EP2610476B1 - Air cleaner apparatus and straddle-type vehicle equipped with the apparatus - Google Patents

Air cleaner apparatus and straddle-type vehicle equipped with the apparatus Download PDF

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Publication number
EP2610476B1
EP2610476B1 EP12189795.3A EP12189795A EP2610476B1 EP 2610476 B1 EP2610476 B1 EP 2610476B1 EP 12189795 A EP12189795 A EP 12189795A EP 2610476 B1 EP2610476 B1 EP 2610476B1
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EP
European Patent Office
Prior art keywords
filter element
air
air cleaner
chamber
outlet port
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12189795.3A
Other languages
German (de)
French (fr)
Other versions
EP2610476A2 (en
EP2610476A3 (en
Inventor
Atushi Sou
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamaha Motor Co Ltd
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Yamaha Motor Co Ltd
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Filing date
Publication date
Application filed by Yamaha Motor Co Ltd filed Critical Yamaha Motor Co Ltd
Publication of EP2610476A2 publication Critical patent/EP2610476A2/en
Publication of EP2610476A3 publication Critical patent/EP2610476A3/en
Application granted granted Critical
Publication of EP2610476B1 publication Critical patent/EP2610476B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/16Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines characterised by use in vehicles
    • F02M35/162Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/0212Multiple cleaners
    • F02M35/0216Multiple cleaners arranged in series, e.g. pre- and main filter in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/024Air cleaners using filters, e.g. moistened
    • F02M35/02475Air cleaners using filters, e.g. moistened characterised by the shape of the filter element
    • F02M35/02491Flat filter elements, e.g. rectangular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/026Air cleaners acting by guiding the air over or through an oil or other liquid bath, e.g. combined with filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/04Air cleaners specially arranged with respect to engine, to intake system or specially adapted to vehicle; Mounting thereon ; Combinations with other devices
    • F02M35/048Arranging or mounting on or with respect to engines or vehicle bodies

