EP2517305B1 - Contacting fixture device for a cable core - Google Patents

Contacting fixture device for a cable core Download PDF

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Publication number
EP2517305B1
EP2517305B1 EP10812843.0A EP10812843A EP2517305B1 EP 2517305 B1 EP2517305 B1 EP 2517305B1 EP 10812843 A EP10812843 A EP 10812843A EP 2517305 B1 EP2517305 B1 EP 2517305B1
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EP
European Patent Office
Prior art keywords
hood element
locking elements
insulation
cable
cable conductor
Prior art date
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Active
Application number
EP10812843.0A
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German (de)
French (fr)
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EP2517305A1 (en
Inventor
Jürgen Lappöhn
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ERNI Production and Co KG GmbH
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ERNI Production and Co KG GmbH
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Publication of EP2517305A1 publication Critical patent/EP2517305A1/en
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/2445—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives
    • H01R4/245—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives the additional means having two or more slotted flat portions
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/2445—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives
    • H01R4/245—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives the additional means having two or more slotted flat portions
    • H01R4/2456—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives the additional means having two or more slotted flat portions in parallel configuration
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • the invention relates to a device for contacting receiving at least one cable core with the features of the preamble of claim 1.
  • Such devices are used for connection and contacting of cable cores, in particular on printed circuit boards.
  • Such a device is for example from the DE 20 2008 000 941 U1 known.
  • a base module are provided as well as a cap element also referred to there as a core application cap.
  • On the base module cutting clamps are provided, which serve the contacting of cable cores, which are each introduced into so-called core guide elements.
  • the wire guide elements are then positioned in the wire application cap.
  • the core-engaging cap and the basic module have latching elements which enable the connection of the wire-engaging cap and the basic module by latching. By locking the core application cap with the basic module, the contacting of the cable cores takes place by means of the insulation displacement terminals.
  • the invention has the object of developing a device of the type described above in such a way that the assembly and contacting of the cable cores is much easier and also an automated assembly is possible, the device should have a high stability.
  • the device according to the invention has the advantage that the cable core can be inserted and positioned directly in the hood element.
  • Immediately insertable and positionable means that it is not necessary to use, for example, wire guide elements or other, the cable core holding and positioning elements. Rather, the cable core is arranged directly in the hood element and this fixed by latching with the arranged on the support locking elements on the support, wherein the cutting terminals is a simultaneous contacting of the arranged in the hood element cable core.
  • the locking elements consist in this case of a metal part, whereby a risk of breakage is largely avoided, as is well known, for example, in the device known from the prior art, where the locking elements each consist of plastic.
  • a very advantageous embodiment provides that the bottom plate is arranged and contacted by means of a soldered connection on a printed circuit board.
  • the insulation displacement contacts and the locking elements are mounted in one operation on the circuit board and it is simultaneously made an electrical contact of the insulation displacement contacts with an arranged on the circuit board trace or the like.
  • the hood element preferably has two aligned openings for receiving and guiding the at least one cable core, wherein the openings are preferably adapted to the outer shape of the cable core. Due to the aligned arrangement, the cable core can already be arranged and guided in a corresponding position in the hood element. In the hood element further detent openings are provided for the first locking elements.
  • a great advantage of the device according to the invention is the planar design of the hood element on its upper side, whereby a receiving area is formed for receiving a suction tube serving for automatic loading. In this way is an automatic positioning of the Hood element on the insulation displacement contacts and the locking elements possible.
  • the openings also have openings of different sizes and shapes arranged on the upper side of the hood element for easy positioning.
  • a very advantageous embodiment provides that the hood element has a cable end protective, insulating and a conclusion forming cable stop.
  • this cable stopper is integrally connected to the hood element.
  • the hood element is preferably made of a plastic, whereby electrical insulation is provided.
  • a device for contact-receiving at least one cable core shown in the disassembled state in Fig. 1 a and Fig. 1b , has two arranged on a support 50 insulation displacement contacts 101, 102. Each offset by 90 ° to the insulation displacement contacts 101, 102 are first locking elements 111, 112 are arranged. Again Fig. 1 a, the insulation displacement contacts 101, 102 and the locking elements 111, 112 together with a bottom plate 100 are part of a single stamped part. The bottom plate 100 is arranged on the carrier 50 by means of a solder connection 52.
  • the carrier 50 may be, for example, a printed circuit board.
  • insulation displacement contacts 101, 102 and the first locking elements 111, 112 and the bottom plate 100 as a common stamped part allows a simple and quick production.
  • latching elements 111, 112 in the form of metal parts are much more robust than, for example, latching elements in the form of plastic parts, as are known from the prior art.
  • These insulation displacement contacts 101, 102 and latching elements 111, 112 are covered in the assembled state by a hood element 200, which in Fig. 1b is shown.
  • This hood member 200 has for receiving a cable core two aligned openings 210, of which the rear in the isometric view of Fig. 1b is not visible.
  • the hood member 200 further has on its surface a portion 205 which is formed in the form of a flat surface and receiving a suction pipette used, for example, in the automated assembly is used.
  • the hood element 200 is very advantageously accessible to automatic production in this way.
  • the hood member 200 has on three sides a chamfer 220, which signals a direction of placement.
  • the hood element on its upper side openings 231, 232, 233, 234, which have different size and arrangement. These openings are used for quick detection, for example, a loading direction.
  • the openings 233, 234 are also latching openings for the first latching elements 111, 112 and the openings 231, 232 correspond to the insulation displacement contacts 101, 102 and serve to stabilize them.
  • Fig. 2a and 2b the sequence of attachment and contacting of a single wire 300 is described by means of the device according to the invention.
  • the single wire 300 is guided through the aligned openings of the hood member 200, wherein it should be noted that the opening 210 is adapted in the hood member to the outer shape of the individual wire 300 such that the individual wire 300 is as possible without play in the openings.
  • the opening 210 is adapted in the hood member to the outer shape of the individual wire 300 such that the individual wire 300 is as possible without play in the openings.
  • the hood element 200 is then pressed with the cable core 300 arranged therein by exerting a force directed essentially perpendicularly to the printed circuit board 50 in the direction of the latching elements 111, 112, causing them to latch into corresponding latching openings 233, 234 and at the same time by means of the insulation displacement contacts 101, 102 the contacting of the cable core 300 is carried out in that the insulation displacement contacts 101, 102 cut through an insulation jacket 301 and an electrical contact between the strands 302 of the cable core and the insulation displacement contacts 101, 102 is produced.
  • Fig. 2b shows the fully assembled hood element on the circuit board 50.
  • Fig. 3 shows a further embodiment of a device according to the invention, in which the same elements are provided with the same reference numerals as in the Fig. 1 and 2 , Unlike the in Fig. 1 and 2 shown hood element has the in Fig. 3 illustrated hood element 200 'on a cable end of the cable core protecting, insulating and terminating cable stop 260, which extends substantially transversely to the positioning direction, which is indicated by the chamfer 220.
  • the cable stop is preferably formed integrally with the hood element 200 'and, like the hood element 200', consists of plastic, which provides insulation.
  • the cable stop does not completely cover the front housing part of the hood element 200 ', but leaves open a small opening, which essentially serves to make visible the end of the cable core 300 and its arrangement in the opening 210. It is in any case designed so that a frontal insulation and an end protection of the cable core 300 is given. It can also be provided that the cable stop 260 so far U-shaped over the front end face of the hood member 200 'extends, that the cable core protrudes a little way out of the opening and so a secure positioning and arrangement of the cable core 300 is given (not shown).

