EP2499283A1 - Spun-dyed hmls monofilaments, production thereof and use thereof - Google Patents
Spun-dyed hmls monofilaments, production thereof and use thereofInfo
- Publication number
- EP2499283A1 EP2499283A1 EP10776561A EP10776561A EP2499283A1 EP 2499283 A1 EP2499283 A1 EP 2499283A1 EP 10776561 A EP10776561 A EP 10776561A EP 10776561 A EP10776561 A EP 10776561A EP 2499283 A1 EP2499283 A1 EP 2499283A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monofilament
- polyester
- monofilaments
- polyester monofilament
- pigment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 229920000728 polyester Polymers 0.000 claims abstract description 58
- 239000000049 pigment Substances 0.000 claims abstract description 40
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 claims abstract description 25
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000003063 flame retardant Substances 0.000 claims abstract description 15
- 239000004753 textile Substances 0.000 claims abstract description 15
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000010276 construction Methods 0.000 claims abstract description 13
- 238000005253 cladding Methods 0.000 claims abstract description 4
- 239000000654 additive Substances 0.000 claims description 32
- 229920000642 polymer Polymers 0.000 claims description 29
- 230000000996 additive effect Effects 0.000 claims description 19
- -1 polyethylene terephthalate Polymers 0.000 claims description 18
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 17
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 15
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 15
- 229920001169 thermoplastic Polymers 0.000 claims description 11
- 239000004416 thermosoftening plastic Substances 0.000 claims description 11
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 8
- 229930195729 fatty acid Natural products 0.000 claims description 8
- 150000004665 fatty acids Chemical class 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 7
- 239000012963 UV stabilizer Substances 0.000 claims description 7
- 229910052698 phosphorus Inorganic materials 0.000 claims description 7
- 239000011574 phosphorus Substances 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000010586 diagram Methods 0.000 claims description 6
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 claims description 4
- 150000004056 anthraquinones Chemical class 0.000 claims description 4
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 claims description 4
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 claims description 4
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- YKSGNOMLAIJTLT-UHFFFAOYSA-N violanthrone Chemical compound C12=C3C4=CC=C2C2=CC=CC=C2C(=O)C1=CC=C3C1=CC=C2C(=O)C3=CC=CC=C3C3=CC=C4C1=C32 YKSGNOMLAIJTLT-UHFFFAOYSA-N 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 229920003240 metallophthalocyanine polymer Polymers 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 239000000178 monomer Substances 0.000 claims description 2
- 230000002040 relaxant effect Effects 0.000 claims description 2
- 238000005034 decoration Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 10
- 239000000975 dye Substances 0.000 abstract description 7
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 229920005601 base polymer Polymers 0.000 description 8
- 229920001707 polybutylene terephthalate Polymers 0.000 description 7
- 238000009987 spinning Methods 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 229920002725 thermoplastic elastomer Polymers 0.000 description 6
- 239000006229 carbon black Substances 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- JXTHNDFMNIQAHM-UHFFFAOYSA-N dichloroacetic acid Chemical compound OC(=O)C(Cl)Cl JXTHNDFMNIQAHM-UHFFFAOYSA-N 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- RAABOESOVLLHRU-UHFFFAOYSA-N diazene Chemical compound N=N RAABOESOVLLHRU-UHFFFAOYSA-N 0.000 description 2
- 229910000071 diazene Inorganic materials 0.000 description 2
- 229960005215 dichloroacetic acid Drugs 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 2
- 229920006344 thermoplastic copolyester Polymers 0.000 description 2
- 239000004034 viscosity adjusting agent Substances 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- 230000005483 Hooke's law Effects 0.000 description 1
- 229920006309 Invista Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 229920004935 Trevira® Polymers 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229920003232 aliphatic polyester Polymers 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical group CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000006159 dianhydride group Chemical group 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UHPJWJRERDJHOJ-UHFFFAOYSA-N ethene;naphthalene-1-carboxylic acid Chemical group C=C.C1=CC=C2C(C(=O)O)=CC=CC2=C1 UHPJWJRERDJHOJ-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- CLYVDMAATCIVBF-UHFFFAOYSA-N pigment red 224 Chemical compound C=12C3=CC=C(C(OC4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)OC(=O)C4=CC=C3C1=C42 CLYVDMAATCIVBF-UHFFFAOYSA-N 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003504 terephthalic acids Chemical class 0.000 description 1
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/04—Pigments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
Definitions
- the present invention relates to spun-dyed HMLS monofilaments, their preparation and use in the construction sector. These monofilaments may preferably be used in the construction sector in the form of textiles, e.g. for lightweight roof structures for shading or facade cladding.
