EP2511913B1 - Electrical cable - Google Patents
Electrical cable Download PDFInfo
- Publication number
- EP2511913B1 EP2511913B1 EP20110305435 EP11305435A EP2511913B1 EP 2511913 B1 EP2511913 B1 EP 2511913B1 EP 20110305435 EP20110305435 EP 20110305435 EP 11305435 A EP11305435 A EP 11305435A EP 2511913 B1 EP2511913 B1 EP 2511913B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insulation
- conductors
- line according
- line
- surrounded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
- H01B11/10—Screens specially adapted for reducing interference from external sources
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/003—Power cables including electrical control or communication wires
Definitions
- the invention relates to an electrical line having at least two conductors surrounded by insulation conductors, which are stranded together and surrounded by a common electric screen, is mounted on the all around a layer of insulating material ( EP 1 134 749 A1 ).
- Such lines are used for example for the transmission of telecommunications signals.
- an electrically effective screen which retains its function unchanged even after frequent bending of the line.
- the dimensions of the lines which should be as small as possible, for example, if such a line in the soul of a power cable or a power line as control purposes serving additional element should be arranged.
- the initially mentioned known line after the EP 1 134 749 A1 has two wires, which have an example of polyethylene (PE) or polypropylene (PP) insulation.
- the two cores They are surrounded by an inner sheath made of compressible insulating material.
- a braided electrical for example made of copper wires existing electric screen is mounted, which is surrounded by a formed by two wound films of insulating material protective layer.
- the insulating properties of the insulating material of the wires are not very high, so that the wall thickness of the insulation surrounding the conductor must be made relatively thick.
- the materials PE and PP used are also not suitable because they melt when applying a rubber sheath when such a line is placed in an appropriate power cable or in a power line.
- the outer diameter of the pipe is correspondingly large.
- the wires used for the screen Braid can easily break after repeated bending of the line, whereby the electrical shielding of the line is at least deteriorated.
- the invention has for its object to make the above-described line so that it is electrically effectively shielded with reduced outer diameter in the long term.
- the low-resistance insulating material of the cores has a high insulation value defined by its insulation resistance constant, so that the wall thickness of the insulation of the cores can be reduced while retaining the insulation properties with respect to cores with conventional insulation materials.
- Corresponding cross-linked elastomeric insulating materials for example, have the quality 3GI3 according to DIN VDE 0207, Part 20.
- the diameter of an envelope to such insulated and stranded together cores and thus the outer diameter of a corresponding line can thus be reduced compared to lines with conventionally insulated wires.
- the existing of a metallized non-woven screen represents a line surrounding the surrounding, almost seamless shell that is flexible because of the fleece structure on the one hand and mechanically very stable because of the material used polyamide on the other hand. This screen maintains its shielding effect unchanged even after bending the wire many times, because it contains no elements that can break.
- the value of the heat pressure resistance is preferably less than 10%.
- Copper is advantageously used for the metallization of the nonwoven consisting of polyamide, which is deposited on the nonwoven from the vapor phase and thereby also penetrates into it.
- the line after Fig. 1 has two electrical wires 1 and 2, which are stranded together.
- Each of the two wires 1 and 2 has an electrical conductor 3 preferably made of copper and an insulation 4 surrounding it.
- the insulating material for the insulation 4 of the two wires 1 and 2 is a crosslinked elastomeric insulating material whose insulation resistance constant is greater than 4000 M ⁇ km at room temperature is.
- Such an insulating material has, for example, the quality 3 GI3 according to DIN VDE 0207, Part 20.
- the insulation resistance constant of the insulating material used for the insulation 4 is advantageously greater than 15 M ⁇ km and preferably greater than 20 M ⁇ km at an ambient temperature of 90 ° C.
- the conductors 3 of the wires 1 and 2 are advantageously made of copper. They can also be tinned. Their diameter can be advantageously 1.0 mm. The wall thickness of the conductors 3 surrounding insulation 4 may be 0.5 mm, so that there is an outer diameter of the wires 1 and 2 of 2.0 mm.
- two filling elements 5 and 6 which are stranded together with the wires 1 and 2.
- the structure of the filling elements 5 and 6 is arbitrary. They are advantageously made of insulating material.
- an electrical screen 7 is arranged, which is surrounded by a layer 8 of insulating material.
- the thus completed electric line after Fig. 1 has an advantage of an outer diameter of 4.6 mm.
