EP2633968A1 - Procédé de fabrication d'un récipient en plastique et récipient en plastique - Google Patents

Procédé de fabrication d'un récipient en plastique et récipient en plastique Download PDF

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Publication number
EP2633968A1
EP2633968A1 EP20130157109 EP13157109A EP2633968A1 EP 2633968 A1 EP2633968 A1 EP 2633968A1 EP 20130157109 EP20130157109 EP 20130157109 EP 13157109 A EP13157109 A EP 13157109A EP 2633968 A1 EP2633968 A1 EP 2633968A1
Authority
EP
European Patent Office
Prior art keywords
container
plastic
plastic container
side wall
edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20130157109
Other languages
German (de)
English (en)
Other versions
EP2633968B1 (fr
Inventor
Udo Fröhlingsdorf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ESE World BV
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ESE World BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by ESE World BV filed Critical ESE World BV
Publication of EP2633968A1 publication Critical patent/EP2633968A1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C45/2708Gates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F1/00Refuse receptacles; Accessories therefor
    • B65F1/14Other constructional features; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • B29C2045/0027Gate or gate mark locations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C45/2708Gates
    • B29C2045/2716The gate axis being perpendicular to main injection axis, e.g. injecting into side walls of a container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F2250/00Materials of refuse receptacles
    • B65F2250/114Plastics