- synthetic filaments of melt-spinnable polymers are preferred.
- polyolefins such as polyethylene (PE), polypropylene (PP), polyamides such as polyamide 6 (PA 6), polyamide 6.6 (PA 6.6) or polyesters such as polyethylene terephthalate (US Pat. PET), if threads made of these polymers can meet the desired requirements.
- PE polyethylene
- PP polypropylene
- PA 6 polyamide 6
- PA 6.6 polyamide 6.6
- polyesters such as polyethylene terephthalate (US Pat. PET)
- KD curve the force-strain curve of a textile thread. This curve increases more or less steeply depending on the raw material used. The beginning of the curve is usually reversible Scope of Hooke's Law, ie that the strain is proportional to the applied force. At higher strains, the force-strain diagram ("KD diagram”) is no longer linear, and as a rule the strain is no longer reversible.As the force and strain increase, the curve reaches a maximum until the thread tears.
- the free shrink is specified, i. shrinkage without biasing of the thread used in the treatment of the thread at a fixed temperature, e.g. at 180 ° C, after a defined exposure time, for example 30 min., occurs.
- a fixed temperature e.g. at 180 ° C
- a defined exposure time for example 30 min.
- a normal polyester thread of PET e.g. the reference elongation (BD) at 27 cN / tex and the free thermal shrinkage (TS) of 180 ° C are selected.
- Typical values for "slowly" spun and subsequently drawn PET threads are included
- HMLS types high modulus low shrinkage types
- HMLS monofilaments or HMLS multifilaments and cords made therefrom are already known. Such threads and their production are described for example in DE 196 53 451 A1, DE 199 37 728 A1, DE 691 26 914 T2, DE 699 26 056 T2, EP 1 571 243 A1, WO 2004/046434 A1 and DE 691 08 785 T2 described.
- HMLS multifilaments have been used primarily as a tire cord in the past.
- HMLS monofilaments have also been proposed for this use.
- the spinning distortion and the crystallization are influenced by the viscosity of the polymer, the type of polymer, crosslinking agent, other possible additives and the cooling process below the spinneret, as shown in numerous documents.
- Monofilaments intended for use in the construction sector should be flame-retardant and must contain certain additives, such as dyes and preferably also stabilizers.
- additives such as dyes and preferably also stabilizers.
- the skilled artisan expects aggregates to adversely affect HMLS properties. These are usually added as a masterbatch to the base polymer before spinning. Because of the better
- the masterbatches are often based on polymers softer than the base polyester, for example on polybutylene terephthalate (“PBT”) or on copolymers
- PBT polybutylene terephthalate
- the use of these polyesters leads to a deterioration of the dimensional stabilities compared to monofilaments
- Another object of the present invention is to provide a simple process for producing spun-dyed HMLS monofilaments.
- the present invention relates to a spun-dyed polyester monofilament having a titre of at least 40 dtex containing at least one pigment selected from the group of phthalocyanine, metallophthalocyanine, pyrazolone, anthraquinone, dioxazine, sulfur, azo, dibenzanthrone and / or perylene pigments, wherein the sum of free heat shrinkage after 30 minutes treatment at 180 ° C and from reference strain at 27 cN / tex from the force-elongation diagram of the polyester monofilament is less than 15%.
