EP2440770A1 - Injection valve comprising a transmission unit - Google Patents
Injection valve comprising a transmission unitInfo
- Publication number
- EP2440770A1 EP2440770A1 EP10722139A EP10722139A EP2440770A1 EP 2440770 A1 EP2440770 A1 EP 2440770A1 EP 10722139 A EP10722139 A EP 10722139A EP 10722139 A EP10722139 A EP 10722139A EP 2440770 A1 EP2440770 A1 EP 2440770A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- pot
- nozzle needle
- injection valve
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002347 injection Methods 0.000 title claims abstract description 31
- 239000007924 injection Substances 0.000 title claims abstract description 31
- 230000005540 biological transmission Effects 0.000 title claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 32
- 239000000446 fuel Substances 0.000 claims abstract description 21
- 238000002485 combustion reaction Methods 0.000 claims abstract 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/0603—Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/70—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
- F02M2200/701—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger mechanical
- F02M2200/702—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger mechanical with actuator and actuated element moving in different directions, e.g. in opposite directions
Definitions
- the invention relates to an injection valve with a transmission unit according to claim 1.
- the object of the invention is to provide an improved transmission unit for an injection valve.
- the object of the invention is achieved by the injection valve according to claim 1.
- the injection valve described has the advantage that the transmission unit has an improved structure.
- the transmission unit to a pressure chamber which is bounded by two movable pistons, wherein the movable pistons are guided in a movable pot.
- a first piston is passed through a bottom of the pot with a first sealing gap.
- the second piston is guided in a sleeve section of the pot with a second sealing gap.
- One of the pistons is in operative connection with the nozzle needle and the other piston with the actuator. Because of this embodiment, a robust transmission unit is provided, which transmits the deflection of the actuator directly into a deflection of the nozzle needle for a short-term operation and also allows a time-slow change in the volume of the pressure chamber via the sealing gaps.
- the second piston with a larger end face limits the sealing chamber as an annular surface of the bottom of the pot, through which the first piston is guided. In this way, a translation of the deflection of the actuator is achieved in a larger deflection of the nozzle needle.
- small deflections of a piezoelectric actuator can be converted into a sufficiently large deflection of the nozzle needle.
- a spring element is arranged in the sealing chamber, wherein the spring element between the second piston and the bottom of the pot is clamped. In this way it is ensured that the second piston is in contact with a stop of the injection valve and the pressure chamber has a maximum volume. This is the
- the second piston has a sleeve-shaped pot shape, wherein an end of the nozzle needle protrudes into the sleeve-shaped section of the second piston.
- the nozzle needle is positively connected via a connecting part with the pot. This allows a simple attachment of the nozzle needle with the pot, wherein also the space is reduced.
- the connecting element is designed in the form of a partial ring plate which is open on one side and which encloses a notch in the nozzle needle in a central region and is connected to the pot in an outer region, in particular welded. In this way, a simple and secure attachment of the nozzle needle with the pot is made possible.
- the ring element has recesses, wherein the sleeve-shaped section of the second piston has free-standing wall sections in a lower end region, the wall sections being characterized by the recesses. mungen are guided and rest on a stop surface. Due to this embodiment, a secure support of the second piston on the stop surface is possible, and also provided an operative connection between the nozzle needle and the pot with little space.
- the connecting part has a part-annular web whose outer diameter substantially corresponds to the inner diameter of the sleeve-shaped pot, wherein the sleeve-shaped wall of the pot is fitted onto the web and surrounds the web. In this way, an additional fixation of the connecting part is made possible on the pot. This makes the connection between the connecting part and the pot less sensitive to mechanical influences.
- Figure 1 shows a schematic structure of an injection valve
- FIG. 2 shows a schematic structure of the transmission unit
- FIG. 3 shows an end of the nozzle needle with a connecting part
- FIG. 4 shows an end of the nozzle needle with mounted second piston
- FIG. 5 shows one end of the nozzle needle with a second piston and a spring element
- Figure 6 shows an end of the nozzle needle with mounted pot
- Figure 7 shows a cross section through the end of the nozzle needle with mounted pot.
- FIG. 1 shows, in a schematic representation, an injection valve 1 which has a housing 2 at its lower end End of a nozzle body 3 is fixed by means of a clamping nut 4.
- a nozzle needle 5 is movably mounted in the longitudinal direction.
- the nozzle needle 5 is connected via a transmission unit 6 with an actuator 7 in operative connection.
- a fuel space 8 is formed between the nozzle needle 5 and the nozzle body 3, which is supplied with fuel via channels, not shown, for example via a fuel reservoir and / or a fuel pump.
- an annular sealing seat 10 is formed on the inside of the nozzle body 3.
