EP2532447B1 - Procédé et dispositif de rinçage de récipients de matière plastique - Google Patents

Procédé et dispositif de rinçage de récipients de matière plastique Download PDF

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Publication number
EP2532447B1
EP2532447B1 EP12171316.8A EP12171316A EP2532447B1 EP 2532447 B1 EP2532447 B1 EP 2532447B1 EP 12171316 A EP12171316 A EP 12171316A EP 2532447 B1 EP2532447 B1 EP 2532447B1
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EP
European Patent Office
Prior art keywords
ionizing unit
spraying devices
gaseous medium
reservoir
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12171316.8A
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German (de)
English (en)
Other versions
EP2532447A1 (fr
Inventor
Hannelore Söllner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Filing date
Publication date
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Priority to SI201231631T priority Critical patent/SI2532447T1/sl
Publication of EP2532447A1 publication Critical patent/EP2532447A1/fr
Application granted granted Critical
Publication of EP2532447B1 publication Critical patent/EP2532447B1/fr
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/283Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
    • B08B9/286Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets the gas being ionized
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • B08B9/32Rotating conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/34Arrangements of conduits or nozzles

Definitions

  • the present invention relates to a device according to the preamble of claim 1 and a method for rinsing plastic containers according to the preamble of claim 7.
  • Various processes are known in the beverage industry, which serve to clean plastic containers and in particular to rinse ,
  • plastic such as PET bottles, plastic films or plastic closures have the peculiarity that they charge electrostatically by friction.
  • dust particles as well as, for example, styrofoam or cardboard residues are attracted to the bottles, plastic closures, etc. and stick to them. These particles can not be removed even by gently shaking and / or blowing off with untreated air.
  • US 6,209,705 B1 US-A-4 / 514,641 discloses a device according to the preamble of claim 1 and a method according to the preamble of claim 7, a container transport system is known.
  • the container transport system has a first station which introduces ionized gas into the containers and a second station which removes contaminants from the containers.
  • the EP 0 895 816 A1 describes an apparatus for treating or cleaning tubular bodies.
  • a central Heilionmaschinesaku is provided, which promotes ionized air via a line to a plurality of nozzles. More specifically, plastic preforms are treated by this device.
  • the raw preforms are blown with an open and a closed end by means of ionized air, wherein the ionized air is passed in the vicinity of the closed end in the interior of the preforms to achieve in this way a favorable flushing effect.
  • the incoming air flows through the ionization and this has at its center a tapered metal needle and an outer ring, which is placed on the ground of the machine.
  • the air is now due to the high voltage, which may for example be between 3 and 4 kV and is generated here by a transformer, ionized.
  • the conductivity of the air is increased.
  • PET bottles are used because of their manufacturing process, i. a blowing process of PET bottles and also the transport such as an air transporter charged electrostatically. This charge is due to the conductivity, which is generated by the ionization of the air from.
  • the present invention is therefore based on the object to provide an apparatus and a method available which simplify such cleaning or ionization of the containers. This is inventively by the subjects of the independent Claims reached. Advantageous embodiments and further developments are the subject of the dependent claims.
  • the device has an ionization unit, which is arranged between the reservoir and the injection devices, and which ionizes the gaseous medium reaching the injection devices centrally.
  • a reservoir means any device in which said air can be stored. Also, this reservoir may be a compressor that provides pressurized gaseous medium. It is therefore proposed that a central ionizing unit is provided, which supplies the individual movable nozzles. By moving the nozzles with the containers, a longer and efficient blowing of the interior of the containers can be achieved.