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)

Description

Die Erfindung betrifft eine Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader mit den Merkmalen des Oberbegriffs des Anspruchs 1. Derartige Vorrichtungen dienen dem Anschluss und der Kontaktierung von Kabeladern insbesondere auf Leiterplatten.The invention relates to a device for contacting receiving at least one cable core with the features of the preamble of claim 1. Such devices are used for connection and contacting of cable cores, in particular on printed circuit boards.

Stand der TechnikState of the art

Eine derartige Vorrichtung ist beispielsweise aus der DE 20 2008 000 941 U1 bekannt geworden. Bei dieser Vorrichtung sind ein Grundmodul vorgesehen sowie ein dort auch als Aderanlegekappe bezeichnetes Haubenelement. Auf dem Grundmodul sind Schneidklemmen vorgesehen, die der Kontaktierung von Kabeladern dienen, die jeweils in sogenannten Aderführungselementen eingebracht werden. Die Aderführungselemente werden sodann in der Aderanlegekappe positioniert. Die Aderanlegekappe und das Grundmodul weisen Rastelemente auf, die eine Verbindung von Aderanlegekappe und Grundmodul durch Verrasten ermöglichen. Durch das Verrasten der Aderanlegekappe mit dem Grundmodul findet die Kontaktierung der Kabeladern mittels der Schneidklemmen statt.
Problematisch bei dieser Vorrichtung ist, dass die Kabeladern jeweils in den eigens dafür vorgesehenen Aderführungselementen positioniert werden müssen und diese Aderführungselemente sodann in dafür in dem Haubenelement eigens vorgesehene Öffnungen eingebracht werden müssen. Diese Montage ist aufwendig, sie erfordert eine Mehrzahl von Schritten, die einer Automatisierung nicht ohne Weiteres zugänglich sind.Such a device is for example from the DE 20 2008 000 941 U1 known. In this device, a base module are provided as well as a cap element also referred to there as a core application cap. On the base module cutting clamps are provided, which serve the contacting of cable cores, which are each introduced into so-called core guide elements. The wire guide elements are then positioned in the wire application cap. The core-engaging cap and the basic module have latching elements which enable the connection of the wire-engaging cap and the basic module by latching. By locking the core application cap with the basic module, the contacting of the cable cores takes place by means of the insulation displacement terminals.
The problem with this device is that the cable cores must be positioned in each case in the specially provided vein guide elements and then these wire guide elements in for in the hood element specially provided openings must be introduced. This assembly is expensive, it requires a plurality of steps that are not easily accessible to automation.

