EP2511045B1 - Sanding machine for sanding wood panels or the like - Google Patents

Sanding machine for sanding wood panels or the like Download PDF

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Publication number
EP2511045B1
EP2511045B1 EP20120164267 EP12164267A EP2511045B1 EP 2511045 B1 EP2511045 B1 EP 2511045B1 EP 20120164267 EP20120164267 EP 20120164267 EP 12164267 A EP12164267 A EP 12164267A EP 2511045 B1 EP2511045 B1 EP 2511045B1
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EP
European Patent Office
Prior art keywords
axis
sanding machine
around
machine according
drive drum
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20120164267
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German (de)
French (fr)
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EP2511045A1 (en
Inventor
Fabio Balducci
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Viet Italia Srl Con Unico Socio
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Viet Italia Srl Con Unico Socio
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/04Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
    • B24B21/12Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving a contact wheel or roller pressing the belt against the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/28Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding wood

Definitions

  • the present invention relates to a sanding machine for sanding wood panels or the like.
  • the present invention relates to a sanding machine, as e.g. known from document EP-A1-2 253 428 , comprising a conveyor belt, which has an upper transport line defining a substantially horizontal support plane for at least one panel, and is adapted to move the panel forward beneath a sanding device comprising, in turn, an upper tensioning drum, a lower drive drum, and an abrasive belt which is wound in a ring shape around the tensioning drum and the drive drum so as to sand an upper face of the panel.
  • a sanding machine as e.g. known from document EP-A1-2 253 428 , comprising a conveyor belt, which has an upper transport line defining a substantially horizontal support plane for at least one panel, and is adapted to move the panel forward beneath a sanding device comprising, in turn, an upper tensioning drum, a lower drive drum, and an abrasive belt which is wound in a ring shape around the tensioning drum and the drive drum so as to
  • the drive drum generally comprises a support shaft, which has a given first longitudinal axis, and is provided with two eccentric ends coaxial to each other and to a second longitudinal axis parallel to the first axis; and a cylindrical sleeve, which extends around the support shaft coaxially to the first axis, and is rotationally coupled to the support shaft so as to rotate, with respect to the support shaft, around said first axis.
  • the drive drum is moved around the second axis between a lowered operating position, in which the abrasive belt is arranged in contact with the upper face of the panel, and a raised rest position, in which the abrasive belt disengages the panel, by means of an actuating cylinder which is connected to a support frame of the drive drum, and has an output rod connected to a crank splined on one of the eccentric ends of the supporting shaft.
  • the known sanding machines of the above-described type have few drawbacks mainly deriving from the fact that the abrasive belt removes a greater quantity of material than that expected when the thickness of the panel is greater than a nominal value, it removes a lesser quantity of material than that expected when the thickness of the panel is less than the nominal value, and does not remove any material when the thickness of the panel is less than a threshold value.
  • the object of the present invention is to provide a sanding machine for sanding wood panels or the like which is free from the above-described drawbacks and which is simple and cost-effective to be implemented.
  • numeral 1 indicates, as a whole, a sanding machine for sanding wood panels 2 or the like having a substantially parallelepiped shape.
  • Sanding machine 1 comprises a supporting frame 3, and an infeed device 4 comprising, in turn, a conveyor belt 5, which is wound in a ring shape around a pair of motorized pulleys 6 mounted so as to rotate around respective longitudinal axes 7 which are parallel to each other and to a horizontal direction 8, has an upper transport line defining a horizontal support plane P for at least one panel 2, and is adapted to move panel 2 forward in a direction 9 which is horizontal and transversal to direction 8.