  • the transport device is a transport wheel.
  • the movement of the Eindüs sharken is at least partially, and particularly preferably coupled during the entire rinsing process to the movement of the containers.
  • the Eindüs are also movably arranged along the transport path of the containers.
  • the Eindüs respondeden on the transport device, which also transports the containers to be mounted or arranged.
  • the injection device it would also be possible for the injection device to move at a different speed and / or in a different direction than the containers.
  • an air generated by a compressor (which is preferably dry and oil-free) can be supplied to the rinser via an optional sterile air filter.
  • This feed can advantageously be supplied via a valve node, which particularly preferably contains shut-off devices and sensors, to a media rotary distributor and to a media channel.
  • the valve node and the mentioned rotary distributor can preferably be the ionization unit, which preferably ionizes the air continuously (inline). Subsequently, the air (e.g., via the staple carrier) can reach the treatment nozzles.
  • the Eindüs recognizeden relative to the containers in the longitudinal direction of the containers are movable and can thus be introduced into this. It would be possible that the Eindüs noticeden be moved in the longitudinal direction of the containers, but it would also be possible that the containers are moved in their longitudinal direction. This movement can be achieved, for example, via a stationarily arranged guide curve, but it would also be possible for the individual ionization units to be moved via servo drives or other electromotive, hydraulic or pneumatic drives.
  • the ionization unit is stationary.
  • the ionization unit is preferably arranged stationarily or vertically and the injection devices move towards it.
  • the device comprises a distribution unit and in particular a rotary distributor in order to distribute the gaseous medium from the ionization unit to the injection devices.
  • the Eindüs sharken are arranged on a rotatable support.
  • a first valve device is arranged in a connecting line between the reservoir and the ionizing unit.
  • an air supply from the reservoir to the ionizing unit can be interrupted. This is beneficial to allow cleaning of the lines even with liquids without damaging the Ionisiertechnik.
  • the containers are flushed both with liquids and with ionized air, since no contact between the liquid and the Ionisiertechnik occurs.
  • the rinsing unit or rinser can therefore be cleaned on the outside and inside with liquids (wet). This cleaning is advantageously realized by bypassing the Ionisiertechnik if the above-mentioned first valve device is provided.
  • a second valve device is arranged in a connecting line between the ionizing unit and the Eindüs beautyen.
  • the device has a connecting line, which connects the reservoir, bypassing the ionizing unit with the Eindüs wornen.
  • This connecting line is used in particular for cleaning the individual components of the device, bypassing the Ionisiertechnik.
  • the connecting line has a first branch and a second branch, which in each case can be brought into flow communication with the ionizing unit, and the connecting line between these branches preferably has a further valve device. If this further valve device is blocked and the above-mentioned valve devices are opened, a medium, in particular air, passes exclusively from the reservoir to the individual injection devices via the ionization unit.
  • the device has at least one heating device which heats the gaseous medium.
  • this heating device is connected in series with the ionizing unit, so that the air passes either first through the heating unit and then through the ionizing unit or first through the ionizing unit and then through the heating unit.
  • the device has a further rinsing device, which serves for rinsing the plastic containers with a liquid medium.
  • This additional flushing unit can be arranged parallel to the injection with liquid, but it would also be possible that this liquid flushing medium passes through the same Eindüs wornen, through which also the gaseous medium can reach with the ionized air.
  • a supply line for the liquid to be completely separate from the ionization unit so that it is possible in this way to prevent the ionization unit itself from being exposed to liquid.
  • the said flushing nozzles can be arranged stationary or move with the containers with.
