EP2620263A1 - Manhole for connecting at least two pipes - Google Patents
Manhole for connecting at least two pipes Download PDFInfo
- Publication number
- EP2620263A1 EP2620263A1 EP13151623.9A EP13151623A EP2620263A1 EP 2620263 A1 EP2620263 A1 EP 2620263A1 EP 13151623 A EP13151623 A EP 13151623A EP 2620263 A1 EP2620263 A1 EP 2620263A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- look
- manufacturing
- machinable
- machined
- cunette
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 claims abstract description 26
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000003754 machining Methods 0.000 claims description 23
- 238000001035 drying Methods 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 5
- 238000005553 drilling Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000002513 implantation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/168—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for holders or similar hollow articles, e.g. vaults, sewer pits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/02—Manhole shafts or other inspection chambers; Snow-filling openings; accessories
Definitions
- the present invention relates to a raw look and a machined look to connect at least two pipes, as well as methods of manufacturing such views.
- a glance makes it possible to connect at least two pipes intended to evacuate a liquid such as sewage or rain water.
- the look is in the form of a hollow cylinder open on top and having for each pipe, an orifice formed in the cylindrical wall and each pipe is thus connected to the associated orifice.
- the eye has the bottom, a cunette taking the form of a channel extending between the different orifices to be connected.
- the cunette is bordered by benches that delimit the edges of the cunette.
- the shape of the cunette must be adapted to the implantation of the pipes.
- EP-A-2 011 615 discloses a method of manufacturing a look.
- the method consists of manufacturing a monobloc and mono-material concrete element which is then machined according to the geometric constraints chosen.
- Such a method is complex to implement because it requires the manipulation of a compact and heavy block and it is necessary to perform the machining after the completion and drying of the block.
- the manufacturer of said look begins by making the concrete block, then he waits the necessary drying time, and finally, he machined said block and dried.
- Such a process therefore requires that the blocks are manufactured at the time of the order, and does not allow a storage blocks before machining.
- An object of the present invention is to provide a look that does not have the disadvantages of the prior art and which in particular is a constitution to shorten the time required to deliver after ordering.
- the machinable portion has a hole extending from the face towards the bottom.
- said face is plane.
- said face has a hollow shape.
- the invention also proposes a machined look characterized in that it consists of a raw look according to one of the preceding variants whose machinable portion is hollowed to form at least one cunette and, for each cunette, benches delimiting said cunette.
- the side wall is pierced with an orifice aligned with said end.
- the manufacturing process comprises between the filling step and the drying step of the machinable part, a step of placing an imprint adapted to the shape of the face to be obtained.
- the invention also proposes a method for manufacturing a machined sight comprising the steps of the manufacturing method of a raw look according to one of the preceding variants, followed by a step of machining the machinable portion to produce the or each cunette and the benches.
- the raw look is maintained so that its opening is in a substantially vertical plane, and the machined areas are sprayed with a jet of water.
- the manufacturing method comprises, for each end of a cunette, a step of marking and marking, on the outer surface of the side wall, of a position aligned with said end and a step of drilling an orifice at this position so marked and marked.
- the Fig. 1 shows a raw look 100 according to a first embodiment of the invention and which has a bi-material structure.
- the raw look 100 has a structural vessel 102 and a machinable portion 104 which is formed at the bottom of the structural vessel 102.
- the Fig. 2 shows a machined look 200 after machining of the machinable portion 104 of the raw look 100 to achieve at least one cunette 202 and the bench 204 which define the or each cunette 202.
- the machined lens 200 comprises several casings 202.
- the structural vessel 102 is monobloc and monomatized and is in the form of a cylindrical vessel which has a side wall 106 and a bottom 108 which closes one end of the side wall 106 and which is intended to rest on the ground when placing the machined lens 200. In contrast to the bottom 108, the structural vessel 102 has an opening 110.
- the structural vessel 102 constitutes the framework of the view 100, 200 and since the structural vessel 102 consists of a single element, there is no risk of leakage.
- the structural vessel 102 is made of concrete which is a hard material.
- the structural vessel 102 is made for example by molding.
- Concrete consists of an agglomerate of aggregates agglomerated with a hydrated binder.
- Aggregates represent 75% of the concrete volume and consist of millimeter-sized elements such as grains of sand and centimeter-sized elements such as chippings.
- the machinable portion 104 is monobloc and monomatized and, after drying of the structural vessel 102, it is poured into the structural vessel 102 through the opening 110.