Definitions

  • the present invention relates to an air cleaner apparatus mounted on a straddle-type vehicle.
  • the invention also relates to a straddle-type vehicle equipped with the apparatus.
  • an air cleaner which is an apparatus for cleaning air, is generally provided on the upstream side of the intake pipe for supplying air to the engine.
  • FR 2 862 576 discloses a system for separating humidity from air for the intake of an engine.
  • US 2006/0065457 A1 discloses a straddle-type vehicle with an air cleaner for preventing from sucking mud.
  • US 1,926,433 discloses an air cleaner for removing dust from air prior to its entry into an internal combustion engine.
  • GB 563,844 A discloses a centrifugal dust separator for removing dust or other solid particles from air or other gases. Oil-wetted baffles are provided for this purpose.
  • the element i.e., filter
  • the size of the element is made larger.
  • the size of the air cleaner accordingly becomes larger, consequently causing the straddle-type vehicle such as a motorcycle to have larger dimensions.
  • a dual element that is, an element comprising two elements that are overlapped with each other
  • An air filter (air cleaner) of Patent Literature 1 has a filter case having an outer tube and an inner tube.
  • a wet-type prefilter is provided inside the inner tube.
  • a filter element is provided between the inner tube and the outer tube. Accordingly, the air supplied into the filter case passes through the prefilter and the filter element in that order. Large dust is captured by the prefilter, and small dust is captured by the filter element.
  • the air cleaner provided with such a dual element is believed to be less likely to cause clogging than the air cleaner with a single element.
  • Patent Literature 1 JP H8(1996)-144876 A
  • Patent Literature 1 has the following problem.
  • the supplied air needs to pass through the dual element. For this reason, the air resistance is greater than the case that the air passes through a single element.
  • Another problem is as follows. In the dual element, the locations at which clogging occurs are distributed between the prefilter and the filter element, but large dust is captured in the prefilter, through which the supplied air passes first. For this reason, the prefilter tends to cause clogging more easily than the filter element. When clogging occurs in the prefilter, the air resistance in the prefilter becomes high, so even if the clogging in the filter element is insignificant, the air resistance of the air cleaner as a whole becomes high. As a consequence, the engine performance deteriorates.
  • the present invention has been accomplished in view of the foregoing and other problems, and an object thereof is to provide an air cleaner apparatus for a straddle-type vehicle that has excellent air cleaning performance for the air supplied to the engine and that inhibits the air resistance from increasing.
  • the present invention provides an air cleaner apparatus comprising: an air cleaner case for mounting to a straddle-type vehicle; a main filter element accommodated in the air cleaner case and dividing an interior of the air cleaner case into a first chamber and a second chamber; an intake passage for sucking air outside the air cleaner case into the first chamber; a discharge passage for discharging the air within the second chamber out of the air cleaner case; and a pre-filter element disposed in the first chamber and comprising a wet-type element.
  • the intake passage has an air outlet port for blowing off the air into the first chamber, and the pre-filter element is disposed spaced apart from the air outlet port so as to be positioned on an axis line of the air outlet port.
  • the air sucked from the outside of the air cleaner case passes through the intake passage and flows from the air outlet port into the first chamber.
  • the pre-filter element is disposed spaced apart from the air outlet port so as to be positioned on the axis line of the air outlet port, at least part of the air sucked into the first chamber hits the pre-filter element.
  • large dust contained in the air strikes the pre-filter element and thereafter falls off. This inhibits the pre-filter element from being clogged by the large dust. Therefore, the pre-filter element is unlikely to be clogged.
  • relatively small dust may be captured by the pre-filter element when it strikes the pre-filter element.
  • the air resistance can be inhibited from increasing even if some clogging occurs in the pre-filter element, because the air sucked from outside can pass through the main filter element without passing through the pre-filter element.
  • the air hits the pre-filter element and thereafter passes through the main filter element disposed between the first chamber and the second chamber. As a result, small dust or the like that has not been captured by the pre-filter element can be captured by the main filter element.
  • the air cleaner apparatus according to the present invention has excellent air cleaning performance for the air supplied to the engine and is capable of inhibiting the air resistance from increasing, the air cleaner apparatus can effectively prevent the engine performance from degrading.
  • the air cleaner case has an opposing wall facing the air outlet port and not allowing air to pass therethrough.
  • the pre-filter element is provided on the opposing wall.
  • the opposing wall faces the main filter element in the first chamber.
  • the main filter element and the pre-filter element are disposed at such positions that they oppose each other in the first chamber in this way, so most of the air sucked from outside is allowed to hit the pre-filter element first. As a result, the air can be cleaned in good condition.
  • the pre-filter element is detachably mounted to the opposing wall.
  • the pre-filter element is mounted directly to the opposing wall.
  • the air cleaner case has a hook member protruding from the opposing wall.
  • the pre-filter element is hooked on the hook member.
  • the pre-filter element can be attached to and detached from the opposing wall easily. In other words, maintenance of the pre-filter element can be carried out easily.
  • the pre-filter element is provided on a portion of the opposing wall.
  • the pre-filter element By disposing the pre-filter element on a portion of the opposing wall that the air sucked from outside can hit easily (typically a portion thereof near the air outlet port) in this way, cleaning of air can be carried out with a pre-filter element having a smaller size.
  • the opposing wall extends in a vertical direction.
  • the air outlet port is disposed between the main filter element and the pre-filter element.
  • the main filter element and the pre-filter element are disposed at opposing positions across the air outlet port, so most of the air sucked from outside is allowed to hit the pre-filter element first. As a result, the air can be cleaned in good condition.
  • the pre-filter element has a surface area greater than the maximum flow passage cross-sectional area of the intake passage.
  • the pre-filter element Since the pre-filter element has a greater surface area in this way, the air blown off from the air outlet port is allowed to hit the pre-filter element sufficiently. As a result, the air sucked from outside can be cleaned in good condition by the pre-filter element.
  • the main filter element has a surface area greater than the surface area of the pre-filter element.
  • the air sucked from outside can be preliminarily cleaned in the pre-filter element by causing large dust to fall off at the pre-filter element and at the same time small dust to be captured in the pre-filter element, and thereafter, the air is cleaned sufficiently in the main filter element.
  • the main filter element comprises a dry-type element.
  • the air outlet port opens in a direction that does not intersect the main filter element.
  • the air outlet port opens in a direction that intersects the pre-filter element.
  • a straddle-type vehicle according to the present invention may comprise the above-described air cleaner apparatus.
  • the present invention makes it possible to obtain a straddle-type vehicle that exhibits the above-described advantageous effects.
  • the present invention can provide an air cleaner apparatus for a straddle-type vehicle that has excellent air cleaning performance for the air supplied to the engine and that inhibits the air resistance from increasing.
  • the straddle-type vehicle according to the present embodiment is a scooter type motorcycle 1.
  • the type of the straddle-type vehicle according to the present invention is, however, not limited to the scooter type motorcycle 1.
  • the straddle-type vehicle according to the present invention may be any other type of motorcycle, such as a moped type motorcycle, an off-road type motorcycle, or an on-road type motorcycle.
  • the straddle-type vehicle according to the present invention is not limited to a motorcycle but may be any other straddle-type vehicle, such as ATV (All Terrain Vehicle).
  • ATV All Terrain Vehicle
  • the straddle-type vehicle means a vehicle such that the rider straddles the vehicle when riding.
  • front and rear
  • left respectively refer to front, rear, left, and right as defined based on the perspective of the rider of the motorcycle 1.
  • Reference characters F, Re, L, and R in the drawings indicate front, rear, left, and right, respectively.
  • the motorcycle 1 has a vehicle body 5, a front wheel 7, a rear wheel 9, and an engine unit 40 for driving the rear wheel 9.
  • the vehicle body 5 has a handlebar 11, which is operated by the rider, and a seat 13, on which the rider is to be seated.
  • the engine unit 40 is what is called a unit swing type engine unit that has an engine 42 (see Fig. 8 ).
  • the front end portion of the engine unit 40 is supported by a body frame 20 so that the engine unit can swing about a pivot shaft 38, which is a horizontal axis. That is, the engine unit 40 is supported so as to be swingable relative to the body frame 20.
  • the body frame 20 has a main frame 24 extending rearward and obliquely downward from a head pipe 22, left and right seat frames 26 (see Fig. 2 ) and 28 extending rearward and obliquely upward from the main frame 24, and a cross-member 30 (see Fig. 2 ) provided between the left and right seat frames 26 and 28.
  • a front fork 32 is mounted to the head pipe 22.
  • a front wheel 7 is supported at a lower end portion of the front fork 32.
  • a rear wheel 9 is supported at a rear end portion of the engine unit 40.
  • a rear fender 80 for covering a portion of the rear wheel 9 is supported on the engine unit 40.
  • the air cleaner 80 can swing relative to the body frame 20, together with the rear wheel 9.
  • the motorcycle 1 has a storage box 180 between the left and right seat frames 26 and 28, which is supported by the cross-member 30.
  • the storage box 180 has dimensions such as to accommodate a helmet or the like.
  • An opening is formed in an upper portion of the storage box 180.
  • the seat 13 (see Fig. 1 ) is configured to be pivotable about the front end portion of the seat 13. When the seat 13 is pivoted so that the rear end portion of the seat 13 moves frontward and obliquely upward, the just-mentioned opening is exposed outside.
  • the storage box 180 has a left side wall 192 positioned to the right of the left seat frame 26.
  • the storage box 180 has a right side wall 182 positioned to the left of the right seat frame 28, as illustrated in Fig. 6 .
  • the motorcycle 1 has a passenger footrest 35 supported on a rear portion of the left seat frame 26 (for example, near the upper portion of the rear wheel 9 when viewed from side). Of the right seat frame 28 and the left seat frame 26, only the left seat frame 26 is provided with the passenger footrest 35..
  • the footrest 35 has a relatively large footrest face 36 (see also Fig. 4 ). The passenger seated on the seat 13 can put both of his/her feet on the footrest 35.
  • the footrest 35 is supported on a rear portion of only one of the left seat frame 26 and the right seat frame 28.
  • the footrest 35 may be supported on a rear portion of the right seat frame 28.
  • the footrest 35 be provided on one of the left and right seat frames that is opposite the one on which the muffler 15 is provided.
  • the engine unit 40 is supported by the body frame 20 below the storage box 180. As illustrated in Fig. 8 , the engine unit 40 has an engine 42, which is one example of an internal combustion engine, and a V-belt type continuously variable transmission (hereinafter referred to as "CVT") 62.
  • the engine 42 has a crankcase 44, a cylinder block 48 extending frontward and obliquely upward from the crankcase 44, a cylinder head 50 connected to a front portion of the cylinder block 48, and a cylinder head cover 52 connected to a front portion of the cylinder head 50.
  • the entirety of the cylinder block 48, the cylinder head 50, and the cylinder head cover 52 is collectively called a cylinder 46.
  • the cylinder 46 extends frontward and obliquely upward from the crankcase 44.
  • a transmission case 60 is disposed to the left of the crankcase 44.
  • the CVT 62 is disposed in the transmission case 60.
  • a recessed portion 53, and an intake port and an exhaust port (not shown) that are connected to the recessed portion 53 are formed in the cylinder head 50.
  • An intake pipe 54 (see Fig. 6 ) is connected to the intake port, and an exhaust pipe 56 (see Fig. 6 ) is connected to the exhaust port.
  • the intake pipe 54 herein is not limited to a single component but may include one comprising a plurality of components combined together.
  • the intake pipe 54 may be formed by a combination of a pipe connected to the intake port, a throttle body connected to the pipe, a duct connected to the throttle body, and so forth.
  • the top face of a piston 59, the inner circumferential wall of the cylinder block 48, and the recessed portion 53 together form a combustion chamber 57.
  • the piston 59 is connected to a crankshaft 45 via a connecting rod 58.
  • the crank shaft 45 extends leftward and rightward.
  • the crank shaft 45 is accommodated in the crankcase 44.
  • the CVT 62 has a first pulley 64, which is a driving pulley, a second pulley 66, which is a driven pulley, and a V-belt 68 wrapped around the first pulley 64 and the second pulley 66.
  • a left end portion of the crankshaft 45 protrudes to the left from the crankcase 44.
  • the first pulley 64 is fitted to the left end portion of the crankshaft 45.
  • the second pulley 66 is fitted to a main shaft 70.
  • the main shaft 70 is connected to a rear wheel shaft 72 via a gear mechanism, which is not shown in the drawings.
  • Fig. 8 depicts the state in which the transmission ratio for a front portion of the first pulley 64 and that for a rear portion of the first pulley 64 are different from each other.
  • the second pulley 66 has the same configuration.
  • the intake pipe 54 is connected to the intake port of the cylinder head 50.
  • the intake pipe 54 extends rearward from the cylinder head 50. As illustrated in Fig. 6 , the intake pipe 54 is disposed above the cylinder 46 and below the storage box 180.
  • An air cleaner 100 is connected to a rear portion of the intake pipe 54.
  • the exhaust pipe 56 is connected to the exhaust port of the cylinder head 50.
  • the exhaust pipe 56 extends rearward from the cylinder head 50.
  • the muffler 15 extending rearward and obliquely upward is connected to a rear end portion of the exhaust pipe 56.
  • an air cleaner apparatus 102 has the air cleaner 100, a later-described discharge passage 148, and an air inlet unit 120.
