EP2426438B1 - Multi-unit air conditioning system - Google Patents

Multi-unit air conditioning system Download PDF

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Publication number
EP2426438B1
EP2426438B1 EP11178952.5A EP11178952A EP2426438B1 EP 2426438 B1 EP2426438 B1 EP 2426438B1 EP 11178952 A EP11178952 A EP 11178952A EP 2426438 B1 EP2426438 B1 EP 2426438B1
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EP
European Patent Office
Prior art keywords
pipe
pressure gas
indoor
pressure
low
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EP11178952.5A
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German (de)
French (fr)
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EP2426438A3 (en
EP2426438A2 (en
Inventor
Atsushi Enya
Shinichi Isozumi
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Mitsubishi Heavy Industries Thermal Systems Ltd
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Mitsubishi Heavy Industries Thermal Systems Ltd
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Publication of EP2426438A3 publication Critical patent/EP2426438A3/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00Compression machines, plants or systems, with reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B29/00Combined heating and refrigeration systems, e.g. operating alternately or simultaneously
    • F25B29/003Combined heating and refrigeration systems, e.g. operating alternately or simultaneously of the compression type system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/007Compression machines, plants or systems with reversible cycle not otherwise provided for three pipes connecting the outdoor side to the indoor side with multiple indoor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/023Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
    • F25B2313/0233Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in parallel arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/023Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
    • F25B2313/0233Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in parallel arrangements
    • F25B2313/02334Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in parallel arrangements during heating

Definitions

  • the present invention relates to a multi-type air conditioner including one outdoor unit and a plurality of indoor units.
  • a multi-type air conditioning system including a plurality of indoor units connected in parallel to one outdoor unit.
  • a high-pressure gas pipe, a low-pressure gas pipe, and a liquid pipe are provided between the outdoor unit and the indoor units, and gas pipe sides of an outdoor heat exchanger and each indoor heat exchanger can be switched to selectively communicate with the high-pressure gas pipe and the low-pressure gas pipe.
  • a cooling operation is performed when the low-pressure gas pipe is connected to the indoor unit
  • a heating operation is performed when the high-pressure gas pipe is connected to the indoor unit.
  • Switching between the low-pressure gas pipe and the high-pressure gas pipe is performed by a change valve referred to as a refrigerant flow branch controller (for example, see Japanese Patent Laid-Open Nos. 2005-300006 and 2009-210139 ).
  • Document EP 1677055 A1 discloses a multi-type air conditioning system according to the preamble of claim 1.
  • an indoor unit that performs a cooling operation and an indoor unit that performs a heating operation are simultaneously included only in limited periods of spring and fall seasons.
  • a cooling operation is sometimes performed all year in space housing devices that generate a large amount of heat such as a server room housing a computer server device.
  • most indoor units provided in a general office space or the like perform heating or cooling depending on seasons, while a part of the indoor units always performs a cooling operation.
  • a heat exchanger of the outdoor unit is used as an evaporator.
  • a heat exchanger of the indoor unit that performs heating functions as a condenser, and conveys a high-pressure liquid refrigerant or a two-phase gas-liquid refrigerant after heat exchange.
  • a refrigerant delivered from the indoor unit flows to a heat exchanger in the outdoor unit that obtains a larger temperature difference (enthalpy) than that of a heat exchanger in the indoor unit that performs cooling.
  • enthalpy temperature difference
  • an amount of refrigerant is relatively reduced.
  • the other indoor unit performs a heating operation, as compared with when the other indoor unit also performs a cooling operation, an amount of supercooled refrigerant is small, and a capacity of the indoor unit that performs the cooling operation is relatively reduced.
  • the outdoor unit and the indoor unit that performs the cooling operation both function as evaporators, but a suction temperature of the outdoor unit is different from a suction temperature of the indoor unit, and there are different evaporating temperatures in the system. However, an evaporating temperature of the entire system is stabilized based on a lowest evaporating temperature. Thus, when the suction temperature of the indoor unit drops to below zero, the heat exchanger freezes. Accordingly, the cooling operation is interrupted for a deicing operation, and then the operation returns to the cooling operation. Thus, start and stop are repeated to reduce a cooling capacity of the indoor unit that performs the cooling operation.