- the machinable portion 104 After casting, the machinable portion 104 has a face facing the opening 110 of the structural vessel 102. The planar face will subsequently make possible all possible forms of cunettes 202 and benches 204. The machinable portion 104 has a sufficient height to the realization of cunettes 202 and benches 204.
- the machinable portion 104 constitutes the modifiable element of the look 100, 200 and is made of mortar which is a soft material.
- the mortar also consists of an agglomerate of aggregates agglomerated with a hydrated binder. Aggregates represent 50% of the volume of the mortar and consist only of millimeter-sized elements such as grains of sand.
- the mortar has the advantage of being easily machined several weeks after pouring.
- the face of the machinable portion 104 which is oriented towards the opening 110 may be flat.
- the Fig. 5 shows a raw look 500 according to a second embodiment of the invention and which has a bi-material structure.
- the raw look 500 has a structural vessel 102 and a machinable portion 504 which is formed at the bottom of the structural vessel 102.
- the raw look 500 of the second embodiment of the invention differs from the raw look 100 of the first embodiment by the shape of their machinable portions 104, 504.
- the face of the machinable portion 504 has a hollow shape. That is to say that the face is sinking towards the inside of the machinable portion 504 from the side wall 106.
- the face has for example the shape of a cone whose large base runs along the side wall 106 and whose top 502 is oriented towards the bottom 108. The mortar height is thus greater along the side wall 106 at distance from it.
- This particular shape of the face makes it possible to reduce the volume of the machinable portion 504 which must be machined to obtain the cunettes 202 the bench 204.
- the face and the machinable portion 104, 504 are hollowed to form the cunettes 202 and the benches 204.
- Each cunette 202 has an end in contact with the side wall 106.
- a hole 112, 512 at least partially passes through the machinable portion 104, 504.
- the hole 112, 512 extends from the face towards the bottom 108.
- the height of the hole 112, 512 is equal to or less than the height of the machinable portion 104, 504.
- the cutter 304 is then inserted into the hole 112, 512 and works by removing material from the machinable portion 104.
- the hole 112, 512 is made by drilling or by placing an impression during the production of the machinable portion 104, 504 and then by removing this impression.
- the look 100, 200, 500 is made of a concrete part and a mortar portion which is the only part to be subsequently machined makes it possible to store blanks 100 not machined for several weeks.
- the Fig. 3 shows a step of machining the raw look 100 by a machining robot 300 belonging to a machining island and the Fig. 4 shows the same step in a sectional view by a vertical plane.
- the step of producing the concrete structural vessel 102 is carried out for example by molding.
- the filling step is followed by a step of placing an imprint adapted to the shape of the face to be obtained before the drying step of the machinable portion 504.
- the drying step of the structural vessel 102 lasts at least two days. This duration may vary depending on the concrete used.
- a manufacturing method of a raw look 100, 500 consists of simultaneously producing the structural vessel 102 and the machinable portion 104, 504.
- the Fig. 6 shows a core 600 allowing the implementation of the manufacturing method according to the second embodiment of the invention.
- the Fig. 6 shows the core 600 in the molding position.
- the core 600 has a shell 604, a bottom 606 and a mold 602.
- the ferrule 604 consists of a hollow sheet metal cylinder and the bottom 606 is integral with the ferrule 604 and extends therethrough and away from the upper and lower ends of the ferrule 604.
- the mold 602 is here secured to the ferrule 604 and extends around it and at a distance therefrom except at the junction between the ferrule 604 and the mold 602. This junction is located below the bottom 606.
- the bottom 606 has a shape adapted and more particularly cone-shaped whose apex is oriented upwards.
- a first volume 608 is defined between the bottom 606 and the upper ends of the ferrule 604.
- the first volume 608 takes the form of the machinable portion 104, 504.
- a second volume 610 is thus defined between the ferrule 604 and the mold 602.
- the second volume 610 takes the form of the structural vessel 102.
- the method of manufacturing the machined lens 200 then consists of the step of drying the machinable portion 104, 504 in a machining step of the machinable portion 104, 504 and dried using the machining robot 300 to achieve cunettes 202 and benches 204.
- the machining robot 300 comprises an arm 302 which is steerable in space and a mill 304 adapted to machine the mortar and which is of a lower cost than a tool that can machine harder materials such as concrete.
- the machining robot 300 may include a tool magazine in which a plurality of milling cutters 304 are available.
- the cutters 304 have different characteristics from each other and can be mounted automatically on the arm 302.
- the cutter 304 which is mounted is chosen by the machining robot 300 according to the machining to be performed.