  • Sanding machine 1 further comprises a sanding unit 10 comprising, in turn, an abrasive belt 11 wound in a ring shape around a lower drive drum 12 and an upper tensioning drum 13 of the known type, which is mounted so as to rotate around a longitudinal axis 14 thereof which is parallel to axes 7, and is movable, with respect to frame 3, in a direction 15 which is vertical and orthogonal to directions 8 and 9 between a lowered rest position and a raised operating position.
  • a sanding unit 10 comprising, in turn, an abrasive belt 11 wound in a ring shape around a lower drive drum 12 and an upper tensioning drum 13 of the known type, which is mounted so as to rotate around a longitudinal axis 14 thereof which is parallel to axes 7, and is movable, with respect to frame 3, in a direction 15 which is vertical and orthogonal to directions 8 and 9 between a lowered rest position and a raised operating position.
  • drum 12 comprises a support shaft 16, which has a longitudinal axis 17 parallel to axes 7 and 14, and is provided with two eccentric ends 18, which are coaxial to each other and to a longitudinal axis 19 parallel to axis 17, and are rotationally coupled to frame 3 so as to allow shaft 16 to rotate, with respect to frame 3, around axis 19.
  • Shaft 16 further comprises a crank 20, which is splined on one of the ends 18, and extends radially outwards from said end 18.
  • Drum 12 further comprises a cylindrical sleeve 21, which extends around shaft 16 coaxially to axis 17, and is rotationally coupled to shaft 16 so as to rotate, with respect to shaft 16 and under the thrust of an actuating device 22 of the known type, around said axis 17.
  • Drum 12 is movable around axis 19 between a lowered operating position, in which belt 11 is arranged in contact with an upper face 23 of panel 2, and a raised rest position, in which belt 11 disengages said face 23.
  • Drum 12 is moved, and normally kept, in its lowered operating position by gravity under the thrust of its own weight, and is moved from its lowered operating position to its raised rest position by an actuating device 24 ( figure 3 ) comprising a rocker arm 25 which is rotationally coupled to the crank 20 so as to rotate, with respect to shaft 16, around axis 19.
  • an actuating device 24 ( figure 3 ) comprising a rocker arm 25 which is rotationally coupled to the crank 20 so as to rotate, with respect to shaft 16, around axis 19.
  • Device 24 further comprises a first actuating cylinder 26, which is connected to frame 3, and has an output rod 27, which is connected to a first arm of the rocker arm 25, and is movable between a backward position ( figure 3 ) and an extracted position (not shown); and a second actuating cylinder 28, which is fixed to a second arm of the rocker arm 25, and has an output rod 29, which is provided with a free end adapted to be arranged in contact with crank 20, and is movable to and from a backward position ( figure 3 ).
  • drum 12 and device 24 will now be described with reference to figure 3 and starting when rod 27 is arranged in its forward extracted position, rod 29 is arranged in its backward position, and drum 12 is arranged in its raised rest position.
  • rocker arm 25 rotates around axis 19 in a clockwise direction
  • crank 20 and drum 12 rotate around axis 19 also in a clockwise direction by gravity under the thrust of the weight of drum 12, and drum 12 is arranged in its lowered operating position in contact with the upper face 23 of panel 2 independently of the effective thickness of said panel 2.
  • rod 29 When drum 12 is arranged in contact with panel 2, rod 29 is moved into a forward extracted position so as to exert on drum 12 a torque around axis 19, in any case lower than the torque with opposite sign which is exerted on drum 12 by the weight of said drum 12.
  • drum 12 oscillates around axis 19 in a clockwise direction under the thrust of its own weight when the thickness of panel 2 decreases, and in an anticlockwise direction under the thrust of panel 2 and cylinder 28 when the thickness of panel 2 increases.
  • rod 29 is again moved to its backward position, and rod 27 is again moved to its forward extracted position so as to rotate the rocker arm 25 in an anticlockwise direction and to allow rod 29 to move crank 20 in an anticlockwise direction around axis 19 and drum 12 to its raised rest position.
  • device 24 comprises a limit member 30, which is mounted to the rocker arm 25 on the opposite side to cylinder 28 with respect to crank 20, is movable with respect to the rocker arm 25 to and from cylinder 28 so as to selectively control the oscillation of drum 12 around axis 19, and furthermore is movable to a limit position (not shown), in which member 30 locks crank 20 against the rod 29 of cylinder 28 so as to prevent it from oscillating around axis 19.
  • cylinder 28 is eliminated and replaced with a shock absorber device comprising a pushing member cooperating with crank 20 and a spring interposed between the rocker arm 25 and said pushing member.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Description