Definitions

  • the present invention initially relates to a method for producing a plastic container according to the preambles of claims 1 and 5. Furthermore, the invention also relates to a plastic container.
  • Plastic container of the type mentioned in particular have a container body, which in turn has a container bottom and a container wall, wherein the container wall forms the side wall of the container.
  • the container wall may consist of one or more container wall segments. If only one container wall segment is present, the container or the container body has, for example, a round, oval or elliptical contour. If the container has two or more container wall segments, they usually adjoin one another; wherein in each case a container edge is formed in the region of the adjoining. Even if a plurality of container wall segments are provided with intermediate container edges, the plastic container can preferably be made in one piece.
  • plastic containers are produced by being centrally filled via an injection point - from the bottom of the container.
  • an injection point - When reducing wall thickness but increases the pressure requirement in the injection mold. Thus, the injected plastic is more heavily loaded to possibly damaged.
  • the flow path lengths must be shortened. This can be achieved by a Mehrfachanspritzung at appropriate locations.
  • Such a solution is for example in the FR 2 789 343 B described.
  • a plastic container of the type mentioned is produced by means of an injection molding process, wherein the gating takes place respectively on the side surfaces, that is on the surfaces of the container wall segments, and on the surface of the container bottom. The gating takes place in each case surface centered.
  • this known solution has a number of disadvantages. In particular, there is a risk of incidence or distortions in the area of the injection points on the surfaces, since in the area of the injection points they are so-called hot-spot areas, caused by the injection of the hot material and the construction-related material accumulation in the gate to gate transition container wall. These bumps on the side walls hinder the subsequent attachment of stickers or the printing of the areas. Also "In Mold Labels" are very inadequate to realize. The visual appearance is inferior.
  • the present invention has the object, a method of the type mentioned in such a way that the aforementioned disadvantages can be avoided. Furthermore, a correspondingly improved plastic container should also be provided.
  • the inventive idea of the present invention consists in the fact that no longer centrally or centrally sprayed on the side surfaces of the plastic container, but rather on the edges of the plastic container or in the region of the edges of the plastic container.
  • a method for producing a plastic container in particular a refuse container, wherein the plastic container has a container bottom and a container sidewall with at least two container sidewall segments which adjoin one another and in each case form a container edge in the region of the abutment Container is produced by means of an injection molding process by the individual components of the container are molded.
  • the method according to the invention is characterized in that the gating takes place on at least one container edge of the plastic container.
  • a method for producing a plastic container in particular a refuse container, wherein the plastic container has a container bottom and a container sidewall with at least two container sidewall segments adjoining one another and forming a container edge in the area of the abutment Plastic container is produced by means of an injection molding process by the individual components of the container are molded.
  • the method is inventively characterized in that the gating on at least a container side wall segment of the plastic container in the region of at least one edge of the container takes place.
  • a method for producing a plastic container in particular a refuse container, which represents a combination of the two methods described above, wherein the gating on at least one container edge of the plastic container and on at least one container side wall segment of the plastic container in the area at least a container edge takes place.
  • the inventive methods are designed for producing a plastic container.
  • the invention is not limited to certain types of plastic containers.
  • a refuse container can be produced by means of the method according to the invention.
  • such a plastic container has a container wall, wherein the container wall forms the side wall of the container, which limits the container to the sides.
  • a plastic container has a container bottom, which is to be distinguished from the container side wall, and which limits the plastic container at the bottom.
  • the container bottom and the container side wall form the container body.
  • the container side wall can consist of two or more container side wall segments, which adjoin one another. In the area of the adjoining, a container edge is then provided or formed in each case, or else the adjoining itself is designed as a container edge.
  • a container edge within the meaning of the present patent application is thus constantly between two adjoining container sidewall segments. In particular, such container edges are rounded container edges.
  • plastic containers Preferred embodiments for the design of such plastic containers will be explained in more detail in the course of the description. Even if a plurality of container side wall segments are provided with container edges lying therebetween, the plastic container can preferably be produced or formed in one piece.
  • the invention is not limited to certain plastic materials. It is preferred that the plastic materials can be processed by means of an injection molding process, for example an injection molding process. It is furthermore preferred if the plastic materials have sufficient strength, hardness and elasticity so that, for example, refuse containers can be produced therewith.
  • the production of the plastic container by means of a spraying process for example an injection molding process.
  • the invention is not limited to specific spraying methods. Preferred embodiments for suitable spraying methods will be described in more detail below.
  • the spray process is basically characterized in that the individual components of the plastic container are molded. These components of the container are, in particular, the container bottom and the container sidewall, which consists of at least two container sidewall segments.
  • the individual components of the container are molded by means of the spray process. This means in particular that the material is injected into a tool, for example into a cavity of a tool which has the contour or at least approximately the contour of the plastic container to be produced. whereby the individual components of the plastic container arise. A preferred example of how this can be done will be described in greater detail below.
  • the gating takes place on at least one container edge, for example a rounded container edge, of the plastic container.
  • the invention is not limited to a certain number of container edges on which the gating takes place. The suitable number of container edges results in particular from the contour and size of the plastic container to be produced. Preferred embodiments of this will be explained in more detail later in the description.
  • the gating takes place on at least one container sidewall segment of the plastic container in the region of at least one container edge.
  • the gating is no longer on the container edges themselves, but spaced, that is at a distance to the container edges.
  • the gating in the region of the edge of the container also means that the gating takes place in the vicinity of the edge of the container, in particular in the vicinity, in particular in the immediate vicinity of the edge of the container.
  • the gating on the container side wall segment takes place at a distance from the container edge, which is smaller, in particular by a multiple smaller than the distance of the gating on the container side wall segment to the center of the container side wall segment.
  • the container sidewall segment preferably has a defined width. It is preferably provided that the gating takes place at a certain distance from the container edge, wherein this distance is smaller than one third of the width of the container wall segment, preferably smaller than a quarter of the width of the container side wall segment, preferably smaller than one fifth of the width of the container wall segment, preferably less than a sixth of the width of the container sidewall segment.
  • the gating may preferably also take place at a distance from the container edge which lies in the region of the radius outlet of the corner radius of the container edge. In such a case, the gating may preferably be in the beginning of the radius outlet of the corner radius.
  • the gating takes place on at least one container edge of the plastic container, and on at least one container sidewall segment of the plastic container in the region of at least one container edge.
  • Such an embodiment of the method according to the three aforementioned aspects of the invention has a number of advantages.
  • An advantage in the gating on the container edges and / or in the region of the container edges, that is in corner positions, is that in contrast to the central gating on the surfaces, as is known from the prior art, no risk of incidence, recoveries or constrictions by so-called hot spot areas of the surface in the Anspritz Scheme more is given because the corners are much more stable.
  • labels and labels, such as stickers no longer hindered.
