EP2553636A1 - Dispositif de préparation de commande, méthode d'utilisation associée et produit programme d'ordinateur correspondant - Google Patents
Dispositif de préparation de commande, méthode d'utilisation associée et produit programme d'ordinateur correspondantInfo
- Publication number
- EP2553636A1 EP2553636A1 EP11710518A EP11710518A EP2553636A1 EP 2553636 A1 EP2553636 A1 EP 2553636A1 EP 11710518 A EP11710518 A EP 11710518A EP 11710518 A EP11710518 A EP 11710518A EP 2553636 A1 EP2553636 A1 EP 2553636A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- location
- preparation
- order
- orders
- article
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
Definitions
- Order preparation device associated method of use and corresponding computer program product.
- the present invention relates to the field of order preparation.
- the present invention relates more particularly to the preparation of orders comprising one or more items to be sent to a recipient.
- the invention finds particular application in the preparation of orders that have been passed from a shop called "online" or mail order (mail order).
- This type of method can be implemented when the merchant site or the logistician processes only a small amount of orders simultaneously.
- the number of orders increases, it becomes necessary to plan with more circumspection the preparation of orders.
- This massification allows to collect, in a single pass, all the items necessary for the preparation of a plurality of commands.
- This massification which can be carried out in one or more steps, is either automatic (for example using automated handling and storage systems, such as stacker cranes) or manual. The way in which this massification step is carried out again depends on the number of commands to be processed.
- These different sorting stages mainly allow to divide the set of articles resulting from the massification by dividing this set into a set containing a reduced number of articles.
- all items resulting from massification can include items from 2000 orders.
- Successive sorting and grouping steps make it possible to produce subsets, for example of 200 orders. These subsets are processed in different preparation positions.
- An order picking station generally comprises a picking piece of furniture which is in the form of a kind of library comprising a plurality of niches (also called “boxes") in which the articles belonging to the various orders are deposited. after they have been scanned.
- the final phase of order preparation consists first of all in allocating a set of orders to a given preparation piece of furniture (for example assigning 50 orders to a preparation piece of furniture which comprises 50 niches).
- the preparer extracts one by one, from one or more baskets provided for this purpose, the items that constitute the orders and scans one by one these items. Once scanned, the preparer is informed of the niche in which the article is to be arranged. To be sure that the article is placed in the right niche, infrared sensors can be used in each of the niches to check the removal of the article.
- PCAO Computer Assisted Order Preparation
- the following methods are particularly suitable for preparing orders manually. More particularly, the following methods are adapted when the number of orders to be prepared is relatively small.
- This type of preparation is based on a computer system in which a light is illuminated at the sampling location.
- a light is illuminated at the sampling location.
- the operator is guided through the sampling zone by means of a display system with light-emitting diodes (LEDs) towards the items to be "picked”.
- LEDs light-emitting diodes
- the operator prepares order after order for all of these items. There is one box per article and each box is equipped with a display. The operator takes in each box the displayed quantity of article for the current order.
- This method is a manual sorting assistance.
- the workstation has a number of boxes, momentarily assigned to a sales order.
- the system moves the item closer to a control and turns on the box corresponding to the order.
- the operator has only to place the article very quickly and without any risk of error.
- the "pick and pack” implies that the size of the customer package is already “pre-colo". Knowing the number of items that must contain this package and knowing the dimensions of these items, one is able to define the volume of the container or the number of containers. These containers (labeled and identified) are sent to the preparation areas where the storekeepers will place the expected items. (We note that this option requires the investment of pre-packing software, which avoids the recovery of articles).
- the "pick then pack” method assumes that the preparers pick up the items and place them on a carpet for example (or conveyor) allowing them to drive to a packing station where the operator gauges, visibly, the size of the parcel.
- the articles are then placed in the selected parcels (this option thus allows a control of the articles in quantity and quality).
- the principle consists, for a preparer, to collect, during the same movement in front of a storage address, all the articles of the same reference and corresponding to all the control lines of a same preparation wave.
- this principle it is well understood that it lacks a phase (namely the final sort), more particularly called the PICK TO SORT.