- any thread-forming polyesters can be used, provided that they can be processed into HMLS monofilaments having the property profile described above.
- these are monofilaments of aromatic-aliphatic polyester homo- or copolymers. Examples are
- Ethylene terephthalate are derived from ethylene glycol and optionally further alcohols and from
- Terephthalic acid or its polyester-forming derivatives such as
- Terephthalic acid esters or chlorides are Terephthalic acid esters or chlorides.
- these polyesters may contain structural units derived from other suitable dihydric alcohols. Typical representatives thereof are aliphatic and / or cycloaliphatic diols, for example propanediol, 1,4-butanediol, cyclohexanedimethanol or mixtures thereof.
- these polyesters may contain structural units derived from other suitable dicarboxylic acids or from their polyester-forming derivatives.
- Typical representatives thereof are aromatic and / or aliphatic and / or cycloaliphatic dicarboxylic acids, for example naphthalenedicarboxylic acid, isophthalic acid, cyclohexanedicarboxylic acid, adipic acid,
- Sebacic acid or mixtures thereof can also monofilaments of other polyesters, such as
- thermoplastic polyesters are known per se. Building blocks of thermoplastic copolyesters are preferably the abovementioned diols and dicarboxylic acids, or correspondingly constructed polyester-forming derivatives.
- the monofilaments according to the invention are preferably derived from polyesters whose solution viscosities (IV values) are at least 0.60 dl / g, preferably from 0.80 to 1.05 dl / g, particularly preferably from 0.80 to 0.95 dl / g, (measured at 25 ° C in dichloroacetic acid (DCE)).
- IV values solution viscosities
- the monofilaments according to the invention are spun-dyed.
- the color of the monofilament preferably black, is particularly desirable for shadowing.
- pigments the above types can be used. These are mainly color bodies in the
- Base polymer are not soluble and are finely dispersed in the form of a heterogeneous phase in the base polymer.
- Pigments suitable for producing the monofilaments according to the invention are known to the person skilled in the art.
- the IR component is absorbed in the monofilament, this being at temperatures above the
- Perylene pigment used This is particularly preferably used in the form of a black masterbatch containing perylene pigment; in particular, the product Lifocolor black VP 132-08 TPE from Lifocolor Weg, Lichtenfels, is particularly suitable for this purpose.
- Perylene is heat resistant and absorbs less IR radiation than, for example, an otherwise common carbon black as a dye.
- perylene pigments it is possible to use any desired compounds having a perylene basic body which, when incorporated into a matrix containing thermoplastic polyesters, result in a coloration of the polyester.
- perylene pigments are perylene itself, ie peri-dinaphthylene, the perylene derivatives.
- perylene derivatives are tetracarboxylic acids of perylene, their derivatives, such as dianhydrides, diimides including the bis-N-hydrocarbyldiimide as the bis-N-alkyldiimides, tetracarboxylic or tetracarboxylic; Di-, tri- or tetraalkyl derivatives of perylene, di- or tetraketones of perylene, di-, tri- or tetrahydroxy derivatives of perylene, di-, tri- or tetra-ethers of perylene.
- the particular type of pigment selected for use depends on its compatibility with the polyester matrix and the particular shade desired for the onofilament. The person skilled in the selection criteria are known.
- the pigment in the monofilament according to the invention can be used alone or in the form of mixtures, optionally in combination with other pigments.
- the pigments can be in the form of dry
- thermoplastic polyester or a thermoplastic elastomeric polymer.
- the incorporation of the pigment into the thermoplastic polyester can be carried out by various methods described in the prior art. These include e.g. mixing the pigment with the polyester or dissolving and / or dispersing the pigment in the polyester.
- inventive methods described in the prior art. These include e.g. mixing the pigment with the polyester or dissolving and / or dispersing the pigment in the polyester.