- the all-round closed and existing over the entire length of the line screen 7 consists of a metallized and thus electrically conductive non-woven based on polyamide. Copper is advantageously used for the metallization, which is deposited on the nonwoven material from the vapor phase. It also penetrates into the nonwoven, so that a relatively thick, almost closed to pores, electrically conductive layer is formed.
- a spunbonded nonwoven made of polyethylene terephthalate (PETP) is advantageously used, which can be wrapped around the screen 7 as a band without gaps or can also be molded around in a longitudinally running manner.
- a jacket made of conventional insulating material can be applied over the screen 7.
- the line after Fig. 2 has four wires 9, 10, 11 and 12, which are the same as the wires 1 and 2. However, they may have different dimensions than the wires 1 and 2.
- a bare metallic conductor 13 is present, on which the screen 7 rests tightly. It essentially serves the improved contactability of the screen 7 when electrical contact elements are to be connected to the same, for example by crimping.
- the five elements 9 to 13 are stranded together. They are advantageously umversilt to a central core element 14 of insulating material.
- the core element 14 is preferably made of PETP twisted yarn.
- the outer diameter of the pipe after the Fig. 1 or 2 is so small that a corresponding line, for example, can be easily integrated into a power cable.
- a power cable is schematically in section in Fig. 3 shown. It has three stranded phase conductors 15, 16 and 17 of conventional construction surrounded by a common jacket 18 of insulating material.
- the line according to the invention has such small dimensions that it can be arranged in the illustrated embodiment in the inner gusset between the three phase conductors 15, 16 and 17. She is in Fig. 3 denoted by 19.
- the line 19 could also elsewhere in the power cable after Fig. 3 be arranged.
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Insulated Conductors (AREA)
Description
Die Erfindung bezieht sich auf eine elektrische Leitung mit mindestens zwei aus von einer Isolierung umgebenen Leitern bestehenden Adern, die miteinander verseilt und von einem gemeinsamen elektrischen Schirm umgeben sind, über dem rundum eine Schicht aus Isoliermaterial angebracht ist (
Derartige Leitungen werden beispielsweise zur Übertragung nachrichtentechnischer Signale eingesetzt. Wichtig für solche Leitungen ist ein elektrisch wirksamer Schirm, der auch nach oftmaligem Biegen der Leitung seine Funktion unverändert beibehält. Von Bedeutung sind auch die Abmessungen der Leitungen, die beispielsweise dann möglichst klein sein sollen, wenn eine derartige Leitung in der Seele eines Starkstromkabels oder einer Starkstromleitung als Steuerungszwecken dienendes Zusatzelement angeordnet werden soll.Such lines are used for example for the transmission of telecommunications signals. Important for such lines is an electrically effective screen, which retains its function unchanged even after frequent bending of the line. Also of importance are the dimensions of the lines, which should be as small as possible, for example, if such a line in the soul of a power cable or a power line as control purposes serving additional element should be arranged.
Die eingangs erwähnte bekannte Leitung nach der
Der Erfindung liegt die Aufgabe zugrunde, die eingangs geschilderte Leitung so zu gestalten, dass sie bei verkleinertem Außendurchmesser auf Dauer elektrisch wirksam geschirmt ist.The invention has for its object to make the above-described line so that it is electrically effectively shielded with reduced outer diameter in the long term.
Diese Aufgabe wird gemäß der Erfindung dadurch gelöst,
- dass die Isolierung der Adern aus einem verdrückungsarmen, vernetzten elastomeren Isoliermaterial besteht, dessen Isolationswiderstandskonstante bei Raumtemperatur größer als 4.000 MΩkm ist, und
- dass der Schirm aus einem durch Metallisierung elektrisch leitfähig gemachten Vlies auf Basis von Polyamid besteht.
- that the insulation of the cores consists of a low-resistance, cross-linked elastomeric insulating material whose insulation resistance constant at room temperature is greater than 4,000 MΩkm, and
- in that the screen consists of a polyamide-based non-woven made electrically conductive by metallization.
