EP2533374A1 - Verbinderanordnung mit magnetischer Befestigung - Google Patents
Verbinderanordnung mit magnetischer Befestigung Download PDFInfo
- Publication number
- EP2533374A1 EP2533374A1 EP11004567A EP11004567A EP2533374A1 EP 2533374 A1 EP2533374 A1 EP 2533374A1 EP 11004567 A EP11004567 A EP 11004567A EP 11004567 A EP11004567 A EP 11004567A EP 2533374 A1 EP2533374 A1 EP 2533374A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connector
- contacts
- connectors
- connector assembly
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/6205—Two-part coupling devices held in engagement by a magnet
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
- H01R13/2407—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
- H01R13/2421—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means using coil springs
Definitions
- the present invention relates to a connector assembly with the features according to the preamble of claim 1.
- Connector assemblies of the kind in question serve to electrically connect a first electrical or electronic item, such as an electrical or electronic circuit, e.g. an electricity consumer like a laptop, to a second electrical or electronic item, such as a power supply or an associated cord or cable.
- a first electrical or electronic item such as an electrical or electronic circuit, e.g. an electricity consumer like a laptop
- second electrical or electronic item such as a power supply or an associated cord or cable.
- the connection between the two items may be temporary or permanent.
- a connector assembly is disclosed in US 7,311,526 B2 which forms the starting point of the present invention.
- the known connector assembly includes two connectors, preferably a plug and a receptacle.
- the plug and the receptacle each have a plurality of contacts of an electrically conductive material.
- the contacts of each of the connectors are electrically connected to an electrical or electronic item and electrically insulated from each other.
- the contacts of the plug mate the contacts of the receptacle.
- the plug and the receptacle each have a magnetic element. The contacts of the plug are maintained in an electrically conductive relationship with the contacts of the receptacle by magnetic attraction between both magnetic elements.
- Magnetically coupling the plug and the receptacle enables a comfortable handling and avoids damage of the connector assembly and in particular the associated electric items, because the connectors are not required to have an interference fit with each other to maintain both electrical and mechanical connection. Instead, establishing and releasing an electrical and magnetic connection between the plug and the receptacle basically requires positioning the connectors on a face side against or away from each other. The magnetic connection allows the coupled connectors to break away from each other without damage when inadvertently torn apart from each other by a non-axial force.
- the connectors of the known connector assembly each comprise two axes of symmetry such that the connectors couple together in only two orientations relative to each other. Furthermore, when coupling the plug and the receptacle, the contacts of the plug have to be aligned with the contacts of the receptacle. Such an alignment may require several iterations of repositioning of the connectors.
- the object of the present invention is to improve the known connector assembly with regard to the handling.
- a connector assembly comprising the features of the preamble of claim 1 together with the features of the characterizing part of claim 1.
- the contacts of one of the two connectors of the connector assembly according to the present invention are concentric tracks. These concentric tracks offer a large contact surface, while the concentric tracks can have a very small axial extension. This feature is especially advantageous for electronic devices for which the axial connector extension is subject to more severe restrictions than lateral extension of the connector.
- the contacts of the other of the connectors are prevented from being damaged by being jammed in, for example, a recess or slot, at a wrong angle or by being fitted into imperfectly fitting cavities.
- a substantially flat design of the contacts of one of the connectors provides advantages in terms of electrical characteristics, such as issues related to Hertzian stresses around a contact point and issues related to contact asperities.
- the concentric tracks combined with the coupling of the connectors by magnetic force enable a high durability of the connector assembly in terms of many coupling/decoupling cycles.
- the contacts of the other of the connectors are positioned such that in a coupled state of the connector assembly each single contact of the other connector abuts on a different contact of the one connector.
- each contact pair establishes a separate electrical path in a coupled state of the connector assembly. This arrangement is essential to avoid short-circuiting.
- the two connectors can, in principle, be coupled in more than two angular positions (orientations) relative to each other and to a central axis common to the concentric tracks. This feature simplifies the handling of the inventive connector assembly, especially the coupling process. Potentially, the connectors can be coupled in many different orientations. This feature allows an easy and rapid coupling of the connectors.