Aus der US 5,549,484 geht eine Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader hervor, welche ein Terminal und ein Haubenelement aufweist. Eine Kabelader wird in das Haubenelement eingefädelt und das Haubenelement wird zusammen mit der eingefädelten Kabelader in Richtung des Terminals geschoben, wobei die Kabelader unter gleichzeitiger Herstellung elektrischer Kontakte mittels Schneidklemmkontakten, die an dem Terminal befestigt sind, kontaktiert wird und das Haubenelement an dem Terminal gehalten wird. Das Einfädeln der Kabelader in die Öffnung des Haubenelements erfordert aufwendige Schritte, die einer schnellen und insbesondere automatischen Fertigung nicht ohne Weiteres zugänglich sind.From the US 5,549,484 goes out a device for contact receiving at least one cable core, which has a terminal and a hood element. A cable core is threaded into the hood element and the hood element is pushed together with the threaded cable core in the direction of the terminal, wherein the cable core is contacted with simultaneous production of electrical contacts by means of insulation displacement contacts which are attached to the terminal, and the hood element is held on the terminal , The threading of the cable core in the opening of the hood element requires complex steps that are not easily accessible to a fast and especially automatic production.

Aus der JP H06 38160 U geht eine Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader hervor, bei der Schneidklemmkontakte in ein Kunststoffgehäuseteil eingebettet sind. Dies erfordert nicht nur komplizierte Herstellungsschritte, auch die Stabilität ist bei einer solchen Ausführung nicht gegeben. Die Rastelemente dieser Vorrichtung sind Teil des Kunststoffteils, in welches die Schneidklemmkontakte eingebettet sind. Abgesehen von einer aufwendigen Herstellung, welche das Einbetten der Schneidklemmkontakte in ein Kunststoffteil erfordert, weist eine solche Ausbildung eine nur begrenzte Stabilität auf.From the JP H06 38160 U goes out a device for contact receiving at least one cable core, are embedded in the insulation displacement contacts in a plastic housing part. This not only requires complicated manufacturing steps, also the stability is not given in such an embodiment. The locking elements of this device are part of the plastic part, in which the insulation displacement contacts are embedded. Apart from a complex production, which requires the embedding of the insulation displacement contacts in a plastic part, such training has only limited stability.

Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung der eingangs beschriebenen Art dahingehend weiterzubilden, dass die Montage und Kontaktierung der Kabeladern wesentlich vereinfacht wird und zudem auch eine automatisierte Montage möglich ist, wobei die Vorrichtung eine hohe Stabilität aufweisen soll.The invention has the object of developing a device of the type described above in such a way that the assembly and contacting of the cable cores is much easier and also an automated assembly is possible, the device should have a high stability.

Vorteile der ErfindungAdvantages of the invention

Diese Aufgabe wird durch eine Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a device for contacting receiving at least one cable core with the features of claim 1.

Die erfindungsgemäße Vorrichtung hat den Vorteil, dass die Kabelader unmittelbar in dem Haubenelement einlegbar und positionierbar ist. Unmittelbar einlegbar und positionierbar bedeutet dabei, dass es nicht notwendig ist, beispielsweise Aderführungselemente oder andere, die Kabelader haltende und positionierende Elemente zu verwenden. Vielmehr wird die Kabelader unmittelbar in dem Haubenelement angeordnet und dieses durch Verrasten mit den auf dem Träger angeordneten Rastelementen auf dem Träger befestigt, wobei durch die Schneidklemmen eine gleichzeitige Kontaktierung der in dem Haubenelement angeordneten Kabelader erfolgt.The device according to the invention has the advantage that the cable core can be inserted and positioned directly in the hood element. Immediately insertable and positionable means that it is not necessary to use, for example, wire guide elements or other, the cable core holding and positioning elements. Rather, the cable core is arranged directly in the hood element and this fixed by latching with the arranged on the support locking elements on the support, wherein the cutting terminals is a simultaneous contacting of the arranged in the hood element cable core.

