EP2621792B1 - Support realise par moulage pour des deplacements sur une ligne d'assemblage - Google Patents

Support realise par moulage pour des deplacements sur une ligne d'assemblage Download PDF

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Publication number
EP2621792B1
EP2621792B1 EP11771247.1A EP11771247A EP2621792B1 EP 2621792 B1 EP2621792 B1 EP 2621792B1 EP 11771247 A EP11771247 A EP 11771247A EP 2621792 B1 EP2621792 B1 EP 2621792B1
Authority
EP
European Patent Office
Prior art keywords
carrier
support
inserts
subassembly
moulded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11771247.1A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2621792A1 (fr
Inventor
Stéphane Mazo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PSA Automobiles SA
Original Assignee
Peugeot Citroen Automobiles SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Peugeot Citroen Automobiles SA filed Critical Peugeot Citroen Automobiles SA
Publication of EP2621792A1 publication Critical patent/EP2621792A1/fr
Application granted granted Critical
Publication of EP2621792B1 publication Critical patent/EP2621792B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/0007—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby for engines, motor-vehicles or bicycles

Definitions

  • the present invention relates to a handling support for series assembly lines, as well as a method of manufacturing this handling support, intended in particular for the automotive industry.
  • the assembling lines of subassemblies of motor vehicles can comprise plates receiving supports comprising in the lower part of the positioning means on this plate which is conveyed by the line. at the various assembly stations, and in the upper part of the positioning means supporting and positioning these subsets of motor vehicles.
  • platinum is a standard element that can be used for different types of subsets, and support is a particular element suitable for each type of subset it receives.
  • Such a support can also be used for an assembly operation of the subassembly on the vehicle, for example for assembling a running gear under the vehicle body.
  • the document GB-A-2,313,591 discloses a support made by molding in which the molding has a shape complementary to that of the part to be assembled, which is thus positioned in the support.
  • Reduced weight supports are necessary to facilitate their handling ergonomically, for example when an operator retrieves these supports at the end of the assembly line to change the model to receive another type of subassembly, which represents an operation. repetitive.
  • a reduced cost is important, especially when there are a variety of models to be made for different types of subassemblies, each model being itself produced in a large number of copies to be able to fill the assembly line.
  • plastic supports are generally resistant to corrosion and can be used in industrial washing machines.
  • the present invention is intended in particular to avoid these drawbacks of the prior art, and to provide a simple and economical way to to produce supports comprising precise positioning means.
  • a support made by molding a plastic material, receiving a subassembly to move it on an assembly line. series, comprising first means for positioning this support relative to the assembly line, and second means for positioning the subassembly relative to this support, and further metal inserts integrated into the support during its molding , which are then machined to at least partly produce the positioning means, said support being characterized in that the first positioning means with respect to the assembly line, cooperate with complementary positioning means of a plate which receives this support to move it along the assembly line.
  • An advantage of the support according to the invention is that on the one hand the general shape of this support can be economically obtained by molding the plastic material, and on the other hand machining a number of inserts. limited allows with reduced cost, to achieve on this medium of precise positioning means.
  • the support comprises an insert opening on its two upper and lower faces, used as a reference for performing the different machining of the other inserts.
  • the support comprises two inserts located on the lower face, providing for one a centering, and for the other an orientation around this centering.
  • the upper face comprises bosses made by molding, comprising in the upper part of the inserts.
  • the inserts in the upper part can be used after machining, centering and support for the subassembly.
  • the centering insert may have a threaded bore which receives a centering stud of the subassembly.
  • the upper face may comprise a boss made by molding the plastic material, which performs the orientation of the subassembly around the centering.
  • the support may comprise positioning means adapted to receive a subset of a motor vehicle, such as a motor, a gearbox, a cradle, a wheel support assembly, a front or rear gear, a reservoir fuel or exhaust system.
  • a motor vehicle such as a motor, a gearbox, a cradle, a wheel support assembly, a front or rear gear, a reservoir fuel or exhaust system.
  • the invention also relates to a method of manufacturing a support comprising any one of the preceding features, comprising the following steps, a molding is made of plastic material incorporating metal inserts, a first insert opening on both upper and lower faces of this support is machined by making a bore therethrough, and from the machining of this first insert serving as reference, the machining of the other inserts are made.
  • the figure 1 has a support 1 made by molding a plastic material, having a lower face 2 which is installed on a not shown plate, moved by a handling chain of an assembly line.