- the raw look 100 is arranged and held so that the opening 110 is in a substantially vertical plane, that is to say as it is represented on the Fig. 4 , and a jet of water is directed to the machined areas.
- the angle of positioning of the raw look 100 during the machining can vary by +/- 10 °.
- the inclination of 90 ° ⁇ 10 ° is sufficient to evacuate the debris because they are extracted from the machinable part 104, 504 which is made of mortar and therefore produces small debris easily removed by water.
- the maintenance of the raw look 100 during machining is provided by a holding device for example of the type having jaws between which is placed the raw eye 100.
- the side wall 106 of the machined lens 200 also has for each end of a casette 202, an orifice intended to be connected to a pipe and aligned with said end.
- the machining island also comprises means for identifying and marking the positions of these orifices.
- the manufacturing method then comprises for each end of a cunette 202, a marking and marking step, on the outer surface of the side wall 106, of a position aligned with said end and a step of drilling an orifice. at this position so marked and marked.
- the machining robot 300 comprises a processing unit which knows the geometry of the raw look 100, the position of the ends of each cunette 202 and therefore, for each end, the position of the orifice which will have to be pierced and aligned with said end.
- the marking is ensured for example by the removal of a visual element, such as colored dots on the outer surface of the side wall 106.
- the drilling of the orifices is then achieved through coring tools which are positioned according to the marking elements. Each orifice is thus aligned with one end of a cunette 202.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Health & Medical Sciences (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Pressure Vessels And Lids Thereof (AREA)
Abstract
Description
La présente invention concerne un regard brut ainsi qu'un regard usiné pour raccorder au moins deux canalisations, ainsi que des procédés de fabrication de tels regards.The present invention relates to a raw look and a machined look to connect at least two pipes, as well as methods of manufacturing such views.
Un regard permet de raccorder au moins deux canalisations destinées à évacuer un liquide tel que des eaux usées ou des eaux pluviales. Le regard se présente sous la forme d'un cylindre creux ouvert sur le dessus et présentant pour chaque canalisation, un orifice réalisé dans la paroi cylindrique et chaque canalisation est ainsi connectée à l'orifice associé.A glance makes it possible to connect at least two pipes intended to evacuate a liquid such as sewage or rain water. The look is in the form of a hollow cylinder open on top and having for each pipe, an orifice formed in the cylindrical wall and each pipe is thus connected to the associated orifice.
Pour que le liquide puisse s'écouler d'une canalisation vers une autre canalisation, le regard présente au fond, une cunette prenant la forme d'une rigole s'étendant entre les différents orifices à relier. La cunette est bordée par des banquettes qui délimitent les bords de la cunette.So that the liquid can flow from a pipe to another pipe, the eye has the bottom, a cunette taking the form of a channel extending between the different orifices to be connected. The cunette is bordered by benches that delimit the edges of the cunette.
La forme de la cunette doit être adaptée à l'implantation des canalisations.The shape of the cunette must be adapted to the implantation of the pipes.
Le document
Un tel procédé est complexe à mettre en oeuvre, car il nécessite la manipulation d'un bloc compact et lourd et il est nécessaire de réaliser l'usinage après la réalisation et le séchage du bloc.Such a method is complex to implement because it requires the manipulation of a compact and heavy block and it is necessary to perform the machining after the completion and drying of the block.
Ainsi, lorsqu'un regard est commandé, le fabricant dudit regard commence par réaliser le bloc de béton, puis il attend le temps de séchage nécessaire, et enfin, il usine ledit bloc ainsi séché.Thus, when a look is ordered, the manufacturer of said look begins by making the concrete block, then he waits the necessary drying time, and finally, he machined said block and dried.
Un tel procédé nécessite donc que les blocs soient fabriqués au moment de la commande, et ne permet pas un stockage des blocs avant leur usinage.Such a process therefore requires that the blocks are manufactured at the time of the order, and does not allow a storage blocks before machining.
Si une commande urgente est enregistrée, il est impossible d'y répondre rapidement.If an urgent order is recorded, it can not be answered quickly.
Un objet de la présente invention est de proposer un regard qui ne présente pas les inconvénients de l'art antérieur et qui en particulier soit d'une constitution permettant de raccourcir le temps nécessaire pour le livrer après sa commande.An object of the present invention is to provide a look that does not have the disadvantages of the prior art and which in particular is a constitution to shorten the time required to deliver after ordering.
