EP2498262B1 - High or middle tension electric cable - Google Patents

High or middle tension electric cable Download PDF

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Publication number
EP2498262B1
EP2498262B1 EP12158589.7A EP12158589A EP2498262B1 EP 2498262 B1 EP2498262 B1 EP 2498262B1 EP 12158589 A EP12158589 A EP 12158589A EP 2498262 B1 EP2498262 B1 EP 2498262B1
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Prior art keywords
cable according
layer
cable
composition
crosslinking
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German (de)
French (fr)
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EP2498262A1 (en
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Jérôme Alric
Jean-Michel Marty
Yannick Goutille
Arnaud Allais
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Nexans SA
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Nexans SA
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/027Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of semi-conducting layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes

Definitions

  • the present invention relates to an electric cable. It applies typically, but not exclusively, to the fields of medium-voltage (in particular 6 to 45-60 kV) or high-voltage (in particular greater than 60 kV, and up to 800 kV) energy cables. , whether DC or AC.
  • the medium or high voltage energy cables typically comprise a central electrical conductor and, successively and coaxially around this electrical conductor, a semiconducting inner layer, an electrically insulating intermediate layer, a semiconducting outer layer, these three layers being crosslinked by techniques well known to those skilled in the art.
  • these three crosslinked layers are obtained from a composition based on a polyethylene polymer matrix associated with an organic peroxide of the dicumyl peroxide or tert-butyl peroxide cumyl type.
  • this type of peroxide decomposes and forms cross-linking by-products such as in particular methane, acetophenone, cumyl alcohol, acetone, tertiobutanol, alpha Styrene methyl and / or water.
  • cross-linking by-products such as in particular methane, acetophenone, cumyl alcohol, acetone, tertiobutanol, alpha Styrene methyl and / or water.
  • the methane formed during the crosslinking step is not removed from the crosslinked layers, risks related to the explosiveness of methane and its ability to ignite should not be ignored. This gas can also cause damage once the cable is put into service.
  • the semiconducting outer layer is surrounded by a metal screen, which is generally the case in the medium and high voltage cable structure, it can spread only longitudinally along the cable to the junctions and terminations of the electrical installation (ie energy accessories). As a result, methane can accumulate and exert pressure on the energy accessories, which can lead to electrical breakdown. Even if solutions exist to limit the presence of methane within the cable, such as for example treating the cable thermally to accelerate the diffusion of methane outside the cable, they become long and expensive when the thickness of the insulating layers is important.
  • the document US 5,252,676 has a three-layer insulation for power cable. This trilayer insulation is obtained from compositions comprising an ethylene copolymer, an organic peroxide as crosslinking agent, and an additive of the isopropenyl benzene type or a derivative thereof. In order to limit the amount of gas released during the decomposition of the crosslinking agent, this document recommends reducing the amount of crosslinking agent.
  • crosslinkable compositions used in this document are not optimized to limit the amount of crosslinking by-products, while ensuring satisfactory thermomechanical properties once the crosslinked compositions.
  • the object of the present invention is to overcome the disadvantages of the prior art techniques by proposing a medium or high voltage electrical cable, comprising a crosslinked layer whose manufacture significantly limits the presence of cross-linking by-products, such as methane, while ensuring optimum thermomechanical properties, such as hot creep, characteristics of the good crosslinking of said layer.
  • the crosslinking coagent of the invention which is different from the crosslinking agent, is of the multifunctional type since it comprises at least two unsaturations.
  • the at least two unsaturations are more particularly reactive functions of the carbon-carbon double bond type, which are capable on the one hand of grafting to the polyolefin and, on the other hand, of participating in the crosslinking of the polyolefin (ie on the formation of the three-dimensional network of the cross-linked polyolefin).
  • the crosslinking coagent advantageously makes it possible to significantly reduce the proportion of organic peroxide to be used in the crosslinkable composition, and thus to reduce the amount of methane derived from crosslinking by-products from said peroxide, while maintaining good thermomechanical properties such as than the hot creep, as well as a satisfactory crosslinking rate.
  • the thermomechanical properties for the crosslinked layer according to the invention can advantageously result in a maximum stress elongation under the standard NF EN 60811-2-1 of at most 100%, preferably at most 80%, and in a particularly preferred manner ranging from 60 to 80%.
  • a coagent whose boiling temperature is sufficiently high so that it does not volatilize during the stage of implementation of the crosslinkable composition, in particular by extrusion, will be used.
  • the crosslinking agent may be chosen from 1,3-hexadiene; 1,4-hexadiene; 1,5-hexadiene; 2,3-dimethyl-1,3-butadiene; 2-methyl-1,4-pentadiene; 3-methyl-1,3-pentadiene; 4-methyl-1,3-pentadiene; 1,6-heptadiene; 2,4-dimethyl-1,3-pentadiene; 2-methyl-1,5-hexadiene; 4-vinyl-1-cyclohexene; 1,7-octadiene; 2,5-dimethyl-1,5-hexadiene; 2,5-dimethyl-2,4-hexadiene; Vinyl-2 norbornene; 1,8-nonadiene; 7-methyl-1,6-octadiene; 1,4,9-decatriene; 2,6-dimethyl-2,4,6-octatriene; dipentene; 7-methyl-3-methylene-1,6
  • the crosslinking agent may be selected from 1,5-hexadiene; 1,6-heptadiene; 1,7-octadiene; 1,8-nonadiene; 1,4,9-decatriene; 1,9-decadiene; 3,9-divinyl-2,4,8,10-tetraoxaspiro [5.5] undecane; 1,2,4-trivinylcyclohexane; 1,13-tetradecadiene; 1,15-hexadecadiene; .
  • the concentration of the coagent is preferably limited so as not to disturb the extrusion process of the crosslinkable composition of the invention.
  • the crosslinkable composition may comprise at most 3 parts by weight of crosslinking agent per 100 parts of polymer (s) in the crosslinkable composition. It is preferred to use from 0.5 to 2 parts by weight of coagent per 100 parts by weight of polymer (s) in the crosslinkable composition.
  • organic peroxide according to the invention may be chosen from organic peroxides well known to those skilled in the art, whether they be aliphatic or aromatic peroxides.
  • aromatic peroxide mention may be made of dicumyl peroxide or tert-butyl peroxide cumyl.
  • the aliphatic peroxides in comparison with aromatic peroxides, have the advantage of not forming cumyl alcohol as cross-linking by-products during the crosslinking of the crosslinkable composition, and thus makes it possible to significantly limit the presence of water at within the reticulated layer, while keeping very good thermomechanical properties.
  • aliphatic peroxides it will be preferred to use tertiary dialkyl aliphatic peroxides. Indeed, this type of peroxides has a very good compromise between crosslinking speed and risk of roasting or pre-crosslinking during the implementation of the composition.
  • the crosslinkable composition does not comprise any aromatic peroxide, such as in particular dicumyl peroxides or their derivatives.
  • the peroxidic crosslinking of the crosslinkable composition according to the invention can be carried out under the action of heat and pressure, for example by means of a vulcanization tube under a nitrogen atmosphere, this crosslinking technique being well known to those skilled in the art.
  • the crosslinkable composition of the invention may comprise at most 2.00 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition; preferably 1.50 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition; preferably 1.25 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition; and particularly preferably 1.10 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition.
  • polyolefin as such generally means homopolymer or copolymer of olefin. It may in particular designate a thermoplastic polymer or an elastomer.
  • the olefin polymer is an ethylene homopolymer or an ethylene copolymer.
  • ethylene polymers By way of example of ethylene polymers, mention may be made of linear low density polyethylene (LLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), copolymers of d ethylene and vinyl acetate (EVA), copolymers of ethylene and butyl acrylate (EBA), methyl acrylate (EMA), 2-hexylethyl acrylate (2HEA), ethylene copolymers and alpha-olefins such as for example polyethylene-octene (PEO), polyethylene-butene (PEB), copolymers of ethylene and propylene (EPR) such as for example terpolymers of ethylene propylene diene (EPDM) ), and their mixtures.
  • LLDPE linear low density polyethylene
  • LDPE low density polyethylene
  • MDPE medium density polyethylene
  • HDPE high density polyethylene
  • EVA copolymers of d ethylene and vinyl acetate
  • EBA
  • LDPE low density polyethylene
  • low density a density that can range from 0.910 to 0.940 g / cm 3 , and preferably ranging from 0.910 to 0.930 g / cm 3 according to ISO 1183 (at a temperature of 23 ° C).
  • low density polyethylene can be obtained by a polymerization process in a high pressure tubular reactor, or in an autoclave reactor.
  • the crosslinkable composition may comprise more than 50.0 parts by weight of polyolefin per 100 parts by weight of polymer (s) (ie polymer matrix) in the composition, preferably at least 70 parts by weight of polyolefin per 100 parts by weight of polymer (s) in said composition, and particularly preferably at least 90 parts by weight of polyolefin per 100 parts by weight of polymer (s) in said composition.
  • the crosslinkable composition comprises a polymer matrix which is composed solely of a polyolefin or a mixture of polyolefins.
  • the crosslinkable composition of the invention may further comprise an aromatic compound comprising at least one aromatic ring, and a single reactive function capable of grafting to the polyolefin.
  • said reactive function of the aromatic compound is a vinyl function.
  • the crosslinked layer obtained from this crosslinkable composition has enhanced and durable properties in the field of electric cables, offering better resistance to water trees. More particularly, this relates to the resistance to electrical breakdown, and in particular the ability to dissipate the space charges that accumulate especially in high voltage cables under direct current.
  • the aromatic compound may be selected from styrene, styrene derivatives, and their isomers.
  • styrene derivatives By way of example of styrene derivatives, mention may be made of the compounds of the following general formula: wherein X is hydrogen, an alkyl group or an aryl group; and R is either a hydrogen, an alkyl group or an aryl group. More particularly, mention may be made of 4-methyl-2,4-diphenyl pentene and triphenyl ethylene.
  • styrene derivatives of the polycyclic aromatic hydrocarbon (PAH) type More particularly, mention may be made of vinyl naphthalene, for example 2-vinyl naphthalene; vinyl anthracene such as 9-vinyl anthracene or 2-vinyl anthracene; and vinyl phenanthrene such as 9-vinyl phenanthrene.
  • PAH polycyclic aromatic hydrocarbon
  • grafting of these aromatic compounds onto the polymer chain of the polyolefin is typically carried out during the crosslinking phase of the polyolefin, according to a radical addition mechanism well known to those skilled in the art, in the presence of tertiary alkylperoxide. aliphatic of the invention.
  • the crosslinkable composition according to the invention may further comprise at least one protective agent such as an antioxidant.
  • a protective agent such as an antioxidant.
  • Antioxidants help to protect the composition of thermal stresses generated during the cable manufacturing or cable operation steps.
  • the type of stabilizer and its level in the crosslinkable composition are conventionally chosen according to the maximum temperature experienced by the polymers during the production of the mixture and during the implementation by extrusion on the cable as well as according to the maximum duration of exposure to this temperature.
  • the crosslinkable composition may typically comprise from 0.1% to 2% by weight of antioxidant (s). Preferably, it may comprise at most 0.7% by weight of antioxidant (s), especially when the antioxidant is TMQ.