Durch die Anordnung der an dem Träger angeordneten ersten Rastelemente im Wesentlichen um einen Winkel von 90° versetzt zu den hintereinander liegenden fluchtend angeordneten Schneidklemmkontakten an einer gemeinsamen Bodenplatte wird die Stabilität wesentlich erhöht, da die Rastelemente und die Schneidklemmkontakte einteilig miteinander verbunden sind. Dabei ist vorgesehen, dass die gemeinsame Bodenplatte, die Schneidklemmkontakte sowie die ersten Rastelemente Teile eines einzigen Stanzteils sind. Dies vereinfacht die automatisierte Fertigung der Schneidklemmkontakte und der Rastelemente. Weiterhin ist dabei vorteilhaft, dass durch die einstückige Ausbildung von Bodenplatte, Schneidklemmkontakten und Rastelementen eine hohe Stabilität der gesamten Anordnung und insbesondere auch der Rastelemente gegeben ist. Die Rastelemente bestehen in diesem Fall aus einem Metallteil, wodurch eine Bruchgefahr weitestgehend vermieden wird, wie sie beispielsweise bei der aus dem Stand der Technik bekannten Vorrichtung durchaus gegeben ist, wo die Rastelemente jeweils aus Kunststoff bestehen.The arrangement of arranged on the carrier first locking elements substantially offset by an angle of 90 ° to the successively aligned arranged insulation displacement contacts on a common base plate, the stability is substantially increased because the locking elements and the insulation displacement contacts are integrally connected. It is provided that the common base plate, the insulation displacement contacts and the first locking elements are parts of a single stamped part. This simplifies the automated production of the insulation displacement contacts and the locking elements. Furthermore, it is advantageous that a high stability of the entire arrangement and in particular the locking elements is given by the integral formation of the bottom plate, insulation displacement contacts and locking elements. The locking elements consist in this case of a metal part, whereby a risk of breakage is largely avoided, as is well known, for example, in the device known from the prior art, where the locking elements each consist of plastic.

Durch die in den abhängigen Ansprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen der in dem unabhängigen Anspruch angegebenen Vorrichtung möglich.The measures listed in the dependent claims advantageous refinements and improvements of the device specified in the independent claim are possible.

So sieht eine sehr vorteilhafte Ausführungsform vor, dass die Bodenplatte mittels einer Lötverbindung auf einer Leiterplatte angeordnet und kontaktiert ist. Auf diese Weise werden gleichzeitig die Schneidklemmkontakte und die Rastelemente in einem Arbeitsgang auf der Leiterplatte befestigt und es wird gleichzeitig ein elektrischer Kontakt der Schneidklemmkontakte mit einer auf der Leiterplatte angeordneten Leiterbahn oder dergleichen hergestellt.Thus, a very advantageous embodiment provides that the bottom plate is arranged and contacted by means of a soldered connection on a printed circuit board. In this way, at the same time the insulation displacement contacts and the locking elements are mounted in one operation on the circuit board and it is simultaneously made an electrical contact of the insulation displacement contacts with an arranged on the circuit board trace or the like.

Insgesamt kann gesagt werden, dass sich durch die Ausbildung der um 90° zu den Schneidklemmkontakten angeordneten Rastelementen, die einstückige Ausbildung der Rastelemente, der Schneidklemmkontakte und der Bodenplatte und die Befestigung der Schneidklemmkontakte zusammen mit den Rastelementen mittels der Bodenplatte ein synergistischer Effekt ergibt im Hinblick auf eine hohe Stabilität, eine ausgezeichnete Kontaktierung und insbesondere eine Robustheit der Rastelemente.Overall, it can be said that the formation of 90 ° to the insulation displacement contacts arranged locking elements, the integral formation of the locking elements, the insulation displacement contacts and the bottom plate and the attachment of the insulation displacement contacts together with the locking elements by means of the bottom plate results in a synergistic effect in terms a high stability, an excellent contact and in particular a robustness of the locking elements.

Das Haubenelement weist bevorzugt zwei fluchtende Öffnungen zur Aufnahme und Führung der wenigstens einen Kabelader auf, wobei die Öffnungen vorzugsweise an die äußere Form der Kabelader angepasst sind. Durch die fluchtende Anordnung kann die Kabelader bereits in einer entsprechenden Position in dem Haubenelement angeordnet und geführt werden. In dem Haubenelement sind ferner Rastöffnungen vorgesehen für die ersten Rastelemente.The hood element preferably has two aligned openings for receiving and guiding the at least one cable core, wherein the openings are preferably adapted to the outer shape of the cable core. Due to the aligned arrangement, the cable core can already be arranged and guided in a corresponding position in the hood element. In the hood element further detent openings are provided for the first locking elements.

