EP2583932B1 - Machine de remplissage rotative de type modulaire - Google Patents

Machine de remplissage rotative de type modulaire Download PDF

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Publication number
EP2583932B1
EP2583932B1 EP12188914.1A EP12188914A EP2583932B1 EP 2583932 B1 EP2583932 B1 EP 2583932B1 EP 12188914 A EP12188914 A EP 12188914A EP 2583932 B1 EP2583932 B1 EP 2583932B1
Authority
EP
European Patent Office
Prior art keywords
rotor
filling
annular
wall
containers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP12188914.1A
Other languages
German (de)
English (en)
Other versions
EP2583932A1 (fr
Inventor
Roberto Zoni
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sidel SpA
Original Assignee
Sidel SpA
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Filing date
Publication date
Application filed by Sidel SpA filed Critical Sidel SpA
Publication of EP2583932A1 publication Critical patent/EP2583932A1/fr
Application granted granted Critical
Publication of EP2583932B1 publication Critical patent/EP2583932B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2688—Means for filling containers in defined atmospheric conditions
    • B67C2003/2694—Means for filling containers in defined atmospheric conditions by enclosing a set of containers in a chamber

Definitions

  • the present invention relates to a modular-type rotative filling machine for filling containers, for example bottles, according to the preamble of claim 1 which can easily be configured to operate both in the presence of untreated air, i.e. in environmental conditions not subject to particular constraints, and in ultra clean environmental conditions.
  • a machine is known from WO 2011/029609 .
  • carbonated beverages can normally be filled into relative bottles in the presence of untreated air since such beverages are usually added with preservatives which provide a long life.
  • low acidity beverages or still water may be subject to the formation of mould or bacteria and must therefore be filled in the respective containers in ultra clean environmental conditions with microfiltered air.
  • each filling unit comprises a support member for a relative container and a filling valve, usually placed above the relative support member and adapted to be actuated, during the rotation of the carousel, to fill the corresponding container.
  • the above disclosed filling machines are then normally surrounded by protection panels arranged about the carousel; in any case, the atmospheric conditions in which the filling takes place are the same present in the plant in which such filling machines are placed.
  • the area in which the container filling operation is performed must be appropriately isolated from the external environment and protected from impurities.
  • the filling machines must be provided with a controlled atmosphere chamber in which the components of the machine which could cause the contamination of the beverage to be filled in the containers are housed.
  • This chamber is normally maintained pressurised with respect to the external environment by inputting microfiltered air by means of fans.
  • the microfiltered air also has a one-way flow outwards at the openings required for the inlet/outlet of the containers into/from the chamber. Thereby, the entry of microorganisms in the area where the containers are processed is avoided.
  • WO 2011/029609 discloses a rotative filling machine adapted to operate always under sterile conditions and basically comprising a rotor, a plurality of filling valves fixed to a peripheral horizontal wall of the rotor, a plurality of support elements also secured to the periphery of the rotor and adapted to maintain the containers in positions below the respective filling valves along a predetermined path defined by the rotation of the rotor, and a fixed panelling arranged around the rotor, defining with the latter a controlled atmosphere chamber for filling the containers in sterile air conditions and cooperating with the rotor by means of labyrinth means extending along the rotation path of the containers.
  • numeral 1 indicates as a whole a modular rotative filling machine adapted to carry out the filling of containers, for example bottles (known per se and not shown), both in untreated air conditions, i.e. in environmental conditions which are not stringent in terms of air purity, and in ultra clean environmental conditions.
  • machine 1 is adapted to receive in a sequence the containers to be filled from a feeding device, for example a star wheel 2, to feed them along a path P about a vertical axis A to fill them, for example with a liquid or pourable food product, and to feed the full containers to an outlet device, for example another star wheel 3.
  • a feeding device for example a star wheel 2
  • a path P about a vertical axis A
  • an outlet device for example another star wheel 3.
  • Machine 1 comprises a base module 4, adapted to rotate the containers about axis A and to fill them, and an auxiliary module 5 which is peripherally couplable, by means of constraint means 6, for example of the releasable type or by means of welding, to base module 4 so as to define, around feeding path P of the containers, a controlled atmosphere chamber 7, in which the filling of the containers can be carried out in ultra clean atmospheric conditions.
  • base module 4 defines on its own a filling machine adapted to fill the containers in untreated air conditions; the optional coupling of auxiliary module 5 to base module 4 allows to obtain a filling machine adapted to operate in ultra clean atmospherical conditions.
  • base module 4 comprises a support frame 8, a rotor 10 borne by frame 8 so as to rotate about axis A, a plurality of filling valves 11 fixed to the external periphery of rotor 10, and a plurality of support elements 12 also borne by rotor 10 and adapted to maintain the containers in positions below respective filling valves 11 along path P.