  • additives and / or other fillers well known to those skilled in the art may also be added to the crosslinkable composition of the invention such as scorch retarders; agents promoting implementation such as lubricants or waxes; compatibilizing agents; coupling agents; UV stabilizers; non-conductive charges; conductive charges; and / or semiconductor charges.
  • the crosslinked layer of the invention is the electrically insulating layer (ie second layer).
  • the crosslinkable composition may not to understand charge (electrically) conductive and / or may not include semiconductor charge.
  • At least two of the three layers of the cable are crosslinked layers, and preferably the three layers of the cable are crosslinked layers.
  • the crosslinkable composition When the crosslinkable composition is used for the manufacture of the semiconductor layers (first layer and / or third layer), the crosslinkable composition further comprises at least one (electrically) conductive filler or a semiconductor filler, in an amount sufficient to to make the composition crosslinkable semiconductor.
  • a layer is semiconductive when its electrical conductivity is at least 0.001 Sm -1 (Siemens per meter).
  • the crosslinkable composition used to obtain a semiconductor layer may comprise from 0.1 to 40% by weight of (electrically) conductive filler, preferably at least 15% by weight of conductive filler, and even more preferably at least 25% by weight. conductive charge weight.
  • the conductive filler may advantageously be chosen from carbon blacks, carbon nanotubes, and graphites, or a mixture thereof.
  • At least one of these three layers is an extruded layer, preferably two of these three layers are extruded layers, and more preferably, these three layers are extruded layers.
  • the first semiconductor layer, the second electrically insulating layer and the third semiconductor layer constitute a three-layer insulation.
  • the second electrically insulating layer is directly in physical contact with the first semiconductor layer
  • the third semiconductor layer is directly in physical contact with the second electrically insulating layer.
  • the electrical cable of the invention may further comprise a metal screen surrounding the third semiconductor layer.
  • This metal screen may be a "wired” screen, consisting of a set of copper or aluminum conductors arranged around and along the third semiconductor layer, a so-called “ribbon” screen composed of one or more ribbons conductive metal laid helically around the third semiconductor layer, or a so-called “sealed” type metal screen surrounding the third semiconductor layer.
  • This last type of screen makes it possible in particular to provide a moisture barrier that tends to penetrate the electrical cable radially.
  • All types of metal screens can act as grounding of the electric cable and can carry fault currents, for example in the event of a short circuit in the network concerned.
  • the electrical cable of the invention may comprise an outer protective sheath surrounding the third semiconductor layer, or more particularly surrounding said metal screen when it exists.
  • This outer protective sheath can be made conventionally from suitable thermoplastic materials such as HDPE, MDPE or LLDPE; or materials retarding the propagation of the flame or resisting the spread of fire. In particular, if the latter materials do not contain halogen, it is called cladding type HFFR (for the Anglicism " Halogen Free Flame Retardant ").
  • the electrical conductor of the cable of the invention may also comprise swelling materials in the presence of moisture to obtain a "sealed core".
  • Medium or high voltage power cable 1 shown in FIG. figure 1 comprises an elongate central conductive element 2, in particular made of copper or aluminum. Successively and coaxially around this conductive element 2, the energy cable 1 further comprises a first semiconductor layer 3 called “internal semiconductor layer”, a second electrically insulating layer 4, a third so-called semiconductor layer 5 "External semiconductor layer”, a metal screen 6 for grounding and / or protection, and an outer protective sheath 7, the layers 3, 4 and 5 being obtainable from a composition according to invention. Layers 3, 4 and 5 are extruded and crosslinked layers.
  • crosslinkable compositions C1, C4, C5, C8 and C9 refer to comparative examples, while compositions C2, C3, C6 and C7 refer to compositions according to the invention.
  • compositions C1 to C9 are expressed in parts by weight (phr) per 100 parts by weight of polymer in the crosslinkable composition.
  • Compositions C1 to C9 are prepared by mixing the polyethylene granules and additives such as peroxide, antioxidants, and optionally the coagent, in a closed jar placed on a roller mixer for 3 hours to thoroughly impregnate the granules. polyethylene.
  • the polyethylene granules were preheated to 60 ° C before impregnation.
  • the MDR rheometer (Moving Die Rheometer, Alpha Technologies) makes it possible to follow the crosslinking / vulcanization of a material by measuring the evolution of its viscosity (DIN 53529 (1983)).
  • the chamber containing the sample consists of two heating trays.
  • the lower plate applies a constant oscillation frequency (100 cycles / min, 1.67Hz) and amplitude ⁇ 0.5 ° arc; the upper plate measures the response of the material, ie its resistance to the stress applied.
  • the unit of measure is that of a pair, expressed in dN.m.
  • the sample is prepared from the impregnated polyethylene granules, molded in a hydraulic press into a plate 3 mm thick at a temperature of 120 ° C., following a cycle of 2 minutes without pressure followed by 3 minutes under a pressure of 100 bars. before being cooled.
  • Two washers 35 mm in diameter to completely fill the chamber are cut in the plate with a punch, then placed between two sheets of terphane polyester ® , to be positioned in the rheometer chamber.
  • the measurement is made at a temperature of 190 ° C., representative of the tube vulcanization conditions. After an initial fall of the couple due to pre-melting of the material, the viscosity of the material and the resulting torque increase, sign that the crosslinking takes place.
  • a parameter of interest is the MH which corresponds to the maximum measured torque. This is a plateau value, obtained when the entire system has reacted and the maximum accessible crosslinking level is reached. For a given material, there is a good correlation between MH and crosslinking density that govern the thermomechanical properties after the crosslinking step.
  • the Mooney viscometer (Monsanto MV2000) is used to measure the viscosity of a material, or in the case of crosslinkable materials, to monitor its evolution over time (ASTM D1646 (2005)).
  • the chamber consists of two jaws forming a cylindrical cavity in which is placed the sample to be tested.
  • the chamber has in its center a metal disk which is rotated at a constant speed of 2 rpm. In our case, of the two standard rotors available, the "big" is used.
  • the jaws and the chamber are maintained under pressure and at a temperature of 130 ° C.
  • the sample is prepared from the impregnated polyethylene granules, molded in a hydraulic press into a plate 3 mm thick at a temperature of 120 ° C., following a cycle of 2 minutes without pressure followed by 3 minutes under a pressure of 100 bars. before being cooled.
  • Mooney Mooney
  • Parameters of interest are: ML, minimum viscosity value, measured at time t0 (Min). ML + 1, viscosity value corresponding to ML increased by one Mooney unit. This is measured at time t1 (min). ML + 2, viscosity value corresponding to ML increased by two Mooney units. This is measured at time t2 (min).
  • the determination of the amount of volatiles produced during the crosslinking phase of the polyethylene, then desorbed, is made by the Sievert method, using the PCT Pro 2000 (HY-ENERGY, SETARAM).
  • the sample is prepared from the impregnated polyethylene granules, molded in a hydraulic press into a plate 1 mm thick at a temperature of 120 ° C., following a cycle of 2 minutes without pressure followed by 3 minutes under a pressure of 100 bars. before being cooled.
  • the sample is placed in the chamber of the apparatus, pressurized (helium).
  • This chamber is connected by means of a valve, to a tank of 5ml also under pressure.
  • the pressures in the chamber and in the tank are identical.
  • the valve opens and closes intermittently, allowing a new equilibrium to be established when it is open, then measuring the new pressure in the tank when it is closed.
  • the evolution of the pressure comes partly from the release of the methane, and partly from the dimensional variation of the chamber with the temperature. A real-time reading of the amount of methane released therefore requires a prior calibration by subjecting the chamber to the temperature cycle envisaged.
  • the equipment allows controlled temperature ramps of 1 ° C / s, simulating the crosslinking conditions of the different layers of polyethylene vulcanization tube.
  • the cycle provides heating from room temperature up to 250 ° C.
  • the difference between the final and initial pressure measurements, at the same temperature, makes it possible to access the level of methane released.
  • the amount of volatiles i.e. methane is expressed in ⁇ mol / g of cross-linked polyethylene.
  • 1mm thick plates are molded from the impregnated polyethylene granules.
  • the molding is done in a press at 120 ° C, following a cycle of 2 minutes without pressure and then 3 minutes under 100 bars.
  • the plates are then cooled under a pressure of 100 bar.
  • the crosslinking step is carried out in a press at a temperature of 190 ° C. under 100 bar pressure and lasts 10 minutes.
  • the molds are preheated to 190 ° C.
  • the cooling step is carried out under pressure maintained at 100 bars.
  • the measurement of the hot creep of a material under mechanical stress is determined according to the standard NF EN 60811-2-1.
  • This test is commonly referred to as the Anglemia Hot Set Test (HST) and consists of ballasting one end of a dumbbell type H2 specimen with a mass corresponding to the application of a stress equivalent to 0.2MPa, and to place the whole in an oven heated to 200 +/- 1 ° C for a period of 15 minutes.
  • HST Anglicism Hot Set Test
  • the suspended mass is then removed, and the test piece is kept in the oven for another 5 minutes.
  • the remaining permanent elongation also called remanence (or remanent elongation) is then measured before being expressed in%.
  • test result would then logically be considered a failure.
  • an elongation value will be considered as meeting the requirements if it does not exceed 100%. Beyond this value, in the same way as a break, the test will be considered as non-compliant.
  • 1mm thick plates are molded from the impregnated granules.
  • the molding is done in a press at 120 ° C, following a cycle of 2 minutes without pressure and then 3 minutes under 100 bars.
  • the plates are then cooled under a pressure of 100 bar.
  • the crosslinking step is carried out in a press at a temperature of 190 ° C. under 100 bar pressure and lasts 10 minutes.
  • the molds are preheated to 190 ° C.
  • the cooling step is carried out under pressure maintained at 100 bars.
  • the mechanical properties are measured on specimens of the dumbbell type H2, according to standard NF EN 60811-1-1.
  • the specimens whose thickness is precisely measured, are tested after a minimum period of 16 hours at room temperature.
  • the pulling speed is 200 mm / min.
  • the initial mechanical property values are thus determined.
  • Specimens the thickness of which is precisely measured, are also placed in an oven for accelerated thermal aging (7 days, at 135 ° C.) and then characterized in the same way.
  • the variations in stress and elongation at break are thus determined.
  • the variations are considered satisfactory when they are between + 25% and -25%, whether for the stress at break or for elongation at break.
  • a coagent according to the invention makes it possible to substantially reduce the level of peroxide necessary for the crosslinking, and thus to reduce the amount of volatiles (methane) evolved, while maintaining the desired crosslinking density. This is given by the MH and the elongation at the Hot Set Test at 200 ° C.
  • Comparative examples of compositions C1 (1.42pcr BCP) and C4 (1.25 phr DTBH)) have an MH of the order of 3.0-3.2dNm, and an HST elongation in the range 60-80%.
  • composition C2 In the case of cumyl peroxide (PCO), the addition of 1.0 pcr of TVCH makes it possible to lower the peroxide level to 1.27 pcr (composition C2) without impacting the properties mentioned above.
  • DVB of composition C3 for which the addition of 1.0 pcr of DVB allows a decrease to 1.12 pcr of the peroxide level.
  • the level of methane released during crosslinking increases from 113 to 101 ⁇ mol / g XLPE (TVCH) and to 93 ⁇ mol / g XLPE (DVB).
  • the roasting times t1 and t2 and the resistance to thermal aging at 135 ° C. are also improved for the composition C2 relative to the composition C1.
  • composition C5 Such a reduction without addition of coagent (composition C5) leads to a subcrosslinked system (rupture with HST).