Ein großer Vorteil der erfindungsgemäßen Vorrichtung ist die ebene Ausbildung des Haubenelements an seiner Oberseite, wodurch ein Aufnahmebereich zur Aufnahme einer der automatischen Bestückung dienenden Saugpipette gebildet wird. Auf diese Weise ist eine automatische Positionierung des Haubenelements über den Schneidklemmkontakten und den Rastelementen möglich.A great advantage of the device according to the invention is the planar design of the hood element on its upper side, whereby a receiving area is formed for receiving a suction tube serving for automatic loading. In this way is an automatic positioning of the Hood element on the insulation displacement contacts and the locking elements possible.

Zur schnellen Bestückung dient auch eine die Ausrichtung kennzeichnende Form des Haubenelements, welches insbesondere an drei Seiten eine Richtung markierende Fase aufweist. Auf diese Weise kann das Haubenelement schnell in der richtigen Position über den Schneidklemmkontakten angeordnet werden. Der leichten Positionierung dienen im Übrigen auch an der Oberseite des Haubenelements angeordnete Öffnungen unterschiedlicher Größe und Gestalt.For fast assembly also serves a orientation characterizing the shape of the hood element, which in particular has a direction marking chamfer on three sides. In this way, the hood member can be quickly placed in the correct position over the insulation displacement contacts. Incidentally, the openings also have openings of different sizes and shapes arranged on the upper side of the hood element for easy positioning.

Eine sehr vorteilhafte Ausgestaltung sieht vor, dass das Haubenelement einen ein Kabelende schützenden, isolierenden und einen Abschluss bildenden Kabelanschlag aufweist.A very advantageous embodiment provides that the hood element has a cable end protective, insulating and a conclusion forming cable stop.

Bevorzugt ist dieser Kabelanschlag einstückig mit dem Haubenelement verbunden.Preferably, this cable stopper is integrally connected to the hood element.

Das Haubenelement besteht bevorzugt aus einem Kunststoff, wodurch eine elektrische Isolierung gegeben ist.The hood element is preferably made of a plastic, whereby electrical insulation is provided.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und in der nachfolgenden Beschreibung näher erläutert.Embodiments of the invention are illustrated in the drawings and explained in more detail in the following description.

Es zeigen:

Fig. 1a
auf einer Leiterplatte angeordnete Schneidklemmkontakte und Rastelemente einer erfindungsgemäßen Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader in isometrischer Darstellung;
Fig. 1b
ein Haubenelement einer erfindungsgemäßen Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader in isometrischer Darstellung;
Fig. 2a
schematisch die Montage und Kontaktierung einer Kabelader mittels einer erfindungsgemäßen Vorrichtung;
Fig. 2b
die Endposition der montierten Kabelader und
Fig. 3
schematisch eine andere Ausführungsform einer erfindungsgemäßen Vorrichtung im fertig montierten Zustand in isometrischer Darstellung.
Show it:
Fig. 1a
arranged on a circuit board insulation displacement contacts and locking elements of a device according to the invention for contact receiving at least one cable core in isometric view;
Fig. 1b
a hood element of a device according to the invention for contacting receiving at least one cable core in an isometric view;
Fig. 2a
schematically the assembly and contacting of a cable core by means of a device according to the invention;
Fig. 2b
the final position of the assembled cable core and
Fig. 3
schematically another embodiment of a device according to the invention in the fully assembled state in an isometric view.