A cet effet, est proposé un regard brut comportant:
- une cuve structurelle qui est réalisée en béton, qui est monobloc et qui présente une paroi latérale et un fond, et
- une partie usinable qui est réalisée en mortier, qui est réalisée au fond de ladite cuve structurelle et qui présente une face orientée vers l'ouverture de la cuve structurelle.
- a structural tank which is made of concrete, which is monobloc and which has a side wall and a bottom, and
- a machinable part which is made of mortar, which is made at the bottom of said structural vessel and which has a face oriented towards the opening of the structural vessel.
Avantageusement, la partie usinable présente un trou qui s'étend à partir de la face en direction du fond.Advantageously, the machinable portion has a hole extending from the face towards the bottom.
Selon un mode de réalisation particulier, ladite face est plane.According to a particular embodiment, said face is plane.
Selon un autre mode de réalisation particulier, ladite face présente une forme en creux.According to another particular embodiment, said face has a hollow shape.
L'invention propose également un regard usiné caractérisé en ce qu'il est constitué d'un regard brut selon l'une des variantes précédentes dont la partie usinable est creusée pour former au moins une cunette et, pour chaque cunette, des banquettes délimitant ladite cunette.The invention also proposes a machined look characterized in that it consists of a raw look according to one of the preceding variants whose machinable portion is hollowed to form at least one cunette and, for each cunette, benches delimiting said cunette.
Avantageusement, pour chaque extrémité d'une cunette, la paroi latérale est percée d'un orifice aligné avec ladite extrémité.Advantageously, for each end of a cunette, the side wall is pierced with an orifice aligned with said end.
L'invention propose également un procédé de fabrication d'un regard brut, le procédé comportant:
- une étape de réalisation d'une cuve structurelle en béton qui est monobloc et qui présente une paroi latérale et un fond,
- une étape de séchage de la cuve structurelle ainsi réalisée,
- une étape de remplissage de la cuve structurelle ainsi séchée par coulage de mortier constituant une partie usinable présentant une face orientée vers l'ouverture de la cuve structurelle, et
- une étape de séchage de la partie usinable ainsi coulée.
- a step of producing a structural concrete vessel which is in one piece and which has a side wall and a bottom,
- a drying step of the structural vessel thus produced,
- a step of filling the structural vessel thus dried by pouring mortar constituting a machinable part having a face oriented towards the opening of the structural vessel, and
- a step of drying the machinable part thus cast.
Avantageusement, le procédé de fabrication comporte entre l'étape de remplissage et l'étape de séchage de la partie usinable, une étape de mise en place d'une empreinte adaptée à la forme de la face à obtenir.Advantageously, the manufacturing process comprises between the filling step and the drying step of the machinable part, a step of placing an imprint adapted to the shape of the face to be obtained.
L'invention propose également un procédé de fabrication d'un regard brut, à l'aide d'un noyau comportant une virole, un fond solidaire de la virole et s'étendant en travers de celle-ci et à distance des extrémités de la virole et un moule solidaire de la virole, ledit noyau présentant un premier volume entre le fond et les extrémités supérieures de la virole et un deuxième volume entre la virole et le moule, le procédé comportant:
- une première étape de coulage du mortier constituant une partie usinable dans le premier volume,
- une deuxième étape de coulage du béton constituant une cuve structurelle dans le deuxième volume,
- une étape de séchage du mortier et du béton ainsi coulés au cours de laquelle le mortier et le béton sont au moins partiellement séchés, et
- une étape de retrait du regard brut ainsi réalisé par retrait du moule, de la virole et du fond.
- a first pouring step of the mortar constituting a machinable part in the first volume,
- a second pouring step of the concrete constituting a structural vessel in the second volume,
- a step of drying the mortar and cast concrete during which the mortar and the concrete are at least partially dried, and
- a step of withdrawal of the raw look thus achieved by removing the mold, the ferrule and the bottom.
L'invention propose également un procédé de fabrication d'un regard usiné comportant les étapes du procédé de fabrication d'un regard brut selon une des variantes précédentes, suivi d'une étape d'usinage de la partie usinable pour réaliser la ou chaque cunette et les banquettes.The invention also proposes a method for manufacturing a machined sight comprising the steps of the manufacturing method of a raw look according to one of the preceding variants, followed by a step of machining the machinable portion to produce the or each cunette and the benches.
Avantageusement, lors de l'étape d'usinage, le regard brut est maintenu de manière à ce que son ouverture se trouve dans un plan sensiblement vertical, et les zones usinées sont aspergées par un jet d'eau.Advantageously, during the machining step, the raw look is maintained so that its opening is in a substantially vertical plane, and the machined areas are sprayed with a jet of water.