- the first and/or the second connector has or have at least one guide.
- the guide according to the present invention fulfils a different task in a different state of the connector assembly, namely in a coupled state of the connector assembly.
- the guide according to the present invention is arranged such that in a coupled state of the connector assembly it prevents a displacement of the connectors relative to each other which would result in a loss of the electrically conductive relationship of the contacts of the first connector with the corresponding contacts of the second connector.
- Fig. 1 illustrates a first embodiment of the present invention in an uncoupled state in a perspective view.
- the present invention provides a connector assembly 1 for electrically connecting a first electrical or electronic item (not shown) to a second electrical or electronic item (not shown).
- the proposed connector assembly 1 connects a portable device like a laptop, a tablet PC or a portable display to a power supply, so that a rechargeable battery of the mobile device can be recharged.
- the proposed connector assembly 1 connects household appliances like an electric iron, a kettle or a toaster to a power supply.
- the proposed connector assembly 1 electrically connects a loudspeaker of a loudspeaker set of a home entertainment system to another loudspeaker of the loudspeaker set.
- many other examples are within the scope of the present invention.
- the connector assembly 1 comprises a first connector 2, positioned on the left in Fig. 1 , having a first magnetic assembly 3 with at least one magnetic element.
- the first connector 2 has at least two contacts 4, namely in fact the contacts 4',4", of an electrically conductive material.
- the contacts 4 are electrically connected to the first electrical or electronic item (not shown) and electrically insulated from each other by an insulating material, which is, for example, made of plastics.
- the connector assembly I further comprises a second connector 5, positioned on the right in Fig. 1 , having a second magnetic assembly 6 with at least one magnetic element.
- the second connector 5 has at least two contacts 7, namely in fact also three contacts 7, of an electrically conductive material.
- the contacts 7 are electrically connected to the second electrical or electronic item (not shown) and electrically insulated from each other by an insulating material, which is, for example, made of plastics.
- the contacts 4 of the first connector 2 are maintained in electrically conductive relationship with the contacts 7 of the second connector 5 by magnetic attraction between the first and second magnetic assembly 3,6.
- the magnetic attraction is configured to be sufficiently strong to reliably complete an electrical or electronic circuit by the contacts 4 and the contacts 7 and to ensure a rugged connection of the two connectors 2,5.
- the magnetic attraction is configured to be small enough so that the resulting magnetic field does not interfere with the connected electrical or electronic items, e.g. a power supply, or electromagnetic elements thereof.
- the magnetic attraction force between the connectors 2,5 can be configured as desired for a specific implementation.
- the connector assembly 1 is designed such that in a coupled state it is resistant to vibration, water or other contaminants, and pressure to a certain extent. Furthermore, the connector assembly 1 assures protection against electric shock.
- the connector assembly 1 has a low contact resistance between the contacts 4,7 and high insulation value outside the area of the contacts 4,7.
- Fig. 1 shows a first characterizing feature of the present invention, namely that the contacts 4 of the one connector 2 are designed as concentric tracks 4.
- the concentric tracks 4 are at least substantially flat with an axial extension below 10 mm, especially preferred below 5 mm.
- the maximum distance between the perimeter of the outermost concentric track 4 and a common centre of the concentric tracks 4 is preferably below 20 mm, particularly preferred below 10 mm.
- the concentric tracks 4 are preferably made of electrically conductive materials like brass, copper, silver, palladium or gold. Especially preferred are concentric tracks 4 with gold plating.
- the contacts 7 of the other connector 5 are positioned such that in a coupled state of the connector assembly 1 each single contact 7 of the other connector 5 abuts on a different contact 4 of the one connector 2. Thus, each contact pair establishes a separate electrical path in a coupled state of the connector assembly 1.
- the two connectors 2,5 can, in principle, be coupled in more than two angular positions relative to each other and to a central axis 8 common to the concentric tracks 4.
- the connector assembly 1 is designed such that coupling the connectors 2,5 in a different angular position results in the same pairs of contacts being in electrically conductive relationship.
- the pairs of contacts do not require cumbersome alignment during the coupling process.
- the geometric shape of a concentric track 4 is not necessarily circular or round. In fact, it is essential that it fulfils two criteria.