- thermoplastic polyester in addition to the thermoplastic polyester and the pigment as a further component, a polymer having a melting point in the range or below the melting point of the thermoplastic polyester, preferably of at least 10 ° C below the melting point of the thermoplastic polyester.
- polymer component selected polymers are used. This is usually the polymer component of a masterbatch used in the preparation of the monofilaments according to the invention. To ensure adequate ductility and miscibility in the
- the melting point of the other polymer should be in the range of the melting point or preferably at least 10 ° C below the melting point of the polyester of the base component.
- suitable further polymers are polyesters, polyamides,
- Polyolefins such as polyethylene or polypropylene, or thermoplastic, elastomeric polymers.
- a masterbatch contains the same type of polymer as the base polymer.
- the pigments are in the masterbatch used according to the invention.
- the masterbatch is introduced into the polyester matrix during the production of the monofilament.
- the pigment molecules stain that
- the pigment on the one hand dyes the monofilament, on the other hand, absorbs heat radiation only to a limited extent and reflects the main part of the irradiation, so that the monofilament heats up less by irradiation of sunlight than would be the case when coloring with carbon black.
- the flame retardancy is another important property of the monofilament according to the invention.
- Appropriately equipped monofilaments are used for reasons of fire protection in the construction sector.
- non-flammable or flame-retardant materials are used for textile construction.
- the preferred monofilaments according to the invention the
- Fire protection can be achieved by the use of known flame retardants.
- the polyester raw material used for the production of the monofilament according to the invention may also be flame-retardant.
- a flame-retardant PET raw material a wide variety of raw materials have proven their worth here; for example, the raw material types RT 16, RT 18 and RT 1802 Trevira GmbH, Philipp-Reis-Strckee 2, 65795 Hattersheim.
- These flame-retardant polyester raw materials contain phosphorus-containing polyester raw materials.
- polyester is constructed, most preferably with
- Phosphorus-containing monomers modified polyethylene terephthalate.
- the monofilaments according to the invention are provided with a friction-reducing additive.
- a friction-reducing additive Particularly preferred friction reducing additives are used, in addition to
- Phosphites act as costabilizers and mineral powders act as
- Such friction-reducing additives are incorporated in the form of a masterbatch in the Monofiiament.
- polyolefins such as polyethylene or polypropylene
- polyesters such as polyethylene terephthalate or as
- Particularly suitable fatty acid amides are amides of saturated or unsaturated carboxylic acids having from six to twenty carbon atoms. Preference is given to using oleic acid amide, in particular in combination with other fatty acid amides.
- the polyester matrix of the monofilament is constantly fatty acid amide, in particular Oleic amide, since its surface energy is greater than that of polyester. This leads to a permanent lowering of the wettability of the polyester surface, which leads to a reduction of soiling by liquids.
- the monofilaments according to the invention may contain, in addition to the polyester base material and the pigment, optionally further polymers, optionally flame retardants and optionally friction-reducing additives, further additives.
- UV stabilizers examples include UV stabilizers, hydrolysis stabilizers, processing aids, antioxidants, plasticizers, other lubricants, other pigments, viscosity modifiers or
- UV stabilizers are UV-absorbing compounds, such as benzophenones or benzotriazoles, or compounds of the HALS type
- hydrolysis stabilizer examples are carbodiimides or epoxidized compounds.
- processing aids are siloxanes, waxes or longer-chain carboxylic acids or their salts, aliphatic, aromatic esters or ethers.
- antioxidants are phosphorus compounds such as phosphoric acid esters or hindered phenols.
- plasticizer is dioctyl phthalate.
- Examples of other lubricants are polyolefin waxes.
- Examples of further pigments or matting agents are inorganic pigments, such as titanium dioxide, or carbon black or graphite.
- Examples of viscosity modifiers are polybasic carboxylic acids and their esters or polyhydric alcohols.
