EP2532833A1 - Conveying element for an eccentric screw pump and eccentric screw pump - Google Patents
Conveying element for an eccentric screw pump and eccentric screw pump Download PDFInfo
- Publication number
- EP2532833A1 EP2532833A1 EP11169407A EP11169407A EP2532833A1 EP 2532833 A1 EP2532833 A1 EP 2532833A1 EP 11169407 A EP11169407 A EP 11169407A EP 11169407 A EP11169407 A EP 11169407A EP 2532833 A1 EP2532833 A1 EP 2532833A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- screw thread
- delivery volume
- screw
- conveying element
- providing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011295 pitch Substances 0.000 claims abstract description 12
- 239000012530 fluid Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 3
- 239000004809 Teflon Substances 0.000 claims description 2
- 229920006362 TeflonĀ® Polymers 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims description 2
- 239000000806 elastomer Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000006072 paste Substances 0.000 description 2
- 230000002250 progressing effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/082—Details specially related to intermeshing engagement type machines or pumps
- F04C2/084—Toothed wheels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2250/00—Geometry
- F04C2250/20—Geometry of the rotor
Definitions
- the invention relates to a conveying element for an eccentric screw pump.
- the conveying element is for example a stator or a rotor of the eccentric screw pump.
- the invention relates to an eccentric screw pump and a method for producing a conveyor element for an eccentric screw pump.
- the technical field of the invention relates to the metering of viscous media, such as fluids or liquids, such as adhesives or sealants, paints, varnishes, solvents, suspensions, viscous raw materials, emulsions, pastes, food pastes, oils or fats.
- viscous media such as fluids or liquids, such as adhesives or sealants, paints, varnishes, solvents, suspensions, viscous raw materials, emulsions, pastes, food pastes, oils or fats.
- a high pressure level for the feed of the eccentric screw pump is usually necessary. This is achieved for example by pre-pressure pumps, pressure vessel systems, pressure accumulator or pressure and volume storage.
- the DE 20 2009 002 823 U1 shows an eccentric screw pump for conveying viscous, highly viscous and abrasive media.
- the eccentric screw pump In its longitudinal direction, the eccentric screw pump has at least one conical, helically wound, at least catchy red with a slope, with at least one eccentricity and at least one Cross-section which is rotatably arranged in a single or multi-start conical stator.
- the stated object is achieved by a conveyor element for an eccentric screw pump with the features of claim 1, by a progressive cavity pump having the features of claim 14 and by a method for producing a conveyor element for an eccentric screw pump having the features of claim 15.
- a conveyor element for an eccentric screw pump for conveying a fluid which has a first screw thread for providing a first delivery volume and a second screw thread for providing a second delivery volume, wherein the first delivery volume is greater than the second delivery volume.
- an eccentric screw pump for conveying a fluid which has a stator with N + 1 threads and an arranged in the stator rotor with N threads.
- the stator has a first female screw thread for providing a first delivery volume and a second female screw thread for providing a second delivery volume.
- the rotor has a first male screw thread for providing the first delivery volume and a second male screw thread for providing the second delivery volume. The first delivery volume is greater than the second delivery volume.
- the rotor and the stator can be brought into an operative connection for conveying the fluid out of a container.
- the eccentric screw pump is based in particular on the Moineau principle.
- a method for producing a conveyor element for an eccentric screw pump for conveying a fluid in which a first screw thread for providing a first delivery volume and a second screw thread for providing a second delivery volume are prepared such that the first delivery volume is greater than the second delivery volume is.
- a container removal system with a container for receiving the fluid to be delivered and an eccentric screw pump as described above for removing the fluid to be delivered is proposed.
- the container removal system can be used, for example, for barrel removal or as a degassing system with vacuum technology.
- the first screw thread can act as a booster for the second screw thread.
- the conveying element in particular the second screw thread of the conveying element, supplied with sufficient material and form, so that cavitation states can occur in any portion of the dosing process.
- a very stable dosing process is provided according to the invention.
- the accuracy of the dosage is increased since parameter deviations at start and stop of the dosing process are reduced or avoided.
- feed systems can be simplified and the pressure level can be reduced by the conveyor element according to the invention.
- the regulatory burden can be minimized or completely eliminated.
- the conveying element according to the invention ensures high efficiency, in particular high metering stability, even under poor feed conditions.
- the first delivery volume is 1.3 to 4 times greater than the second delivery volume.
- the first delivery volume is 1.5 times to 3 times greater than the second delivery volume.
- the conveying element is designed as a catchy or multi-start rotor of the eccentric screw pump, wherein the first screw thread and the second screw thread are each formed as an external screw thread.
- the conveying element is designed as a stator of the eccentric screw pump, wherein the first screw thread and the second screw thread are each formed as a multi-course internal screw thread.
- first screw thread and the second screw thread are formed as an integral part.
- eccentricities of the first and second screw threads are the same and the diameters of the first and second screw threads are different.
- the ratio between the diameter of the first screw thread and the diameter of the second screw thread is in a range between 1.3 and 4, preferably between 1.5 and 3.
