 35 extends in the region of the first connection electrode 10 in a second electrode gap 32 between the first electrode section 24 and the second electrode section 25 of the first connection electrode 10 and then passes into the first electrode gap 31 between the two connection electrodes 10, 11, where they expires in a third pad 46.
- the third measuring current path 35 is electrically connected to the part of the first heating current path 12 located above the axis of symmetry 27.
- the first measuring flow path 28 and the third measuring flow path 35 are electrically separated from the first and second heating current paths 12, 12 '.
- the second measuring flow path 29 and the fourth measuring flow path 36 which lie further in each case, extend in the heating field 9 between the second heating current path 12 'and an adjacent third heating current path 12 "up to a respective second measuring current end 43.
- the second measuring flow path 29 extends in the region of the second connection electrode 11 in a third electrode gap 33 between the second electrode section 25 and the third electrode section 26 of the second connection electrode 11 and then passes into the first electrode gap 31 between the two connection electrodes 10, 11, where it terminates in a second connection pad 45
- the second measuring flow path 29 is electrically connected to the second heating current path 12 'at the associated second measuring flow path end 43.
- the fourth measuring flow path 36 extends in the region of the first connection electrode 10 in a third electrode gap 33 between the second electrode section 25 and the second electrode third parties th electrode portion 26 of the first terminal electrode 10 and then passes into the first electrode gap 31 between the two terminal electrodes 10, 11, where it terminates in a fourth pad 47.
- the fourth measuring current path 36 is electrically connected to the second heating current path 12 '.
- the second measuring flow path 29 and the fourth measuring flow path 36 are electrically separated from the first and second heating current paths 12, 12 '.
- the various measuring circuits are shown schematically.
- the first measuring current path 13 corresponding to the measuring circuit A, is connected in series with a second measuring current path 13 ', corresponding to the measuring circuit B.
- the first measuring current path 13 extends, starting from the first electrode section 24 of the second connecting electrode 11 in the first heating current path 12, to the first measuring current end 38, where it merges into the third measuring current path 35.
- the third measuring current path 35 is short-circuited to the second measuring current path 29, which is part of the second measuring current path 13 '.
- the third pad 46 and the second pad 45 are electrically connected to each other (which is not shown in detail). These two connection pads 45, 46 together form a first connection section 14.
- the second measurement current path 13 ' merges at the associated second measurement current transition 43 into the second heating current path 12', which is electrically connected to the second electrode section 25 of the first connection electrode 10.
- the third measuring current path 13 " corresponding to the measuring circuit C, is connected in series with a fourth measuring current path 13"', corresponding to the measuring circuit D.
- the fourth measuring current path 36 is connected to the first measuring current path 28 shorted, which is part of the fourth measuring current path 13 "'.
- the fourth pad 47 and the first pad 44 are electrically connected. These two connection pads 44, 47 together form a second connection section 15.
- the fourth measurement current path 13 "'changes into the first heating current path 12, which is electrically connected to the first electrode section 24 of the first connection electrode 10.
- Fig. 7C the equivalent circuit diagram of the surface heating element 1 is shown.
- resistor Rl corresponds to measuring circuit A
- resistor R2 to measuring circuit B resistor R3 to measuring circuit C and resistor R4 to measuring circuit D.
- First electrode 10 is connected, for example, to the negative pole of a voltage source and second electrode 11 to the positive pole of the voltage source.
- a measuring device 16 for determining electrical voltage changes is electrically connected to a node between the two resistors Rl and R2 and another node between the two resistors R3 and R4, so that there is a Wheatstone bridge circuit. These two nodes correspond to the two connection sections 14, 15, which result from an electrical connection of the second and third connection pads 45, 46 and of the first and fourth connection pads 44, 47, respectively.
- the achieved Wheatstone bridge circuit allows a particularly simple and highly sensitive detection of a change in the resistors R1-R4. This can be done by the following formula:
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
- Control Of Resistance Heating (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP11805429.5A EP2641452B1 (de) | 2010-11-18 | 2011-11-18 | Flächenheizkörper mit temperaturüberwachung |
Applications Claiming Priority (3)
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EP10191723 | 2010-11-18 | ||
PCT/EP2011/070426 WO2012066112A1 (de) | 2010-11-18 | 2011-11-18 | Flächenheizkörper mit temperaturüberwachung |
EP11805429.5A EP2641452B1 (de) | 2010-11-18 | 2011-11-18 | Flächenheizkörper mit temperaturüberwachung |
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EP2641452A1 true EP2641452A1 (de) | 2013-09-25 |
EP2641452B1 EP2641452B1 (de) | 2016-06-01 |
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EP (1) | EP2641452B1 (de) |
JP (1) | JP5808419B2 (de) |
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CN (1) | CN103202095B (de) |
EA (1) | EA030260B1 (de) |
ES (1) | ES2591136T3 (de) |
PL (1) | PL2641452T3 (de) |
PT (1) | PT2641452T (de) |
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DE102004050158B3 (de) * | 2004-10-15 | 2006-04-06 | Saint-Gobain Sekurit Deutschland Gmbh & Co. Kg | Transparente Scheibe mit einer beheizbaren Beschichtung |
DE202008017848U1 (de) | 2008-04-10 | 2010-09-23 | Saint-Gobain Sekurit Deutschland Gmbh & Co. Kg | Transparente Scheibe mit einer beheizbaren Beschichtung und niederohmigen leitenden Schichten |
DE102008029986B4 (de) | 2008-06-24 | 2017-03-23 | Saint-Gobain Sekurit Deutschland Gmbh & Co. Kg | Transparente Scheibe mit einer beheizbaren Beschichtung |
US8383994B2 (en) * | 2008-12-30 | 2013-02-26 | Ppg Industries Ohio, Inc. | Transparency having sensors |
-
2011
- 2011-11-18 WO PCT/EP2011/070426 patent/WO2012066112A1/de active Application Filing
- 2011-11-18 US US13/880,959 patent/US9900932B2/en not_active Expired - Fee Related
- 2011-11-18 ES ES11805429.5T patent/ES2591136T3/es active Active
- 2011-11-18 PL PL11805429.5T patent/PL2641452T3/pl unknown
- 2011-11-18 PT PT118054295T patent/PT2641452T/pt unknown
- 2011-11-18 KR KR1020137015539A patent/KR101520201B1/ko active IP Right Grant
- 2011-11-18 EA EA201390728A patent/EA030260B1/ru not_active IP Right Cessation
- 2011-11-18 CN CN201180055475.5A patent/CN103202095B/zh not_active Expired - Fee Related
- 2011-11-18 EP EP11805429.5A patent/EP2641452B1/de active Active
- 2011-11-18 JP JP2013539277A patent/JP5808419B2/ja not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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See references of WO2012066112A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR101520201B1 (ko) | 2015-05-13 |
US20130277352A1 (en) | 2013-10-24 |
WO2012066112A1 (de) | 2012-05-24 |
PL2641452T3 (pl) | 2016-11-30 |
PT2641452T (pt) | 2016-09-07 |
EA030260B1 (ru) | 2018-07-31 |
KR20130112907A (ko) | 2013-10-14 |
JP5808419B2 (ja) | 2015-11-10 |
CN103202095A (zh) | 2013-07-10 |
EA201390728A1 (ru) | 2013-09-30 |
ES2591136T3 (es) | 2016-11-25 |
EP2641452B1 (de) | 2016-06-01 |
JP2014502408A (ja) | 2014-01-30 |
US9900932B2 (en) | 2018-02-20 |
CN103202095B (zh) | 2016-06-15 |
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