- the geometric shapes of the concentric tracks 4 have to share the same centre of gravity (condition for concentricity).
- the common centre of gravity is the penetration point of the central axis 8 and the concentric tracks 4.
- the geometric shapes of the concentric tracks 4 have to allow the two connectors 2,5 to be coupled in more than two angular positions relative to each other and to the central axis 8.
- Possible shapes fulfilling this criterion are, for example, regular polygons with more than two edges, such as a regular hexagon.
- a regular polygon with n edges has rotational symmetry of order n and therefore n possible angular positions for coupling the connectors 2,5, wherein the central axis 8 is the axis of rotational symmetry.
- Suitable regular polygon shapes can be convex or star-shaped.
- the first connector 2 has at least one guide 9 and/or the second connector 5 has at least one guide 10 which are arranged such that in a coupled state of the connector assembly 1 they prevent a displacement of the connectors 2,5 relative to each other which would result in a loss of the electrically conductive relationship of a contact 4 of the first connector 2 with the corresponding contact 7 of the second connector 5.
- This feature is essential to ensure that a certain contact pair is not electrically separated in a coupled state of the connector assembly 1.
- the guide 9 is shown to protrude from the first connector 2 like a lip, whereas the second connector 5 does not have a separate guide, because its outer surface defines the corresponding guide 10.
- the guide 9 of the first connector 2 can also be designed as a recess which is engaged with the guide 10 of the second connector 5. It will be appreciated by a person skilled in the art that a number of guiding techniques can be used to prevent unwanted displacement.
- the concentric tracks 4 are designed as circular rings 4' and a central circle 4".
- the concentric tracks 4 comprise one central circle 4" at most.
- the contacts 4 of the one of the connectors 2,5 comprises at least one circular ring 4', if any.
- a circular ring 4' is here defined as the area between the circumferential lines of two concentric circles.
- the connector assembly 1 is preferably designed such that in a coupled state of the connector assembly 1 the two connectors 2,5 are rotatable about the central axis 8 in opposite directions relative to each other.
- the connector assembly 1 is designed such that in a coupled state of the connector assembly 1 the two connectors 2,5 are rotatable about the central axis 8 in opposite directions relative to each other through an angle of 360° (in fact without limitation).
- any force in a slanting direction e.g. when the connector assembly 1 is inadvertently exposed to a non-axial force, is transformed into a rotational force leading to a rotation of the connectors 2,5 relative to each other and to the central axis 8.
- Fig. 3 schematically illustrates a second embodiment of the present invention in a front view of the connector 2 of the proposed connector assembly 1.
- at least one of the circular rings 4' is laterally divided into at least two circular sectors 4"', which are electrically connected to the one of the electrical or electronic items 11 and electrically insulated from each other.
- dividing the circular rings 4' into circular sectors 4'" decreases the contact area of the corresponding contact pairs and the angle through which the connectors 4' can potentially be rotated in opposite directions relative to each other in a coupled state of the connector assembly 1.
- one of the electrical or electronic items 11 can be a printed circuit board.
- the two connectors 2,5 can be connected to other electrical or electronic items.
- Fig. 3 it can be seen that the outermost circular ring 4' is divided into three sectors 4"' which are separated by insulators 12.
- the connector assembly 1 can be designed such that in a coupled state of the connector assembly 1 the two connectors 2,5 are rotatable about the central axis 8 in opposite directions relative to each other through an angle of approximately 85°.
- other embodiments e.g. with a circular ring 4' divided into two semi-circular sectors 4"', are possible and within the scope of the present invention.
- the contacts 7 of the other of the connectors 5 are positioned such that the sum of the distances between each pair of contacts 7 reaches its maximum, wherein in a coupled state of the connector assembly 1 the contacts 7 of the other of the connectors 5 centrally abut on the concentric tracks 4 of the one connector 2.
- the distance between a pair of contacts 7 is defined here as the length of the shortest straight line connecting the perimeters of two respective contacts 7.
- FIG. 1, 2 and 4 Preferred embodiments according to this feature are shown in Fig. 1, 2 and 4 .
- Fig. 2 three contacts 7 are illustrated.