Ausführungsformen der ErfindungEmbodiments of the invention

Eine Vorrichtung zur kontaktierenden Aufnahme mindestens einer Kabelader, dargestellt im demontierten Zustand in Fig. 1 a und Fig. 1b, weist zwei auf einem Träger 50 angeordnete Schneidklemmkontakte 101, 102 auf. Jeweils um 90° zu den Schneidklemmkontakten 101, 102 versetzt sind erste Rastelemente 111, 112 angeordnet. Wie der Fig. 1 a zu entnehmen ist, sind die Schneidklemmkontakte 101, 102 sowie die Rastelemente 111, 112 zusammen mit einer Bodenplatte 100 Teil eines einzigen Stanzteils. Die Bodenplatte 100 ist auf dem Träger 50 mittels einer Lötverbindung 52 angeordnet. Der Träger 50 kann beispielsweise eine Leiterplatte sein. Die Ausbildung der Schneidklemmkontakte 101, 102 sowie der ersten Rastelemente 111, 112 und der Bodenplatte 100 als gemeinsames Stanzteil erlaubt eine einfache und schnelle Herstellung. Darüber hinaus sind Rastelemente 111, 112 in Form von Metallteilen wesentlich robuster als beispielsweise Rastelemente in Form von Kunststoffteilen, wie sie aus dem Stand der Technik bekannt sind. Diese Schneidklemmkontakte 101, 102 und Rastelemente 111, 112 werden im fertig montierten Zustand durch ein Haubenelement 200 überdeckt, welches in Fig. 1b dargestellt ist. Dieses Haubenelement 200 weist zur Aufnahme einer Kabelader zwei fluchtende Öffnungen 210 auf, wovon die hintere in der isometrischen Darstellung der Fig. 1b nicht sichtbar ist. Das Haubenelement 200 weist ferner an seiner Oberfläche einen Bereich 205 auf, der in Form einer ebenen Fläche ausgebildet ist und der Aufnahme einer Saugpipette dient, die beispielsweise in der automatisierten Bestückung eingesetzt wird. Das Haubenelement 200 ist auf diese Weise sehr vorteilhaft auch einer automatischen Fertigung zugänglich. Das Haubenelement 200 weist an drei Seiten eine Fase 220 auf, die eine Richtung der Bestückung signalisiert. Darüber hinaus weist das Haubenelement an seiner Oberseite Öffnungen 231, 232, 233, 234 auf, die unterschiedliche Größe und Anordnung aufweisen. Auch diese Öffnungen dienen einer schnellen Erkennung beispielsweise einer Bestückungsrichtung. Die Öffnungen 233, 234 sind darüber hinaus Rastöffnungen für die ersten Rastelemente 111, 112 und die Öffnungen 231, 232 korrespondieren mit den Schneidklemmkontakten 101, 102 und dienen deren Stabilisierung.A device for contact-receiving at least one cable core, shown in the disassembled state in Fig. 1 a and Fig. 1b , has two arranged on a support 50 insulation displacement contacts 101, 102. Each offset by 90 ° to the insulation displacement contacts 101, 102 are first locking elements 111, 112 are arranged. Again Fig. 1 a, the insulation displacement contacts 101, 102 and the locking elements 111, 112 together with a bottom plate 100 are part of a single stamped part. The bottom plate 100 is arranged on the carrier 50 by means of a solder connection 52. The carrier 50 may be, for example, a printed circuit board. The formation of the insulation displacement contacts 101, 102 and the first locking elements 111, 112 and the bottom plate 100 as a common stamped part allows a simple and quick production. In addition, latching elements 111, 112 in the form of metal parts are much more robust than, for example, latching elements in the form of plastic parts, as are known from the prior art. These insulation displacement contacts 101, 102 and latching elements 111, 112 are covered in the assembled state by a hood element 200, which in Fig. 1b is shown. This hood member 200 has for receiving a cable core two aligned openings 210, of which the rear in the isometric view of Fig. 1b is not visible. The hood member 200 further has on its surface a portion 205 which is formed in the form of a flat surface and receiving a suction pipette used, for example, in the automated assembly is used. The hood element 200 is very advantageously accessible to automatic production in this way. The hood member 200 has on three sides a chamfer 220, which signals a direction of placement. In addition, the hood element on its upper side openings 231, 232, 233, 234, which have different size and arrangement. These openings are used for quick detection, for example, a loading direction. The openings 233, 234 are also latching openings for the first latching elements 111, 112 and the openings 231, 232 correspond to the insulation displacement contacts 101, 102 and serve to stabilize them.