  • the present invention is achieved in view of such technical problems, and has an object to provide a multi-type air conditioning system that can easily ensure a sufficient cooling capacity with low costs even when an indoor unit that always performs a cooling operation is provided in an air conditioning system including a plurality of indoor units.
  • the outdoor unit includes a compressor, and an outdoor heat exchanger that performs heat exchange between outside air and a refrigerant.
  • a high-pressure gas pipe that is connected to a discharge side of the compressor and feeds a high-pressure gaseous refrigerant
  • a low-pressure gas pipe that is connected to a suction side of the compressor and feeds a lower pressure gaseous refrigerant than that of the high-pressure gas pipe
  • a liquid pipe that feeds a liquid refrigerant are led out of the outdoor unit.
  • the plurality of indoor units include indoor heat exchangers that perform heat exchange between indoor air and a refrigerant, at least one indoor unit is intended for cooling and includes a evaporating pressure adjustment mechanism that adjusts evaporating pressure in the indoor heat exchanger that performs heat exchange of the refrigerant fed from the liquid pipe, the rest of the plurality of indoor units include a cooling/heating operation switching mechanism that switches a flow direction of the refrigerant in the high-pressure gas pipe, the low-pressure gas pipe, and the liquid pipe to selectively switch between a cooling operation and a heating operation.
  • the evaporating pressure adjustment mechanism is provided in the indoor unit that performs only the cooling operation.
  • the evaporating pressure adjustment mechanism divides the low-pressure gas pipe into a plurality of branch pipes between the indoor heat exchanger and the outdoor unit, include an openable/closable valve in each branch pipe, and adjust opening/closing of the valve to adjust evaporating pressure of the refrigerant in the indoor heat exchanger.
  • the evaporating pressure adjustment mechanism adjusts the evaporating pressure in the indoor heat exchanger, and thus the indoor unit that includes the evaporating pressure adjustment mechanism and performs the cooling operation can prevent a suction temperature from dropping to below zero, and prevent the indoor heat exchanger from freezing even when an outside air temperature is low, the other indoor unit performs a heating operation, and the outdoor unit functions as an evaporator.
  • the indoor unit that performs only the cooling operation may include the evaporating pressure adjustment mechanism, and the indoor unit that switches and performs the cooling operation and the heating operation may include a cooling/heating operation switching mechanism.
  • the cooling/heating operation switching mechanism may include a four-way valve having a first port connected to a high-pressure gas branch pipe branching off from a main pipe of the high-pressure gas pipe, a second port connected to the indoor heat exchanger, a third port connected to a low-pressure gas branch pipe branching off from a main pipe of the low-pressure gas pipe, a fourth port connected to a low-pressure bypass pipe merging with the low-pressure gas branch pipe; a first on-off valve provided on the high-pressure gas branch pipe on an upstream side of the four-way valve; a high-pressure bypass pipe that has one end connected to an upstream side of the high-pressure gas branch pipe beyond the first on-off valve, and the other end connected to a downstream side of the high-pressure gas branch pipe beyond the first on-off valve, and bypasses the first on-off valve; a high/low-pressure bypass pipe that has one end connected to the high-pressure gas branch pipe between a downstream side of the high-pressure bypass pipe and the first port of the four-way
  • the present invention also provides a multi-type air conditioning system including: an outdoor unit; and a plurality of indoor units connected in parallel to the outdoor unit, wherein the outdoor unit includes a compressor, and an outdoor heat exchanger that performs heat exchange between outside air and a refrigerant.
  • the outdoor unit includes a compressor, and an outdoor heat exchanger that performs heat exchange between outside air and a refrigerant.
  • a high-pressure gas pipe that is connected to a discharge side of the compressor and feeds a high-pressure gaseous refrigerant
  • a low-pressure gas pipe that is connected to a suction side of the compressor and feeds a lower pressure gaseous refrigerant than that of the high-pressure gas pipe
  • a liquid pipe that feeds a liquid refrigerant are led out of the outdoor unit.
  • the plurality of indoor units include indoor heat exchangers that perform heat exchange between indoor air and a refrigerant, and the plurality of indoor units include a cooling/heating operation switching mechanism that switches a flow direction of the refrigerant in the high-pressure gas pipe, the low-pressure gas pipe, and the liquid pipe to selectively switch between a cooling operation and a heating operation.