- the monofilament according to the invention particularly preferably contains
- At least one UV stabilizer at least one UV stabilizer.
- the titer of the monofilaments according to the invention is at least 40 dtex, but otherwise can vary within wide limits. Typical titres are in the range from 40 to 300 dtex, in particular in the range from 45 to 200 dtex.
- the cross-sectional shape of the threads according to the invention can be arbitrary. It may be irregular cross sections, point or axisymmetric cross sections, for example, round, oval or n-shaped
- the amounts of base polymer, pigment, further polymer and other additives in the monofilaments according to the invention can be selected within wide limits.
- the monofilament according to the invention usually contains from 70 to 99.999% by weight, preferably from 95 to 99.98% by weight, of the base polymer, based on the total mass of the monofilament.
- the amount of the base polymer is selected by the skilled person depending on the intended use and / or the intended processing.
- the amount of pigment in the monofilament according to the invention is also selected by the person skilled in the art as a function of the intended use and / or the intended processing.
- the amount of pigment in the monofilament according to the invention is usually from 0.0001 to 5% by weight, based on the total mass of the
- the amount of the pigment is from 0.001 to 3% by weight.
- the amount of the optionally present flame retardant in the monofilament according to the invention is likewise selected by the person skilled in the art as a function of the desired intended use and / or the intended processing.
- the amount of the flame retardant in the monofilament according to the invention is 0 to 15 wt.%, Based on the total mass of the monofilament, preferably the amount of flame retardant 0.1 to 10 wt.% And especially 1 to 5 wt.%.
- the amount of the optionally present further polymer in the monofilament according to the invention is also determined by the person skilled in the art as a function of the intended use and / or the intended purpose
- the amount of this component is 0 to 25 wt.%, Based on the total mass of the monofilament.
- the proportion of optionally used further additives is selected by the skilled person according to the intended use and / or the intended processing.
- the proportion of this component is usually up to 20% by weight, preferably up to 10% by weight, based on the total mass of the monofilament.
- UV stabilizers When UV stabilizers are added, their amount in the monofilament according to the invention is usually from 0.0001 to 5% by weight, based on the total weight of the monofilament, and the amount of UV stabilizer is preferably from 0.001 to 2% by weight.
- Components are known per se, sometimes commercially available or can be prepared by methods known per se.
- the threads of the invention are preferably used for the production of textile fabrics, in particular of woven, laid, knitted, braided or knitted fabrics.
- the production of these fabrics is carried out by known techniques.
- the preparation of the monofilaments according to the invention can be effected by a modification of the conventional melt spinning process, combined with single or multiple stretching and fixing of the obtained
- the invention also relates to a process of the polyester monofilaments described above.
- polyester raw material is dosed together with the dye, preferably in the form of a masterbatch in an extruder.
- the fine bore of the spinneret is larger in cross-sectional area than in spinnerets, which are commonly used for monofilaments of this diameter
- the injection speed of the polymer is reduced at the same throughput.
- a withdrawal speed of ⁇ 300 m / min which can still be implemented with spinning tanks with water, to achieve a spinning distortion, as it is required for the production of HMLS threads.
- the diameter of the fine bores in the spinneret is typically 0.4 to 1.0 mm, preferably 0.4 to 0.8 mm.
- fine bore is meant the bore at the exit end of the polymer mass.
- Integrated in the process are one or more draws with
- the obtained yarn is drawn several times, in particular a total draw ratio in the range of 1: 5.0 to 1: 6.5.
- the stretching stages are followed by at least one relaxation stage (fixing stage).
- the drawn monofilaments are thermally treated while maintaining the thread tension, so that built-in stresses in the thread can break down.