Description

La présente invention se rapporte à un câble électrique. Elle s'applique typiquement, mais non exclusivement, aux domaines des câbles d'énergie à moyenne tension (notamment de 6 à 45-60 kV) ou à haute tension (notamment supérieur à 60 kV, et pouvant aller jusqu'à 800 kV), qu'ils soient à courant continu ou alternatif.The present invention relates to an electric cable. It applies typically, but not exclusively, to the fields of medium-voltage (in particular 6 to 45-60 kV) or high-voltage (in particular greater than 60 kV, and up to 800 kV) energy cables. , whether DC or AC.

Les câbles d'énergie à moyenne ou haute tension comprennent typiquement un conducteur électrique central et, successivement et coaxialement autour de ce conducteur électrique, une couche interne semi-conductrice, une couche intermédiaire électriquement isolante, une couche externe semi-conductrice, ces trois couches étant réticulées par des techniques bien connues de l'homme du métier.The medium or high voltage energy cables typically comprise a central electrical conductor and, successively and coaxially around this electrical conductor, a semiconducting inner layer, an electrically insulating intermediate layer, a semiconducting outer layer, these three layers being crosslinked by techniques well known to those skilled in the art.

Classiquement, ces trois couches réticulées sont obtenues à partir d'une composition à base d'une matrice polymère de polyéthylène associée à un peroxyde organique du type peroxyde de dicumyle ou peroxyde de tert-butyle cumyle. Lors de la réticulation desdites compositions, ce type de peroxyde se décompose et forme des sous-produits de réticulation tels que notamment du méthane, de l'acétophénone, de l'alcool cumylique, de l'acétone, du tertiobutanol, de l'alpha-méthyle styrène et/ou de l'eau. Ces deux derniers sous-produits se forment par la réaction de déshydratation de l'alcool cumylique.Conventionally, these three crosslinked layers are obtained from a composition based on a polyethylene polymer matrix associated with an organic peroxide of the dicumyl peroxide or tert-butyl peroxide cumyl type. During the crosslinking of said compositions, this type of peroxide decomposes and forms cross-linking by-products such as in particular methane, acetophenone, cumyl alcohol, acetone, tertiobutanol, alpha Styrene methyl and / or water. These latter two by-products are formed by the dehydration reaction of cumyl alcohol.

Si le méthane formé au cours de l'étape de réticulation n'est pas évacué des couches réticulées, des risques liés à l'explosivité du méthane et à sa capacité à s'enflammer ne doivent pas être ignorés. Ce gaz peut également occasionner des dégâts une fois le câble mis en service. Lorsque la couche externe semi-conductrice est entourée par un écran métallique, ce qui est généralement le cas dans la structure des câbles moyenne et haute tensions, celui-ci ne peut se diffuser que longitudinalement le long du câble jusqu'aux jonctions et aux terminaisons de l'installation électrique (i.e. accessoires d'énergie). Le méthane peut donc s'accumuler et exercer une pression sur les accessoires d'énergie, ce qui peut provoquer un claquage électrique. Même si des solutions existent pour limiter la présence de méthane au sein du câble, telles que par exemple traiter le câble thermiquement afin d'accélérer la diffusion de méthane en dehors du câble, elles deviennent longues et coûteuses lorsque l'épaisseur des couches isolantes est importantes.If the methane formed during the crosslinking step is not removed from the crosslinked layers, risks related to the explosiveness of methane and its ability to ignite should not be ignored. This gas can also cause damage once the cable is put into service. When the semiconducting outer layer is surrounded by a metal screen, which is generally the case in the medium and high voltage cable structure, it can spread only longitudinally along the cable to the junctions and terminations of the electrical installation (ie energy accessories). As a result, methane can accumulate and exert pressure on the energy accessories, which can lead to electrical breakdown. Even if solutions exist to limit the presence of methane within the cable, such as for example treating the cable thermally to accelerate the diffusion of methane outside the cable, they become long and expensive when the thickness of the insulating layers is important.

Le document US 5 252 676 présente une isolation tricouche pour câble d'énergie. Cette isolation tricouche est obtenue à partir de compositions comprenant un copolymère d'éthylène, un peroxyde organique en tant qu'agent de réticulation, et un additif du type isopropenyl benzene ou un de ses dérivés. Afin de limiter la quantité de gaz libérée pendant la décomposition de l'agent de réticulation, ce document préconise la diminution de la quantité d'agent de réticulation.The document US 5,252,676 has a three-layer insulation for power cable. This trilayer insulation is obtained from compositions comprising an ethylene copolymer, an organic peroxide as crosslinking agent, and an additive of the isopropenyl benzene type or a derivative thereof. In order to limit the amount of gas released during the decomposition of the crosslinking agent, this document recommends reducing the amount of crosslinking agent.

Toutefois, les compositions réticulables mises en oeuvre dans ce document ne sont pas optimisées pour limiter la quantité de sous-produits de réticulation, tout en garantissant des propriétés thermomécaniques satisfaisantes une fois les compositions réticulées.However, the crosslinkable compositions used in this document are not optimized to limit the amount of crosslinking by-products, while ensuring satisfactory thermomechanical properties once the crosslinked compositions.

Le but de la présente invention est de pallier les inconvénients des techniques de l'art antérieur en proposant un câble électrique à moyenne ou haute tension, comprenant une couche réticulée dont la fabrication limite de façon significative la présence de sous-produits de réticulation, tel que le méthane, tout en garantissant des propriétés thermomécaniques optimales, telles que le fluage à chaud, caractéristiques de la bonne réticulation de ladite couche.The object of the present invention is to overcome the disadvantages of the prior art techniques by proposing a medium or high voltage electrical cable, comprising a crosslinked layer whose manufacture significantly limits the presence of cross-linking by-products, such as methane, while ensuring optimum thermomechanical properties, such as hot creep, characteristics of the good crosslinking of said layer.

La présente invention a pour objet un câble électrique comprenant un conducteur électrique, une première couche semi-conductrice entourant le conducteur électrique, une deuxième couche électriquement isolante, entourant la première couche, et une troisième couche semi-conductrice entourant la deuxième couche, au moins une de ces trois couches étant une couche réticulée obtenue à partir d'une composition réticulable comprenant au moins une polyoléfine et un peroxyde organique en tant qu'agent de réticulation, caractérisé en ce que la composition comprend en outre un coagent de réticulation comprenant au moins deux insaturations, l'une de ces deux insaturations étant une fonction vinylique du type CH2= CH-.The present invention relates to an electrical cable comprising an electrical conductor, a first semiconductor layer surrounding the electrical conductor, a second electrically insulating layer surrounding the first layer, and a third semiconductor layer surrounding the second layer, at least one of these three layers being a crosslinked layer obtained from a crosslinkable composition comprising at least one polyolefin and an organic peroxide as crosslinking agent, characterized in that the composition further comprises a crosslinking coagent comprising at least two unsaturations, one of these two unsaturations being a vinyl function of the type CH 2 = CH-.

Le coagent de réticulation de l'invention, qui est différent de l'agent de réticulation, est de type mutifonctionnel puisqu'il comprend au moins deux insaturations.The crosslinking coagent of the invention, which is different from the crosslinking agent, is of the multifunctional type since it comprises at least two unsaturations.

Les au moins deux insaturations sont plus particulièrement des fonctions réactives de type double liaisons carbone-carbone, qui sont aptes d'une part à se greffer à la polyoléfine, et d'autre part à participer à la réticulation de la polyoléfine (i.e. à la formation du réseau tridimensionnel de la polyoléfine réticulée).The at least two unsaturations are more particularly reactive functions of the carbon-carbon double bond type, which are capable on the one hand of grafting to the polyolefin and, on the other hand, of participating in the crosslinking of the polyolefin (ie on the formation of the three-dimensional network of the cross-linked polyolefin).

Le coagent de réticulation permet avantageusement de réduire de manière significative la proportion de peroxyde organique à utiliser dans la composition réticulable, et donc de diminuer la quantité de méthane issu des sous-produits de réticulation provenant dudit peroxyde, tout en maintenant de bonnes propriétés thermomécaniques telles que le fluage à chaud, ainsi qu'une vitesse de réticulation satisfaisante. Les propriétés thermomécaniques pour la couche réticulée selon l'invention peuvent avantageusement se traduire par un allongement maximal à chaud sous contrainte selon la norme NF EN 60811-2-1 d'au plus 100%, de préférence d'au plus 80%, et de façon particulièrement préférée allant de 60 à 80%.The crosslinking coagent advantageously makes it possible to significantly reduce the proportion of organic peroxide to be used in the crosslinkable composition, and thus to reduce the amount of methane derived from crosslinking by-products from said peroxide, while maintaining good thermomechanical properties such as than the hot creep, as well as a satisfactory crosslinking rate. The thermomechanical properties for the crosslinked layer according to the invention can advantageously result in a maximum stress elongation under the standard NF EN 60811-2-1 of at most 100%, preferably at most 80%, and in a particularly preferred manner ranging from 60 to 80%.

De préférence, on utilisera un coagent dont la température d'ébullition est suffisamment élevée de sorte qu'il ne se volatilise pas lors de l'étape de mise en oeuvre de la composition réticulable, notamment par extrusion.Preferably, a coagent whose boiling temperature is sufficiently high so that it does not volatilize during the stage of implementation of the crosslinkable composition, in particular by extrusion, will be used.

A titre d'exemple, le coagent de réticulation peut être choisi parmi le 1,3-hexadiene ; 1,4-hexadiene ; 1,5-hexadiene ; 2,3-dimethyl-1,3-butadiene ; 2-methyl-1,4-pentadiene ; 3-methyl-1,3-pentadiene ; 4-methyl-1,3-pentadiene ; 1,6-heptadiene ; 2,4-dimethyl-1,3-pentadiene ; 2-methyl-1,5-hexadiene ; 4-vinyl-1-cyclohexene ; 1,7-octadiene ; 2,5-dimethyl-1,5-hexadiene ; 2,5-dimethyl-2,4-hexadiene ; 5 vinyl-2 norbornene ; 1,8-nonadiene ; 7-methyl-1,6-octadiene ; 1,4,9-decatriene ; 2,6-dimethyl-2,4,6-octatriene ; dipentene ; 7-methyl-3-methylene-1,6-octadiene ; 1,9-decadiene ; 3,9-divinyl-2,4,8,10-tetraoxaspiro[5.5]undecane ; 1,2,4-trivinylcyclohexane ; 1,13-tetradecadiene ; 2,3-diphenyl-1,3-butadiene ; trans,trans-1,4-diphenyl-1,3-butadiene ; 1,15-hexadecadiene ; 1,6-diphenyl-1,3,5-hexatriene ; 2,3-dibenzyl-1,3-butadiene ; et polybutadiène ; ou un de leurs mélanges.By way of example, the crosslinking agent may be chosen from 1,3-hexadiene; 1,4-hexadiene; 1,5-hexadiene; 2,3-dimethyl-1,3-butadiene; 2-methyl-1,4-pentadiene; 3-methyl-1,3-pentadiene; 4-methyl-1,3-pentadiene; 1,6-heptadiene; 2,4-dimethyl-1,3-pentadiene; 2-methyl-1,5-hexadiene; 4-vinyl-1-cyclohexene; 1,7-octadiene; 2,5-dimethyl-1,5-hexadiene; 2,5-dimethyl-2,4-hexadiene; Vinyl-2 norbornene; 1,8-nonadiene; 7-methyl-1,6-octadiene; 1,4,9-decatriene; 2,6-dimethyl-2,4,6-octatriene; dipentene; 7-methyl-3-methylene-1,6-octadiene; 1,9-decadiene; 3,9-divinyl-2,4,8,10-tetraoxaspiro [5.5] undecane; 1,2,4-trivinylcyclohexane; 1,13-tetradecadiene; 2,3-diphenyl-1,3-butadiene; trans, trans-1,4-diphenyl-1,3-butadiene; 1,15-hexadecadiene; 1,6-diphenyl-1,3,5-hexatriene ; 2,3-dibenzyl-1,3-butadiene; and polybutadiene; or a mixture thereof.

Dans un mode de réalisation particulièrement préféré, les au moins deux insaturations du coagent de réticulation sont des fonctions vinyliques, notamment des fonctions éthyléniques du type CH2=CH-.In a particularly preferred embodiment, the at least two unsaturations of the crosslinking agent are vinyl functions, especially ethylenic functions of the CH 2 = CH- type.

Dans ce cas, le coagent de réticulation peut être choisi parmi 1,5-hexadiene ; 1,6-heptadiene ; 1,7-octadiene ; 1,8-nonadiene ; 1,4,9-decatriene ; 1,9-decadiene ; 3,9-divinyl-2,4,8,10-tetraoxaspiro[5.5]undecane ; 1,2,4-trivinylcyclohexane ; 1,13-tetradecadiene ; 1,15-hexadecadiene ; .In this case, the crosslinking agent may be selected from 1,5-hexadiene; 1,6-heptadiene; 1,7-octadiene; 1,8-nonadiene; 1,4,9-decatriene; 1,9-decadiene; 3,9-divinyl-2,4,8,10-tetraoxaspiro [5.5] undecane; 1,2,4-trivinylcyclohexane; 1,13-tetradecadiene; 1,15-hexadecadiene; .

