EP2527148B1 - Printing method and offset printer - Google Patents
Printing method and offset printer Download PDFInfo
- Publication number
- EP2527148B1 EP2527148B1 EP12165667.2A EP12165667A EP2527148B1 EP 2527148 B1 EP2527148 B1 EP 2527148B1 EP 12165667 A EP12165667 A EP 12165667A EP 2527148 B1 EP2527148 B1 EP 2527148B1
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- EP
- European Patent Office
- Prior art keywords
- ink
- printing
- viscosity
- printing ink
- roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/002—Heating or cooling of ink or ink rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/004—Driving means for ink rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/005—Ink viscosity control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/06—Lithographic printing
Definitions
- the present invention relates to a printing method and suitable for performing the printing process offset printing units.
- Coloring units for the planographic offset printing are designed either as zone-free short inking units or as inking units with zonal inking.
- the zoneless short inking units have an anilox roller.
- the inking units with zonal ink dosing have a paint box, which has a metering device with ink zones.
- the color zones arranged side by side over the printing width enable a different ink dosage from ink zone to ink zone.
- the ink zones can be formed by zone screws.
- the inking units with the zonal metering are designed as film inking units, in which a ink fountain roller together with a film roller has a film gap of, for example, 10 cm. B. forms 0.05 mm. Due to the film gap, the film roller does not touch the ink fountain roller.
- the film roll rotates at a faster rate than the ink fountain roller and mills the top layer of a paint film on the ink fountain roller to pick up ink from the ink fountain roller.
- the inking units with the zonal metering are designed as lifting inking units.
- a squeegee roller takes over the ink from the ink fountain roller.
- the squeegee roll is not permanently, but discontinuously on the ink fountain roller.
- the squeegee roller periodically contacts the ink fountain roller to take over the ink from it.
- zonenlose short inking units inking units without dispensers with ink zones
- zonenlose short inking units inking units without dispensers with ink zones
- DE 102006061393 A1 a zonenloses short inking unit, in which a roller together with a metering roller forms a metering gap, which is about 20 microns.
- the said roller rotates at the same peripheral speed as the printing form cylinder.
- Cooling provided for the said roller and the printing form cylinder are Cooling provided.
- the described short inking unit is intended for the use of high-viscosity inks.
- Previously known offset printing units basically have a certain property, regardless of whether the offset printing unit is part of a web-fed printing press or a sheet-fed press, whether the offset printing unit has an inking unit with ink zones or an inking unit without ink zones and whether the offset printing unit a Film inking unit or a lift inking unit has.
- the specific feature is that the ink at their z. B. with the Aniloxwalze or with the zonal metering dosage taking place has a higher viscosity than in the applied to the printing form cylinder state of the ink.
- Offset printing inks are thixotropic and therefore the viscosity of the offset printing inks is reduced by their rheological stress in the nip of the inking unit on the way to metering the printing forme cylinder.
- a printing method in which a printing ink is zonally metered in a printing machine at a first viscosity by means of a metering device and at a second viscosity, which is greater than the first viscosity, is transmitted by means of a printing forme cylinder.
- the invention has for its object to provide a further printing method and to provide suitable offset printing works to its implementation.
- a printing ink is zonal in a printing machine at a first viscosity by means of a metering device and the ink is transferred at a second viscosity, which is at least 10 times greater than the first viscosity, by means of a printing forme cylinder, wherein the first viscosity less than 1 pascal second and the second viscosity is greater than 10 pascal seconds.
- the printing method according to the invention differs fundamentally from the printing methods of the prior art, in which the second viscosity is less than the first viscosity.
- the ink has a lower viscosity at its zonal dosage than in its state on the Printing form cylinder as defined in claim 1. Due to the low, first viscosity, the hydrodynamic loading of the dosing device is reduced by the color and consequently the precision of the zonal dosing is improved.
- the larger second viscosity achieves a particularly sharp separation of printing areas and non-printing areas on the printing form cylinder and prevents the non-printing areas from accepting color (toning).
- the printing method according to the invention can be a direct printing method according to a first variant and an indirect printing method according to a second variant.
- the direct printing process the ink is transferred from the plate cylinder directly to the substrate.
- the indirect printing method the ink is transferred from the printing form cylinder to a transfer cylinder (blanket cylinder), from which the ink is applied to the substrate, for. B. a printing substrate or preferably a printing material, is transmitted.
- the second viscosity is at least 10 times greater than the first viscosity, and the first viscosity is less than 1 pascal second and the second viscosity is greater than 10 pascal seconds.
- the first viscosity can be adjusted by reducing the viscosity of the printing ink in the printing machine and / or the second viscosity of the printing ink can be adjusted by increasing the viscosity of the printing ink in the printing press.
- the reduction of the viscosity can be effected, for example, by a heating of the printing ink and the increase in the viscosity can be effected, for example, by a cooling of the printing ink.
- the offset printing unit comprises an ink fountain with a metering device with ink zones, an ink fountain roller, an inking roller, which is permanently applied to the ink fountain roller, and a printing form cylinder, wherein the Ink fountain roller and the printing form cylinder are driven such that both have the same peripheral speed.
- the ink fountain roller can be equipped with a heating device and / or the printing plate cylinder can be equipped with a cooling device.
- the ink fountain roller heating device the printing ink can be heated to reduce the viscosity of the printing ink, so that the ink has a reduced viscosity in its zonal color metering by means of the metering device.
- the cooling device of the printing form cylinder the printing ink can be cooled in order to increase the viscosity of the printing ink, so that the printing ink on the printing form cylinder has an increased viscosity.
- the control takes place so that in the area of the color metering the color viscosity is smaller than one pascal second.
- the control of the ink viscosity continues to be such that in the field of image formation, on the printing form cylinder, the ink viscosity is greater than 10 pascal seconds.
- the difference in viscosity between the range of color metering and the area of image formation and, more specifically, the increase in viscosity from the range of color metering to the area of image forming can be achieved in various ways.
- the low viscosity in the range of color metering can be given by a low viscosity of the printing ink at room temperature without its temperature control.
- the low viscosity in the area of the ink metering can be achieved by a targeted reduction of the ink viscosity.
- the reduction can be done by heating the ink.
- the reduction can also be achieved by increasing the inking speed and / or generating a relative movement resulting in heat and smoothing.
- for the purpose of reducing the ink viscosity it is possible to add water in droplet form or to add fountain solution in droplet form.
- the action of ultrasound on the ink is possible to reduce the viscosity. Due to the reduced viscosity of the paint, the ink metering can be done at machine speed and is the use of a squeegee roller and the Use of a film roller is not required.
- the inking unit can be built as short as an anilox inking unit.
- the color dosage can be changed zonally over the entire printing width.
- a knife ink fountain is preferably used because of the high circumferential speed of the ink fountain roller.
- the inking zones of the knife paint box can be formed by zone screws, which bend through a metering knife of the knife paint box in the individual ink zones to different degrees. The zone screws can be driven manually or by motor.
- the ink viscosity can be increased in various ways.
- the ink can be cooled.
- a carrier liquid of the printing ink can be evaporated therefrom.
- the ink may be or contain an electrorheological fluid and the viscosity may be increased by an electric field.
- vaporizing of components of the ink can be effected selectively to increase the ink viscosity.
- the ink may contain an IR (infrared) absorber or NIR (near-infrared) absorber or contain UV (ultraviolet) photoinitiators, e.g. B. IR laser radiation or NIR laser radiation or UV radiation (generated by means of a UV lamp, UV LED or UV laser) absorb.
- IR laser radiation or NIR laser radiation or UV radiation generated by means of a UV lamp, UV LED or UV laser
- the increase in viscosity may be due to physical effects (especially evaporation or accelerated evaporation) or to chemical crosslinking. It may be necessary to evaporate or evaporate Aspirate paint components and provide a corresponding suction in the printing unit. In the case of chemical crosslinking, which can be effected by the UV radiation, the use of inertization may be expedient.
- a zonally controllable light source or laser source can be used, which can preferably be controlled in wide zones, but optionally also in a print-image-accurate manner.
- the control can take place both in the direction of rotation of the printing form cylinder and transversely thereto.
- the offset printing unit according to the invention can be a printing unit for wet offset printing.
- wet offset printing a certain amount of dampening solution must emulsify into the printing ink.
- a point closure is avoided, which would otherwise be very dense printing screens or dot screens, z. B. at 80% -grastern, would occur.
- the printing ink can have an increased water content or the printing ink can contain an additive which promotes emulsification with the dampening solution. Remedy could also be a more than three rollers existing inking, z. B.
- the inking can z. B. have only two inking rollers, which roll on the printing form cylinder in the printing operation.
- Such an inking unit would be more effective in terms of Emulisionstechnisch compared with a conventional anilox inking unit and would be cheaper to produce compared with conventional squeegee and conventional film inking units due to the reduced number of rolls.
- the ink on the plate cylinder to impart a higher viscosity than in the ink fountain is the networking of color components, eg. B. by the fusion of latex particles, by the curing by means of UV radiation or by the precipitation of color components.
- color components eg. B. by the fusion of latex particles
- the curing by means of UV radiation or by the precipitation of color components e.g. B.
