EP2591488B1 - Bimetal controller - Google Patents

Bimetal controller Download PDF

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Publication number
EP2591488B1
EP2591488B1 EP11728843.1A EP11728843A EP2591488B1 EP 2591488 B1 EP2591488 B1 EP 2591488B1 EP 11728843 A EP11728843 A EP 11728843A EP 2591488 B1 EP2591488 B1 EP 2591488B1
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EP
European Patent Office
Prior art keywords
bimetal
bimetallic
arcuate
switching
clamping
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EP11728843.1A
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German (de)
French (fr)
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EP2591488A1 (en
Inventor
Elmar Mangold
Andreas J. Beckmann
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Stego Holding GmbH
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Stego Holding GmbH
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Priority to PL11728843T priority Critical patent/PL2591488T3/en
Publication of EP2591488A1 publication Critical patent/EP2591488A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • H01H37/521Thermally-sensitive members actuated due to deflection of bimetallic element comprising a plurality of bimetals acting in the same direction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/12Means for adjustment of "on" or "off" operating temperature

Definitions

  • the invention relates to a bimetallic regulator with a switching device and at least one bimetal device, which is so in operative connection with the switching device or can be brought that it allows a temperature-dependent switching of the switching device.
  • the document DE361876 discloses, for example, a bimetallic regulator according to the preamble of claim 1, but in particular a bimetallic switch, with a switching device and at least one bimetal device, which is in operative connection with the switching device or can be brought so that it allows a temperature-dependent switching of the switching device, wherein the bimetal device at least one The first bimetallic element and at least one arcuate second bimetallic element connected to each other at a contact area connected and formed at the contact area such that the coefficient of thermal expansion of the first bimetallic element from its first side, eg its underside, to its first side opposite the second side, for Top, decreases and the coefficient of thermal expansion of the arcuate second bimetallic element of its first side facing away from the first side of the first bimetallic element, z.
  • the second bimetallic element is formed as a semicircular arc and arranged to actuate the switching device that add deflections of the bimetallic elements.
  • a bimetal or thermobimetal is a metal element made of two layers of different materials, which are connected to each other cohesively or positively. Characteristic is the change of shape with temperature change. The change in shape manifests itself as bending of the bimetal. The cause is the different thermal expansion coefficient of the metals used. If one metal expands more strongly than the associated other metal, the metal layer combination will bend.
  • the two metals are usually joined together by rolling and in particular cold welding, or else by mechanical connection means, such as rivets.
  • bimetals are temperature-dependent switches, the bimetals are used here so that they actuate a switching device with temperature changes and the associated bending.
  • Such a bimetal or switch shows, for example, the DE 894 469 in which a bimetal is struck with one end on a basic construction and with a free end in operative connection with a switching device.
  • This switching device consists of two switching elements which are adjustable relative to one another via a stop plate. In a deformation of the bimetallic it comes to the contact closure of the two switching elements, ie to a switching operation on the then an associated electrical device etc. can be controlled.
  • a similar bimetallic regulator shows the DE 889 782 in which also a bimetal is struck with one end on a basic construction and with another free end in operative connection with a switching device. Again, the initiated by the bending of the bimetallic element at the free end switching operation via a suitable adjustment is adjustable.
  • the bimetallic regulators known from the prior art are usually not exactly adjustable with regard to the switching temperature. This can be observed especially with very small bimetallic regulators.
  • the object of the invention is therefore to offer a bimetallic according to the type mentioned above, which guarantees a precisely adjustable switching behavior and / or a small hysteresis, especially with a small size.
  • this object is achieved inter alia by a bimetallic, with a switching device and at least one bimetal device, which is in operative connection with the switching device or can be brought that it allows a temperature-dependent switching of the switching device, wherein the bimetallic device at least a first bimetallic element and at least one arcuate second bimetallic element, which are connected to each other at a contact portion and formed at the contact portion such that the coefficient of thermal expansion of the first bimetallic element decreases from the underside to the top and the coefficient of thermal expansion of the arcuate second bimetallic element increases from its underside to the top, or vice versa.
  • At least the first bimetallic element and at least the arcuate second bimetallic element are composed of at least two element layers each having at least one of them Constructed thermal expansion coefficient, wherein with respect to the thermal expansion coefficient of the layer structure of the first bimetallic element at the contact region opposite to the layer structure of the arcuate second bimetallic element extends.
  • the bimetallic device of the bimetal according to the invention consists of at least two bimetallic elements, namely at least a first bimetallic element and at least a second arcuate bimetallic element, both bimetallic elements are multilayer elements and wherein the layer elements of each bimetallic element used have such different thermal expansion coefficients that the respective bimetal element deformed as a function of the ambient temperature.
  • the two bimetallic elements are connected to one another at a contact region in such a way that the layer structure of the first bimetallic element is opposite to the layer structure of the arcuate second bimetal element with respect to the thermal expansion coefficients.
  • this "opposite arrangement" of the layer structure is understood to mean an arrangement in which, with regard to the thermal expansion coefficients, the layer structure of the first bimetallic element, viewed from the layer with the lower coefficient of thermal expansion to the layer with the higher coefficient of thermal expansion, opposite to the layer structure the second arcuate bimetallic element extends.
  • bimetal devices are thus also included in the scope of the invention, in which the first bimetallic element has, inter alia, a different layer structure with respect to the number of layers or the materials and material thicknesses used than the second bimetallic element, as long as especially in the contact area an "opposite layer structure" is provided.
  • any kind of deviation from a straight line or a main extension axis of the bimetal understood, and in particular a shape, in particular a circular arc shape, in which a portion of the bimetallic element in at least 90 ° offset direction to another portion of the first and / or the second bimetallic element extends.
  • the result is a bimetallic regulator in which even at low temperature changes large movements occur at the bimetal device, so u.a. Switching operations can be carried out even at low temperature changes.
  • the resulting bimetallic regulator is thus much more sensitive compared to prior art regulators.
  • the bimetal device comprises a plurality of series-connected combinations of first bimetallic elements and arcuate second bimetallic elements.
  • the bimetal device is preferably designed so that the arrangement of first bimetallic elements and arcuate second bimetallic elements alternates, whereby in each case again the inventive opposite arrangement of the layer structures of the respective bimetal elements is to be considered. It is also possible to form the bimetallic device in such a way that a combination of the first bimetal element and the arcuate second bimetallic element is connected via a further intermediate element and preferably a non-bimetallic intermediate element to a further combination of a first bimetallic element and arcuate second bimetallic element.
  • bimetal device meandering through a corresponding arrangement of first and second bimetallic elements, in particular so as to compensate for movements substantially perpendicular to the main movement direction (ie the direction of movement which executes a switching operation).
  • intermediate elements and preferably also to arrange non-bimetallic intermediate elements between at least one first bimetal element and an arcuate second bimetallic element.
  • the first bimetallic element and / or the arcuate second bimetallic element are formed as a bimetallic strip.
  • the design with bimetallic strip guarantees a switching movement of the bimetal device in a defined direction of movement.
  • the contact region is arranged at the one distal end of the first bimetallic element and a proximal end of the arcuate second bimetallic element.
  • the arcuate second bimetallic element describes a half-arc to almost a solid sheet and in particular a three-quarter arc, according to the invention, however, a semicircular arc to almost a full arc and in particular a three-quarter arc.
  • the element movements of the first bimetallic element and the arcuate second bimetallic element add particularly effectively to a common switching movement with temperature change, wherein the bimetal device receives a very compact structure at the same time.
  • the main axis of extension of the switching region and the adjacent tangent of the arcuate second bimetallic element includes an angle of ⁇ 180 degrees, in particular an angle of ⁇ 90 degrees. In this way, you get a very compact component, coupled with a very effective combination of individual bimetallic movements with temperature changes.
  • the switching range of the arcuate second bimetallic element is arranged at a defined normal temperature T 0 axis parallel to the main extension axis of the first bimetallic element.
  • T 0 axis parallel to the main extension axis of the first bimetallic element.
  • the bimetallic device is mounted with a proximal end of the first bimetallic element substantially clamped relative to the switching device. Starting from this clamping point, results in a bimetal with a very large switching path, which can also be arranged in a confined space.
  • the element layer having the higher coefficient of thermal expansion is arranged in the region of the inner arc.
  • a bimetal device is obtained, which expands very strongly when the temperature increases and acts on a switching device arranged in the outer environment of the bimetal device.
  • the element layer with the higher coefficient of thermal expansion in the region of the outer arc of the second bimetallic element is arranged.
  • the present invention also relates to a bimetallic regulator with a device for electrically conductive connection of at least one line element to the aforementioned bimetal or to a housing mounted in a contact element of a similar switching device, wherein a clamping device is provided, comprising: a clamping bolt and a clamping bolt receptacle which together define a terminal space into which the conduit member from the outside of the housing is inserted and into which the contact element protrudes from the inside of the housing, wherein the clamping bolt is held in the housing in its axial direction and with a clamping extension restraining against the contact element and wherein an abutment portion of the clamping bolt receptacle such while reducing the clamping space on the clamping extension and the contact element fitting thereto zubewegbar and at least in a clamping position can be fixed, that the conduit element and the contact element are fixed to each other electrically conductive, without a bending load is entered into the contact element.
  • Fig. 1 shows an isometric view of an embodiment of the bimetallic controller according to the invention
  • Fig. 2 a side view of this embodiment
  • Fig. 3 a detailed view of a bimetallic device 4, as used in this bimetal 1.
  • the bimetallic device 4 has two bimetal elements 6, 8, namely a first bimetallic element 6 and an arcuate second bimetallic element 8.
  • the arcuate second bimetallic element here is at least partially in the form of a 3 ⁇ 4 circle.
  • These two bimetallic elements 6, 8 are connected to one another at a contact region 14, in particular here the first bimetallic element 6 is arranged with its distal end 7 at the proximal end 9 of the arcuate second bimetallic element 8.
  • the bimetal device 4 is connected via a switching element 3 with a switching device 2 in operative connection, which establishes an electrical connection between two contact elements 16, 18, thus enabling a switching operation.
  • An adjusting element 20 can be used to adjust this switching process by positioning two contact elements 17, 19 assigned to the contact elements 16, 18 relative to one another. Depending on how this positioning takes place, the switching device 2 triggers the switching operation in the case of small or larger movements of the bimetal device 4.
  • the bimetallic device 4 is clamped substantially rigidly with a proximal end 5 of the first bimetallic element 6 on a bearing block 22.
  • This bearing block which consists of a plurality of insulating individual elements 23, carries in addition to the bimetal 4 and the contact elements 16 and 18 and a support plate 24, a fastening of the bimetallic regulator 1 in a housing 40 (see Fig. 7 ) and, moreover, carries the adjusting element 20.
  • the arcuate second bimetallic element 8 has at its distal end 11 via a switching region 13, via which it is in operative connection with the switching device 2 with the switching element 3. With a change in temperature, the shift range 13 moves due to the resulting movement of the two bimetallic elements 6, 8 to the switching device 2, wherein the switching element 3 triggers the switching process at a certain movement.
  • the structure of the switching device 2 can be seen in detail. It comprises the two contact elements 16 and 18, which can be brought into electrical conduction with one another via associated contact elements 17 and 19 by activation via the switching element 3.
  • the contact element 17 is designed here as a spring element and in particular as a beryllium spring element, so that the electrical conduction opens again in a "retraction" of the switching element 3.
  • the first bimetallic element 6 consists of two element layers 10, 12, wherein the element layer 10 with the larger coefficient of thermal expansion ⁇ .DELTA.T10 is arranged on the underside 21 shown in the drawing plane and the element layer 12 with the lower coefficient of thermal expansion .DELTA.T12 on the upper side 23.
  • This bimetal element 8 consists of two element layers 10, 12, wherein in the contact region 14, the element layer 10 with the higher coefficient of thermal expansion ⁇ .DELTA.T10 is arranged on the top 23 shown in the drawing plane and the element layer 12 with the lower coefficient of thermal expansion .DELTA.T12 on the bottom 21.
  • Fig. 3 is the movement of the bimetallic device 4 and the two bimetallic 6, 8 shown schematically at a certain temperature change .DELTA.T, wherein the end position of the bimetallic device 4 is shown in broken lines at a temperature change .DELTA.T.
  • Fig. 4 shows a further embodiment of the bimetal 4, in which case a plurality of first bimetallic elements 6 and arcuate second bimetallic elements 8 are arranged in series and here in particular meandering.
  • the in Fig. 3 illustrated switching path 26 at a temperature change .DELTA.T increase almost arbitrarily, with unwanted movements, here, for example, in Fig. 3 shown right drift of the switching range 13, correct.
  • bimetal 6, 8 each have a layer structure, consisting of at least two element layers 10, 12, as he already with reference to Fig. 3 was explained in detail.
  • Fig. 5 to 7 is the previously discussed embodiment according to the Fig. 1 to 3 again in isometric view ( Fig. 5 ) and in a longitudinal section ( Fig. 6 ).
  • the embodiment of the bimetallic regulator 1 has been supplemented here by clamping devices 28 and in particular by two paternoster terminals 30, which allow the simple connection of a line element (not shown) to the bimetallic regulator 1.
  • the contact elements 16, 18 mostly via a solder joint with further conductive elements (not shown), so here is the connection of the bimetallic regulator 1 and the contact elements 16, 18 on the paternoster terminals 30.
  • connection technique is that no heat energy is introduced by a soldering or welding process into the contact elements 16 and 18 and via these into the switching contacts 17, 19 and in particular the switching contact 17 designed here as Berrylium spring. Especially this heat input has led to deformations in the prior art and to a decrease in the restoring force of the running as a spring element switching contact 17. This artificial aging, which has essentially met a thermal aftertreatment, often led to a malfunction of the bimetal 1.
  • the clamping bolt receptacle 34 is formed as a clamping bolt shoe which at least partially encloses the clamping space 36, wherein at its inner, the clamping extension 33 facing the bottom wall, the counter bearing portion 35 is formed.
  • the clamping bolt receptacle 34 is preferably mounted in the axial direction of the clamping bolt 32 movable on the clamping bolt.
  • the clamping bolt 32 is preferably provided with a threaded portion which threadingly engages with a threaded receiving portion of the clamping bolt receptacle 34 is that the abutment portion 35 of the clamping bolt receptacle 34 by a rotation of the clamping bolt 32 on the clamping bolt extension 33 and the contact element 16, 18 adjacent thereto to and from this is movable.
  • the clamping bolt receptacle 34 is preferably formed from a multi-folded metal strip 42. This allows an inexpensive production with good stability and sufficient material for the formation of a threaded receiving area.
  • the clamping bolt receptacle 34 preferably has at its lower bottom region a cover element 44, which serves as a guide for connecting a line element.
  • the cover member 44 preferably extends axially parallel to the clamping bolt 32 so that it successively covers a receiving opening 48 in the housing 40 with a reduction of the clamping space 36, so here by a rotation of the clamping bolt 32. This prevents the erroneous insertion of the conduit element.

