EP2514680A1 - Cool box - Google Patents
Cool box Download PDFInfo
- Publication number
- EP2514680A1 EP2514680A1 EP20110162765 EP11162765A EP2514680A1 EP 2514680 A1 EP2514680 A1 EP 2514680A1 EP 20110162765 EP20110162765 EP 20110162765 EP 11162765 A EP11162765 A EP 11162765A EP 2514680 A1 EP2514680 A1 EP 2514680A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling container
- insulating
- elements
- insulation
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3825—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container with one or more containers located inside the external container
- B65D81/3834—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container with one or more containers located inside the external container the external tray being formed of different materials, e.g. laminated or foam filling between walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3848—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation semi-rigid container folded up from one or more blanks
- B65D81/3858—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation semi-rigid container folded up from one or more blanks formed of different materials, e.g. laminated or foam filling between walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3848—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation semi-rigid container folded up from one or more blanks
- B65D81/3862—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation semi-rigid container folded up from one or more blanks with a foam formed container located inside a folded box
Definitions
- the present invention relates to a refrigerated container and a method for its use.
- Refrigerated containers e.g. in the form of coolers, can generally be used for transport to be cooled, in some cases, other sensitive goods. In particular, they are used for the transport of food and medicines.
- the present invention further relates to a method for transporting a chilled goods and a kit for a refrigerated container.
- a thermally sensitive material should be surrounded by several insulating layers. The estate itself is surrounded directly by cooling elements, which consist of three foil cushions each. These foil cushions engage each other so that they form a first complete envelope of the product to be transported.
- This innermost enclosure is surrounded by an inner box, which is made of rigid polyurethane foam panels.
- the inner box is enclosed by a further coating layer.
- This cladding layer consists of four side plates, a bottom plate and a ceiling plate. These plates should be made of foam.
- As a further outer layer is an outer packaging substantially in the Form of a common box provided.
- the publication 26 52 354 discloses a cryogenic storage tank.
- This storage tank should consist of an inner vessel for receiving a good and this enclosing gas-tight outer container.
- the space between the inner vessel and the outer container can be evacuated.
- fiber layer layers can be additionally provided. This concept allows the use of a variety of different fiber layers.
- the isolation effect is most likely generated by the evacuation of the cavity formed. Again, the vessel has filled and unfilled a lot of space.
- a design in which a vacuum can be maintained for a long time usually both not quite inexpensive and shock-sensitive.
- the present invention seeks to improve the state of the art. It should be provided a long and reliable cooling cool box. In an important aspect, this is done with manufacturing processes that usually require low investment costs. In another important aspect, this should be achieved in an ecological way. Ecological considerations concern both the cool box itself and process aspects in its manufacture and use.
- the present invention relates to a refrigerated container, which can be provided, for example, in a form which is commonly referred to as a cool box.
- the cooling container has a receiving space. This can be, for example, cuboid or cylindrical.
- a specially adapted form of the recording room into consideration.
- additional support and cushioning means may be provided in the receiving space.
- parts of the insulation material described in more detail herein, in particular an insulation layer can be designed so that they can assume supporting and cushioning functions for certain products.
- the container is also suitable for receiving warm or hot materials (including food) and can then serve to keep warm. This is to be understood.
- the cooling container is surrounded by an outer shell.
- This can give the cooling container any conventional form. For example, a cylindrical shape or a cuboid shape is well in question.
- the outer shell should be made of a solid self-supporting material.
- the geometric stability of the cool box can be given essentially by the material of the outer shell of the box.
- the outer shell should already offer a certain insulating effect. For this purpose it should have air pockets or air chambers.
- the outer shell come as materials in principle plastics, Styrofoam and cardboard materials, such as kraft cardboard or corrugated board, in question.
- Air pockets or air chambers serve a preferred relationship between stability and air Isolation effect to achieve. Therefore, corrugated board is particularly well considered.
- the material comprises 10 to 90 volume percent air chambers, suitably 20 to 80 volume percent or even 50 to 70 volume percent.
- a double-sided laminated corrugated board Conveniently, a double-sided laminated corrugated board.
- the easy printability of the outer surface of the outer shell is a relevant additional benefit of such material.
- a suitable Wellpapp material is the so-called B-wave, which zwichen two outer layers has a wave position with wave pitch between 5.5 and 6.5 mm and wave height between 2.2 and 3.0 mm.
- such materials for example among the plastic materials, which generally have less volume percent of air chambers or even no air chambers would be suitable for use as an outer shell.
- the cooling container should have an insulation layer which is formed from a plurality of individual insulation elements.
- the insulation elements contain a fibrous insulating material having a density of less than 100 Kg / m 3 , expediently, the insulation elements consist mainly or substantially of the fibrous insulating material. Even lower densities of the fibrous insulating material may be advantageous, for example, densities in the range of 10 to 50 or 20 to 40 Kg / m 3 . These density specifications relate to the insulation material, so for example a fibrous wool.
- the density of the respective fibers themselves may be higher, for example fibers with a density of 100-200 kg / m 3 are useful.
- Suitable materials for producing a corresponding insulation layer are hemp, sisal, nettle or flax.
- glass wool, rock wool or cellulose come into consideration.
- the corresponding fibers can be used to produce insulation wool. Particularly advantageous, however, are fibrous Materials that contain no proteins. These have proven not only beneficial for the isolation, but also avoid hygiene
- the insulation layer is to be formed from a plurality of individual insulation elements.
- the insulation elements may be substantially flat.
- the insulation elements can thus have the shape of a cuboid whose thickness is only one fifth, one tenth or one twentieth of the mean of the side lengths. In this way, insulation elements can be made available which are easy to produce but also easy to store. In particular, they are easily stackable.
- the insulation elements can be used with sufficient standardization with cooling containers of different sizes.
- the cooling container should also have a protective layer, which is arranged between the receiving space and insulation layer.
- a protective layer leads to additional thermal insulation.
- the protective layer can create a surface surrounding the receiving space, which is independent in their properties of the insulation material used, ie about the hemp fibers.
- the protective layer can meet the corresponding hygienic requirements.
- the protective layer can be optimized for the requirements of such transport.
- the cooling container is constructed so that a refrigerated goods is only in contact with the protective layer. If, for example, it is necessary to comply with stringent drug legislation requirements (organ transport requirements may also be considered), it is sufficient to optimize the protective layer for these transport tasks.
- the protective layer can be provided, for example, essentially by a plastic film.
- the insulation elements can form-fit surround the receiving space. In this case, it comes into question that the insulation elements abut each other in the interior of the outer shell accurately to abutting joints.
- the insulation elements carry the protective layer. It is contemplated that the individual insulation elements are completely or at least partially covered by the protective layer.
- the protective layer can enclose the insulation elements like an envelope.
- the protective layer can also enclose the insulation elements in the form of tube sections (so-called flowpacks).
- connection strip is formed from the material of the protective layer, which can be arranged between two insulation elements.
- the connection strip may be an integral continuation of the protective layer surrounding the insulation elements.
- connection strips can be used two (or more) connection strips per insulation element.
- Such a connection strip can be placed in the butt joint between two insulation elements. There he can develop a sealing effect, for example, to compensate for not quite accurate abutment surfaces in the insulation elements.
- the connection strip would also be referred to herein as a sealing strip.
- the connecting strip can also be arranged outside a butt joint and cover it.
- it is placed between butt joint and outer shell.
- the connection strip would be referred to herein as insulation strips.
- connection strip is thus advantageously arranged (completely or at least partially) between each two insulation elements and is in this case wholly or partly in the region of the butt joint and can also cover it to the outside.