- eccentricities of the first and second screw threads are the same and the pitches of the first and second screw threads are different.
- the ratio between the pitch of the first screw thread and the pitch of the second screw thread is in a range of 1.3 to 4, preferably 1.5 to 3.
- the eccentricities of the first and second screw threads are the same, the diameters of the first and second screw threads differ, and the pitches of the first and second screw threads are different.
- d1 is the diameter of the first screw thread
- d2 is the diameter of the second screw thread
- s1 is the pitch of the first screw thread
- s2 is the pitch of the second screw thread
- ā being in a range of 1.3 to 4, preferably 1.5 to 3, lies.
- first screw thread and the second screw thread are made of different materials.
- the first screw thread is Teflon and the second screw thread is an elastomer.
- the fluid or viscous medium has a viscosity of 0.1 to 10 7 mPas, preferably from 10 1 to 10 6 mPas, particularly preferably from 10 3 to 10 4 mPas.
- Fig. 1 a view of an embodiment of a catchy rotor 1 according to the invention is shown.
- the catchy rotor 1 is adapted to be in operative connection with a double-flighted stator Progressing cavity pump To dose and convey fluid (see Fig. 3 ).
- the rotor 1 In a first region B1, the rotor 1 has a first screw thread 2 for providing a first delivery volume v1. In a second region B2 adjoining the first region B1, the rotor 1 has a second screw thread 3 for providing a second delivery volume v2.
- the first delivery volume v1 is greater than the second delivery volume v2.
- the first delivery volume v1 is 1.3 to 4 times greater than the second delivery volume v2.
- the first delivery volume v1 is 1.5 times to 3 times greater than the second delivery volume v2.
- the first screw thread 2 and the second screw thread 3 are each formed as an external screw thread.
- the first screw thread 2 and the second screw thread 3 are in particular formed as a one-piece part. However, it is also possible to produce the first screw thread 2 and the second screw thread 3 as two separate parts and to add in a subsequent joining process.
- Fig. 2 shows a sectional view of an embodiment of a double-flighted stator according to the invention 4.
- the double-flighted stator 4 may be connected to the rotor 1 of Fig. 1 be brought into an operative connection (see Fig. 3 ).
- the double-flighted stator 4 of the Fig. 2 has in a first area B1 a first screw thread 5 for providing the first delivery volume v1.
- the stator 4 has a second screw thread 6 for providing the second Delivery volume v2.
- the first screw thread 5 and the second screw thread 6 are each formed as a double-threaded thread.
- FIG. 3 a view of a section of an embodiment of an eccentric screw pump 7 according to the invention with a catchy rotor 1 after Fig. 1 and a double-flighted stator 4 Fig. 2 , The double-flighted stator 4 is shown cut.
- the first outer screw thread 2 of the rotor 1 and the first inner screw thread 5 of the stator 4 are arranged.
- the second outer screw thread 3 of the rotor 1 and the second inner screw thread 6 of the stator 4 are arranged in the second region B2.
- Fig. 4 is a view of an embodiment of a double-flighted rotor 1 according to the invention shown.
- the double-flighted rotor 1 is suitable for metering and delivering fluid in operative connection with a three-speed stator of an eccentric screw pump (see Fig. 6 ).
- the rotor 1 In a first region B1, the rotor 1 has a first screw thread 2 for providing a first delivery volume v1. In a second region B2 adjoining the first region B1, the rotor 1 has a second screw thread 3 for providing a second delivery volume v2.
- the first delivery volume v1 is greater than the second delivery volume v2.
- the first delivery volume v1 is 1.3 to 4 times greater than the second delivery volume v2.
- the first delivery volume v1 is 1.5 times to 3 times greater than the second delivery volume v2.
- the first screw thread 2 and the second screw thread 3 are each formed as an external screw thread.
- the first screw thread 2 and the second screw thread 3 are in particular formed as a one-piece part. However, it is also possible to manufacture the first screw thread 2 and the second screw thread 3 as two separate parts and to add them in a subsequent joining process.
- the eccentricities e1, e2 of the first and second screw threads 2, 3 are the same.
- the diameters d1, d2 of the first and second screw threads 2, 3 are different.
- the slopes s1, s2 of the first and second screw threads 2, 3 are different.
- Fig. 5 shows a sectional view of an embodiment of a three-speed stator according to the invention 4.
- the three-speed stator 4 may be connected to the rotor 1 of Fig. 4 be brought into an operative connection (see Fig. 6 ).
- the three-speed stator 4 of FIG. 5 has in the first area B1 a first screw thread 5 for providing the first delivery volume v1.
- the stator 4 has a second screw thread 6 for providing the second delivery volume v2.
- the first screw thread 5 and the second screw thread 6 are each formed as a three-start internal screw thread.
- FIG. 6 a view of a section of an embodiment of an eccentric screw pump 7 according to the invention with a two-speed rotor 1 after Fig. 4 and a three-speed stator 4 after Fig. 5 ,
- the first outer screw thread 2 of the rotor 1 and the first inner screw thread 5 of the stator 4 are arranged.