- a mobile furniture allows you to prepare several orders at a time and to save time and distances of course.
- the furniture is used for massive orders and allows the operator to move through the stock of articles for taking from the stock the items necessary for the preparation of orders.
- the mobile cabinet is equipped with the desired number of bins and LED terminals at each location.
- the operator obtains instructions from a destination terminal such as the location or quantity to be collected.
- the quantity to be dispatcher is indicated on a digital terminal.
- a barcode reader allows the identification of goods to be redistributed. This makes it possible to reinforce the reliability of the samples and to follow the loadings.
- This method comprises a method of successive sorting of articles to the commands comprising:
- Step 1 The first phase of the process starts with a picking (global pickup) thus allowing to regroup the necessary articles for the wave of the day (it is the massification).
- Step 2 The second phase consists of sorting the goods and popping them, while integrating the pieces arrived in just-in-time (equivalent to our distribution by bin).
- the operator provides a hand shower beep the article (he scans). Through a diode display, he knows in which tray he must dispatcher the room.
- the computer displays the wrong assignment of the part within the tray.
- Step 3 The third phase of the process is to dispatcher the different parts and assign them to their respective orders.
- the preparer beeps the room and places it in a box.
- a box a command.
- the system provides optimum quality through infrared barrier removal control. If the item is misplaced, the computer immediately displays the error.
- Step 4 The order is put in parcel and made available to its carrier with an adequate delivery note
- a second disadvantage of this technique of the prior art is that for a given sorting / preparation furniture, it is necessary to wait until the end of the preparation of all the controls (for example 50) before being able to start preparation of new orders. In other words, when one or more orders are completed in the sorting / preparation unit, it is not possible to prepare the packages related to these orders and begin the preparation of new orders in the niches thus released.
- the invention particularly aims to overcome these disadvantages of the prior art.
- an object of the invention is to provide a control preparation device and a method of using this device that does not require multiple steps of sorting and grouping the articles from the massification.
- Another object of the invention is to implement a sorting furniture that automatically reallocate the niches for which the orders are prepared and thus to make a tense flow order preparation.
- Another object of the invention is to reduce the number of furniture and therefore the area required for the preparation of orders.
- the invention does not have these disadvantages of the prior art.
- the invention relates in fact to a device for preparing orders.
- the invention also relates to a control preparation device.
- a control preparation device defines a control preparation space and a control packaging space prepared at least partially separate from said control preparation space and this device comprises at least one location for the removal, by an operator located in said picking area, at least one article associated with at least one order to be prepared in said at least one location, said at least one location being also accessible to an operator in said control packing space.
- said at least one location comprises, on a rear face visible by said operator located in said control packaging space, a control completion indicator.
- a control completion indicator comprises, on a rear face visible by said operator located in said control packaging space, a control completion indicator.
- such a device comprises a set of control preparation locations. Each of these picking locations includes:
- control preparation face comprises: a removal indicator and a device for capturing the removal.
- the removal indicator is used to indicate to the orderer that the item he has just scanned must be placed in this box.
- the device for capturing the removal (which is in the form of an optical or mechanical sensor) is used to validate the removal.
- the rear face of the location which is distinct from the front face, includes a control completion indicator.
- This completeness indicator is used to indicate that an order is complete (that is, all items that make up the order have been placed in the location provided for that order).
- the invention relates to a method for preparing orders.
- a method for preparing orders implements an order preparation device as previously described, defining a control preparation space and a control packaging space prepared at least partially separate from said control preparation space.
- a method comprising at least:
- the invention makes it possible to simultaneously process the preparation and packaging of orders without the operators in charge of these two operations interfering with each other.
- said extraction step frees said at least one location for the removal, by said first operator located in said picking area, of at least one item associated with at least one item. new command to be prepared in said at least one released location.
- said method comprises a step of reassigning said at least one location to a new command, upon the extraction of said completed command.
- the invention makes it possible to immediately use the location that has just been released to ensure the preparation of a new order. It is therefore no longer necessary to wait until the end of the preparation and packaging of all the orders processed in the device to be able to start the preparation of new orders as is the case of the methods and devices of the prior art. .