Das verdrückungsarme Isoliermaterial der Adern hat einen durch seine Isolationswiderstandskonstante definierten hohen Isolationswert, so dass die Wanddicke der Isolierung der Adern bei gleichbleibenden Isolationseigenschaften gegenüber Adern mit herkömmlichen Isoliermaterialien verkleinert werden kann. Entsprechende vernetzte elastomere Isoliermaterialien haben beispielsweise die Qualität 3GI3 nach DIN VDE 0207, Teil 20. Der Durchmesser einer Umhüllenden um derartig isolierte und miteinander verseilte Adern und damit der Außendurchmesser einer entsprechenden Leitung kann also insgesamt gegenüber Leitungen mit herkömmlich isolierten Adern vermindert werden. Der aus einem metallisierten Vlies bestehende Schirm stellt eine die Leitung rundum umgebende, nahezu lückenlose Hülle dar, die wegen des Vliesaufbaus einerseits flexibel und wegen des eingesetzten Materials Polyamid andererseits mechanisch sehr stabil ist. Dieser Schirm behält auch nach oftmaligem Biegen der Leitung seine Schirmwirkung unverändert bei, weil er keine Elemente enthält, die brechen können.The low-resistance insulating material of the cores has a high insulation value defined by its insulation resistance constant, so that the wall thickness of the insulation of the cores can be reduced while retaining the insulation properties with respect to cores with conventional insulation materials. Corresponding cross-linked elastomeric insulating materials, for example, have the quality 3GI3 according to DIN VDE 0207, Part 20. The diameter of an envelope to such insulated and stranded together cores and thus the outer diameter of a corresponding line can thus be reduced compared to lines with conventionally insulated wires. The existing of a metallized non-woven screen represents a line surrounding the surrounding, almost seamless shell that is flexible because of the fleece structure on the one hand and mechanically very stable because of the material used polyamide on the other hand. This screen maintains its shielding effect unchanged even after bending the wire many times, because it contains no elements that can break.
Das verdrückungsarme Isoliermaterial weist zusätzlich mit Vorteil eine Wärmedruckbeständigkeit von kleiner als 20 % auf, wenn dasselbe gemäß IEC 6081 1-3-1 bei 150 °C mit einer Prüfzeit von 1 Stunde (k = 0,6) geprüft wird. Der Wert der Wärmedruckbeständigkeit ist vorzugsweise kleiner als 10%.In addition, the low-resistance insulating material advantageously has a thermal resistance of less than 20% when tested in accordance with IEC 6081 1-3-1 at 150 ° C with a test time of 1 hour (k = 0.6). The value of the heat pressure resistance is preferably less than 10%.
Für die Metallisierung des aus Polyamid bestehenden Vlieses wird mit Vorteil Kupfer verwendet, das aus der Dampfphase heraus auf dem Vlies abgeschieden wird und dabei auch in dasselbe eindringt.Copper is advantageously used for the metallization of the nonwoven consisting of polyamide, which is deposited on the nonwoven from the vapor phase and thereby also penetrates into it.
Ausführungsbeispiele des Erfindungsgegenstandes sind in den Zeichnungen dargestellt.Embodiments of the subject invention are illustrated in the drawings.
Es zeigen:
-
Fig. 1 und 2 zwei Leitungen nach der Erfindung mit unterschiedlichem Aufbau im Schnitt. -
Fig. 3 einen Schnitt durch ein elektrisches Kabel mit darin enthaltener Leitung nach der Erfindung.
-
Fig. 1 and 2 two lines according to the invention with different structure in section. -
Fig. 3 a section through an electrical cable with therein contained line according to the invention.