- the sealing seat 10 is associated with an annular peripheral sealing surface 11 at the lower end of the nozzle needle 5. Depending on the position of the nozzle needle, which is set by the actuation of the actuator 7, the nozzle needle 5 lifts off from the sealing seat 10 and releases a hydraulic connection between the fuel space 8 and the injection holes 9.
- the actuator 7 may be formed, for example, as a piezoelectric actuator or as a magnetic actuator. By an e- lectric energization of the actuator 7, the actuator 7 is extended and thus acts on the transmission unit 6 a.
- the transmission unit 6 is designed in such a way that the deflection of the actuator 7 is transmitted to the nozzle needle 5.
- the deflection of the actuator 7 in the direction of the nozzle needle 5 is converted into an opposite movement of the nozzle needle 5 in the direction of the actuator 7 by means of the transmission unit 6.
- FIG. 2 shows an embodiment of a transmission unit 6, which is arranged between the actuator 7 and the nozzle needle 5 in the housing 2.
- the transfer unit 6 has a first piston 12, which projects through a bottom 13 of a sleeve-shaped pot 14.
- the pot 14 is movably mounted.
- the first piston 12 is fixedly connected to the actuator 7.
- a second piston 15 is provided, which protrudes from an underside in the sleeve-shaped portion of the pot 14.
- the second piston 15 is also sleeve-shaped, whereby in a sleeve-shaped portion 16 of the second piston 15, an end piece 17 of the nozzle needle 5 protrudes.
- the end piece 17 is guided through a hole 30 of a stop plate 18, which is firmly clamped to the housing 2.
- the end piece 17 has a notch 19 into which a connecting part 20 engages.
- the connecting part 20 is also connected to the sleeve 14, in particular welded, caulked or glued.
- the second piston 15 is seated with lower edge surfaces 27 on an upper side of the stop plate 18. The top of the
- Stop plate 18 is a stop surface for the second piston 15.
- the first piston 12 delimits with an end face 28 a pressure chamber 24.
- the pot 14 defines with an annular surface 29 the pressure chamber 24, the annular surface 29 is formed on the inside of the bottom 13 adjacent to the first piston 12.
- the first piston 12 is guided through the bottom 13 via a first sealing gap 22.
- the first sealing gap 22 may have a size in the range of 3 to 15 ⁇ m, in particular in the range of 8 ⁇ m.
- the second piston 15 is spaced from the inner wall of the sleeve 14 via a second sealing gap 23.
- the second sealing gap 23 may have a size of 3 to 15 .mu.m, in particular in the range of 8 microns.
- the first piston 12, the sleeve 14 and the second piston 15 define the pressure chamber 24.
- the pressure chamber 24 is filled with fuel and is above the sealing gaps 22, 23 with the interior of the housing 2, which is also filled with fuel in Connection.
- the housing 2 and the transmission unit 6 fuel is arranged at a low pressure.
- a second spring element 26 is clamped.
- the second spring element 26 biases the nozzle needle 5 in the direction of the sealing seat 10.
- the second spring element Ment 26 has a greater spring force than the spring element 21.
- the annular surface 29 is smaller than the end face 28.
- the annular surface 29 may be half as large as the end face 28. The area ratio between see the annular surface 29 and the end face 28 defines a ratio between the deflection of the actuator and the nozzle needle and can be chosen accordingly.
- the transmission unit 6 functions as follows: In the non-activated state of the actuator 7, the nozzle needle 5 is pressed onto the sealing seat 10 with the sealing surface 11 due to the second spring element 26. Thus, no fuel can be discharged from the fuel space 8 via the injection holes 9.
- the pressure chamber 24 is filled with fuel.
- the first and the second piston 12, 15 at a distance.
- the second piston 15 is supported on the stop plate 18 with the edge surface 27.
- the first and the second sealing gap 22, 23 are dimensioned so narrow that no change in the volume of the pressure chamber occurs during a short-term pressurization, which takes place in the context of injection by the actuator 7. About the first and second sealing gap is ensured that the pressure chamber 24 is always filled with fuel.
- the actuator 7 presses the first piston 12 downwards in the direction of the nozzle needle 5, since the actuator 7 is supported in the upper area against the housing 2.
- the end face 28 displaces fuel in the pressure chamber 24, whereby the increased fuel pressure on the annular surface 29 engages and the pot 14 moves upward against the direction of movement of the first piston 12.
- the pot 14 is connected via the connecting part 20 with the nozzle needle 5, so that the nozzle needle 5 is lifted by the movement of the pot 14 from the associated sealing seat 10.
- fuel can be injected via the injection holes 9.
- the second spring element 26 is pressed together.
- the spring element 21 steers, since the distance between the Gradation of the second piston 15 and the annular surface 29 increases.
- the volume of the pressure chamber 24 is substantially constant during this process.