  • the lower face 2 comprises holes 4 made during the molding of the support 1, in which are fitted pins fixed on the plate, having an upper end terminating in a conical portion.
  • holes 4 made during the molding of the support 1, in which are fitted pins fixed on the plate, having an upper end terminating in a conical portion.
  • the upper face 10 of the support 1 comprises on its periphery, various bosses 8 located in height, having in their upper parts slopes inclined inwardly, which constitute a cradle receiving a fitted engine of a motor vehicle.
  • the slopes inclined inward facilitate the introduction of the motor between the bosses 8 constituting positioning means, by performing a refocusing of the engine during its descent into the support 1.
  • the upper face 10 of the support 1 further comprises a marking 6, which allows to identify and connect it to the types of subsets that fit on it.
  • the positioning accuracy of the heat engine relative to the plate receiving the support 1 made in this way is of the order of +/- 3mm, which can cause problems.
  • it is generally carried out a precise positioning of the plate, but the positioning differences of the subassembly due to the support 1, that some assembly operations can be difficult or impossible to achieve.
  • the figure 2 has a support 21 comprising a plastic molding, in a first step of manufacturing, which has received during its molding metal inserts 24, 26, 28, 32, 34, having shapes for a good anchoring of its inserts in the material, so as to keep a stability of the set in time.
  • the metal inserts can be made of aluminum alloy or steel, depending on the desired hardness and lightness characteristics.
  • a first central insert 24 is substantially in the center of the support 21, and opens on both upper and lower faces 30 of this support.
  • Two other inserts 26, 28 are on the lower face 22 of the support 21.
  • the upper face 30 includes a centering insert 32 and a support insert 34, arranged at the top of the bosses 36 of the support 21 and receiving the subassembly to be supported.
  • the figure 3 presents a second manufacturing step, wherein the two upper and lower faces 42 of the central insert 24 are machined, and a vertical hole 40 is formed in the center of this insert.
  • the machined faces 42 and the bore 40 will serve as a reference surface for subsequent machining.
  • the figure 4 has a third manufacturing step comprising the machining of the bottom faces of the lower inserts 26, 28. Then from the reference surfaces 40, 42 of the central insert 24 is machined on a lower insert 26 a small diameter bore to form a centering 50, and on the other lower insert 28 an oblong shape 52 whose axis is rotated substantially towards the centering, so as to achieve an orientation with respect to this centering.
  • the centering 50 as well as the oblong shape 52, will serve as precise positioning means of the support 21 on a plate not shown, having corresponding pins which fit in these machining.
  • the third manufacturing step comprises machining the upper faces of the centering inserts 32 and support 34.
  • a vertical drilling and a tapping 54 are then carried out.
  • the figure 5 presents a fourth and last manufacturing step, in which is screwed into the tapping 54 of the centering insert 32, a centering pin 60 having a conical end.
  • the figure 6 presents the support 21 placed on a plate 72, a first pin 74 of this plate being adjusted in the centering 50 of the lower face 22, and another pin 76 in the oblong shape 52. This provides a precise positioning without constraint, of the support 21 relative to the plate 72.
  • a subassembly 70 being mounted is positioned on the support 21, a bore of this subassembly being centered on the pin 60 of the centering insert 32, which comprises a horizontal bearing face regulating the height of this subset. Another part of the subassembly 70 remote from the centering insert 32, rests on the bearing insert 34.
  • the bearing insert 34 surrounds a plastic boss 78, which fits into a sub-drilling. 70 together to achieve an orientation of this subset around the pin 60.
  • the various machining operations carried out on the support 21 are carried out from a drilling jig, which centers itself in the bore 40 of the central insert 24.
  • a numerically controlled machine which carries out the drilling. set of machining.
  • the functional parts for positioning the subassembly 70 with respect to the support 21, and of this support with respect to the plate 72 are machined parts having a good precision which may be of the order of +/- 0 , 1mm, regardless of the dimensional deviations of the molded plastic part which is non-functional, and may have deviations of +/- 3mm.
  • its mass may be less than a value of 10kg.
  • the support 21 is made economically, the surfaces to be machined being very limited.
  • This type of support can advantageously be used to receive on a production line subsets of a motor vehicle, such as for example a motor, a gearbox, a cradle, a wheel support assembly, a front or rear axle , a fuel tank, or an exhaust system.
  • a motor vehicle such as for example a motor, a gearbox, a cradle, a wheel support assembly, a front or rear axle , a fuel tank, or an exhaust system.
  • This type of support can also be used in other areas outside the automobile.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Automatic Assembly (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
EP11771247.1A 2010-09-28 2011-09-21 Support realise par moulage pour des deplacements sur une ligne d'assemblage Active EP2621792B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1057804A FR2965242B1 (fr) 2010-09-28 2010-09-28 Support realise par moulage pour des deplacements sur une ligne d'assemblage
PCT/FR2011/052178 WO2012045943A1 (fr) 2010-09-28 2011-09-21 Support realise par moulage pour des deplacements sur une ligne d'assemblage