  • the device has a suction device to suck a gaseous medium from the containers. It is possible that the suction device opens into the respective Eindüs coupleden. It is also possible that the suction device has a central vacuum source, which sucks the gaseous medium through the individual Eindüs recognizeden or generally from the containers. The vacuum can also be removed via a rotary distributor. The above-mentioned liquid rinsing agent can also be supplied via said rotary distributor.
  • the invention can be realized for several applications. For example, for a Einkanalrinser with an electronic and / or mechanical valve control and preferably a submerged nozzle, if no extraction of the particles is desired. Furthermore, an application for a Zweitkanalrinser with electronic and / or mechanical valve control and preferably also a submerged nozzle is possible if in addition an extraction of the particles is desired with vacuum.
  • plastic containers are understood in addition to plastic bottles or plastic preforms and plastic closures and plastic containers in general. If closures or containers are pre-cleaned prior to disinfecting solution treatment with ionized air, the cleaning effect of the disinfectant solution will increase. Due to the reduced adhesion of particles, the particles and thus possibly also below these particles hidden microorganisms can be removed. In this way, the contact ratio of the disinfecting medium to the carrier, which may be, for example, a container or closure, is improved.
  • the rinsing effect is improved, thereby enabling and improving the contact between the carrier and the disinfecting solution. It would also be possible to treat with the device according to the invention packaging films such as shrink wrap or the like.
  • the present invention is further directed to a method for rinsing plastic containers, wherein the plastic containers are transported by means of a transport device along a predetermined transport path and at least partially during this transport by means of a plurality of Eindüs foundeden be acted upon with a gaseous medium on its inner wall.
  • the injection devices are at least temporarily - in particular along the transport path and preferably also in the direction of movement of the containers - moved and supplied by a common reservoir with the gaseous medium.
  • the gaseous medium reaching the injection devices is ionized by a centrally ionizing unit.
  • FIG. 1 shows a block diagram-like representation of a device not according to the invention.
  • this device has a reservoir 12, which may be, for example, a valve node. outgoing from this valve node, the gaseous medium passes through a media rotary distributor 22 on the transport device 2, which may be, for example, a carousel.
  • a media rotary distributor 22 on the transport device 2 which may be, for example, a carousel.
  • a multiplicity of loading devices or purging units 204 Arranged on this carousel is a multiplicity of loading devices or purging units 204, which rinse the containers 10 from the inside.
  • These injection devices 204 also each have ionization units, as described above, so that a large number of such ionization units are provided in this case.
  • FIG. 2 roughly schematically illustrates a device according to the invention for rinsing containers.
  • a reservoir 12 here in the form of a valve node, provided, from which the gaseous medium first reaches an ionizing unit 20 and from there via the rotary distributor 22 to the transport device 2.
  • This transport unit 2 here has a plurality of Eindüs coupleden 4, which act on the containers 10 each with ionized air.
  • these injection devices themselves no longer have their own ionizing devices, but are already supplied with ionized air, as mentioned above.
  • the ionization unit 20 is formed here stationary and only the media rotary distributor 22 ensures that the gaseous medium is passed to the rotating containers or purging devices.
  • FIG. 3 shows a circuit diagram of a device according to the invention.
  • the reservoir 12 is again shown, from which sterile air is discharged via a line section 52.
  • a valve 16 is opened and a valve 36 is closed and the sterile air passes via the line section 54 and an optional heating device and a line section 56 to the ionizing unit 20.
  • the heating device it would also be possible for the heating device to be arranged downstream with respect to the ionizing unit 20 in FIG. 3 illustrated.
  • the two valves 16 and 18 are closed and the valve 36 is opened.