- the second outer screw thread of the rotor 1 and the second inner screw thread 6 of the stator 4 are arranged in the second region B2.
- Fig. 7 is a schematic flow diagram of an embodiment of a method for producing a conveyor element for an eccentric screw pump shown.
- a first screw thread for providing a first delivery volume is produced in a first region of the delivery element.
- a second screw thread for providing a second delivery volume is produced in a second region of the delivery element, wherein the first delivery volume is greater than the second delivery volume.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Details And Applications Of Rotary Liquid Pumps (AREA)
Abstract
Description
Die Erfindung betrifft ein Fƶrderelement fĆ¼r eine Exzenterschneckenpumpe. Das Fƶrderelement ist beispielsweise ein Stator oder ein Rotor der Exzenterschneckenpumpe. Ferner betrifft die Erfindung eine Exzenterschneckenpumpe und ein Verfahren zum Herstellen eines Fƶrderelements fĆ¼r eine Exzenterschneckenpumpe.The invention relates to a conveying element for an eccentric screw pump. The conveying element is for example a stator or a rotor of the eccentric screw pump. Furthermore, the invention relates to an eccentric screw pump and a method for producing a conveyor element for an eccentric screw pump.
Das technische Gebiet der Erfindung betrifft die Dosierung von viskosen Medien, wie Fluiden oder FlĆ¼ssigkeiten, wie beispielsweise Kleb- oder Dichtstoffen, Farben, Lacken, Lƶsemitteln, Suspensionen, viskosen Rohstoffen, Emulsionen, Pasten, Lebensmittel-Pasten, Ćlen oder Fetten.The technical field of the invention relates to the metering of viscous media, such as fluids or liquids, such as adhesives or sealants, paints, varnishes, solvents, suspensions, viscous raw materials, emulsions, pastes, food pastes, oils or fats.
Bei vielen Industrieprozessen, aber auch im Handel und im Gewerbe, werden solche viskose Medien Ć¼ber Exzenterschneckenpumpen gefƶrdert und dosiert.In many industrial processes, but also in commerce and industry, such viscous media are conveyed and metered via progressing cavity pumps.
Bei der Fƶrderung und Dosierung von viskosen Medien, insbesondere hochviskosen Medien, ist herkƶmmlicherweise hƤufig ein hohes Druckniveau fĆ¼r die Beschickung der Exzenterschneckenpumpe notwendig. Dies wird beispielsweise durch Vordruckpumpen, DruckbehƤltersysteme, Druckspeicher oder Druck- und Volumenspeicher erreicht.In the promotion and metering of viscous media, especially high-viscosity media, conventionally a high pressure level for the feed of the eccentric screw pump is usually necessary. This is achieved for example by pre-pressure pumps, pressure vessel systems, pressure accumulator or pressure and volume storage.
Im Startmodus oder im Anfahrmodus kann es allerdings zu teilweise hohen DruckabfƤllen kommen. Zudem ist herkƶmmlicherweise eine aufwƤndige Druckregelung nƶtig.In start mode or in start-up mode, however, sometimes high pressure drops can occur. In addition, conventionally, a complex pressure control is necessary.
Die
Demnach ist es eine Aufgabe der vorliegenden Erfindung, eine verbesserte Fƶrderung von Fluiden durch eine Exzenterschneckenpumpe zu schaffen.Accordingly, it is an object of the present invention to provide improved delivery of fluids through an eccentric screw pump.
Die gestellte Aufgabe wird durch ein Fƶrderelement fĆ¼r eine Exzenterschneckenpumpe mit den Merkmalen des Anspruchs 1, durch eine Exzenterschneckenpumpe mit den Merkmalen des Anspruchs 14 und durch ein Verfahren zum Herstellen eines Fƶrderelements fĆ¼r eine Exzenterschneckenpumpe mit den Merkmalen des Anspruchs 15 gelƶst.The stated object is achieved by a conveyor element for an eccentric screw pump with the features of
DemgemĆ¤Ć wird ein Fƶrderelement fĆ¼r eine Exzenterschneckenpumpe zum Fƶrdern eines Fluids vorgeschlagen, welche ein erstes Schraubengewinde zum Bereitstellen eines ersten Fƶrdervolumens und ein zweites Schraubengewinde zum Bereitstellen eines zweiten Fƶrdervolumens aufweist, wobei das erste Fƶrdervolumen grƶĆer als das zweite Fƶrdervolumen ist.Accordingly, a conveyor element for an eccentric screw pump for conveying a fluid is proposed, which has a first screw thread for providing a first delivery volume and a second screw thread for providing a second delivery volume, wherein the first delivery volume is greater than the second delivery volume.