- latex or synthetic resin dispersions on z As styrene-butadiene or styrene-methacrylate base or dispersions based on other polymers which dispersions form the ink, the increase the viscosity can be achieved by various measures. So z.
- aqueous dispersions on the one hand to an increase in the concentration of the particles and thus to a combination of the individual polymer particles and on the other when exceeding the minimum film formation temperature leads to the formation of a continuous color film, which is highly viscous.
- the viscosity of the color dispersion can be greatly increased by contact with polyvalent or polyvalent cations.
- B. the surface of the plate cylinder, so the printing plate with multi-valent cations such.
- B. divalent calcium cations or divalent magnesium cations or trivalent aluminum cations z. B. in the form of aqueous solutions whose fluorides or sulfates or nitrates act.
- ionic clusters are formed, which significantly increase the viscosity of the ink.
- a viscosity increase by adding acids would also be conceivable.
- the viscosity increase can also be achieved by curing the printing ink with UV radiation.
- the intensity and the wavelength range of the UV radiation is chosen so that it comes only to a very weak cross-linking by formation of a few bonds on the surface of the paint. As a result, an increase in viscosity is achieved without there being any adhesion of the ink to the printing form cylinder.
- a specific "comfort range" of the temperature tailored to the printing press would have to be defined.
- the latent heat storage particles By adding the latent heat storage particles to Printing ink can store the latter latent heat.
- the stored thermal energy can also be dissipated with the ink on the substrate, whereby a further increase in temperature or a reduction of the ink viscosity can be counteracted in the inking unit.
- the influence of the ink viscosity by the use of latent heat storage particles contained in the printing ink can also with other methods for changing the ink viscosity, z. B: be combined by means of ultrasound. As a result, the viscosity of the ink can be adjusted independently of temperature effects.
- an offset printing ink with PCM located therein is already known.
- the described PCM makes a phase transition from solid to liquid, can be encapsulated and z. B. are present as paraffin.
- the described offset printing ink comprises the PCM in order to equip the workpieces coated with the offset printing ink (eg tarpaulins) so that they can store heat on their surface. It is described that for this purpose an intimate connection between the PCM and the workpiece is required. A targeted removal of heat from an offset printing inking unit by means of PCM, however, is not described.
- EP 2 087 998 A1 already a rubber jacket of a roll, which has PCM for heat regulation. Again, the removal of heat by means of the PCM is not described.
- the storage and removal of heat from a printing unit using PCM can preferably be achieved by the following method: A method for removing heat energy from a printing unit, wherein a printing ink is processed, the ink comprises a substance (preferably PCM), the substance to a first time within the printing unit is in a first state of matter, the substance is in a second state of aggregation at a second time within the printing unit, between the first and the second time, a phase transition between the first and the second state of matter of the substance takes place while heat energy is absorbed by the substance, and the heat energy is removed with the substance from the printing unit.
- a substance preferably PCM
- PCMs having a phase transition temperature between about 20 and about 50 ° C and a particle size between about 0.1 and 50 microns are suitable.
- the addition to the offset printing ink is preferably carried out with a mass fraction of between about 5 and about 40% by weight.
- the PCM (or the latent heat storage) is preferably selected as paraffin and also preferably introduced in encapsulated form in the printing ink.
- Such encapsulated paraffins can be obtained, for example, from BASF under the trademark Mikronal. They typically have a size between 2 and 20 microns and the maximum heat capacity is typically about 110 kJ / kg.
- Such PCM may be dispersed into known offset inks for use in the above process. In this case, a weight percentage of about 10% by weight is preferably selected.
- offset ink z For example, the following color can be selected: K + E Novastar F 912 MAGIC BIO.
- the storage capacity of the ink is about 11 kJ / kg.
- Preferred PCM particles are: Mikronal DS 5000 X with a capsule diameter of 5 ⁇ m and a phase transition temperature of about 26 ° Celsius.
- the encapsulated PCM particles can also take on additional functions in the offset printing ink.
- the capsules can act as so-called spacers and abrasion protection particles.
- the particles preferably have a size between about 1 and about 50 microns.
- the addition to the offset printing ink is then preferably carried out with a weight percentage of about 0.5 to about 5% by weight.
- FIGS. 1 to 4 are mutually corresponding elements and components designated by the same reference numerals.
- FIGS. 1 to 4 In each case a printing press 1 is shown in fragmentary form.
- the printing machine 1 is a sheet-fed printing machine.
- the offset printing unit 2 comprises an inking unit 3 and a dampening unit 4.
- the inking unit 3 comprises an ink fountain 5 with a ink fountain metering device 6 for the printing width (perpendicular to the image plane of FIGS. 1 to 4 ) different zonal dosing of a printing ink 7, which is stored in the ink fountain 5.
- the ink fountain metering device 6 comprises ink zones which are arranged side by side in a row which runs parallel to a rotation axis of a ink fountain roller 8.
- the ink zones can be formed by zone screws, metering slides, metering levers or metering tongues arranged in said row.
- the ink fountain metering device 6 may comprise a metering knife, which is divided into said metering tongues.
- the ink zone metering device 6 limited together with the ink fountain roller 8 a metering, in which the ink 7 is metered.
- the dosing gap can be adjusted by varying the dosing elements (dosing slide, dosing lever, dosing tongues) or by adjusting the color screws from the color zone to the ink zone differently wide opened. This zonal adjustment takes place as a function of the printed image to be printed and causes a corresponding color profile in the ink film, which is formed by the zonal ink metering on the ink fountain roller 8.
- the ink fountain roller 8 cooperates with an ink fountain roller 9, which is permanently applied to the ink fountain roller 8 in a roller contact point 10 in the printing operation.
- the inking roller 9 is an inking roller, which rolls on a printing form cylinder 11 in the printing operation to colorize an offset printing plate 12 mounted thereon.
- the outer circumference of the inking unit roller 9 is substantially the same length as the outer circumference of the printing plate cylinder 11.
- the printing form cylinder 11 and its offset printing plate 12 transmits the ink located thereon on a transfer or blanket cylinder 13, which the drawing ink not a drawing transmits illustrated sheet-shaped substrate, whereby on this a printed image is generated.
- the dampening unit 4 comprises a fountain roller 14 and a metering roller 15 adjacent thereto against which a dampening roller 16 rests.
- An axially iridescent distributor roller 17 rests only on the dampening roller 16.
- a bridge roller 18 is at the same time at the dampening roller 16 and the inking roller 9 at.
- the illustrated roller contact positions refer to the state of the printing operation.
- the ink fountain roller 8, the ink fountain roller 9 and the printing form cylinder 11 are rotatably driven such that these three rotation body 8, 9, 11 rotate in the printing operation at the same peripheral speed 22.
- the ink fountain roller 8 and the ink fountain roller 9 rotate in synchronism, ie, in opposite directions of rotation.
- the inking roller 9 rotates clockwise and rotates the ink fountain roller 8 in the counterclockwise direction.
- the roller contact point 10 is a so-called squeezing gap, in which the inking roller 9 is pressed against the ink fountain roller 8 or the ink fountain roller 8 to the inking unit roller 9.
- a heater 19 for heating the ink 7 in the ink fountain 5 is present.
- the heating device 19 is integrated in the ink fountain roller 8 and can for example by a Temperierstoffkanal for a heating fluid, for. As hot water, are formed.
- the heater 19 the peripheral surface of the ink fountain roller 8 is heated, which is in contact with the ink 7 in the ink fountain 5 and thereby the ink 7 is heated.
- the ink 7 whose viscosity is reduced, so that the ink 7 has a low viscosity as defined in claim 1, when the ink 7 is metered by the ink fountain metering device 6.
- the ink gives off heat to the environment, eg. B. to the inking roller 9, so that the viscosity of the ink increases again.
- This larger viscosity has the ink preferably already in the moment of transfer of the ink from the ink fountain roller 9 on the plate cylinder 11 and its offset printing plate 12 and at the latest in the transfer of the ink from the printing plate cylinder 11 and its offset printing plate 12 on the blanket cylinder 13th
- a cooling device for cooling the ink 7 on the plate cylinder 11 and its offset printing plate 12 is present.
- the cooling device 2 is integrated in the printing form cylinder 11 and can by a Temperierstoffkanal for a cooling fluid, for. As cooling water, be formed.
- the cooling device 20 cools the printing form cylinder 11 and thus the offset printing plate 12 and ultimately the printing ink 7 located thereon by cooling the printing ink 7 the printing form cylinder 11 and its offset printing plate 12, the viscosity of this ink is increased such that it is at least by a factor of 10 greater than the viscosity of the same ink in the ink fountain 7 or when dosing with the ink fountain metering device 6.
- the embodiment according to FIG. 3 is a combination of the embodiments according to the Figures 1 and 2 , wherein both the heating device 19 of the ink fountain roller 8 and the cooling device 20 of the plate cylinder 11 is present.
- a radiator 21 is directed to a peripheral region of the printing form cylinder 11, which is seen in the direction of rotation of the printing forme cylinder 11, after the inking roller 9 and before the blanket cylinder 13 is located.
- the emitter 21 emits radiation onto the printing ink applied by the inking unit roller 9 to the printing form cylinder 11 or its offset printing plate 12, thereby increasing its viscosity.