  • At least one indoor unit may include, in the cooling/heating operation switching mechanism, a supercooling heat exchanger that performs heat exchange between the refrigerant fed from the liquid pipe to the indoor heat exchanger and the refrigerant having passed through the indoor heat exchanger for supercooling in the cooling operation.
  • At least one indoor unit includes the supercooling heat exchanger, and the refrigerant in the liquid pipe is supercooled by the supercooling heat exchanger in the cooling operation, thereby allowing a liquid refrigerant with low enthalpy to be fed to the indoor unit.
  • At least one indoor unit may include, in the cooling/heating operation switching mechanism, an overheating heat exchanger that performs heat exchange between the refrigerant fed through the indoor heat exchanger to the low-pressure gas pipe and the refrigerant fed from the high-pressure gas pipe for overheating in the cooling operation.
  • At least one indoor unit includes the overheating heat exchanger, and the indoor heat exchanger overheats a condensed high-temperature high-pressure liquid refrigerant, thereby allowing the refrigerant to positively flow toward the low-pressure gas pipe. At this time, even if a liquid phase remains in the refrigerant, the heat exchange by the supercooling heat exchanger allows an unevaporated liquid refrigerant to be evaporated.
  • pressure loss occurs in the overheating heat exchanger to increase an evaporating temperature of the refrigerant in the indoor heat exchanger, thereby preventing the indoor heat exchanger from freezing.
  • the indoor unit including the supercooling heat exchanger or the overheating heat exchanger may include an expansion valve that adjusts a flow rate of the refrigerant passing through the indoor heat exchanger, and a control part that adjusts opening of the expansion valve so that a temperature difference of the refrigerant between an inlet side and an outlet side of the indoor heat exchanger is a predetermined value in the heating operation, and adjusts the opening of the expansion valve so that a temperature difference of the refrigerant between an outlet side and an inlet side of the supercooling heat exchanger or the overheating heat exchanger is a predetermined value in the cooling operation.
  • the evaporating pressure adjustment mechanism adjusts evaporating pressure in the indoor heat exchanger, thereby preventing the indoor heat exchanger from freezing.
  • the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit that always performs the cooling operation.
  • the indoor unit that performs only the cooling operation includes the evaporating pressure adjustment mechanism
  • the indoor unit that switches and performs the cooling operation and the heating operation includes the cooling/heating operation switching mechanism
  • At least one indoor unit includes a supercooling heat exchanger, and thus the supercooling heat exchanger supercools the refrigerant in the liquid pipe, and a liquid refrigerant with low enthalpy can be fed to the indoor unit in the cooling operation.
  • the indoor unit can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant. This can prevent the liquid refrigerant from returning through the liquid pipe to the compressor of the outdoor unit, prevent failure of the compressor, and increase reliability of the system.
  • At least one indoor unit includes the overheating heat exchanger, thereby allowing the refrigerant to flow to the low-pressure gas pipe side.
  • the heat exchange by the supercooling heat exchanger allows an unevaporated liquid refrigerant to be evaporated. This can increase an amount of refrigerant flowing from the indoor heat exchanger to the low-pressure gas pipe, and can reliably evaporate the unevaporated liquid refrigerant even if the amount of refrigerant is increased, thereby preventing a break of the compressor.
  • the indoor unit can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant.
  • pressure loss occurs in the overheating heat exchanger to increase an evaporating temperature of the refrigerant in the indoor heat exchanger, thereby preventing the indoor heat exchanger from freezing.
  • FIG. 1 illustrates an overall configuration of a multi-type air conditioning system according to this embodiment.
  • a multi-type air conditioning system 200 includes one outdoor unit 1, a plurality of indoor units 3, 3, ..., and a high-pressure gas pipe (main pipe) 5, a low-pressure gas pipe (main pipe) 7, and a liquid pipe 9 that connect the outdoor unit 1 and the plurality of indoor units 3, 3, ....
  • the outdoor unit 1 mainly includes a compressor 10, outdoor expansion valves (expansion valves) 11a and 11b, outdoor heat exchangers 12a and 12b, outdoor four-way valves 14a and 14b, an accumulator 20, a receiver 23, and a double tube heat exchanger 25.
  • the outdoor heat exchangers 12a and 12b perform heat exchange between outdoor air and a refrigerant, and operate as a condenser or an evaporator according to a state of a passing refrigerant.