Die Leitung nach
Die Isolationswiderstandskonstante des für die Isolierungen 4 verwendeten Isoliermaterials ist bei einer Umgebungstemperatur von 90 °C mit Vorteil größer als 15 MΩkm und vorzugsweise größer als 20 MΩkm.The insulation resistance constant of the insulating material used for the
Die Leiter 3 der Adern 1 und 2 bestehen mit Vorteil aus Kupfer. Sie können zusätzlich auch verzinnt sein. Ihr Durchmesser kann mit Vorteil bei 1,0 mm liegen. Die Wandstärke der die Leiter 3 umgebenden Isolierungen 4 kann 0,5 mm betragen, so daß sich ein Außendurchmesser der Adern 1 und 2 von 2,0 mm ergibt.The conductors 3 of the wires 1 and 2 are advantageously made of copper. They can also be tinned. Their diameter can be advantageously 1.0 mm. The wall thickness of the conductors 3 surrounding
In den Zwickeln zwischen den Adern 1 und 2 liegen entsprechend dem dargestellten Ausführungsbeispiel zwei Füllelemente 5 und 6, die zusammen mit den Adern 1 und 2 verseilt sind. Der Aufbau der Füllelemente 5 und 6 ist beliebig. Sie bestehen mit Vorteil aus Isoliermaterial. Über der aus Adern 1 und 2 sowie Füllelemente 5 und 6 bestehenden Verseileinheit ist ein elektrischer Schirm 7 angeordnet, der von einer Schicht 8 aus Isoliermaterial umgeben ist. Die so fertig gestellte elektrische Leitung nach
Der rundum geschlossene und auf der ganzen Länge der Leitung vorhandene Schirm 7 besteht aus einem metallisierten und damit elektrisch leitfähigen Vlies auf der Basis von Polyamid. Für die Metallisierung wird mit Vorteil Kupfer eingesetzt, das aus der Dampfphase heraus auf dem Vliesmaterial abgeschieden wird. Es dringt dabei auch in das Vlies ein, so dass eine relativ dicke, bis auf Poren nahezu geschlossene, elektrisch leitende Schicht gebildet ist.The all-round closed and existing over the entire length of the
Für die den Schirm 7 umgebende Schicht 8 wird mit Vorteil ein Spinnvlies aus Polyethylenterephthalat (PETP) eingesetzt, das als Band um den Schirm 7 lückenlos herumgewickelt oder auch längseinlaufend herumgeformt sein kann. Anstelle des Spinnvlieses oder auch zusätzlich kann ein Mantel aus üblichem Isoliermaterial über dem Schirm 7 angebracht werden.For the
Die Leitung nach
Der Außendurchmesser der Leitung nach den
Claims (7)
- Electrical line with at least two conductors having wires which are surrounded by an insulation, wherein the conductors are stranded together and are surrounded by a common electrical screen, which is surrounded by a layer of insulation material, characterized in- that the insulation (4) of the conductors consists of a poorly compressible, cross-linked elastomer insulation material whose insulation resistance constant at room temperature is greater than 4,000 MΩkm, and- that the screen (7) consists of a fleece material on the basis of polyamide which is rendered electrically conductive by metallization.
- Line according to claim 1, characterized in that the pressure resistance under heat of the insulation material of the insulation (4) of the conductors has a value of less than 20% in accordance with a test pursuant to IEC 6081 1-3-1 at 150 °C and a testing period of one hour (k=0.6).
- Line according to claim 2, characterized in that the value of the pressure resistance under heat is less than 10%.
- Line according to claim 1, characterized in that the insulation resistance constant of the insulation (4) of the conductors is greater than 15 MΩkm at an ambient temperature of 90 °C.
- Line according to claim 1, characterized in that the insulation resistance constant of the insulation (4) of the conductors is greater than 20 MΩkm at an ambient temperature of 90 °C.
- Line according to claim 1, characterized in that the conductors are stranded together with a blank metal conductor (13), to which the shield (7) abuts tightly.
- Line according to one of the claims 1 to 6, characterized in that the conductors are stranded around a central core element (14) of insulation material.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20110305435 EP2511913B1 (en) | 2011-04-14 | 2011-04-14 | Electrical cable |
ES11305435T ES2414652T3 (en) | 2011-04-14 | 2011-04-14 | Electric driving |
US13/440,155 US9117571B2 (en) | 2011-04-14 | 2012-04-05 | Electrical lines |
CL2012000906A CL2012000906A1 (en) | 2011-04-14 | 2012-04-10 | Electrical conductor with at least two conductors surrounded by insulation, which are intertwined with each other and surrounded by a common electrical shield around which there is a layer of insulating material. |