- the invention also relates to a computer program product downloadable from a communication network and / or stored on a computer readable medium and / or executable by a microprocessor.
- a program includes program code instructions for executing the order preparation method as described above.
- FIG. 1 illustrates a first embodiment of a picking cabinet according to the invention
- Figure 2 is a partial view of the first embodiment of the order picking cabinet according to the invention.
- FIG. 3 illustrates a second embodiment of a picking cabinet according to the invention
- Figures 4, 5 and 6 shows the displays positioned on the order picking cabinet according to the invention
- Fig. 7 is a block diagram illustrating the method for preparing commands of the invention
- the invention proposes a new order preparation method which does not have the drawbacks of the methods of the prior art in which the preparation of the order is long and tedious and does not provide significant productivity gains.
- the inventors have found that there is a need to modulate the order processing capabilities while maintaining a constant processing surface. Such modulation is not possible with the methods of the prior art, particularly with the usual successive massification and sorting method.
- the general principle of the invention is based on the separation, during the preparation of orders, of the workspace into two distinct spaces, one allowing the preparation of the order and the other allowing the packing of orders prepared .
- These two distinct spaces are configured, according to the invention, so that when the operator has completed the preparation of the command, it can immediately (or in a very short time) be supported by an operator responsible for the packaging and preparation of the package.
- the location thus released by the command supported by the packaging operator allows to prepare without waiting for a new order. It is therefore no longer necessary to wait until the end of the preparation of a set of commands, as is the case with the methods of the prior art, to start the preparation of other commands, which allows a gain precious time.
- the handling of the order by the operator in charge of the packaging may be either manual, at the initiative of the operator responsible for preparing the order which indicates to the operator in charge of the packaging is ready, automatically, by a management system as presented later.
- the method is also characterized in that said extraction step frees said at least one location for the removal, by said first operator located in said picking space, of at least one item associated with at least one new order to prepare in said at least one location.
- the invention also relates to a management system for the preparation of orders which comprises on the one hand a sub-system for managing the order picking, which subsystem is associated with a plurality of picking devices (such as adapted furniture at the implementation of the invention) and which further comprises a pretreatment subsystem (also called WMS).
- WMS pretreatment subsystem
- the invention also relates to the devices for the preparation and packaging of orders and separating the workspace into two distinct spaces, one allowing the preparation of the order and the other allowing the packing of orders prepared.
- this dynamic control preparation device is in the form of a table, comprising inclined planes 3A, 3B, 3C, 3D as described in FIG.
- This order picking table comprises, according to the invention, an inclined plane used to prepare the orders (for example 3A) and an inclined plane used to package the orders (make a package per order) (for example 3B).
- the inclined planes are opposite, as shown in Figure 3.
- the inclined plane for the preparation of orders (3 A, 3 C) defines a work surface for the preparation of EPC orders.
- the preparer scans one by one the items that are present in the basket or the tray and, according to a location that is indicated to him, deposits the article in the cardboard or the C1 bollard that is appropriate.
- the inclined plane for the preparation of packages defines a work surface for the packaging of articles in the EEC package. This packaging work surface is, according to the invention, separate from the control preparation surface.
- the released location can immediately be reused to prepare a new order, without waiting for the previous command has been packaged.
- This characteristic of the invention makes it possible to manage the preparation of a large number of commands simultaneously, this number being much greater than the number of command preparation locations available simultaneously on the device.
- the invention makes it possible, for the same work surface, to process a larger number of orders and thus to reduce the costs of preparing orders.
- the inclined plane for the preparation of commands comprises a plurality of locations, defining the processing capacity of the device.
- Each location can advantageously be equipped with an indicator allowing the operator to be notified of the end of the preparation of an order.
- This indicator can be in the form of a diode display, as shown in relation to FIG. 4.
- the diode display lights up, thus allowing the operator to be informed. that it can tilt the cardboard or the banner on the inclined plane for the preparation of the parcels (with the packing).
- the operator can deposit a new carton or a new bib on the free slot and continue order picking.