- the viscosity of the ink located on the printing form cylinder is increased by the irradiation thereof so that this viscosity is at least a factor of 10 greater than the viscosity of the same ink in the ink fountain 5 or during dosing with the ink fountain metering device 6.
- the radiator 21 can receive a UV emitter, e.g. B. be a UV laser. Due to the UV radiation emitted by the radiator 21, superficial or partial crosslinking of the printing ink takes place on the printing form cylinder 1 l, as a result of which the viscosity thereof increases.
- a UV emitter e.g. B. be a UV laser. Due to the UV radiation emitted by the radiator 21, superficial or partial crosslinking of the printing ink takes place on the printing form cylinder 1 l, as a result of which the viscosity thereof increases.
- the printing ink 7 processed in the offset printing unit 2 can also contain IR absorbers or NIR absorbers, the emitter 21 being an IR emitter or NIR emitter.
- the radiator 21 irradiation of the ink 7 on the printing form cylinder 11 this is heated so that certain components of this ink evaporate or accelerate evaporation, whereby the viscosity of the ink increases on the printing form cylinder 11.
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Description
Die vorliegende Erfindung betrifft ein Druckverfahren und zur Durchführung des Druckverfahrens geeignete Offset-Druckwerke.The present invention relates to a printing method and suitable for performing the printing process offset printing units.
Farbwerke für den planographischen Offsetdruck sind entweder als zonenlose Kurzfarbwerke oder als Farbwerke mit zonaler Farbdosierung ausgebildet. Die zonenlosen Kurzfarbwerke besitzen eine Aniloxwalze. Die Farbwerke mit zonaler Farbdosierung besitzen einen Farbkasten, der eine Dosiervorrichtung mit Farbzonen aufweist. Die über die Druckbreite nebeneinander angeordneten Farbzonen ermöglichen eine von Farbzone zu Farbzone unterschiedlich starke Farbdosierung. Die Farbzonen können durch Zonenschrauben gebildet sein.Coloring units for the planographic offset printing are designed either as zone-free short inking units or as inking units with zonal inking. The zoneless short inking units have an anilox roller. The inking units with zonal ink dosing have a paint box, which has a metering device with ink zones. The color zones arranged side by side over the printing width enable a different ink dosage from ink zone to ink zone. The ink zones can be formed by zone screws.
In Rollendruckmaschinen sind die Farbwerke mit der zonalen Dosierung als Filmfarbwerke ausgebildet, bei denen eine Farbkastenwalze zusammen mit einer Filmwalze einen Filmspalt von z. B. 0,05 mm bildet. Aufgrund des Filmspalts liegt die Filmwalze nicht an der Farbkastenwalze an. Die Filmwalze dreht sich mit schnellerer Geschwindigkeit als die Farbkastenwalze und fräst die oberste Schicht eines Farbfilms auf der Farbkastenwalze ab, um von der Farbkastenwalze die Farbe zu übernehmen.In web presses, the inking units with the zonal metering are designed as film inking units, in which a ink fountain roller together with a film roller has a film gap of, for example, 10 cm. B. forms 0.05 mm. Due to the film gap, the film roller does not touch the ink fountain roller. The film roll rotates at a faster rate than the ink fountain roller and mills the top layer of a paint film on the ink fountain roller to pick up ink from the ink fountain roller.
In Bogendruckmaschinen sind die Farbwerke mit der zonalen Dosierung als Heberfarbwerke ausgebildet. Bei den Heberfarbwerken übernimmt eine Heberwalze die Farbe von der Farbkastenwalze. Die Heberwalze liegt nicht permanent, sondern diskontinuierlich an der Farbkastenwalze an. Die Heberwalze tritt periodisch mit der Farbkastenwalze in Kontakt, um von dieser die Farbe zu übernehmen.In sheetfed presses, the inking units with the zonal metering are designed as lifting inking units. In the case of the squeegee inking units, a squeegee roller takes over the ink from the ink fountain roller. The squeegee roll is not permanently, but discontinuously on the ink fountain roller. The squeegee roller periodically contacts the ink fountain roller to take over the ink from it.
Es sind auch zonenlose Kurzfarbwerke (Farbwerke ohne Dosiervorrichtungen mit Farbzonen) entwickelt worden, welche keine Aniloxwalze aufweisen. In
Bisher bekannte Offset-Druckwerke weisen grundsätzlich eine bestimmte Eigenschaft auf, unabhängig davon, ob das Offset-Druckwerk Bestandteil einer Rollendruckmaschine oder einer Bogendruckmaschine ist, ob das Offset-Druckwerk ein Farbwerk mit Farbzonen oder ein Farbwerk ohne Farbzonen aufweist und ob das Offset-Druckwerk ein Filmfarbwerk oder ein Heberfarbwerk aufweist. Die bestimmte Eigenschaft besteht darin, dass die Druckfarbe bei ihrer z. B. mit der Aniloxwalze oder mit der zonalen Dosiervorrichtung erfolgenden Dosierung eine höhere Viskosität als im auf dem Druckformzylinder aufgetragenen Zustand der Druckfarbe aufweist. Offset-Druckfarben sind thixotroph und deshalb wird die Viskosität der Offset-Druckfarben durch deren rheologische Beanspruchung in den Walzenspalten des Farbwerks auf dem Weg der Dosierung zum Druckformzylinder herabgesetzt.Previously known offset printing units basically have a certain property, regardless of whether the offset printing unit is part of a web-fed printing press or a sheet-fed press, whether the offset printing unit has an inking unit with ink zones or an inking unit without ink zones and whether the offset printing unit a Film inking unit or a lift inking unit has. The specific feature is that the ink at their z. B. with the Aniloxwalze or with the zonal metering dosage taking place has a higher viscosity than in the applied to the printing form cylinder state of the ink. Offset printing inks are thixotropic and therefore the viscosity of the offset printing inks is reduced by their rheological stress in the nip of the inking unit on the way to metering the printing forme cylinder.
Weiterhin ist aus der
Der Erfindung liegt die Aufgabe zugrunde, ein weiteres Druckverfahren anzugeben und zu dessen Durchführung geeignete Offset-Druckwerke zu schaffen.The invention has for its object to provide a further printing method and to provide suitable offset printing works to its implementation.
Diese Aufgabe wird durch ein Druckverfahren mit den Merkmalen des Anspruchs 1, durch ein Offset-Druckwerk mit den Merkmalen des Anspruchs 6, durch ein Offset-Druckwerk mit den Merkmalen des Anspruchs 7 und durch ein Offset-Druckwerk mit den Merkmalen des Anspruchs 8 gelöst.This object is achieved by a printing method having the features of
Bei dem erfindungsgemäßen Druckverfahren wird in einer Druckmaschine eine Druckfarbe bei einer ersten Viskosität mittels einer Dosiervorrichtung zonal dosiert und wird die Druckfarbe bei einer zweiten Viskosität, die mindestens um den Faktor 10 größer als die erste Viskosität ist, mittels eines Druckformzylinders übertragen, wobei die erste Viskosität kleiner als 1 Pascal-Sekunde und die zweite Viskosität größer als 10 Pascal-Sekunden ist.In the printing method according to the invention, a printing ink is zonal in a printing machine at a first viscosity by means of a metering device and the ink is transferred at a second viscosity, which is at least 10 times greater than the first viscosity, by means of a printing forme cylinder, wherein the first viscosity less than 1 pascal second and the second viscosity is greater than 10 pascal seconds.
Das erfindungsgemäße Druckverfahren unterscheidet sich grundlegend von den Druckverfahren des Standes der Technik, bei denen die zweite Viskosität kleiner als die erste Viskosität ist. Bei dem erfindungsgemäßen Druckverfahren hat die Druckfarbe bei ihrer zonalen Dosierung eine geringere Viskosität als in ihrem Zustand auf dem Druckformzylinder wie in Anspruch 1 definiert. Durch die geringe, erste Viskosität wird die hydrodynamische Belastung der Dosiervorrichtung durch die Farbe verringert und demzufolge die Präzision der zonalen Dosierung verbessert. Durch die größere, zweite Viskosität wird eine besonders scharfe Trennung von druckenden Bereichen und nicht-druckenden Bereichen auf dem Druckformzylinder erreicht und wird vermieden, dass die nicht-druckenden Bereiche Farbe annehmen (Tonen).The printing method according to the invention differs fundamentally from the printing methods of the prior art, in which the second viscosity is less than the first viscosity. In the printing method according to the invention, the ink has a lower viscosity at its zonal dosage than in its state on the Printing form cylinder as defined in
Das erfindungsgemäße Druckverfahren kann gemäß einer ersten Variante ein direktes Druckverfahren und gemäß einer zweiten Variante ein indirektes Druckverfahren sein. Bei dem direkten Druckverfahren wird die Druckfarbe von dem Druckformzylinder direkt auf den Bedruckstoff übertragen. Bei dem indirekten Druckverfahren wird die Druckfarbe von dem Druckformzylinder auf einen Übertragungszylinder (Gummituchzylinder) übertragen, von welchem die Druckfarbe auf den Bedruckstoff, z. B. eine Bedruckstoffbahn oder vorzugsweise einen Bedruckstoffbogen, übertragen wird.The printing method according to the invention can be a direct printing method according to a first variant and an indirect printing method according to a second variant. In the direct printing process, the ink is transferred from the plate cylinder directly to the substrate. In the indirect printing method, the ink is transferred from the printing form cylinder to a transfer cylinder (blanket cylinder), from which the ink is applied to the substrate, for. B. a printing substrate or preferably a printing material, is transmitted.