- the outermost of the contacts 7 is not positioned on the left side of the other of the connectors 5, but on the right side, so as to be as far as possible away from the leftmost of the contacts 7 in Fig. 2 .
- Fig. 4 shows a preferred positioning of the contacts 7 according to the lastly defined feature in case of five contacts 7.
- the lastly defined feature is fulfilled if the contacts 7 of the connector 5 are positioned in a straight line.
- the contacts 7 can be differently positioned than in a straight line.
- the contacts 7 of the other connector 5 are designed as pins, which preferably are spring-loaded, particularly loaded by springs 13.
- the springs 13 arc engaged with a bottom side of the pins.
- the tops of the pins are preferably pointed.
- the springs 13 can be made of an electrically conductive material. In this case, the springs 13 can be connected by wires 14 to the associated electrical or electronic item (not shown in Fig. 4 ).
- the pins are preferably located in passages or slots in an insulator 15. Typically, this apparatus will be manufactured by injection-molding around the pins.
- the pins of the connector 5, but also the contacts 7 in general, and the corresponding magnetic assembly 6 can be protected by a non-conductive shell 16.
- the pins protrude all other components of the other of the connectors 5, e.g. the insulator 15, the magnetic assembly 6 or the shell 16, in an uncoupled state of the connector assembly 1.
- the pins When coupling the two connectors 2,5, the pins are pushed into the passages or slots by the concentric tracks 4, as the springs 13 are compressed.
- the springs 13 When releasing the two connectors 2,5, the springs 13 expand and the pins are pushed back again.
- the pins Neither in a coupled state nor in an uncoupled state of the connector assembly 1, the pins have to abut on a common plane, so, for example, they can have different heights.
- the concentric tracks 4 preferably are recessed relative to each other and the central axis 8. According to the design of the concentric tracks 4, the tops of the pins of the other connector 5 are designed to fit in a corresponding recess formed by the concentric tracks 4. Thus, protection against electric shock and insulation of the contacts 7 against each other are improved.
- the concentric track 4 connected to a live wire can be designed as central circle 4", which has the greatest axial recess
- the concentric track 4 connected to a neutral wire can be designed as circular ring 4', which has an axial recess smaller than the recess of the central circle 4"
- the third concentric track 4, preferably the outermost concentric track 4 can be designed as circular ring 4', which is not recessed and which provides electrical earthing of the connector assembly 1.
- the magnetic assemblies 3,6 are positioned such that they abut on each other in a coupled state of the connector assembly 1, This arrangement enables a simple construction of the connector assembly 1 and a rugged connection of the two connectors 2,5.
- the magnetic assembly 3 of the one connector 2 comprises one magnetic element which is designed as circular ring surrounding the contacts 4 of the one connector 2 and/or the magnetic assembly 6 of the other connector 5 comprises one magnetic element which is designed as hollow cylinder surrounding the contacts 7 of the other connector 5.
- This arrangement is one example allowing the two connectors 2,5 being rotatable about the central axis 8 in opposite directions relative to each other through an angle of 360° or practically without limitation.
- the magnetic elements of both magnetic assemblies 3,6 are preferably designed as magnets, particularly as permanent magnets, arranged such that the magnetic assemblies 3,6 magnetically attract each other.
- one of the magnetic assemblies 3,6 is composed of at least one magnet, preferably a permanent magnet, and the other of the magnetic assemblies 6,3 is composed of a magnetic material, preferably a ferromagnetic material, particularly custom grade steel.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP11004567A EP2533374A1 (de) | 2011-06-06 | 2011-06-06 | Verbinderanordnung mit magnetischer Befestigung |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11004567A EP2533374A1 (de) | 2011-06-06 | 2011-06-06 | Verbinderanordnung mit magnetischer Befestigung |
Publications (1)
Publication Number | Publication Date |
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EP2533374A1 true EP2533374A1 (de) | 2012-12-12 |
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ID=44343649
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP11004567A Withdrawn EP2533374A1 (de) | 2011-06-06 | 2011-06-06 | Verbinderanordnung mit magnetischer Befestigung |
Country Status (1)
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EP (1) | EP2533374A1 (de) |
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