  • frame 8 essentially comprises a main hollow cylindrical body 13 having axis A, mounted on a plurality of vertical support legs 14.
  • Rotor 10 essentially comprises a central body 15, rotatingly borne by main body 13 about axis A, and an annular peripheral body 16 having axis A, fixed to central body 15 by means of a plurality of radial connection elements 17 arranged angularly equally spaced from one another about axis A.
  • peripheral body 16 is essentially formed by an annular wall 18 having a cylindrical configuration and by a substantially horizontal flat annular wall 19, arranged orthogonally to axis A and protruding from a lower edge 20 of annular wall 18 towards axis A.
  • Annular wall 18 is defined, on the opposite side to that facing axis A, by a cylindrical surface 21, from which filling valves 11 protrude, so that the latter result radially projecting outwards from annular wall 18.
  • Base module 4 also comprises a tank 22 ( figure 3 ) containing the product to pour in the containers and fixed above frame 8, and a feeding network 23 of the respective filing valves 11, which is rotatable with rotor 10 and is connected to tank 22 by means of a delivery member (known per se and not shown).
  • a plurality of ducts 25 which are part of network 23 and connected to respective filling valves 11 pass through annular wall 18 of peripheral body 16 of rotor 10 in preset angular positions which are equally spaced about axis A.
  • each filling valve 11 is fixed on the front to annular wall 18 in a position such as to allow the fluidic connection thereof with the relative feeding duct 25 of the product to be poured in the containers.
  • each filling valve 11 comprises a delivery module 26 having a substantially parallelepipedal configuration, directly fixed to the cylindrical surface 21 of the annular wall 18 and connected with a relative duct 25, an electronic piloting module 27, also having a substantially parallelepipedal configuration, placed above relative delivery module 26, and a valve module 28, having a substantially parallelepipedal configuration, fixed in front of relative delivery module 26 and adapted to enable/inhibit the outflow of product from a lower mouth (not shown).
  • each delivery module 26 defines, with an inner duct 31 thereof, the fluidic connection between relative duct 25 and relative valve module 28; each piloting module 27 is instead used to electronically control the filling operation of the relative containers; and finally each valve module 28 internally has a feeding duct 32 of the product towards the relative lower outflow mouth, and a shutter element 33 mobile within duct 32 to open/close the above said mouth.
  • each support element 12 is associated to a relative filling valve 11 and is carried, in a cantilevered manner, by a lower end portion 34 of valve module 28 thereof; more in particular, each support element 12 projects below from relative valve module 28 and comprises in a known manner, a hooking gripping member 35, the opening/closing motion of which on the relative containers is controlled by a cam follower roller 36 cooperating in use with cam means known per se and not shown.
  • auxiliary module 5 comprises an annular rotating element 40, which is adapted to coaxially protrude from peripheral body 16 of rotor 10 fixed by means of constraint means 6 and has a plurality of through-seats 41 sealingly engageable by valve modules 28 of respective filling valves 11; auxiliary module 5 also comprises a fixed panelling 42 arranged about peripheral body 16 of rotor 10 and rotating element 40 and cooperating with rotating element 40 by means of labyrinth means 43 extending along rotation path P of the containers about axis A.
  • rotating element 40 and fixed panelling 42 laterally define chamber 7, through which the containers are fed to be filled.
  • rotating element 40 is fixed below and coaxially to annular wall 19 of peripheral body 16 of rotor 10 by means of a plurality of brackets 44 defining constraint means 6. More in particular, brackets 44 are formed by respective elongated plates fixed by means of screws 45 to a lower surface of annular wall 19 of peripheral body 16 so as to radially extend with respect to axis A; brackets 44 project with respect to peripheral body 16 of rotor 10 both below and radially outwards.
  • each bracket 44 has an upper edge fixed by means of screws 45 to the lower surface of annular wall 19 of peripheral body 16 of rotor 10 and a lower edge fixed by means of further screws 46 to rotating element 40.
  • rotating element 40 comprises a first annular wall 47, substantially orthogonal to axis A and fixed below to brackets 44 by means of screws 46, and a second cylindrical annular wall 48 protruding below from annular wall 47.
  • annular wall 47 results fixed to peripheral body 16 of rotor 10 so as to radially protrude therefrom outwards and is provided with seats 41 through which lower end portions 34 of valve modules 28 of respective filling valves 11 pass; in practice, a relative gasket 49 is placed between lower end portion 34 of each valve module 28 and relative seat 41, preferably having a rectangular profile; thereby, the end segment of lower end portion 34 of each valve module 28 provided with the lower outlet mouth and relative support element 12, fixed to lower end portion 34, are both arranged below the annular wall 47 and facing annular wall 48.
  • panelling 42 extends in a fixed position about base module 4 and axis A and is interrupted at the inlet and outlet area of the containers defined by star wheels 2 and 3.