Avantageusement, le procédé de fabrication comporte, pour chaque extrémité d'une cunette, une étape de repérage et de marquage, sur la surface extérieure de la paroi latérale, d'une position alignée avec ladite extrémité et une étape de perçage d'un orifice à cette position ainsi repérée et marquée.Advantageously, the manufacturing method comprises, for each end of a cunette, a step of marking and marking, on the outer surface of the side wall, of a position aligned with said end and a step of drilling an orifice at this position so marked and marked.
Les caractéristiques de l'invention mentionnées ci-dessus, ainsi que d'autres, apparaîtront plus clairement à la lecture de la description suivante d'un exemple de réalisation, ladite description étant faite en relation avec les dessins joints, parmi lesquels :
- la
Fig. 1 montre une coupe d'un regard brut selon un premier mode de réalisation de l'invention, avant l'usinage de la cunette, - la
Fig. 2 montre un regard usiné à partir du regard brut de laFig. 1 , - la
Fig. 3 montre une étape d'usinage du regard usiné de laFig. 2 , - la
Fig. 4 est une vue en coupe de laFig. 3 , - la
Fig. 5 montre un regard brut selon un deuxième mode de réalisation de l'invention, et - la
Fig. 6 montre un outil permettant la réalisation d'un regard brut selon l'invention.
- the
Fig. 1 shows a section of a raw look according to a first embodiment of the invention, before machining the cunette, - the
Fig. 2 shows a machined look from the raw look of theFig. 1 , - the
Fig. 3 shows a machining step of the machined look of theFig. 2 , - the
Fig. 4 is a sectional view of theFig. 3 , - the
Fig. 5 shows a raw look according to a second embodiment of the invention, and - the
Fig. 6 shows a tool for producing a raw look according to the invention.
La
La
Dans le mode de réalisation de l'invention présenté sur la
La cuve structurelle 102 est monobloc et monomatière et se présente sous la forme d'une cuve cylindrique qui comporte une paroi latérale 106 et un fond 108 qui ferme l'une des extrémités de la paroi latérale 106 et qui est destiné à reposer sur le sol lors de la mise en place du regard usiné 200. A l'opposé du fond 108, la cuve structurelle 102 présente une ouverture 110.The
La cuve structurelle 102 constitue l'ossature du regard 100, 200 et comme la cuve structurelle 102 est constituée d'un seul élément, il n'y pas de risque de fuite. La cuve structurelle 102 est réalisée en béton qui est un matériau dur. La cuve structurelle 102 est réalisée par exemple par moulage.The
Le béton est constitué d'un agglomérat de granulats agglomérés par un liant hydraté. Les granulats représentent 75% du volume du béton et sont constitués d'éléments de taille millimétrique tels que des grains de sable et d'éléments de taille centimétrique tels que des gravillons.Concrete consists of an agglomerate of aggregates agglomerated with a hydrated binder. Aggregates represent 75% of the concrete volume and consist of millimeter-sized elements such as grains of sand and centimeter-sized elements such as chippings.
La partie usinable 104 est monobloc et monomatière et, après séchage de la cuve structurelle 102, elle est coulée dans la cuve structurelle 102 par l'ouverture 110.The
Après coulage, la partie usinable 104 présente une face orientée vers l'ouverture 110 de la cuve structurelle 102. La face plane permettra ultérieurement de réaliser toutes les formes envisageables de cunettes 202 et de banquettes 204. La partie usinable 104 présente une hauteur suffisante à la réalisation des cunettes 202 et des banquettes 204.After casting, the
La partie usinable 104 constitue l'élément modifiable du regard 100, 200 et elle est réalisée en mortier qui est un matériau tendre.The
Le mortier est également constitué d'un agglomérat de granulats agglomérés par un liant hydraté. Les granulats représentent 50% du volume du mortier et sont constitués uniquement d'éléments de taille millimétrique tels que des grains de sable. Le mortier présente l'avantage de pouvoir être facilement usiné plusieurs semaines après son coulage.The mortar also consists of an agglomerate of aggregates agglomerated with a hydrated binder. Aggregates represent 50% of the volume of the mortar and consist only of millimeter-sized elements such as grains of sand. The mortar has the advantage of being easily machined several weeks after pouring.