Bei dem erfindungsgemäßen Druckverfahren ist die zweite Viskosität mindestens zehnmal größer als die erste Viskosität, und ist die erste Viskosität kleiner als 1 Pascal-Sekunde und die zweite Viskosität größer als 10 Pascal-Sekunden .In the printing method of the present invention, the second viscosity is at least 10 times greater than the first viscosity, and the first viscosity is less than 1 pascal second and the second viscosity is greater than 10 pascal seconds.
Gemäß weiteren Weiterbildungen kann die erste Viskosität durch eine in der Druckmaschine erfolgende Verringerung der Viskosität der Druckfarbe eingestellt werden und/oder kann die zweite Viskosität der Druckfarbe durch eine in der Druckmaschine erfolgende Erhöhung der Viskosität der Druckfarbe eingestellt werden.According to further developments, the first viscosity can be adjusted by reducing the viscosity of the printing ink in the printing machine and / or the second viscosity of the printing ink can be adjusted by increasing the viscosity of the printing ink in the printing press.
Die Verringerung der Viskosität kann beispielsweise durch eine Erwärmung der Druckfarbe bewirkt werden und die Erhöhung der Viskosität kann beispielsweise durch eine Abkühlung der Druckfarbe bewirkt werden.The reduction of the viscosity can be effected, for example, by a heating of the printing ink and the increase in the viscosity can be effected, for example, by a cooling of the printing ink.
Das erfindungsgemäße Offset-Druckwerk umfasst einen Farbkasten mit einer Dosiervorrichtung mit Farbzonen, eine Farbkastenwalze, eine Farbwerkswalze, die permanent an der Farbkastenwalze anliegt, und einen Druckformzylinder, wobei die Farbkastenwalze und der Druckformzylinder derart angetrieben sind, dass beide die gleiche Umfangsgeschwindigkeit aufweisen. Bei dem erfindungsgemäßen Offset-Druckwerk kann gemäß verschiedener Varianten die Farbkastenwalze mit einer Heizvorrichtung ausgestattet sein und/oder der Druckformzylinder mit einer Kühlvorrichtung ausgestattet sein. Mittels der Heizvorrichtung der Farbkastenwalze kann die Druckfarbe erwärmt werden, um die Viskosität der Druckfarbe zu verringern, so dass die Druckfarbe bei ihrer mittels der Dosiervorrichtung erfolgenden zonalen Farbdosierung eine herabgesetzte Viskosität aufweist. Mittels der Kühlvorrichtung des Druckformzylinders kann die Druckfarbe abgekühlt werden, um die Viskosität der Druckfarbe zu erhöhen, so dass die Druckfarbe auf dem Druckformzylinder eine erhöhte Viskosität aufweist.The offset printing unit according to the invention comprises an ink fountain with a metering device with ink zones, an ink fountain roller, an inking roller, which is permanently applied to the ink fountain roller, and a printing form cylinder, wherein the Ink fountain roller and the printing form cylinder are driven such that both have the same peripheral speed. In the case of the offset printing unit according to the invention, according to various variants, the ink fountain roller can be equipped with a heating device and / or the printing plate cylinder can be equipped with a cooling device. By means of the ink fountain roller heating device, the printing ink can be heated to reduce the viscosity of the printing ink, so that the ink has a reduced viscosity in its zonal color metering by means of the metering device. By means of the cooling device of the printing form cylinder, the printing ink can be cooled in order to increase the viscosity of the printing ink, so that the printing ink on the printing form cylinder has an increased viscosity.
Durch die Erfindung und ihre Weiterbildungen ist es möglich, die Viskosität der Farbe gezielt zu steuern. Die Steuerung erfolgt, so dass im Bereich der Farbdosierung die Farbviskosität kleiner als eine Pascal-Sekunde ist. Die Steuerung der Farbviskosität erfolgt weiterhin derart, dass im Bereich der Bildformung, auf dem Druckformzylinder, die Farbviskosität größer als 10 Pascal-Sekunden ist. Die Viskositätsdifferenz zwischen dem Bereich der Farbdosierung und dem Bereich der Bildformung und genauer gesagt der Viskositätsanstieg vom Bereich der Farbdosierung zum Bereich der Bildformung kann auf verschiedene Weise erreicht werden. Beispielsweise kann die geringe Viskosität im Bereich der Farbdosierung durch eine bei Raumtemperatur ohnehin geringe Viskosität der Druckfarbe ohne deren Temperierung gegeben sein. Alternativ kann die im Bereich der Farbdosierung geringe Viskosität durch eine zielgerichtete Reduzierung der Farbviskosität erreicht werden. Die Reduzierung kann durch ein Erwärmen der Druckfarbe erfolgen. Die Reduzierung kann auch durch eine Erhöhung der Farbwerksgeschwindigkeit und/oder der Erzeugung einer Relativbewegung, woraus Wärme und eine Glättung resultieren, erreicht werden. Außerdem ist zwecks Reduzierung der Farbviskosität eine Wasserzugabe in Tröpfchenform oder eine Feuchtmittelzugabe in Tröpfchenform möglich. Außerdem ist zur Reduzierung der Viskosität das Einwirken mittels Ultraschall auf die Druckfarbe möglich. Aufgrund der herabgesetzten Viskosität der Farbe kann die Farbdosierung bei Maschinengeschwindigkeit erfolgen und ist die Verwendung einer Heberwalze und die Verwendung einer Filmwalze nicht erforderlich. Außerdem kann das Farbwerk so kurz wie ein Anilox-Farbwerk gebaut werden. Im Gegensatz zu solch einem Anilox-Farbwerk kann bei dem erfindungsgemäßen Farbwerk die Farbdosierung aber zonal über die gesamte Druckbreite verändert werden. Zur Farbdosierung kommt aufgrund der hohen Umfangsgeschwindigkeit der Farbkastenwalze vorzugsweise ein Messerfarbkasten zum Einsatz. Die Farbzonen des Messerfarbkastens können durch Zonenschrauben gebildet sein, die ein Dosiermesser des Messerfarbkastens in den einzelnen Farbzonen unterschiedlich stark durchbiegen. Die Zonenschrauben können manuell oder motorisch angetrieben sein.By the invention and its developments, it is possible to control the viscosity of the color specifically. The control takes place so that in the area of the color metering the color viscosity is smaller than one pascal second. The control of the ink viscosity continues to be such that in the field of image formation, on the printing form cylinder, the ink viscosity is greater than 10 pascal seconds. The difference in viscosity between the range of color metering and the area of image formation and, more specifically, the increase in viscosity from the range of color metering to the area of image forming can be achieved in various ways. For example, the low viscosity in the range of color metering can be given by a low viscosity of the printing ink at room temperature without its temperature control. Alternatively, the low viscosity in the area of the ink metering can be achieved by a targeted reduction of the ink viscosity. The reduction can be done by heating the ink. The reduction can also be achieved by increasing the inking speed and / or generating a relative movement resulting in heat and smoothing. In addition, for the purpose of reducing the ink viscosity, it is possible to add water in droplet form or to add fountain solution in droplet form. In addition, the action of ultrasound on the ink is possible to reduce the viscosity. Due to the reduced viscosity of the paint, the ink metering can be done at machine speed and is the use of a squeegee roller and the Use of a film roller is not required. In addition, the inking unit can be built as short as an anilox inking unit. In contrast to such an anilox inking unit, in the inking unit according to the invention, however, the color dosage can be changed zonally over the entire printing width. For color metering, a knife ink fountain is preferably used because of the high circumferential speed of the ink fountain roller. The inking zones of the knife paint box can be formed by zone screws, which bend through a metering knife of the knife paint box in the individual ink zones to different degrees. The zone screws can be driven manually or by motor.
Damit im Bereich der Bildformung (auf dem Druckformzylinder) die Farbviskosität größer als 10 Pascal-Sekunden ist, kann die Farbviskosität auf verschiedene Weise erhöht werden. Beispielsweise kann zwecks Erhöhung der Farbviskosität die Druckfarbe gekühlt werden. Zur Erhöhung der Viskosität kann eine Trägerflüssigkeit der Druckfarbe aus dieser verdampft werden. Außerdem kann die Druckfarbe ein elektrorheologisches Fluid sein oder ein solches enthalten und es kann durch ein elektrisches Feld die Viskosität erhöht werden. Außerdem kann ein Verdampfen von Bestandteilen der Druckfarbe gezielt bewirkt werden, um die Farbviskosität zu erhöhen.In order that the ink viscosity is greater than 10 pascal seconds in the area of image formation (on the printing form cylinder), the ink viscosity can be increased in various ways. For example, to increase the ink viscosity, the ink can be cooled. To increase the viscosity, a carrier liquid of the printing ink can be evaporated therefrom. In addition, the ink may be or contain an electrorheological fluid and the viscosity may be increased by an electric field. In addition, vaporizing of components of the ink can be effected selectively to increase the ink viscosity.