  • Panelling 42 comprises an upper wall 50 extending like a complete ring about axis A and adapted to cooperate with annular wall 47 of rotating element 40 through a part of labyrinth means 43, a front wall 51 facing annular wall 48 of rotating element 40 and interrupted in the area of star wheels 2 and 3, a lower wall 52 facing upper wall 50 and also interrupted like front wall 51, and a back wall 53 having a reduced height with respect to front wall 51, extending like a complete ring about axis A and cooperating with annular wall 48 of rotating element 40 through another part of labyrinth means 43.
  • back wall 53 is arranged radially more internally with respect to annular wall 48 of rotating element 40 ( figure 5 ).
  • panelling 42 is formed by a series of modules 55 ( figure 6 ), each formed by an upper panel 56, by a front panel 57 provided with a port portion which can be opened on a hinge outwards, by a lower panel 58 and by a back panel 59.
  • Various modules 55 are then connected to one another by a plurality of uprights 60.
  • upper wall 50 is formed by the set of upper panels 56 with the addition of a further upper panel 56a adapted to close the ring about axis A
  • front wall 51 is formed by the set of front panels 57
  • lower wall 52 is formed by the set of lower panels 58
  • lower wall 53 is formed by the set of back panels 59 with the addition of a further back panel 59a adapted to close the ring about axis A.
  • panelling 42 takes a polygonal configuration about axis A (clear when considering figure 2 ).
  • each module 55 finally comprises another pair of front panels 61, 62 arranged respectively above and below front panel 57 and substantially on the same plane as the latter.
  • the port portions of front panels 57 and front panels 61 are also transparent.
  • labyrinth means 43 comprise a fixed annular channel 65, 66, which may or may not be filled with a sealing liquid, and an annular engagement portion 67, 68 borne by rotating element 40, engaged with play in relative channel 65, 66 so as to freely slide therein; in case channel 65, 66 is filled by sealing liquid, the relative engagement portion is partially immersed in the sealing liquid and slides in the liquid drawn by the rotation of rotor 10.
  • channel 65 is fixed on an annular edge of upper wall 50 adjacent to rotating element 40 and cooperates with engagement portion 67 protruding from an adjacent projecting cylindrical edge 69 of annular wall 47; in greater detail, cylindrical edge 69 protrudes on top from the annular wall 47 and engagement portion 67 extends radially outwards from cylindrical edge 69 and has a T configured cross section, the vertical segment of which engages with play relative channel 65.
  • channel 66 is formed on the upper edge of back panels 59 of modules 55 and cooperates with engagement portion 68 protruding from an intermediate portion of annular wall 48 of rotating element 40; in greater detail, engagement portion 68 extends from a surface of annular wall 48 facing axis A and has an inverted L configured cross section, the horizontal segment of which projects radially from annular wall 48 and the vertical segment of which extends downwards from a free end of the horizontal segment and engages with play relative channel 66.
  • the sealing liquid when present in channels 65, 66, acts as insulating medium preventing the contact between the internal area of chamber 7 and the surrounding external environment.
  • Machine 1 is finally provided with a plurality of fans 70 adapted to introduce microfiltered air which is slightly pressurised (a few millibars) with respect to the external environment within chamber 7, so as to generate a unidirectional flow outwards at the openings of chamber 7 provided for the inlet and outlet of the containers and optionally at interface areas 63, 64, when the presence of sealing liquid in channels 65, 66 is not provided.
  • fans 70 are directly supported by frame 8 of base module 4.
  • Machine 1 in the configuration of figure 3 - in which it can operate in untreated air conditions - can easily be converted to the configuration of figures 1 , 2 and 5 , essentially by carrying out the following operations:
  • a protected environment (chamber 7) is therefore easily formed around path P of the containers adapted to be fed with microfiltered air which is slightly pressurised with respect to the surrounding environment; this protected environment can ensure ultra clean environmental conditions for carrying out filling operations of the containers.
  • the same type of base module 4 can be used both to make filling machines adapted to operate in untreated air environmental conditions and to make filling machines intended to operate in ultra clean environmental conditions.
  • auxiliary module 5 to base module 4 one or the other filling machine can be obtained. This allows a dramatic reduction of costs and a considerable simplification of the production processes and of the assembly operations of the various machines.
  • a producer of sealed containers for pourable products who has initially acquired a filling machine according to the configuration of figure 3 , i.e. adapted to operate in untreated air, and who wants to later improve the environmental conditions in which the filling of containers is carried out, can upgrade the existing machine, formed only by the base module 4, simply by applying auxiliary module 4; thereby, the complete replacement of the existing filling machine is no longer necessary, with an obvious reduction of costs and time consumption.
  • chamber 7 defines a reduced volume to be pressurised and has a reduced size such as to require reduced water consumption for washing.
  • auxiliary module 5 could also be used to guarantee aseptic conditions within chamber 7.
  • panelling 42 could also not have back wall 53 and annular channel 66 could in this case also be obtained on the radially innermost edge of lower wall 52.