  • the outdoor expansion valves (expansion valves) 11a and 11b are provided in the liquid pipe 9 between the outdoor heat exchangers 12a and 12b and the receiver 23 and near the outdoor heat exchangers 12a and 12b. Electronic expansion valves are used as the outdoor expansion valves 11a and 11b.
  • the outdoor heat exchangers 12a and 12b include liquid pipe side temperature sensors 30a and 30b provided on a side of the liquid pipe 9, and four-way valve side temperature sensors 32a and 32b provided on a side of the outdoor four-way valves 14a and 14b.
  • a scroll compressor is preferably used as the compressor 10.
  • a refrigerant compressed by the compressor 10 is a high-pressure gas refrigerant, and discharged to the high-pressure gas pipe 5.
  • the high-pressure gas pipe 5 includes a high-pressure pressure sensor PSH for measuring pressure of a discharged refrigerant.
  • a discharge pipe of each compressor 10 includes a discharge pipe temperature sensor 36 that measures a discharge pipe temperature.
  • the high-pressure gas pipe 5 placed in the outdoor unit 1 is divided at branch points 5a and 5b, and branch pipes 6a and 6b thereof are connected to the outdoor four-way valves 14a and 14b at high-pressure gas pipe ports 14-1.
  • the outdoor four-way valves 14a and 14b include outdoor heat exchanger side ports 14-2 connected to the outdoor heat exchangers 12a and 12b, low-pressure gas pipe side ports 14-3 connected to the outdoor side low-pressure gas branch pipes 15a and 15b divided at a branch point 7d of the low-pressure gas pipe 7, and bypass pipe side ports 14-4 connected via strainers 17a and 17b and capillary tubes 18a and 18b to outdoor side low-pressure gas branch pipes 15a and 15b.
  • the liquid pipe 9 is connected to a side of the outdoor heat exchangers 12a and 12b opposite to a side connected to the outdoor four-way valves 14a and 14b.
  • a receiver 23 that accumulates a liquid refrigerant
  • a double tube heat exchanger 25 that supercools a refrigerant flowing through the liquid pipe 9 in a cooling operation are provided.
  • the double tube heat exchanger 25 takes out a part of the liquid refrigerant flowing through the liquid pipe 9, and supercools the liquid refrigerant flowing through the liquid pipe 9 using a refrigerant expanded and evaporated by an expansion valve 25a and cooled.
  • the gas refrigerant used for supercooling and evaporated is returned to the accumulator 20.
  • a plurality of indoor units 3 are provided.
  • Each indoor unit 3 includes an indoor heat exchanger 40 that performs heat exchange with indoor air.
  • the indoor heat exchanger 40 includes temperature sensors 33 and 35 for measuring temperatures at front and rear thereof. Near the indoor heat exchanger 40, an indoor temperature sensor 37 for measuring a room temperature is provided.
  • a liquid refrigerant branch pipe 44 that connects the indoor heat exchanger 40 and the liquid pipe 9 includes an indoor expansion valve 42.
  • an indoor unit 3C that is provided in a server room or the like and performs only the cooling operation includes a gas pipe pressure control kit (evaporating pressure adjustment mechanism) 100 connected to only the low-pressure gas pipe 7.
  • a gas pipe pressure control kit evaporating pressure adjustment mechanism
  • the indoor unit 3 other than the indoor unit 3C that performs only the cooling operation includes, between the indoor unit 3 and the outdoor unit 1, a refrigerant flow branch controller (cooling/heating operation switching mechanism) 46 that switches between the high-pressure gas pipe 5 and the low-pressure gas pipe 7.
  • a refrigerant flow branch controller cooling/heating operation switching mechanism
  • the refrigerant flow branch controller 46 includes an indoor four-way valve 48.
  • the indoor four-way valve 48 includes a high-pressure gas pipe port 48-1 (first port) connected to a high-pressure gas branch pipe 5c branching off from a main pipe of the high-pressure gas pipe 5, an indoor heat exchanger side port 48-2 (second port) connected to a side of the indoor heat exchanger 40, a low-pressure gas pipe port 48-3 (third port) connected to an indoor side low-pressure gas branch pipe 7c branching off from a main pipe of the low-pressure gas pipe 7, and a low-pressure bypass pipe port 48-4 (fourth port) connected to a low-pressure bypass pipe 50 merging with a mid-position 49 of the indoor side low-pressure gas branch pipe 7c.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3 in the cooling operation.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4 in the heating operation.