Um den Viskositätsanstieg der Farbe vom Farbkasten zum Druckformzylinder hin zu erreichen, kann auch eine Farbe verwendet werden, welche eine niederviskose Trägerflüssigkeit aufweist, die auf dem Druckformzylinder verdampft. Zusätzlich können Farbbestandteile auf dem Druckformzylinder aufgeschmolzen werden und sich vernetzen, was zu einer zusätzlichen Viskositätssteigerung führt. Ebenso kann die Druckfarbe einen IR-(Infrarot-) Absorber oder NIR-(Nahinfrarot-) Absorber enthalten oder UV-(Ultraviolett-) Fotoinitiatoren enthalten, die z. B. IR-Laserstrahlung oder NIR-Laserstrahlung oder UV-Strahlung (mittels eines UV-Strahlers, UV-LED oder UV-Laser erzeugt) absorbieren. Dadurch kann eine kontrollierte Viskositätszunahme erreicht werden. Die Viskositätszunahme kann auf physikalischen Effekten (insbesondere Verdampfen oder beschleunigtes Verdunsten) oder auf einer chemischen Vernetzung beruhen. Gegebenenfalls kann es erforderlich sein, die verdampften oder verdunsteten Farbbestandteile abzusaugen und eine dementsprechende Absaugung im Druckwerk vorzusehen. Bei der chemischen Vernetzung, die durch die UV-Strahlung bewirkt werden kann, kann der Einsatz einer Inertisierung zweckmäßig sein.In order to increase the viscosity of the ink from the ink fountain to the printing forme cylinder, it is also possible to use a paint which has a low-viscosity carrier liquid which evaporates on the printing-plate cylinder. In addition, paint components on the printing plate cylinder can be melted and crosslinked, resulting in an additional increase in viscosity. Similarly, the ink may contain an IR (infrared) absorber or NIR (near-infrared) absorber or contain UV (ultraviolet) photoinitiators, e.g. B. IR laser radiation or NIR laser radiation or UV radiation (generated by means of a UV lamp, UV LED or UV laser) absorb. As a result, a controlled increase in viscosity can be achieved. The increase in viscosity may be due to physical effects (especially evaporation or accelerated evaporation) or to chemical crosslinking. It may be necessary to evaporate or evaporate Aspirate paint components and provide a corresponding suction in the printing unit. In the case of chemical crosslinking, which can be effected by the UV radiation, the use of inertization may be expedient.
Zur zonalen Steuerung der Viskosität kann eine zonal steuerbare Lichtquelle oder Laserquelle eingesetzt werden, die bevorzugt in breiten Zonen, aber gegebenenfalls auch druckbildgenau angesteuert werden kann. Dabei kann die Ansteuerung sowohl in Rotationsrichtung des Druckformzylinders als auch quer dazu erfolgen.For zonal control of the viscosity, a zonally controllable light source or laser source can be used, which can preferably be controlled in wide zones, but optionally also in a print-image-accurate manner. In this case, the control can take place both in the direction of rotation of the printing form cylinder and transversely thereto.
Das erfindungsgemäße Offset-Druckwerk kann ein Druckwerk für den Nass-Offsetdruck sein. Beim Nass-Offsetdruck muss eine bestimmte Menge an Feuchtmittel in die Druckfarbe emulgieren. Dadurch wird ein Punktschluss vermieden, der sonst bei sehr dichten Druckrastern bzw. Punktrastern, z. B. bei 80%-Rastern, auftreten würde. Um diesen Punktschluss trotz der bei der vorliegenden Erfindung vergleichsweise hohen Viskosität der Druckfarbe auf dem Druckformzylinder zu vermeiden, kann die Druckfarbe einen erhöhten Wasseranteil aufweisen oder kann die Druckfarbe einen Zusatzstoff enthalten, der die Emulsionsbildung mit dem Feuchtmittel begünstigt. Abhilfe könnte auch ein aus mehr als drei Walzen bestehendes Farbwerk, z. B. ein aus höchstens vier bis sechs Walzen bestehendes Farbwerk, bringen, welches die Emulsionsbildung in hinreichender Weise befördert. Das Farbwerk kann z. B. nur zwei Farbauftragswalzen aufweisen, die auf dem Druckformzylinder im Druckbetrieb abrollen. Ein solches Farbwerk wäre im Vergleich mit einem herkömmlichen Anilox-Farbwerk bezüglich der Emulisionsbildung effektiver und wäre im Vergleich mit herkömmlichen Heberfarbwerken und herkömmlichen Filmfarbwerken aufgrund der demgegenüber verringerten Anzahl von Walzen kostengünstiger herstellbar.The offset printing unit according to the invention can be a printing unit for wet offset printing. In wet offset printing, a certain amount of dampening solution must emulsify into the printing ink. As a result, a point closure is avoided, which would otherwise be very dense printing screens or dot screens, z. B. at 80% -grastern, would occur. In order to avoid this point closure despite the comparatively high viscosity of the printing ink on the printing forme cylinder in the present invention, the printing ink can have an increased water content or the printing ink can contain an additive which promotes emulsification with the dampening solution. Remedy could also be a more than three rollers existing inking, z. B. bring a maximum of four to six rollers existing inking unit, which conveys the emulsion formation in a sufficient manner. The inking can z. B. have only two inking rollers, which roll on the printing form cylinder in the printing operation. Such an inking unit would be more effective in terms of Emulisionsbildung compared with a conventional anilox inking unit and would be cheaper to produce compared with conventional squeegee and conventional film inking units due to the reduced number of rolls.
Eine andere Möglichkeit der Druckfarbe auf dem Druckformzylinder eine höhere Viskosität als im Farbkasten zu verleihen, ist die Vernetzung von Farbbestandteilen, z. B. durch das Verschmelzen von Latexpartikeln, durch das Anhärten mittels UV-Strahlung oder durch das Ausfällen von Farbbestandteilen. Bei Latex- oder Kunstharzdispersionen auf z. B. Styrol-Butadienbasis oder Styrol-Methacrylatbasis oder Dispersionen auf der Basis anderer Polymere, welche Dispersionen die Druckfarbe bilden, kann die Erhöhung der Viskosität durch verschiedene Maßnahmen erreicht werden. So kann z. B. der Druckformzylinder erwärmt werden, was bei wässrigen Dispersionen zum einen zu einer Erhöhung der Konzentration der Partikel und damit zu einer Vereinigung der einzelnen Polymerpartikel führt und zum anderen beim Überschreiten der Mindestfilmbildungstemperatur zur Entstehung eines durchgehenden Farbfilms führt, der hochviskos ist. In anderen Fällen kann die Viskosität der Farbdispersion durch Kontakt mit mehrvalenten bzw. mehrwertigen Kationen stark erhöht werden. Hier würde man z. B. die Oberfläche des Druckformzylinders, also die Druckform, mit mehrvalenten Kationen wie z. B. zweiwertigen Calcium-Kationen oder zweiwertigen Magnesium-Kationen oder dreiwertigen Aluminium-Kationen z. B. in Form von wässrigen Lösungen, deren Fluoride oder Sulfate oder Nitrate beaufschlagen. Bei Kontakt mit der Druckfarbe bilden sich ionische Cluster, die die Viskosität der Druckfarbe deutlich erhöhen. Eine Viskositätserhöhung durch Zugabe von Säuren wäre auch denkbar. Bei acrylatbasierten UV-Druckfarben kann die Viskositätserhöhung auch durch Anhärten der Druckfarbe mit UV-Strahlung erreicht werden. Hierbei wird die Intensität und der Wellenlängenbereich der UV-Strahlung so gewählt, dass es nur zu einer sehr schwachen Vernetzung durch Bildung einiger weniger Bindungen an der Oberfläche der Farbe kommt. Dadurch wird eine Viskositätserhöhung erreicht, ohne dass es zu einer Haftung der Farbe auf dem Druckformzylinder kommt.Another way the ink on the plate cylinder to impart a higher viscosity than in the ink fountain is the networking of color components, eg. B. by the fusion of latex particles, by the curing by means of UV radiation or by the precipitation of color components. For latex or synthetic resin dispersions on z. As styrene-butadiene or styrene-methacrylate base or dispersions based on other polymers which dispersions form the ink, the increase the viscosity can be achieved by various measures. So z. As the printing form cylinder are heated, resulting in aqueous dispersions on the one hand to an increase in the concentration of the particles and thus to a combination of the individual polymer particles and on the other when exceeding the minimum film formation temperature leads to the formation of a continuous color film, which is highly viscous. In other cases, the viscosity of the color dispersion can be greatly increased by contact with polyvalent or polyvalent cations. Here you would z. B. the surface of the plate cylinder, so the printing plate with multi-valent cations such. B. divalent calcium cations or divalent magnesium cations or trivalent aluminum cations z. B. in the form of aqueous solutions whose fluorides or sulfates or nitrates act. Upon contact with the ink, ionic clusters are formed, which significantly increase the viscosity of the ink. A viscosity increase by adding acids would also be conceivable. In the case of acrylate-based UV printing inks, the viscosity increase can also be achieved by curing the printing ink with UV radiation. Here, the intensity and the wavelength range of the UV radiation is chosen so that it comes only to a very weak cross-linking by formation of a few bonds on the surface of the paint. As a result, an increase in viscosity is achieved without there being any adhesion of the ink to the printing form cylinder.