La face de la partie usinable 104 qui est orientée vers l'ouverture 110 peut être plane.The face of the
La
Le regard brut 500 du deuxième mode de réalisation de l'invention se distingue du regard brut 100 du premier mode de réalisation par la forme de leurs parties usinables 104, 504.The
Dans ce mode de réalisation de l'invention, la face de la partie usinable 504 présente une forme en creux. C'est-à-dire que la face s'enfonce vers l'intérieur de la partie usinable 504 à partir de la paroi latérale 106. La face présente par exemple la forme d'un cône dont la grande base court le long de la paroi latérale 106 et dont le sommet 502 est orienté vers le fond 108. La hauteur de mortier est ainsi plus importante le long de la paroi latérale 106 qu'à distance de celle-ci.In this embodiment of the invention, the face of the
Cette forme particulière de la face permet de réduire le volume de la partie usinable 504 qui doit être usinée pour obtenir les cunettes 202 les banquette 204.This particular shape of the face makes it possible to reduce the volume of the
Dans les deux modes de réalisation de l'invention, la face et la partie usinable 104, 504 sont creusées afin de former les cunettes 202 et les banquettes 204. Chaque cunette 202 présente une extrémité en contact avec la paroi latérale 106.In both embodiments of the invention, the face and the
Pour faciliter le travail de la fraise (304,
La fraise 304 est alors insérée dans le trou 112, 512 et travaille en retirant de la matière de la partie usinable 104.The
Le trou 112, 512 est réalisé par forage ou par la mise en place d'une empreinte lors de la réalisation de la partie usinable 104, 504 puis par retrait de cette empreinte.The
Le fait que le regard 100, 200, 500 soit constitué d'une partie en béton et d'une partie en mortier qui est la seule à être ultérieurement usinée permet de stocker des regards bruts 100 non usinés pendant plusieurs semaines.The fact that the
Ainsi, pour chaque commande d'un regard avec des cunettes 202 particulières, il est aisé de prélever un regard brut 100, 500 et de creuser les cunettes 202 voulues. Il est ainsi possible de réaliser simplement et rapidement toutes les formes possibles de cunettes 202 et de banquettes 204, afin de répondre à toutes les dispositions possibles de canalisations et ceci tout en réduisant le temps du cycle de production des regards usinés 200.Thus, for each command of a look with
La
Selon un premier mode de réalisation particulier de l'invention, un procédé de fabrication du regard brut 100, 500 consiste en:
- une étape de réalisation de la cuve structurelle 102 en béton,
- une étape de séchage de la cuve structurelle 102 ainsi réalisée,
- une étape de remplissage de la cuve structurelle 102 ainsi séchée par coulage de mortier afin de constituer la partie usinable 104, 504, et
- une étape de séchage de la partie usinable 104, 504 ainsi coulée.
- a step of producing the concrete
structural vessel 102, - a drying step of the
structural vessel 102 thus produced, - a step of filling the
structural vessel 102 thus dried by casting mortar to form the 104, 504, andmachinable portion - a step of drying the
104, 504 thus cast.machinable portion
L'étape de réalisation de la cuve structurelle 102 en béton s'effectue par exemple par moulage.The step of producing the concrete
Dans le cas où la face de la partie usinable 504 est en creux, l'étape de remplissage est suivie d'une étape de mise en place d'une empreinte adaptée à la forme de la face à obtenir avant l'étape de séchage de la partie usinable 504.In the case where the face of the
L'étape de séchage de la cuve structurelle 102 dure au moins deux jours. Cette durée pouvant varier selon le béton mis en oeuvre.The drying step of the
Selon un deuxième mode de réalisation de l'invention, un procédé de fabrication d'un regard brut 100, 500 consiste réaliser simultanément la cuve structurelle 102 et la partie usinable 104, 504.According to a second embodiment of the invention, a manufacturing method of a
La
Le noyau 600 comporte une virole 604, un fond 606 et un moule 602.The
La virole 604 est constituée d'un cylindre creux en tôle et le fond 606 est solidaire de la virole 604 et s'étend en travers de celle-ci et à distance des extrémités supérieures et inférieures de la virole 604.The
Le moule 602 est ici solidaire de la virole 604 et s'étend autour de celle-ci et à distance de celle-ci sauf au niveau de la jonction entre la virole 604 et le moule 602. Cette jonction se situe au-dessous du fond 606.The
Lorsque la partie usinable 504 est en creux et plus particulièrement en forme de cône, le fond 606 présente une forme adaptée et plus particulièrement en forme de cône dont le sommet est orienté vers le haut.When the
Il est ainsi défini un premier volume 608 entre le fond 606 et les extrémités supérieures de la virole 604. Le premier volume 608 prend la forme de la partie usinable 104, 504.Thus, a
Il est également ainsi défini un deuxième volume 610 entre la virole 604 et le moule 602. Le deuxième volume 610 prend la forme de la cuve structurelle 102.A
Le procédé de fabrication consiste alors en:
- une première étape de coulage du mortier constituant la partie usinable 104, 504 dans le
premier volume 608, - une deuxième étape de coulage du béton constituant la cuve structurelle 102 dans le deuxième
volume 610, - une étape de séchage du mortier et du béton ainsi coulés au cours de laquelle le mortier et le béton sont au moins partiellement séchés, et
- une étape de retrait du regard brut 100, 500 ainsi réalisé par retrait du moule 602, de la virole 604 et du fond 606.