- the protective layer is formed by a plastic film. Because of the machines that are sufficiently available for such purposes, it is expedient to attach the protective cover around the insulation elements in the form of a tubular sheath (or a "flow pack” or “flow wrap”). At both ends, the respective tube sections are sealed in the usual way.
- the insulation elements can also be enclosed by a corrugated cardboard envelope.
- the outer surfaces of the corrugated cardboard casings can then form the protective layer of the cooling container.
- a connecting strip for use as a sealing and / or insulating strip, for example by means of a protruding tab.
- a cooling container in which the outer shell has the shape of a two-part box.
- a box consists of a lower part and a lid part.
- the lower part has a bottom and surrounding side wall sections.
- the lid part has a lid and surrounding sidewall portions.
- this insulating layer will completely cover the side wall portions of the lid part.
- the insulation elements must be higher than the korrenspond Schlierenden side wall portions of the base - conveniently at least 20% to 200% or 50 to 100% higher.
- the invention also extends to a kit for a refrigerated container of the general and more specific embodiment described herein. It is expedient, in particular, a cooling container and a kit for this with a foldable lower part and a fold-lid part.
- Lower part and Lid parts can then be stored in a substantially flat configuration, in which they include no or only a small empty space compared to the receiving space (eg less than 10% of the receiving space).
- the unfolding is conceivable, for example, by a folding mechanism with joints.
- a foldable lower part and a foldable lid part can be produced particularly easily if a semi-rigid material, eg corrugated cardboard, is used as the blank material for the same.
- such a kit also includes a plurality of substantially flat insulation elements, for example four or six insulation elements. It is also useful if the insulation elements are wrapped with a film. It is also expedient if the cover part of the kit or generally in the sense of this invention, the cover part of the cooling container has a holding mechanism for holding an insulating element. Such a holding mechanism can be made available, for example, by means of fold-out, preferably resiliently slightly biased, tabs.
- the loading of the container base can also be done after the construction of the container lid part.
- the method also includes a final step of the partial or complete disassembly of the cooling container into individual parts, ie in the lower part, the cover part and insulating elements.
- such a method uses a kit of the type described herein and a cool box with the other features described herein. It is particularly advantageous if the insulation elements are reused in this method. For this purpose, it is expedient if the insulation elements and cooling containers have normalized sizes. The insulation elements can then be reused with a new outer shell. As a rule, the insulation elements are used with the protective cover surrounding them. However, it may also be considered to continue to use only the insulation material of the insulation elements, and to replace the protective cover, or to provide with a further protective cover surrounding the first protective cover. The reuse of upper and lower part may also be 840 insomniaßg in individual cases, but can also be omitted. When these parts are made of corrugated board, their delivery to conventional paper recycling is usually worth considering. For a further cooling transport, a cooling container with an unused outer shell can then be made available.
- the invention also relates to a kit system for the production of refrigerated containers of various sizes and to a corresponding method.
- a kit system can be provided or used in which material for the outer shell of cooling containers of different sizes is provided. Further Isolation elements are provided.
- the size of the outer shells and the size of the insulation elements is coordinated so that insulation elements can be used with different outer shells. For example, if two parallelepiped outer sheaths are provided, each having smaller end faces and longer side faces, a kit system can be realized in the following manner: The side face of a smaller outer sheath can be exactly the size of the face of a larger outer sheath.
- the insulation elements are used in different orientations in different outer sheaths, for example, rotated 90 degrees to each other.
- cuboid cooling containers are used, each having six insulation elements of three different sizes. Equal-sized insulation elements are used in each case on the opposite end faces, opposite side surfaces and in the lid and in the floor.
- a refrigerated container having an outer shell of different size one or even two pairs of insulation elements in another position may then also be used.
- the outer shells can be cuboid.
- three pairs of insulation elements of the same size can be provided for an outer shell further.
- the second selection may include at least one pair of isolation elements, which is also included in the first selection.
- the instructions for constructing a cooling container of first or second size may be part of the method.
- the Fig. 1 shows some basic elements of a not yet assembled cooling container 10.
- the cooling container 10 consists of an outer shell 12, in which an insulating layer 14 is provided.
- the insulation layer 14 is provided by a plurality of, here initially two individual insulation elements 16.
- the elements 16 are substantially flat, so have the shape of flat cuboid. Since the outer shell in the example shown is that of a parallelepiped-shaped cooling container, the insulation elements 16 can be comfortably inserted accurately along the inner walls of the outer shell.
- Fig. 2 shows the outer shell 12, in which two insulation elements 16A and 16B have been accurately inserted. These two elements are parts of the insulating layer 14.
- Fig. 3 shows a further step of assembling a cooling element according to the invention from various individual parts.
- the outer shell 12 is still provided in this state only by a lower part 20.
- This base has an open box shape.
- the outer shell 12 is now equipped with four visible insulation elements, which nestle against the side walls. These are the ones Isolation elements 16A, 16B, 16C and 16D. These four insulation elements abut each other flush.
- a protective layer 18 is provided on its inner surface.
- the insulation elements project beyond the lower part 20 of the outer shell 12. They enclose a receiving space 22. In the lower part 20 with the thus positioned insulation elements 16 could be given a refrigerated goods.
- Fig. 4 shows closer structural details of a suitable insulating element 16.
- This element may consist of a suitable insulating material, which is surrounded by a protective sheath 24.
- This protective sheath 24 may be provided in the approximate shape of a tubular film.
- the protective enclosure may include one, or as shown here, two end strips 26A and 26B. Conveniently, the end strips also serve to close the open ends of the protective sheath 24.
- the protective sheath thus has essentially a flat cuboid shape, but it does not have to have planar end faces, but rather may have structured end faces.
- the structure of the end faces may include, for example, the end strips 26 shown.
- Fig. 5 shows a plan view of a prepared for receiving a refrigerated goods cooling container, as shown in a perspective view in Fig. 3 was shown.
- This supervision can be seen from the circulation, which describes the shell 12, which describes the shape of a rectangle.
- isolation elements 16A, 16B, 16C and 16D are provided.
- the bottom of the refrigerating container 12 is covered with an insulating member 16E.
- These insulation elements 16 provide a protective layer in the direction of the receiving space of the cooling container.
- This is a substantially continuous protective layer, but having different sections, namely the sections 18A, 18B, 18C and 18D, which are provided by the respective insulating elements 16.
- the individual isolation elements are on all sides of the Enclosed material of the protective layer, which provide a protective sheath 24 for the insulation elements 16.
- Fig. 6 - 10 show now more details of the cover part 40. From the perspective view of Fig. 6 is first to realize that one Cover part 40 can be made useful from a blank 42. For example, it could be a blank made from a corrugated cardboard web. By a corresponding pattern, it is possible to produce a cover part with appropriate lateral wall sections. For example, the opposing wall portions 46A and 46C have a simple material thickness. On the other hand, in the wall portion 46B, two sheets of material of the blank are superimposed.
- Fig. 7 shows how the actual cover 44 of the cover part 40 can be covered with an insulating element.
- the insulating member 16F completely covers the lid surface 44. So that it does not fall out of the cover under the influence of gravity, in particular when placing the cover part 40 on the lower part 20, the insulating element 16F is held by a holding mechanism.
- This holding mechanism may for example consist of retaining tabs 48A and 48B. Such retaining tabs may be integrally provided in the blank 42. They can be resiliently biased.
- Fig. 8 shows the lid part, in which the insulating element 16F has been used accurately.
- the insulating member 16F is now obtained from the opposing retaining tabs 48A and 48B.
- Fig. 9 shows an alternative inner part for the lid.