  • the air cleaner 100 has an air cleaner case 105.
  • the air cleaner case 105 is provided with the air inlet unit 120.
  • the air inlet unit 120 has an air inlet port 122 for sucking air and an intake passage 130 extending upward from the air cleaner case 105.
  • the intake passage 130 is disposed to the right of the vehicle center line L1.
  • the air inlet port 122 of the intake passage 130 is disposed to the right of the right side wall 182 of the storage box 180 and to the left of the right seat frame 28.
  • the intake passage 130 is formed so as to extend frontward, or frontward and obliquely upward.
  • the intake passage 130 may extend vertically upward, or frontward and obliquely downward.
  • vehicle center line means the line that, as viewed in plan, passes through the lateral (widthwise) center of the front wheel 7 and the lateral (widthwise) center of the rear wheel 9 and extends in a longitudinal direction (a front-rear direction).
  • a cover 15A having a plurality of slits 17 formed therein is fitted to the muffler 15.
  • the slits 17 are formed in a front portion of the cover 15A.
  • Each of the slits 17 extends frontward and obliquely downward.
  • the slits 17 are aligned one above the other and arranged parallel to each other.
  • the center line L2 of the muffler 15 is positioned to the right of the center line L3 of the intake passage 130, when viewed from the rear the motorcycle (vehicle) 1.
  • the leftmost end 16 of the muffler 15 is positioned to the right of the center line L3 of the intake passage 130 when viewed from the rear of the vehicle. More preferably, the leftmost end 16 of the muffler 15 is positioned to the right of the rightmost end of the intake passage 130 when viewed from the rear of the vehicle.
  • Such a configuration makes it possible to effectively inhibit the heat of the muffler 15 from being transmitted to the intake passage 130, which is connected to the air cleaner 100 and the air cleaner 100.
  • the term “the center line of the muffler 15" refers to the line that, as viewed in plan, passes through the lateral (widthwise) center of the muffler 15 and extends in a longitudinal direction (a front-rear direction).
  • the term “the center line of the intake passage 130” refers to the line that, as viewed in plan, passes through the lateral (widthwise) center of the intake passage 130 and extends in a longitudinal direction (a front/rear direction).
  • the vertical lines passing the center lines L1, L2, and L3 are indicated by dash-dotted lines, which are denoted by respective reference characters L1, L2, and L3, in place of the center lines L1, L2, and L3.
  • the motorcycle 1 has a rear cushion unit 95 provided between a rear portion of the body frame 20 (typically a rear portion of the left seat frame 26) and a rear portion of the engine unit 40.
  • the rear cushion unit 95 is supported by the left seat frame 26 and the transmission case 60.
  • the air cleaner 100 is connected to the intake pipe 54 for introducing air to the engine unit 42.
  • a connecting portion 43 of the intake pipe 54 for connecting the intake pipe 54 to the engine 42 and a connecting portion 55 of the intake pipe 54 for connecting the intake pipe 54 to the air cleaner 100 are disposed on the vehicle center line L1, as viewed in plan.
  • the intake pipe 54 has no or, if any, a little bend in a right/left direction. Therefore, the air-intake characteristics of the engine 42 are good, and the engine performance improves.
  • the intake pipe 54 is allowed to extend straight as viewed in plan, so the air-intake resistance can be reduced and the engine performance can be improved.
  • the rear fender 80 has an upper portion 82 positioned above the rear wheel 9 and side portions 84A and 84B positioned to the sides of the rear wheel 9.
  • the air cleaner 100 forms at least a portion of the upper portion 82 of the rear fender 80. As illustrated in Figs. 6 and 11 , the air cleaner 100 (first case 110) and the rear wheel 9 are disposed so as to overlap each other as viewed from side.
  • the front-to-rear length of the right side portion of the air cleaner 100 is set longer than the front-to-rear length of the left side portion thereof.
  • the air inlet unit 120 is provided for one of the left and right side portions of the air cleaner 100 with respect to the vehicle center line L1 that has a longer front-to-rear length than the other. In the present embodiment, the air inlet unit 120 is provided on the right side portion (the later-described first case 110) of the air cleaner 100.
  • the air cleaner 100 has the air cleaner case 105 including a first case 110 and a second case 140 each having an opening formed therein, and a main filter element 170 for cleaning air.
  • the first case 110 and the second case 140 are assembled to each other so that their openings face each other with the main filter element 170 interposed therebetween.
  • the main filter element 170 is accommodated in the air cleaner case 105 so that it divides the interior of the air cleaner case 105 into a first chamber 115 (i.e., the internal space of the first case 110) and a second chamber 145 (i.e., the internal space of the second case 140).
  • the main filter element 170 is a wet-type element (an element impregnated with oil).
  • the phrase "the main filter element 170 divides the interior of the air cleaner case 105 into the first chamber 115 and the second chamber 145" means to include not only a case in which the main filter element 170 forms the entire dividing wall but also a case in which the main filter element 170 forms a portion of the dividing wall.
  • the main filter element 170 is fitted to a frame 174.
  • the main filter element 170 can be easily fitted into the case 105 together with the frame 174 by respectively fitting engaging portions 176, 176 formed on both end portions of the frame 174 into engaging grooves 106, 106 provided in the air cleaner case 105.
  • the main filter element 170 can be easily removed, so the maintenance can be carried out easily.
  • the above-described air inlet unit 120 is connected to the first case 110. More specifically, the first case 110 of the air cleaner 100 is provided with the air inlet unit 120 for sucking the air outside the air cleaner case 105 into the first chamber 115. As described previously, the air inlet unit 120 has the air inlet port 122 for sucking air and the intake passage 130 extending upward from the air cleaner case 105 (more specifically from the first case 110). As illustrated in Fig. 13 , the intake passage 130 has an air outlet port 132 for blowing off air into the first chamber 115. As illustrated in Fig. 12 , the air outlet port 132 opens in a direction that intersects a pre-filter element 138. The air outlet port 132 opens in a direction that does not intersect the main filter element 170.
  • the pre-filter element 138 comprising a wet-type element (that is, an element impregnated with oil) is disposed in the first chamber 115.
  • the pre-filter element 138 is disposed spaced apart from the air outlet port 132 so as to be positioned on the axis line of the air outlet port 132.
  • the pre-filter element 138 is disposed so that the blown-off air can hit the pre-filter element 138 but does not pass through the pre-filter element 138.
  • the phrase "air passes through the pre-filter element 138" means that the air passes through the pre-filter element 138 without substantially changing its flow direction. Therefore, such an air flow that hits the pre-filter element 138 in the front and leaks from the side faces of the pre-filter element 138, not flowing out from the back face of the pre-filter element 138, does not fit the definition of the phrase "air passes through the pre-filter element" herein.
  • the air outlet port 132 be disposed so that the air outlet port 132 faces a central portion of the pre-filter element 138. In other words, it is preferable that the air outlet port 132 be disposed so that the central region of the pre-filter element 138 is positioned on an extension line of the air outlet port 132. In the present embodiment, the air outlet port 132 is disposed between the main filter element 170 and the pre-filter element 138, as illustrated in Fig. 12 . It is preferable that the air outlet port 132 be disposed so that the pre-filter element 138 is positioned on an extension line of at least a portion of the air outlet port 132.
  • the air outlet port 132 be disposed so that the pre-filter element 138 is positioned on the extension line of the air outlet port 132.
  • the distance between the air outlet port 132 and the pre-filter element 138 be shorter than the distance between the air outlet port 132 and the main filter element 170.
  • the surface area of the pre-filter element 138 be greater than the opening area of the air outlet port 132.
  • the pre-filter element 138 has a surface area greater than the maximum flow passage cross-sectional area of the intake passage 130. Such a configuration allows the air blown off from the air outlet port 132 to hit the pre-filter element 138 sufficiently because the surface area of the pre-filter element 138 is greater. As a result, the air sucked from outside can be cleaned in good condition by the pre-filter element 138.
  • the term "the surface area of the pre-filter element 138" means the area of the surface of the pre-filter element 138 that is exposed to the first chamber 115 and it does not include the area thereof that is in contact with an opposing wall 136.
  • the surface area of the main filter element 170 be greater than the surface area of the pre-filter element 138.
  • Such a configuration allows large dust to fall off at the pre-filter element 138 and at the same time relatively small dust to be captured in the pre-filter element 138, so that the air sucked from outside can be preliminarily cleaned. Thereafter, the air can be further cleaned in the main filter element 170.
  • the term "the surface area of the main filter element 170" means the entire surface area of the main filter element 170 with which the air can be in contact when the air passes from the first chamber 115 to the second chamber 145.
  • the first case 110 of the air cleaner 100 has an opposing wall 136 facing the air outlet port 132 and not allowing air to pass therethrough.
  • the opposing wall 136 faces the main filter element 170 in the first chamber 115.
  • the opposing wall 136 extends in a vertical direction.
  • the pre-filter element 138 provided on the opposing wall 136 is disposed so as to extend in a vertical direction. Large dust contained in the air sucked from outside tends to fall off after it strikes the pre-filter element 138. As a result, large dust is not captured by the pre-filter element 138 in a large amount, so the pre-filter element 138 is inhibited from clogging.
  • the first case 110 of the air cleaner 100 has hook members 134, 134 protruding from the opposing wall 136.
  • the pre-filter element 138 is hooked on the hook members 134, 134, whereby the pre-filter element 138 is provided on the opposing wall 136.
  • the hook members 134 are fitted in fitting holes 139 formed in the pre-filter element 138 so that the pre-filter element 138 can be mounted onto the opposing wall 136.
  • Such a configuration makes the maintenance of the pre-filter element 138 easy.
  • the pre-filter element 138 is detachably mounted to the opposing wall 136 by being hooked on the hook members 134, 134, but the method of mounting the pre-filter element 138 to the opposing wall 136 is not particularly limited.
  • the pre-filter element 138 may be mounted directly to the opposing wall 136 by using, for example, an adhesive agent.
  • a pre-filter element 238 is fitted into and removed from a slot 116 provided in a front end portion of the first case 110.
  • the pre-filter element 238 inserted from the slot 116 into the first chamber 115 is prevented from moving in the frontward and rearward directions by a positioning wall 118 formed in the first chamber 115.
  • the pre-filter element 238 is prevented from moving in the leftward and rightward directions by a positioning wall 117 formed in the first chamber 115.
  • the pre-filter element 138 is provided on a portion of the opposing wall 136 (that is, near the air outlet port 132), but this configuration is merely illustrative.
  • the pre-filter element 138 may be provided over the entire surface of the opposing wall 136.
  • the pre-filter element 138 may be provided on a wall that makes up the first chamber 115 but does not oppose the main filter element 170 (i.e., a different wall from the opposing wall 136).
  • the second case 140 of the air cleaner 100 is provided with the discharge passage 148 for discharging the air within the second chamber 145 out of the air cleaner case 105.
  • the discharge passage 148 constitutes a part of the intake pipe 54 that allows the second case 140 of the air cleaner 100 to communicate with the engine 42.
  • the air outside the air cleaner case 105 is sucked from the air inlet port 122.
  • the sucked air passes through the intake passage 130 and flows from the air outlet port 132 toward a central portion of the pre-filter element 138.
  • large dust contained in the air falls off into the first chamber 115.
  • a portion of small dust contained in the air is not captured by the pre-filter element 138 and is allowed to flow, while the other portion thereof is captured by the pre-filter element 138.
  • the air is cleaned by the pre-filter element 138.
  • the air that has been sucked in the first chamber 115 can pass through the main filter element 170 without passing through the pre-filter element 138.
  • the sucked air strikes the surface of the pre-filter element 138 and changes its flow direction. Therefore, the increase of the air resistance resulting from the clogging can be inhibited.
  • the air cleaned by the pre-filter element 138 thereafter passes through the main filter element 170. At this time, the small dust that was not captured by the pre-filter element 138 is captured by the main filter element 170. As a result, the air that has been cleaned in good condition can be supplied to the engine 42.
  • the air inlet port 122 of the intake passage 130 will be described in detail. As illustrated in Figs. 6 and 7 , at least a portion of the air inlet port 122 of the intake passage 130 faces the right side wall 182 of the storage box 180.
  • the intake passage 130 is formed by a duct that cannot contract or expand.
  • the length of the intake passage 130 is invariable, and accordingly, the length of the whole intake passage of the engine 42 (that is, the intake passage 130 of the air inlet unit 120, the passage in the air cleaner 100, and the intake pipe 54) is invariable.
  • fluctuations in the intake pulse can be suppressed, and the performance of the engine 42 is stabilized.
  • the right side wall 182 of the storage box 180 is positioned to the left of the right seat frame 28.
  • a recessed portion 190 recessed toward the left is formed in the right side wall 182 of the storage box 180.
  • the right side wall 182 of the storage box 180 has a front side wall 184, a rear wall 186 extending leftward from the rear end of the front side wall 184, and a rear side wall 188 extending rearward from the leftmost end of the rear wall 186.
  • the recessed portion 190 is defined by at least the rear wall 186 and the rear side wall 188.
  • the storage box 180 has the left side wall 192 positioned to the right of the left seat frame 26.
  • a recessed portion 200 recessed toward the right is formed in the left side wall 192 of the storage box 180.