Ferner wird eine Exzenterschneckenpumpe zum Fƶrdern eines Fluids vorgeschlagen, welche eine Stator mit N+1 GewindegƤngen und einen in dem Stator angeordneten Rotor mit N GewindegƤngen aufweist. Der Stator hat ein erstes Innenschraubengewinde zum Bereitstellen eines ersten Fƶrdervolumens und ein zweites Innenschraubengewinde zum Bereitstellen eines zweiten Fƶrdervolumens. Der Rotor hat ein erstes AuĆenschraubengewinde zum Bereitstellen des ersten Fƶrdervolumens und ein zweites AuĆenschraubengewinde zum Bereitstellen des zweiten Fƶrdervolumens. Das erste Fƶrdervolumen ist grƶĆer als das zweite Fƶrdervolumen.Furthermore, an eccentric screw pump for conveying a fluid is proposed, which has a stator with N + 1 threads and an arranged in the stator rotor with N threads. The stator has a first female screw thread for providing a first delivery volume and a second female screw thread for providing a second delivery volume. The rotor has a first male screw thread for providing the first delivery volume and a second male screw thread for providing the second delivery volume. The first delivery volume is greater than the second delivery volume.
Der Rotor und der Stator sind in eine Wirkverbindung zum Fƶrdern des Fluids aus einem BehƤlter bringbar. Die Exzenterschneckenpumpe basiert insbesondere auf dem Moineau-Prinzip.The rotor and the stator can be brought into an operative connection for conveying the fluid out of a container. The eccentric screw pump is based in particular on the Moineau principle.
Des Weiteren wird ein Verfahren zum Herstellen eines Fƶrderelements fĆ¼r eine Exzenterschneckenpumpe zum Fƶrdern eines Fluids vorgeschlagen, bei welchem ein erstes Schraubengewinde zum Bereitstellen eines ersten Fƶrdervolumens und ein zweites Schraubengewinde zum Bereitstellen eines zweiten Fƶrdervolumens derart hergestellt werden, dass das erste Fƶrdervolumen grƶĆer als das zweite Fƶrdervolumen ist.Furthermore, a method for producing a conveyor element for an eccentric screw pump for conveying a fluid is proposed, in which a first screw thread for providing a first delivery volume and a second screw thread for providing a second delivery volume are prepared such that the first delivery volume is greater than the second delivery volume is.
Des Weiteren wird ein BehƤlterentnahmesystem mit einem BehƤlter zur Aufnahme des zu fƶrdernden Fluids und einer wie oben beschriebenen Exzenterschneckenpumpe zur Entnahme des zu fƶrdernden Fluids vorgeschlagen. Das BehƤlterentnahmesystem ist beispielsweise zur Fassentnahme oder als Entgasungssystem mit Vakuumtechnik einsatzfƤhig.Furthermore, a container removal system with a container for receiving the fluid to be delivered and an eccentric screw pump as described above for removing the fluid to be delivered is proposed. The container removal system can be used, for example, for barrel removal or as a degassing system with vacuum technology.
Bei dem vorliegenden Fƶrderelement kann das erste Schraubengewinde als Booster fĆ¼r das zweite Schraubengewinde wirken. Somit ist das Fƶrderelement, insbesondere das zweite Schraubengewinde des Fƶrderelements, mit ausreichend Material und Vordruck versorgt, so dass in keinem Abschnitt des Dosierprozesses KavitationszustƤnde auftreten kƶnnen. Dadurch wird erfindungsgemĆ¤Ć ein sehr stabiler Dosierprozess bereitgestellt. Des Weiteren wird die Genauigkeit der Dosierung erhƶht, da Parameterabweichungen bei Start und Stopp des Dosierprozesses vermindert bzw. vermieden werden. Ferner kƶnnen durch das erfindungsgemƤĆe Fƶrderelement Zufuhrsysteme vereinfacht werden und das Druckniveau gesenkt werden. Weiter kann der Regelungsaufwand minimiert werden bzw. ganz entfallen.In the present conveying element, the first screw thread can act as a booster for the second screw thread. Thus, the conveying element, in particular the second screw thread of the conveying element, supplied with sufficient material and form, so that cavitation states can occur in any portion of the dosing process. As a result, a very stable dosing process is provided according to the invention. Furthermore, the accuracy of the dosage is increased since parameter deviations at start and stop of the dosing process are reduced or avoided. Furthermore, feed systems can be simplified and the pressure level can be reduced by the conveyor element according to the invention. Next, the regulatory burden can be minimized or completely eliminated.
Das erfindungsgemƤĆe Fƶrderelement stellt einen hohen Wirkungsgrad, insbesondere hohe DosierstabilitƤt, auch bei schlechten Zulaufbedingungen sicher.The conveying element according to the invention ensures high efficiency, in particular high metering stability, even under poor feed conditions.
Vorteilhafte AusfĆ¼hrungsformen und Weiterbildungen der Erfindung ergeben sich aus den UnteransprĆ¼chen sowie der Beschreibung unter Bezugnahme auf die Zeichnungen.Advantageous embodiments and developments of the invention will become apparent from the dependent claims and the description with reference to the drawings.
Bei einer AusfĆ¼hrungsform ist das erste Fƶrdervolumen um das 1,3-fache bis 4-fache grƶĆer als das zweite Fƶrdervolumen. Bevorzugt ist das erste Fƶrdervolumen um das 1,5-fache bis 3-fache grƶĆer als das zweite Fƶrdervolumen.In one embodiment, the first delivery volume is 1.3 to 4 times greater than the second delivery volume. Preferably, the first delivery volume is 1.5 times to 3 times greater than the second delivery volume.