Description

Die Erfindung betrifft einen Bimetallregler mit einer Schalteinrichtung und wenigstens einer Bimetalleinrichtung, die derart mit der Schalteinrichtung in Wirkverbindung steht oder bringbar ist, dass sie eine temperaturabhängige Schaltung der Schalteinrichtung ermöglicht.The invention relates to a bimetallic regulator with a switching device and at least one bimetal device, which is so in operative connection with the switching device or can be brought that it allows a temperature-dependent switching of the switching device.

Solche Bimetallregler sind aus dem Stand der Technik bekannt.Such bimetallic regulators are known in the art.

Das Dokument DE361876 offenbart beispielsweise einen Bimetallregler gemäss dem Oberbegriff des Anspruches 1, insbesondere aber einen Bimetallschalter, mit einer Schalteinrichtung und wenigstens einer Bimetalleinrichtung, die derart mit der Schalteinrichtung in Wirkverbindung steht oder bringbar ist, dass sie eine temperaturabhängige Schaltung der Schalteinrichtung ermöglicht, wobei die Bimetalleinrichtung wenigstens ein erstes Bimetallelement und wenigstens ein bogenförmiges zweites Bimetallelement aufweist, die an einem Kontaktbereich miteinander schalten verbunden und am Kontaktbereich derart ausgebildet sind, dass der Wärmeausdehnungskoeffizient des ersten Bimetallelementes von seiner ersten Seite, z.B. seiner Unterseite, zu seiner der ersten Seite entgegengesetzten zweiten Seite, z.B. zur Oberseite, abnimmt und der Wärmeausdehnungskoeffizient des bogenförmigen zweiten Bimetallelementes von seiner der ersten Seite des ersten Bimetallelements abgewandten ersten Seite, z. B. seiner Unterseite, zu seiner der ersten Seite des zweiten Bimetallelements entgegengesetzten zweiten Seite, z.B. zur Oberseite zunimmt, und das zweite Bimetallelement als Halbkreisbogen ausgebildet und derart zur Betätigung der Schalteinrichtung angeordnet ist, dass sich Auslenkungen der Bimetallelemente addieren.The document DE361876 discloses, for example, a bimetallic regulator according to the preamble of claim 1, but in particular a bimetallic switch, with a switching device and at least one bimetal device, which is in operative connection with the switching device or can be brought so that it allows a temperature-dependent switching of the switching device, wherein the bimetal device at least one The first bimetallic element and at least one arcuate second bimetallic element connected to each other at a contact area connected and formed at the contact area such that the coefficient of thermal expansion of the first bimetallic element from its first side, eg its underside, to its first side opposite the second side, for Top, decreases and the coefficient of thermal expansion of the arcuate second bimetallic element of its first side facing away from the first side of the first bimetallic element, z. B. its bottom, to its second side opposite the first side of the second bimetallic second side, for example, increases to the top, and the second bimetallic element is formed as a semicircular arc and arranged to actuate the switching device that add deflections of the bimetallic elements.