KR1020120038033A KR101915076B1 (en) | 2011-04-14 | 2012-04-12 | Electrical cable |
CN2012101114725A CN102737759A (en) | 2011-04-14 | 2012-04-16 | Electrical cable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20110305435 EP2511913B1 (en) | 2011-04-14 | 2011-04-14 | Electrical cable |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2511913A1 EP2511913A1 (en) | 2012-10-17 |
EP2511913B1 true EP2511913B1 (en) | 2013-06-05 |
Family
ID=44533423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20110305435 Not-in-force EP2511913B1 (en) | 2011-04-14 | 2011-04-14 | Electrical cable |
Country Status (6)
Country | Link |
---|---|
US (1) | US9117571B2 (en) |
EP (1) | EP2511913B1 (en) |
KR (1) | KR101915076B1 (en) |
CN (1) | CN102737759A (en) |
CL (1) | CL2012000906A1 (en) |
ES (1) | ES2414652T3 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD745851S1 (en) * | 2013-07-10 | 2015-12-22 | Paracable, Inc. | Electronics cable |
CN215911211U (en) * | 2021-04-15 | 2022-02-25 | 富士康(昆山)电脑接插件有限公司 | Cable with a flexible connection |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
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US3911202A (en) * | 1973-01-31 | 1975-10-07 | Moore & Co Samuel | Electron cured plastic insulated conductors |
US4154892A (en) * | 1974-04-09 | 1979-05-15 | Montedison S.P.A. | Electric cables having a sheathing comprising a plasticized vinylchloride polymer |
CH646814A5 (en) * | 1979-06-20 | 1984-12-14 | Huber+Suhner Ag | Two-conductor or multi-conductor cable |
DE3151235A1 (en) * | 1981-12-21 | 1983-06-30 | Siemens AG, 1000 Berlin und 8000 München | FLEXIBLE ELECTRICAL LINE |
US5804762A (en) * | 1996-03-22 | 1998-09-08 | Parker-Hannifin Corporation | EMI shielding gasket having shear surface attachments |
JP3464581B2 (en) * | 1996-06-27 | 2003-11-10 | 東レ・ダウコーニング・シリコーン株式会社 | Silicone rubber composition for wire coating |
DE50007888D1 (en) | 2000-03-06 | 2004-10-28 | Nexans | Electrical line |
US20020117325A1 (en) * | 2001-02-23 | 2002-08-29 | Mennone Michael P. | Flame resistant cable structure |
DE10315609B4 (en) * | 2003-04-05 | 2015-09-24 | Nexans | Data transmission cable |
WO2005114677A1 (en) * | 2004-04-27 | 2005-12-01 | Prysmian Cavi E Sistemi Energia S.R.L. | Process for manufacturing a cable resistant to external chemical agents |
JP2006019080A (en) * | 2004-06-30 | 2006-01-19 | Hitachi Cable Ltd | Differential signal transmission cable |
GB0614706D0 (en) * | 2006-07-25 | 2006-09-06 | Gore W L & Ass Uk | Fabric |
CN101113568A (en) * | 2007-08-07 | 2008-01-30 | 东华大学 | Ferrous metal electromagnetic screen fabric and method for making same |
DE102007041981A1 (en) * | 2007-09-05 | 2009-03-12 | Hew-Kabel/Cdt Gmbh & Co. Kg | Highly flexible shielded electrical data cable |
CN201160017Y (en) * | 2008-01-05 | 2008-12-03 | 富士康(昆山)电脑接插件有限公司 | Cable |
US8703288B2 (en) * | 2008-03-21 | 2014-04-22 | General Cable Technologies Corporation | Low smoke, fire and water resistant cable coating |
CN101667473A (en) * | 2008-09-04 | 2010-03-10 | 尼克桑斯公司 | Flexible wire |
DE502008002331D1 (en) * | 2008-11-12 | 2011-02-24 | Nexans | Flexible electrical cable |
KR101576907B1 (en) * | 2009-02-20 | 2015-12-14 | 엘에스전선 주식회사 | Insulation Material for Electric Cables with Superior Flexibility and Crosslinkability and Electric Cable Produced with the Same |
US20100300725A1 (en) * | 2009-05-28 | 2010-12-02 | Akinari Nakayama | Electric-wire cable equipped with foamed insulator |
-
2011
- 2011-04-14 ES ES11305435T patent/ES2414652T3/en active Active
- 2011-04-14 EP EP20110305435 patent/EP2511913B1/en not_active Not-in-force
-
2012
- 2012-04-05 US US13/440,155 patent/US9117571B2/en not_active Expired - Fee Related
- 2012-04-10 CL CL2012000906A patent/CL2012000906A1/en unknown
- 2012-04-12 KR KR1020120038033A patent/KR101915076B1/en active IP Right Grant
- 2012-04-16 CN CN2012101114725A patent/CN102737759A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
EP2511913A1 (en) | 2012-10-17 |
US20120261159A1 (en) | 2012-10-18 |
KR20120117665A (en) | 2012-10-24 |
KR101915076B1 (en) | 2018-11-06 |
CL2012000906A1 (en) | 2012-06-29 |
CN102737759A (en) | 2012-10-17 |
US9117571B2 (en) | 2015-08-25 |
ES2414652T3 (en) | 2013-07-22 |
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