  • a high-pressure gas branch pipe on-off valve (first on-off valve) 52 is provided in the high-pressure gas branch pipe 5c on the upstream side of the indoor four-way valve 48.
  • a high-pressure gas branch pipe bypass pipe (high-pressure bypass pipe) 54 is formed so as to bypass the high-pressure gas branch pipe on-off valve 52, and the high-pressure gas branch pipe bypass pipe 54 includes a first capillary tube 55.
  • the high-pressure gas branch pipe bypass pipe 54 has one end connected to an upstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and the other end connected to a downstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and bypasses the high-pressure gas branch pipe on-off valve 52.
  • the low-pressure bypass pipe 50 on a downstream side of the indoor four-way valve 48 includes a second capillary tube 57.
  • a first high/low-pressure bypass pipe 58 is provided between the high-pressure gas branch pipe 5c on the upstream side of the high-pressure gas branch pipe bypass pipe 54 and the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49).
  • the first high/low-pressure bypass pipe 58 includes a first high/low-pressure bypass on-off valve 60 and a third capillary tube 62 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • a second high/low-pressure bypass pipe (high/low-pressure bypass pipe) 63 is provided having one end connected to the high-pressure gas branch pipe 5c between a downstream side of the high-pressure gas branch pipe bypass pipe 54 and the high-pressure gas pipe port 48-1 of the indoor four-way valve 48, and the other end connected to the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49).
  • the second high/low-pressure bypass pipe 63 includes a second high/low-pressure bypass on-off valve (second on-off valve) 64 and a fourth capillary tube 65 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • the gas pipe pressure control kit 100 is provided on the indoor side low-pressure gas branch pipe 7c between the indoor unit 3c and the outdoor unit 1.
  • the indoor side low-pressure gas branch pipe 7c is divided into a plurality of branch pipes 102a, 102b and 102c in the gas pipe pressure control kit 100.
  • the gas pipe pressure control kit 100 includes a plurality of, in this embodiment, three electromagnetic valves (valves) 101a, 101b and 101c.
  • an air conditioning system 200 includes an outdoor control device CL1 that controls the outdoor unit 1, and an indoor control device CL2 that controls the indoor unit 3.
  • an indoor control device CL2 is provided for each indoor unit 3.
  • the outdoor control device CL1 and the indoor control device CL2 communicate with each other.
  • FIG. 4 only one of the outdoor heat exchangers 12a and 12b and one of the outdoor four-way valves 14a and 14b are shown.
  • the outdoor control device CL1 includes a control part 70 and an input part 72.
  • the control part 70 calculates control values based on data obtained from the input part 72.
  • the control values are sent to control devices such as the outdoor expansion valve 11a, an outdoor fan F1, the outdoor four-way valve 14a, or the compressor 10. Calculation results of the control part 70 are sent to an input part 82 of the indoor control device CL2.
  • output values are input of a liquid pipe side temperature sensor 30a provided in the outdoor heat exchanger 12a, a four-way valve side temperature sensor 32a, an outdoor temperature sensor 34 provided near the outdoor heat exchanger 12a, a discharge pipe temperature sensor 36 provided in a discharge pipe of the compressor 10, a high-pressure pressure sensor PSH, and a low-pressure pressure sensor PSL and a suction pipe temperature sensor 38 provided on the upstream side of the accumulator 20.
  • the control part 80 calculates control values based on data obtained from the input part 82.
  • the control values are sent to devices to be controlled such as the indoor expansion valve 42, an indoor fan F2, the indoor four-way valve 48 of the refrigerant flow branch controller 46, or electromagnetic valves 101a, 101b and 101c of the gas pipe pressure control kit 100.
  • Calculation results of the control part 80 are sent to the input part 72 of the outdoor control device CL1.
  • the outdoor control device CL1 and the indoor control device CL2 each include at least a CPU as a processor, a RAM or the like as a main memory, and a recording medium on which a program for operating the air conditioning system 200 is recorded.
  • each CPU reads the program recorded on the storage medium and processes and calculates information, and thus operates the air conditioning system 200 according to a purpose.