Ein Bimetall- oder auch Thermobimetall ist ein Metallelement aus zwei Schichten unterschiedlicher Materialien, die miteinander stoffschlüssig oder formschlüssig verbunden sind. Charakteristisch ist die Veränderung der Form bei Temperaturänderung. Die Formänderung äußert sich als Verbiegung des Bimetalls. Ursache ist der unterschiedliche Wärmeausdehnungskoeffizient der verwendeten Metalle. Dehnt sich ein Metall stärker aus als das zugeordnete andere Metall, kommt es zu einer Verbiegung der Metallschichtkombination. Die beiden Metalle werden meist durch Walzen und insbesondere Kaltverschweißen, oder aber auch durch mechanische Verbindungsmittel, wie beispielsweise Nieten, miteinander verbunden.A bimetal or thermobimetal is a metal element made of two layers of different materials, which are connected to each other cohesively or positively. Characteristic is the change of shape with temperature change. The change in shape manifests itself as bending of the bimetal. The cause is the different thermal expansion coefficient of the metals used. If one metal expands more strongly than the associated other metal, the metal layer combination will bend. The two metals are usually joined together by rolling and in particular cold welding, or else by mechanical connection means, such as rivets.

Ein bekanntes Anwendungsgebiet solcher Bimetalle sind temperaturabhängige Schalter, wobei die Bimetalle hier so eingesetzt werden, dass sie bei Temperaturänderungen und den damit einhergehenden Verbiegungen eine Schalteinrichtung betätigen.A known field of application of such bimetals are temperature-dependent switches, the bimetals are used here so that they actuate a switching device with temperature changes and the associated bending.

Einen solchen Bimetallregler bzw. -schalter zeigt beispielsweise die DE 894 469 , bei der ein Bimetall mit einem Ende an einer Grundkonstruktion angeschlagen und mit einem freien Ende mit einer Schalteinrichtung in Wirkverbindung steht. Diese Schalteinrichtung besteht aus zwei Schaltelementen, die über eine Anschlagplatte relativ zueinander einstellbar sind. Bei einer Verformung des Bimetallreglers kommt es zum Kontaktschluss der beiden Schaltelemente, also zu einem Schaltvorgang, über den dann ein zugeordnetes elektrisches Gerät etc. ansteuerbar ist.Such a bimetal or switch shows, for example, the DE 894 469 in which a bimetal is struck with one end on a basic construction and with a free end in operative connection with a switching device. This switching device consists of two switching elements which are adjustable relative to one another via a stop plate. In a deformation of the bimetallic it comes to the contact closure of the two switching elements, ie to a switching operation on the then an associated electrical device etc. can be controlled.

Einen ähnlichen Bimetallregler zeigt die DE 889 782 , bei der ebenfalls ein Bimetall mit einem Ende auf einer Grundkonstruktion angeschlagen und mit einem anderen freien Ende mit einer Schalteinrichtung in Wirkverbindung steht. Auch hier ist der durch das Verbiegen des Bimetallelementes am freien Ende ausgelöste Schaltvorgang über eine geeignete Einstellvorrichtung einstellbar.A similar bimetallic regulator shows the DE 889 782 in which also a bimetal is struck with one end on a basic construction and with another free end in operative connection with a switching device. Again, the initiated by the bending of the bimetallic element at the free end switching operation via a suitable adjustment is adjustable.

Die aus dem Stand der Technik bekannten Bimetallregler sind meist hinsichtlich der Schalttemperatur nicht genau genug einstellbar. Insbesondere bei sehr kleinen Bimetallreglern ist dies zu beobachten.The bimetallic regulators known from the prior art are usually not exactly adjustable with regard to the switching temperature. This can be observed especially with very small bimetallic regulators.

Aufgabe der Erfindung ist es folglich, einen Bimetallregler gemäß der eingangs genannten Art anzubieten, der ein genau einstellbares Schaltverhalten und/oder eine kleine Hysterese insbesondere auch bei kleiner Bauweise garantiert.The object of the invention is therefore to offer a bimetallic according to the type mentioned above, which guarantees a precisely adjustable switching behavior and / or a small hysteresis, especially with a small size.

Diese Aufgabe wird durch einen Bimetallregler gemäß Patentanspruch 1 gelöst.This object is achieved by a bimetallic regulator according to claim 1.

Insbesondere wird diese Aufgabe unteranderem durch einen Bimetallregler gelöst, mit einer Schalteinrichtung und wenigstens einer Bimetalleinrichtung, die derart mit der Schalteinrichtung in Wirkverbindung steht oder bringbar ist, dass sie eine temperaturabhängige Schaltung der Schalteinrichtung ermöglicht, wobei die Bimetalleinrichtung wenigstens ein erstes Bimetallelement und wenigstens ein bogenförmiges zweites Bimetallelement aufweist, die an einem Kontaktbereich miteinander verbunden und am Kontaktbereich derart ausgebildet sind, dass der Wärmeausdehnungskoeffizient des ersten Bimetallelementes von dessen Unterseite zur Oberseite abnimmt und der Wärmeausdehnungskoeffizient des bogenförmigen zweiten Bimetallelementes von seiner Unterseite zur Oberseite zunimmt, oder umgekehrt.In particular, this object is achieved inter alia by a bimetallic, with a switching device and at least one bimetal device, which is in operative connection with the switching device or can be brought that it allows a temperature-dependent switching of the switching device, wherein the bimetallic device at least a first bimetallic element and at least one arcuate second bimetallic element, which are connected to each other at a contact portion and formed at the contact portion such that the coefficient of thermal expansion of the first bimetallic element decreases from the underside to the top and the coefficient of thermal expansion of the arcuate second bimetallic element increases from its underside to the top, or vice versa.

Eine solche Anordnung mit wenigstens zwei miteinander verbundenen Bimetallelementen, die so ausgebildet sind, dass sie im Kontaktbereich einen entgegengesetzten Verlauf der Wärmeausdehnungskoeffizienten aufweisen, führt zu einer Bimetalleinrichtung mit im Vergleich zu den aus dem Stand der Technik bekannten Bimetalleinrichtungen größeren Schaltbewegungen bei sich ändernden Umgebungstemperaturen.Such an arrangement with at least two interconnected bimetallic elements, which are formed so that they have an opposite course of the thermal expansion coefficient in the contact area, leads to a bimetal with larger compared to the bimetal known from the prior art switching movements at changing ambient temperatures.

Erfindungsgemäss sind wenigstens das erste Bimetallelement und wenigstens das bogenförmige zweite Bimetallelement aus wenigstens jeweils zwei Elementschichten mit unterschiedlichen Wärmeausdehnungskoeffizienten aufgebaut, wobei in Bezug auf die Wärmeausdehnungskoeffizienten der Schichtaufbau des ersten Bimetallelementes am Kontaktbereich entgegengesetzt zum Schichtaufbau des bogenförmigen zweiten Bimetallelementes verläuft.According to the invention, at least the first bimetallic element and at least the arcuate second bimetallic element are composed of at least two element layers each having at least one of them Constructed thermal expansion coefficient, wherein with respect to the thermal expansion coefficient of the layer structure of the first bimetallic element at the contact region opposite to the layer structure of the arcuate second bimetallic element extends.

Ein wesentlicher Punkt ist, dass die Bimetalleinrichtung des erfindungsgemäßen Bimetallreglers aus wenigstens zwei Bimetallelementen, nämlich wenigstens einem ersten Bimetallelement und wenigstens einem zweiten bogenförmigen Bimetallelement, besteht, wobei beide Bimetallelemente Mehrschichtelemente sind und wobei die verwendeten Schichtelemente eines jeden Bimetallelements derart unterschiedliche Wärmeausdehnungskoeffizienten aufweisen, dass sich das jeweilige Bimetallelement in Abhängigkeit der Umgebungstemperatur verformt. Erfindungsgemäß sind dabei die beiden Bimetallelemente an einem Kontaktbereich so miteinander verbunden, dass in Bezug auf die Wärmeausdehnungskoeffizienten der Schichtaufbau des ersten Bimetallelementes entgegengesetzt zum Schichtaufbau des bogenförmigen zweiten Bimetallelementes verläuft.An essential point is that the bimetallic device of the bimetal according to the invention consists of at least two bimetallic elements, namely at least a first bimetallic element and at least a second arcuate bimetallic element, both bimetallic elements are multilayer elements and wherein the layer elements of each bimetallic element used have such different thermal expansion coefficients that the respective bimetal element deformed as a function of the ambient temperature. According to the invention, the two bimetallic elements are connected to one another at a contact region in such a way that the layer structure of the first bimetallic element is opposite to the layer structure of the arcuate second bimetal element with respect to the thermal expansion coefficients.