- the invention also relates to a process for the preparation of the above
- spun-dyed HMLS monofilaments comprising the following measures:
- thermoplastic polyester i) mixing thermoplastic polyester with a masterbatch comprising a filament-forming polymer and at least one pigment selected from the group of phthalocyanine, metallophthalocyanine, pyrazolone, anthraquinone, dioxazine, sulfur, azo,
- Dibenzanthrone and / or perylene pigments in an extruder ii) extruding the mixture from step i) through a spinneret with one or more fine bores having a diameter of
- BD27cN / tex + TS 18 ° o For the dimensional stability of the monofilaments values for BD27cN / tex + TS 18 ° o can be prepared by the above procedure, typically c / 3omin of less than 15% are achieved. Preference is given to values of less than 12%, in particular values of between 9.5% and 10.1%.
- the monofilaments according to the invention are outstandingly suitable for use in construction, in particular in textile construction, very particularly preferably for lightweight roof structures, shading, facade cladding and textile decorative surfaces in or on buildings.
- the starting material in each case was PET type RT 51 from INVISTA
- thermoplastic copolyester dosed; also 4.0% by weight of one
- the polymeric mixture was placed in an extruder at 280 ° C to 295 ° C
- additive 1 Lifocolor black 000169 Lifocolor black 9000169
- the following table shows the heating rates of monofilaments with carbon black and perylene-containing masterbatch, showing that the perylene-containing monofilament has a similar heating rate to a white monofilament (here TiO 2 -containing).
- the monofilaments were produced in accordance with Examples 1 and 2.
- Lifocolor black 9000169 TPE and CESA-F Light NBAADH between 0 and 10% by weight of a masterbatch based on PBT (Monoslip 230310 PET, U. Müller, Parkstr 18, Coburg) to the polymer stream.
- this masterbatch contained 20% by weight of a mixture of fatty acid amide and oleic acid amide, 0.5% by weight of a phosphitic co-stabilizer and 15% by weight
- the monofilaments finished with the components of this masterbatch had significantly reduced coefficients of friction for both static friction and sliding friction compared to the unapertured monofilaments. As a result, it was possible either to work completely without spin finish or to work with a significantly reduced spin finish. In addition, the monofilaments equipped with this masterbatch showed a significantly increased soil repellency.
- the following table shows driving data and the textile values of the monofilaments obtained. table
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Artificial Filaments (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009052935A DE102009052935A1 (en) | 2009-11-12 | 2009-11-12 | Spun-dyed HMLS monofilaments, their preparation and use |
PCT/EP2010/006442 WO2011057708A1 (en) | 2009-11-12 | 2010-10-21 | Spun-dyed hmls monofilaments, production thereof and use thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2499283A1 true EP2499283A1 (en) | 2012-09-19 |
EP2499283B1 EP2499283B1 (en) | 2014-03-12 |
Family
ID=43439811
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20100776561 Active EP2499283B1 (en) | 2009-11-12 | 2010-10-21 | Spun-dyed hmls monofilaments, production thereof and use thereof |
Country Status (6)
Country | Link |
---|---|
US (1) | US20120244336A1 (en) |
EP (1) | EP2499283B1 (en) |
DE (1) | DE102009052935A1 (en) |
DK (1) | DK2499283T3 (en) |
PT (1) | PT2499283E (en) |
WO (1) | WO2011057708A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102010015499B4 (en) * | 2010-04-20 | 2016-03-24 | Monika Lieselotte Müller | Additive for friction reduction and antistatic melt-spinnable polymers |