- An insulating element 16F of the known type is in this case combined with a coolant intake.
- the coolant intake can be made of corrugated cardboard, for example. Corrugated board has the necessary rigidity to make a cuboid comfortably.
- the insulation element 16F may be expediently surrounded by a corrugated cardboard sleeve. But it can also be surrounded by a protective sheath in the form of a film. Between film and coolant absorption can be made for example by gluing a convenient connection.
- the coolant intake can be dry ice or pick up another suitable coolant. Provide circulation holes, it is expedient.
- Fig. 10 the insertion of such an insulating member 16F is shown with coolant receptacle 50 in a cover part 40.
- a coolant intake is not always necessary in the context of the present invention. It may be expedient to bring a coolant, such as dry ice, into direct contact with the item to be cooled.
- a cover member 40 is shown in perspective on a lower part 20.
- the insulating layer is already formally liquid, the lower part 20 is introduced and projects beyond the upper edge of the lower part.
- the insulating layer 14 can also serve as an insulating layer in the region of the wall sections 46 of the cover part. It is by the lower part 20 superior insulation layer 14 very easy to pass the cover fit, so that a seamless outer shell is formed.
- the transportable cool box is in Fig. 12 shown.
- Lower part 20 and cover part 40 form a smooth, uniform outer shell 12.
- This butt joint can be covered by a connecting band.
- This connecting band ensures both an even better insulation and the mechanical connection of lower part 20 and cover part 40.
- a commercially available adhesive tape is generally suitable as a connecting band.
- Fig. 13 now shows another aspect of the invention.
- Standardized flat insulation elements can be made using a flow wrap machine 60 (or "flow wrap machine") which is readily available for other uses in the machine market.
- a tubular bag machine 60 initially has a supply for wrapping material 62. Only the most essential elements of the machine are discussed here.
- Behind the supply of the wrapping material 62 is a folding box 64th arranged.
- folding box 64 side edges of the wrapping material 62 can be erected during operation.
- the wrapping material 62 thus moves ahead with a U-shaped cross section.
- In the upwardly open U individual internal parts 66 can be inserted for insulation elements.
- these elements approach a cross slide 68.
- the cross slider 68 drains portions of the filler material and simultaneously seals the ends. In this way, the insulation elements are wrapped and sealed.
- the very advantageous end strips are generated by the transverse sealer 68.
- Fig. 14 shows that the cooling container 10 according to the invention is not only superior in terms of economic and ecological view known concepts, but also provides an excellent cooling effect.
- Shown is a graph representing temperature data as curve K1 and relative humidity data as curve K2.
- the diagram is based on measurements on a cooling container according to the invention, in which measurement was carried out over a period of about 45 hours. After a preparation time, the measurement is read off at an hour 0 on the abscissa. At the hour 0, a temperature of about -40 degrees Celsius is measured. Over the first 10 hours, this temperature is essentially maintained. An increase over a temperature of -30 degrees, which is still very sufficient for almost all practical purposes, does not take place until after about 23 hours.
Abstract
Description
Die vorliegende Erfindung betrifft ein Kühlbehältnis sowie ein Verfahren zu seiner Verwendung. Kühlbehältnisse, z.B. in der Form von Kühlboxen, können allgemein zum Transport zu kühlender, im Einzelfall auch anderer empfindlicher Güter verwendet werden. Insbesondere werden sie zum Transport von Lebensmitteln und Arzneimitteln eingesetzt. Die vorliegende Erfindung betrifft ferner ein Verfahren zum Transport eines Kühlgutes sowie einen Bausatz für ein Kühlbehältnis.The present invention relates to a refrigerated container and a method for its use. Refrigerated containers, e.g. in the form of coolers, can generally be used for transport to be cooled, in some cases, other sensitive goods. In particular, they are used for the transport of food and medicines. The present invention further relates to a method for transporting a chilled goods and a kit for a refrigerated container.
Bislang sind Kühlboxen, beispielsweise zum Transport von Lebensmitteln oder zum Transport von Arzneimitteln, ganz überwiegend in der Form von Styroporboxen gebräuchlich. Eine solche Box wird beispielsweise in der Gebrauchsmusterschrift
Eine aufwendigere Konstruktion für die Verpackung zum Transport von thermisch empfindlichen Produkten wird in der Patentschrift
Die Offenlegungsschrift
Die vorliegende Erfindung strebt eine Verbesserung des Standes der Technik an. Es soll eine lang und zuverlässig kühlende Kühlbox zur Verfügung gestellt werden. In einem wichtigen Aspekt wird dies mit Herstellungsverfahren getan, welche in der Regel geringe Investitionskosten verlangen. In einem weiteren wichtigen Aspekt soll dies in einer ökologischen Weise erreicht werden. Ökologische Überlegungen betreffen sowohl die Kühlbox selbst als auch Verfahrensaspekte bei ihrer Herstellung und Verwendung.The present invention seeks to improve the state of the art. It should be provided a long and reliable cooling cool box. In an important aspect, this is done with manufacturing processes that usually require low investment costs. In another important aspect, this should be achieved in an ecological way. Ecological considerations concern both the cool box itself and process aspects in its manufacture and use.
Die vorliegende Erfindung betrifft ein Kühlbehältnis, welches beispielsweise in einer Form zur Verfügung gestellt werden kann, welche üblicherweise als Kühlbox bezeichnet wird. Im Inneren weist das Kühlbehältnis einen Aufnahmeraum auf. Dieser kann beispielsweise quaderförmig oder zylindrisch sein. Es kommt auch eine speziell angepasste Form des Aufnahmeraums in Betracht. Zur Anpassung können zusätzliche Stütz- und Polstermittel im Aufnahmeraum vorgesehen sein. Es kommt auch in Frage, dass Teile des hierin noch näher beschriebenen Isolationsmaterials, insbesondere eine Isolationsschicht so gestaltet werden, dass sie Stütz- und Polsterfunktion für bestimmte Produkte übernimmen können.The present invention relates to a refrigerated container, which can be provided, for example, in a form which is commonly referred to as a cool box. Inside, the cooling container has a receiving space. This can be, for example, cuboid or cylindrical. There is also a specially adapted form of the recording room into consideration. For adaptation additional support and cushioning means may be provided in the receiving space. It is also possible that parts of the insulation material described in more detail herein, in particular an insulation layer, can be designed so that they can assume supporting and cushioning functions for certain products.
Im Rahmen dieser Erfindung wird von einem Kühlbehältnis gesprochen und entsprechend von einem Kühlgut, das Behältnis eignet sich aber auch zur Aufnahme warmer oder heißer Materialien (auch von Speisen) und kann dann zum Warmhalten dienen. Dies ist jeweils mitzuverstehen.In the context of this invention is spoken by a refrigerated container and according to a refrigerated goods, but the container is also suitable for receiving warm or hot materials (including food) and can then serve to keep warm. This is to be understood.