La concentration du coagent est de préférence limitée de telle façon à ne pas perturber le processus d'extrusion de la composition réticulable de l'invention. Par exemple, la composition réticulable pourra comprendre au plus 3 parties en poids de coagent de réticulation pour 100 parties de polymère(s) dans la composition réticulable. On préférera utiliser de 0,5 à 2 parties en poids de coagent pour 100 parties en poids de polymère(s) dans la composition réticulable.The concentration of the coagent is preferably limited so as not to disturb the extrusion process of the crosslinkable composition of the invention. For example, the crosslinkable composition may comprise at most 3 parts by weight of crosslinking agent per 100 parts of polymer (s) in the crosslinkable composition. It is preferred to use from 0.5 to 2 parts by weight of coagent per 100 parts by weight of polymer (s) in the crosslinkable composition.

Le peroxyde organique selon l'invention peut être choisi parmi les peroxydes organiques bien connus de l'homme du métier, que ce soient des peroxydes aliphatiques ou aromatiques.The organic peroxide according to the invention may be chosen from organic peroxides well known to those skilled in the art, whether they be aliphatic or aromatic peroxides.

Comme exemple de peroxyde aromatique, on peut citer le peroxyde de dicumyle, ou le peroxyde de tert-butyle cumyle.As an example of aromatic peroxide, mention may be made of dicumyl peroxide or tert-butyl peroxide cumyl.

Le peroxyde aliphatique peut être un peroxyde aliphatique comprenant au moins un groupement alkyle tertiaire. Comme exemple de peroxyde aliphatique, on peut citer :

  • les peroxycarbonates aliphatiques tels que par exemple le tert-amylperoxy 2-ethylhexyl carbonate, le tert-amylperoxy 2-ethylhexyl carbonate, le tert-butylperoxy isopropyl carbonate ;
  • les peroxydes aliphatiques de dialkyle tertiaire tels que par exemple le 1,1-di(tert-butylperoxy)cyclohexane, 2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexyne, 2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexane, le di-tert-amyl peroxyde, le di-tert-butyl peroxyde, les peroxydes cycliques tels que le 3,6,9-triethyl-3,6,9-trimethyl-1,4,7-triperoxonane ;
  • les peroxyacetals aliphatiques tels que par exemple le butyl 4,4-di(tert-butylperoxy)valerate ; et
  • les peroxyesters aliphatiques tels que par exemple le tert-butyl peroxyacétate, le tert-amyl peroxyacétate.
The aliphatic peroxide may be an aliphatic peroxide comprising at least one tertiary alkyl group. As an example of aliphatic peroxide, mention may be made of:
  • aliphatic peroxycarbonates such as for example tert-amylperoxy 2-ethylhexyl carbonate, tert-amylperoxy 2-ethylhexyl carbonate, tert-butylperoxy isopropyl carbonate;
  • tertiary dialkyl aliphatic peroxides such as, for example, 1,1-di (tert-butylperoxy) cyclohexane, 2,5-dimethyl-2,5-di (tert-butylperoxy) -3-hexyne, 2,5-dimethyl- 2,5-di (tert-butylperoxy) -3-hexane, di-tert-amyl peroxide, di-tert-butyl peroxide, cyclic peroxides such as 3,6,9-triethyl-3,6,9-trimethyl-1,4,7-triperoxonane;
  • aliphatic peroxyacetals such as butyl 4,4-di (tert-butylperoxy) valerate; and
  • aliphatic peroxyesters such as for example tert-butyl peroxyacetate, tert-amyl peroxyacetate.

Les peroxydes aliphatiques, en comparaison aux peroxydes aromatiques, ont pour avantage de ne pas former d'alcool cumylique en tant que sous-produits de réticulation lors de la réticulation de la composition réticulable, et ainsi permet de limiter significativement la présence d'eau au sein de la couche réticulée, tout en gardant de très bonnes propriétés thermomécaniques.The aliphatic peroxides, in comparison with aromatic peroxides, have the advantage of not forming cumyl alcohol as cross-linking by-products during the crosslinking of the crosslinkable composition, and thus makes it possible to significantly limit the presence of water at within the reticulated layer, while keeping very good thermomechanical properties.

Parmi les peroxydes aliphatiques cités, on préférera utiliser les peroxydes aliphatiques de dialkyle tertiaire. En effet, ce type de peroxydes présente un très bon compromis entre vitesse de réticulation et risque de grillage ou de pré-réticulation lors de la mise en oeuvre de la composition.Among the aliphatic peroxides mentioned, it will be preferred to use tertiary dialkyl aliphatic peroxides. Indeed, this type of peroxides has a very good compromise between crosslinking speed and risk of roasting or pre-crosslinking during the implementation of the composition.

De préférence, la composition réticulable ne comprend aucun peroxyde aromatique, tel que notamment des peroxydes de dicumyl ou leurs dérivés.Preferably, the crosslinkable composition does not comprise any aromatic peroxide, such as in particular dicumyl peroxides or their derivatives.

La réticulation par voie peroxyde de la composition réticulable selon l'invention peut être réalisée sous l'action de la chaleur et de pression, par exemple à l'aide d'un tube de vulcanisation sous atmosphère d'azote, cette technique de réticulation étant bien connue de l'homme du métier.The peroxidic crosslinking of the crosslinkable composition according to the invention can be carried out under the action of heat and pressure, for example by means of a vulcanization tube under a nitrogen atmosphere, this crosslinking technique being well known to those skilled in the art.

La composition réticulable de l'invention peut comprendre au plus 2,00 parties en poids de peroxyde organique pour 100 parties en poids de polymère(s) dans la composition ; de préférence 1,50 parties en poids de peroxyde organique pour 100 parties en poids de polymère(s) dans la composition ; de préférence 1,25 parties en poids de peroxyde organique pour 100 parties en poids de polymère(s) dans la composition ; et de façon particulièrement préférée 1,10 parties en poids de peroxyde organique pour 100 parties en poids de polymère(s) dans la composition.The crosslinkable composition of the invention may comprise at most 2.00 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition; preferably 1.50 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition; preferably 1.25 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition; and particularly preferably 1.10 parts by weight of organic peroxide per 100 parts by weight of polymer (s) in the composition.

Le terme « polyoléfine » en tant que tel signifie de façon générale homopolymère ou copolymère d'oléfine. Il peut notamment désigner un polymère thermoplastique ou un élastomère.The term "polyolefin" as such generally means homopolymer or copolymer of olefin. It may in particular designate a thermoplastic polymer or an elastomer.

De préférence, le polymère d'oléfine est un homopolymère d'éthylène ou un copolymère d'éthylène.Preferably, the olefin polymer is an ethylene homopolymer or an ethylene copolymer.

A titre d'exemple de polymères d'éthylène, on peut citer le polyéthylène linéaire basse densité (LLDPE), le polyéthylène basse densité (LDPE), le polyéthylène moyenne densité (MDPE), le polyéthylène haute densité (HDPE), les copolymères d'éthylène et d'acétate de vinyle (EVA), les copolymères d'éthylène et d'acrylate de butyle (EBA), d'acrylate de méthyle (EMA), de 2-hexyléthyl acrylate (2HEA), les copolymères d'éthylène et d'alpha-oléfines tels que par exemple les polyéthylène-octène (PEO), les polyéthylène-butène (PEB), les copolymères d'éthylène et de propylène (EPR) tels que par exemple les terpolymères d'éthylène propylène diène (EPDM), et leurs mélanges.By way of example of ethylene polymers, mention may be made of linear low density polyethylene (LLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), copolymers of d ethylene and vinyl acetate (EVA), copolymers of ethylene and butyl acrylate (EBA), methyl acrylate (EMA), 2-hexylethyl acrylate (2HEA), ethylene copolymers and alpha-olefins such as for example polyethylene-octene (PEO), polyethylene-butene (PEB), copolymers of ethylene and propylene (EPR) such as for example terpolymers of ethylene propylene diene (EPDM) ), and their mixtures.

On préférera utiliser un polyéthylène basse densité (LDPE) puisqu'il présente de bonnes propriétés rhéologiques pour sa mise en oeuvre, notamment par extrusion, et de très bonnes propriétés thermomécaniques et électriques.It will be preferred to use a low density polyethylene (LDPE) since it has good rheological properties for its implementation, in particular by extrusion, and very good thermomechanical and electrical properties.

On entend par « basse densité » une densité pouvant aller notamment de 0,910 à 0,940 g/cm3, et de préférence pouvant aller de 0,910 à 0,930 g/cm3 selon la norme ISO 1183 (à une température de 23°C).The term "low density" a density that can range from 0.910 to 0.940 g / cm 3 , and preferably ranging from 0.910 to 0.930 g / cm 3 according to ISO 1183 (at a temperature of 23 ° C).

Typiquement, le polyéthylène basse densité (LDPE) peut être obtenu par un procédé de polymérisation dans un réacteur tubulaire à haute pression, ou dans un réacteur autoclave.Typically, low density polyethylene (LDPE) can be obtained by a polymerization process in a high pressure tubular reactor, or in an autoclave reactor.

La composition réticulable peut comprendre plus de 50,0 parties en poids de polyoléfine pour 100 parties en poids de polymère(s) (i.e. matrice polymère) dans la composition, de préférence au moins 70 parties en poids de polyoléfine pour 100 parties en poids de polymère(s) dans ladite composition, et de façon particulièrement préférée au moins 90 parties en poids de polyoléfine pour 100 parties en poids de polymère(s) dans ladite composition.The crosslinkable composition may comprise more than 50.0 parts by weight of polyolefin per 100 parts by weight of polymer (s) (ie polymer matrix) in the composition, preferably at least 70 parts by weight of polyolefin per 100 parts by weight of polymer (s) in said composition, and particularly preferably at least 90 parts by weight of polyolefin per 100 parts by weight of polymer (s) in said composition.

De façon particulièrement avantageuse, la composition réticulable comprend une matrice polymère qui n'est composé uniquement que d'une polyoléfine ou d'un mélange de polyoléfines.Particularly advantageously, the crosslinkable composition comprises a polymer matrix which is composed solely of a polyolefin or a mixture of polyolefins.

La composition réticulable de l'invention peut comprendre en outre un composé aromatique comprenant au moins un noyau aromatique, et une unique fonction réactive apte à se greffer à la polyoléfine. De préférence, ladite fonction réactive du composé aromatique est une fonction vinylique. De ce fait, ce composé aromatique ne participe pas à la réticulation de la polyoléfine, contrairement au coagent de réticulation, lorsqu'il est présent dans la composition réticulable.The crosslinkable composition of the invention may further comprise an aromatic compound comprising at least one aromatic ring, and a single reactive function capable of grafting to the polyolefin. Preferably, said reactive function of the aromatic compound is a vinyl function. As a result, this aromatic compound does not participate in the crosslinking of the polyolefin, unlike the crosslinking coagent, when it is present in the crosslinkable composition.

La couche réticulée obtenue à partir de cette composition réticulable présente des propriétés renforcées et durables dans le domaine des câbles électriques, en offrant une meilleure résistance aux arborescences d'eau. Plus particulièrement, cela concerne la tenue au claquage électrique, et notamment la capacité à dissiper les charges d'espace qui s'accumulent notamment dans les câbles hautes tension sous courant continu.The crosslinked layer obtained from this crosslinkable composition has enhanced and durable properties in the field of electric cables, offering better resistance to water trees. More particularly, this relates to the resistance to electrical breakdown, and in particular the ability to dissipate the space charges that accumulate especially in high voltage cables under direct current.

Le composé aromatique peut être choisi parmi le styrène, les dérivés du styrène, et leurs isomères.The aromatic compound may be selected from styrene, styrene derivatives, and their isomers.