CN106757478B (en) * | 2016-11-22 | 2018-12-21 | 浙江金霞新材料科技有限公司 | A kind of fiber and its processing method of the compound color gradual change of abnormal shape |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE785986A (en) * | 1971-07-10 | 1973-01-08 | Bayer Ag | POLYESTER YARNS WITH THE BEST PROPERTIES FOR USE AND THEIR MANUFACTURING PROCESS |
CH624132A5 (en) * | 1976-07-22 | 1981-07-15 | Ciba Geigy Ag | |
JPS6059157A (en) * | 1983-09-12 | 1985-04-05 | ユニチカ株式会社 | Fire retardant net |
CA2040133A1 (en) | 1990-05-11 | 1991-11-12 | F. Holmes Simons | Spinning process for producing high strength, high modulus, low shrinkage synthetic yarns |
AU7826391A (en) | 1990-06-14 | 1991-12-19 | E.I. Du Pont De Nemours And Company | Polyester monofilaments for reinforcing tires |
US5068274A (en) * | 1990-07-19 | 1991-11-26 | Phillips Petroleum Company | Secondary amides in polyethylene terephthalate molding compositions |
EP0526740B1 (en) * | 1991-07-05 | 1998-03-25 | Hoechst Aktiengesellschaft | High strength polyester yarn and method for its production |
DE59308629D1 (en) * | 1992-07-10 | 1998-07-09 | Hoechst Ag | Process for drawing heated yarns, polyester fibers obtainable therewith and their use |
DE19643280A1 (en) * | 1996-10-21 | 1998-04-23 | Basf Ag | Flame retardant molding compounds |
JPH10168654A (en) * | 1996-12-09 | 1998-06-23 | Toray Ind Inc | Polyester fiber for seat belt and seat belt webbing |
DE19653451C2 (en) | 1996-12-20 | 1998-11-26 | Inventa Ag | Process for the production of a polyester multifilament yarn |
DE19820399A1 (en) * | 1998-05-07 | 1999-11-11 | Basf Ag | Flame retardant polyester molding compounds |
ATE299195T1 (en) | 1999-05-18 | 2005-07-15 | Hyosung Corp | INDUSTRIAL POLYESTER FIBER AND METHOD FOR PRODUCING IT |
DE19937729A1 (en) * | 1999-08-10 | 2001-02-15 | Lurgi Zimmer Ag | High tenacity polyester threads and process for their manufacture |
DE19937728A1 (en) | 1999-08-10 | 2001-02-15 | Lurgi Zimmer Ag | HMLS threads made of polyester and spin stretching process for their production |
US6593483B2 (en) * | 2001-10-12 | 2003-07-15 | Milliken & Company | Polymeric blue anthraquinone-derivative colorants |
US6759124B2 (en) | 2002-11-16 | 2004-07-06 | Milliken & Company | Thermoplastic monofilament fibers exhibiting low-shrink, high tenacity, and extremely high modulus levels |
JP2005076147A (en) * | 2003-09-01 | 2005-03-24 | Kaneka Corp | Flame-retardant polyester fiber for artificial hair |
US7056461B2 (en) | 2004-03-06 | 2006-06-06 | Hyosung Corporation | Process of making polyester multifilament yarn |
KR100828904B1 (en) * | 2004-12-31 | 2008-05-09 | 주식회사 효성 | High strength spun dyed polyester multifilament yarn and Its manufacturing method |
-
2009
- 2009-11-12 DE DE102009052935A patent/DE102009052935A1/en not_active Withdrawn
-
2010
- 2010-10-21 WO PCT/EP2010/006442 patent/WO2011057708A1/en active Application Filing
- 2010-10-21 EP EP20100776561 patent/EP2499283B1/en active Active
- 2010-10-21 US US13/504,273 patent/US20120244336A1/en not_active Abandoned
- 2010-10-21 DK DK10776561T patent/DK2499283T3/en active
- 2010-10-21 PT PT10776561T patent/PT2499283E/en unknown
Non-Patent Citations (1)
Title |
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See references of WO2011057708A1 * |
Also Published As
Publication number | Publication date |
---|---|
PT2499283E (en) | 2014-06-11 |
EP2499283B1 (en) | 2014-03-12 |
DK2499283T3 (en) | 2014-05-05 |
US20120244336A1 (en) | 2012-09-27 |
WO2011057708A1 (en) | 2011-05-19 |
DE102009052935A1 (en) | 2011-05-19 |
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