Außen ist das Kühlbehältnis von einer äußeren Hülle umgeben. Diese kann dem Kühlbehältnis jede konventionelle Form geben. Beispielsweise kommt eine Zylinderform oder eine Quaderform gut in Frage. Die äußere Hülle sollte aus einem festen selbsttragenden Material bestehen. Somit kann die geometrische Stabilität der Kühlbox im Wesentlichen durch das Material der äußeren Hülle der Box gegeben sein. Es kommt allerdings auch in Betracht, die Stärke des Materials der äußeren Hülle so zu wählen, dass die Kühlbox eine hinreichende Gebrauchsstabilität erst durch die Kombination der äußeren Hülle mit anderen Elementen enthält. Die äußere Hülle sollte bereits eine gewisse Isolationswirkung bieten. Dazu soll sie Lufteinschlüsse oder Luftkammern aufweisen. Für die äußere Hülle kommen als Materialien grundsätzlich Kunststoffe, Styropor und Pappmaterialien, wie beispielsweise Kraftkarton oder Wellpappe, in Frage. Lufteinschlüsse oder Luftkammern dienen dazu, ein bevorzugtes Verhältnis zwischen Stabilität und Isolationswirkung zu erreichen. Daher kommt Wellpappe besonders gut in Betracht. Bei einem bevorzugten Material weist das Material 10 - 90 Volumenprozent Luftkammern auf, zweckmäßig sind 20 - 80 Volumenprozent oder auch 50 - 70 Volumenprozent.Outside, the cooling container is surrounded by an outer shell. This can give the cooling container any conventional form. For example, a cylindrical shape or a cuboid shape is well in question. The outer shell should be made of a solid self-supporting material. Thus, the geometric stability of the cool box can be given essentially by the material of the outer shell of the box. However, it is also possible to choose the thickness of the material of the outer shell so that the cool box contains a sufficient stability of use only by combining the outer shell with other elements. The outer shell should already offer a certain insulating effect. For this purpose it should have air pockets or air chambers. For the outer shell come as materials in principle plastics, Styrofoam and cardboard materials, such as kraft cardboard or corrugated board, in question. Air pockets or air chambers serve a preferred relationship between stability and air Isolation effect to achieve. Therefore, corrugated board is particularly well considered. In a preferred material, the material comprises 10 to 90 volume percent air chambers, suitably 20 to 80 volume percent or even 50 to 70 volume percent.
Günstig ist eine beidseitig kaschierte Wellpappe. Die leichte Bedruckbarkeit der Aussenfläche der äußeren Hülle ist eine relevanter zusätzlicher Nutzen eines solchen Materials. Ein zweckmäßiges Wellpapp-Material ist die sogenannte B-Welle, welche zwichen zwei Aussenlagen eine Wellenlage mit Wellenteilung zwischen 5,5 und 6,5 mm und Wellenhöhe zwischen 2,2 und 3,0 mm aufweist.Conveniently, a double-sided laminated corrugated board. The easy printability of the outer surface of the outer shell is a relevant additional benefit of such material. A suitable Wellpapp material is the so-called B-wave, which zwichen two outer layers has a wave position with wave pitch between 5.5 and 6.5 mm and wave height between 2.2 and 3.0 mm.
In einer alternativen Weiterbildung der Erfindung wären auch solche Materialien, beispielsweise unter den Kunststoffmaterialien, welche in der Regel weniger Volumenprozent an Lufkammern oder sogar keine Luftkammern aufweisen, für eine Verwendung als äußere Hülle geeignet.In an alternative development of the invention, such materials, for example among the plastic materials, which generally have less volume percent of air chambers or even no air chambers would be suitable for use as an outer shell.
Das Kühlbehältnis soll eine Isolationsschicht aufweisen welche aus einer Vielzahl von einzelnen Isolationselementen gebildet wird. Die Isolationselemente enthalten ein fasrigen Isoliermaterial mit einer Dichte von weniger als 100 Kg / m3, zweckmäßigerweise bestehen die Isolationselemente überwiegend oder im Wesentlichen aus dem fasrigen Isoliermaterial. Noch geringere Dichten des fasrigen Isoliermaterials können vorteilhaft sein, beispielsweise Dichten im Bereich von 10 - 50 oder 20 - 40 Kg / m3. Diese Dichteangaben beziehen sich dabei auf das Isolationsmaterial, also beispielsweise eine faserige Wolle. Die Dichte der entsprechenden Fasern selbst kann höher sein, beispielsweise sind Fasern mit einer Dichte von 100 - 200 Kg / m3 zweckmäßig. Geeignete Materialien zur Herstellung einer entsprechenden Isolationsschicht sind Hanf, Sisal, Nessel oder Flachs. Ferner kommen Glaswolle, Steinwolle oder Cellulose in Betracht. Aus den entsprechenden Fasern lässt sich jeweils gut eine Isolationswolle herstellen. Besonders vorteilshaft allerdings sind faserige Materialien, welche keine Eiweiße enthalten. Diese haben sich nicht nur als günstig für die Isolation erwiesen, sondern vermeiden auch mit Eiweißen verbundene Hygieneprobleme.The cooling container should have an insulation layer which is formed from a plurality of individual insulation elements. The insulation elements contain a fibrous insulating material having a density of less than 100 Kg / m 3 , expediently, the insulation elements consist mainly or substantially of the fibrous insulating material. Even lower densities of the fibrous insulating material may be advantageous, for example, densities in the range of 10 to 50 or 20 to 40 Kg / m 3 . These density specifications relate to the insulation material, so for example a fibrous wool. The density of the respective fibers themselves may be higher, for example fibers with a density of 100-200 kg / m 3 are useful. Suitable materials for producing a corresponding insulation layer are hemp, sisal, nettle or flax. Furthermore, glass wool, rock wool or cellulose come into consideration. The corresponding fibers can be used to produce insulation wool. Particularly advantageous, however, are fibrous Materials that contain no proteins. These have proven not only beneficial for the isolation, but also avoid hygiene problems associated with proteins.
Die Isolationsschicht soll aus einer Vielzahl von einzelnen Isolationselementen gebildet werden. Dabei können die Isolationselemente im Wesentlichen flach sein. Die Isolationselemente können also die Form eines Quaders aufweisen, dessen Dicke nur ein Fünftel, ein Zehntel oder ein Zwanzigstel des Mittels der Seitenlängen beträgt. In dieser Weise lassen sich Isolationselemente zur Verfügung stellen, welche leicht herstellbar, aber auch leicht lagerbar sind. Insbesondere sind sie leicht stapelbar. Die Isolationselemente lassen sich bei hinreichender Standardisierung auch mit Kühlbehältnissen verschiedener Größe verwenden.The insulation layer is to be formed from a plurality of individual insulation elements. In this case, the insulation elements may be substantially flat. The insulation elements can thus have the shape of a cuboid whose thickness is only one fifth, one tenth or one twentieth of the mean of the side lengths. In this way, insulation elements can be made available which are easy to produce but also easy to store. In particular, they are easily stackable. The insulation elements can be used with sufficient standardization with cooling containers of different sizes.
Das Kühlbehältnis soll ferner eine Schutzschicht aufweisen, welche zwischen Aufnahmeraum und Isolationsschicht angeordnet ist. Eine solche Schutzschicht führt zu einer zusätzlichen thermischen Isolierung. Durch die Schutzschicht lässt sich aber eine den Aufnahmeraum umgebende Oberfläche schaffen, welche in ihren Eigenschaften unabhängig von dem verwendeten Isolationsmaterial, also etwa den Hanffasern, ist. Für den Transport von Lebensmitteln kann die Schutzschicht entsprechende hygienische Anforderungen erfüllen. Beim Transport von Arzneimitteln kann die Schutzschicht auf die Anforderungen eines solchen Transportes hin optimiert werden. Wie auch aus den nachfolgenden Ausführungen deutlich werden wird, ist das Kühlbehältnis so aufgebaut, dass ein Kühlgut nur in Kontakt mit der Schutzschicht ist. Wenn es also etwa strenge arzneimittelrechtliche Anforderungen zu erfüllen gilt (es kämen hier auch Anforderungen an den Organtransport in Betracht), so genügt es, die Schutzschicht auf diese Transportaufgaben hin zu optimieren. Die Schutzschicht kann beispielsweise im Wesentlichen durch eine Kunststofffolie zur Verfügung gestellt werden.The cooling container should also have a protective layer, which is arranged between the receiving space and insulation layer. Such a protective layer leads to additional thermal insulation. By the protective layer but can create a surface surrounding the receiving space, which is independent in their properties of the insulation material used, ie about the hemp fibers. For the transport of food, the protective layer can meet the corresponding hygienic requirements. When transporting medicines, the protective layer can be optimized for the requirements of such transport. As will become apparent from the following explanations, the cooling container is constructed so that a refrigerated goods is only in contact with the protective layer. If, for example, it is necessary to comply with stringent drug legislation requirements (organ transport requirements may also be considered), it is sufficient to optimize the protective layer for these transport tasks. The protective layer can be provided, for example, essentially by a plastic film.