Bei einer weiteren AusfĆ¼hrungsform ist das Fƶrderelement als ein eingƤngiger oder mehrgƤngiger Rotor der Exzenterschneckenpumpe ausgebildet, wobei das erste Schraubengewinde und das zweite Schraubengewinde jeweils als ein AuĆenschraubengewinde ausgebildet sind.In a further embodiment, the conveying element is designed as a catchy or multi-start rotor of the eccentric screw pump, wherein the first screw thread and the second screw thread are each formed as an external screw thread.
Bei einer weiteren AusfĆ¼hrungsform ist das Fƶrderelement als ein Stator der Exzenterschneckenpumpe ausgebildet, wobei das erste Schraubengewinde und das zweite Schraubengewinde jeweils als ein mehrgƤngiges Innenschraubengewinde ausgebildet sind.In a further embodiment, the conveying element is designed as a stator of the eccentric screw pump, wherein the first screw thread and the second screw thread are each formed as a multi-course internal screw thread.
Bei einer weiteren AusfĆ¼hrungsform sind das erste Schraubengewinde und das zweite Schraubengewinde als ein einstĆ¼ckiges Teil ausgebildet.In a further embodiment, the first screw thread and the second screw thread are formed as an integral part.
Bei einer weiteren AusfĆ¼hrungsform sind die ExzentrizitƤten des ersten und zweiten Schraubengewindes gleich und die Durchmesser des ersten und zweiten Schraubengewindes unterschiedlich.In another embodiment, the eccentricities of the first and second screw threads are the same and the diameters of the first and second screw threads are different.
Bei einer weiteren AusfĆ¼hrungsform ist das VerhƤltnis zwischen dem Durchmesser des ersten Schraubengewindes und dem Durchmesser des zweiten Schraubengewindes in einem Bereich zwischen 1,3 bis 4, bevorzugt zwischen 1,5 bis 3.In a further embodiment, the ratio between the diameter of the first screw thread and the diameter of the second screw thread is in a range between 1.3 and 4, preferably between 1.5 and 3.
Bei einer weiteren AusfĆ¼hrungsform sind die ExzentrizitƤten des ersten und zweiten Schraubengewindes gleich und die Steigungen des ersten und zweiten Schraubengewindes unterschiedlich.In another embodiment, the eccentricities of the first and second screw threads are the same and the pitches of the first and second screw threads are different.
Bei einer weiteren AusfĆ¼hrungsform ist das VerhƤltnis zwischen der Steigung des ersten Schraubengewindes und der Steigung des zweiten Schraubengewindes in einem Bereich zwischen 1,3 bis 4, bevorzugt zwischen 1,5 bis 3.In another embodiment, the ratio between the pitch of the first screw thread and the pitch of the second screw thread is in a range of 1.3 to 4, preferably 1.5 to 3.
Bei einer weiteren AusfĆ¼hrungsform sind die ExzentrizitƤten des ersten und zweiten Schraubengewindes gleich, die Durchmesser des ersten und zweiten Schraubengewindes unterschiedlich und die Steigungen des ersten und zweiten Schraubengewindes unterschiedlich.In another embodiment, the eccentricities of the first and second screw threads are the same, the diameters of the first and second screw threads differ, and the pitches of the first and second screw threads are different.
Bei einer weiteren AusfĆ¼hrungsform ist
Bei einer weiteren AusfĆ¼hrungsform sind das erste Schraubengewinde und das zweite Schraubengewinde aus unterschiedlichen Werkstoffen.In a further embodiment, the first screw thread and the second screw thread are made of different materials.
Bei einer weiteren AusfĆ¼hrungsform sind das erste Schraubengewinde aus Teflon und das zweite Schraubengewinde aus einem Elastomer.In another embodiment, the first screw thread is Teflon and the second screw thread is an elastomer.
Beispielsweise hat das Fluid oder viskose Medium eine ViskositƤt von 0,1 bis 107 mPas, bevorzugt von 101 bis 106 mPas, besonders bevorzugt von 103 bis 104 mPas.For example, the fluid or viscous medium has a viscosity of 0.1 to 10 7 mPas, preferably from 10 1 to 10 6 mPas, particularly preferably from 10 3 to 10 4 mPas.