Im Umfang der Erfindung wird unter dieser "entgegengesetzten Anordnung" des Schichtaufbaus eine solche Anordnung verstanden, bei der in Bezug auf die Wärmeausdehnungskoeffizienten der Schichtaufbau des ersten Bimetallelements, betrachtet von der Schicht mit dem geringeren Wärmeausdehnungskoeffizienten zu der Schicht mit dem höheren Wärmeausdehnungskoeffizienten, entgegengesetzt zum Schichtaufbau des zweiten bogenförmigen Bimetallelementes verläuft. So treffen also beispielsweise im Kontaktbereich ein Bimetallelement mit einer unteren Schicht mit hohem Wärmeausdehnungskoeffizienten und einer oberen Schicht mit einem niedrigeren Wärmeausdehnungskoeffizient oder ganz allgemein ein Bimetallelement mit einem von der Unterseite zur Oberseite abnehmendem Wärmeausdehnungskoeffizienten und ein Bimetallelement mit einer unteren Schicht mit einem niedrigen Wärmeausdehnungskoeffizient und einer oberen Schicht mit einem höheren Wärmeausdehnungskoeffizient bzw. einem von der Unterseite zur Oberseite zunehmendem Wärmeausdehnungskoeffizient aufeinander. Insofern sind also im Umfang der Erfindung auch Bimetalleinrichtungen umfasst, bei denen das erste Bimetallelement u.a. in Bezug auf die Anzahl der Schichten oder die verwendeten Materialien und Materialstärken einen anderen Schichtaufbau aufweist, als das zweite bogenförmige Bimetallelement, solange insbesondere im Kontaktbereich ein "entgegengesetzter Schichtaufbau" vorgesehen ist.Within the scope of the invention, this "opposite arrangement" of the layer structure is understood to mean an arrangement in which, with regard to the thermal expansion coefficients, the layer structure of the first bimetallic element, viewed from the layer with the lower coefficient of thermal expansion to the layer with the higher coefficient of thermal expansion, opposite to the layer structure the second arcuate bimetallic element extends. Thus, for example, in the contact area, a bimetallic element with a lower layer with a high coefficient of thermal expansion and an upper layer with a lower coefficient of thermal expansion or more generally a bimetallic element with a bottom to top decreasing coefficient of thermal expansion and a bimetallic element with a lower layer with a low coefficient of thermal expansion and a upper layer with a higher coefficient of thermal expansion or from the bottom to the top increasing coefficient of thermal expansion each other. In this respect, bimetal devices are thus also included in the scope of the invention, in which the first bimetallic element has, inter alia, a different layer structure with respect to the number of layers or the materials and material thicknesses used than the second bimetallic element, as long as especially in the contact area an "opposite layer structure" is provided.

Unter "bogenförmig" wird im Umfang dieser Erfindung jede Art von Abweichung von einer Geraden bzw. einer Haupterstreckungsachse des Bimetallelementes verstanden, und insbesondere eine Form, insbesondere eine Kreisbogenform, bei der ein Teilbereich des Bimetallelementes in um wenigstens 90° versetzter Richtung zu einem anderen Teilbereich des ersten und/oder des zweiten Bimetallelementes verläuft."Arcuate" in the scope of this invention, any kind of deviation from a straight line or a main extension axis of the bimetal understood, and in particular a shape, in particular a circular arc shape, in which a portion of the bimetallic element in at least 90 ° offset direction to another portion of the first and / or the second bimetallic element extends.

Durch die erfindungsgemäße Anordnung und Ausbildung des ersten Bimetallelementes relativ zum zweiten bogenförmigen Bimetallelement erhält man eine Bimetalleinrichtung, bei der sich die Einzelbewegungen der beiden miteinander verbundenen Bimetallelemente besonders effektiv addieren, was zu einer besonders effektiven Schaltbewegung führt. Das Resultat ist ein Bimetallregler, bei dem schon bei geringen Temperaturänderungen große Bewegungen an der Bimetalleinrichtung auftreten, so dass u.a. auch bei geringen Temperaturänderungen Schaltvorgänge ausgeführt werden können. Der resultierende Bimetallregler ist somit im Vergleich zu Reglern aus dem Stand der Technik sehr viel feinfühliger.The inventive arrangement and design of the first bimetallic element relative to the second arcuate bimetallic element to obtain a bimetallic device in which the individual movements of the two interconnected bimetallic add particularly effectively, resulting in a particularly effective switching movement. The result is a bimetallic regulator in which even at low temperature changes large movements occur at the bimetal device, so u.a. Switching operations can be carried out even at low temperature changes. The resulting bimetallic regulator is thus much more sensitive compared to prior art regulators.

Vorzugsweise umfasst die Bimetalleinrichtung eine Mehrzahl in Reihe geschaltet angeordneter Kombinationen aus ersten Bimetallelementen und bogenförmigen zweiten Bimetallelementen. Auf diese Weise lassen sich die großen Schaltbewegungen einfach addieren. Die Bimetalleinrichtung ist dabei vorzugsweise so ausgebildet, dass sich die Anordnung von ersten Bimetallelementen und bogenförmigen zweiten Bimetallelementen abwechselt, wobei auch hier jeweils wieder die erfindungsgemäße entgegengesetzte Anordnung der Schichtaufbauten der jeweiligen Bimetallelemente zu beachten ist. Auch ist es möglich, die Bimetalleinrichtung derart auszubilden, dass eine Kombination aus erstem Bimetallelement und bogenförmigem zweiten Bimetallelement über ein weiteres Zwischenelement und vorzugsweise ein nicht-bimetallisches Zwischenelement mit einer weiteren Kombination aus einem ersten Bimetallelement und bogenförmigen zweitem Bimetallelement verbunden ist. Auch ist es möglich, die Bimetalleinrichtung durch eine entsprechende Anordnung erster und zweiter Bimetallelemente mäandernd auszubilden, insbesondere um so Bewegungen im Wesentlichen senkrecht zur Hauptbewegungsrichtung (also der Bewegungsrichtung, die einen Schaltvorgang ausführt) auszugleichen. Zudem ist es denkbar genannte Zwischenelemente und vorzugsweise nicht-bimetallische Zwischenelemente auch zwischen wenigstens einem ersten Bimetallelement und einem bogenförmigen zweiten Bimetallelement anzuordnen.Preferably, the bimetal device comprises a plurality of series-connected combinations of first bimetallic elements and arcuate second bimetallic elements. In this way, the large switching movements can be easily added. The bimetal device is preferably designed so that the arrangement of first bimetallic elements and arcuate second bimetallic elements alternates, whereby in each case again the inventive opposite arrangement of the layer structures of the respective bimetal elements is to be considered. It is also possible to form the bimetallic device in such a way that a combination of the first bimetal element and the arcuate second bimetallic element is connected via a further intermediate element and preferably a non-bimetallic intermediate element to a further combination of a first bimetallic element and arcuate second bimetallic element. It is also possible to meander the bimetal device meandering through a corresponding arrangement of first and second bimetallic elements, in particular so as to compensate for movements substantially perpendicular to the main movement direction (ie the direction of movement which executes a switching operation). In addition, it is conceivable intermediate elements and preferably also to arrange non-bimetallic intermediate elements between at least one first bimetal element and an arcuate second bimetallic element.

Vorzugsweise sind das erste Bimetallelement und/oder das bogenförmige zweite Bimetallelement als Bimetallstreifen ausgebildet. Die Ausbildung mit Bimetallstreifen garantiert eine Schaltbewegung der Bimetalleinrichtung in einer definierten Bewegungsrichtung.Preferably, the first bimetallic element and / or the arcuate second bimetallic element are formed as a bimetallic strip. The design with bimetallic strip guarantees a switching movement of the bimetal device in a defined direction of movement.

Erfindungsgemäss ist der Kontaktbereich an dem einen distalen Ende des ersten Bimetallelementes und einem proximalen Ende des bogenförmigen zweiten Bimetallelementes angeordnet. Auf diese Weise ergibt sich eine besonders effektive Addition der jeweiligen Bimetallelementbewegungen bei Temperaturänderungen.According to the invention, the contact region is arranged at the one distal end of the first bimetallic element and a proximal end of the arcuate second bimetallic element. In this way, a particularly effective addition of the respective Bimetallelementbewegungen results in temperature changes.

Vorzugsweise beschreibt das bogenförmige zweite Bimetallelement einen Halbbogen bis nahezu einen Vollbogen und insbesondere einen Dreiviertelbogen, erfindungsgemäss jedoch einen Halbkreisbogen bis nahezu einen Vollkreisbogen und insbesondere einen Dreiviertelkreisbogen. Auf diese Weise addieren sich die Elementbewegungen des ersten Bimetallelementes und des bogenförmigen zweiten Bimetallelementes bei Temperaturänderung besonders effektiv zu einer gemeinsamen Schaltbewegung, wobei die Bimetalleinrichtung gleichzeitig einen sehr kompakten Aufbau erhält.Preferably, the arcuate second bimetallic element describes a half-arc to almost a solid sheet and in particular a three-quarter arc, according to the invention, however, a semicircular arc to almost a full arc and in particular a three-quarter arc. In this way, the element movements of the first bimetallic element and the arcuate second bimetallic element add particularly effectively to a common switching movement with temperature change, wherein the bimetal device receives a very compact structure at the same time.

Vorzugsweise weist das bogenförmige zweite Bimetallelement an seinem distalen Ende einen insbesondere im Wesentlichen linear geformten Schaltbereich auf, der mit der Schalteinrichtung in Wirkverbindung steht oder bringbar ist. Durch die Bewegung des ersten Bimetallelementes, gekoppelt mit der Bewegung des zweiten bogenförmigen Bimetallelementes, wird über diesen Schaltbereich sehr einfach eine Schaltbewegung auf die Schalteinrichtung übertragen.Preferably, the arcuate second bimetallic element at its distal end on a particular substantially linearly shaped switching area, which is in operative connection with the switching device or can be brought. By the movement of the first bimetallic element, coupled with the movement of the second arcuate bimetallic element, a switching movement is very easily transmitted to the switching device via this switching range.