  • the left side wall 192 of the storage box 180 has a front side wall 194, a rear wall 196 extending rightward from the rear end of the front side wall 194, and a rear side wall 198 extending rearward from the rightmost end of the rear wall 196.
  • the recessed portion 200 is defined by at least the rear wall 196 and the rear side wall 198.
  • At least a portion of the air inlet port 122 of the intake passage 130 is disposed within the recessed portion 190. That is, as illustrated in Fig. 2 , when viewed from the front of the motorcycle 1, at least a portion of the air inlet port 122 is hidden behind the storage box 180 and cannot be seen. The mud, dust, water, and the like that are splashed up by the front wheel 7 do not enter the recessed portion 190 easily. As a result, entry of mud, dust, water and the like into the air inlet port 122 is inhibited.
  • the air inlet port 122 of the intake passage 130 faces the rear wall 186.
  • the air inlet port 122 of the intake passage 130 has a first portion 124 that opens frontward and a second portion 126 that opens (i.e., has an opening) leftward.
  • the air inlet port 122 is disposed so that the rightmost end 187 of the rear wall 186 is positioned more to the right than the rightmost end 125 of the first portion 124.
  • the first portion 124 of the air inlet port 122 faces the rear wall 186 of the right side wall 182.
  • the second portion 126 of the air inlet port 122 faces the rear side wall 188 of the right side wall 182.
  • the air inlet port 122 of the present embodiment has an L-shape as viewed in plan, but is not limited to having such a shape.
  • the air inlet port 122 may have a shape such as to open obliquely leftward and frontward.
  • the air inlet port 122 is disposed in the space between the right of the right side wall 182 of the storage box 180 and the left of the right seat frame 28, which has been an unutilized space in the past. Thus, it is not necessary to provide extra space for the air inlet port 122, and it is possible to utilize the existing space effectively. Moreover, the water, mud, dust, and the like that are splashed up from the front wheel 7 are unlikely to enter the air inlet port 122 because at least a portion of the air inlet port 122 is disposed so as to face the right side wall 182 of the storage box 180. As a result, the amount of dust and the like sucked into the air cleaner 100 is reduced, so the performance deterioration of the engine 42 can be inhibited effectively.
  • At least a portion of the air inlet port 122 is disposed so as to overlap the right seat frame 28 when viewed from the side of the vehicle. With such a configuration, entry of mud and dust into the air inlet port 122 can be inhibited by the right seat frame 28.
  • the intake passage 130 connected to the air cleaner 100 is disposed in the space between the right of the right side wall 182 of the storage box 180 and the left of the right seat frame 28.
  • another intake passage 210 extending upward from the transmission case 60 can be disposed to the left of the vehicle center line L1 so as not to interfere with the intake passage 130 connected to the air cleaner 100, as illustrated in Figs. 3 and 5 .
  • the intake passage 210 can be disposed in the space between the left of the left side wall 192 of the storage box 180 and the right of the left seat frame 26.
  • the intake passage 210 is a passage for introducing cooling air to the CVT 62 in the transmission case 60. As illustrated in Fig. 5 , the intake passage 210 has a bellows-shaped duct 214 that can freely contract and expand, and a duct 216 integrally formed with the recessed portion 200 of the left side wall 192 of the storage box.
  • An air inlet port 212 that opens leftward is formed at a distal end portion of the duct 216. At least a portion of the air inlet port 212 is disposed within the recessed portion 200.
  • the air inlet port 212 is an opening for sucking air. In the present embodiment, the entirety of the air inlet port 212 is disposed within the recessed portion 200.
  • the air inlet port 212 opens toward the left from a rear side wall 198 of the left side wall 192. However, like the above-described air inlet port 122 of the intake passage 130, it is sufficient that at least a portion of the air inlet port 212 should face the rear wall 196.
  • the mud, dust, water, and the like that are splashed up by the front wheel 7 does not easily enter the recessed portion 200. As a result, entry of mud, dust, water and the like through the air inlet port 212 into the transmission case 60 can be inhibited.
  • the air cleaner 100 forms at least a portion of the upper portion 82 of the rear fender 80.
  • a portion of the upper portion 82 of the rear fender 80 is formed by the second case 140.
  • the first case 110 is disposed at a side of the rear fender 80. By disposing the first case 110 at a side of the rear fender 80 in this way, the second case 140 is ensured to have a large capacity.
  • the portion of the rear fender 80 excluding the air cleaner 100 (hereinafter referred to as a "main fender portion 86") and the air cleaner 100 are assembled with each other.
  • the main fender portion 86 and the second case 140 of the air cleaner 100 are fastened to each other by a fastener 90A in the upper portion 82 of the rear fender 80.
  • the main fender portion 86 and the second case 140 of the air cleaner 100 are fastened to each other by a fastener 90B in the left side portion 84B of the rear fender 80.
  • the main fender portion 86 and the first case 110 of the air cleaner 100 are fastened to each other by a fastener 90C in the right side portion 84A of the rear fender 80.
  • a fastener 90C in the right side portion 84A of the rear fender 80 examples include commonly-used bolts, screws, and rivets.
  • the engine unit 40 and the air cleaner 100 which is a part of the rear fender 80, are fastened to each other by a fastener 92A.
  • the main fender portion 86 which is a part of the rear fender 80, and the engine unit 40 are fastened to each other by a fastener 92B.
  • the air cleaner 100 and the main fender portion 86 are fixed to each other, and in addition, the air cleaner 100 and the main fender portion 86 are both fixed to the engine unit 40. Therefore, even when the rear fender 80 swings, the air cleaner 100 and the main fender portion 86 can be prevented from chattering and position shifting.
  • the leftmost end 142 of the air cleaner 100 (more specifically, the leftmost end 142 of the second case 140) is positioned to the left of the vehicle center line L1.
  • the rightmost end 112 of the air cleaner 100 (more specifically, the rightmost end 112 of the first case 110) is positioned to the right of the vehicle center line L1.
  • the entire lateral part of a front portion 150 of the rear fender 80 is formed by the air cleaner 100.
  • the front portion 150 of the rear fender 80 is the front end face of the air cleaner 100, but the front portion 150 may be a portion that is more rearward than the front end face.
  • a boundary 152 between the main fender portion 86 and the air cleaner 100 is inclined with respect to the vehicle center line LI, as viewed in plan.
  • the air cleaner 100 is formed so that its front-to-rear length is longer either toward the right or toward the left, as viewed in plan.
  • a portion of the boundary 152 between the main fender portion 86 and the air cleaner 100 (more specifically, a region on the right of the laterally central part of the air cleaner 100) is inclined with respect to the vehicle center line L1 as viewed in plan.
  • the air cleaner 100 is formed so that its front-to-rear length is longer from the left toward the right.
  • the air cleaner 100 is formed so that, as viewed in plan, its front-to-rear length is longer from one of the left and right sides on which the footrest 35 is provided toward the other.
  • the footrest 35 is provided on the left seat frame 26.
  • the air cleaner 100 is formed so that its front-to-rear length is longer from the left toward the right.
  • a recessed portion 88 in which a portion of the rear cushion unit 95 (see Fig. 5 ) can be accommodated is formed in a left portion of the rear fender 80.
  • the middle position between the leftmost end 142 and the rightmost end 112 of the air cleaner 100 is biased rightward from the vehicle center line L1.
  • the middle position of the air cleaner 100 is biased toward the opposite side to one of the left and right sides of the vehicle center line L1 in which the recessed portion 88 of the rear fender 80 is formed.
  • the lower end 108 (for example, the bottom face portion of the first chamber 115) of the air cleaner 100 is positioned to be lower than the middle position between an upper end 81A and a lower end 81B of the rear fender 80.
  • the upper end 81A of the rear fender 80 refers to the vertically uppermost portion of the main fender portion 86 in the rear fender 80 mounted to the engine unit 40.
  • the vertically uppermost portion of the main fender portion 86 and the vertically uppermost portion of the air cleaner 100 are located at substantially the same height from the ground.
  • the lower end 81B of the rear fender 80 refers to the vertically lowermost portion of the main fender portion 86 in the rear fender 80 mounted to the engine unit 40.
  • the position of the seat 13 can be made low, for example, because the air cleaner 100 is disposed at a low position.
  • the lower end 108 of the air cleaner 100 may be a bottom face portion of the second chamber 145, depending on the shape of the air cleaner 100.
  • the vertical length of the air cleaner 100 varies from the front toward the rear.
  • the maximum vertical length of the air cleaner 100 (for example, the maximum vertical length of the first chamber 115) is shorter than the vertical length of the rear fender 80 at the upper end 81A position (in other words, the vertical length thereof in the vertical cross section through the position of the upper end 81A).
  • an additional spatial margin can be ensured above the air cleaner 100 because the vertical length of the air cleaner 100 is short.
  • the position of the seat 13 may be lowered, for example.
  • the maximum vertical length of the air cleaner 100 may be the maximum vertical length of the second chamber 145, depending on the shape of the air cleaner 100.
  • the air cleaner 100 forms at least a portion of the upper portion 82 of the rear fender 80, and therefore, it is not necessary to dispose an air cleaner separately above the rear fender 80 (for example, over the rear fender 80). Accordingly, there is a greater additional spatial margin than the case in which an air cleaner is disposed above the rear fender, so the capacity of the air cleaner 100 can be made larger. Thereby, the air cleaning performance of the air cleaner 100 can be improved.
  • the air cleaner apparatus 102 has the discharge passage 148, the air inlet unit 120, and the air cleaner case 105, as illustrated in Fig. 12 .
  • the air sucked in from the outside of the air cleaner case 105 passes through the intake passage 130 and flows from the air outlet port 132 into the first chamber 115.
  • the pre-filter element 138 is disposed spaced apart from the air outlet port 132 so as to be positioned on the axis line of the air outlet port 132, at least part of the air sucked into the first chamber 115 hits the pre-filter element 138. As a result, large dust contained in the air strikes the pre-filter element 138 and thereafter falls off.
  • the pre-filter element 138 is unlikely to be clogged.
  • relatively small dust may be captured by the pre-filter element 138 when it strikes the pre-filter element 138. For this reason, if the air is kept sucked from outside, it is possible that the small dust may cause clogging to some degree in the pre-filter element 138. Nevertheless, the air resistance can be inhibited from increasing even if some clogging occurs in the pre-filter element 138, because the air sucked from outside can pass through the main filter element 170 without passing through the pre-filter element 138.
  • the air hits the pre-filter element 138 and thereafter passes through the main filter element 170 disposed between the first chamber 115 and the second chamber 145.
  • small dust or the like that has not been captured by the pre-filter element 138 can be captured by the main filter element.
  • the air cleaner case 105 has the opposing wall 136 facing the air outlet port 132 and not allowing air to pass therethrough.
  • the pre-filter element 138 is provided on the opposing wall 136.
  • the opposing wall 136 faces the main filter element 170 in the first chamber 115.
  • the main filter element 170 and the pre-filter element 138 are disposed at such positions that they oppose each other in the first chamber 115, so most of the air sucked from outside is allowed to hit the pre-filter element 138 first. As a result, the air can be cleaned in good condition.
  • the pre-filter element 138 is detachably mounted to the opposing wall 136. This makes it possible to replace the pre-filter element 138 easily when clogging occurs in the pre-filter element 138 and the cleaning performance of the pre-filter element 138 degrades. In other words, maintenance of the pre-filter element 138 can be carried out easily.
  • the pre-filter element 138 is mounted directly to the opposing wall 136. Therefore, the need for the complicated structure for mounting the pre-filter element 138 to the opposing wall 136 is eliminated, and the structure of the air cleaner apparatus 102 can be simplified.
  • the air cleaner case 105 has hook members 134 protruding from the opposing wall 136.
  • the pre-filter element 138 is hooked on the hook members. For this reason, the pre-filter element 138 can be attached to and detached from the opposing wall 136 easily. In other words, maintenance of the pre-filter element 138 can be carried out easily.
  • the pre-filter element 138 is provided on a portion of the opposing wall 136.
  • the pre-filter element 138 is provided on a portion of the opposing wall 136.
  • the opposing wall 136 extends in a vertical direction. Therefore, large dust contained in the air that has been sucked from outside falls off after it strikes the pre-filter element 138 provided on the wall extending in a vertical direction. That is, large dust can be removed more effectively.
  • the air outlet port 132 is disposed between the main filter element 170 and the pre-filter element 138.
  • the main filter element 170 and the pre-filter element 138 are disposed at opposing positions across the air outlet port 132, so most of the air sucked from outside is allowed to hit the pre-filter element 138 first. As a result, the air can be cleaned in good condition.
  • the surface area of the pre-filter element 138 is greater than the maximum flow passage cross-sectional area of the intake passage 130.
  • the pre-filter element 138 has a greater surface area, and therefore, the air blown off from the air outlet port 132 is allowed to hit the pre-filter element 138 sufficiently. As a result, the air sucked from outside can be cleaned in good condition by the pre-filter element 138.
  • the surface area of the main filter element 170 is greater than the surface area of the pre-filter element 138.
  • the main filter element 170 comprises a dry-type element. This makes handling and maintenance of the main filter element easy.
  • the air outlet port 132 opens in a direction that does not intersect the main filter element 170. This reduces the air sucked from the outside of the air cleaner case 105 that directly hits the main filter element 170.
  • the air outlet port 132 opens in a direction that intersects the main filter element 138. This enables most of the air that is sucked from the outside of the air cleaner case 105 to directly hit the pre-filter element 138.