  • the injection points are less noticeable in the corners.
  • the method for producing a plastic container is formed, which has a container bottom and a container side wall with four container side wall segments.
  • the four container side wall segments adjoin one another and form in the region of the abutments a total of four container edges, for example rounded container edges.
  • a plastic container with a quadrangular contour can be produced.
  • the gating takes place on at least two, preferably four container edges and / or container side wall segments of the plastic container.
  • the injection point is in particular the point at which the material is injected into a tool, for example into a cavity of a tool.
  • the gating additionally takes place on the surface of the container bottom, in particular centrally on the surface of the container bottom.
  • a lower central gating can be realized together with a four-corner gating.
  • plastic containers are realized which have a container bottom and a container wall consisting of four container side wall segments, wherein the container side wall segments adjoin one another and thus form a total of four container edges.
  • the gating takes place over the surface of the container bottom and in particular via at least one injection point. If the gating takes place via a single injection point, this is realized in particular in the center.
  • the sharpening takes place via four container edges of the plastic container and / or four container side wall segments of the plastic container in the region of a container edge. In this case, the gating takes place on each of the four container edges and / or on each of the four container sidewall segments in the region of a container edge via in each case one injection point.
  • process variants are conceivable in which a one plus eight gating occurs.
  • a gating over the surface of the container bottom while the gating on each of the four container edges and / or on each of the four container side wall segments in the region of a container edge takes place via two injection points.
  • the plastic container can be produced by means of an injection molding process, in particular by means of a sequential injection molding process.
  • the injection molding process, or the injection molding device, and here in particular the Angusssystem can preferably be realized by cascade control.
  • the plastic is first injected into the tool via the, in particular central, lower injection nozzle. As soon as the melt has flowed over the first 4 Eckanspritzen, these are also switched on and filled the tool completely. The same applies to the one plus eight injection nozzles.
  • the material to be processed in the present case a plastic is first plasticized. This means that the plastic is converted into a thermoplastic state. Subsequently, the plasticized plastic material is metered and then injected into a mold of the injection molding. This is done via so-called sprue bushings, which open into the tool, in particular in its cavity.
  • the tool has a cavity which determines the shape and the surface structure of the plastic container to be produced. Where the material leaves the sprue bushes and is injected into the tool, there are the injection points. These injection points can be recognized on the surface after completion of the plastic container.
  • the plastic container is produced in an injection molding apparatus which has a tool with the contour of the plastic container to be produced, wherein the tool has in particular a correspondingly formed cavity with the contour of the plastic container to be produced.
  • the tool also has at least one sprue bush for injecting plastic material into the tool.
  • the sprue bush may be a spray nozzle or, on the one hand, a component of a spray nozzle.
  • the at least one sprue bushing opens into the tool in the region of at least one container edge of the plastic container to be produced and / or in the region of at least one container edge of the plastic container to be produced, the gating via the at least one sprue bushing on at least one container edge of the plastic container and / or or in the region of at least one container edge of the plastic container.
  • the injection molding apparatus can be designed in particular for carrying out the cascade casting mentioned above.
  • the gating takes place on at least one inner side of the container edge of the plastic container and / or the container side wall segment of the plastic container, and / or on at least one outer side of the container edge of the plastic container and / or the container side wall segment of the plastic container. If the gating on the inside, can be made from the outside of the finished plastic container no more injection points. If the gating on the outside, the process can usually be structurally simpler and thus less expensive to perform.
  • a plastic container comprising a container bottom and a container side wall having at least two container sidewall segments adjoining one another and forming a container edge in the region of the abutment.
  • the plastic container is characterized in that it can be produced or produced by a method according to the invention as described above. To the design The plastic container according to the invention is therefore fully incorporated by reference to the foregoing statements on the method according to the invention and referenced.
  • a plastic container comprising a container bottom and a container sidewall with at least two container sidewall segments adjoining each other and each forming a container edge in the region of the abutment, characterized in that this at least one Container edge and / or at least one container side wall segment in the region of a container edge has at least one injection point.
  • the container edges may in particular be rounded as described above.
  • the plastic container on the surface of the container bottom in particular centrally, have at least one injection point.
  • a plastic container as described above is described in various embodiments in connection with the method according to the invention, so that with respect to the configuration of the plastic container in full reference is made to the comments on the method according to the invention and referenced.
  • the plastic container may also have at least two injection points on at least one container edge and / or on at least one container sidewall segment in the region of a container edge.
  • the plastic container may be designed as a refuse container.
  • the plastic container may include, for example, a container bottom and a container side wall, wherein the container bottom and the container side wall form the container body.
  • the container side wall preferably consists of at least two, preferably four container side wall segments which each adjacent to each other and each form a, in particular rounded, container edge in the region of their adjoining. In four container sidewall segments, the plastic container thus has four container edges. Nevertheless, since the plastic container is manufactured by an injection molding method, it preferably has a one-piece shape.
  • An injection point may be provided on each of the container edges and / or on each container sidewall segment in the region of a container edge. The injection point marks the point at which the material for producing the plastic container in the tool, for example, in the cavity, was injected.
  • FIG. 1 It is shown how a designed as a refuse container plastic container 10 is produced by means of an injection molding process.
  • the plastic container 10 is to have a container body 11 after its completion, with a container bottom 12 and a container side wall, which consists of four container side wall segments 13.
  • the container side wall segments 13 adjoin one another at their edges and form four container edges 14 in the region of the abutment.
  • the quadrangular container body 11 has at its upper end an insertion opening 15 into which waste can later be filled.
  • the production of the plastic container 10 via an injection molding by means of an injection molding 20 The injection molding apparatus 20 has, inter alia, a tool 21, which in the figure only completely schematized is shown.
  • the tool 21 in turn has a cavity which corresponds to the contour of the plastic container 10 to be produced.
  • the tool has corresponding sprue bushes 22.
  • the plastic is converted into a thermoplastic state.
  • the plasticized plastic material is metered and then injected into the mold of the injection molding apparatus 20. This is done via the sprue bushes 22, which open into the tool 21, in particular in its cavity. Where the material leaves the sprue bushes 22 and is injected into the tool 21, there are the so-called Anspritzact 30. These injection points 30 can be seen after completion of the plastic container 10 on the surface.
  • the injection molding device 20 has a sprue bushing 23, which is intended for the container bottom, a corresponding injection point 31 being provided.
  • FIG. 2 is shown in a highly schematic view of a second alternative of the present invention, wherein a plastic container 10, similar to the Plastic container in FIG. 1 is formed, is produced, so that with respect to the design and manufacture of the plastic container initially to the comments on FIG. 1 is referenced.
  • the injection points 30 are no longer on the container edges 14, but on the container wall segments 13, but in the region of the container edges 14, that is in the immediate vicinity of the container edges 14th
  • Plastic container (garbage container) 11 container body 12 container bottom 13 Container side wall segment 14 container edge 15 deposit slot 20 injection molding 21 Tool 22 sprue bushing 23 sprue bushing 30 injection point 31 injection point