- a first casting step of the mortar constituting the
104, 504 in themachinable portion first volume 608, - a second casting step of the concrete constituting the
structural vessel 102 in thesecond volume 610, - a step of drying the mortar and cast concrete during which the mortar and the concrete are at least partially dried, and
- a step of withdrawal of the
100, 500 thus achieved by withdrawal of theraw look mold 602, theferrule 604 and the bottom 606.
Ce procédé permet un gain de temps, puisque les étapes de séchage sont concomitantes.This method saves time since the drying steps are concomitant.
Le procédé de fabrication du regard usiné 200 consiste alors après l'étape de séchage de la partie usinable 104, 504 en une étape d'usinage de la partie usinable 104, 504 ainsi séchée à l'aide du robot d'usinage 300 pour réaliser les cunettes 202 et les banquettes 204.The method of manufacturing the machined
Le robot d'usinage 300 comporte un bras 302 qui est orientable dans l'espace et une fraise 304 adaptée pour usiner le mortier et qui est d'un coût moins important qu'un outil pouvant usiner des matériaux plus durs tels que le béton.The
Bien sûr, le robot d'usinage 300 peut comporter un magasin d'outils dans lequel plusieurs fraises 304 sont disponibles. Les fraises 304 présentent des caractéristiques différentes les unes des autres et peuvent être montées automatiquement sur le bras 302. La fraise 304 qui est montée est choisie par le robot d'usinage 300 en fonction de l'usinage à effectuer.Of course, the
Pour faciliter l'évacuation des débris dus à l'usinage, le regard brut 100 est disposé et maintenu de manière à ce que l'ouverture 110 se trouve dans un plan sensiblement vertical, c'est-à-dire telle qu'elle est représentée sur la
L'inclinaison et l'écoulement d'eau permettent d'évacuer les débris.The inclination and the flow of water make it possible to evacuate the debris.
L'inclinaison de 90°±10° est suffisante pour évacuer les débris car ceux-ci sont extraits de la partie usinable 104, 504 qui est réalisée en mortier et produit donc des débris de petite taille facilement évacués par l'eau.The inclination of 90 ° ± 10 ° is sufficient to evacuate the debris because they are extracted from the
Le maintien du regard brut 100 durant l'usinage est assuré par un dispositif de maintien par exemple du type comportant des mâchoires entre lesquelles est placé le regard brut 100.The maintenance of the
La paroi latérale 106 du regard usiné 200 présente également pour chaque extrémité d'une cunette 202, un orifice destiné à être connecté à une canalisation et aligné avec ladite extrémité. Pour assurer le bon positionnement de chaque orifice avec l'extrémité associée, l'îlot d'usinage comporte également des moyens pour repérer et marquer les positions de ces orifices.The
Le procédé de fabrication comporte alors pour chaque extrémité d'une cunette 202, une étape de repérage et de marquage, sur la surface extérieure de la paroi latérale 106, d'une position alignée avec ladite extrémité et une étape de perçage d'un orifice à cette position ainsi repérée et marquée.The manufacturing method then comprises for each end of a
Le repérage est assuré du fait que le robot d'usinage 300 comporte une unité de traitement qui connaît la géométrie du regard brut 100, la position des extrémités de chaque cunette 202 et donc, pour chaque extrémité, la position de l'orifice qui devra être percé et aligné avec ladite extrémité.The identification is ensured by the fact that the
Le marquage est assuré par exemple par la dépose d'un élément visuel, tel que des points de couleur sur la surface extérieure de la paroi latérale 106.The marking is ensured for example by the removal of a visual element, such as colored dots on the outer surface of the
Le perçage des orifices est alors réalisé grâce à des outils de carottage qui se positionnent en fonction des éléments de marquage. Chaque orifice est ainsi aligné avec une extrémité d'une cunette 202.The drilling of the orifices is then achieved through coring tools which are positioned according to the marking elements. Each orifice is thus aligned with one end of a
Bien entendu, la présente invention n'est pas limitée aux exemples et modes de réalisation décrits et représentés, mais elle est susceptible de nombreuses variantes accessibles à l'homme de l'art.Of course, the present invention is not limited to the examples and embodiments described and shown, but it is capable of many variants accessible to those skilled in the art.