Description

    TECHNICAL FIELD
  • The present invention relates to an air cleaner apparatus mounted on a straddle-type vehicle. The invention also relates to a straddle-type vehicle equipped with the apparatus.
  • The present application claims priority from Japanese Patent Application No. 2011-289098, filed on December 28, 2012 .
  • BACKGROUND ART
  • In a straddle-type vehicle having an engine as a driving power source, dust or the like contained in the air supplied to the engine may cause abrasion of the inside of the engine, consequently leading to a shorter engine life span. For this reason, an air cleaner, which is an apparatus for cleaning air, is generally provided on the upstream side of the intake pipe for supplying air to the engine.
  • FR 2 862 576 discloses a system for separating humidity from air for the intake of an engine.
  • US 2006/0065457 A1 discloses a straddle-type vehicle with an air cleaner for preventing from sucking mud.
  • US 1,926,433 discloses an air cleaner for removing dust from air prior to its entry into an internal combustion engine.
  • GB 563,844 A discloses a centrifugal dust separator for removing dust or other solid particles from air or other gases. Oil-wetted baffles are provided for this purpose.
  • When the amount of dust contained in the air is large, the element (i.e., filter) in the air cleaner case is clogged in a short time. To avoid the problem of the filter clogging, it is conceivable that the size of the element is made larger. However, as the size of the element is made larger, the size of the air cleaner accordingly becomes larger, consequently causing the straddle-type vehicle such as a motorcycle to have larger dimensions. In view of the problem, it has conventionally been known that a dual element (that is, an element comprising two elements that are overlapped with each other) is provided in the air cleaner case, in order to ensure the cleaning performance for the air supplied to the engine and to prevent a size increase of the air cleaner.
  • An air filter (air cleaner) of Patent Literature 1 has a filter case having an outer tube and an inner tube. A wet-type prefilter is provided inside the inner tube. In addition, a filter element is provided between the inner tube and the outer tube. Accordingly, the air supplied into the filter case passes through the prefilter and the filter element in that order. Large dust is captured by the prefilter, and small dust is captured by the filter element. The air cleaner provided with such a dual element is believed to be less likely to cause clogging than the air cleaner with a single element.
  • CITATION LIST Patent Literature
  • Patent Literature 1: JP H8(1996)-144876 A
  • SUMMARY OF INVENTION TECHNICAL PROBLEM
  • However, the technique disclosed in Patent Literature 1 has the following problem. The supplied air needs to pass through the dual element. For this reason, the air resistance is greater than the case that the air passes through a single element. Another problem is as follows. In the dual element, the locations at which clogging occurs are distributed between the prefilter and the filter element, but large dust is captured in the prefilter, through which the supplied air passes first. For this reason, the prefilter tends to cause clogging more easily than the filter element. When clogging occurs in the prefilter, the air resistance in the prefilter becomes high, so even if the clogging in the filter element is insignificant, the air resistance of the air cleaner as a whole becomes high. As a consequence, the engine performance deteriorates.
  • The present invention has been accomplished in view of the foregoing and other problems, and an object thereof is to provide an air cleaner apparatus for a straddle-type vehicle that has excellent air cleaning performance for the air supplied to the engine and that inhibits the air resistance from increasing.
  • SOLUTION TO PROBLEM
  • The present invention provides an air cleaner apparatus comprising: an air cleaner case for mounting to a straddle-type vehicle; a main filter element accommodated in the air cleaner case and dividing an interior of the air cleaner case into a first chamber and a second chamber; an intake passage for sucking air outside the air cleaner case into the first chamber; a discharge passage for discharging the air within the second chamber out of the air cleaner case; and a pre-filter element disposed in the first chamber and comprising a wet-type element. The intake passage has an air outlet port for blowing off the air into the first chamber, and the pre-filter element is disposed spaced apart from the air outlet port so as to be positioned on an axis line of the air outlet port.
  • In the air cleaner apparatus according to the present invention, the air sucked from the outside of the air cleaner case passes through the intake passage and flows from the air outlet port into the first chamber. Because the pre-filter element is disposed spaced apart from the air outlet port so as to be positioned on the axis line of the air outlet
    port, at least part of the air sucked into the first chamber hits the pre-filter element. As a result, large dust contained in the air strikes the pre-filter element and thereafter falls off. This inhibits the pre-filter element from being clogged by the large dust. Therefore, the pre-filter element is unlikely to be clogged. On the other hand, relatively small dust may be captured by the pre-filter element when it strikes the pre-filter element. For this reason, if the air is kept sucked from the outside of the air cleaner case, it is possible that the small dust may cause clogging to some degree in the pre-filter element. Nevertheless, the air resistance can be inhibited from increasing even if some clogging occurs in the pre-filter element, because the air sucked from outside can pass through the main filter element without passing through the pre-filter element. The air hits the pre-filter element and thereafter passes through the main filter element disposed between the first chamber and the second chamber. As a result, small dust or the like that has not been captured by the pre-filter element can be captured by the main filter element.
  • Thus, since the air cleaner apparatus according to the present invention has excellent air cleaning performance for the air supplied to the engine and is capable of inhibiting the air resistance from increasing, the air cleaner apparatus can effectively prevent the engine performance from degrading.
  • The air cleaner case has an opposing wall facing the air outlet port and not allowing air to pass therethrough. The pre-filter element is provided on the opposing wall.
  • Thus, the above-described advantageous effects can be obtained with the simple structure of providing the pre-filter element on the opposing wall.
  • In one embodiment of the present invention, the opposing wall faces the main filter element in the first chamber.
  • The main filter element and the pre-filter element are disposed at such positions that they oppose each other in the first chamber in this way, so most of the air sucked from outside is allowed to hit the pre-filter element first. As a result, the air can be cleaned in good condition.
  • The pre-filter element is detachably mounted to the opposing wall.
  • This makes it possible to replace the pre-filter element easily when clogging occurs in the pre-filter element and the cleaning performance of the pre-filter element degrades. In other words, maintenance of the pre-filter element can be carried out easily.
  • In one embodiment of the present invention, the pre-filter element is mounted directly to the opposing wall.
  • This eliminates the need for the complicated structure for mounting the pre-filter element to the opposing wall, and can simplify the structure of the air cleaner apparatus.
  • In one embodiment of the present invention, the air cleaner case has a hook member protruding from the opposing wall. The pre-filter element is hooked on the hook member.
  • As a result, the pre-filter element can be attached to and detached from the opposing wall easily. In other words, maintenance of the pre-filter element can be carried out easily.
  • In one embodiment of the present invention, the pre-filter element is provided on a portion of the opposing wall.
  • By disposing the pre-filter element on a portion of the opposing wall that the air sucked from outside can hit easily (typically a portion thereof near the air outlet port) in this way, cleaning of air can be carried out with a pre-filter element having a smaller size.
  • In one embodiment of the present invention, the opposing wall extends in a vertical direction.
  • Thus, large dust contained in the air that has been sucked from outside falls off after it strikes the pre-filter element provided on the wall extending in a vertical direction. That is, large dust can be removed more effectively.
  • In one embodiment of the present invention, the air outlet port is disposed between the main filter element and the pre-filter element.
  • Thus, the main filter element and the pre-filter element are disposed at opposing positions across the air outlet port, so most of the air sucked from outside is allowed to hit the pre-filter element first. As a result, the air can be cleaned in good condition.
  • In one embodiment of the present invention, the pre-filter element has a surface area greater than the maximum flow passage cross-sectional area of the intake passage.
  • Since the pre-filter element has a greater surface area in this way, the air blown off from the air outlet port is allowed to hit the pre-filter element sufficiently. As a result, the air sucked from outside can be cleaned in good condition by the pre-filter element.
  • In one embodiment of the present invention, the main filter element has a surface area greater than the surface area of the pre-filter element.
  • Thereby, the air sucked from outside can be preliminarily cleaned in the pre-filter element by causing large dust to fall off at the pre-filter element and at the same time small dust to be captured in the pre-filter element, and thereafter, the air is cleaned sufficiently in the main filter element.
  • In one embodiment of the present invention, the main filter element comprises a dry-type element.
  • This makes handling and maintenance of the main filter element easy.
  • In one embodiment of the present invention, the air outlet port opens in a direction that does not intersect the main filter element.
  • This reduces the air sucked from outside that directly hits the main filter element.
  • In one embodiment of the present invention, the air outlet port opens in a direction that intersects the pre-filter element.
  • This enables most of the air that is sucked from outside to directly hit the pre-filter element.
  • A straddle-type vehicle according to the present invention may comprise the above-described air cleaner apparatus.
  • The present invention makes it possible to obtain a straddle-type vehicle that exhibits the above-described advantageous effects.
  • ADVANTAGEOUS EFFECTS OF INVENTION
  • As described above, the present invention can provide an air cleaner apparatus for a straddle-type vehicle that has excellent air cleaning performance for the air supplied to the engine and that inhibits the air resistance from increasing.
  • BRIEF DESCRIPTION OF DRAWINGS
    • Fig. 1 is a right side view illustrating a motorcycle according to one embodiment of the present invention;
    • Fig. 2 is a front view illustrating a rear portion of the motorcycle according to one embodiment of the present invention;
    • Fig. 3 is a rear view illustrating the rear portion of the motorcycle according to one embodiment of the present invention;
    • Fig. 4 is a plan view illustrating the rear portion of the motorcycle according to one embodiment of the present invention;
    • Fig. 5 is a left side view illustrating the rear portion of the motorcycle according to one embodiment of the present invention;
    • Fig. 6 is a right side view illustrating the rear portion of the motorcycle according to one embodiment of the present invention;
    • Fig. 7 is a perspective view illustrating an air cleaner and a storage box according to one embodiment of the present invention;
    • Fig. 8 is an internal cross-sectional view illustrating an engine unit according to one embodiment of the present invention;
    • Fig. 9 is a plan view illustrating an air cleaner and a rear fender according to one embodiment of the present invention;
    • Fig. 10 is a left side view illustrating the air cleaner and the rear fender according to one embodiment of the present invention;
    • Fig. 11 is a right side view illustrating the air cleaner and the rear fender according to one embodiment of the present invention;
    • Fig. 12 is a horizontal cross-sectional view illustrating the air cleaner according to one embodiment of the present invention;
    • Fig. 13 is a cross-sectional view taken along line XIII-XIII in Fig. 12; and
    • Fig. 14 is a horizontal cross-sectional view illustrating an air cleaner according to another embodiment of the present invention.
    DESCRIPTION OF EMBODIMENTS
  • Hereinbelow, embodiments of the present invention will be described. As illustrated in Fig. 1, the straddle-type vehicle according to the present embodiment is a scooter type motorcycle 1. The type of the straddle-type vehicle according to the present invention is, however, not limited to the scooter type motorcycle 1. The straddle-type vehicle according to the present invention may be any other type of motorcycle, such as a moped type motorcycle, an off-road type motorcycle, or an on-road type motorcycle. The straddle-type vehicle according to the present invention is not limited to a motorcycle but may be any other straddle-type vehicle, such as ATV (All Terrain Vehicle). Note that the straddle-type vehicle means a vehicle such that the rider straddles the vehicle when riding.
  • In the following description, the terms "front," "rear," "left," and "right" respectively refer to front, rear, left, and right as defined based on the perspective of the rider of the motorcycle 1. Reference characters F, Re, L, and R in the drawings indicate front, rear, left, and right, respectively.
  • The motorcycle 1 has a vehicle body 5, a front wheel 7, a rear wheel 9, and an engine unit 40 for driving the rear wheel 9. The vehicle body 5 has a handlebar 11, which is operated by the rider, and a seat 13, on which the rider is to be seated. The engine unit 40 is what is called a unit swing type engine unit that has an engine 42 (see Fig. 8). The front end portion of the engine unit 40 is supported by a body frame 20 so that the engine unit can swing about a pivot shaft 38, which is a horizontal axis. That is, the engine unit 40 is supported so as to be swingable relative to the body frame 20.
  • The body frame 20 has a main frame 24 extending rearward and obliquely downward from a head pipe 22, left and right seat frames 26 (see Fig. 2) and 28 extending rearward and obliquely upward from the main frame 24, and a cross-member 30 (see Fig. 2) provided between the left and right seat frames 26 and 28. A front fork 32 is mounted to the head pipe 22.
  • A front wheel 7 is supported at a lower end portion of the front fork 32. A rear wheel 9 is supported at a rear end portion of the engine unit 40. A rear fender 80 for covering a portion of the rear wheel 9 is supported on the engine unit 40. The air cleaner 80 can swing relative to the body frame 20, together with the rear wheel 9.
  • As illustrated in Fig. 4, the motorcycle 1 has a storage box 180 between the left and right seat frames 26 and 28, which is supported by the cross-member 30. The storage box 180 has dimensions such as to accommodate a helmet or the like. An opening is formed in an upper portion of the storage box 180. The seat 13 (see Fig. 1) is configured to be pivotable about the front end portion of the seat 13. When the seat 13 is pivoted so that the rear end portion of the seat 13 moves frontward and obliquely upward, the just-mentioned opening is exposed outside. As illustrated in Fig. 5, the storage box 180 has a left side wall 192 positioned to the right of the left seat frame 26. Also, the storage box 180 has a right side wall 182 positioned to the left of the right seat frame 28, as illustrated in Fig. 6.
  • As illustrated in Figs. 4 and 5, the motorcycle 1 has a passenger footrest 35 supported on a rear portion of the left seat frame 26 (for example, near the upper portion of the rear wheel 9 when viewed from side). Of the right seat frame 28 and the left seat frame 26, only the left seat frame 26 is provided with the passenger footrest 35.. The footrest 35 has a relatively large footrest face 36 (see also Fig. 4). The passenger seated on the seat 13 can put both of his/her feet on the footrest 35.
  • It is sufficient that the footrest 35 is supported on a rear portion of only one of the left seat frame 26 and the right seat frame 28. The footrest 35 may be supported on a rear portion of the right seat frame 28. However, it is more preferable that the footrest 35 be supported on a rear portion of the left seat frame 26 because, in that way, the passenger can avoid the heat emitted from a muffler 15. Thus, it is preferable that the footrest 35 be provided on one of the left and right seat frames that is opposite the one on which the muffler 15 is provided.
  • The engine unit 40 is supported by the body frame 20 below the storage box 180. As illustrated in Fig. 8, the engine unit 40 has an engine 42, which is one example of an internal combustion engine, and a V-belt type continuously variable transmission (hereinafter referred to as "CVT") 62. The engine 42 has a crankcase 44, a cylinder block 48 extending frontward and obliquely upward from the crankcase 44, a cylinder head 50 connected to a front portion of the cylinder block 48, and a cylinder head cover 52 connected to a front portion of the cylinder head 50. In the present specification, the entirety of the cylinder block 48, the cylinder head 50, and the cylinder head cover 52 is collectively called a cylinder 46. The cylinder 46 extends frontward and obliquely upward from the crankcase 44. A transmission case 60 is disposed to the left of the crankcase 44. The CVT 62 is disposed in the transmission case 60.
  • A recessed portion 53, and an intake port and an exhaust port (not shown) that are connected to the recessed portion 53 are formed in the cylinder head 50. An intake pipe 54 (see Fig. 6) is connected to the intake port, and an exhaust pipe 56 (see Fig. 6) is connected to the exhaust port. Note that the intake pipe 54 herein is not limited to a single component but may include one comprising a plurality of components combined together. For example, the intake pipe 54 may be formed by a combination of a pipe connected to the intake port, a throttle body connected to the pipe, a duct connected to the throttle body, and so forth. The top face of a piston 59, the inner circumferential wall of the cylinder block 48, and the recessed portion 53 together form a combustion chamber 57. The piston 59 is connected to a crankshaft 45 via a connecting rod 58. The crank shaft 45 extends leftward and rightward. The crank shaft 45 is accommodated in the crankcase 44.