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
EP13157109.3A 2012-03-01 2013-02-28 Procédé de fabrication d'un récipient en plastique et récipient en plastique Active EP2633968B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012101699A DE102012101699A1 (de) 2012-03-01 2012-03-01 Verfahren zum Herstellen eines Kunststoffbehälters und Kunststoffbehälter

Publications (2)

Publication Number Publication Date
EP2633968A1 true EP2633968A1 (fr) 2013-09-04
EP2633968B1 EP2633968B1 (fr) 2017-01-04

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ID=47900595

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Application Number Title Priority Date Filing Date
EP13157109.3A Active EP2633968B1 (fr) 2012-03-01 2013-02-28 Procédé de fabrication d'un récipient en plastique et récipient en plastique

Country Status (4)

Country Link
EP (1) EP2633968B1 (fr)
DE (1) DE102012101699A1 (fr)
DK (1) DK2633968T3 (fr)
ES (1) ES2620483T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111958902A (zh) * 2020-06-23 2020-11-20 太仓求精塑模有限公司 一种汽车仪表盘壳体生产用一次性注塑成型工艺

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3568973A (en) * 1969-05-02 1971-03-09 Flambeau Plastics Corp Edge gating of thin wall containers
US3977821A (en) * 1972-01-21 1976-08-31 Beatrice Foods Co. Apparatus for making a partitioned container
US4078037A (en) * 1976-12-10 1978-03-07 Airfix Industries Limited Production of composite products
FR2789343A1 (fr) * 1999-02-05 2000-08-11 Plastic Omnium Cie Procede de fabrication d'un article tel qu'un bac pour la collecte de dechets et article ainsi realise

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE128064T1 (de) * 1990-02-06 1995-10-15 Husky Injection Molding Verfahren und vorrichtung zum spritzgiessen mit direktem angusssystem.
DE4303175A1 (de) * 1993-02-04 1994-08-11 Philips Patentverwaltung Formteile aus Kunststoff
EP0832727B1 (fr) 1996-09-10 2003-05-14 Innova Packaging Systems N.V. Procédé de fabrication d'objets moulés par injection, dispositif pour la mise en oeuvre de ce procédé et articles nouveaux moulés
DE202011052245U1 (de) * 2011-12-08 2012-02-01 Paul Craemer Gmbh Kunststoff-Tonne mit mehreren Anspritzpunkten

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3568973A (en) * 1969-05-02 1971-03-09 Flambeau Plastics Corp Edge gating of thin wall containers
US3977821A (en) * 1972-01-21 1976-08-31 Beatrice Foods Co. Apparatus for making a partitioned container
US4078037A (en) * 1976-12-10 1978-03-07 Airfix Industries Limited Production of composite products
FR2789343A1 (fr) * 1999-02-05 2000-08-11 Plastic Omnium Cie Procede de fabrication d'un article tel qu'un bac pour la collecte de dechets et article ainsi realise
FR2789343B1 (fr) 1999-02-05 2001-04-06 Plastic Omnium Cie Procede de fabrication d'un article tel qu'un bac pour la collecte de dechets et article ainsi realise

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111958902A (zh) * 2020-06-23 2020-11-20 太仓求精塑模有限公司 一种汽车仪表盘壳体生产用一次性注塑成型工艺

Also Published As

Publication number Publication date
EP2633968B1 (fr) 2017-01-04
DE102012101699A1 (de) 2013-09-05
DK2633968T3 (en) 2017-04-10
ES2620483T3 (es) 2017-06-28

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