  • The present invention relates to a sanding machine for sanding wood panels or the like.
  • In particular, the present invention relates to a sanding machine, as e.g. known from document EP-A1-2 253 428 , comprising a conveyor belt, which has an upper transport line defining a substantially horizontal support plane for at least one panel, and is adapted to move the panel forward beneath a sanding device comprising, in turn, an upper tensioning drum, a lower drive drum, and an abrasive belt which is wound in a ring shape around the tensioning drum and the drive drum so as to sand an upper face of the panel.
  • The drive drum generally comprises a support shaft, which has a given first longitudinal axis, and is provided with two eccentric ends coaxial to each other and to a second longitudinal axis parallel to the first axis; and a cylindrical sleeve, which extends around the support shaft coaxially to the first axis, and is rotationally coupled to the support shaft so as to rotate, with respect to the support shaft, around said first axis.
  • The drive drum is moved around the second axis between a lowered operating position, in which the abrasive belt is arranged in contact with the upper face of the panel, and a raised rest position, in which the abrasive belt disengages the panel, by means of an actuating cylinder which is connected to a support frame of the drive drum, and has an output rod connected to a crank splined on one of the eccentric ends of the supporting shaft.
  • Since the lowered operating position of the drive drum is fixed, the known sanding machines of the above-described type have few drawbacks mainly deriving from the fact that the abrasive belt removes a greater quantity of material than that expected when the thickness of the panel is greater than a nominal value, it removes a lesser quantity of material than that expected when the thickness of the panel is less than the nominal value, and does not remove any material when the thickness of the panel is less than a threshold value.
  • The object of the present invention is to provide a sanding machine for sanding wood panels or the like which is free from the above-described drawbacks and which is simple and cost-effective to be implemented.
  • According to the present invention, a sanding machine for sanding wood panels or the like is provided as claimed in the appended claims.
  • The present invention will now be described with reference to the accompanying drawings, which show an embodiment thereof by way of non-limiting example, in which:
    • figure 1 is a diagrammatic perspective view, with parts removed for clarity, of a preferred embodiment of the sanding machine according to the present invention;
    • figure 2 is a diagrammatic side view, with parts in section and parts removed for clarity, of the sanding machine in figure 1; and
    • figure 3 is a diagrammatic side view, with parts removed for clarity, of a detail of the sanding machine in figures 1 and 2.
  • With reference to figure 1, numeral 1 indicates, as a whole, a sanding machine for sanding wood panels 2 or the like having a substantially parallelepiped shape.
  • Sanding machine 1 comprises a supporting frame 3, and an infeed device 4 comprising, in turn, a conveyor belt 5, which is wound in a ring shape around a pair of motorized pulleys 6 mounted so as to rotate around respective longitudinal axes 7 which are parallel to each other and to a horizontal direction 8, has an upper transport line defining a horizontal support plane P for at least one panel 2, and is adapted to move panel 2 forward in a direction 9 which is horizontal and transversal to direction 8.
  • Sanding machine 1 further comprises a sanding unit 10 comprising, in turn, an abrasive belt 11 wound in a ring shape around a lower drive drum 12 and an upper tensioning drum 13 of the known type, which is mounted so as to rotate around a longitudinal axis 14 thereof which is parallel to axes 7, and is movable, with respect to frame 3, in a direction 15 which is vertical and orthogonal to directions 8 and 9 between a lowered rest position and a raised operating position.
  • As shown in figure 2, drum 12 comprises a support shaft 16, which has a longitudinal axis 17 parallel to axes 7 and 14, and is provided with two eccentric ends 18, which are coaxial to each other and to a longitudinal axis 19 parallel to axis 17, and are rotationally coupled to frame 3 so as to allow shaft 16 to rotate, with respect to frame 3, around axis 19. Shaft 16 further comprises a crank 20, which is splined on one of the ends 18, and extends radially outwards from said end 18.
  • Drum 12 further comprises a cylindrical sleeve 21, which extends around shaft 16 coaxially to axis 17, and is rotationally coupled to shaft 16 so as to rotate, with respect to shaft 16 and under the thrust of an actuating device 22 of the known type, around said axis 17.
  • Drum 12 is movable around axis 19 between a lowered operating position, in which belt 11 is arranged in contact with an upper face 23 of panel 2, and a raised rest position, in which belt 11 disengages said face 23.
  • Drum 12 is moved, and normally kept, in its lowered operating position by gravity under the thrust of its own weight, and is moved from its lowered operating position to its raised rest position by an actuating device 24 (figure 3) comprising a rocker arm 25 which is rotationally coupled to the crank 20 so as to rotate, with respect to shaft 16, around axis 19.
  • Device 24 further comprises a first actuating cylinder 26, which is connected to frame 3, and has an output rod 27, which is connected to a first arm of the rocker arm 25, and is movable between a backward position (figure 3) and an extracted position (not shown); and a second actuating cylinder 28, which is fixed to a second arm of the rocker arm 25, and has an output rod 29, which is provided with a free end adapted to be arranged in contact with crank 20, and is movable to and from a backward position (figure 3).
  • The operation of drum 12 and device 24 will now be described with reference to figure 3 and starting when rod 27 is arranged in its forward extracted position, rod 29 is arranged in its backward position, and drum 12 is arranged in its raised rest position.
  • Following the movement of rod 27 from its forward extracted position to its backward position, rocker arm 25 rotates around axis 19 in a clockwise direction, crank 20 and drum 12 rotate around axis 19 also in a clockwise direction by gravity under the thrust of the weight of drum 12, and drum 12 is arranged in its lowered operating position in contact with the upper face 23 of panel 2 independently of the effective thickness of said panel 2.
  • When drum 12 is arranged in contact with panel 2, rod 29 is moved into a forward extracted position so as to exert on drum 12 a torque around axis 19, in any case lower than the torque with opposite sign which is exerted on drum 12 by the weight of said drum 12.
  • Consequently, as a function of the profile of face 23, drum 12 oscillates around axis 19 in a clockwise direction under the thrust of its own weight when the thickness of panel 2 decreases, and in an anticlockwise direction under the thrust of panel 2 and cylinder 28 when the thickness of panel 2 increases.
  • At the end of the machining operation, rod 29 is again moved to its backward position, and rod 27 is again moved to its forward extracted position so as to rotate the rocker arm 25 in an anticlockwise direction and to allow rod 29 to move crank 20 in an anticlockwise direction around axis 19 and drum 12 to its raised rest position.
  • With regard to the above description, it should be noted that:
    • cylinder 28 defines a shock absorber device adapted to allow drum 12 to oscillate around axis 19 as a function of the profile of upper face 23 of panel 2 and, therefore, abrasive belt 11 to remove a constant quantity of material from the whole face 23 itself; and
    • the thrust exerted by rod 29 on crank 20 is selectively controlled by means of a control device (not shown) associated with cylinder 28.
  • Finally, device 24 comprises a limit member 30, which is mounted to the rocker arm 25 on the opposite side to cylinder 28 with respect to crank 20, is movable with respect to the rocker arm 25 to and from cylinder 28 so as to selectively control the oscillation of drum 12 around axis 19, and furthermore is movable to a limit position (not shown), in which member 30 locks crank 20 against the rod 29 of cylinder 28 so as to prevent it from oscillating around axis 19.
  • According to a variation (not shown), cylinder 28 is eliminated and replaced with a shock absorber device comprising a pushing member cooperating with crank 20 and a spring interposed between the rocker arm 25 and said pushing member.