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)
  • Wind Motors (AREA)

Claims (8)

  1. Machine de remplissage rotative modulaire (1) comprenant :
    - un module de base (4) organisé pour mettre en oeuvre le remplissage de récipients dans des conditions d'air non traité et formé d'un rotor (10), d'une pluralité de vannes de remplissage (11) fixées à la périphérie externe dudit rotor (10), et d'une pluralité d'éléments de support (12) portés par ledit rotor (12) et aptes à maintenir les récipients dans des positions situées au-dessous des vannes de remplissage (11) respectives le long d'un chemin prédéterminé (P) défini par la rotation dudit rotor (10) ;
    caractérisée par :
    - un module auxiliaire (5) pouvant être couplé à sa périphérie, par l'intermédiaire de moyens de contrainte (6), audit module de base (4) et définissant une chambre à atmosphère contrôlée (7) pour le remplissage desdits récipients dans des conditions d'atmosphère extrêmement propres, ladite chambre (7) étant définie par un élément rotatif annulaire (40) et par un ensemble de panneaux fixes (42) disposé autour dudit rotor (10) et dudit élément rotatif (40) et coopérant avec l'élément rotatif (40) par l'intermédiaire de moyens de labyrinthe (43) s'étendant le long dudit chemin (P) de rotation desdits récipients ;
    dans laquelle ledit élément rotatif annulaire (40) peut être fixé en porte-à-faux, par l'intermédiaire desdits moyens de contrainte (6), à la périphérie externe dudit rotor (10) et comporte une pluralité de sièges traversants (41) dans lesquels peuvent venir en engagement étanche lesdites vannes de remplissage (11) respectives ; dans laquelle chacune desdites vannes de remplissage (11) comporte une partie terminale inférieure amovible (34) engagée à travers l'un, qui lui est relatif, desdits sièges traversants (41) dudit élément rotatif (40), avec interposition de moyens d'étanchéité (49) ; et dans laquelle chacun desdits éléments de support (12) est en saillie au-dessous de ladite partie terminale inférieure (34) de ladite vanne de remplissage (11) qui lui est relative et est porté en porte-à-faux par ladite partie terminale inférieure (34).
  2. Machine selon la revendication 1, dans laquelle lesdits moyens de labyrinthe (43) comprennent au moins un canal annulaire fixe (65, 66), porté par ledit ensemble de panneaux (42), et au moins une partie d'engagement annulaire (67, 68), portée par ledit élément rotatif (40) et engagée, avec un jeu, dans ledit canal (65, 66) de manière à tourner librement pendant les mouvements angulaires dudit rotor (10).
  3. Machine selon la revendication 2, dans laquelle ledit canal annulaire (65, 66) est rempli au moins partiellement d'un liquide d'étanchéité, et dans lequel ladite partie d'engagement (67, 68) glisse dans ledit liquide d'étanchéité en étant tirée par la rotation dudit rotor (10).
  4. Machine selon l'une quelconque des revendications précédentes, dans laquelle ledit élément rotatif (40) comprend une première paroi annulaire (47), faisant saillie de manière orthogonale par rapport audit rotor (10) et définissant lesdits sièges traversants (41) pour lesdites vannes de remplissage (11), et une deuxième paroi annulaire cylindrique (48) faisant saillie au-dessous de ladite première paroi annulaire (47).