Vorzugsweise schließt die Haupterstreckungsachse des Schaltbereichs und die daran angrenzende Tangente des bogenförmigen zweiten Bimetallelementes einen Winkel von <180 Grad, insbesondere einen Winkel von ≤90 Grad, ein. Auf diese Weise erhält man ein sehr kompaktes Bauteil, gepaart mit eine sehr effektiven Kombination der einzelnen Bimetallbewegungen bei Temperaturänderungen.Preferably, the main axis of extension of the switching region and the adjacent tangent of the arcuate second bimetallic element includes an angle of <180 degrees, in particular an angle of ≤90 degrees. In this way, you get a very compact component, coupled with a very effective combination of individual bimetallic movements with temperature changes.

Vorzugsweise ist der Schaltbereich des bogenförmigen zweiten Bimetallelementes bei einer definierten Normaltemperatur T0 achsenparallel zur Haupterstreckungsachse des ersten Bimetallelementes angeordnet. Insbesondere bei einem im Wesentlichen vollbogenförmigen bzw. vollkreisförmigen zweiten Bimetallelement erhält man so eine Bimetalleinrichtung mit einem sehr großen Schaltweg bei gleichzeitig kompakter Bauweise des Reglers.Preferably, the switching range of the arcuate second bimetallic element is arranged at a defined normal temperature T 0 axis parallel to the main extension axis of the first bimetallic element. In particular, in the case of a substantially full-arc-shaped or full-circle-shaped second bimetallic element, a bimetal device having a very large switching path and at the same time a compact construction of the regulator is thus obtained.

Vorzugsweise ist die Bimetalleinrichtung mit einem proximalen Ende des ersten Bimetallelementes relativ zur Schalteinrichtung im Wesentlichen eingespannt gelagert. Ausgehend von diesem Einspannpunkt, ergibt sich eine Bimetalleinrichtung mit einem sehr großen Schaltweg, die zudem auf engstem Raum angeordnet sein kann.Preferably, the bimetallic device is mounted with a proximal end of the first bimetallic element substantially clamped relative to the switching device. Starting from this clamping point, results in a bimetal with a very large switching path, which can also be arranged in a confined space.

Vorzugsweise ist beim bogenförmigen zweiten Bimetallelement die Elementschicht mit dem höheren Wärmeausdehnungskoeffizienten im Bereich des Innenbogens angeordnet. Auf diese Weise erhält man eine Bimetalleinrichtung, die sich bei Temperaturerhöhung sehr stark ausdehnt und auf eine in der Außen-Umgebung der Bimetalleinrichtung angeordnete Schalteinrichtung einwirkt. Bei einer Schalteinrichtung, die im Wesentlichen innerhalb der Bimetalleinrichtung angeordnet ist, bei der also ein Zusammenziehen der Bimetalleinrichtung zur Aktivierung der Schaltbewegung nötig ist, ist vorzugsweise die Elementschicht mit dem höheren Wärmeausdehnungskoeffizienten im Bereich des Außenbogens des zweiten Bimetallelementes angeordnet.Preferably, in the arcuate second bimetallic element, the element layer having the higher coefficient of thermal expansion is arranged in the region of the inner arc. In this way, a bimetal device is obtained, which expands very strongly when the temperature increases and acts on a switching device arranged in the outer environment of the bimetal device. In a switching device which is arranged substantially within the bimetallic device, in which therefore a contraction of the bimetallic device for activating the switching movement is necessary, preferably the element layer with the higher coefficient of thermal expansion in the region of the outer arc of the second bimetallic element is arranged.

Vorliegende Erfindung betrifft auch einen Bimetallregeler mit einer Vorrichtung zum elektrischen leitenden Anschluss wenigstens eines Leitungselementes an vorgenannten Bimetallregler bzw. an ein in einem Gehäuse gelagertes Kontaktelement einer dergleichen Schalteinrichtung, wobei eine Klemmeinrichtung vorgesehen ist, die Folgendes aufweist: einen Klemmbolzen und eine Klemmbolzenaufnahme, die zusammen einen Klemmraum definieren, in den das Leitungselement von der Gehäuseaußenseite aus einführbar ist und in den das Kontaktelement von der Gehäuseinnenseite aus hineinragt, wobei der Klemmbolzen im Gehäuse in seiner Axialrichtung gehalten ist und mit einem Klemmfortsatz zwängungsfrei am Kontaktelement anliegt und wobei ein Gegenlagerbereich der Klemmbolzenaufnahme derart unter Reduzierung des Klemmraumes auf dem Klemmfortsatz und das daran anliegende Kontaktelement zubewegbar und wenigstens in einer Klemmstellung festlegbar ist, dass das Leitungselement und das Kontaktelement miteinander elektrisch leitend fixiert sind, ohne dass eine Biegebelastung in das Kontaktelement eingetragen wird.The present invention also relates to a bimetallic regulator with a device for electrically conductive connection of at least one line element to the aforementioned bimetal or to a housing mounted in a contact element of a similar switching device, wherein a clamping device is provided, comprising: a clamping bolt and a clamping bolt receptacle which together define a terminal space into which the conduit member from the outside of the housing is inserted and into which the contact element protrudes from the inside of the housing, wherein the clamping bolt is held in the housing in its axial direction and with a clamping extension restraining against the contact element and wherein an abutment portion of the clamping bolt receptacle such while reducing the clamping space on the clamping extension and the contact element fitting thereto zubewegbar and at least in a clamping position can be fixed, that the conduit element and the contact element are fixed to each other electrically conductive, without a bending load is entered into the contact element.

Der Vorteil einer solchen Vorrichtung bzw. eines derart ausgebildeten Bimetallreglers liegt darin, dass der Anschluss eines Leitungselementes an den Bimetallregler möglich ist, ohne dass es zu einem Wärmeeintrag, beispielsweise durch einen Schweiß- oder Lötvorgang, kommt. Erfahrungsgemäß hat ein solcher Wärmeeintrag bei Bimetallreglern aus dem Stand der Technik zu einer Schwächung der meist vorgesehenen Federelemente der Schalteinrichtung geführt. Die Verwendung der erfindungsgemäßen Vorrichtung umgeht dieses Problem. Insbesondere im Zusammenspiel mit der zuvor behandelten Bimetalleinrichtung kommt es so zu einem Bimetallregler mit einem sehr genauen und insbesondere genau einstellbaren Schaltverhalten.The advantage of such a device or of a bimetallic regulator designed in this way is that the connection of a line element to the bimetallic regulator is possible, without heat being introduced, for example, by a welding or soldering process. Experience has shown that such a heat input in bimetallic controllers from the prior art has led to a weakening of the usually provided spring elements of the switching device. The use of the device according to the invention avoids this problem. In particular, in interaction with the previously treated bimetal means, a bimetallic regulator thus results with a very accurate and, in particular, precisely adjustable switching behavior.

Weitere Ausführungsformen der Erfindung ergeben sich aus den Unteransprüchen.Further embodiments of the invention will become apparent from the dependent claims.

Im Folgenden wird die Erfindung anhand von Ausführungsbeispielen beschrieben, die durch die beiliegenden Zeichnungen näher erläutert werden. Hierbei zeigen:

Fig. 1
eine isometrische Darstellung einer Ausführungsform des Bimetallreglers;
Fig. 2
eine Seitenansicht der Ausführungsform des Bimetallreglers aus Fig. 1;
Fig. 3
eine Detailansicht einer Bimetalleinrichtung der Ausführungsform des Bimetallreglers aus Fig. 1;
Fig. 4
eine weitere Ausführungsform einer Bimetalleinrichtung;
Fig. 5
eine isometrische Darstellung der Ausführungsform des Bimetallreglers gemäß Fig. 1 mit Paternosteranschlussklemmen;
Fig. 6
einen isometrischen Längsschnitt der Darstellung aus Fig. 5; und
Fig. 7
einen isometrischen Längsschnitt der Ausführungsform des Bimetallreglers gemäß Fig. 5 bei Integration in ein Gehäuse.
In the following, the invention will be described with reference to embodiments, which are explained in more detail by the accompanying drawings. Hereby show:
Fig. 1
an isometric view of an embodiment of the bimetallic control;
Fig. 2
a side view of the embodiment of the bimetallic regulator Fig. 1 ;
Fig. 3
a detailed view of a bimetallic device of the embodiment of the bimetallic regulator Fig. 1 ;
Fig. 4
another embodiment of a bimetal device;
Fig. 5
an isometric view of the embodiment of the bimetallic according to Fig. 1 with paternoster terminals;
Fig. 6
an isometric longitudinal section of the illustration Fig. 5 ; and
Fig. 7
an isometric longitudinal section of the embodiment of the bimetallic according to Fig. 5 when integrated into a housing.

Im Folgenden werden für gleiche und gleich wirkende Bauteile dieselben Bezugsziffern verwendet, wobei zur Unterscheidung bisweilen Hochindizes ihre Anwendung finden.In the following, the same reference numerals are used for the same and the same components, sometimes with the use of high indices to distinguish them.