- the control preparation device according to the invention is in the form of a preparation piece of furniture classical as has been described in connection with the prior art.
- This piece of furniture however comprises a significant difference to implement the order preparation method of the invention.
- This difference lies in the fact that the piece of furniture comprises means for separating the working surface for the packaging of articles in the package of the working surface for the preparation of orders.
- this piece of furniture M1 differs from the furniture of the prior art in that it is through. In other words, this piece of furniture does not include a background.
- the furniture niches which are the preparation sites of control (El, E2, ...), thus allow an introduction and a deposit of the items constituting orders on the front of the furniture and a withdrawal of items when the order is complete back of the furniture.
- the recesses further comprise, on the front face, an ID1 removal indicator enabling an operator to know the recess into which he has to deposit the article he has just scanned, as described in connection with the figure 4.
- the recesses also comprise, on the front face, a device making it possible to verify the removal of the article VD1. More particularly, in place of an infrared detection system, this article VD1 verification device consists of a rod extending from the bottom to the top, up to about three quarters of the height. a niche, so that it is easy for the operator to touch this rod when removing the item in the niche. This rod is connected to an electrical contactor which is activated by a movement of the rod. The electric contactor informs the order picking system
- the order preparation devices according to the invention have been created as a "Put-By-Light" system, and serve to assemble customer orders and to distribute a batch of items, which were selected in a first step of a two-step preparation (massive). Items are placed in cartons in a sorting area (also called a niche or bin).
- the site is constructed in such a way as to allow two operators to work on two different tasks simultaneously.
- the operator working at the front of the slot separates the items he / she is picking up from a batch of items provided (unsorted) in the cartons on the slot.
- the operator working at the back of the site unloads the boxes containing the complete orders and prepares them for shipping.
- Each slot has a display dial on the front and a display dial on the back.
- the device may further include a general display dial.
- PTF3N-1 will be installed (ID1). These display dials have three digital indicator lights, a powerful multi-color LED indicator, and four multi-function keys, as shown in Figure 4.
- Status report messages appear on a general PTF 1 2A (IDG) type display, comprising 12 alphanumeric indicator lights, a powerful multi-color LED indicator, and four multi-function keys as shown in FIG.
- IDG General Indicator
- ID2 The dials have a confirmation key and two indicator LEDs for completeness of command, as shown in connection with FIG. 6. When the operator presses the button, this indicates to the system that the location is released and can re-assign it to a new order.
- the items are collected in a separate room, which is not managed by the PBL-System.
- the WMS creates batches of items from customer orders. Items from these lots are seized and transported to the distribution bin.
- Order item selection data is sent to the KBS-PBL-System before the items arrive at the workstation.
- the data contains information about the availability of items for the customer.
- the WMS will not insert incomplete commands into the workstation.
- the PBL receives an order, it receives all the item selection lines of the sales order.
- the operator can then begin the distribution process.
- the first step of dispensing articles to establish an order is the arrangement of a carton on a shelf in the bin.
- the cartons are placed in the on-demand slot, there is no separate step of preparing several cartons at a time.
- the implementation of cartons is done as and when the distribution.
- the order picker scans any of the items supplied. Following this scan, the PBL identifies the item and indicates the next course of action to the preparer.
- the PBL-System records each step of moving each item from the stock to the distribution bin. The corresponding data is stored in database tables.
- the PBL checks if the item is needed to complete a sales order that has already been assigned to a carton at any location in the location. During this distribution process all order picking data has been loaded, so no additional requests are made to the database at this stage.
- the PBL activates the indicator on the dial of the carton location to which the order has been assigned. At the same time, quantity 1 is displayed on the LED, thus indicating to the that an article (the one he has in hand) is to be inserted in the box where the indicator shows the information.
- the preparer must then place the item in the box and press the confirmation button on the dial.
- the PBL will display an error message on an area of the chart.
- the PBL searches for a sales order in the "ORDERPOS" database table, which contains the item and has not yet been completed.
- the PBL searches for a free slot in the bin.