- the elongation of the actuator 7 is shortened, so that the first piston 12 is pulled out of the pressure chamber 24 upwards, the pressure in the pressure chamber 24 decreases. Consequently, the pot 14 is moved downward in the direction of the stop plate 18, so that the nozzle needle 5 again comes to rest on the sealing seat 10 with the sealing surface 11. Thus, the injection is interrupted.
- Figure 3 shows a partial view of the nozzle needle 5 and the stop plate 18 through the central hole 30, the end piece 17 of the nozzle needle 5 protrudes.
- the end piece 17 has an annular notch 19, in which the connecting part 20 is inserted laterally.
- the connecting part 20 is shown in a perspective view.
- the connecting part 20 is formed as a plate-shaped part, which has the shape of a pitch circle.
- an insertion opening 31 is introduced, which is guided to the middle of the partial circular disk-shaped connecting part 20.
- the diameter of the insertion opening 31 substantially corresponds to the diameter of the nozzle needle 5 in the region of the notch 19.
- the connecting part 20 has three recesses 32.
- a partial ring-shaped circumferential around a center of the connecting part 20 web 33 is formed.
- the pressure chamber 24 is thus always filled with fuel.
- the sealing gaps 22, 23 are selected in such a way that the sealing gaps 22, 23 are tight for short pressure increases that occur during injection processes. Prolonged pressure differences lead to an inflow or outflow of fuel into or out of the pressure chamber. over the sealing gap, so that the volume of the pressure chamber can change.
- the connecting part 20 is inserted with the web 33 up into the notch 19, as shown in the right portion of Figure 3.
- the second piston 15 is attached to the end piece 17 of the nozzle needle 5 for mounting the injection valve, wherein web-like wall portions 34 project through the recesses 32 and the wall portions 34 of the second piston 15 with edge surfaces 27 rest on the stop plate 18, as shown in Figure 4 is.
- the spring element 21 is attached to the stepped upper portion of the second piston 15, as shown in Figure 5.
- the sleeve 14 is pushed onto the second piston 15, as shown in Figure 6.
- the sleeve 14 is welded in the outer edge region with the connecting part 20, as shown in the cross section of Figure 7.
- the first piston 12 is inserted into an opening 35 of the bottom 13 of the sleeve 14, as shown in Figure 2.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009024595A DE102009024595A1 (en) | 2009-06-10 | 2009-06-10 | Injection valve with transmission unit |
PCT/EP2010/058132 WO2010142753A1 (en) | 2009-06-10 | 2010-06-10 | Injection valve comprising a transmission unit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2440770A1 true EP2440770A1 (en) | 2012-04-18 |
EP2440770B1 EP2440770B1 (en) | 2018-01-03 |
Family
ID=42342764
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10722139.2A Not-in-force EP2440770B1 (en) | 2009-06-10 | 2010-06-10 | Injection valve with transmission unit |
Country Status (4)
Country | Link |
---|---|
US (1) | US8998115B2 (en) |
EP (1) | EP2440770B1 (en) |
DE (1) | DE102009024595A1 (en) |
WO (1) | WO2010142753A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011084342A1 (en) * | 2011-10-12 | 2013-04-18 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engines with directly controlled valve needle |
DE102012212264B4 (en) | 2012-07-13 | 2014-02-13 | Continental Automotive Gmbh | Method for producing a solid state actuator |
DE102012212266B4 (en) | 2012-07-13 | 2015-01-22 | Continental Automotive Gmbh | fluid injector |
DE102016109073B4 (en) * | 2015-06-05 | 2022-02-17 | Denso Corporation | Fuel injector and fuel injector controller |
US9970400B2 (en) | 2015-09-15 | 2018-05-15 | Caterpillar Inc. | Fuel admission valve for pre-chamber |
Family Cites Families (31)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5033442A (en) | 1989-01-19 | 1991-07-23 | Cummins Engine Company, Inc. | Fuel injector with multiple variable timing |
DE19918976A1 (en) * | 1999-04-27 | 2000-11-02 | Bosch Gmbh Robert | Fuel injector and method for actuating it |
US6298829B1 (en) | 1999-10-15 | 2001-10-09 | Westport Research Inc. | Directly actuated injection valve |
