EP2552623A1 - Method and device for casting a piston for an internal combustion engine - Google Patents
Method and device for casting a piston for an internal combustion engineInfo
- Publication number
- EP2552623A1 EP2552623A1 EP11710776A EP11710776A EP2552623A1 EP 2552623 A1 EP2552623 A1 EP 2552623A1 EP 11710776 A EP11710776 A EP 11710776A EP 11710776 A EP11710776 A EP 11710776A EP 2552623 A1 EP2552623 A1 EP 2552623A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- piston pin
- coolant
- region
- area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000005266 casting Methods 0.000 title claims abstract description 15
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 10
- 239000002826 coolant Substances 0.000 claims abstract description 15
- 238000007711 solidification Methods 0.000 claims abstract description 10
- 230000008023 solidification Effects 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 239000002344 surface layer Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/101—Permanent cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
- B22D15/02—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of cylinders, pistons, bearing shells or like thin-walled objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F2200/00—Manufacturing
- F02F2200/06—Casting
Definitions
- the invention relates to a method and a device for casting a piston for an internal combustion engine
- the required strength can be achieved in particular by rapid quenching of the casting. According to the current procedure, such quenching takes place only outside the mold, when the entire piston is solidified so far that it can be removed from the so-called mold.
- DE 10 2005 027 540 A1 relates to a method for
- the invention has for its object to provide a method and apparatus for casting of pistons for
- At least one sleeve provided there is already retracted after an edge-layer solidification in the region of at least one piston pin bore, and this region is cooled by coolant supplied by at least one sleeve (14). This allows the range of
- piston pin bore Essentially around a substantially cylindrical or slightly conical casting core, which keeps the space later provided for the piston pin in a sense, and thus around which thus the material surrounding the later piston pin bore is formed.
- the notion of the piston pin bore is to emphasize that this need not necessarily be formed by drilling as a procedural approach. Rather, it is usually two substantially cylindrical openings in which the two ends of a piston pin are received, while therebetween in the installed state, the connecting rod.
- the material bypassing the piston pin bores can thus be cooled and quenched more quickly by the procedure according to the invention than was hitherto possible, so that a faster and directional solidification is possible, which leads to increased strength.
- the solidification speed of the piston material is increased, in particular in the area of the piston pin bores, which leads to quenching and increased strength.
- a directional solidification can be generated.
- Cooling of the area of the piston pin bores preferably to a lesser extent, furthermore coolant, in particular
- the up to the retraction of the core is applied to this core adjacent material to realize here also increased strength.
- the cooling to a reduced extent can be done by the supply of coolant, in particular compressed air through exactly one quill.
- Device according to the invention correspond to the method features described above.
- Fig. 1 is a schematic sectional view of a
- Fig. 2 is a schematic sectional view according to the
- Fig. 3 is a schematic sectional view when supplying
- Fig. 4 is a schematic sectional view according to the
- the casting device 20 for a piston 10 shown schematically in section in FIG. 1 has various elements which initially define the outer shape of the piston. This applies to the tool part 22 in the region of the piston crown, the
- Embodiment two sleeves 14 provided which are slightly conical. Furthermore, to keep the area between the piston pin bores 14 free for later reception of the connecting rod, there is a core 16 which extends into the area above the pin bores 12 and against which the sleeves lie. After the material for the piston 10 has been filled in liquid form into the casting device 20 designed in this way, a solidification of the material occurs, starting from the edge layers.
- Piston pin holes 12 takes place, at least one sleeve 14, in the embodiment shown, both sleeves 14, retracted to expose the region of the piston pin holes 12 in particular on the inside thereof.
- this is realized in the illustrated embodiment by the supply of compressed air through the sleeves 14. In particular, these have in the shown. Case central inflow channels 28 on. Through the described channels 28 compressed air flows to the inner surfaces of the piston pin holes 12 so that they are cooled and quenched and subsequently have an increased strength.