Publications (2)

Publication Number Publication Date
EP2621792A1 EP2621792A1 (fr) 2013-08-07
EP2621792B1 true EP2621792B1 (fr) 2015-03-04

Family

ID=43929165

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11771247.1A Active EP2621792B1 (fr) 2010-09-28 2011-09-21 Support realise par moulage pour des deplacements sur une ligne d'assemblage

Country Status (4)

Country Link
EP (1) EP2621792B1 (zh)
CN (1) CN103153767B (zh)
FR (1) FR2965242B1 (zh)
WO (1) WO2012045943A1 (zh)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103523117B (zh) * 2013-10-16 2016-01-20 山东亿嘉现代农业有限公司 一种大中马力拖拉机底盘分装工艺及分装线
FR3098784B1 (fr) * 2019-07-19 2021-09-17 Renault Sas Outil d’indexage d’un volant moteur et d’un convertisseur de couple d’une boîte de vitesses d’un véhicule automobile et procédé d’indexage associé

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3699901A (en) * 1970-07-23 1972-10-24 Oakland Plastics Corp Pallet
BE794405Q (fr) * 1971-07-17 1973-05-16 Nania Benvenuto Procede de fabrication d'une plate-forme en matiere plastique et dispositif pour sa mise en oeuvre
JPS5931448B2 (ja) * 1977-07-05 1984-08-02 日立電線株式会社 塑造絶縁物中に金具を埋設する方法
US5101964A (en) * 1989-07-24 1992-04-07 Douglas & Lomason Company Transportation pallet system
GB2313591A (en) * 1996-06-01 1997-12-03 Rover Group Vehicle assembly apparatus
JP2001157929A (ja) * 1999-11-29 2001-06-12 Daihatsu Motor Co Ltd ワークの加工組立ライン
US20070266910A1 (en) * 2006-05-16 2007-11-22 Shan Industries, Llc Molded pallet having integral and structurally improved tie down points
US8196527B2 (en) * 2008-03-28 2012-06-12 Oria Collapsibles, Llc Composite stackable pallet construction

Also Published As

Publication number Publication date
EP2621792A1 (fr) 2013-08-07
FR2965242A1 (fr) 2012-03-30
CN103153767B (zh) 2016-07-06
CN103153767A (zh) 2013-06-12
FR2965242B1 (fr) 2014-02-28
WO2012045943A1 (fr) 2012-04-12

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