A titre d'exemple de dérivés du styrène, on peut citer les composés de formule générale suivante :

Figure imgb0001
dans laquelle X est un hydrogène, un groupement alkyle ou un groupement aryle ; et R est soit un hydrogène, un groupement alkyle ou un groupement aryle. Plus particulièrement, on peut citer le 4-methyl-2,4-diphenyl pentene, et le triphenyl éthylène.By way of example of styrene derivatives, mention may be made of the compounds of the following general formula:
Figure imgb0001
wherein X is hydrogen, an alkyl group or an aryl group; and R is either a hydrogen, an alkyl group or an aryl group. More particularly, mention may be made of 4-methyl-2,4-diphenyl pentene and triphenyl ethylene.

Dans le cadre de la présente invention, on peut également considérer les dérivés du styrène du type hydrocarbure aromatique polycyclique (HAP). Plus particulièrement, on peut citer les vinyl naphthalene comme par exemple le 2-vinyl naphtalene ; les vinyl anthracene comme par exemple le 9-vinyl anthracene ou le 2-vinyl anthracene ; et les vinyl phenanthrene comme par exemple le 9-vinyl phenanthrene.In the context of the present invention, it is also possible to consider the styrene derivatives of the polycyclic aromatic hydrocarbon (PAH) type. More particularly, mention may be made of vinyl naphthalene, for example 2-vinyl naphthalene; vinyl anthracene such as 9-vinyl anthracene or 2-vinyl anthracene; and vinyl phenanthrene such as 9-vinyl phenanthrene.

Le greffage de ces composés aromatiques sur la chaine polymère de la polyoléfine est typiquement réalisé lors de la phase de réticulation de la polyoléfine, selon un mécanisme d'addition radicalaire bien connu de l'homme du métier, en présence du peroxyde d'alkyle tertiaire aliphatique de l'invention.The grafting of these aromatic compounds onto the polymer chain of the polyolefin is typically carried out during the crosslinking phase of the polyolefin, according to a radical addition mechanism well known to those skilled in the art, in the presence of tertiary alkylperoxide. aliphatic of the invention.

La composition réticulable selon l'invention peut comprendre en outre au moins un agent de protection tel qu'un antioxydant. Les antioxydants permettent de protéger la composition des contraintes thermiques engendrées lors des étapes de fabrication du câble ou de fonctionnement du câble.The crosslinkable composition according to the invention may further comprise at least one protective agent such as an antioxidant. Antioxidants help to protect the composition of thermal stresses generated during the cable manufacturing or cable operation steps.

Les antioxydants sont choisis de préférence parmi :

  • les antioxydants phénoliques à encombrement stérique tels que le tetrakismethylene(3,5-di-t-butyl-4-hydroxy-hydrocinnamate) méthane, le octadecyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, le 2,2'-thiodiethylene bis[3-(3,5-di-t-butyl-4-hydroxyphenyl) propionate], le 2,2'-Thiobis(6-t-butyl-4-methylphenol), le 2,2'-methylenebis(6-t-butyl-4-methylphenol), le 1,2-Bis(3,5-di-t-butyl-4-hydroxyhydrocinnamoyl)hydrazine, le [2,2'-oxamido-bis(ethyl 3(3,5-di-t-butyl-4-hydroxyphenyl)propionate), et le 2,2'-oxamido-bis[ethyl 3-(t-butyl-4-hydroxyphenyl)propionate] ;
  • les thioethers tels que le 4,6-bis(octylthiomethyl)-o-cresol, le Bis[2-methyl-4-{3-n-alkyl (C12 ou C14)thiopropionyloxy}-5-t-butylphenyl]sulfide et le Thiobis-[2-t-butyl-5-methyl-4,1-phenylene] bis [3-(dodecyltio)propionate] ;
  • les antioxydants à base de soufre tels que le Dioctadecyl-3,3'-thiodipropionate ou le Didodecyl-3,3'-thiodipropionate ;
  • les antioxydants à base de phosphore tels que les phosphites ou phosphonates comme par exemple le Tris(2,4-di-t-butyl-phenyl)phosphite ou le Bis(2,4-di-t-butylphenyl) pentaerythritol diphosphite ; et
  • les antioxydants de type amine tels que le 2,2,4-trimethyl-1,2 dihydroquinoline polymérisé (TMQ), ce dernier type d'antioxydant étant particulièrement préféré dans la composition de l'invention.
The antioxidants are preferably chosen from:
  • hindered phenolic antioxidants such as tetrakismethylene (3,5-di- t- butyl-4-hydroxy-hydrocinnamate) methane, octadecyl 3- (3,5-di- t- butyl-4-hydroxyphenyl) propionate, 2,2'-thiodiethylene bis [3- (3,5-di- t- butyl-4-hydroxyphenyl) propionate], 2,2'-thiobis (6- t -butyl-4-methylphenol), 2 2'-methylenebis (6- t -butyl-4-methylphenol), 1,2-bis (3,5-di- t- butyl-4-hydroxyhydrocinnamoyl) hydrazine, [2,2'-oxamido-bis] (ethyl 3 (3,5-di- t- butyl-4-hydroxyphenyl) propionate), and 2,2'-oxamido-bis [ethyl 3- ( t- butyl-4-hydroxyphenyl) propionate];
  • thioethers such as 4,6-bis (octylthiomethyl) -o-cresol, bis [2-methyl-4- {3-n-alkyl (C 12 or C 14) thiopropionyloxy} -5- t- butylphenyl] sulfide and the Thiobis- [2- t -butyl-5-methyl-4,1-phenylene] bis [3- (dodecylthio) propionate];
  • sulfur-based antioxidants such as Dioctadecyl-3,3'-thiodipropionate or Didodecyl-3,3'-thiodipropionate;
  • phosphorus-based antioxidants such as phosphites or phosphonates such as, for example, Tris (2,4-di- t- butyl-phenyl) phosphite or bis (2,4-di- t- butylphenyl) pentaerythritol diphosphite; and
  • amine antioxidants such as polymerized 2,2,4-trimethyl-1,2 dihydroquinoline (TMQ), the latter type of antioxidant being particularly preferred in the composition of the invention.

Les TMQ peuvent avoir différents grades, à savoir :

  • un grade dit « standard » avec un faible degré de polymérisation, c'est-à-dire avec un taux de monomère résiduel supérieur à 1% en poids et ayant une teneur en NaCl résiduelle pouvant aller de 100 ppm à plus de 800 ppm (parties par million massiques) ;
  • un grade dit « à haut degré de polymérisation » avec un haut degré de polymérisation, c'est-à-dire avec un taux de monomère résiduel inférieur à 1% en poids et ayant une teneur en NaCl résiduelle pouvant aller de 100 ppm à plus de 800 ppm ;
  • un grade dit « à faible teneur en sel résiduel » avec une teneur en NaCl résiduelle inférieure à 100 ppm.
TMQs can have different grades, namely:
  • a so-called "standard" grade with a low degree of polymerization, that is to say with a residual monomer level greater than 1% by weight and having a residual NaCl content ranging from 100 ppm to more than 800 ppm ( parts per million mass);
  • a so-called "high degree of polymerization" grade with a high degree of polymerization, that is to say with a residual monomer content of less than 1% by weight and having a residual NaCl content ranging from 100 ppm to more 800 ppm;
  • a so-called "low residual salt" grade with a residual NaCl content of less than 100 ppm.

Le type de stabilisant et son taux dans la composition réticulable sont classiquement choisis en fonction de la température maximale subie par les polymères pendant la production du mélange et pendant la mise en oeuvre par extrusion sur le câble ainsi que selon la durée maximale d'exposition à cette température.The type of stabilizer and its level in the crosslinkable composition are conventionally chosen according to the maximum temperature experienced by the polymers during the production of the mixture and during the implementation by extrusion on the cable as well as according to the maximum duration of exposure to this temperature.

La composition réticulable peut typiquement comprendre de 0,1% à 2% en poids d'antioxydant(s). De préférence, elle peut comprendre au plus 0,7% en poids d'antioxydant(s) notamment lorsque l'antioxydant est le TMQ.The crosslinkable composition may typically comprise from 0.1% to 2% by weight of antioxidant (s). Preferably, it may comprise at most 0.7% by weight of antioxidant (s), especially when the antioxidant is TMQ.

D'autres additifs et/ou d'autres charges bien connus de l'homme du métier peuvent également être ajoutés à la composition réticulable de l'invention tels que des retardateurs de grillage ; des agents favorisants la mise en oeuvre tels que des lubrifiants ou des cires ; des agents compatibilisants ; des agents de couplage ; des stabilisants UV ; des charges non-conductrices ; des charges conductrices ; et/ou des charges semi-conductrices.Other additives and / or other fillers well known to those skilled in the art may also be added to the crosslinkable composition of the invention such as scorch retarders; agents promoting implementation such as lubricants or waxes; compatibilizing agents; coupling agents; UV stabilizers; non-conductive charges; conductive charges; and / or semiconductor charges.

Selon un mode de réalisation préféré, la couche réticulée de l'invention est la couche électriquement isolante (i.e. deuxième couche). Dans le cas de la couche électriquement isolante, la composition réticulable peut ne pas comprendre de charge (électriquement) conductrice et/ou peut ne pas comprendre de charge semi-conductrice.According to a preferred embodiment, the crosslinked layer of the invention is the electrically insulating layer (ie second layer). In the case of the electrically insulating layer, the crosslinkable composition may not to understand charge (electrically) conductive and / or may not include semiconductor charge.

Plus particulièrement, au moins deux des trois couches du câble sont des couches réticulées, et de préférence les trois couches du câble sont des couches réticulées.More particularly, at least two of the three layers of the cable are crosslinked layers, and preferably the three layers of the cable are crosslinked layers.

Lorsque la composition réticulable est utilisée pour la fabrication des couches semi-conductrices (première couche et/ou troisième couche), la composition réticulable comprend en outre au moins une charge (électriquement) conductrice ou une charge semi-conductrice, en une quantité suffisante pour rendre la composition réticulable semi-conductrice.When the crosslinkable composition is used for the manufacture of the semiconductor layers (first layer and / or third layer), the crosslinkable composition further comprises at least one (electrically) conductive filler or a semiconductor filler, in an amount sufficient to to make the composition crosslinkable semiconductor.

On considère plus particulièrement qu'une couche est semi-conductrice lorsque sa conductivité électrique est d'au moins 0,001 S.m-1 (siemens par mètre).It is more particularly considered that a layer is semiconductive when its electrical conductivity is at least 0.001 Sm -1 (Siemens per meter).

La composition réticulable utilisée pour obtenir une couche semi-conductrice peut comprendre de 0,1 à 40% en poids de charge (électriquement) conductrice, de préférence au moins 15% en poids de charge conductrice, et encore plus préférentiellement au moins 25% en poids de charge conductrice.The crosslinkable composition used to obtain a semiconductor layer may comprise from 0.1 to 40% by weight of (electrically) conductive filler, preferably at least 15% by weight of conductive filler, and even more preferably at least 25% by weight. conductive charge weight.

La charge conductrice peut être choisie avantageusement parmi les noirs de carbone, les nanotubes de carbone, et les graphites, ou un de leurs mélanges.The conductive filler may advantageously be chosen from carbon blacks, carbon nanotubes, and graphites, or a mixture thereof.

Que ce soient la première couche semi-conductrice, la deuxième couche électriquement isolante et/ou la troisième couche semi-conductrice, au moins une de ces trois couches est une couche extrudée, de préférence deux de ces trois couches sont des couches extrudées, et encore plus préférentiellement ces trois couches sont des couches extrudées.Whether it is the first semiconductor layer, the second electrically insulating layer and / or the third semiconductor layer, at least one of these three layers is an extruded layer, preferably two of these three layers are extruded layers, and more preferably, these three layers are extruded layers.