  • The CVT 62 has a first pulley 64, which is a driving pulley, a second pulley 66, which is a driven pulley, and a V-belt 68 wrapped around the first pulley 64 and the second pulley 66. A left end portion of the crankshaft 45 protrudes to the left from the crankcase 44. The first pulley 64 is fitted to the left end portion of the crankshaft 45. The second pulley 66 is fitted to a main shaft 70. The main shaft 70 is connected to a rear wheel shaft 72 via a gear mechanism, which is not shown in the drawings. Note that Fig. 8 depicts the state in which the transmission ratio for a front portion of the first pulley 64 and that for a rear portion of the first pulley 64 are different from each other. The second pulley 66 has the same configuration.
  • The intake pipe 54 is connected to the intake port of the cylinder head 50. The intake pipe 54 extends rearward from the cylinder head 50. As illustrated in Fig. 6, the intake pipe 54 is disposed above the cylinder 46 and below the storage box 180. An air cleaner 100 is connected to a rear portion of the intake pipe 54.
  • The exhaust pipe 56 is connected to the exhaust port of the cylinder head 50. The exhaust pipe 56 extends rearward from the cylinder head 50. The muffler 15 extending rearward and obliquely upward is connected to a rear end portion of the exhaust pipe 56.
  • As illustrated in Fig. 12, an air cleaner apparatus 102 according to the present embodiment has the air cleaner 100, a later-described discharge passage 148, and an air inlet unit 120. The air cleaner 100 has an air cleaner case 105. The air cleaner case 105 is provided with the air inlet unit 120. The air inlet unit 120 has an air inlet port 122 for sucking air and an intake passage 130 extending upward from the air cleaner case 105. As illustrated in Fig. 3, the intake passage 130 is disposed to the right of the vehicle center line L1. The air inlet port 122 of the intake passage 130 is disposed to the right of the right side wall 182 of the storage box 180 and to the left of the right seat frame 28. At least a portion of the air inlet port 122 of the intake passage 130 opens toward the right side wall 182 of the storage box 180. In the present embodiment, the intake passage 130 is formed so as to extend frontward, or frontward and obliquely upward. However, the intake passage 130 may extend vertically upward, or frontward and obliquely downward.
  • It should be noted that in the present specification, the term "vehicle center line" means the line that, as viewed in plan, passes through the lateral (widthwise) center of the front wheel 7 and the lateral (widthwise) center of the rear wheel 9 and extends in a longitudinal direction (a front-rear direction).
  • As illustrated in Fig. 6, a cover 15A having a plurality of slits 17 formed therein is fitted to the muffler 15. The slits 17 are formed in a front portion of the cover 15A. Each of the slits 17 extends frontward and obliquely downward. The slits 17 are aligned one above the other and arranged parallel to each other. When the motorcycle 1 is running, there is a risk the water on the ground may be splashed up by the front wheel 7, hits the cover 15A, and thereafter scatters upward. However, by providing the slits 17, it is possible to change the direction in which the water splashed up by the front wheel 7 runs. This effectively inhibits the water splashed up by the front wheel 7 from hitting the cover 15A and entering the air inlet port 122 of the air cleaner apparatus 102. In addition, after having been momentarily captured by the slits 17, the splashed water becomes easy to flow rearward along the surface of the cover 15A. For this reason, the cover 15A can be cooled by this water. Thus, the muffler 15 that has become hot can be cooled indirectly, and also, the muffler 15 can be cooled effectively.
  • In the present embodiment, as illustrated in Fig. 3, the center line L2 of the muffler 15 is positioned to the right of the center line L3 of the intake passage 130, when viewed from the rear the motorcycle (vehicle) 1. Preferably, the leftmost end 16 of the muffler 15 is positioned to the right of the center line L3 of the intake passage 130 when viewed from the rear of the vehicle. More preferably, the leftmost end 16 of the muffler 15 is positioned to the right of the rightmost end of the intake passage 130 when viewed from the rear of the vehicle. Such a configuration makes it possible to effectively inhibit the heat of the muffler 15 from being transmitted to the intake passage 130, which is connected to the air cleaner 100 and the air cleaner 100.
  • In the present specification, the term "the center line of the muffler 15" refers to the line that, as viewed in plan, passes through the lateral (widthwise) center of the muffler 15 and extends in a longitudinal direction (a front-rear direction). Likewise, In the present specification, the term "the center line of the intake passage 130" refers to the line that, as viewed in plan, passes through the lateral (widthwise) center of the intake passage 130 and extends in a longitudinal direction (a front/rear direction). In Fig. 3, for convenience in illustration, the vertical lines passing the center lines L1, L2, and L3 are indicated by dash-dotted lines, which are denoted by respective reference characters L1, L2, and L3, in place of the center lines L1, L2, and L3.
  • As illustrated in Fig. 5, the motorcycle 1 has a rear cushion unit 95 provided between a rear portion of the body frame 20 (typically a rear portion of the left seat frame 26) and a rear portion of the engine unit 40. The rear cushion unit 95 is supported by the left seat frame 26 and the transmission case 60.
  • As illustrated in Fig. 9, the air cleaner 100 is connected to the intake pipe 54 for introducing air to the engine unit 42. In the present embodiment, a connecting portion 43 of the intake pipe 54 for connecting the intake pipe 54 to the engine 42 and a connecting portion 55 of the intake pipe 54 for connecting the intake pipe 54 to the air cleaner 100 (second case 140) are disposed on the vehicle center line L1, as viewed in plan. With such a configuration, the intake pipe 54 has no or, if any, a little bend in a right/left direction. Therefore, the air-intake characteristics of the engine 42 are good, and the engine performance improves. In other words, the intake pipe 54 is allowed to extend straight as viewed in plan, so the air-intake resistance can be reduced and the engine performance can be improved.
  • The rear fender 80 has an upper portion 82 positioned above the rear wheel 9 and side portions 84A and 84B positioned to the sides of the rear wheel 9. The air cleaner 100 forms at least a portion of the upper portion 82 of the rear fender 80. As illustrated in Figs. 6 and 11, the air cleaner 100 (first case 110) and the rear wheel 9 are disposed so as to overlap each other as viewed from side.
  • The front-to-rear length of the right side portion of the air cleaner 100 is set longer than the front-to-rear length of the left side portion thereof. The air inlet unit 120 is provided for one of the left and right side portions of the air cleaner 100 with respect to the vehicle center line L1 that has a longer front-to-rear length than the other. In the present embodiment, the air inlet unit 120 is provided on the right side portion (the later-described first case 110) of the air cleaner 100.
  • As illustrated in Fig. 12, the air cleaner 100 has the air cleaner case 105 including a first case 110 and a second case 140 each having an opening formed therein, and a main filter element 170 for cleaning air. The first case 110 and the second case 140 are assembled to each other so that their openings face each other with the main filter element 170 interposed therebetween. Thus, the main filter element 170 is accommodated in the air cleaner case 105 so that it divides the interior of the air cleaner case 105 into a first chamber 115 (i.e., the internal space of the first case 110) and a second chamber 145 (i.e., the internal space of the second case 140). The main filter element 170 is a wet-type element (an element impregnated with oil).
  • In the present specification, the phrase "the main filter element 170 divides the interior of the air cleaner case 105 into the first chamber 115 and the second chamber 145" means to include not only a case in which the main filter element 170 forms the entire dividing wall but also a case in which the main filter element 170 forms a portion of the dividing wall.
  • The main filter element 170 is fitted to a frame 174. The main filter element 170 can be easily fitted into the case 105 together with the frame 174 by respectively fitting engaging portions 176, 176 formed on both end portions of the frame 174 into engaging grooves 106, 106 provided in the air cleaner case 105. In addition, in case that the main filter element 170 needs to be replaced, the main filter element 170 can be easily removed, so the maintenance can be carried out easily.
  • The above-described air inlet unit 120 is connected to the first case 110. More specifically, the first case 110 of the air cleaner 100 is provided with the air inlet unit 120 for sucking the air outside the air cleaner case 105 into the first chamber 115. As described previously, the air inlet unit 120 has the air inlet port 122 for sucking air and the intake passage 130 extending upward from the air cleaner case 105 (more specifically from the first case 110). As illustrated in Fig. 13, the intake passage 130 has an air outlet port 132 for blowing off air into the first chamber 115. As illustrated in Fig. 12, the air outlet port 132 opens in a direction that intersects a pre-filter element 138. The air outlet port 132 opens in a direction that does not intersect the main filter element 170.
  • As illustrated in Figs. 12 and Fig. 13, the pre-filter element 138 comprising a wet-type element (that is, an element impregnated with oil) is disposed in the first chamber 115. The pre-filter element 138 is disposed spaced apart from the air outlet port 132 so as to be positioned on the axis line of the air outlet port 132. The pre-filter element 138 is disposed so that the blown-off air can hit the pre-filter element 138 but does not pass through the pre-filter element 138.
  • In the present specification, the phrase "air passes through the pre-filter element 138" means that the air passes through the pre-filter element 138 without substantially changing its flow direction. Therefore, such an air flow that hits the pre-filter element 138 in the front and leaks from the side faces of the pre-filter element 138, not flowing out from the back face of the pre-filter element 138, does not fit the definition of the phrase "air passes through the pre-filter element" herein.
  • As indicated by the dash-dot-dot line X in Fig. 13, it is preferable that the air outlet port 132 be disposed so that the air outlet port 132 faces a central portion of the pre-filter element 138. In other words, it is preferable that the air outlet port 132 be disposed so that the central region of the pre-filter element 138 is positioned on an extension line of the air outlet port 132. In the present embodiment, the air outlet port 132 is disposed between the main filter element 170 and the pre-filter element 138, as illustrated in Fig. 12. It is preferable that the air outlet port 132 be disposed so that the pre-filter element 138 is positioned on an extension line of at least a portion of the air outlet port 132. It is more preferable that the air outlet port 132 be disposed so that the pre-filter element 138 is positioned on the extension line of the air outlet port 132. In addition, it is preferable that the distance between the air outlet port 132 and the pre-filter element 138 be shorter than the distance between the air outlet port 132 and the main filter element 170. Such a configuration allows the air outside the air cleaner to hit the pre-filter element 138 more effectively.
  • It is preferable that the surface area of the pre-filter element 138 be greater than the opening area of the air outlet port 132. In addition, it is preferable that the pre-filter element 138 has a surface area greater than the maximum flow passage cross-sectional area of the intake passage 130. Such a configuration allows the air blown off from the air outlet port 132 to hit the pre-filter element 138 sufficiently because the surface area of the pre-filter element 138 is greater. As a result, the air sucked from outside can be cleaned in good condition by the pre-filter element 138.
  • In the present specification, the term "the surface area of the pre-filter element 138" means the area of the surface of the pre-filter element 138 that is exposed to the first chamber 115 and it does not include the area thereof that is in contact with an opposing wall 136.
  • It is preferable that the surface area of the main filter element 170 be greater than the surface area of the pre-filter element 138. Such a configuration allows large dust to fall off at the pre-filter element 138 and at the same time relatively small dust to be captured in the pre-filter element 138, so that the air sucked from outside can be preliminarily cleaned. Thereafter, the air can be further cleaned in the main filter element 170.
  • In the present specification, the term "the surface area of the main filter element 170" means the entire surface area of the main filter element 170 with which the air can be in contact when the air passes from the first chamber 115 to the second chamber 145.
  • The first case 110 of the air cleaner 100 has an opposing wall 136 facing the air outlet port 132 and not allowing air to pass therethrough. The opposing wall 136 faces the main filter element 170 in the first chamber 115. The opposing wall 136 extends in a vertical direction. The pre-filter element 138 provided on the opposing wall 136 is disposed so as to extend in a vertical direction. Large dust contained in the air sucked from outside tends to fall off after it strikes the pre-filter element 138. As a result, large dust is not captured by the pre-filter element 138 in a large amount, so the pre-filter element 138 is inhibited from clogging.
  • In the present embodiment, the first case 110 of the air cleaner 100 has hook members 134, 134 protruding from the opposing wall 136. The pre-filter element 138 is hooked on the hook members 134, 134, whereby the pre-filter element 138 is provided on the opposing wall 136. As illustrated in Fig. 12, the hook members 134 are fitted in fitting holes 139 formed in the pre-filter element 138 so that the pre-filter element 138 can be mounted onto the opposing wall 136. Such a configuration makes the maintenance of the pre-filter element 138 easy.
  • The pre-filter element 138 is detachably mounted to the opposing wall 136 by being hooked on the hook members 134, 134, but the method of mounting the pre-filter element 138 to the opposing wall 136 is not particularly limited. For example, the pre-filter element 138 may be mounted directly to the opposing wall 136 by using, for example, an adhesive agent.
  • In addition, an example of a modified embodiment is shown in Fig. 14, in which a pre-filter element 238 is fitted into and removed from a slot 116 provided in a front end portion of the first case 110. The pre-filter element 238 inserted from the slot 116 into the first chamber 115 is prevented from moving in the frontward and rearward directions by a positioning wall 118 formed in the first chamber 115. In addition, the pre-filter element 238 is prevented from moving in the leftward and rightward directions by a positioning wall 117 formed in the first chamber 115. When the pre-filter element 238 is fitted in the first chamber 115, the slot 116 is closed by a lid or the like so that the outside air does not flow in through the slot 116.
  • In the present embodiment, the pre-filter element 138 is provided on a portion of the opposing wall 136 (that is, near the air outlet port 132), but this configuration is merely illustrative. For example, the pre-filter element 138 may be provided over the entire surface of the opposing wall 136. Alternatively, the pre-filter element 138 may be provided on a wall that makes up the first chamber 115 but does not oppose the main filter element 170 (i.e., a different wall from the opposing wall 136).
  • The second case 140 of the air cleaner 100 is provided with the discharge passage 148 for discharging the air within the second chamber 145 out of the air cleaner case 105. In the present embodiment, the discharge passage 148 constitutes a part of the intake pipe 54 that allows the second case 140 of the air cleaner 100 to communicate with the engine 42.
  • In the air cleaner apparatus 102, the air outside the air cleaner case 105 is sucked from the air inlet port 122. The sucked air passes through the intake passage 130 and flows from the air outlet port 132 toward a central portion of the pre-filter element 138. When the sucked air strikes the pre-filter element 138, large dust contained in the air falls off into the first chamber 115. On the other hand, a portion of small dust contained in the air is not captured by the pre-filter element 138 and is allowed to flow, while the other portion thereof is captured by the pre-filter element 138. Thus, the air is cleaned by the pre-filter element 138.
  • Meanwhile, as the small dust is kept captured by the pre-filter element 138, clogging may occur in the pre-filter element 138 to some degree. However, the air that has been sucked in the first chamber 115 can pass through the main filter element 170 without passing through the pre-filter element 138. In addition, the sucked air strikes the surface of the pre-filter element 138 and changes its flow direction. Therefore, the increase of the air resistance resulting from the clogging can be inhibited.
  • The air cleaned by the pre-filter element 138 thereafter passes through the main filter element 170. At this time, the small dust that was not captured by the pre-filter element 138 is captured by the main filter element 170. As a result, the air that has been cleaned in good condition can be supplied to the engine 42.
  • Next, the air inlet port 122 of the intake passage 130 will be described in detail. As illustrated in Figs. 6 and 7, at least a portion of the air inlet port 122 of the intake passage 130 faces the right side wall 182 of the storage box 180.
  • In the present embodiment, the intake passage 130 is formed by a duct that cannot contract or expand. In such a configuration, the length of the intake passage 130 is invariable, and accordingly, the length of the whole intake passage of the engine 42 (that is, the intake passage 130 of the air inlet unit 120, the passage in the air cleaner 100, and the intake pipe 54) is invariable. As a result, fluctuations in the intake pulse can be suppressed, and the performance of the engine 42 is stabilized.
  • As illustrated in Figs. 3 and 6, the right side wall 182 of the storage box 180 is positioned to the left of the right seat frame 28. A recessed portion 190 recessed toward the left is formed in the right side wall 182 of the storage box 180. The right side wall 182 of the storage box 180 has a front side wall 184, a rear wall 186 extending leftward from the rear end of the front side wall 184, and a rear side wall 188 extending rearward from the leftmost end of the rear wall 186. The recessed portion 190 is defined by at least the rear wall 186 and the rear side wall 188.
  • As illustrated in Figs. 3 and 5, the storage box 180 has the left side wall 192 positioned to the right of the left seat frame 26. A recessed portion 200 recessed toward the right is formed in the left side wall 192 of the storage box 180. The left side wall 192 of the storage box 180 has a front side wall 194, a rear wall 196 extending rightward from the rear end of the front side wall 194, and a rear side wall 198 extending rearward from the rightmost end of the rear wall 196. The recessed portion 200 is defined by at least the rear wall 196 and the rear side wall 198.