Fig. 1 zeigt eine isometrische Darstellung einer Ausführungsform des erfindungsgemäßen Bimetallreglers, Fig. 2 eine Seitenansicht dieser Ausführungsform und Fig. 3 eine Detaildarstellung eines Bimetalleinrichtung 4, wie sie in diesem Bimetallregler 1 verwendet wird. Fig. 1 shows an isometric view of an embodiment of the bimetallic controller according to the invention, Fig. 2 a side view of this embodiment and Fig. 3 a detailed view of a bimetallic device 4, as used in this bimetal 1.

Die Bimetalleinrichtung 4 weist bei dieser Ausführungsform zwei Bimetallelemente 6, 8 auf, nämlich ein erstes Bimetallelement 6 und ein bogenförmiges zweites Bimetallelement 8. Das bogenförmige zweite Bimetallelement ist hier wenigstens teilweise in der Form eines ¾-Kreises ausgeführt. Diese beiden Bimetallelemente 6, 8 sind an einem Kontaktbereich 14 miteinander verbunden, insbesondere ist hier das erste Bimetallelement 6 mit seinem distalen Ende 7 am proximalen Ende 9 des bogenförmigen zweiten Bimetallelementes 8 angeordnet.In this embodiment, the bimetallic device 4 has two bimetal elements 6, 8, namely a first bimetallic element 6 and an arcuate second bimetallic element 8. The arcuate second bimetallic element here is at least partially in the form of a ¾ circle. These two bimetallic elements 6, 8 are connected to one another at a contact region 14, in particular here the first bimetallic element 6 is arranged with its distal end 7 at the proximal end 9 of the arcuate second bimetallic element 8.

Die Bimetalleinrichtung 4 steht über ein Schaltelement 3 mit einer Schalteinrichtung 2 in Wirkverbindung, die eine elektrische Verbindung zwischen zwei Kontaktelementen 16, 18 herstellt, also einen Schaltvorgang ermöglicht. Über ein Einstellelement 20 kann eine Justierung dieses Schaltvorganges erfolgen, indem zwei den Kontaktelementen 16, 18 zugeordnete Schaltkontakte 17, 19 relativ zueinander positioniert werden. Je nachdem, wie diese Positionierung erfolgt, löst die Schalteinrichtung 2 bei kleinen oder größeren Bewegungen der Bimetalleinrichtung 4 den Schaltvorgang aus.The bimetal device 4 is connected via a switching element 3 with a switching device 2 in operative connection, which establishes an electrical connection between two contact elements 16, 18, thus enabling a switching operation. An adjusting element 20 can be used to adjust this switching process by positioning two contact elements 17, 19 assigned to the contact elements 16, 18 relative to one another. Depending on how this positioning takes place, the switching device 2 triggers the switching operation in the case of small or larger movements of the bimetal device 4.

Die Bimetalleinrichtung 4 ist im Wesentlichen biegesteif mit einem proximalen Ende 5 des ersten Bimetallelementes 6 an einem Lagerblock 22 eingespannt. Dieser Lagerblock, der aus mehreren isolierenden Einzelelementen 23 besteht, trägt neben der Bimetalleinrichtung 4 auch die Kontaktelemente 16 und 18 und eine Halteplatte 24, die eine Befestigung des Bimetallreglers 1 in einem Gehäuse 40 (siehe Fig. 7) ermöglicht und darüber hinaus das Einstellelement 20 trägt.The bimetallic device 4 is clamped substantially rigidly with a proximal end 5 of the first bimetallic element 6 on a bearing block 22. This bearing block, which consists of a plurality of insulating individual elements 23, carries in addition to the bimetal 4 and the contact elements 16 and 18 and a support plate 24, a fastening of the bimetallic regulator 1 in a housing 40 (see Fig. 7 ) and, moreover, carries the adjusting element 20.

Das bogenförmige zweite Bimetallelement 8 verfügt an seinem distalen Ende 11 über einen Schaltbereich 13, über den es mit dem Schaltelement 3 in Wirkverbindung mit der Schalteinrichtung 2 steht. Bei einer Temperaturänderung bewegt sich der Schaltbereich 13 aufgrund der resultierenden Bewegung der beiden Bimetallelemente 6, 8 auf die Schalteinrichtung 2 zu, wobei das Schaltelement 3 bei einer bestimmten Bewegung den Schaltvorgang auslöst.The arcuate second bimetallic element 8 has at its distal end 11 via a switching region 13, via which it is in operative connection with the switching device 2 with the switching element 3. With a change in temperature, the shift range 13 moves due to the resulting movement of the two bimetallic elements 6, 8 to the switching device 2, wherein the switching element 3 triggers the switching process at a certain movement.

Insbesondere in Fig. 2 ist der Aufbau der Schalteinrichtung 2 im Detail erkennbar. Er umfasst die zwei Kontaktelemente 16 und 18, die über zugeordnete Kontaktelemente 17 und 19 durch eine Aktivierung über das Schaltelement 3 miteinander in elektrische Leitverbindung gebracht werden können. Das Kontaktelement 17 ist hier als Federelement und insbesondere als Beryllium-Sprungfederelement ausgebildet, so dass sich die elektrische Leitverbindung bei einem "Rückzug" des Schaltelementes 3 wieder öffnet.In particular in Fig. 2 the structure of the switching device 2 can be seen in detail. It comprises the two contact elements 16 and 18, which can be brought into electrical conduction with one another via associated contact elements 17 and 19 by activation via the switching element 3. The contact element 17 is designed here as a spring element and in particular as a beryllium spring element, so that the electrical conduction opens again in a "retraction" of the switching element 3.

In den Fig. 1 und 2 und insbesondere in Fig. 3 sind die unterschiedlichen Schichtaufbauten der beiden Bimetallelemente 6, 8 der Bimetalleinrichtung 4 erkennbar. Das erste Bimetallelement 6 besteht aus zwei Elementschichten 10, 12, wobei die Elementschicht 10 mit dem größeren Wärmeausdehnungskoeffizienten αΔT10 auf der in Zeichnungsebene dargestellten Unterseite 21 und die Elementschicht 12 mit dem niedrigeren Wärmeausdehnungskoeffizienten αΔT12 auf der Oberseite 23 angeordnet wird.In the Fig. 1 and 2 and in particular in Fig. 3 the different layer structures of the two bimetallic elements 6, 8 of the bimetal device 4 can be seen. The first bimetallic element 6 consists of two element layers 10, 12, wherein the element layer 10 with the larger coefficient of thermal expansion α .DELTA.T10 is arranged on the underside 21 shown in the drawing plane and the element layer 12 with the lower coefficient of thermal expansion .DELTA.T12 on the upper side 23.

Entgegengesetzt dazu ist der Schichtaufbau des bogenförmigen zweiten Bimetallelementes 8 ausgebildet. Auch dieses Bimetallelement 8 besteht aus zwei Elementschichten 10, 12, wobei im Kontaktbereich 14 die Elementschicht 10 mit dem höheren Wärmeausdehnungskoeffizienten αΔT10 auf der in Zeichnungsebene dargestellten Oberseite 23 und die Elementschicht 12 mit dem niedrigeren Wärmeausdehnungskoeffizienten αΔT12 auf der Unterseite 21 angeordnet ist.Opposite this, the layer structure of the arcuate second bimetal element 8 is formed. This bimetal element 8 consists of two element layers 10, 12, wherein in the contact region 14, the element layer 10 with the higher coefficient of thermal expansion α .DELTA.T10 is arranged on the top 23 shown in the drawing plane and the element layer 12 with the lower coefficient of thermal expansion .DELTA.T12 on the bottom 21.

Das Resultat einer solchen entgegengesetzten Anordnung der beiden Schichtaufbauten der beiden Bimetallelemente 6, 8 ist eine sehr viel stärkere Auslenkung (hier in Fig. 3 dargestellt durch den Pfeil 26), die bei dem hier dargestellten Bimetallregler 1 zu einer sehr viel genaueren Justierbarkeit und einer genaueren Schaltbarkeit führt.The result of such an opposite arrangement of the two layer structures of the two bimetallic elements 6, 8 is a much stronger deflection (here in Fig. 3 represented by the arrow 26), which leads in the bimetallic regulator 1 shown here to a much more accurate adjustability and a more accurate switchability.

In Fig. 3 ist die Bewegung der Bimetalleinrichtung 4 bzw. der beiden Bimetallelemente 6, 8 bei einer bestimmten Temperaturänderung ΔT schematisiert dargestellt, wobei die Endposition der Bimetalleinrichtung 4 bei einer Temperaturänderung ΔT strichliert dargestellt ist.In Fig. 3 is the movement of the bimetallic device 4 and the two bimetallic 6, 8 shown schematically at a certain temperature change .DELTA.T, wherein the end position of the bimetallic device 4 is shown in broken lines at a temperature change .DELTA.T.