Dans un mode de réalisation particulier, généralement conforme au câble électrique bien connu dans le domaine d'application de l'invention, la première couche semi-conductrice, la deuxième couche électriquement isolante et la troisième couche semi-conductrice constituent une isolation tricouche. En d'autres termes, la deuxième couche électriquement isolante est directement en contact physique avec la première couche semi-conductrice, et la troisième couche semi-conductrice est directement en contact physique avec la deuxième couche électriquement isolante.In a particular embodiment, generally in accordance with the electrical cable well known in the field of application of the invention, the first semiconductor layer, the second electrically insulating layer and the third semiconductor layer constitute a three-layer insulation. In other words, the second electrically insulating layer is directly in physical contact with the first semiconductor layer, and the third semiconductor layer is directly in physical contact with the second electrically insulating layer.

Le câble électrique de l'invention peut comprendre en outre un écran métallique entourant la troisième couche semi-conductrice.The electrical cable of the invention may further comprise a metal screen surrounding the third semiconductor layer.

Cet écran métallique peut être un écran dit « filaire », composé d'un ensemble de conducteurs en cuivre ou aluminium arrangé autour et le long de la troisième couche semi-conductrice, un écran dit « rubané » composé d'un ou de plusieurs rubans métalliques conducteurs posé(s) en hélice autour de la troisième couche semi-conductrice, ou d'un écran dit « étanche » de type tube métallique entourant la troisième couche semi-conductrice. Ce dernier type d'écran permet notamment de faire barrière à l'humidité ayant tendance à pénétrer le câble électrique en direction radiale.This metal screen may be a "wired" screen, consisting of a set of copper or aluminum conductors arranged around and along the third semiconductor layer, a so-called "ribbon" screen composed of one or more ribbons conductive metal laid helically around the third semiconductor layer, or a so-called "sealed" type metal screen surrounding the third semiconductor layer. This last type of screen makes it possible in particular to provide a moisture barrier that tends to penetrate the electrical cable radially.

Tous les types d'écran métalliques peuvent jouer le rôle de mise à la terre du câble électrique et peuvent ainsi transporter des courants de défaut, par exemple en cas de court-circuit dans le réseau concerné.All types of metal screens can act as grounding of the electric cable and can carry fault currents, for example in the event of a short circuit in the network concerned.

En outre, le câble électrique de l'invention peut comprendre une gaine extérieure de protection entourant la troisième couche semi-conductrice, ou bien entourant plus particulièrement ledit écran métallique lorsqu'il existe. Cette gaine extérieure de protection peut être réalisée classiquement à partir de matériaux thermoplastiques appropriées tels que des HDPE, des MDPE ou des LLDPE ; ou encore des matériaux retardant la propagation de la flamme ou résistant à la propagation de l'incendie. Notamment, si ces derniers matériaux ne contiennent pas d'halogène, on parle de gainage de type HFFR (pour l'anglicisme « Halogen Free Flame Retardant »).In addition, the electrical cable of the invention may comprise an outer protective sheath surrounding the third semiconductor layer, or more particularly surrounding said metal screen when it exists. This outer protective sheath can be made conventionally from suitable thermoplastic materials such as HDPE, MDPE or LLDPE; or materials retarding the propagation of the flame or resisting the spread of fire. In particular, if the latter materials do not contain halogen, it is called cladding type HFFR (for the Anglicism " Halogen Free Flame Retardant ").

D'autres couches, telles que des couches gonflantes en présence d'humidité, peuvent être ajoutées entre la troisième couche semi-conductrice et l'écran métallique lorsqu'il existe, et/ou entre l'écran métallique et la gaine extérieure lorsqu'ils existent, ces couches permettant d'assurer l'étanchéité longitudinale et/ou transversale du câble électrique à l'eau. Le conducteur électrique du câble de l'invention peut également comprendre des matières gonflantes en présence d'humidité pour obtenir une « âme étanche ».Other layers, such as swelling layers in the presence of moisture, may be added between the third semiconductor layer and the metal screen when it exists, and / or between the metal screen and the outer sheath when they exist, these layers making it possible to ensure the longitudinal and / or transverse sealing of the electric cable with water. The electrical conductor of the cable of the invention may also comprise swelling materials in the presence of moisture to obtain a "sealed core".

D'autres caractéristiques et avantages de la présente invention apparaîtront à la lumière de la description d'un exemple non limitatif d'un câble électrique selon l'invention fait en référence à la figure 1 représentant une vue schématique en perspective et en coupe d'un câble électrique selon un mode de réalisation préféré conforme à l'invention.Other characteristics and advantages of the present invention will appear in the light of the description of a non-limiting example of an electric cable according to the invention made with reference to the figure 1 showing a schematic perspective view in section of an electric cable according to a preferred embodiment according to the invention.

Pour des raisons de clarté, seuls les éléments essentiels pour la compréhension de l'invention ont été représentés de manière schématique, et ceci sans respect de l'échelle.For the sake of clarity, only the essential elements for understanding the invention have been shown schematically, and this without respect of the scale.

Le câble d'énergie 1 à moyenne ou haute tension, illustré dans la figure 1, comprend un élément conducteur 2 central allongé, notamment en cuivre ou en aluminium. Successivement et coaxialement autour de cet élément conducteur 2, le câble d'énergie 1 comprend en outre une première couche 3 semi-conductrice dite « couche semi-conductrice interne », une deuxième couche 4 électriquement isolante, une troisième couche 5 semi-conductrice dite « couche semi-conductrice externe », un écran métallique 6 de mise à la terre et/ou de protection, et une gaine extérieure de protection 7, les couches 3, 4 et 5 pouvant être obtenues à partir d'une composition selon l'invention. Les couches 3, 4 et 5 sont des couches extrudées et réticulées.Medium or high voltage power cable 1, shown in FIG. figure 1 comprises an elongate central conductive element 2, in particular made of copper or aluminum. Successively and coaxially around this conductive element 2, the energy cable 1 further comprises a first semiconductor layer 3 called "internal semiconductor layer", a second electrically insulating layer 4, a third so-called semiconductor layer 5 "External semiconductor layer", a metal screen 6 for grounding and / or protection, and an outer protective sheath 7, the layers 3, 4 and 5 being obtainable from a composition according to invention. Layers 3, 4 and 5 are extruded and crosslinked layers.

La présence de l'écran métallique 6 et de la gaine extérieure de protection 7 est préférentielle, mais non essentielle, cette structure de câble étant en tant que telle bien connue de l'homme du métier.The presence of the metal screen 6 and the outer protective sheath 7 is preferred, but not essential, this cable structure being as such well known to those skilled in the art.

ExemplesExamples Préparation de compositions réticulablesPreparation of crosslinkable compositions

Tableau 1Table 1 Composition réticulableCrosslinkable composition C1C1 C2C2 C3C3 C4C4 C5C5 C6C6 C7C7 C8C8 C9C9 Polyoléfinepolyolefin 100100 100100 100100 100100 100100 100100 100100 100100 100100 BCPBCP 1,421.42 1,271.27 1,121.12 -- -- -- -- -- -- DTBHDTBH -- -- -- 1,251.25 1,051.05 1,051.05 1,051.05 1,051.05 1,051.05 Antioxydantsantioxidants 0,180.18 0,180.18 0,180.18 0,180.18 0,180.18 0,180.18 0,180.18 0,180.18 0,180.18 TVCHTVCH -- 1,001.00 -- -- -- 1,001.00 2,002.00 -- -- DVBDVB -- -- 1,001.00 -- -- -- -- -- -- MDIBMDIB -- -- -- -- -- -- -- 1,001.00 2,002.00

Dans le tableau 1, les compositions réticulables C1, C4, C5, C8 et C9 font références à des exemples comparatifs, tandis que les compositions C2, C3, C6 et C7 font références à des compositions selon l'invention.In Table 1, crosslinkable compositions C1, C4, C5, C8 and C9 refer to comparative examples, while compositions C2, C3, C6 and C7 refer to compositions according to the invention.

Les quantités des constituants des compositions C1 à C9, détaillées dans le tableau 1, sont exprimées en parties en poids (pcr) pour 100 parties en poids de polymère dans la composition réticulable.The amounts of the components of the compositions C1 to C9, detailed in Table 1, are expressed in parts by weight (phr) per 100 parts by weight of polymer in the crosslinkable composition.

L'origine des différents constituants des compositions C1 à C9 du tableau 1 est détaillée comme suit :

  • « Polyoléfine » est un polyéthylène basse densité commercialisé par la société Inéos sous la référence BPD 2000 ;
  • « BCP » est le peroxyde de tert-butyl cumyl, commercialisé par la société Arkema sous la référence Luperox 801 ;
  • « DTBH » est le 1,1-di(tert-butylperoxy) cyclohexane (peroxyde aliphatique de dialkyle tertiaire), commercialisé par la société Arkema sous la référence Luperox 101 ;
  • « TVCH » est le coagent de réticulation 1,2,4-trivinylcylclohexane, commercialisé par la société BASF sous la référence TVCH ;
  • « DVB » est le coagent de réticulation divinyl benzène, commercialisé par la société Sigma-Aldrich sous la référence divinyl benzène ; et
  • « MDIB » est le coagent m-diisopropenyl benzène, commercialisé par la société Sigma-Aldrich sous la référence 1,3-diisopropenyl benzène.
The origin of the various constituents of compositions C1 to C9 of Table 1 is detailed as follows:
  • "Polyolefin" is a low density polyethylene sold by Inéos under the reference BPD 2000;
  • "BCP" is tert-butyl cumyl peroxide, sold by Arkema under the reference Luperox 801;
  • "DTBH" is 1,1-di (tert-butylperoxy) cyclohexane (tertiary dialkyl aliphatic peroxide), sold by Arkema under the reference Luperox 101;
  • "TVCH" is 1,2,4-trivinylcyclohexane crosslinking coagent, marketed by BASF under the reference TVCH;
  • "DVB" is the divinyl benzene crosslinking coagent, marketed by Sigma-Aldrich under the reference divinyl benzene; and
  • "MDIB" is the coagent m-diisopropenyl benzene, sold by Sigma-Aldrich under the reference 1,3-diisopropenyl benzene.

Les compositions C1 à C9 sont préparées en mélangeant les granulés de polyéthylène et les additifs tels que le peroxyde, les antioxydants, et optionnellement le coagent, dans un bocal fermé placé sur un mélangeur à rouleau pendant 3 heures, afin de bien imprégner les granulés de polyéthylène. Les granulés de polyéthylène ont été préchauffés à 60°C avant imprégnation.Compositions C1 to C9 are prepared by mixing the polyethylene granules and additives such as peroxide, antioxidants, and optionally the coagent, in a closed jar placed on a roller mixer for 3 hours to thoroughly impregnate the granules. polyethylene. The polyethylene granules were preheated to 60 ° C before impregnation.

Ensuite, le mélange a été placé à 40°C pendant 16 heures, avant d'être stockés hermétiquement.Then, the mixture was placed at 40 ° C for 16 hours, before being stored tightly.

Caractérisations des compositionsCharacterizations of the compositions Caractérisations sur plaque non réticuléeCharacterizations on non-crosslinked plate Cinétique et niveau de réticulation Kinetics and crosslinking level

Le rhéomètre MDR (Moving Die Rheometer, Alpha Technologies) permet de suivre la réticulation/vulcanisation d'un matériau par mesure de l'évolution de sa viscosité (DIN 53529 (1983)).The MDR rheometer (Moving Die Rheometer, Alpha Technologies) makes it possible to follow the crosslinking / vulcanization of a material by measuring the evolution of its viscosity (DIN 53529 (1983)).

La chambre qui renferme l'échantillon est constituée de deux plateaux chauffants. Le plateau inférieur applique une oscillation de fréquence constante (100 cycles/mn, soit 1,67Hz) et d'amplitude ± 0,5° d'arc ; le plateau supérieur mesure la réponse du matériau, c'est à dire sa résistance à la contrainte appliquée. L'unité de mesure est celle d'un couple, exprimée en dN.m.The chamber containing the sample consists of two heating trays. The lower plate applies a constant oscillation frequency (100 cycles / min, 1.67Hz) and amplitude ± 0.5 ° arc; the upper plate measures the response of the material, ie its resistance to the stress applied. The unit of measure is that of a pair, expressed in dN.m.