  5. Machine selon la revendication 4, dans la mesure où elle dépend des revendications 2 ou 3, dans laquelle lesdits moyens de labyrinthe (43) comprennent lesdits deux canaux annulaires (65, 66) portés par ledit ensemble de panneaux (42) et lesdites deux parties d'engagement annulaires (67, 68) venant s'engager, avec un jeu, dans lesdits canaux respectifs (65, 66) et portées respectivement par lesdites première et deuxième parois annulaires (47, 48).
  6. Machine selon la revendication 5, dans laquelle ledit ensemble de panneaux (42) comprend une paroi supérieure (50) équipée d'un premier canal annulaire (65) qui coopère avec ladite première paroi annulaire (47), d'une paroi frontale (51) faisant face à ladite deuxième paroi annulaire (48), et d'une paroi inférieure (52) portant un deuxième canal annulaire (66) qui coopère avec ladite deuxième paroi annulaire(48).
  7. Machine selon la revendication 6, dans laquelle ledit ensemble de panneaux (42) comprend également une paroi arrière cylindrique (53) faisant saillie à partir d'un bord interne radial de ladite paroi inférieure (52), et étant disposée, quant à sa position radiale, de manière plus interne par rapport à ladite deuxième paroi annulaire (48) dudit élément rotatif (40) tout en étant équipée dudit deuxième canal annulaire (66) qui coopère avec la deuxième paroi annulaire (48).
  8. Machine selon l'une quelconque des revendications précédentes, dans laquelle ledit ensemble de panneaux (42) comprend une série de modules (55) situés les uns à côté des autres et reliés au moyen de montants respectifs (60) interposés entre eux, chaque module (55) comprenant un panneau supérieur (56) formant une paroi supérieure (50), un panneau frontal (57) formant une paroi frontale (51), et au moins un panneau inférieur (58) formant une paroi inférieure (52).
EP12188914.1A 2011-10-17 2012-10-17 Machine de remplissage rotative de type modulaire Not-in-force EP2583932B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT000929A ITTO20110929A1 (it) 2011-10-17 2011-10-17 Macchina riempitrice rotativa di tipo modulare

Publications (2)

Publication Number Publication Date
EP2583932A1 EP2583932A1 (fr) 2013-04-24
EP2583932B1 true EP2583932B1 (fr) 2013-11-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP12188914.1A Not-in-force EP2583932B1 (fr) 2011-10-17 2012-10-17 Machine de remplissage rotative de type modulaire

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EP (1) EP2583932B1 (fr)
IT (1) ITTO20110929A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013114614A1 (de) 2013-12-20 2015-06-25 Khs Gmbh Schutzverkleidung für eine Behälterbehandlungsmaschine sowie Behälterbehandlungsmaschine

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006007367B4 (de) * 2006-02-17 2016-03-24 Khs Gmbh Anlage oder Vorrichtung zum Behandeln von Flaschen.
CA2694523C (fr) * 2007-07-11 2012-09-18 Stokely-Van Camp, Inc. Zone de sterilisation active destinee au remplissage d'un contenant
DE102009040924A1 (de) * 2009-09-11 2011-03-24 Khs Gmbh Anlage zum sterilen Abfüllen von Produkten, insbesondere von Getränken in Flaschen oder dergleichen Behälter
DE102010006319A1 (de) * 2010-01-29 2011-08-04 Krones Ag, 93073 Vorrichtung zum Behandeln von Behältnissen
DE102010013132A1 (de) * 2010-03-26 2011-09-29 Krones Ag Vorrichtung zum Behandeln von Behältnissen mit höhenverstellbarem Isolator

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ITTO20110929A1 (it) 2013-04-18

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