  • As illustrated in Fig. 4, in the present embodiment, at least a portion of the air inlet port 122 of the intake passage 130 is disposed within the recessed portion 190. That is, as illustrated in Fig. 2, when viewed from the front of the motorcycle 1, at least a portion of the air inlet port 122 is hidden behind the storage box 180 and cannot be seen. The mud, dust, water, and the like that are splashed up by the front wheel 7 do not enter the recessed portion 190 easily. As a result, entry of mud, dust, water and the like into the air inlet port 122 is inhibited.
  • Preferably, at least a portion of the air inlet port 122 of the intake passage 130 faces the rear wall 186. In the present embodiment, as illustrated in Fig. 7, the air inlet port 122 of the intake passage 130 has a first portion 124 that opens frontward and a second portion 126 that opens (i.e., has an opening) leftward. As illustrated in Fig. 4, the air inlet port 122 is disposed so that the rightmost end 187 of the rear wall 186 is positioned more to the right than the rightmost end 125 of the first portion 124. The first portion 124 of the air inlet port 122 faces the rear wall 186 of the right side wall 182. The second portion 126 of the air inlet port 122 faces the rear side wall 188 of the right side wall 182. By disposing the first portion 124 of the air inlet port 122 so as to face the rear wall 186 and disposing the second portion 126 of the air inlet port 122 so as to face the rear side wall 188 in this way, the advantageous effects of disposing the air inlet port 122 within the recessed portion 190 can be obtained without reducing the size of the air inlet port 122. That is, both ensuring sufficient housing space of the storage box 180 and preventing the entry of dust into the air cleaner 100 can be achieved at the same time.
  • As illustrated in Fig. 9, the air inlet port 122 of the present embodiment has an L-shape as viewed in plan, but is not limited to having such a shape. For example, the air inlet port 122 may have a shape such as to open obliquely leftward and frontward.
  • The air inlet port 122 is disposed in the space between the right of the right side wall 182 of the storage box 180 and the left of the right seat frame 28, which has been an unutilized space in the past. Thus, it is not necessary to provide extra space for the air inlet port 122, and it is possible to utilize the existing space effectively. Moreover, the water, mud, dust, and the like that are splashed up from the front wheel 7 are unlikely to enter the air inlet port 122 because at least a portion of the air inlet port 122 is disposed so as to face the right side wall 182 of the storage box 180. As a result, the amount of dust and the like sucked into the air cleaner 100 is reduced, so the performance deterioration of the engine 42 can be inhibited effectively.
  • Preferably, as illustrated in Fig. 6, at least a portion of the air inlet port 122 is disposed so as to overlap the right seat frame 28 when viewed from the side of the vehicle. With such a configuration, entry of mud and dust into the air inlet port 122 can be inhibited by the right seat frame 28.
  • In the motorcycle 1 according to the present embodiment, the intake passage 130 connected to the air cleaner 100 is disposed in the space between the right of the right side wall 182 of the storage box 180 and the left of the right seat frame 28. For this reason, another intake passage 210 extending upward from the transmission case 60 can be disposed to the left of the vehicle center line L1 so as not to interfere with the intake passage 130 connected to the air cleaner 100, as illustrated in Figs. 3 and 5. In other words, the intake passage 210 can be disposed in the space between the left of the left side wall 192 of the storage box 180 and the right of the left seat frame 26.
  • The intake passage 210 is a passage for introducing cooling air to the CVT 62 in the transmission case 60. As illustrated in Fig. 5, the intake passage 210 has a bellows-shaped duct 214 that can freely contract and expand, and a duct 216 integrally formed with the recessed portion 200 of the left side wall 192 of the storage box.
  • An air inlet port 212 that opens leftward is formed at a distal end portion of the duct 216. At least a portion of the air inlet port 212 is disposed within the recessed portion 200. The air inlet port 212 is an opening for sucking air. In the present embodiment, the entirety of the air inlet port 212 is disposed within the recessed portion 200. The air inlet port 212 opens toward the left from a rear side wall 198 of the left side wall 192. However, like the above-described air inlet port 122 of the intake passage 130, it is sufficient that at least a portion of the air inlet port 212 should face the rear wall 196. The mud, dust, water, and the like that are splashed up by the front wheel 7 does not easily enter the recessed portion 200. As a result, entry of mud, dust, water and the like through the air inlet port 212 into the transmission case 60 can be inhibited.
  • Next, the rear fender 80 will be described in detail. As illustrated in Fig. 9, the air cleaner 100 forms at least a portion of the upper portion 82 of the rear fender 80. In the present embodiment, a portion of the upper portion 82 of the rear fender 80 is formed by the second case 140. The first case 110 is disposed at a side of the rear fender 80. By disposing the first case 110 at a side of the rear fender 80 in this way, the second case 140 is ensured to have a large capacity.
  • The portion of the rear fender 80 excluding the air cleaner 100 (hereinafter referred to as a "main fender portion 86") and the air cleaner 100 are assembled with each other. As illustrated in Fig. 9, the main fender portion 86 and the second case 140 of the air cleaner 100 are fastened to each other by a fastener 90A in the upper portion 82 of the rear fender 80. As illustrated in Fig. 10, the main fender portion 86 and the second case 140 of the air cleaner 100 are fastened to each other by a fastener 90B in the left side portion 84B of the rear fender 80. As illustrated in Fig. 11, the main fender portion 86 and the first case 110 of the air cleaner 100 are fastened to each other by a fastener 90C in the right side portion 84A of the rear fender 80. Examples of the fasteners 90A to 90C in the present embodiment include commonly-used bolts, screws, and rivets.
  • As illustrated in Fig. 5, the engine unit 40 and the air cleaner 100, which is a part of the rear fender 80, are fastened to each other by a fastener 92A. As illustrated in Fig. 6, the main fender portion 86, which is a part of the rear fender 80, and the engine unit 40 are fastened to each other by a fastener 92B. Thus, the air cleaner 100 and the main fender portion 86 are fixed to each other, and in addition, the air cleaner 100 and the main fender portion 86 are both fixed to the engine unit 40. Therefore, even when the rear fender 80 swings, the air cleaner 100 and the main fender portion 86 can be prevented from chattering and position shifting.
  • As illustrated in Fig. 9, the leftmost end 142 of the air cleaner 100 (more specifically, the leftmost end 142 of the second case 140) is positioned to the left of the vehicle center line L1. The rightmost end 112 of the air cleaner 100 (more specifically, the rightmost end 112 of the first case 110) is positioned to the right of the vehicle center line L1. The entire lateral part of a front portion 150 of the rear fender 80 is formed by the air cleaner 100. By forming the entire part of the front portion 150 of the rear fender 80 by the air cleaner 100 in this way, the width of the air cleaner 100 can be made large. As a result, the air cleaner 100 can be ensured to have a large capacity. It should be noted that in the present embodiment, the front portion 150 of the rear fender 80 is the front end face of the air cleaner 100, but the front portion 150 may be a portion that is more rearward than the front end face.
  • A boundary 152 between the main fender portion 86 and the air cleaner 100 is inclined with respect to the vehicle center line LI, as viewed in plan. The air cleaner 100 is formed so that its front-to-rear length is longer either toward the right or toward the left, as viewed in plan. In the present embodiment, a portion of the boundary 152 between the main fender portion 86 and the air cleaner 100 (more specifically, a region on the right of the laterally central part of the air cleaner 100) is inclined with respect to the vehicle center line L1 as viewed in plan. In other words, the air cleaner 100 is formed so that its front-to-rear length is longer from the left toward the right. With such a configuration, the air cleaner 100 can be ensured to have a large capacity. When the air cleaner 100 has a large capacity, a large amount of air can be sucked in at one time, so that the engine performance can be improved.
  • As illustrated in Fig. 4, the air cleaner 100 is formed so that, as viewed in plan, its front-to-rear length is longer from one of the left and right sides on which the footrest 35 is provided toward the other. In the present embodiment, the footrest 35 is provided on the left seat frame 26. The air cleaner 100 is formed so that its front-to-rear length is longer from the left toward the right. Thus, by making the front-to-rear length of the air cleaner 100 longer while avoiding the interference between the air cleaner 100 and the footrest 35, the air cleaner 100 can be ensured to have a large capacity.
  • As illustrated in Fig. 9, in the present embodiment, a recessed portion 88 in which a portion of the rear cushion unit 95 (see Fig. 5) can be accommodated is formed in a left portion of the rear fender 80. The middle position between the leftmost end 142 and the rightmost end 112 of the air cleaner 100 (see reference character L4 in Fig. 9) is biased rightward from the vehicle center line L1. In other words, the middle position of the air cleaner 100 is biased toward the opposite side to one of the left and right sides of the vehicle center line L1 in which the recessed portion 88 of the rear fender 80 is formed.
  • As illustrated in Fig. 11, in the present embodiment, the lower end 108 (for example, the bottom face portion of the first chamber 115) of the air cleaner 100 is positioned to be lower than the middle position between an upper end 81A and a lower end 81B of the rear fender 80. The upper end 81A of the rear fender 80 refers to the vertically uppermost portion of the main fender portion 86 in the rear fender 80 mounted to the engine unit 40. Typically, the vertically uppermost portion of the main fender portion 86 and the vertically uppermost portion of the air cleaner 100 are located at substantially the same height from the ground. The lower end 81B of the rear fender 80 refers to the vertically lowermost portion of the main fender portion 86 in the rear fender 80 mounted to the engine unit 40. With such a configuration, the position of the seat 13 can be made low, for example, because the air cleaner 100 is disposed at a low position. Note that the lower end 108 of the air cleaner 100 may be a bottom face portion of the second chamber 145, depending on the shape of the air cleaner 100.
  • The vertical length of the air cleaner 100 varies from the front toward the rear. As illustrated in Fig. 11, in the present embodiment, the maximum vertical length of the air cleaner 100 (for example, the maximum vertical length of the first chamber 115) is shorter than the vertical length of the rear fender 80 at the upper end 81A position (in other words, the vertical length thereof in the vertical cross section through the position of the upper end 81A). With such a configuration, an additional spatial margin can be ensured above the air cleaner 100 because the vertical length of the air cleaner 100 is short. As a result, it becomes possible to dispose other vehicle components above the air cleaner 100, for example. Alternatively, the position of the seat 13 may be lowered, for example. Note that the maximum vertical length of the air cleaner 100 may be the maximum vertical length of the second chamber 145, depending on the shape of the air cleaner 100.
  • The air cleaner 100 forms at least a portion of the upper portion 82 of the rear fender 80, and therefore, it is not necessary to dispose an air cleaner separately above the rear fender 80 (for example, over the rear fender 80). Accordingly, there is a greater additional spatial margin than the case in which an air cleaner is disposed above the rear fender, so the capacity of the air cleaner 100 can be made larger. Thereby, the air cleaning performance of the air cleaner 100 can be improved.
  • As described above, the air cleaner apparatus 102 according to the present embodiment has the discharge passage 148, the air inlet unit 120, and the air cleaner case 105, as illustrated in Fig. 12. The air sucked in from the outside of the air cleaner case 105 passes through the intake passage 130 and flows from the air outlet port 132 into the first chamber 115. Because the pre-filter element 138 is disposed spaced apart from the air outlet port 132 so as to be positioned on the axis line of the air outlet port 132, at least part of the air sucked into the first chamber 115 hits the pre-filter element 138. As a result, large dust contained in the air strikes the pre-filter element 138 and thereafter falls off. This inhibits the pre-filter element 138 from being clogged because of the large dust. Therefore, the pre-filter element 138 is unlikely to be clogged. On the other hand, relatively small dust may be captured by the pre-filter element 138 when it strikes the pre-filter element 138. For this reason, if the air is kept sucked from outside, it is possible that the small dust may cause clogging to some degree in the pre-filter element 138. Nevertheless, the air resistance can be inhibited from increasing even if some clogging occurs in the pre-filter element 138, because the air sucked from outside can pass through the main filter element 170 without passing through the pre-filter element 138. The air hits the pre-filter element 138 and thereafter passes through the main filter element 170 disposed between the first chamber 115 and the second chamber 145. As a result, small dust or the like that has not been captured by the pre-filter element 138 can be captured by the main filter element.
  • As illustrated in Fig. 12, in the present embodiment, the air cleaner case 105 has the opposing wall 136 facing the air outlet port 132 and not allowing air to pass therethrough. The pre-filter element 138 is provided on the opposing wall 136. Thus, the above-described advantageous effects can be obtained with the simple structure of providing the pre-filter element 138 on the opposing wall 136.
  • In the present embodiment, the opposing wall 136 faces the main filter element 170 in the first chamber 115. Thus, the main filter element 170 and the pre-filter element 138 are disposed at such positions that they oppose each other in the first chamber 115, so most of the air sucked from outside is allowed to hit the pre-filter element 138 first. As a result, the air can be cleaned in good condition.
  • The pre-filter element 138 is detachably mounted to the opposing wall 136. This makes it possible to replace the pre-filter element 138 easily when clogging occurs in the pre-filter element 138 and the cleaning performance of the pre-filter element 138 degrades. In other words, maintenance of the pre-filter element 138 can be carried out easily.
  • In the present embodiment, the pre-filter element 138 is mounted directly to the opposing wall 136. Therefore, the need for the complicated structure for mounting the pre-filter element 138 to the opposing wall 136 is eliminated, and the structure of the air cleaner apparatus 102 can be simplified.
  • In the present embodiment, the air cleaner case 105 has hook members 134 protruding from the opposing wall 136. The pre-filter element 138 is hooked on the hook members. For this reason, the pre-filter element 138 can be attached to and detached from the opposing wall 136 easily. In other words, maintenance of the pre-filter element 138 can be carried out easily.
  • In the present embodiment, the pre-filter element 138 is provided on a portion of the opposing wall 136. Thus, by disposing the pre-filter element 138 on a portion of the opposing wall 136 that the air sucked from outside can hit easily, cleaning of air can be carried out with the pre-filter element 138 having a smaller size.
  • In the present embodiment, the opposing wall 136 extends in a vertical direction. Therefore, large dust contained in the air that has been sucked from outside falls off after it strikes the pre-filter element 138 provided on the wall extending in a vertical direction. That is, large dust can be removed more effectively.
  • In the present embodiment, the air outlet port 132 is disposed between the main filter element 170 and the pre-filter element 138. Thus, the main filter element 170 and the pre-filter element 138 are disposed at opposing positions across the air outlet port 132, so most of the air sucked from outside is allowed to hit the pre-filter element 138 first. As a result, the air can be cleaned in good condition.
  • In the present embodiment, the surface area of the pre-filter element 138 is greater than the maximum flow passage cross-sectional area of the intake passage 130. Thus, the pre-filter element 138 has a greater surface area, and therefore, the air blown off from the air outlet port 132 is allowed to hit the pre-filter element 138 sufficiently. As a result, the air sucked from outside can be cleaned in good condition by the pre-filter element 138.
  • In the present embodiment, the surface area of the main filter element 170 is greater than the surface area of the pre-filter element 138. Thus, the air sucked from outside can be preliminarily cleaned in the pre-filter element 138 by causing large dust to fall off at the pre-filter element 138 and at the same time small dust to be captured in the pre-filter element 138, and thereafter, the air can be cleaned sufficiently in the main filter element 170.
  • In the present embodiment, the main filter element 170 comprises a dry-type element. This makes handling and maintenance of the main filter element easy.
  • In the present embodiment, the air outlet port 132 opens in a direction that does not intersect the main filter element 170. This reduces the air sucked from the outside of the air cleaner case 105 that directly hits the main filter element 170.
  • In the present embodiment, the air outlet port 132 opens in a direction that intersects the main filter element 138. This enables most of the air that is sucked from the outside of the air cleaner case 105 to directly hit the pre-filter element 138.
  • REFERENCE SIGNS LIST
  • 1 --
    Motorcycle (straddle-type vehicle)
    100 --
    Air cleaner
    102--
    Air cleaner apparatus
    105 --
    Air cleaner case
    115 --
    First chamber
    130 --
    Intake passage
    132 --
    Air outlet port
    134 --
    Hook member
    136 --
    Opposing wall
    138 --
    Pre-filter element (wet-type element)
    145 --
    Second chamber
    148 --
    Discharge passage
    170 --
    Main filter element (dry-type element)