L'échantillon est préparé à partir des granulés de polyéthylène imprégnés, moulés sous presse hydraulique en une plaque de 3mm d'épaisseur à la température de 120°C, suivant un cycle de 2mn sans pression suivit de 3mn sous une pression de 100 bars, avant d'être refroidit.The sample is prepared from the impregnated polyethylene granules, molded in a hydraulic press into a plate 3 mm thick at a temperature of 120 ° C., following a cycle of 2 minutes without pressure followed by 3 minutes under a pressure of 100 bars. before being cooled.

Deux rondelles de 35 mm de diamètre permettant de garnir complètement la chambre, sont découpées dans la plaque à l'aide d'un emporte-pièce, puis placées entre deux feuilles de polyester terphane®, pour être positionnées dans la chambre du rhéomètre.Two washers 35 mm in diameter to completely fill the chamber, are cut in the plate with a punch, then placed between two sheets of terphane polyester ® , to be positioned in the rheometer chamber.

La mesure est faite à la température de 190°C, représentative des conditions de vulcanisation en tube. Après une chute initiale du couple due à la fusion préalable du matériau, la viscosité du matériau et le couple qui en résulte augmentent, signe que la réticulation a lieu.The measurement is made at a temperature of 190 ° C., representative of the tube vulcanization conditions. After an initial fall of the couple due to pre-melting of the material, the viscosity of the material and the resulting torque increase, sign that the crosslinking takes place.

Un paramètre d'intérêt est le MH qui correspond au couple maximum mesuré. Celui-ci est une valeur de plateau, obtenu lorsque la totalité du système a réagit et que le niveau de réticulation maximum accessible est atteint. Pour un matériau donné, on note une bonne corrélation entre MH et densité de réticulation qui gouvernent les propriétés thermomécaniques après l'étape de réticulation.A parameter of interest is the MH which corresponds to the maximum measured torque. This is a plateau value, obtained when the entire system has reacted and the maximum accessible crosslinking level is reached. For a given material, there is a good correlation between MH and crosslinking density that govern the thermomechanical properties after the crosslinking step.

Temps de grillage Toasting time

Le viscosimètre Mooney (Monsanto MV2000) permet de mesurer la viscosité d'un matériau, ou dans le cas de matériaux réticulables, d'en suivre l'évolution dans le temps (norme ASTM D1646 (2005)).The Mooney viscometer (Monsanto MV2000) is used to measure the viscosity of a material, or in the case of crosslinkable materials, to monitor its evolution over time (ASTM D1646 (2005)).

Il se compose de deux mâchoires formant une cavité cylindrique dans laquelle est placé l'échantillon à tester. La chambre présente en son centre un disque métallique qui est mis en rotation à la vitesse constante de 2 tr/mn. Dans notre cas, des deux rotors normalisés disponibles, c'est le « grand» qui est utilisé.It consists of two jaws forming a cylindrical cavity in which is placed the sample to be tested. The chamber has in its center a metal disk which is rotated at a constant speed of 2 rpm. In our case, of the two standard rotors available, the "big" is used.

Pendant la mesure, les mâchoires et la chambre sont maintenues sous pression et à la température de 130°C.During the measurement, the jaws and the chamber are maintained under pressure and at a temperature of 130 ° C.

L'échantillon est préparé à partir des granulés de polyéthylène imprégnés, moulés sous presse hydraulique en une plaque de 3mm d'épaisseur à la température de 120°C, suivant un cycle de 2mn sans pression suivit de 3mn sous une pression de 100 bars, avant d'être refroidit.The sample is prepared from the impregnated polyethylene granules, molded in a hydraulic press into a plate 3 mm thick at a temperature of 120 ° C., following a cycle of 2 minutes without pressure followed by 3 minutes under a pressure of 100 bars. before being cooled.

Quatre rondelles de 50 mm de diamètre sont découpées dans la plaque à l'aide d'un emporte-pièce. Deux d'entre-elles sont percées en leur centre d'un trou de 12mm de diamètre permettant de les enfiler dans la tige du rotor, sous celui-ci ; les deux autres sont conservées intactes et seront placées au dessus du rotor. Le tout est alors placé entre deux feuilles de polyester terphane®, pour être positionné dans la chambre du viscosimètre.Four washers 50 mm in diameter are cut from the plate with a punch. Two of them are drilled in their center with a hole of 12mm in diameter to put them in the rotor shaft, under it; the other two are kept intact and will be placed above the rotor. The whole is then placed between two sheets of terphane ® polyester, to be positioned in the chamber of the viscometer.

C'est la résistance du matériau à la rotation du rotor qui est mesurée. La mesure est exprimée en unité arbitraire, le Mooney (MU). Les paramètres d'intérêt sont : le ML, valeur minimale de viscosité, mesurée au temps t0 (min). Le ML+1, valeur de viscosité correspondant au ML augmenté d'une unité Mooney. Celle-ci est mesurée au temps t1 (min). Le ML+2, valeur de viscosité correspondant au ML augmenté de deux unités Mooney. Celle-ci est mesurée au temps t2 (min).It is the resistance of the material to the rotation of the rotor which is measured. The measure is expressed in arbitrary unit, the Mooney (MU). Parameters of interest are: ML, minimum viscosity value, measured at time t0 (Min). ML + 1, viscosity value corresponding to ML increased by one Mooney unit. This is measured at time t1 (min). ML + 2, viscosity value corresponding to ML increased by two Mooney units. This is measured at time t2 (min).

Mesure des volatils (cf. méthane) par technologie Sievert Measurement of volatiles (see methane) by Sievert technology

La détermination de la quantité de volatils produits pendant la phase de réticulation du polyéthylène, puis désorbée, est faite par la méthode Sievert, à l'aide du PCT Pro 2000 (HY-ENERGY, SETARAM).The determination of the amount of volatiles produced during the crosslinking phase of the polyethylene, then desorbed, is made by the Sievert method, using the PCT Pro 2000 (HY-ENERGY, SETARAM).

L'échantillon est préparé à partir des granulés de polyéthylène imprégnés, moulés sous presse hydraulique en une plaque de 1mm d'épaisseur à la température de 120°C, suivant un cycle de 2mn sans pression suivit de 3mn sous une pression de 100 bars, avant d'être refroidit.The sample is prepared from the impregnated polyethylene granules, molded in a hydraulic press into a plate 1 mm thick at a temperature of 120 ° C., following a cycle of 2 minutes without pressure followed by 3 minutes under a pressure of 100 bars. before being cooled.

Des rondelles de 6mm de diamètre sont alors découpées dans la plaque à l'aide d'un emporte-pièce, puis pesées exactement, au mg près (masse totale = 300-350 mg).Washers 6mm in diameter are then cut into the plate using a punch, and weighed exactly, to the nearest mg (total mass = 300-350 mg).

L'échantillon est placé dans la chambre de l'appareil, mise sous pression (hélium). Cette chambre est connectée au moyen d'une valve, à un réservoir de 5ml lui aussi sous pression. En début de test, les pressions dans la chambre et dans le réservoir sont identiques. Pendant le cycle de température, la valve s'ouvre et se ferme par intermittence, permettant l'établissement d'un nouvel équilibre lorsqu'elle est ouverte, puis la mesure de la nouvelle pression dans le réservoir, lorsqu'elle est fermée. L'évolution de la pression provient pour partie du dégagement du méthane, et pour partie de la variation dimensionnelle de la chambre avec la température. Une lecture en temps réel de la quantité de méthane dégagée nécessite donc un étalonnage préalable en faisant subir à la chambre le cycle de température envisagé.The sample is placed in the chamber of the apparatus, pressurized (helium). This chamber is connected by means of a valve, to a tank of 5ml also under pressure. At the beginning of the test, the pressures in the chamber and in the tank are identical. During the temperature cycle, the valve opens and closes intermittently, allowing a new equilibrium to be established when it is open, then measuring the new pressure in the tank when it is closed. The evolution of the pressure comes partly from the release of the methane, and partly from the dimensional variation of the chamber with the temperature. A real-time reading of the amount of methane released therefore requires a prior calibration by subjecting the chamber to the temperature cycle envisaged.

L'équipement permet des rampes de température contrôlées de 1°C/s, simulant les conditions de réticulation des différentes couches de polyéthylène en tube de vulcanisation.The equipment allows controlled temperature ramps of 1 ° C / s, simulating the crosslinking conditions of the different layers of polyethylene vulcanization tube.

Le cycle prévoit une chauffe depuis la température ambiante jusqu'à 250°C.The cycle provides heating from room temperature up to 250 ° C.

La différence entre les mesures de pression finale et initiale, à température identique, permet d'accéder au taux de méthane dégagé. La quantité de volatils (i.e. méthane) est exprimée en µmol/g de polyéthylène réticulé.The difference between the final and initial pressure measurements, at the same temperature, makes it possible to access the level of methane released. The amount of volatiles (i.e. methane) is expressed in μmol / g of cross-linked polyethylene.

Caractérisations sur plaque réticuléeCharacterizations on reticulated plate Densité de réticulation par mesure de fluage à chaud Cross-linking density by hot creep measurement

Des plaques de 1mm d'épaisseur sont moulées à partir des granulés de polyéthylène imprégnés. Le moulage se fait sous presse à 120°C, suivant un cycle de 2 minutes sans pression puis 3 minutes sous 100 bars. Les plaques sont ensuite refroidies sous une pression de 100 bars.1mm thick plates are molded from the impregnated polyethylene granules. The molding is done in a press at 120 ° C, following a cycle of 2 minutes without pressure and then 3 minutes under 100 bars. The plates are then cooled under a pressure of 100 bar.

L'étape de réticulation se fait sous presse, à la température de 190°C sous 100 bars de pression et dure 10 minutes. Les moules sont préalablement préchauffés à 190°C. L'étape de refroidissement se fait sous pression maintenue à 100 bars.The crosslinking step is carried out in a press at a temperature of 190 ° C. under 100 bar pressure and lasts 10 minutes. The molds are preheated to 190 ° C. The cooling step is carried out under pressure maintained at 100 bars.

La mesure du fluage à chaud d'un matériau sous contrainte mécanique, quant à elle, est déterminée selon la norme NF EN 60811-2-1.The measurement of the hot creep of a material under mechanical stress, as for it, is determined according to the standard NF EN 60811-2-1.

Ce test est communément désigné par l'anglicisme Hot Set Test (HST) et consiste à lester une extrémité d'une éprouvette de type haltère H2 avec une masse correspondant à l'application d'une contrainte équivalente à 0,2MPa, et à placer l'ensemble dans une étuve chauffée à 200+/-1°C pendant une durée de 15 minutes.This test is commonly referred to as the Anglicism Hot Set Test (HST) and consists of ballasting one end of a dumbbell type H2 specimen with a mass corresponding to the application of a stress equivalent to 0.2MPa, and to place the whole in an oven heated to 200 +/- 1 ° C for a period of 15 minutes.

Au terme de ce délai, on relève l'allongement maximal à chaud sous contrainte de l'éprouvette, exprimé en %.At the end of this time, the maximum heat stress elongation of the test piece, expressed in%, is recorded.

La masse suspendue est alors retirée, et l'éprouvette est maintenue dans l'étuve pendant 5 nouvelles minutes.The suspended mass is then removed, and the test piece is kept in the oven for another 5 minutes.

L'allongement permanent restant, également appelé rémanence (ou élongation rémanente), est alors mesuré avant d'être exprimé en %.The remaining permanent elongation, also called remanence (or remanent elongation), is then measured before being expressed in%.

On rappelle que plus un matériau est réticulé, plus les valeurs d'allongement maximal sous contrainte et de rémanence seront faibles.It is recalled that the more a material is crosslinked, the higher the values of maximum elongation under stress and remanence will be low.