- Piston pin holes which previously applied to the core 16, expose and cause cooling and deterrence here, even before the piston out of the total
- Casting device or mold can be removed from the mold.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010003346A DE102010003346A1 (en) | 2010-03-26 | 2010-03-26 | Method and device for casting a piston for an internal combustion engine |
PCT/EP2011/054530 WO2011117342A1 (en) | 2010-03-26 | 2011-03-24 | Method and device for casting a piston for an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2552623A1 true EP2552623A1 (en) | 2013-02-06 |
EP2552623B1 EP2552623B1 (en) | 2017-06-21 |
Family
ID=44080194
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11710776.3A Not-in-force EP2552623B1 (en) | 2010-03-26 | 2011-03-24 | Method and device for casting a piston for an internal combustion engine |
Country Status (4)
Country | Link |
---|---|
US (1) | US8720528B2 (en) |
EP (1) | EP2552623B1 (en) |
DE (1) | DE102010003346A1 (en) |
WO (1) | WO2011117342A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010003345B4 (en) * | 2010-03-26 | 2012-02-23 | Federal-Mogul Nürnberg GmbH | Method and device for casting a piston for an internal combustion engine |
DE102011086411A1 (en) * | 2011-11-15 | 2013-05-16 | Mahle International Gmbh | Mold for a piston |
DE102012103884A1 (en) * | 2012-05-03 | 2013-11-07 | Fritz Winter Eisengiesserei Gmbh & Co. Kg | Method for casting a casting provided with at least one passage opening |
WO2016089368A1 (en) * | 2014-12-02 | 2016-06-09 | Halliburton Energy Services, Inc. | Heat-exchanging mold assemblies for infiltrated downhole tools |
CN108453231B (en) * | 2018-02-01 | 2020-07-24 | 浙江博德智能科技有限公司 | Shape-following cold control mold and using method thereof |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE532267C (en) * | 1929-03-29 | 1931-08-26 | Theodor Rudolf Pawlikowski | Method and device for the production of cylinder cores and pistons |
NL7607080A (en) * | 1976-06-28 | 1977-12-30 | Holec Nv | DEVICE FOR DELIVERING FUEL TO AN COMBUSTION ENGINE. |
DE3040125A1 (en) * | 1980-10-24 | 1982-05-27 | Audi Nsu Auto Union Ag, 7107 Neckarsulm | PISTON FOR LIFTING PISTON MACHINES AND METHOD FOR PRODUCING THE PISTON |
GB8518909D0 (en) * | 1985-07-26 | 1985-09-04 | Ae Plc | Engineering components |
JP2001276961A (en) * | 2000-03-30 | 2001-10-09 | Mazda Motor Corp | Preformed porous metal product and production process of composite metallic parts using the same |
DE10234539B4 (en) * | 2002-07-30 | 2005-02-24 | Ks Kolbenschmidt Gmbh | Piston with an open-cast cooling channel ring carrier and method for its production |
DE10359066A1 (en) * | 2003-12-16 | 2005-07-21 | Volkswagen Ag | Production of metallic cast parts in a centrifugal casting mold for producing e.g. vehicle cylinder heads comprises regulating the temperature in the mold whilst a cooling or heating medium is guided through a channel in the mold |
US20080128946A1 (en) * | 2005-02-10 | 2008-06-05 | Boye David J | Mold assembly for lightweight pistons |
DE102005027540A1 (en) | 2005-06-15 | 2006-12-28 | Ks Kolbenschmidt Gmbh | Shortening the cycle time in the series production of pistons for internal combustion engines |
US20070277952A1 (en) * | 2006-05-30 | 2007-12-06 | Vulcan Engineering Company | Rapid localized directional solidification of liquid or semi-solid material contained by media mold |
DE102006040046A1 (en) * | 2006-08-26 | 2008-02-28 | Ks Kolbenschmidt Gmbh | Method for production of a piston of an internal-combustion engine, comprises producing a fine crystalline/a fine crystal structure in the region of the piston and a rough crystalline/stack-crystalline crystal structure in another region |
DE102007012846B3 (en) * | 2007-03-17 | 2008-05-08 | Ks Kolbenschmidt Gmbh | Multi-part cast core for engine piston includes liquid-cooled part core for direct deformation of gudgeon-pin hub from inside, surrounded by other core elements |
WO2008128153A1 (en) * | 2007-04-13 | 2008-10-23 | Federal-Mogul Powertrain, Inc. | Piston mold assembly and method of constructing a piston therewith |
DE102008048761B4 (en) * | 2008-09-24 | 2019-03-28 | Volkswagen Ag | Method for casting a cast body, in particular cylinder crankcase, and casting device for carrying out the method |
-
2010
- 2010-03-26 DE DE102010003346A patent/DE102010003346A1/en not_active Ceased
-
2011
- 2011-03-24 EP EP11710776.3A patent/EP2552623B1/en not_active Not-in-force
- 2011-03-24 US US13/637,436 patent/US8720528B2/en not_active Expired - Fee Related
- 2011-03-24 WO PCT/EP2011/054530 patent/WO2011117342A1/en active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2011117342A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20130092341A1 (en) | 2013-04-18 |
WO2011117342A1 (en) | 2011-09-29 |
DE102010003346A1 (en) | 2011-09-29 |
EP2552623B1 (en) | 2017-06-21 |
US8720528B2 (en) | 2014-05-13 |
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