Die Erfindung wird nachfolgend anhand der in den schematischen Figuren angegebenen AusfĆ¼hrungsbeispiele nƤher erlƤutert. Es zeigen:
- Fig. 1
- eine Ansicht eines AusfĆ¼hrungsbeispiels eines erfindungsgemƤĆen eingƤngigen Rotors;
- Fig. 2
- eine Ansicht eines AusfĆ¼hrungsbeispiels eines erfindungsgemƤĆen zweigƤngigen Stators;
- Fig. 3
- eine Ansicht eines Ausschnitts eines AusfĆ¼hrungsbeispiels einer erfindungsgemƤĆen Exzenterschneckenpumpe mit einem eingƤngigen Rotor nach
Fig. 1 und mit einem zweigƤngigen Stator nachFig. 2 ; - Fig. 4
- eine Ansicht eines AusfĆ¼hrungsbeispiels eines erfindungsgemƤĆen zweigƤngigen Rotors;
- Fig. 5
- eine Ansicht eines AusfĆ¼hrungsbeispiels eines erfindungsgemƤĆen dreigƤngigen Stators;
- Fig. 6
- eine Ansicht eines Ausschnitts eines AusfĆ¼hrungsbeispiels einer erfindungsgemƤĆen Exzenterschneckenpumpe mit einem zweigƤngigen Rotor nach
Fig. 4 und mit einem dreigƤngigen Stator nachFig. 5 ; und - Fig. 7
- ein schematisches Ablaufdiagramm eines AusfĆ¼hrungsbeispiels eines Verfahrens zum Herstellen eines Fƶrderelements fĆ¼r eine Exzenterschneckenpumpe gemĆ¤Ć der Erfindung.
- Fig. 1
- a view of an embodiment of a catchy rotor according to the invention;
- Fig. 2
- a view of an embodiment of a double-flighted stator according to the invention;
- Fig. 3
- a view of a section of an embodiment of an eccentric screw according to the invention with a catchy rotor according to the invention
Fig. 1 and with a two-speed stator behindFig. 2 ; - Fig. 4
- a view of an embodiment of a two-speed rotor according to the invention;
- Fig. 5
- a view of an embodiment of a three-speed stator according to the invention;
- Fig. 6
- a view of a section of an embodiment of an eccentric screw according to the invention with a two-speed rotor after
Fig. 4 and with a three-speed stator afterFig. 5 ; and - Fig. 7
- a schematic flow diagram of an embodiment of a method for producing a conveyor element for an eccentric screw pump according to the invention.
In allen Figuren sind gleiche bzw. funktionsgleiche Mittel und Einrichtungen - sofern nichts anderes angegeben - mit denselben Bezugszeichen versehen.In all figures, the same or functionally identical means and devices - unless otherwise indicated - provided with the same reference numerals.
In
Der eingƤngige Rotor 1 ist dazu geeignet, in einer Wirkverbindung mit einem zweigƤngigen Stator einer Exzenterschneckenpumpe Fluid zu dosieren und zu fƶrdern (siehe dazu
In einem ersten Bereich B1 hat der Rotor 1 ein erstes Schraubengewinde 2 zum Bereitstellen eines ersten Fƶrdervolumens v1. In einem an den ersten Bereich B1 anschlieĆenden zweiten Bereich B2 hat der Rotor 1 ein zweites Schraubengewinde 3 zum Bereitstellen eines zweiten Fƶrdervolumens v2. Das erste Fƶrdervolumen v1 ist grƶĆer als das zweite Fƶrdervolumen v2. Beispielsweise ist das erste Fƶrdervolumen v1 um das 1,3-fache bis 4-fache grƶĆer als das zweite Fƶrdervolumen v2. Insbesondere ist das erste Fƶrdervolumen v1 um das 1,5-fache bis 3-fache grƶĆer als das zweite Fƶrdervolumen v2. Das erste Schraubengewinde 2 und das zweite Schraubengewinde 3 sind jeweils als ein AuĆenschraubengewinde ausgebildet.In a first region B1, the
Das erste Schraubengewinde 2 und das zweite Schraubengewinde 3 sind insbesondere als ein einstĆ¼ckiges Teil ausgebildet. Es ist allerdings auch mƶglich, das erste Schraubengewinde 2 und das zweite Schraubengewinde 3 als zwei getrennte Teile herzustellen und in einem anschlieĆenden FĆ¼geprozess zu fĆ¼gen.The
In der AusfĆ¼hrungsform der
Weiter zeigt die
In
Der zweigƤngige Rotor 1 ist dazu geeignet, in einer Wirkverbindung mit einem dreigƤngigen Stator einer Exzenterschneckenpumpe Fluid zu dosieren und zu fƶrdern (siehe dazu
In einem ersten Bereich B1 hat der Rotor 1 ein erstes Schraubengewinde 2 zum Bereitstellen eines ersten Fƶrdervolumens v1. In einem an den ersten Bereich B1 anschlieĆenden zweiten Bereich B2 hat der Rotor 1 ein zweites Schraubengewinde 3 zum Bereitstellen eines zweiten Fƶrdervolumens v2. Das erste Fƶrdervolumen v1 ist grƶĆer als das zweite Fƶrdervolumen v2. Beispielsweise ist das erste Fƶrdervolumen v1 um das 1,3-fache bis 4-fache grƶĆer als das zweite Fƶrdervolumen v2. Insbesondere ist das erste Fƶrdervolumen v1 um das 1,5-fache bis 3-fache grƶĆer als das zweite Fƶrdervolumen v2. Das erste Schraubengewinde 2 und das zweite Schraubengewinde 3 sind jeweils als ein AuĆenschraubengewinde ausgebildet.In a first region B1, the
Das erste Schraubengewinde 2 und das zweite Schraubengewinde 3 sind insbesondere als ein einstĆ¼ckiges Teil ausgebildet. Allerdings ist es auch mƶglich, das erste Schraubengewinde 2 und das zweite Schraubengewinde 3 als zwei getrennte Teile herzustellen und in einem anschlieĆenden FĆ¼geprozess zu fĆ¼gen. In der AusfĆ¼hrungsform der
Weiter zeigt die
In
In einem Schritt S1 wird in einem ersten Bereich des Fƶrderelements ein erstes Schraubengewinde zum Bereitstellen eines ersten Fƶrdervolumens hergestellt.In a step S1, a first screw thread for providing a first delivery volume is produced in a first region of the delivery element.