Im Rahmen der Erfindung hat es sich als vorteilhaft erwiesen, wenn die Isolationselemente formflüssig den Aufnahmeraum umschließen können. Dabei kommt es in Frage, dass die Isolationselemente im Inneren der äußeren Hülle passgenau an Anstoßfugen aneinanderstoßen.In the context of the invention, it has proved to be advantageous if the insulation elements can form-fit surround the receiving space. In this case, it comes into question that the insulation elements abut each other in the interior of the outer shell accurately to abutting joints.
Besonders zweckmäßig ist es ferner, wenn die Isolationselemente die Schutzschicht tragen. Dabei kommt es in Betracht, dass die einzelnen Isolationselemente vollständig oder zumindest teilweise von der Schutzschicht umhüllt sind. Die Schutzschicht kann dabei die Isolationselemente wie ein Umschlag umschließen. Die Schutzschicht kann auch in der Form von Schlauchabschnitten (sogenannten Flowpacks) die Isolationselemente umschließen.It is also particularly expedient if the insulation elements carry the protective layer. It is contemplated that the individual insulation elements are completely or at least partially covered by the protective layer. The protective layer can enclose the insulation elements like an envelope. The protective layer can also enclose the insulation elements in the form of tube sections (so-called flowpacks).
Besonders zweckmäßig ist es, wenn aus dem Material der Schutzschicht mindestens ein Verbindungsstreifen gebildet wird, welcher zwischen zwei Isolationselementen angeordnet werden kann. Der Verbindungsstreifen kann eine einstückige Fortsetzung der die Isolationselemente umhüllenden Schutzschicht sein. Es können auch pro Isolationselement zwei (oder mehr) Verbindungsstreifen verwendet werden. Ein solcher Verbindungsstreifen kann in der Stoßfuge zwischen zwei Isolationselementen platziert werden. Dort kann er eine Dichtwirkung entfalten, beispielsweise um nicht ganz passgenaue Anstoßflächen in den Isolationselementen auszugleichen. In dieser Funktion würde der Verbindungsstreifen hierin auch als Dichtstreifen bezeichnet werden. Alternativ oder zusätzlich kann der Verbindungsstreifen auch außerhalb einer Stoßfuge angeordnet werden und diese abdecken. Vorteilhafterweise wird er dabei zwischen Stoßfuge und äußerer Hülle platziert. In dieser Funktion würde der Verbindungsstreifen hierin als Isolationsstreifen bezeichnet. Der Verbindungsstreifen wird also vorteilhafterweise (ganz oder zumindest teilweise) zwischen je zwei Isolationselementen angeordnet und befindet sich dabei ganz oder teilweise im Bereich der Stoßfuge und kann diese auch nach aussen abdecken. Zweckmäßigerweise wird die Schutzschicht durch eine Kunststofffolie gebildet. Wegen der für solche Zwecke hinreichend zur Verfügung stehenden Maschinen ist es dabei zweckmäßig, die Schutzhülle in Form einer Schlauchumhüllung (oder eines "Flow Packs" oder "Flow Wraps") um die Isolationselemente anzubringen. An beiden Enden werden die jeweiligen Schlauchabschnitte dabei in üblicher Weise versiegelt.It is particularly useful if at least one connecting strip is formed from the material of the protective layer, which can be arranged between two insulation elements. The connection strip may be an integral continuation of the protective layer surrounding the insulation elements. It is also possible to use two (or more) connection strips per insulation element. Such a connection strip can be placed in the butt joint between two insulation elements. There he can develop a sealing effect, for example, to compensate for not quite accurate abutment surfaces in the insulation elements. In this function, the connection strip would also be referred to herein as a sealing strip. Alternatively or additionally, the connecting strip can also be arranged outside a butt joint and cover it. Advantageously, it is placed between butt joint and outer shell. In this function, the connection strip would be referred to herein as insulation strips. The connection strip is thus advantageously arranged (completely or at least partially) between each two insulation elements and is in this case wholly or partly in the region of the butt joint and can also cover it to the outside. Conveniently, the protective layer is formed by a plastic film. Because of the machines that are sufficiently available for such purposes, it is expedient to attach the protective cover around the insulation elements in the form of a tubular sheath (or a "flow pack" or "flow wrap"). At both ends, the respective tube sections are sealed in the usual way.
Alternativ können die Isolationselemente aber auch durch eine Wellpapphülle eingeschlossen werden. Die Außenflächen der Wellpapphüllen können dann die Schutzschicht des Kühlbehältnisses bilden. Auch bei Wellpapphüllen ist es, beispielsweise durch eine überstehende Lasche, leicht möglich, einen Verbindungsstreifen zur Verwendung als Dicht- und/oder Isolationsstreifen zur Verfügung zu stellen.Alternatively, however, the insulation elements can also be enclosed by a corrugated cardboard envelope. The outer surfaces of the corrugated cardboard casings can then form the protective layer of the cooling container. Even with corrugated cardboard casings, it is easily possible to provide a connecting strip for use as a sealing and / or insulating strip, for example by means of a protruding tab.
Nützlich ist ein Kühlbehältnis, bei dem die äußere Hülle die Form eines zweiteiligen Kastens hat. Ein solcher Kasten besteht aus einem Unterteil und einem Deckelteil. Das Unterteil weist einen Boden und ihn umgebende Seitenwandabschnitte auf. Das Deckelteil weist einen Deckel und ihn umgebende Seitenwandabschnitte auf. Zweckmäßig kann es sein, die Isolationselemente so zu bemessen, dass sie, wenn sie in das Unterteil eingesetzt werden, die Oberkante des Unterteils überragen. Bei entsprechender Bemaßung können sie dann eine Isolationsschicht im Deckelteil bilden. Vorzugsweise wird diese Isolationsschicht die Seitenwandabschnitte des Deckelteils vollständig bedecken. Zu diesem Zweck müssen die Isolationselemente höher sein als die korrenspondierenden Seitenwandabschnitte des Unterteils - zweckmässigerweise mindestens 20% bis 200% oder 50 bis 100 % höher.Useful is a cooling container in which the outer shell has the shape of a two-part box. Such a box consists of a lower part and a lid part. The lower part has a bottom and surrounding side wall sections. The lid part has a lid and surrounding sidewall portions. It may be expedient to dimension the insulation elements in such a way that, when they are inserted into the lower part, they project beyond the upper edge of the lower part. With appropriate dimensioning, they can then form an insulating layer in the lid part. Preferably, this insulating layer will completely cover the side wall portions of the lid part. For this purpose, the insulation elements must be higher than the korrenspondierenden side wall portions of the base - conveniently at least 20% to 200% or 50 to 100% higher.