Eine weitere Möglichkeit, die Viskosität der Druckfarbe derart zu steuern, dass die Druckfarbe bei ihrer zonalen Dosierung mittels der Dosiervorrichtung eine geringere Viskosität als bei der Übertragung der Druckfarbe mittels des Druckformzylinders aufweist, besteht in der Verwendung einer Druckfarbe, welche Latentwärmespeicherpartikel (Phase Change Material PCM), z. B. Paraffin, enthält. PCM beruhen auf dem Prinzip, dass das Material beim Phasenübergang von fest zu flüssig viel Wärmeenergie aufnehmen kann, welche es später wieder abgibt. Beispielsweise ist Paraffin bei Temperaturen über 26 °C flüssig und kann es dann keine weitere Energie aufnehmen. Durch einen Kapseleffekt wird die Reversibilität garantiert und verhindert, dass das Paraffin austritt. Bei der Verwendung des PCM als Bestandteil der Druckfarbe müsste ein auf die Druckmaschine zugeschnittener spezieller "Komfortbereich" der Temperatur definiert werden. Durch die Zugabe der Latentwärmespeicherpartikel zur Druckfarbe kann letztere Latentwärme speichern. Die gespeicherte Wärmeenergie kann auch mit der Farbe über den Bedruckstoff abgeführt werden, wodurch einer weiteren Temperaturerhöhung bzw. einer Reduzierung der Farbviskosität im Farbwerk entgegengewirkt werden kann. Die Beeinflussung der Farbviskosität durch die Verwendung von in der Druckfarbe enthaltenen Latentwärmespeicherpartikeln kann auch mit anderen Methoden zur Änderung der Farbviskosität, z. B: mittels Ultraschall, kombiniert werden. Dadurch kann die Viskosität der Druckfarbe unabhängig von Temperatureffekten eingestellt werden.Another way to control the viscosity of the ink so that the ink at its zonal dosing by means of the metering device has a lower viscosity than in the transfer of the ink by means of the printing forme cylinder, consists in the use of a printing ink which latent heat storage particles (Phase Change Material PCM ), z. As paraffin contains. PCM are based on the principle that the material can absorb a lot of thermal energy during the phase transition from solid to liquid, which it gives off later. For example, paraffin is liquid at temperatures above 26 ° C and can then absorb no further energy. A capsule effect guarantees the reversibility and prevents the paraffin from escaping. When using the PCM as a component of the printing ink, a specific "comfort range" of the temperature tailored to the printing press would have to be defined. By adding the latent heat storage particles to Printing ink can store the latter latent heat. The stored thermal energy can also be dissipated with the ink on the substrate, whereby a further increase in temperature or a reduction of the ink viscosity can be counteracted in the inking unit. The influence of the ink viscosity by the use of latent heat storage particles contained in the printing ink can also with other methods for changing the ink viscosity, z. B: be combined by means of ultrasound. As a result, the viscosity of the ink can be adjusted independently of temperature effects.
Aus der
Ferner offenbart die
Das Speichern und Abführen von Wärme aus einem Druckwerk unter Einsatz von PCM kann bevorzugt mit folgendem Verfahren erreicht werden: Verfahren zum Abführen von Wärmeenergie aus einem Druckwerk, wobei eine Druckfarbe verarbeitet wird, die Druckfarbe eine Substanz (bevorzugt PCM) umfasst, die Substanz sich zu einem ersten Zeitpunkt innerhalb des Druckwerks in einem ersten Aggregatzustand befindet, die Substanz sich zu einem zweiten Zeitpunkt innerhalb des Druckwerks in einem zweiten Aggregatzustand befindet, zwischen dem ersten und dem zweiten Zeitpunkt ein Phasenübergang zwischen dem ersten und dem zweiten Aggregatzustand der Substanz erfolgt und dabei Wärmeenergie von der Substanz aufgenommen wird, und die Wärmeenergie mit der Substanz aus dem Druckwerk abgeführt wird.The storage and removal of heat from a printing unit using PCM can preferably be achieved by the following method: A method for removing heat energy from a printing unit, wherein a printing ink is processed, the ink comprises a substance (preferably PCM), the substance to a first time within the printing unit is in a first state of matter, the substance is in a second state of aggregation at a second time within the printing unit, between the first and the second time, a phase transition between the first and the second state of matter of the substance takes place while heat energy is absorbed by the substance, and the heat energy is removed with the substance from the printing unit.
Für das Verfahren sind PCM mit einer Phasenumwandlungstemperatur zwischen etwa 20 und etwa 50° Celsius und einer Partikelgröße zwischen etwa 0,1 und 50 µm tauglich. Die Zugabe zur Offsetdruckfarbe erfolgt bevorzugt mit einem Massengewichtsanteil zwischen etwa 5 und etwa 40 Gewichts-%For the process, PCMs having a phase transition temperature between about 20 and about 50 ° C and a particle size between about 0.1 and 50 microns are suitable. The addition to the offset printing ink is preferably carried out with a mass fraction of between about 5 and about 40% by weight.
Das PCM (bzw. der Latentwärmespeicher) wird bevorzugt als Paraffin gewählt und ebenfalls bevorzugt in gekapselter Form in die Druckfarbe eingebracht. Solche gekapselten Paraffine können beispielsweise von der Firma BASF unter der Marke Mikronal bezogen werden. Sie haben typischerweise eine Größe zwischen 2 und 20 µm und die maximale Wärmekapazität liegt typischerweise bei etwa 110 kJ/kg. Solches PCM kann für den Einsatz in dem oben genannten Verfahren in bekannte Offsetdruckfarben dispergiert werden. Dabei wird bevorzugt ein Massengewichtsanteil von etwa 10 Gewichts-% gewählt. Als Offsetdruckfarbe kann z. B. folgende Farbe gewählt werden: K+E Novastar F 912 MAGIC BIO. Bei diesem Beispiel beträgt die Speicherleistung der Druckfarbe etwa 11 kJ/kg. Bei einer üblichen Wärmekapazität von Offsetdruckfarben von etwa 1,5 bis etwa 2,5 kJ/Kelvin x kg kompensiert die Wärmespeicherung durch die PCM-Kapseln eine ansonsten stattfindende Temperaturerhöhung der Offsetdruckfarbe von etwa 4,4 bis etwa 7,3 Kelvin. Als PCM-Partikel werden bevorzugt gewählt: Mikronal DS 5000 X mit 5 µm Kapseldurchmesser und einer Phasenumwandlungstemperatur von etwa 26° Celsius.The PCM (or the latent heat storage) is preferably selected as paraffin and also preferably introduced in encapsulated form in the printing ink. Such encapsulated paraffins can be obtained, for example, from BASF under the trademark Mikronal. They typically have a size between 2 and 20 microns and the maximum heat capacity is typically about 110 kJ / kg. Such PCM may be dispersed into known offset inks for use in the above process. In this case, a weight percentage of about 10% by weight is preferably selected. As offset ink z. For example, the following color can be selected: K + E Novastar F 912 MAGIC BIO. In this example, the storage capacity of the ink is about 11 kJ / kg. With a typical heat capacity of offset inks of about 1.5 to about 2.5 kJ / Kelvin x kg, the heat storage by the PCM capsules compensates for an otherwise-elevated temperature increase of the offset ink from about 4.4 to about 7.3 Kelvin. Preferred PCM particles are: Mikronal DS 5000 X with a capsule diameter of 5 μm and a phase transition temperature of about 26 ° Celsius.
Die gekapselten PCM-Partikel können auch weitere Funktionen in der Offsetdruckfarbe übernehmen. Beispielsweise können die Kapseln als sogenannte Abstandhalter und Scheuerschutzpartikel fungieren. Als Abstandhalter weisen die Partikel bevorzugt eine Größe zwischen etwa 1 und etwa 50 µm auf. Die Zugabe zur Offsetdruckfarbe erfolgt dann bevorzugt mit einem Massengewichtsanteil von etwa 0,5 bis etwa 5 Gewichts-%.The encapsulated PCM particles can also take on additional functions in the offset printing ink. For example, the capsules can act as so-called spacers and abrasion protection particles. As spacers, the particles preferably have a size between about 1 and about 50 microns. The addition to the offset printing ink is then preferably carried out with a weight percentage of about 0.5 to about 5% by weight.
Neben dem Einsatz in Offsetdruckfarben ist auch der Einsatz in Flexodruckfarben, UV-Druckfarben, Lacken und auch der Einsatz direkt im Bedruckstoff denkbar.In addition to the use in offset printing inks, the use in flexographic printing inks, UV inks, paints and also the use directly in the substrate is conceivable.
Weitere konstruktiv und funktionell vorteilhafte Weiterbildungen des erfindungsgemäßen Druckverfahrens und der erfindungsgemäßen Offset-Druckwerke ergeben sich aus der nachfolgenden Beispielen bevorzugter Ausführungsbeispiele und der dazugehörigen Zeichnung.Further structurally and functionally advantageous developments of the printing method according to the invention and the offset printing units according to the invention are evident from the following examples of preferred embodiments and the accompanying drawings.