US6575138B2 (en) | 1999-10-15 | 2003-06-10 | Westport Research Inc. | Directly actuated injection valve |
DE19950760A1 (en) * | 1999-10-21 | 2001-04-26 | Bosch Gmbh Robert | Fuel injection valve esp. for fuel injection systems of IC engines with piezo-electric or magneto-strictive actuator and valve closing body operable by valve needle working with valve |
GB9925753D0 (en) | 1999-10-29 | 1999-12-29 | Lucas Industries Ltd | Fuel injector |
JP2002202022A (en) | 2000-10-30 | 2002-07-19 | Denso Corp | Valve driving device and fuel injection valve |
DE10250917B3 (en) * | 2002-10-31 | 2004-06-03 | Siemens Ag | Method for operating an injection valve with a piezoelectric actuator and control device |
DE10250720A1 (en) * | 2002-10-31 | 2004-05-13 | Robert Bosch Gmbh | Injector |
DE10326914A1 (en) | 2003-06-16 | 2005-01-05 | Robert Bosch Gmbh | Controlling internal combustion engine fuel injection valve involves controlling valve for closing movement during further injection so valve needle adopts stroke position different from null position |
DE10333695A1 (en) | 2003-07-24 | 2005-03-03 | Robert Bosch Gmbh | Fuel injector |
DE10333696A1 (en) | 2003-07-24 | 2005-02-24 | Robert Bosch Gmbh | Fuel injector |
DE10353045A1 (en) | 2003-11-13 | 2005-06-23 | Siemens Ag | Fuel injection valve |
DE102004002299A1 (en) * | 2004-01-16 | 2005-08-04 | Robert Bosch Gmbh | Fuel injector with directly controlled injection valve member |
DE102004028522A1 (en) * | 2004-06-11 | 2005-12-29 | Robert Bosch Gmbh | Fuel injector with variable Aktorhubübersetzung |
DE102004035313A1 (en) | 2004-07-21 | 2006-02-16 | Robert Bosch Gmbh | Fuel injector with two-stage translator |
ITTO20040512A1 (en) * | 2004-07-23 | 2004-10-23 | Magneti Marelli Powertrain Spa | FUEL INJECTOR PROVIDED WITH HIGH FLEXIBILITY NEEDLE |
DE102004062006A1 (en) | 2004-12-23 | 2006-07-13 | Robert Bosch Gmbh | Fuel injector with directly controlled injection valve member |
DE102005004738A1 (en) * | 2005-02-02 | 2006-08-10 | Robert Bosch Gmbh | Fuel injector with direct needle control for an internal combustion engine |
DE102005015731A1 (en) * | 2005-04-06 | 2006-10-12 | Robert Bosch Gmbh | Fuel injector with piezo actuator |
DE102005025953A1 (en) | 2005-06-06 | 2006-12-07 | Siemens Ag | Compensator e.g. for injection valve, has pot shaped body with pot base and recess with piston provided at axially extending guide of piston having clearance fit of recess |
DE102005042786B4 (en) | 2005-09-08 | 2009-04-16 | Siemens Ag | Fuel injector with hermetically sealed hydraulic system |
DE102006027327B4 (en) * | 2006-06-13 | 2018-08-02 | Robert Bosch Gmbh | Fuel injector with direct needle control |
DE102006031567A1 (en) * | 2006-07-07 | 2008-01-10 | Siemens Ag | Injection system and method for manufacturing an injection system |
DE102007003216A1 (en) * | 2007-01-22 | 2008-07-24 | Robert Bosch Gmbh | Injector for fuel injection system of internal combustion engine in motor vehicle, has actuator piston with two actuator piston surfaces that are hydraulically coupled with respective needle piston surfaces of needle piston |
JP4270292B2 (en) | 2007-03-05 | 2009-05-27 | 株式会社デンソー | Fuel injection valve |
JP4270293B2 (en) | 2007-03-05 | 2009-05-27 | 株式会社デンソー | Fuel injection valve |
JP4386928B2 (en) | 2007-04-04 | 2009-12-16 | 株式会社デンソー | Injector |
DE102007023384A1 (en) | 2007-05-18 | 2008-11-20 | Robert Bosch Gmbh | Injector for a fuel injection system |
JP4491474B2 (en) | 2007-05-31 | 2010-06-30 | 日立オートモティブシステムズ株式会社 | Fuel injection valve and its stroke adjusting method |
US8766875B2 (en) | 2012-05-21 | 2014-07-01 | Raytheon Company | Lightweight stiffener with integrated RF cavity-backed radiator for flexible RF emitters |
-
2009
- 2009-06-10 DE DE102009024595A patent/DE102009024595A1/en not_active Ceased
-
2010
- 2010-06-10 EP EP10722139.2A patent/EP2440770B1/en not_active Not-in-force
- 2010-06-10 WO PCT/EP2010/058132 patent/WO2010142753A1/en active Application Filing
- 2010-06-10 US US13/377,197 patent/US8998115B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2010142753A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2440770B1 (en) | 2018-01-03 |
WO2010142753A1 (en) | 2010-12-16 |
DE102009024595A1 (en) | 2011-03-24 |
US20120160210A1 (en) | 2012-06-28 |
US8998115B2 (en) | 2015-04-07 |
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