Die Erfindung erstreckt sich auch auf einen Bausatz für ein Kühlbehältnis der hierin beschriebenen allgemeinen und spezielleren Ausführung. Zweckmäßig ist insbesondere ein Kühlbehältnis und ein Bausatz dafür mit einem auffaltbaren Unterteil und einem auffaltbaren Deckelteil. Unterteil und Deckelteil können dann in einer im Wesentlichen flachen Konfiguration gelagert werden, in der sie keinen oder einen im Vergleich zum Aufnahmeraum nur kleinen Leerraum einschließen (z.B. kleiner als 10% des Aufnahmeraums). Das Auffalten ist beispielsweise durch einen Klappmechanismus mit Gelenken denkbar. Besonders einfach lässt sich ein auffaltbares Unterteil und ein auffaltbares Deckelteil herstellen, wenn als Zuschnittmaterial für dieselben ein halbsteifes Material, z.B. Wellpappe, verwendet wird. Durch entsprechende Schwächungs- oder Falzkanten etwa ist ein Auffalten aus einer flachen Konfiguration in eine vordefinierte raumgreifende Konfiguration leicht möglich. Erfindungsgemäß umfasst ein solcher Bausatz auch eine Vielzahl im Wesentlichen flacher Isolationselemente, beispielsweise vier oder sechs Isolationselemente. Ebenfalls zweckmäßig ist es, wenn die Isolationselemente mit einer Folie umhüllt werden. Weiterhin zweckmäßig ist es, wenn das Deckelteil des Bausatzes oder allgemein im Sinne dieser Erfindung auch das Deckelteil des Kühlbehältnisses einen Haltemechanismus zum Halten eines Isolationselementes aufweist. Ein solcher Haltemechanismus kann beispielsweise durch ausklappbare, vorzugsweise federnd leicht vorgespannte Laschen zur Verfügung gestellt werden.The invention also extends to a kit for a refrigerated container of the general and more specific embodiment described herein. It is expedient, in particular, a cooling container and a kit for this with a foldable lower part and a fold-lid part. Lower part and Lid parts can then be stored in a substantially flat configuration, in which they include no or only a small empty space compared to the receiving space (eg less than 10% of the receiving space). The unfolding is conceivable, for example, by a folding mechanism with joints. A foldable lower part and a foldable lid part can be produced particularly easily if a semi-rigid material, eg corrugated cardboard, is used as the blank material for the same. By means of corresponding weakening or folding edges, for example, unfolding from a flat configuration into a predefined large-area configuration is easily possible. According to the invention, such a kit also includes a plurality of substantially flat insulation elements, for example four or six insulation elements. It is also useful if the insulation elements are wrapped with a film. It is also expedient if the cover part of the kit or generally in the sense of this invention, the cover part of the cooling container has a holding mechanism for holding an insulating element. Such a holding mechanism can be made available, for example, by means of fold-out, preferably resiliently slightly biased, tabs.
Die vorliegende Erfindung kann auch im Sinne eines besonders ökologischen aber auch ökonomisch vorteilhaften Verfahrens zum Transport eines Kühlgutes eingesetzt werden. Das erfindungsgemäße Verfahren zum Transport eines Kühlgutes umfasst dabei die folgenden Schritte, vorzugsweise in der Reihenfolge der Aufzählung:
- Zurverfügungstellen eines Bausatzes
- Aufbau des Behälterunterteils, ausgehend von einem gefalteten Anlieferungszustand
- Bestücken des Behälterunterteils mit mindestens einem Isolierelement
- Bestücken des Behälterunterteils mit einem Kühlgut
- Aufbau des Behälterdeckelteils
- Transport des Kühlgutes
- Providing a kit
- Structure of the container base, starting from a folded delivery state
- Equipping the container base with at least one insulating element
- Equipping the container base with a refrigerated goods
- Structure of the container lid part
- Transport of the chilled goods
Dabei kann das Bestücken des Behälterunterteils auch nach dem Aufbau des Behälterdeckelteils erfolgen. Vorzugsweise umfasst das Verfahren auch noch einen abschliesseden Schritt der teilweisen oder vollständigen Zerlegung des Kühlbehältnisses in Einzelteile, also in Unterteil, Deckelteil und Isolierelemente.The loading of the container base can also be done after the construction of the container lid part. Preferably, the method also includes a final step of the partial or complete disassembly of the cooling container into individual parts, ie in the lower part, the cover part and insulating elements.
Vorzugsweise kommt bei einem solchen Verfahren ein Bausatz der hierin beschriebenen Art und eine Kühlbox mit den weiteren hierin beschriebenen Merkmalen zum Einsatz. Besonders vorteilhaft ist es, wenn bei diesem Verfahren die Isolationselemente wiederverwendet werden. Dazu ist es zweckmäßig, wenn die Isolationselemente und Kühlbehältnisse normierte Größen haben. Die Isolationselemente können dann mit einer neuen äußeren Hülle wiederverwendet werden. In der Regel werden die Isolationselemente mit der sie umgebenen Schutzhülle weiterverwendet. Es kann aber auch in Betracht kommen, nur das Isolationsmaterial der Isolationselemente weiter zu verwenden, und die Schutzhülle zu ersetzen, oder mit einer weiteren die erste Schutzhülle umgebende Schutzhülle zu versehen. Die Wiederverwendung von Ober- und Unterteil kann im Einzelfall ebenfalls zweckmäßg sein, kann aber auch unterbleiben. Wenn diese Teile aus Wellpappe hergestellt werden, ist in der Regel ihre Zuführung zu einem üblichen Papierrecycling erwägenswert. Für einen weiteren Kühltransport kann dann ein Kühlbehältnis mit unbenutzter äußerer Hülle zur Verfügung gestellt werden.Preferably, such a method uses a kit of the type described herein and a cool box with the other features described herein. It is particularly advantageous if the insulation elements are reused in this method. For this purpose, it is expedient if the insulation elements and cooling containers have normalized sizes. The insulation elements can then be reused with a new outer shell. As a rule, the insulation elements are used with the protective cover surrounding them. However, it may also be considered to continue to use only the insulation material of the insulation elements, and to replace the protective cover, or to provide with a further protective cover surrounding the first protective cover. The reuse of upper and lower part may also be zweckmäßg in individual cases, but can also be omitted. When these parts are made of corrugated board, their delivery to conventional paper recycling is usually worth considering. For a further cooling transport, a cooling container with an unused outer shell can then be made available.