Fig. 4 zeigt eine weitere Ausführungsform der Bimetalleinrichtung 4, wobei hier eine Mehrzahl an ersten Bimetallelementen 6 und bogenförmigen zweiten Bimetallelementen 8 in Reihe und hier insbesondere mäanderförmig aneinandergeordnet sind. Auf diese Weise lässt sich der in Fig. 3 dargestellte Schaltweg 26 bei einer Temperaturänderung ΔT nahezu beliebig vergrößern, wobei sich ungewollte Bewegungen, hier beispielsweise die in Fig. 3 abgebildete Rechtsdrift des Schaltbereichs 13, korrigieren lassen. Auch die hier in Fig. 4 dargestellten Bimetallelemente 6, 8 weisen jeweils einen Schichtaufbau auf, bestehend aus wenigstens zwei Elementschichten 10, 12, wie er bereits mit Verweis auf Fig. 3 ausführlich erläutert wurde. Fig. 4 shows a further embodiment of the bimetal 4, in which case a plurality of first bimetallic elements 6 and arcuate second bimetallic elements 8 are arranged in series and here in particular meandering. In this way, the in Fig. 3 illustrated switching path 26 at a temperature change .DELTA.T increase almost arbitrarily, with unwanted movements, here, for example, in Fig. 3 shown right drift of the switching range 13, correct. Also here in Fig. 4 shown bimetal 6, 8 each have a layer structure, consisting of at least two element layers 10, 12, as he already with reference to Fig. 3 was explained in detail.

In den Fig. 5 bis 7 ist die zuvor behandelte Ausführungsform gemäß den Fig. 1 bis 3 noch einmal in isometrischer Ansicht (Fig. 5) und in einem Längsschnitt (Fig. 6) dargestellt. Ergänzt wurde die Ausführungsform des Bimetallreglers 1 hier durch Klemmeinrichtungen 28 und insbesondere durch zwei Paternosterklemmen 30, die den einfachen Anschluss eines Leitungselementes (nicht dargestellt) an den Bimetallregler 1 erlauben. Wurden beim Stand der Technik die Kontaktelemente 16, 18 meist über eine Lötverbindung mit weiterführenden Leitungselementen (nicht dargestellt) verbunden, so erfolgt hier der Anschluss des Bimetallreglers 1 bzw. der Kontaktelemente 16, 18 über die Paternosterklemmen 30. Der Vorteil dieser Verbindungstechnik ist, dass keine Wärmeenergie durch einen Löt- oder Schweißvorgang in die Kontaktelemente 16 und 18 und über diese in die Schaltkontakte 17, 19 und insbesondere den hier als Berrylium-Sprungfeder ausgebildeten Schaltkontakt 17 eingeleitet wird. Gerade nämlich dieser Wärmeeintrag hat beim Stand der Technik zu Verformungen und zu einem Erlahmen der Rückstellkraft des als Sprungfederelement ausgeführten Schaltkontaktes 17 geführt. Dieses künstliche Altern, das im Wesentlichen einer thermischen Nachbehandlung entsprochen hat, führte oft zu einer Fehlfunktion der Bimetallregler 1.In the Fig. 5 to 7 is the previously discussed embodiment according to the Fig. 1 to 3 again in isometric view ( Fig. 5 ) and in a longitudinal section ( Fig. 6 ). The embodiment of the bimetallic regulator 1 has been supplemented here by clamping devices 28 and in particular by two paternoster terminals 30, which allow the simple connection of a line element (not shown) to the bimetallic regulator 1. Were connected in the prior art, the contact elements 16, 18 mostly via a solder joint with further conductive elements (not shown), so here is the connection of the bimetallic regulator 1 and the contact elements 16, 18 on the paternoster terminals 30. The advantage of this connection technique is that no heat energy is introduced by a soldering or welding process into the contact elements 16 and 18 and via these into the switching contacts 17, 19 and in particular the switching contact 17 designed here as Berrylium spring. Especially this heat input has led to deformations in the prior art and to a decrease in the restoring force of the running as a spring element switching contact 17. This artificial aging, which has essentially met a thermal aftertreatment, often led to a malfunction of the bimetal 1.

Grundsätzlich sei angemerkt, dass die Verwendung dieser Klemmtechnik mittels der Paternosterklemmen 30 zum Anschluss eines Leitungselementes an die Kontaktelemente 16, 18 nicht nur auf eine Anwendung bei dem hier dargestellten erfindungsgemäßen Bimetallregler 1 beschränkt ist. Sämtliche, insbesondere mit wärmeempfindlichen Kontaktelementen bzw. Schaltkontakten versehene Bauteile lassen sich damit ausrüsten.In principle, it should be noted that the use of this clamping technique by means of the paternoster terminals 30 for connecting a line element to the contact elements 16, 18 is not limited to an application in the bimetallic regulator 1 according to the invention shown here. All, in particular provided with heat-sensitive contact elements or switching contacts components can be equipped with it.

Die in den Fig. 5 bis 7 dargestellten Klemmeinrichtungen 28 zum elektrisch leitenden Anschluss wenigstens eines Leitungselementes (nicht dargestellt) an wenigstens ein in einem Gehäuse 40 gelagertes Kontaktelement 16, 18 einer Schalteinrichtung und hier des Bimetallreglers 1 weisen Folgendes auf:

  • Einen Klemmbolzen 32 und eine Klemmbolzenaufnahme 34, die zusammen einen Klemmraum 36 definieren, in den das Leitungselement (nicht dargestellt) insbesondere von einer Außenseite 43 des Gehäuses 40 aus einführbar ist und in den das Kontaktelement (16, 18) insbesondere von einer Innenseite 45 des Gehäuses 40 aus hineinragt (siehe insbesondere Fig. 7), wobei der Klemmbolzen 32 insbesondere im Gehäuse 40 in seiner Axialrichtung gehalten ist und mit einem Klemmfortsatz 33 zwängungsfrei am Kontaktelement 16, 18 anliegt, und wobei ein Gegenlagerbereich 35 der Klemmbolzenaufnahme 34 derart unter Reduzierung des Klemmraumes 36 auf dem Klemmfortsatz 33 und das daran anliegende Kontaktelement 16, 18 zubewegbar und wenigstens in einer Klemmstellung festlegbar ist, dass das Leitungselement (nicht dargestellt) und das Kontaktelement 16, 18 miteinander elektrisch leitend fixiert sind, ohne dass eine Biegebelastung in das Kontaktelement 16, 18 eingetragen wird. Die erfindungsgemäße Klemmeinrichtung 28 bzw. die Paternosterklemme 30 haben also neben der einfachen und insbesondere wärmeeintragungsfreien Verbindung eines Leitungselementes mit den Kontaktelementen 16, 18 auch den Vorteil eines zwängungsfreien Anschlusses, so dass in die Kontaktelemente 16, 18 und die zugeordneten Schaltkontakte 17, 19 keine Biegebelastungen eingetragen werden.
The in the Fig. 5 to 7 illustrated clamping devices 28 for electrically conductive connection of at least one line element (not shown) to at least one mounted in a housing 40 contact element 16, 18 of a switching device and here the bimetallic regulator 1 have the following:
  • A clamping bolt 32 and a clamping bolt receptacle 34 which together define a clamping space 36 into which the conduit element (not shown) can be inserted, in particular from an outer side 43 of the housing 40 and into which the contact element (16, 18) in particular from an inner side 45 of the Housing 40 protrudes from (see in particular Fig. 7 ), wherein the clamping bolt 32 is held in particular in the housing 40 in its axial direction and with a clamping extension 33 without restraint on the contact element 16, 18, and wherein an abutment portion 35 of the clamping bolt receptacle 34 so reducing the clamping space 36 on the clamping extension 33 and the adjacent thereto Contact element 16, 18 zubewegbar and at least in a clamping position can be fixed, that the conduit element (not shown) and the contact element 16, 18 are electrically conductively fixed to each other, without a bending load in the contact element 16, 18 is entered. The clamping device 28 according to the invention or the paternoster clamp 30 thus have, in addition to the simple and in particular heat-free connection of a line element with the contact elements 16, 18 also the advantage of a non-constraining connection, so that in the contact elements 16, 18 and the associated switching contacts 17, 19 no bending loads be registered.

Vorzugsweise ist die Klemmbolzenaufnahme 34 als ein Klemmbolzenschuh ausgebildet, der wenigstens teilweise den Klemmraum 36 umschließt, wobei an dessen innerer, dem Klemmfortsatz 33 zuweisenden Bodenwandung, der Gegenlagerlagerbereich 35 ausgebildet ist. Die Klemmbolzenaufnahme 34 ist dabei vorzugsweise in Axialrichtung des Klemmbolzens 32 bewegbar auf dem Klemmbolzen gelagert. Wie hier dargestellt, ist vorzugsweise der Klemmbolzen 32 mit einem Gewindebereich versehen, der mit einem Gewindeaufnahmebereich der Klemmbolzenaufnahme 34 derart in Gewindeeingriff steht, dass der Gegenlagerbereich 35 der Klemmbolzenaufnahme 34 durch eine Rotation des Klemmbolzens 32 auf den Klemmbolzenfortsatz 33 und das daran anliegende Kontaktelement 16, 18 zu und von diesem weg bewegbar ist.Preferably, the clamping bolt receptacle 34 is formed as a clamping bolt shoe which at least partially encloses the clamping space 36, wherein at its inner, the clamping extension 33 facing the bottom wall, the counter bearing portion 35 is formed. The clamping bolt receptacle 34 is preferably mounted in the axial direction of the clamping bolt 32 movable on the clamping bolt. As shown here, the clamping bolt 32 is preferably provided with a threaded portion which threadingly engages with a threaded receiving portion of the clamping bolt receptacle 34 is that the abutment portion 35 of the clamping bolt receptacle 34 by a rotation of the clamping bolt 32 on the clamping bolt extension 33 and the contact element 16, 18 adjacent thereto to and from this is movable.