In dieser zeigt:
Figur 1- ein Offset-Druckwerk mit einer beheizten Farbkastenwalze,
Figur 2- ein Offset-Druckwerk mit einem gekühlten Druckformzylinder,
Figur 3- ein Offset-Druckwerk mit einer beheizten Farbkastenwalze und einem gekühlten Druckformzylinder und
Figur 4- ein Offset-Druckwerk mit einem auf die Druckfarbe auf dem Druckformzylinder gerichteten Strahler.
- FIG. 1
- an offset printing unit with a heated ink fountain roller,
- FIG. 2
- an offset printing unit with a cooled printing form cylinder,
- FIG. 3
- an offset printing unit with a heated ink fountain roller and a cooled plate cylinder and
- FIG. 4
- an offset printing unit with a directed onto the ink on the plate cylinder radiator.
In den
Zuerst werden die gemeinsamen Merkmale der verschiedenen Ausführungsformen beschrieben. In den
Die Farbzonen-Dosiervorrichtung 6 umfasst Farbzonen, die nebeneinander in einer Reihe angeordnet sind, die parallel zu einer Rotationsachse einer Farbkastenwalze 8 verläuft. Die Farbzonen können durch in besagter Reihe angeordnete Zonenschrauben, Dosierschieber, Dosierhebel oder Dosierzungen gebildet sein. Die Farbzonen-Dosiervorrichtung 6 kann ein Dosiermesser umfassen, welches in besagte Dosierzungen unterteilt ist. Die Farbzonen-Dosiervorrichtung 6 begrenzt zusammen mit der Farbkastenwalze 8 einen Dosierspalt, in welchem die Druckfarbe 7 dosiert wird. Der Dosierspalt kann durch Verstellung der Dosierelemente (Dosierschieber, Dosierhebel, Dosierzungen) oder durch Verstellung von auf das Farbmesser wirkenden Zonenschrauben von Farbzone zu Farbzone unterschiedlich weit geöffnet eingestellt werden. Diese zonale Einstellung erfolgt in Abhängigkeit von dem zu druckenden Druckbild und bewirkt ein dementsprechendes Farbprofil in dem Farbfilm, der durch die zonale Farbdosierung auf der Farbkastenwalze 8 gebildet wird.The ink
Die Farbkastenwalze 8 arbeitet mit einer Farbwerkswalze 9 zusammen, die in einen Walzenkontaktpunkt 10 im Druckbetrieb permanent an der Farbkastenwalze 8 anliegt. Die Farbwerkswalze 9 ist eine Farbauftragswalze, welche im Druckbetrieb auf einem Druckformzylinder 11 abrollt, um eine darauf aufgespannte Offset-Druckform 12 einzufärben. Der Außenumfang der Farbwerkswalze 9 ist im Wesentlichen genauso lang, wie der Außenumfang des Druckformzylinders 11. Der Druckformzylinder 11 bzw. dessen Offset-Druckform 12 überträgt die darauf befindliche Druckfarbe auf einen Übertragungs- bzw. Gummituchzylinder 13, welcher die übernommene Druckfarbe auf einen zeichnerisch nicht dargestellten bogenförmigen Bedruckstoff überträgt, wodurch auf diesem ein Druckbild erzeugt wird.The
Das Feuchtwerk 4 umfasst eine Tauchwalze 14 und eine daran anliegende Dosierwalze 15, an welcher eine Feuchtauftragwalze 16 anliegt. Eine axial changierende Reiberwalze 17 liegt nur an der Feuchtauftragswalze 16 an. Eine Brückenwalze 18 liegt gleichzeitig an der Feuchtauftragswalze 16 und der Farbwerkswalze 9 an. Die erläuterten Walzenanlagestellungen beziehen sich auf den Zustand des Druckbetriebes.The dampening
Die Farbkastenwalze 8, die Farbwerkswalze 9 und der Druckformzylinder 11 sind derart rotativ angetrieben, dass diese drei Rotationskörper 8, 9, 11 im Druckbetrieb mit der gleichen Umfangsgeschwindigkeit 22 rotieren. Dabei rotieren die Farbkastenwalze 8 und die Farbwerkswalze 9 im Gleichlauf, d. h., in zueinander entgegengesetzte Drehrichtungen. Bezüglich der
Nachfolgend werden die Besonderheiten der Ausführungsbeispiele voneinander getrennt im Einzelnen beschrieben.Hereinafter, the specifics of the embodiments will be described separately from each other.
Bei dem in
Nach dieser Dosierung gibt die Druckfarbe Wärme an die Umgebung ab, z. B. an die Farbwerkswalze 9, so dass die Viskosität der Druckfarbe wieder zunimmt. Die Druckfarbe 7 hat, wenn sie sich auf den Druckformzylinder 11 bzw. dessen Offset-Druckform 12 befindet, aufgrund der Abkühlung eine Viskosität wie in Anspruch 1 definiert, welche mindestens um den Faktor 10 größer als die Viskosität der Druckfarbe 7 in dem Farbkasten 5 ist. Diese größere Viskosität hat die Druckfarbe vorzugsweise schon im Moment der Übertragung der Druckfarbe von der Farbwerkswalze 9 auf den Druckformzylinder 11 bzw. dessen Offset-Druckform 12 und spätestens bei der Übertragung der Druckfarbe von dem Druckformzylinder 11 bzw. dessen Offset-Druckform 12 auf den Gummituchzylinder 13.After this dosage, the ink gives off heat to the environment, eg. B. to the inking
Bei dem Ausführungsbeispiel gemäß
Das Ausführungsbeispiel gemäß
Bei dem Ausführungsbeispiel gemäß der
Wenn die in dem Offset-Druckwerk 2 verarbeitete Druckfarbe 7 eine UV-Farbe ist und UV-Fotoinitiatoren enthält, kann der Strahler 21 ein UV-Strahler, z. B. ein UV-Laser sein. Durch die vom Strahler 21 ausgesendete UV-Strahlung erfolgt eine oberflächliche bzw. teilweise Vernetzung der Druckfarbe auf den Druckformzylinder 1 l, wodurch deren Viskosität zunimmt.When the
Die im Offset-Druckwerk 2 verarbeitete Druckfarbe 7 kann aber auch IR-Absorber oder NIR-Absorber enthalten, wobei der Strahler 21 ein IR-Strahler bzw. NIR-Strahler ist. Durch die vom Strahler 21 erfolgende Bestrahlung der Druckfarbe 7 auf dem Druckformzylinder 11 wird diese derart erwärmt, dass bestimmte Bestandteile dieser Druckfarbe verdampfen oder beschleunigt verdunsten, wodurch die Viskosität der Druckfarbe auf den Druckformzylinder 11 zunimmt.However, the
- 11
- Druckmaschinepress
- 22
- Offset-DruckwerkOffset printing unit
- 33
- Farbwerkinking
- 44
- Feuchtwerkdampening
- 55
- Farbkastenpaintbox
- 66
- Farbzonen-DosiervorrichtungInk zone metering
- 77
- Druckfarbeprinting ink
- 88th
- FarbkastenwalzeInk fountain roller
- 99
- FarbwerkswalzeInking roller
- 1010
- WalzenkontaktpunktRoller contact point
- 1111
- DruckformzylinderPlate cylinder
- 1212
- Offset-DruckformOffset printing forme
- 1313
- GummituchzylinderBlanket cylinder
- 1414
- Tauchwalzedipping roller
- 1515
- Dosierwalzemetering
- 1616
- FeuchtauftragswalzeDampener roller
- 1717
- Reiberwalzedistributor roller
- 1818
- Brückenwalzebridge roller
- 1919
- Heizvorrichtungheater
- 2020
- Kühlvorrichtungcooler
- 2121
- Strahlerspotlight
- 2222
- Umfangsgeschwindigkeitcircumferential speed
Claims (8)
- Printing method wherein in a printing press (1), a printing ink (7)- is zonally metered by means of a metering device (6) when the ink (7) has a first viscosity,- is transferred by means of a printing forme cylinder (11) when the ink (7) has a second viscosity that is greater than the first viscosity at least by the factor 10, the first viscosity smaller than 1 pascal second and the second viscosity greater than 10 pascal seconds.