Claims (12)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1250649A FR2986021B1 (en) | 2012-01-24 | 2012-01-24 | LOOK AT CONNECTING AT LEAST TWO PIPES |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2620263A1 true EP2620263A1 (en) | 2013-07-31 |
EP2620263B1 EP2620263B1 (en) | 2020-11-25 |
Family
ID=47520864
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13151623.9A Active EP2620263B1 (en) | 2012-01-24 | 2013-01-17 | Manhole for connecting at least two pipes |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2620263B1 (en) |
DK (1) | DK2620263T3 (en) |
FR (1) | FR2986021B1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2335691A (en) * | 1998-03-27 | 1999-09-29 | Simat Fr | Process for manufacturing a manhole |
DE19828094C1 (en) * | 1998-06-24 | 1999-12-02 | Merbeler Betonwerk Gmbh | Method of producing concrete shaft-bases |
DE10317321A1 (en) * | 2003-04-15 | 2004-12-30 | SCHLÜSSELBAUER, Johann | A method for production of concrete shaft bottom comprising a drain of defined shape , where the concrete is introduced into the bottom mold useful in the production of concrete shafts |
DE102007052056A1 (en) * | 2007-05-08 | 2008-11-13 | Georg Prinzing Gmbh & Co. Kg Betonformen- Und Maschinenfabrik | Shaft lower part manufacturing method, involves providing shaft lower part in reverse natural position, and manufacturing variable concretions by concrete abrasion, where shaft lower part is partially hardened |
EP2011615A2 (en) | 2007-05-08 | 2009-01-07 | Georg Prinzing GmbH & Co. KG Betonformen- und Maschinenfabrik | Lower shaft part with variable channel and corresponding method and device |
EP2230058A2 (en) * | 2009-01-16 | 2010-09-22 | Georg Prinzing GmbH & Co. KG | Base element for a manhole shaft with variable channel |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4091585A (en) * | 1974-11-29 | 1978-05-30 | Speed-Form Manufacturing Ltd. | Concrete-filled, block and tie wall building system |
-
2012
- 2012-01-24 FR FR1250649A patent/FR2986021B1/en not_active Expired - Fee Related
-
2013
- 2013-01-17 DK DK13151623.9T patent/DK2620263T3/en active
- 2013-01-17 EP EP13151623.9A patent/EP2620263B1/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2335691A (en) * | 1998-03-27 | 1999-09-29 | Simat Fr | Process for manufacturing a manhole |
DE19828094C1 (en) * | 1998-06-24 | 1999-12-02 | Merbeler Betonwerk Gmbh | Method of producing concrete shaft-bases |
DE10317321A1 (en) * | 2003-04-15 | 2004-12-30 | SCHLÜSSELBAUER, Johann | A method for production of concrete shaft bottom comprising a drain of defined shape , where the concrete is introduced into the bottom mold useful in the production of concrete shafts |
DE102007052056A1 (en) * | 2007-05-08 | 2008-11-13 | Georg Prinzing Gmbh & Co. Kg Betonformen- Und Maschinenfabrik | Shaft lower part manufacturing method, involves providing shaft lower part in reverse natural position, and manufacturing variable concretions by concrete abrasion, where shaft lower part is partially hardened |
EP2011615A2 (en) | 2007-05-08 | 2009-01-07 | Georg Prinzing GmbH & Co. KG Betonformen- und Maschinenfabrik | Lower shaft part with variable channel and corresponding method and device |
EP2230058A2 (en) * | 2009-01-16 | 2010-09-22 | Georg Prinzing GmbH & Co. KG | Base element for a manhole shaft with variable channel |
Also Published As
Publication number | Publication date |
---|---|
FR2986021A1 (en) | 2013-07-26 |
FR2986021B1 (en) | 2014-03-14 |
DK2620263T3 (en) | 2021-02-15 |
EP2620263B1 (en) | 2020-11-25 |
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