Wie in den Fig. 5 und 6 erkennbar, ist die Klemmbolzenaufnahme 34 vorzugsweise aus einem mehrfach abgefalzten Metallstreifen 42 ausgebildet. Dies ermöglicht eine preiswerte Herstellung bei gleichzeitig guter Stabilität und ausreichend Material für die Ausbildung eines Gewindeaufnahmebereichs.As in the FIGS. 5 and 6 recognizable, the clamping bolt receptacle 34 is preferably formed from a multi-folded metal strip 42. This allows an inexpensive production with good stability and sufficient material for the formation of a threaded receiving area.

Die Klemmbolzenaufnahme 34 weist an ihrem unteren Bodenbereich vorzugsweise ein Abdeckelement 44 auf, das beim Anschluss eines Leitungselementes als dessen Führung dient. Das Abdeckelement 44 erstreckt sich dabei vorzugsweise derart achsenparallel zum Klemmbolzen 32, dass es bei einer Reduzierung des Klemmraumes 36, also hier durch eine Rotation des Klemmbolzens 32, eine Aufnahmeöffnung 48 im Gehäuse 40 sukzessive abdeckt. Dies verhindert das fehlerhafte Einführen des Leitungselementes.The clamping bolt receptacle 34 preferably has at its lower bottom region a cover element 44, which serves as a guide for connecting a line element. The cover member 44 preferably extends axially parallel to the clamping bolt 32 so that it successively covers a receiving opening 48 in the housing 40 with a reduction of the clamping space 36, so here by a rotation of the clamping bolt 32. This prevents the erroneous insertion of the conduit element.

Bezugszeichenreference numeral

11
Bimetallreglerbimetallic
22
Schalteinrichtungswitching device
33
Schaltelementswitching element
44
Bimetalleinrichtungbimetal
55
proximales Endeproximal end
66
Erstes BimetallelementFirst bimetal element
77
distales Endedistal end
88th
bogenförmiges zweites Bimetallelementarcuate second bimetallic element
99
proximales Endeproximal end
1010
Elementschichtelement layer
1111
distales Endedistal end
1212
Elementschichtelement layer
1313
Schaltbereichswitching range
1414
Kontaktbereichcontact area
1616
Kontaktelementcontact element
1717
Schaltkontaktswitching contact
1818
Kontaktelementcontact element
1919
Schaltkontaktswitching contact
2020
Einstellelementadjustment
2121
Unterseitebottom
2222
Lagerblockbearing block
2323
Oberseitetop
2424
HalteplatteRetaining plate
2828
Klemmeinrichtungclamper
3030
PaternosterklemmePaternoster terminal
3232
Klemmbolzenclamping bolts
3333
KlemmfortsatzClamping extension
3434
KlemmbolzenaufnahmeClamping bolt receptacle
3636
Klemmraumterminal space
4040
Gehäusecasing
4242
Metallstreifenmetal strips
4444
Abdeckelementcover

Claims (8)

  1. Bimetal controller, comprising a switching device (2) and at least one bimetal device (4), which is or can be actively connected to the switching device (2) in such a way as to allow a temperature-dependent switching of the switching device (2), wherein
    the bimetal device (4) has at least one first bimetal element (6) and at least one arcuate, second bimetal element (8), which are connected to each other at a contact region (14) and are formed at the contact region (14) in such a way that the coefficient of thermal expansion of the first bimetal element (6) decreases from the first side thereof, e.g. the underside (21) thereof, to the second side thereof that is opposite from the first side, e.g. to the upper side (23), and the coefficient of thermal expansion of the arcuate, second bimetal element (8) increases from the first side thereof that faces away from the first side of the first bimetal element (6), e.g. the underside (21') thereof, to the second side thereof that is opposite from the first side of the second bimetal element (8), e.g. to the upper side (23'), or the coefficient of thermal expansion progresses oppositely in the case of the two bimetal elements (6, 8), and the second bimetal element (8) is formed as a half arc to almost a full arc and is arranged in such a way for the actuation of the switching device (2) that deflections of the bimetal elements (6, 8) are added together, characterized in that
    the contact region (14) is arranged at a distal end (7) of the first bimetal element (6) and a proximal end (9) of the arcuate, second bimetal element (8).
  2. Bimetal controller according to Claim 1,
    characterized in that
    the bimetal elements (6, 8) are constructed from in each case at least two element layers (10, 12) with different coefficients of thermal expansion (αΔT10, αΔT12), the layer structure of the first bimetal element (6) at the contact region (10) progressing oppositely to the layer structure of the arcuate, second bimetal element (8) with respect to the coefficients of thermal expansion (αΔT10, αΔT12).
  3. Bimetal controller according to Claim 1 or 2,
    characterized in that
    the first bimetal element (6) and/or the arcuate, second bimetal element (8) is/are formed as a bimetal strip/bimetal strips.
  4. Bimetal controller according to one of the preceding claims,
    characterized in that
    the arcuate, second bimetal element (8) has at its distal end (11) a substantially linearly formed switching region (13), which is or can be actively connected to the switching device (2).
  5. Bimetal controller according to Claim 4,
    characterized in that
    the principal axis of extent of the switching region (13) and the tangent adjoining thereto of the arcuate, second bimetal element (8) include an angle of < 180°, in particular an angle of ≤ 90°.
  6. Bimetal controller according to one of the preceding claims,
    characterized in that the bimetal device (4) is mounted with a proximal end (5) of the first bimetal element (6) substantially restrained in relation to the switching device (2).
  7. Bimetal controller according to one of the preceding claims,
    characterized in that
    the bimetal device (4) has a plurality of combinations of first bimetal elements (6) and arcuate, second bimetal elements (8) connected in series and arranged in particular in a meandering manner.
  8. Bimetal controller according to one of the preceding claims, the bimetal controller (1) being mounted or able to be mounted in a housing (40), having an apparatus
    characterized in that
    said apparatus is provided for the electrically conducting connection of at least one conducting element to the switching device (2), comprising a clamping device (28), which has the following:
    a clamping bolt (32) and a clamping bolt receptacle (34), which together define a clamping space (36), into which the conducting element can be introduced from the outer side of the housing (43) and into which the contact element (16; 18) protrudes from the inner side of the housing (45), the clamping bolt (32) being held in its axial direction in the housing (40) and lying with a clamping continuation (33) against the contact element (16; 18) in an unconstrained manner, and a counter bearing region (35) of the clamping bolt receptacle (34) being able to be moved toward the clamping continuation (33) and the contact element (16; 18) lying on it while reducing the clamping space (36) and able to be fixed at least in one clamping position such that the conducting element and the contact element (16; 18) are fixed with respect to each other in an electrically conducting manner, without a flexural loading being introduced into the contact element (16; 18).
EP11728843.1A 2010-07-05 2011-07-01 Bimetal controller Active EP2591488B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11728843T PL2591488T3 (en) 2010-07-05 2011-07-01 Bimetal controller

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010017741A DE102010017741B4 (en) 2010-07-05 2010-07-05 bimetallic
PCT/EP2011/061087 WO2012004197A1 (en) 2010-07-05 2011-07-01 Bimetal controller

Publications (2)

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EP2591488A1 EP2591488A1 (en) 2013-05-15
EP2591488B1 true EP2591488B1 (en) 2017-04-05

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ID=44627758

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US (1) US10332706B2 (en)
EP (1) EP2591488B1 (en)
JP (1) JP2013533592A (en)
KR (1) KR20130137120A (en)
CN (1) CN102959671B (en)
BR (1) BR112013000015B1 (en)
CO (1) CO6660495A2 (en)
DE (1) DE102010017741B4 (en)
EA (1) EA023533B1 (en)
ES (1) ES2628593T3 (en)
MX (1) MX2012015033A (en)
PL (1) PL2591488T3 (en)
WO (1) WO2012004197A1 (en)

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Publication number Priority date Publication date Assignee Title
CN103065867A (en) * 2012-12-25 2013-04-24 戎征雷 Constant-temperature temperature controller
DE102016210485A1 (en) * 2016-06-14 2017-12-14 Siemens Aktiengesellschaft Electromechanical protection device with an overload release device
CN108321014B (en) * 2018-02-07 2024-03-08 佛山市顺德区汇控电器制造有限公司 Double-insurance reset-preventing temperature controller

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US20130106566A1 (en) 2013-05-02
BR112013000015A2 (en) 2016-05-24
PL2591488T3 (en) 2017-11-30
DE102010017741A1 (en) 2012-01-05
KR20130137120A (en) 2013-12-16
JP2013533592A (en) 2013-08-22
EA201201672A1 (en) 2013-06-28
MX2012015033A (en) 2013-08-27
CO6660495A2 (en) 2013-04-30
DE102010017741B4 (en) 2012-05-16
WO2012004197A1 (en) 2012-01-12
ES2628593T3 (en) 2017-08-03
US10332706B2 (en) 2019-06-25
EA023533B1 (en) 2016-06-30
CN102959671B (en) 2016-03-30
BR112013000015B1 (en) 2020-10-27
EP2591488A1 (en) 2013-05-15
CN102959671A (en) 2013-03-06

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