  • the indoor unit 3 including the refrigerant flow branch controller 46 can switch and perform the cooling operation and the heating operation depending on seasons.
  • FIG. 2B shows setting examples of an opening/closing state of the indoor four-way valve 48, the high-pressure gas branch pipe on-off valve 52, the first high/low-pressure bypass on-off valve 60, and the second high/low-pressure bypass on-off valve 64 in the cooling operation (when an outside air temperature is high: high outside air and when the outside air temperature is low: low outside air) and the heating operation.
  • a high-pressure gas refrigerant having flown from the outdoor unit 1 to the outdoor heat exchangers 12a and 12b in the indoor unit 3 exchanges heat with the outside air and dissipates heat, and is condensed and liquefied.
  • both the outdoor expansion valves 11a and 11b are opened, and the condensed and liquefied high-pressure liquid refrigerant passes through the outdoor expansion valves 11a and 11b and then passes through the receiver 23, is supercooled by the double tube heat exchanger 25 and then guided through the liquid pipe 9 to the indoor unit 3.
  • the double tube heat exchanger 25 is desirably provided to prevent the liquid refrigerant from being evaporated in the liquid pipe 9.
  • the high-pressure liquid refrigerant having flown into the indoor unit 3 that performs the cooling operation flows as described below.
  • the high-pressure liquid refrigerant diverges to the liquid refrigerant branch pipe 44 connected to the indoor unit 3, then narrowed by the indoor expansion valve 42 in the indoor unit 3 and expanded. Then, the liquid refrigerant is evaporated by the indoor heat exchanger 40 and takes heat from indoor air and cool the indoor air.
  • the evaporated low-pressure gas refrigerant flows into the indoor four-way valve 48 in the refrigerant flow branch controller 46.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3.
  • the high-pressure gas refrigerant flows as described below.
  • the high-pressure gas refrigerant having flown through the high-pressure gas branch pipe 5c branching off from the high-pressure gas pipe 5 to each indoor unit 3 passes through the high-pressure gas branch pipe bypass pipe 54 and decompressed by the first capillary tube 55 since the high-pressure gas branch pipe on-off valve 52 is closed.
  • the decompressed gas refrigerant flows through the indoor four-way valve 48 into the low-pressure bypass pipe 50, is narrowed by the second capillary tube 57 and adjusted in flow rate, and then merges with the indoor side low-pressure gas branch pipe 7c at the mid-position 49.
  • the first high/low-pressure bypass on-off valve 60 of the refrigerant flow branch controller 46 is closed, and thus no high-pressure gas refrigerant flows through the first high/low-pressure bypass pipe 58.
  • the low-pressure gas refrigerant having flown through the low-pressure gas pipe 7 into the outdoor unit 1 is subjected to gas-liquid separation by the accumulator 20 and returned to the compressor 10a.
  • the refrigerant flow branch controller 46 of the indoor unit 3 that performs the heating operation operates as described below.
  • the indoor four-way valve 48 in the refrigerant flow branch controller 46 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4.
  • the high-pressure gas refrigerant fed from the high-pressure gas pipe 5 is guided through the indoor four-way valve 48 to the indoor heat exchanger 40, and condensed and liquefied by the indoor heat exchanger 40 to apply heat to the indoor air and heat the indoor air.
  • the high-pressure liquid refrigerant liquefied by the indoor heat exchanger 40 passes through the liquid refrigerant branch pipe 44 and merges with the liquid pipe 9 as a main pipe.
  • FIG. 3B shows examples of opening/closing patterns of the three electromagnetic valves 101a, 101b and 101c in the pressure control kit 100 used for the control.
  • pattern 1 in the cooling operation the three electromagnetic valves 101a, 101b and 101c are opened, in pattern 2, the two electromagnetic valves 101a and 101b are opened, and in pattern 3, only one electromagnetic valve 101a is opened.
  • Step S101 After the operation of the indoor unit 3c is started (Step S101), it is determined whether a detection temperature of the temperature sensor 33 provided in the indoor unit 3c is higher than a predetermined temperature (for example, 3°C in the example in FIG. 6 ) (Step S102).
  • a predetermined temperature for example, 3°C in the example in FIG. 6
  • the cooling operation is set to pattern 1 (see FIG. 3B ), and the three electromagnetic valves 101a, 101b and 101c are opened (Step S103).