Die Erfindung bezieht sich auch auf ein Bausatzsystem zur Herstellung von Kühlbehältnissen verschiedener Größe und auf ein entsprechendes Verfahren. Erfindungsgemäß kann ein Bausatzsystem zur Verfügung gestellt oder verwendet werden, bei dem Material für die äußere Hülle von Kühlbehältnissen verschiedener Größe zur Verfügung gestellt wird. Ferner werden Isolationselemente zur Verfügung gestellt. Die Größe der äußeren Hüllen und die Größe der Isolationselemente ist dabei so aufeinander abgestimmt, dass Isolationselemente mit verschiedenen äußeren Hüllen verwendet werden können. Wenn beispielsweise zwei quaderförmige äußere Hüllen zur Verfügung gestellt werden, welche jeweils kleinere Stirnflächen und längere Seitenflächen aufweisen, so kann ein Bausatzsystem in folgender Weise verwirklicht werden: Die Seitenfläche einer kleineren äußeren Hülle kann genau die Größe der Stirnfläche einer größeren äußeren Hülle haben. Es kommt auch in Betracht, dass die Isolationselemente in verschiedener Orientierung in verschiedene äußere Hüllen eingesetzt werden, beispielsweise 90 Grad zueinander verdreht. In einem bevorzugten Bausatzsystem für Kühlbehältnisse kommen quaderförmige Kühlbehältnisse zur Verwendung, welche jeweils sechs Isolationselemente von drei verschiedenen Größen aufweisen. Gleichgroße Isolationselemente kommen jeweils an den gegenüberliegenden Stirnseiten, gegenüberliegenden Seitenflächen und im Deckel und im Boden zum Einsatz. Bei einem Kühlbehältnis mit einer äußeren Hülle anderer Größe kann dann ein oder können sogar zwei Paare von Isolationselementen in anderer Position ebenfalls verwendet werden.The invention also relates to a kit system for the production of refrigerated containers of various sizes and to a corresponding method. According to the invention, a kit system can be provided or used in which material for the outer shell of cooling containers of different sizes is provided. Further Isolation elements are provided. The size of the outer shells and the size of the insulation elements is coordinated so that insulation elements can be used with different outer shells. For example, if two parallelepiped outer sheaths are provided, each having smaller end faces and longer side faces, a kit system can be realized in the following manner: The side face of a smaller outer sheath can be exactly the size of the face of a larger outer sheath. It is also contemplated that the insulation elements are used in different orientations in different outer sheaths, for example, rotated 90 degrees to each other. In a preferred kit system for refrigerated containers cuboid cooling containers are used, each having six insulation elements of three different sizes. Equal-sized insulation elements are used in each case on the opposite end faces, opposite side surfaces and in the lid and in the floor. In a refrigerated container having an outer shell of different size, one or even two pairs of insulation elements in another position may then also be used.
Im Rahmen der Erfindung geht es also auch um ein Verfahren, bei dem eine Vielzahl quaderförmiger äußerer Hüllen für Kühlboxen mit einer Vielzahl von Isolationselementen kombiniert wird, wobei die Vielzahl der Isolationselemente die Vielzahl der äußeren Hüllen um weniger als einen Faktor 3 übertrifft. In dieser Weise lässt sich ein System von Bausätzen für Kühlbehältnisse in der Material und Lagerkosten sparender Weise zur Verfügung stellen.In the context of the invention is therefore also a method in which a plurality of cuboid outer shells for coolers is combined with a plurality of insulation elements, wherein the plurality of insulation elements exceeds the plurality of outer shells by less than a factor of 3. In this way, a system of kits for refrigerated containers can be provided in the material and storage cost-saving manner.
Das erfindungsgemäße Verfahren kann also die folgenden Schritte, vorzugsweise in der Reihenfolge der Aufzählung, umfassen:
- Zurverfügungstellen einer Vielzahl äußerer Hüllen für Kühlbehältnisse erster und zweiter Größe
- Zurverfügungstelleen einer Vielzahl von Isolationselementen verschiedener Größe
- Aufbau eines Kühlbehältnisses erster Größe unter Verwendung einer ersten Auswahl von Isolationselementen
- Aufbau eines Kühlbehältnisses zweiter Größe unter Verwendung einer zweiten Auswahl von Isolationselementen, wobei die zweite Auswahl mindestens ein Isolationselement enthält, welches auch in der ersten Auswahl enthalten ist
- Providing a plurality of outer shells for first and second size refrigerated containers
- Providing a variety of isolation elements of different sizes
- Construction of a first size cooling container using a first selection of insulation elements
- Building a second size cooling container using a second selection of insulating elements, the second selection containing at least one insulating element, which is also included in the first selection
Dabei können die äußeren Hüllen quaderförmig sein. Dabei können ferner jeweils drei Paare von Isolationselementen gleicher Größe für eine äußere Hülle vorgesehen sein. Dabei kann die zweite Auswahl mindestens ein Paar von Isolationselementen enthalten, welches auch in der ersten Auswahl enthalten ist. Ferner kann statt des Aufbaus oder zusätzlich dazu auch die Anleitung zum Aufbau eines Kühlbehältnisses erster oder zweiter Größe Teil des Verfahrens sein.In this case, the outer shells can be cuboid. In each case three pairs of insulation elements of the same size can be provided for an outer shell further. In this case, the second selection may include at least one pair of isolation elements, which is also included in the first selection. Furthermore, instead of the structure or additionally, the instructions for constructing a cooling container of first or second size may be part of the method.
Weitere Merkmale, aber auch Vorteile der Erfindung ergeben sich aus den nachfolgend aufgeführten Zeichnungen und der zugehörigen Beschreibung. In den Abbildungen und in den dazugehörigen Beschreibungen sind Merkmale der Erfindung in Kombination beschrieben. Diese Merkmale können allerdings auch in anderen Kombinationen von einem erfindungsgemäßen Gegenstand umfasst werden. Jedes offenbarte Merkmal ist also auch als in technisch sinnvollen Kombinationen mit anderen Merkmalen offenbart zu betrachten. Bei den (teilweise leicht vereinfachten, schematischen) Abbildungen zeigen:
- Fig. 1
- zeigt eine perspektivische Ansicht des erfindungsgemäßen Kühlbehältnisses während seiner Zusammensetzung;
- Fig. 2
- zeigt einen weiteren Schritt des Zusammenbaus eines erfindungsgemäßen Kühlbehältnisses;
- Fig. 3
- zeigt einen noch weiteren Schritt des Zusammenbaus, bei dem das Unterteil des Kühlbehältnisses im Wesentlichen vollständig ist;
- Fig. 4
- zeigt eine perspektivische Ansicht eines Isolationselementes;
- Fig. 5
- zeigt eine Aufsicht auf das Unterteil des Kühlbehältnisses von oben, wobei ein Teil zusätzlich in vergrößerter Darstellung wiedergegeben ist;
- Fig. 6
- zeigt einen Zuschnitt für ein Deckelteil;
- Fig. 7
- zeigt das Deckelteil, welches zur Verwendung als Teil des Kühlbehältnisses vorbereitet wird;
- Fig. 8
- zeigt eine weitere Ansicht des Deckelteils;
- Fig. 9
- zeigt eine Ansicht eines Isolationseinsatzes für das Deckelteil;
- Fig. 10
- zeigt ein Deckelteil zur Aufnahme einer solchen Einheit;
- Fig. 11
- zeigt das Deckelteil und das Unterteil eines erfindungsgemäßen Kühlbehältnisses;
- Fig. 12
- zeigt den Transportzustand des erfindungsgemäßen Kühlbehältnisses;
- Fig. 13
- zeigt ein Herstellungsverfahren für Isolationselemente für das Kühlbehältnis;
- Fig. 14
- ein Diagramm zum Kühlverhalten eines erfindungsgemäßen Kühlbehältnisses.
- Fig. 1
- shows a perspective view of the cooling container according to the invention during its composition;
- Fig. 2
- shows a further step of assembling a cooling container according to the invention;
- Fig. 3
- shows a still further step of assembly, in which the lower part of the cooling container is substantially complete;
- Fig. 4
- shows a perspective view of an insulating element;
- Fig. 5
- shows a plan view of the lower part of the cooling container from above, with a part is also shown in an enlarged view;
- Fig. 6
- shows a blank for a cover part;
- Fig. 7
- shows the lid part which is prepared for use as part of the refrigerated container;
- Fig. 8
- shows a further view of the lid part;
- Fig. 9
- shows a view of an insulating insert for the cover part;
- Fig. 10
- shows a lid part for receiving such a unit;
- Fig. 11
- shows the lid part and the lower part of a cooling container according to the invention;
- Fig. 12
- shows the transport state of the cooling container according to the invention;
- Fig. 13
- shows a manufacturing method for insulation elements for the cooling container;
- Fig. 14
- a diagram for the cooling behavior of a cooling container according to the invention.