Claims (11)

  1. A sanding machine for sanding wood panels (2) or alike comprising an infeed device (4), which defines a support plane (P) for at least one panel (2), and is suited to move forward the panel (2) in a given direction (9); a sanding device (10) mounted above the support plane (P) and comprising, in turn, a drive drum (12), a tensioning drum (13), and an abrasive belt (11), which is wound in a ring shape around said drive and tensioning drums (12, 13), so as to sand an upper face (23) of the panel (2), the drive drum (12) comprising a support shaft (16), which presents a first longitudinal axis (17), and is provided with two eccentric ends (18) coaxial to each other and to a second longitudinal axis (19) parallel to the first axis (17), and a cylindrical sleeve (21), which is fitted in a rotatory way on the support shaft (16); a first actuating device (22) for moving the cylindrical sleeve (21) around the first axis (17); and a second actuating device (24) for moving the drive drum (12), with respect to the support plane (P), around the second axis (19) from a lowered operating position to a raised rest position; and characterised in that the drive drum (12) and the second actuating device (24) are connected to each other so as to allow, in use, the drive drum (12) to move around the second axis (19) as a function of a profile of said upper face (23).
  2. A sanding machine according to claim 1, wherein said first and second axes (17, 19) are arranged so as to allow the weight of the drive drum (12) to move the drive drum (12) to its lowered operating position, and normally to keep it there.
  3. A sanding machine according to claim 1 or 2 and comprising, furthermore, a shock absorber device (28), which is suited to allow the drive drum (12) to oscillate around the second axis (19) as a function of the profile of said upper face (23).
  4. A sanding machine according to any of the previous claims, wherein the second actuating device (24) comprises pushing means (29), which are suited to be arranged in contact with one of said eccentric ends (18), and are mobile so as to move the drive drum (12) from its lowered operating position to its raised rest position.
  5. A sanding machine according to claim 4, wherein the second actuating device (24 comprises, furthermore, actuating means (25) for moving the pushing means (29), and a shock absorber device (28), which is interposed between the actuating means (25) and the pushing means (29).
  6. A sanding machine according to any of the previous claims, wherein the second actuating device (24) comprises a first actuating cylinder (28), which presents a first output rod (29) suited to be arranged in contact with one of said eccentric ends (18), and is mobile so as to allow the first output rod (29) to move the drive drum (12) from its lowered operating position to its raised rest position.
  7. A sanding machine according to claim 6, wherein the first output rod (29) is mobile from a backward position to a forward extracted position, so as to exert on the support shaft (16) a given torque around the second axis (19).
  8. A sanding machine according to claim 7 and comprising, furthermore, a control device for selectively controlling the operation of the first actuating cylinder (28) and, therefore, the thrust exerted by the first output rod (29) on the support shaft (16).
  9. A sanding machine according to any of the claims from 6 to 8, wherein the second actuating device (24) comprises, furthermore, a crank mechanism (25) for moving the first actuating cylinder (28) around the second axis (19).
  10. A sanding machine according to claim 9, wherein the second actuating device (24) comprises, furthermore, a rocker arm (25), which is mounted so as to rotate, with respect to the support shaft (16), around the second axis (19), and presents a first arm, to which the first actuating cylinder (28) is fitted; and a second actuating cylinder (26), which is connected to a support frame (3) of the drive drum (12), and presents a second output rod (27), which is connected to a second arm of the rocker arm (25), and is mobile between a backward position and a forward extracted position, so as to move the rocker arm (25) around the second axis (19).
  11. A sanding machine according to any of the claims from 6 to 10, wherein the support shaft (16) comprises, furthermore, a crank (20), which is coupled in an angularly fixed way to one of said eccentric ends (18), and is suited to be engaged by the first output rod (29).
EP20120164267 2011-04-15 2012-04-16 Sanding machine for sanding wood panels or the like Active EP2511045B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT000200A ITBO20110200A1 (en) 2011-04-15 2011-04-15 GRINDING MACHINE FOR THE SANDING OF WOODEN PANELS OR THE LIKE