In einem Schritt S2 wird in einem zweiten Bereich des Fƶrderelements ein zweites Schraubengewinde zum Bereitstellen eines zweiten Fƶrdervolumens hergestellt, wobei das erste Fƶrdervolumen grƶĆer als das zweite Fƶrdervolumen ist.In a step S2, a second screw thread for providing a second delivery volume is produced in a second region of the delivery element, wherein the first delivery volume is greater than the second delivery volume.
Obwohl die vorliegende Erfindung vorstehend anhand der bevorzugten AusfĆ¼hrungsbeispiele beschrieben wurde, ist sie darauf nicht beschrƤnkt, sondern auf vielfƤltige Art und Weise modifizierbar.Although the present invention has been described above with reference to the preferred embodiments, it is not limited thereto, but modified in many ways.
- 11
- Rotorrotor
- 22
- erstes Schraubengewindefirst screw thread
- 33
- zweites Schraubengewindesecond screw thread
- 44
- Statorstator
- 55
- erstes Schraubengewindefirst screw thread
- 66
- zweites Schraubengewindesecond screw thread
- 77
- ExzenterschneckenpumpeCavity Pump
- B1B1
- erster Bereichfirst area
- B2B2
- zweiter Bereichsecond area
- S1S1
- Verfahrensschrittstep
- S2S2
- Verfahrensschrittstep
Claims (15)
dadurch gekennzeichnet,
dass das erste Fƶrdervolumen (v1) um das 1,3-fache bis 4-fache, bevorzugt um das 1,5-fache bis 3-fache, grƶĆer als das zweite Fƶrdervolumen (v2) ist.Conveying element according to claim 1,
characterized,
that the first flow volume (v1) to 1.5 times is preferable to 3 times, greater than the second flow volume (v2) is 1.3 times to 4 times.
dadurch gekennzeichnet,
dass das Fƶrderelement (1, 4) als ein eingƤngiger oder mehrgƤngiger Rotor (1) der Exzenterschneckenpumpe (7) ausgebildet ist, wobei das erste Schraubengewinde (2, 5) und das zweite Schraubengewinde (3, 6) jeweils als ein AuĆenschraubengewinde ausgebildet sind.Conveying element according to claim 1 or 2,
characterized,
in that the conveying element (1, 4) is designed as a catchy or multi-start rotor (1) of the eccentric screw pump (7), wherein the first screw thread (2, 5) and the second screw thread (3, 6) are each designed as an external screw thread.
dadurch gekennzeichnet,
dass das Fƶrderelement (1, 4) als ein Stator (4) der Exzenterschneckenpumpe (7) ausgebildet ist, wobei das erste Schraubengewinde (2, 5) und das zweite Schraubengewinde (3, 6) jeweils als ein mehrgƤngiges Innenschraubengewinde ausgebildet sind.Conveying element according to claim 1 or 2,
characterized,
in that the conveying element (1, 4) is designed as a stator (4) of the eccentric screw pump (7), wherein the first screw thread (2, 5) and the second screw thread (3, 6) are each designed as a multi-thread internal screw thread.
dadurch gekennzeichnet,
dass das erste Schraubengewinde (2, 5) und das zweite Schraubengewinde (3, 6) als ein einstĆ¼ckiges Teil ausgebildet sind.Conveying element according to one of claims 1 to 4,
characterized,
that the first screw thread (2, 5) and the second Screw threads (3, 6) are formed as an integral part.
dadurch gekennzeichnet,
dass die ExzentrizitƤten des ersten und zweiten Schraubengewindes (2, 5; 3, 6) gleich sind und die Durchmesser des ersten und zweiten Schraubengewindes (2, 5; 3, 6) unterschiedlich sind.Conveying element according to one of claims 1 to 5,
characterized,
that the eccentricities of the first and second screw thread (2, 5; 3, 6) are equal and the diameters of the first and second screw thread (2, 5; 3, 6) are different.
dadurch gekennzeichnet,
dass das VerhƤltnis zwischen dem Durchmesser des ersten Schraubengewindes (2, 5) und dem Durchmesser des zweiten Schraubengewindes (3, 6) in einem Bereich zwischen 1,3 bis 4, bevorzugt zwischen 1,5 bis 3, liegt.Conveying element according to claim 6,
characterized,
that the ratio between the diameter of the first screw thread (2, 5) and the diameter of the second screw thread (3, 6) in a range between 1.3 to 4, preferably from 1.5 to 3, is located.