Die
Die Isolationsschicht 14 wird von mehreren, hier zunächst zwei einzelnen Isolationselementen 16 zur Verfügung gestellt. Die Elemente 16 sind im Wesentlichen flach, haben also die Form flächiger Quader. Da die äußere Hülle im gezeigten Beispiel die eines quaderförmigen Kühlbehältnisses ist, können die Isolationselemente 16 bequem passgenau entlang der Innenwände der äußeren Hülle eingesetzt werden.The
Die gezeigten vier seitlichen Isolationselemente 16A, 16B, 16C und 16D weisen jeweils Endstreifen 26 auf. Analog zu
Es hat sich als zweckmäßig erwiesen, jeweils einen Endstreifen nach Art des Endstreifens 26A so abzuknicken, dass er einen Isolationsstreifen 30 bildet. Ein solcher Isolationsstreifen soll die Stoßfuge nach außen, zur äußeren Hülle 12 hin abdecken. Somit stellt er eine zusätzliche Isolation des potenziellen Wärmespalts dar, welcher sich im Bereich der Stoßfuge zwischen den Isolationselementen 16 öffnet oder öffnen könnte. Es ist ebenfalls zweckmäßig, Endstreifen, wie beispielsweise den Endstreifen 26B, so abzuknicken, dass er als Dichtstreifen 32 in der Stoßfuge zwischen zwei Isolationselementen 16 platziert wird. Dort fungiert er als Dichtstreifen 32. Der entsprechende Dichtstreifen sorgt für ein zusätzliches Abdichten der Fuge, insbesondere dann, wenn diese nicht von allen Stellen eine vollständig formflüssige Verbindung der Isolationselemente bewirkt. Da das Füllmaterial der Isolationselemente, nämlich das Isoliermaterial etwa in Form von Hanf, nicht sehr fest ist und daher nicht zu ganz regelmäßig quaderförmigen Isolationselementen zusammengefügt werden kann, haben solche Isolationsstreifen 30 und Dichtstreifen 32 eine sehr günstige unterstützende Isolierungsfunktion.It has proven expedient to bend in each case one end strip in the manner of the
Die
Die Kühlmittelaufnahme kann beispielsweise aus Wellpappe hergestellt sein.
Wellpappe hat die nötige Steifigkeit, um bequem einen Quader herzustellen.
Das Isolationselement 16F kann zweckmäßig dabei auch durch eine Wellpapphülse umgeben sein. Es kann aber auch durch eine Schutzumhüllung in Form einer Folie umgeben sein. Zwischen Folie und Kühlmittelaufnahme kann beispielsweise durch eine Klebung eine günstige Verbindung hergestellt werden. Die Kühlmittelaufnahme kann Trockeneis oder ein anderes geeignetes Kühlmittel aufnehmen. Zirkulationslöcher vorzusehen, ist dabei zweckmäßig.
The coolant intake can be made of corrugated cardboard, for example.
Corrugated board has the necessary rigidity to make a cuboid comfortably.
The
In
In
Die transportbereite Kühlbox ist in
Insgesamt zeigt sich, dass sich aus diesen Konzept neuartige Möglichkeiten für einen sehr effizienten aber auch Umwelt und Energie schonenden Kühltransport ergeben, sowohl im Hinblick auf das Kühlbehältnis als auch im Hinblick auf den Bausatz dazu und die entsprechenden Verfahren.All in all, it turns out that this concept opens up new possibilities for a very efficient, environmentally and energy-efficient refrigerated transport, both with regard to the refrigerated container and with regard to the kit and the corresponding procedures.
- 1010
- Kühlbehältniscool container
- 1212
- äussere Hülleouter shell
- 1414
- Isolationsschichtinsulation layer
- 1616
- Isolationselement (16A, 16B, 16C, 16D, Wandelemente; 16E Bodenelement; 16F Deckelelement)Insulating element (16A, 16B, 16C, 16D, wall elements; 16E bottom element; 16F cover element)
- 1818
- Schutzschichtprotective layer
- 2020
- Unterteillower part
- 2222
- Aufnahmeraumaccommodation space
- 2222
- Fasermaterialfiber material
- 2424
- Schutzumhüllungprotective covering
- 2626
- EndsteifenEndsteifen
- 2828
- Stoßfugebutt joint
- 3030
- Isolationsstreifeninsulating strips
- 3232
- Dichtstreifensealing strips
- 4040
- Deckelteilcover part
- 4242
- Zuschnittcut
- 4444
- Deckelcover
- 4646
- Wandabschnittewall sections
- 4848
- Haltelaschenretaining tabs
- 5050
- KühlmittelaufnahmeRefrigerant receiver
- 5252
- Verbindungsbandconnecting band
- 6060
- SchlauchbeutelmaschineFill and seal machine
- 6262
- Hüllmaterialshell material
- 6464
- Faltkastenfolding box
- 6666
- Isolationsmaterialinsulation material
- 6868
- Quersieglercross sealer
- K1K1
- TemperturkurveTemperturkurve
- K2K2
- Feuchtigkeitskurvehumidity curve
Claims (15)
Unterteil (20) und einem auffaltbaren Deckelteil (40) und einer Vielzahl von im Wesentlichen flachen Isolationselementen (16) besteht.Kit for a refrigerated container (10), which consists of a foldable
Lower part (20) and a foldable cover part (40) and a plurality of substantially flat insulating elements (16).
Schritte umfasst:
Steps includes:
nach den Ansprüchen 11 - 13 zum Einsatz kommt.Method according to the preceding claim, wherein a kit
according to claims 11-13 is used.
Isolationselemente (16) wiederverwendet werden.Method according to the preceding claim, in which the
Isolation elements (16) are reused.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP11162765.9A EP2514680B1 (en) | 2011-04-18 | 2011-04-18 | Cool box |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11162765.9A EP2514680B1 (en) | 2011-04-18 | 2011-04-18 | Cool box |
Publications (2)
Publication Number | Publication Date |
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EP2514680A1 true EP2514680A1 (en) | 2012-10-24 |
EP2514680B1 EP2514680B1 (en) | 2016-11-09 |
Family
ID=44117513
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11162765.9A Not-in-force EP2514680B1 (en) | 2011-04-18 | 2011-04-18 | Cool box |
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EP (1) | EP2514680B1 (en) |
Cited By (8)
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DE202015006539U1 (en) | 2015-09-16 | 2015-11-17 | Hartschaumzuschnitte Ilmenau Gmbh | Volume variable thermal packaging |
DE202016100510U1 (en) | 2016-02-02 | 2016-02-11 | Nordpack Gmbh | Insulated packaging and the packaging containing the insulating packaging |
DE202014008814U1 (en) * | 2014-11-07 | 2016-02-11 | Va-Q-Tec Ag | transport container |
EP3061706A1 (en) | 2015-02-27 | 2016-08-31 | Dinkhauser Kartonagen Swiss AG | Package |
EP3144248A1 (en) | 2015-09-21 | 2017-03-22 | Dinkhauser Kartonagen Swiss AG | Packaging |
DE102016008869A1 (en) * | 2016-07-20 | 2018-01-25 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Cooling container and method for transporting cryoprobes |
DE202018101998U1 (en) | 2018-04-12 | 2019-07-17 | Hans Kolb Wellpappe Gmbh & Co. Kg | Climatebox |
WO2023014721A1 (en) * | 2021-08-03 | 2023-02-09 | Viking Packaging Uk Ltd | Crash protected package for transport by remotely piloted aircraft systems |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102016008887A1 (en) * | 2016-07-20 | 2018-01-25 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Refrigerated vehicle and method for transporting cryoprobes |
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