In Fig. 2a und 2b wird der Ablauf einer Befestigung und Kontaktierung einer Einzelader 300 mittels der erfindungsgemäßen Vorrichtung beschrieben. Zunächst wird die Einzelader 300 durch die fluchtenden Öffnungen des Haubenelements 200 geführt, wobei hierzu bemerken ist, dass die Öffnung 210 in dem Haubenelement an die äußere Gestalt der Einzelader 300 derart angepasst ist, dass die Einzelader 300 möglichst spielfrei in den Öffnungen liegt. Durch diese Art der Positionierung der Einzelader 300 in dem Haubenelement 200 wird eine Führung und eine präzise Positionierung der Kabelader 300 in Bezug auf die Schneidklemmkontakte 101, 102 erreicht. Das Haubenelement 200 wird sodann mit der in ihm angeordneten Kabelader 300 durch Ausüben einer im Wesentlichen senkrecht auf die Leiterplatte 50 gerichteten Kraft in Richtung der Rastelemente 111, 112 gedrückt, wodurch diese in entsprechenden Rastöffnungen 233, 234 verrasten und gleichzeitig mittels der Schneidklemmkontakte 101, 102 die Kontaktierung der Kabelader 300 dadurch vorgenommen wird, dass die Schneidklemmkontakte 101, 102 einen Isolationsmantel 301 durchschneiden und ein elektrischer Kontakt zwischen den Litzen 302 der Kabelader und den Schneidklemmkontakten 101, 102 hergestellt wird. Fig. 2b zeigt das komplett montierte Haubenelement auf der Leiterplatte 50. Der leitende Kern der Kabelader, d.h. der Litzen 302, sind in diesem Fall elektrisch leitend mit den Schneidklemmkontakten 101, 102 verbunden.
Fig. 3 zeigt eine weitere Ausführungsform einer erfindungsgemäßen Vorrichtung, bei der gleiche Elemente mit den gleichen Bezugszeichen versehen sind wie in den Fig. 1 und 2. Im Unterschied zu dem in Fig. 1 und 2 dargestellten Haubenelement weist das in Fig. 3 dargestellte Haubenelement 200' einen das Kabelende der Kabelader schützenden, isolierenden und einen Abschluss bildenden Kabelanschlag 260 auf, der sich im Wesentlichen quer zur Positionierrichtung, welche durch die Fase 220 angezeigt wird, erstreckt. Der Kabelanschlag ist bevorzugt einstückig mit dem Haubenelement 200' ausgebildet und besteht genauso wie das Haubenelement 200' aus Kunststoff, wodurch eine Isolierung gegeben ist. Der Kabelanschlag überdeckt dabei nicht vollständig das vordere Gehäuseteil des Haubenelements 200', sondern lässt eine kleine Öffnung frei, die im Wesentlichen dazu dient, dass das Ende der Kabelader 300 und deren Anordnung in der Öffnung 210 sichtbar ist. Sie ist in jedem Falle so ausgebildet, dass eine stirnseitige Isolierung und ein stirnseitiger Schutz der Kabelader 300 gegeben ist. Es kann auch vorgesehen sein, dass der Kabelanschlag 260 sich so weit U-förmig über die vordere Stirnseite des Haubenelements 200' erstreckt, dass die Kabelader ein Stück weit aus der Öffnung herausragt und so eine sichere Positionierung und Anordnung der Kabelader 300 gegeben ist (nicht dargestellt).In Fig. 2a and 2b the sequence of attachment and contacting of a single wire 300 is described by means of the device according to the invention. First, the single wire 300 is guided through the aligned openings of the hood member 200, wherein it should be noted that the opening 210 is adapted in the hood member to the outer shape of the individual wire 300 such that the individual wire 300 is as possible without play in the openings. By means of this type of positioning of the individual wires 300 in the hood element 200, guidance and precise positioning of the cable core 300 with respect to the insulation displacement contacts 101, 102 is achieved. The hood element 200 is then pressed with the cable core 300 arranged therein by exerting a force directed essentially perpendicularly to the printed circuit board 50 in the direction of the latching elements 111, 112, causing them to latch into corresponding latching openings 233, 234 and at the same time by means of the insulation displacement contacts 101, 102 the contacting of the cable core 300 is carried out in that the insulation displacement contacts 101, 102 cut through an insulation jacket 301 and an electrical contact between the strands 302 of the cable core and the insulation displacement contacts 101, 102 is produced. Fig. 2b shows the fully assembled hood element on the circuit board 50. The conductive core of the cable core, ie the strands 302, are in this case electrically conductively connected to the insulation displacement contacts 101, 102.
Fig. 3 shows a further embodiment of a device according to the invention, in which the same elements are provided with the same reference numerals as in the Fig. 1 and 2 , Unlike the in Fig. 1 and 2 shown hood element has the in Fig. 3 illustrated hood element 200 'on a cable end of the cable core protecting, insulating and terminating cable stop 260, which extends substantially transversely to the positioning direction, which is indicated by the chamfer 220. The cable stop is preferably formed integrally with the hood element 200 'and, like the hood element 200', consists of plastic, which provides insulation. The cable stop does not completely cover the front housing part of the hood element 200 ', but leaves open a small opening, which essentially serves to make visible the end of the cable core 300 and its arrangement in the opening 210. It is in any case designed so that a frontal insulation and an end protection of the cable core 300 is given. It can also be provided that the cable stop 260 so far U-shaped over the front end face of the hood member 200 'extends, that the cable core protrudes a little way out of the opening and so a secure positioning and arrangement of the cable core 300 is given (not shown).

Claims (6)