dadurch gekennzeichnet,
dass die ExzentrizitƤten des ersten und zweiten Schraubengewindes (2, 5; 3, 6) gleich sind und die Steigungen des ersten und zweiten Schraubengewindes (2, 5; 3, 6) unterschiedlich sind.Conveying element according to one of claims 1 to 5,
characterized,
that the eccentricities of the first and second screw thread (2, 5; 3, 6) are equal and the slopes of the first and second screw thread (2, 5; 3, 6) are different.
dadurch gekennzeichnet,
dass das VerhƤltnis zwischen der Steigung des ersten Schraubengewindes (2, 5) und der Steigung des zweiten Schraubengewindes (3, 6) in einem Bereich zwischen 1,3 bis 4, bevorzugt zwischen 1,5 bis 3, liegt.Conveying element according to claim 8,
characterized,
that the ratio between the pitch of the first screw thread (2, 5) and the pitch of the second screw thread (3, 6) in a range between 1.3 to 4, preferably from 1.5 to 3, is located.
dadurch gekennzeichnet,
dass die ExzentrizitƤten des ersten und zweiten Schraubengewindes (2, 5; 3, 6) gleich sind, die Durchmesser des ersten und zweiten Schraubengewindes (2, 5; 3, 6) unterschiedlich sind und die Steigungen des ersten und zweiten Schraubengewindes (2, 5; 3, 6) unterschiedlich sind.Conveying element according to one of claims 1 to 9,
characterized,
that the eccentricities of the first and second screw thread (2, 5; 3, 6) are equal, the diameter of the first and second screw threads (2, 5, 3, 6) are different and the pitches of the first and second screw threads (2, 5, 3, 6) are different.
dadurch gekennzeichnet,
dass
d1 den Durchmesser des ersten Schraubengewindes (2, 5), d2 den Durchmesser des zweiten Schraubengewindes (3, 6), s1 die Steigung des ersten Schraubengewindes (2, 5) und s2 die Steigung des zweiten Schraubengewindes (3, 6) bezeichnen, wobei Ī± in einem Bereich zwischen 1,3 bis 4, bevorzugt zwischen 1,5 bis 3, liegt.Conveying element according to one of claims 1 to 10,
characterized,
that
d1 is the diameter of the first screw thread (2, 5), d2 is the diameter of the second screw thread (3, 6), s1 is the pitch of the first screw thread (2, 5) and s2 is the pitch of the second screw thread (3, 6) Ī± is in a range between 1.3 to 4, preferably between 1.5 to 3, lies.
dadurch gekennzeichnet,
dass das erste Schraubengewinde (2, 5) und das zweite Schraubengewinde (3, 6) aus unterschiedlichen Werkstoffen sind.Conveying element according to one of claims 1 to 11,
characterized,
that the first screw thread (2, 5) and the second screw thread (3, 6) are made of different materials.
dadurch gekennzeichnet,
dass das erste Schraubengewinde (5) aus Teflon und das zweite Schraubengewinde (6) aus einem Elastomer ist.Conveying element according to claim 12,
characterized,
in that the first screw thread (5) is made of Teflon and the second screw thread (6) is made of an elastomer.
Priority Applications (1)
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EP11169407.1A EP2532833B1 (en) | 2011-06-10 | 2011-06-10 | Conveying element for an eccentric screw pump and eccentric screw pump |
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Application Number | Priority Date | Filing Date | Title |
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EP11169407.1A EP2532833B1 (en) | 2011-06-10 | 2011-06-10 | Conveying element for an eccentric screw pump and eccentric screw pump |
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EP2532833A1 true EP2532833A1 (en) | 2012-12-12 |
EP2532833B1 EP2532833B1 (en) | 2015-07-29 |
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Cited By (5)
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DE102013100451A1 (en) * | 2013-01-17 | 2014-07-17 | Netzsch Pumpen & Systeme Gmbh | Rotor for worm and / or eccentric worm pumps and worm or eccentric worm pump |
CN105697373A (en) * | 2014-11-25 | 2016-06-22 | å·«äæ®ęµ· | Screw of screw vacuum pump |
DE102016009028A1 (en) | 2016-07-26 | 2018-02-01 | Netzsch Pumpen & Systeme Gmbh | Rotor-stator system with an inlet funnel for an eccentric screw pump |
USD971967S1 (en) * | 2020-02-13 | 2022-12-06 | Viscotec PumpenāUnd Dosiertechnik Gmbh | Metering pump |
FR3136019A1 (en) * | 2022-05-25 | 2023-12-01 | Pcm Technologies | Progressive cavity pump and pumping device |
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USD971967S1 (en) * | 2020-02-13 | 2022-12-06 | Viscotec PumpenāUnd Dosiertechnik Gmbh | Metering pump |
FR3136019A1 (en) * | 2022-05-25 | 2023-12-01 | Pcm Technologies | Progressive cavity pump and pumping device |
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