On précise par ailleurs que dans le cas où une éprouvette viendrait à se rompre en cours d'essai, sous l'action conjuguée de la contrainte mécanique et de la température, le résultat au test serait alors logiquement considéré comme un échec.It is also specified that in the case where a test piece breaks during the test, under the combined action of the mechanical stress and the temperature, the test result would then logically be considered a failure.

Dans le cas qui nous intéresse, une valeur d'allongement sera considérée comme conforme aux exigences si celle-ci n'excède pas 100%. Au delà de cette valeur, au même titre qu'une rupture, la tenue au test sera considérée comme non conforme.In this case, an elongation value will be considered as meeting the requirements if it does not exceed 100%. Beyond this value, in the same way as a break, the test will be considered as non-compliant.

Propriétés mécaniques et vieillissement thermique Mechanical properties and thermal aging

Des plaques de 1mm d'épaisseur sont moulées à partir des granulés imprégnés. Le moulage se fait sous presse à 120°C, suivant un cycle de 2 minutes sans pression puis 3 minutes sous 100 bars. Les plaques sont ensuite refroidies sous une pression de 100 bars.1mm thick plates are molded from the impregnated granules. The molding is done in a press at 120 ° C, following a cycle of 2 minutes without pressure and then 3 minutes under 100 bars. The plates are then cooled under a pressure of 100 bar.

L'étape de réticulation se fait sous presse, à la température de 190°C sous 100 bars de pression et dure 10 minutes. Les moules sont préalablement préchauffés à 190°C. L'étape de refroidissement se fait sous pression maintenue à 100 bars.The crosslinking step is carried out in a press at a temperature of 190 ° C. under 100 bar pressure and lasts 10 minutes. The molds are preheated to 190 ° C. The cooling step is carried out under pressure maintained at 100 bars.

Les propriétés mécaniques (contrainte et allongement à la rupture), sont mesurées sur éprouvettes de type haltère H2, selon la norme NF EN 60811-1-1.The mechanical properties (stress and elongation at break), are measured on specimens of the dumbbell type H2, according to standard NF EN 60811-1-1.

Les éprouvettes, dont l'épaisseur est mesurée précisément, sont testées après une période minimale de 16h à température ambiante. La vitesse de traction est de 200 mm/min. On détermine ainsi les valeurs de propriétés mécaniques initiales.The specimens, whose thickness is precisely measured, are tested after a minimum period of 16 hours at room temperature. The pulling speed is 200 mm / min. The initial mechanical property values are thus determined.

Des éprouvettes, dont l'épaisseur est mesurée précisément, sont également placées en étuve pour subir un vieillissement thermique accéléré (7 jours, à 135°C) puis caractérisées de la même façon. On détermine ainsi les variations de contrainte et d'allongement à la rupture. Les variations sont considérées comme satisfaisantes lorsqu'elles sont comprises entre +25% et -25%, que ce soit pour la contrainte à la rupture ou pour l'allongement à la rupture.Specimens, the thickness of which is precisely measured, are also placed in an oven for accelerated thermal aging (7 days, at 135 ° C.) and then characterized in the same way. The variations in stress and elongation at break are thus determined. The variations are considered satisfactory when they are between + 25% and -25%, whether for the stress at break or for elongation at break.

L'ensemble des résultats concernant les caractérisations des plaques non réticulées et réticulées provenant des compositions réticulables C1 à C9 est rassemblé dans le tableau 2 ci-après. Tableau 2 Compositions réticulables C1 C2 C3 C4 C5 C6 C7 C8 C9 MH (dN.m) 3,2 3,4 3,2 3.0 2,2 3,2 2,8 1,9 1,2 ML à 130°C (unités Mooney) 9,4 9,7 9,7 9,7 9,1 7,5 7,5 8,8 8,8 t0(ML+0) (min) 15 22 13 17 19 31 25 22 15 t1 (ML+1) (min) 45 52 15 49 55 69 64 66 84 t2 (ML+2) (min) 66 74 16 79 91 102 104 115 154 CH4 Sievert (µmol/g XLPE) 113 101 93 104 58 69 67 -- -- Hot set à 200°C Allongement maximal (%) 70-75 50-65 60-80 70-95 Rupture 60-65 65-80 Rupture Rupture Rémanence (%) 0 0 0 0 - 0 0 - - Vieillissement thermique accéléré pendant 7 jours à 135°C Variation (%) de la contrainte à la rupture -33 0 6 -33 -23 -16 0 +3 +3 Variation (%) de l'allongement à la rupture -17 +6 5 -16 -13 -4 +10 +3 -1 The set of results concerning the characterizations of the non-crosslinked and crosslinked plates from the crosslinkable compositions C1 to C9 is collated in Table 2 below. <b><u> Table 2 </ u></b> Crosslinkable compositions C1 C2 C3 C4 C5 C6 C7 C8 C9 MH (dN.m) 3.2 3.4 3.2 3.0 2.2 3.2 2.8 1.9 1.2 ML at 130 ° C (Mooney units) 9.4 9.7 9.7 9.7 9.1 7.5 7.5 8.8 8.8 t0 (ML + 0) (min) 15 22 13 17 19 31 25 22 15 t1 (ML + 1) (min) 45 52 15 49 55 69 64 66 84 t2 (ML + 2) (min) 66 74 16 79 91 102 104 115 154 CH 4 Sievert (μmol / g XLPE) 113 101 93 104 58 69 67 - - Hot set at 200 ° C Maximum elongation (%) 70-75 50-65 60-80 70-95 breaking 60-65 65-80 breaking breaking Remanence (%) 0 0 0 0 - 0 0 - - Accelerated thermal aging for 7 days at 135 ° C Variation (%) of the stress at break -33 0 6 -33 -23 -16 0 3 3 Variation (%) of elongation at break -17 6 5 -16 -13 -4 10 3 -1

L'ajout d'un coagent conforme à l'invention permet de réduire sensiblement le taux de peroxyde nécessaire à la réticulation, donc de réduire la quantité de volatils (méthane) dégagés, tout en conservant la densité de réticulation désirée. Celle-ci est donnée par le MH et par l'allongement au Hot Set Test à 200°C.The addition of a coagent according to the invention makes it possible to substantially reduce the level of peroxide necessary for the crosslinking, and thus to reduce the amount of volatiles (methane) evolved, while maintaining the desired crosslinking density. This is given by the MH and the elongation at the Hot Set Test at 200 ° C.

Les exemples comparatifs des compositions C1 (1,42pcr BCP) et C4 (1,25pcr DTBH)) ont un MH de l'ordre de 3.0-3.2dN.m, et un allongement HST dans la gamme 60-80%.Comparative examples of compositions C1 (1.42pcr BCP) and C4 (1.25 phr DTBH)) have an MH of the order of 3.0-3.2dNm, and an HST elongation in the range 60-80%.

Dans le cas du peroxyde cumylique (BCP), l'ajout de 1,0pcr de TVCH permet de baisser le taux de peroxyde à 1,27pcr (composition C2) sans impacter les propriétés citées précédemment. Les mêmes conclusions s'appliquent au DVB de la composition C3 pour laquelle l'ajout de 1,0 pcr de DVB permet une baisse à 1,12 pcr du taux de peroxyde. Dans le même temps, le taux de méthane dégagé pendant la réticulation passe de 113 à 101 µmol/g XLPE (TVCH) et à 93 µmol/g XLPE (DVB). Les temps de grillage t1 et t2 et la tenue au vieillissement thermique à 135°C, sont également améliorés pour la composition C2 par rapport à la composition C1.In the case of cumyl peroxide (PCO), the addition of 1.0 pcr of TVCH makes it possible to lower the peroxide level to 1.27 pcr (composition C2) without impacting the properties mentioned above. The same conclusions apply to DVB of composition C3 for which the addition of 1.0 pcr of DVB allows a decrease to 1.12 pcr of the peroxide level. At the same time, the level of methane released during crosslinking increases from 113 to 101 μmol / g XLPE (TVCH) and to 93 μmol / g XLPE (DVB). The roasting times t1 and t2 and the resistance to thermal aging at 135 ° C. are also improved for the composition C2 relative to the composition C1.

Dans le cas du peroxyde aliphatique (DTBH), au regard de l'exemple comparatif C4, l'ajout de 1,0pcr (composition C6) ou 2,0pcr (composition C7) de TVCH permet de baisser le taux de peroxyde à 1,05pcr, sans impacter les propriétés de réticulation. Le taux de méthane dégagé pendant la réticulation est fortement réduit, passant de 104 à 69µmol/g XLPE (composition C6) et 67µmol/g XLPE (composition C7). Là encore, les temps de grillage ainsi que la tenue au vieillissement thermique à 135°C sont fortement améliorés.In the case of aliphatic peroxide (DTBH), compared with Comparative Example C4, the addition of 1.0 phr (composition C6) or 2.0 phr (composition C7) of TVCH makes it possible to reduce the level of peroxide to 1, 05pcr, without impacting the crosslinking properties. The level of methane released during the crosslinking is greatly reduced, from 104 to 69 .mu.mol / g XLPE (composition C6) and 67 .mu.mol / g XLPE (composition C7). Again, the roasting times and the resistance to thermal aging at 135 ° C are greatly improved.

Une telle réduction sans ajout de coagent (composition C5) conduit à un système sous réticulé (rupture au HST).Such a reduction without addition of coagent (composition C5) leads to a subcrosslinked system (rupture with HST).

Dans les mêmes conditions, (1,0pcr TVCH, composition C8 - 2,0pcr TVCH, composition C9), l'emploi du m-diisopropenyl benzene (MDIB) ne conduit pas à un réseau suffisamment réticulé pour passer le HST.Under the same conditions, (1.0 pcr TVCH, composition C8 - 2.0 pcr TVCH, composition C9), the use of m-diisopropenyl benzene (MDIB) does not lead to a sufficiently crosslinked network to pass the HST.

Claims (11)

  1. An electric cable (1) comprising an electric conductor (2), a first semiconducting layer (3) surrounding the electric conductor (2), a second electrically insulating layer (4), surrounding the first layer (3), and a third semiconducting layer (5) surrounding the second layer (4), at least one of these three layers (3, 4, 5) being a crosslinked layer obtained from a crosslinkable composition comprising at least one polyolefin and an organic peroxide as a crosslinking agent, characterized in that the composition further comprises a co-crosslinking agent comprising at least two unsaturations, one of these two unsaturations being a vinyl function of the CH2=CH- type.
  2. The cable according to claim 1, characterized in that said at least two unsaturations of the co-crosslinking agent are vinyl functions.
  3. The cable according to claim 1 or 2, characterized in that the polyolefin is a polymer of ethylene.
  4. The cable according to claim 3, characterized in that the polymer of ethylene is a low density polyethylene (LDPE).
  5. The cable according to any of the preceding claims, characterized in that the crosslinkable composition comprises more than 50.0 parts by weight of polyolefin for 100 parts by weight of polymer in the composition.
  6. The cable according to any of the preceding claims, characterized in that the organic peroxide is an aliphatic peroxide.
  7. The cable according to claim 6, characterized in that the organic peroxide is a tertiary aliphatic dialkyl peroxide.
  8. The cable according to any of the preceding claims, characterized in that the crosslinkable composition further comprises an aromatic compound comprising at least one aromatic ring and a single reactive function capable of being grafted to the polyolefin.
  9. The cable according to claim 8, characterized in that the single reactive function of the aromatic compound is a vinyl function.
  10. The cable according to any of the preceding claims, characterized in that the crosslinked layer is the electrically insulating layer.
  11. The cable according to any of the preceding claims, characterized in that the three layers of the cable are crosslinked layers.
EP12158589.7A 2011-03-08 2012-03-08 High or middle tension electric cable Active EP2498262B1 (en)

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FR2972560A1 (en) 2012-09-14
AU2012201176A1 (en) 2012-09-27

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