Publications (2)

Publication Number Publication Date
EP2511045A1 EP2511045A1 (en) 2012-10-17
EP2511045B1 true EP2511045B1 (en) 2015-04-01

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EP20120164267 Active EP2511045B1 (en) 2011-04-15 2012-04-16 Sanding machine for sanding wood panels or the like

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EP (1) EP2511045B1 (en)
IT (1) ITBO20110200A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107803713A (en) * 2017-09-30 2018-03-16 成都千佳世纪家具有限责任公司 The surface treatment method of wood furniture

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CN107199493A (en) * 2017-07-13 2017-09-26 安徽盛美金属科技有限公司 A kind of workpiece polishing mechanism of metallic plate sanding and polishing machine
CN107186588A (en) * 2017-07-13 2017-09-22 安徽盛美金属科技有限公司 A kind of elevating mechanism of metallic plate sanding and polishing machine
CN108857594B (en) * 2018-06-29 2024-05-31 安徽扬子地板股份有限公司 Archaized floor, surface treatment method thereof and sanding machine
CN108673010B (en) * 2018-08-13 2023-07-18 南京皓焜自动化科技有限公司 Be used for robot welded workstation
CN112157546B (en) * 2020-10-28 2022-06-03 史东旭 Circular plank edge grinding device
CN112706007B (en) * 2021-01-06 2022-07-01 广州敏实汽车零部件有限公司 Polishing equipment and polishing method applying same
CN114393483A (en) * 2022-01-28 2022-04-26 陈国发 Wood board single-side polishing equipment
CN114486450B (en) * 2022-02-24 2023-12-22 山东省国土空间生态修复中心 Mineral sample processing device for rock and ore identification
CN115446705B (en) * 2022-10-21 2024-03-08 唐山市汉沽管理区宅本木业有限公司 Wood polishing device and application method thereof

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Publication number Priority date Publication date Assignee Title
DE1477943A1 (en) * 1964-09-25 1969-07-31 Weber Dipl Ing Heinz Wide belt sander with contact roller
US3415017A (en) * 1965-05-13 1968-12-10 Zech Murray Corp Apparatus for finishing workpieces under controlled pressures
IT1394415B1 (en) * 2009-05-18 2012-06-15 Scm Group Spa METHOD TO SHAPE A SURFACE OF AN OBJECT AND SHAPE SYSTEM

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107803713A (en) * 2017-09-30 2018-03-16 成都千佳世纪家具有限责任公司 The surface treatment method of wood furniture

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Publication number Publication date
ITBO20110200A1 (en) 2012-10-16
EP2511045A1 (en) 2012-10-17

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