Claims (13)

  1. An air cleaner apparatus (102) for a straddle-type vehicle (1), the air cleaner apparatus (102) comprising:
    an air cleaner case (105) for mounting to the straddle-type vehicle (1);
    a main filter element (170) accommodated in the air cleaner case (105) and dividing an interior of the air cleaner case (105) into a first chamber (115) and a second chamber (145);
    an intake passage (130) for sucking air outside the air cleaner case (105) into the first chamber (115);
    a discharge passage (148) for discharging the air within the second chamber (145) out of the air cleaner case (105); and
    a pre-filter element (138) disposed in the first chamber (115) and comprising a wet-type element, and wherein:
    the intake passage (130) has an air outlet port (132) for blowing off the air into the first chamber (115); and
    the pre-filter element (138) is disposed spaced apart from the air outlet port (132) so as to be positioned on an axis line of the air outlet port (132),
    wherein:
    the air cleaner case (105) has an opposing wall (136) facing the air outlet port (132) and not allowing air to pass therethrough,
    characterized in that
    the pre-filter element (138) is detachably mounted to the opposing wall (136).
  2. The air cleaner apparatus according to claim 1, wherein the opposing wall (136) faces the main filter element (170) in the first chamber (115).
  3. The air cleaner apparatus according to claim 1, wherein the pre-filter element (138) is mounted directly to the opposing wall (136).
  4. The air cleaner apparatus according to claim 1, wherein:
    the air cleaner case (105) has a hook member (134) protruding from the opposing wall (136); and
    the pre-filter element (138) is hooked on the hook member (134).
  5. The air cleaner apparatus according to claim 1, wherein the pre-filter element (138) is provided on a portion of the opposing wall (136).
  6. The air cleaner apparatus according to claim 1, wherein the opposing wall (136) extends in a vertical direction.
  7. The air cleaner apparatus according to claim 1, wherein the air outlet port (132) is disposed between the main filter element (170) and the pre-filter element (138).
  8. The air cleaner apparatus according to claim 1, wherein the pre-filter element (138) has a surface area greater than the maximum flow passage cross-sectional area of the intake passage (130).
  9. The air cleaner apparatus according to claim 1, wherein the main filter element (170) has a surface area greater than the surface area of the pre-filter element (138).
  10. The air cleaner apparatus according to claim 1, wherein the main filter element (170) comprises a dry-type element.
  11. The air cleaner apparatus according to claim 1, wherein the air outlet port (132) opens in a direction that does not intersect the main filter element (170).
  12. The air cleaner apparatus according to claim 1, wherein the air outlet port (132) opens in a direction that intersects the pre-filter element (138).
  13. A straddle-type vehicle (1) comprising an air cleaner apparatus (102) according to any one of claims 1 through 12.
EP12189795.3A 2011-12-28 2012-10-24 Air cleaner apparatus and straddle-type vehicle equipped with the apparatus Active EP2610476B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011289098A JP2013136998A (en) 2011-12-28 2011-12-28 Air cleaner apparatus and straddle-type vehicle with the same

Publications (3)

Publication Number Publication Date
EP2610476A2 EP2610476A2 (en) 2013-07-03
EP2610476A3 EP2610476A3 (en) 2016-01-20
EP2610476B1 true EP2610476B1 (en) 2017-12-06

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Application Number Title Priority Date Filing Date
EP12189795.3A Active EP2610476B1 (en) 2011-12-28 2012-10-24 Air cleaner apparatus and straddle-type vehicle equipped with the apparatus

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EP (1) EP2610476B1 (en)
JP (1) JP2013136998A (en)
CN (1) CN103184957B (en)
IN (1) IN2012KO01020A (en)

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DE102014207167A1 (en) 2014-04-15 2015-10-15 Bayerische Motoren Werke Aktiengesellschaft Intake device with formally integrated Luftführungsansaugkanal
KR101734734B1 (en) * 2015-12-31 2017-05-11 현대자동차주식회사 Intake System of Drawer type Air Cleaner For Improving Maintenance Convenience and Vehicle thereby
JP6376157B2 (en) * 2016-03-03 2018-08-22 マツダ株式会社 Engine intake system

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KR100470775B1 (en) * 2001-11-19 2005-03-08 기아자동차주식회사 Air Cleaner for Vehicle
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Also Published As

Publication number Publication date
IN2012KO01020A (en) 2015-10-09
CN103184957A (en) 2013-07-03
EP2610476A2 (en) 2013-07-03
EP2610476A3 (en) 2016-01-20
CN103184957B (en) 2015-05-13
JP2013136998A (en) 2013-07-11

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