  • a CIP or cleaning medium passes directly from the reservoir 12 via the line 52 and the line section 62 and 60 to the In this way, it is possible that the individual line sections 52, 62, 60 and 68 can be cleaned without in this case also the ionizing unit 20 with a (liquid) cleaning medium in Contact is coming.
  • the air heaters or heating devices 40 do not come with the cleaning medium in contact. However, it would also be possible to arrange the heating devices 40 if necessary so that they can also be cleaned.
  • the reference numeral 64 refers to a further conduit means, via which a liquid treatment medium (esp. For rinsing the containers), starting from a reservoir in turn the media rotary distributor 22 and the (not shown) carrier device can be supplied.
  • a liquid treatment medium esp.
  • the media rotary distributor 22 and the (not shown) carrier device can be supplied.
  • the reference numeral 66 denotes a return line for the above-mentioned CIP medium, which is supplied via the lines 52, 62 and 60.
  • FIG. 4 shows a further illustration of a device according to the invention 1. It can be seen here that in addition a vacuum unit is provided, which serves for the extraction of air from the container (not shown).
  • a vacuum source (not shown) may be connected to a connection 92 and in this way an already rotationally arranged annular channel 94 may be subjected to this vacuum.
  • the reference numeral 63 refers to a connection for the vacuum source and the reference numeral 96 to a connection line to transfer the vacuum to the Eindüs sexualen 4. Ionized air is supplied to the pouring device 4 via the line section 68.
  • the reference numeral 72 denotes a cam roller with which the entire Eindüs coupled 4 can be raised and lowered.
  • the reference numeral 90 denotes a connection block, via which the Eindüs worn 4 media can be supplied
  • the reference numeral 74 denotes a pivot axis or pivot shaft, with which the containers can be pivoted, for example in an overhead position.
  • the reference numeral 12 here again denotes a reservoir for ionized air, such as an annular channel, in which the ionized air is present.
  • Reference numeral 102 refers to control valves that can control the supply of ionized air from one port 65 to another port 67.
  • FIG. 5 shows a further embodiment of a device according to the invention.
  • a CIP return 60 is provided as well as a bypass in the form of a conduit 62, which bypasses the ionisiertechnik 20 for cleaning purposes.
  • FIG. 6 shows a corresponding representation of the device 1. It can be seen here again as in FIG. 3
  • the reference numeral 67 again indicates the air connection to supply the Eindüss worn along the course S, the ionized gas or the ionized air.
  • the line S also takes place the flow for the ZIP medium and along the line T, the return for the medium.
  • the control for the ionized air is used and for the return of the vacuum duct.
  • the ZIP flow is simultaneously the supply of air in the operating mode and the vacuum channel is used during cleaning as ZIP-return. In this way, a complete cleaning of the channels is possible.
  • the valve 102 serves to switch the cleaning media, in particular in a cleaning operation.
  • FIG. 7 shows a further illustration of the device according to the invention.
  • a vacuum supply 92, 94 is provided, as well as a supply of ionized air.
  • a control for a liquid medium such as a flushing medium is still provided here.
  • This flushing medium is also supplied via a port 77 of the Eindüs owned and it can be achieved via appropriate controls 65 and 102, respectively, the supply of ionized air and also of flushing media in the (not shown) container.
  • FIG. 8 shows the device FIG. 7 , Especially a cleaning process, in which case again the flow paths S1 and S2 are shown for the cleaning process.
  • the supply of a ZIP medium takes place here along the arrow S1 and the removal of the ZIP medium along of the arrow S2.
  • the reference numeral 93 again denotes a media channel and the reference numeral 12 the above-mentioned reservoir for the ionized air
  • FIG. 9 again illustrates the device FIG. 8 , in which case again the media channels or reservoirs 12 and 93 for the ionized air and also for the liquid medium can be seen. Unlike the in FIG. 8 shown device is in the in FIG. 9 shown device no vacuum channel provided, ie an extraction of air from the container does not take place here.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Claims (7)