- the PBL then loads the command data, activates the indicator on the dial in the corresponding free space and lets it flash. Also, in this case, the number 1 appears on the indicator to indicate, as before, that as soon as a new cardboard has been put in place, the scanned article must be deposited there.
- the preparer then enters a new box and puts it in the free slot, places the scanned item and activates the confirmation on the dial or the indicator flashes.
- the end result is that the new sales order is assigned to a carton and a location and the scanned item has been placed there.
- the LED on the front dial of the slot changes color to indicate that the order in the corresponding carton is completed and that no additional items are required. to be added.
- the WMS should track the status of each carton in the database. As soon as the last selection of a box is confirmed, it must print a delivery note, which contains the location of the cardboard in the locker.
- the WMS can read this information on the interface tables of the database and print a rectified delivery note accordingly. Unloading process
- the back of the site is equipped with display dials as well as the front.
- the LED in one slot illuminates to indicate to the operator that the corresponding carton is ready to be unloaded and ready for shipment.
- a printer printed a delivery slip. On each delivery note, the location of the cardboard in the locker. With the help of this information, the operator can then associate a delivery note with a carton. The operator affixes the delivery note to the relevant carton to prepare it for shipping.
- A6.2 II confirms the unloading of the carton by activating the confirmation key on the dial corresponding to the back of the slot.
- the two lights on the concerned location are extinguished and the space is then released for new orders preparations.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1052443A FR2957177A1 (fr) | 2010-03-31 | 2010-03-31 | Methode de preparation de commande, meuble de preparation de commande associe et produit programme d'ordinateur correspondant. |
PCT/EP2011/054830 WO2011120971A1 (fr) | 2010-03-31 | 2011-03-29 | Dispositif de préparation de commande, méthode d'utilisation associée et produit programme d'ordinateur correspondant |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2553636A1 true EP2553636A1 (fr) | 2013-02-06 |
Family
ID=42670360
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11710518A Withdrawn EP2553636A1 (fr) | 2010-03-31 | 2011-03-29 | Dispositif de préparation de commande, méthode d'utilisation associée et produit programme d'ordinateur correspondant |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2553636A1 (fr) |
CN (1) | CN102906772A (fr) |
FR (1) | FR2957177A1 (fr) |
WO (1) | WO2011120971A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103771072B (zh) * | 2014-01-29 | 2016-03-16 | 广西职业技术学院 | 一种基于语音识别货架的语音拣货系统及方法 |
CN105035614A (zh) * | 2015-06-30 | 2015-11-11 | 贵州慧联科技有限公司 | 一种无订单牌多单并行电子标签拣选生产线及其拣选方法 |
CN106516539B (zh) * | 2016-10-18 | 2018-11-16 | 苏州博思得电气有限公司 | 一种存储柜中物品存放位置的确定方法及装置 |
CN111099242B (zh) * | 2018-10-26 | 2021-09-21 | 山东新北洋信息技术股份有限公司 | 一种智能售货站的售货方法及智能售货站 |
CN111085451A (zh) * | 2019-12-25 | 2020-05-01 | 深圳市赛维网络科技有限公司 | 物流分拣方法、装置、设备和介质 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT500727A3 (de) * | 2004-09-14 | 2007-03-15 | Knapp Logistik Automation | Kommissioniersystem |
DE102007011856B4 (de) * | 2007-03-05 | 2011-01-20 | SSI Schäfer Noell GmbH Lager- und Systemtechnik | Doppelseitig zugängliches Kommissionierregal und Kommissionierverfahren |
-
2010
- 2010-03-31 FR FR1052443A patent/FR2957177A1/fr not_active Withdrawn
-
2011
- 2011-03-29 WO PCT/EP2011/054830 patent/WO2011120971A1/fr active Application Filing
- 2011-03-29 CN CN2011800175208A patent/CN102906772A/zh active Pending
- 2011-03-29 EP EP11710518A patent/EP2553636A1/fr not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO2011120971A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN102906772A (zh) | 2013-01-30 |
WO2011120971A1 (fr) | 2011-10-06 |
FR2957177A1 (fr) | 2011-09-09 |
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