  1. An apparatus for receiving at least one cable conductor (300) in a contacting manner, comprising at least two insulation-piercing contacts (101, 102) arranged on a printed circuit board (50) and oriented to receive the at least one cable conductor, and a hood element (200; 200') used to receive and guide the at least one cable conductor (300) and to contact the at least one cable conductor (300) with the insulation-piercing contacts (101, 102), with first locking elements (111, 112) being arranged on the printed circuit board (50), which first locking elements interact with second locking elements (233, 234) arranged on the hood element (200, 200') in such a way that the hood element (200; 200') can be connected to the printed circuit board (50) by locking the locking elements of the hood element (200; 200') with the first locking elements (111, 112) by simultaneously producing electrical contacts of the at least one cable conductor (300) with the insulation-piercing contacts (101, 102), wherein the cable conductor (300) can be inserted and positioned directly in the hood element (200; 200'), and wherein the first locking elements (111, 112) arranged on the printed circuit board (50) are arranged on a common base plate (100) substantially offset by an angle of 90° to the insulation-piercing contacts (101, 102) which are disposed one after the other in alignment, wherein the base plate (100) is arranged on a printed circuit board (50) by means of a soldered joint, wherein the common base plate (100), the insulation-piercing contacts (101, 102) and the first locking elements (111, 112) are part of a single stamped part, characterized in that the hood element (200; 200') has a shape characterizing the alignment, which has bevel on three sides marking a direction, and that the hood element (200; 200') has openings (231, 232) on its upper surface, which correspond to the insulation-piercing contacts (101, 102) and locking openings (233, 234) for the first locking elements (111, 112), which have different size and arrangement.
  2. An apparatus according to claim 1, characterized in that the hood element (200; 200') comprises two aligned openings (210) for receiving and guiding the at least one cable conductor (300).
  3. An apparatus according to claim 1, characterized in that the hood element (200; 200') is provided with a flat configuration on its upper side and comprises a receiving area (205) for receiving a suction pipette used for automatic component placement.
  4. An apparatus according to one of the claims 1 to 3, characterized in that a cable stop (260) is provided on the hood element (200') which protects the cable end, insulates the same and forms an end cover.
  5. An apparatus according to claim 4, characterized in that the cable stop (260) is integrally connected to the hood element (200').
  6. An apparatus according to one of the claims 1 to 5, characterized in that the hood element (200; 200') consists of plastic.
EP10812843.0A 2009-12-23 2010-12-22 Contacting fixture device for a cable core Active EP2517305B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009060521A DE102009060521A1 (en) 2009-12-23 2009-12-23 Device for contact-receiving a cable core
PCT/DE2010/001505 WO2011076185A1 (en) 2009-12-23 2010-12-22 Device for receiving a cable conductor in a contacting manner

Publications (2)

Publication Number Publication Date
EP2517305A1 EP2517305A1 (en) 2012-10-31
EP2517305B1 true EP2517305B1 (en) 2018-02-21

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EP10812843.0A Active EP2517305B1 (en) 2009-12-23 2010-12-22 Contacting fixture device for a cable core

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US (1) US8740638B2 (en)
EP (1) EP2517305B1 (en)
JP (2) JP2013516028A (en)
KR (1) KR101692700B1 (en)
CN (1) CN102859796B (en)
BR (1) BR112012015634A2 (en)
CA (1) CA2784805C (en)
DE (1) DE102009060521A1 (en)
DK (1) DK2517305T3 (en)
ES (1) ES2670293T3 (en)
IL (1) IL220507A (en)
NO (1) NO2517305T3 (en)
WO (1) WO2011076185A1 (en)

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US8109783B2 (en) 2010-06-30 2012-02-07 Avx Corporation Insulation displacement connector (IDC)
US8568157B2 (en) 2012-02-29 2013-10-29 Avx Corporation Cap body insulation displacement connector (IDC)
US9004937B2 (en) * 2012-08-30 2015-04-14 Zierick Manufacturing Corporation Surface mount/through-hole crimp piercing zipcord connector
US9184515B1 (en) * 2012-09-28 2015-11-10 Anthony Freakes Terminal blocks for printed circuit boards
DE102013012251A1 (en) 2013-07-24 2015-01-29 Erni Production Gmbh & Co. Kg Terminal for contacting an electrical conductor
US9543664B2 (en) * 2013-08-02 2017-01-10 Fci Americas Technology Llc Insulation displacement connector
WO2015085166A1 (en) 2013-12-06 2015-06-11 FCI Asia Pte. Ltd. Insulation displacement connector
DE102015100401B4 (en) * 2014-11-27 2016-12-15 Erni Production Gmbh & Co. Kg Connector for flexible conductor foils
EP3266069B1 (en) 2015-03-03 2021-12-29 Amphenol FCI Asia Pte Ltd Insulation displacement connector
DE102015121832B4 (en) * 2015-12-15 2022-04-14 Lisa Dräxlmaier GmbH Plug connector for direct electrical contact and plug connection

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Also Published As

Publication number Publication date
NO2517305T3 (en) 2018-07-21
KR101692700B1 (en) 2017-01-04
CN102859796A (en) 2013-01-02
DK2517305T3 (en) 2018-06-06
CN102859796B (en) 2015-09-30
CA2784805C (en) 2017-09-26
US20120322294A1 (en) 2012-12-20
KR20120105538A (en) 2012-09-25
ES2670293T3 (en) 2018-05-29
JP2013516028A (en) 2013-05-09
CA2784805A1 (en) 2011-06-30
IL220507A0 (en) 2012-08-30
IL220507A (en) 2016-12-29
DE102009060521A1 (en) 2011-06-30
US8740638B2 (en) 2014-06-03
JP3200755U (en) 2015-11-05
WO2011076185A1 (en) 2011-06-30
EP2517305A1 (en) 2012-10-31
BR112012015634A2 (en) 2018-05-29

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