  1. Dispositif (1) de rinçage de récipients en plastique (10), pourvu d'un dispositif de transport (2), lequel transporte les récipients en plastique le long d'un trajet de transport prédéfini, d'une pluralité de dispositifs d'injection (4), lesquels soumettent un espace intérieur des récipients en plastique (10) à l'effet d'un milieu gazeux
    dans lequel
    le dispositif présente une unité d'ionisation (20), laquelle ionise de manière centrale le milieu gazeux parvenant aux dispositifs d'injection (4), dans lequel les dispositifs d'injection sont au moins en partie mobiles avec les récipients en plastique (10) et l'unité d'ionisation (20) est fixe,
    caractérisé en ce que
    le dispositif présente un réservoir (12) pour le milieu gazeux et au moins une conduite de liaison par l'intermédiaire de laquelle le réservoir (12) est en liaison fluidique avec les dispositifs d'injection (4),
    l'unité d'ionisation (20) est agencée entre le réservoir (12) et les dispositifs d'injection (4),
    le dispositif présente un distributeur rotatif (22), afin de distribuer le milieu gazeux à partir de l'unité d'ionisation (20) sur les dispositifs d'injection (4),
    un premier ensemble soupape est agencé dans une conduite de liaison entre le réservoir et l'unité d'ionisation et un deuxième ensemble soupape est agencé dans une conduite de liaison entre l'unité d'ionisation et les dispositifs d'injection et
    à la suite de la fermeture de ces deux ensembles soupape, l'unité d'ionisation peut être détachée, en particulier pendant un nettoyage par voie humide.
  2. Dispositif (1) selon la revendication 1,
    caractérisé en ce que
    le dispositif (1) présente une conduite de liaison (62), laquelle relie le réservoir (12) aux dispositifs d'injection (4) en contournant l'unité d'ionisation.
  3. Dispositif (1) selon la revendication 2,
    caractérisé en ce que
    la conduite de liaison (62) présente une première dérivation (32) et une deuxième dérivation (34), lesquelles peuvent être amenées chacune en liaison fluidique avec l'unité d'ionisation (20) et la conduite de liaison présente de préférence un autre ensemble soupape (36) entre ces dérivations (32, 34).
  4. Dispositif (1) selon au moins l'une des revendications précédentes,
    caractérisé en ce que
    le dispositif (1) présente au moins un dispositif de chauffage (40), lequel chauffe le milieu gazeux.
  5. Dispositif (1) selon au moins l'une des revendications précédentes,
    caractérisé en ce que
    le dispositif présente un autre dispositif de rinçage destiné à rincer les récipients en plastique (10) au moyen d'un milieu liquide.
  6. Dispositif (1) selon au moins l'une des revendications précédentes,
    caractérisé en ce que
    le dispositif (1) présente un dispositif d'aspiration afin d'aspirer un milieu gazeux des récipients (10).
  7. Procédé de rinçage de récipients en plastique (10), dans lequel les récipients en plastique (10) sont transportés le long d'un trajet de transport prédéfini au moyen d'un dispositif de transport (2) et la paroi intérieure desdits récipients est soumise au moins en partie pendant ce transport à l'effet d'un milieu gazeux au moyen d'une pluralité de dispositifs d'injection (4), dans lequel le milieu gazeux parvenant aux dispositifs d'injection (4) est ionisé par une unité d'ionisation (20) centrale,
    caractérisé en ce que
    les dispositifs d'injection sont déplacés au moins par intermittence et sont alimentés en milieu gazeux par un réservoir (12) commun, dans lequel l'unité d'ionisation (20) est fixe et un premier ensemble soupape est agencé dans une conduite de liaison entre le réservoir et l'unité d'ionisation et un deuxième ensemble soupape est agencé dans une conduite de liaison entre l'unité d'ionisation et les dispositifs d'injection et, à la suite de la fermeture de ces deux ensembles soupape, l'unité d'ionisation peut être détachée, en particulier pendant un nettoyage par voie humide.
EP12171316.8A 2011-06-10 2012-06-08 Procédé et dispositif de rinçage de récipients de matière plastique Active EP2532447B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI201231631T SI2532447T1 (sl) 2011-06-10 2012-06-08 Naprava in postopek za izpiranje vsebnikov iz umetnih snovi

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102011106134.0A DE102011106134B4 (de) 2011-06-10 2011-06-10 Vorrichtung und Verfahren zum Spülen von Kunststoffbehältnissen

Publications (2)

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EP2532447A1 EP2532447A1 (fr) 2012-12-12
EP2532447B1 true EP2532447B1 (fr) 2019-05-08

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US (1) US9387523B2 (fr)
EP (1) EP2532447B1 (fr)
CN (1) CN102814303B (fr)
DE (1) DE102011106134B4 (fr)
SI (1) SI2532447T1 (fr)

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Also Published As

Publication number Publication date
US20120312330A1 (en) 2012-12-13
DE102011106134A1 (de) 2012-12-13
US9387523B2 (en) 2016-07-12
SI2532447T1 (sl) 2019-08-30
CN102814303A (zh) 2012-12-12
CN102814303B (zh) 2016-06-29
DE102011106134B4 (de) 2021-06-24
EP2532447A1 (fr) 2012-12-12

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