- Printing method set forth in Claim 1,
wherein the first viscosity is set by reducing the viscosity of the printing ink (7) in the printing press (1). - Printing method according to Claim 2,
wherein the reduction of the viscosity of the printing ink (7) is caused by at least one of steps a)-g) from the group of steps comprisinga) heating the printing ink (7) by means of a heating device (19),b) heating the printing ink by means of a heating device (19) of a fountain roller (8),c) subjecting the printing ink (7) to ultrasound treatment,d) adding water or dampening fluid to the printing ink (7),e) adding droplets of water or dampening fluid to the printing ink (7),f) subjecting the printing ink (7) to mechanical stress,g) subjecting the printing ink (7) to mechanical stress by kneading or shearing. - Printing method according to Claim 1,
wherein the second viscosity of the printing ink (7) is set by increasing the viscosity of the printing ink (7) in the printing press (1). - Printing method according to Claim 6,
wherein the increase in the viscosity of the printing ink (7) is caused by at least one of the steps h)-t) from the group of steps comprisingh) cooling the printing ink (7) by means of a cooling device (20),i) cooling the printing ink by means of a cooling device (20) of the printing forme cylinder (11),j) subjecting the printing ink (7) to an electrorheological treatment,k) evaporating a low-viscosity component of the printing ink (7),l) evaporating a low-viscosity carrier liquid of the printing ink (7),m) precipitating a component of the printing ink (7),n) cross-linking a component of the printing ink (7),o) subjecting the printing ink (7) to UV radiation,p) subjecting the printing ink (7) to UV radiation from a laser,q) subjecting the printing ink (7) to IR radiation,r) subjecting the printing ink (7) to IR radiation from a laser,s) subjecting the printing ink (7) to NIR radiation, andt) subjecting the printing ink (7) to NIR radiation from a laser. - Offset printing unit (2) for implementing the printing method according to Claim 1, comprising- an ink fountain (5) with a printing ink (7) whose viscosity can be controlled as defined in Claim 1, and with a metering device (6) with ink zones,- an ink fountain roller (8) with a heating device (19),- an inking unit roller (9) in continuous engagement with the ink fountain roller (8),- a printing forme cylinder (11),wherein the ink fountain roller (8) and the printing forme cylinder (11) are driven in such a way that they have the same circumferential speed (22), and wherein the heating device heats the printing ink (7) in such a way that its viscosity is reduced so that the printing ink (1) has the viscosity defined in Claim 1.
- Offset printing unit (2) for implementing the printing method according to Claim 1, comprising- an ink fountain (5) with a printing ink (7) whose viscosity can be controlled as defined in Claim 1, and with a metering device (6) with ink zones,- an ink fountain roller (8),- an inking unit roller (9) in continuous engagement with the ink fountain roller (8),- a printing forme cylinder (11) having a cooling device (20),wherein the ink fountain roller (8) and the printing forme cylinder (11) are driven in such a way that they have the same circumferential speed (22), and wherein the cooling device (20) cools the printing ink (7) in such a way that its viscosity is increased so that the printing ink (7) has the viscosity defined in Claim 1..
- Offset printing unit (2) for implementing the printing method according to Claim 1, comprising- an ink fountain (5) with a printing ink (7) whose viscosity can be controlled as defined in Claim 1, and with a metering device (6) with ink zones,- an ink fountain roller (8) with a heating device (19),- an inking unit roller (9) in continuous engagement with the ink fountain roller (8),- a printing forme cylinder (11) with a cooling device (20),wherein the ink fountain roller (8) and the printing forme cylinder (11) are driven in such a way that they have the same circumferential speed (22), and wherein the heating device (19) heats the printing ink (7) in such a way that its viscosity is reduced and the cooling device (20) cools the printing ink (7) in such a way that its viscosity is increased so that the printing ink (7) has the viscosities defined in Claim 1.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011102382 | 2011-05-25 | ||
DE102011112487A DE102011112487A1 (en) | 2011-05-25 | 2011-09-05 | Printing process and offset printing unit |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2527148A2 EP2527148A2 (en) | 2012-11-28 |
EP2527148A3 EP2527148A3 (en) | 2013-01-23 |
EP2527148B1 true EP2527148B1 (en) | 2014-06-11 |
Family
ID=46045864
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12165667.2A Not-in-force EP2527148B1 (en) | 2011-05-25 | 2012-04-26 | Printing method and offset printer |
Country Status (4)
Country | Link |
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US (1) | US20120297999A1 (en) |
EP (1) | EP2527148B1 (en) |
CN (1) | CN102794987B (en) |
DE (1) | DE102011112487A1 (en) |
Families Citing this family (8)
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US9348269B1 (en) | 2015-02-18 | 2016-05-24 | Day International, Inc. | Image transfer product including a phase change material |
CN105818533B (en) * | 2016-03-17 | 2018-05-04 | 杭州科雷智能印刷科技有限责任公司 | A kind of printing machine digitizes accurate ink supply method |
US10471752B2 (en) * | 2016-08-08 | 2019-11-12 | Palo Alto Research Center Incorporated | Anilox patterns and doctor blades for metering high viscosity pigmented inks |
DE102017222094A1 (en) * | 2017-12-06 | 2019-06-06 | Koenig & Bauer Ag | Printing unit of a printing press and method for operating a printing unit of a printing press |
DE102018206080A1 (en) * | 2018-04-20 | 2019-10-24 | Koenig & Bauer Ag | Inking unit for a printing press |
CN108749278A (en) * | 2018-07-09 | 2018-11-06 | 芜湖市华美工艺包装有限公司 | A kind of printing machine fountain solution regulating device |
DE102019119535A1 (en) * | 2019-07-18 | 2021-01-21 | Leonhard Kurz Stiftung & Co. Kg | Method and device for transferring a transfer layer of a transfer film onto a substrate |
JP7380105B2 (en) | 2019-11-12 | 2023-11-15 | 東洋製罐株式会社 | Printing machine temperature control device |
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US4176605A (en) * | 1976-09-13 | 1979-12-04 | Toyo Ink Manufacturing Co., Ltd. | Lithographic printing process |
DE3101243C2 (en) * | 1981-01-16 | 1983-10-13 | Niedermayr Papierwarenfabrik Ag, 8200 Rosenheim | Rotary flexographic or indirect gravure printing process, as well as device for carrying out the process |
DE3324893C1 (en) * | 1983-07-09 | 1985-03-14 | Heidelberger Druckmaschinen Ag, 6900 Heidelberg | Device for dosing the color in offset printing machines |
JPH0745244B2 (en) * | 1990-03-19 | 1995-05-17 | 株式会社東京機械製作所 | Inking device |
DE4108883A1 (en) * | 1991-03-19 | 1992-09-24 | Sengewald Karl H Gmbh | PRINTING DEVICE |
US5129320A (en) * | 1991-03-27 | 1992-07-14 | Rockwell International Corporation | Method for controlling viscous ink application in a printing press |
EP0652104B1 (en) * | 1993-11-05 | 2002-04-10 | MAN Roland Druckmaschinen AG | Printing unit for waterless offset printing |
DE19716261A1 (en) * | 1997-04-18 | 1998-10-22 | Pmd Textil Und Transferdruck G | Process for the production of a decorative colour prints |
US6076463A (en) * | 1998-03-13 | 2000-06-20 | Heidelberger Druckmaschinen Ag | Ink metering device and method of metering ink |
DE29807386U1 (en) * | 1998-04-23 | 1998-08-06 | MAN Roland Druckmaschinen AG, 63075 Offenbach | Inking unit for a sheetfed offset press |
RU2158151C1 (en) * | 2000-01-13 | 2000-10-27 | Общество с ограниченной ответственностью "ЮНИПАТ" | Liquid sprayer and fire-extinguisher provided with such liquid sprayer |
DE10119735A1 (en) * | 2000-05-15 | 2001-11-22 | Heidelberger Druckmasch Ag | Printing method and machine for operating with a flatbed printing form uses a controlled scaling device with two water-filled circuits to adjust the water temperature of a water-based printing ink in an inker unit. |
JP4412447B2 (en) * | 2001-05-29 | 2010-02-10 | 東洋製罐株式会社 | Temperature control method and apparatus for printing press |
ES2382471T3 (en) * | 2001-11-22 | 2012-06-08 | Koenig & Bauer Ag | Procedure for the use of a printing mechanism of a press |
DE10306939A1 (en) | 2003-02-19 | 2004-09-02 | Merck Patent Gmbh | Plastic composition containing unencapsulated phase-change material, e.g. dialkylammonium salt, used for temperature-equalisation, thermal conduction or heat storage, e.g. in varnish or ink for printing textiles or wallpaper |
CN101090821B (en) * | 2004-03-23 | 2010-11-03 | 柯尼格及包尔公开股份有限公司 | Printing machines having at least one machine element that can be adjusted by a setting element |
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DE102006061393A1 (en) | 2006-12-23 | 2008-06-26 | Koenig & Bauer Aktiengesellschaft | Short inking unit e.g. for printing machine, has pressure cylinder with color associated with contract roller arranged with color ductor for color feeder and dosing cylinder provided relative to direction of rotation of color ductor |
EP2087998B1 (en) | 2008-02-07 | 2013-01-23 | OCE-Technologies B.V. | A heat regulated printer element, use of a rubber material having a phase change material dispersed therein, a printer and a method of printing |
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-
2011
- 2011-09-05 DE DE102011112487A patent/DE102011112487A1/en not_active Withdrawn
-
2012
- 2012-04-19 CN CN201210116391.4A patent/CN102794987B/en not_active Expired - Fee Related
- 2012-04-26 EP EP12165667.2A patent/EP2527148B1/en not_active Not-in-force
- 2012-05-25 US US13/480,591 patent/US20120297999A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
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EP2527148A3 (en) | 2013-01-23 |
DE102011112487A1 (en) | 2012-11-29 |
CN102794987B (en) | 2015-07-01 |
CN102794987A (en) | 2012-11-28 |
US20120297999A1 (en) | 2012-11-29 |
EP2527148A2 (en) | 2012-11-28 |
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