  • Step S102 when the detection temperature is not higher than the predetermined temperature, the cooling operation is set to pattern 2 (see FIG. 3B ), the two electromagnetic valves 101a and 101b are opened, and the remaining electromagnetic valve 101c is closed (Step S104).
  • Step S105 After a predetermined set timer time (for example, 120 sec) has passed and an operation state is stabilized, it is determined whether the detection temperature of the temperature sensor 33 provided in the indoor unit 3c is higher than the predetermined temperature (for example, 3°C in the example in FIG. 6 ) (Step S105).
  • the detection temperature is the predetermined temperature or more
  • the cooling operation is set to pattern 2 (see FIG. 3B ), the two electromagnetic valves 101a and 101b are opened, and the remaining electromagnetic valve 101c is kept closed (Step S106).
  • Step S105 when the detection temperature is not higher than the predetermined temperature, the cooling operation is set to pattern 3 (see FIG. 3B ), only one electromagnetic valve 101a is opened, and the other electromagnetic valves 101b and 101c are closed (Step S107).
  • Such a series of processes is repeated for each predetermined sampling time (for example, 120 sec).
  • the indoor unit 3c that always performs the cooling operation includes the gas pipe pressure control kit 100 including the plurality of electromagnetic valves 101a, 101b and 101c, and controls opening/closing of the electromagnetic valves 101a, 101b and 101c according to a suction temperature of the refrigerant, and thus pressure loss of the refrigerant guided via the indoor heat exchanger 40 through the low-pressure gas pipe 7 to the outdoor unit 1 can be adjusted. Then, evaporating pressure of the refrigerant in the indoor heat exchanger 40 can be adjusted.
  • the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit 3C that always performs the cooling operation.
  • Such a gas pipe pressure control kit 100 is separate from the refrigerant flow branch controller 46, and the indoor unit 3c that always performs the cooling operation may include the gas pipe pressure control kit 100, and the other indoor unit 3c may include the refrigerant flow branch controller 46.
  • the refrigerant flow branch controller 46 may have the function of the gas pipe pressure control kit 100, which increases costs depending on the number of indoor units 3. However, providing the gas pipe pressure control kit 100 or the refrigerant flow branch controller 46 may be selected as required, thereby achieving the above-described advantage with low costs.
  • the indoor unit is intended for cooling or for both cooling and heating, providing the gas pipe pressure control kit 100 or the refrigerant flow branch controller 46 as hardware is selected rather than control by software.
  • the gas pipe pressure control kit 100 or the refrigerant flow branch controller 46 is selected rather than control by software.
  • the gas pipe pressure control kit 100 includes the three electromagnetic valves 101a, 101b and 101c, but not limited to three, the gas pipe pressure control kit 100 may include two or four or more electromagnetic valves.
  • This embodiment is different from the first embodiment in that all indoor units include a refrigerant flow branch controller (cooling/heating operation switching mechanism) 120 described below instead of the refrigerant flow branch controller 46 and the gas pipe pressure control kit 100 described in the first embodiment.
  • An outdoor unit 1 and an indoor unit 3 have the same configurations as in the first embodiment, and thus differences from the first embodiment will be mainly described and descriptions on the same configurations will be omitted.
  • the refrigerant flow branch controller 120 provided in all indoor units 3 includes an indoor four-way valve 48.
  • the indoor four-way valve 48 includes a high-pressure gas pipe port 48-1 connected to a high-pressure gas branch pipe 5c branching off from a main pipe of the high-pressure gas pipe 5, an indoor heat exchanger side port 48-2 connected to an indoor heat exchanger 40, a low-pressure gas pipe port 48-3 connected to an indoor side low-pressure gas branch pipe 7c branching off from a main pipe of the low-pressure gas pipe 7, and a low-pressure bypass pipe port 48-4 connected to a low-pressure bypass pipe 50 merging with a mid-position 49 of the indoor side low-pressure gas branch pipe 7c.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3 in the cooling operation.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4 in the heating operation.
  • a high-pressure gas branch pipe on-off valve (first on-off valve) 52 is provided in the high-pressure gas branch pipe 5c on an upstream side of the indoor four-way valve 48.
  • a high-pressure gas branch pipe bypass pipe (high-pressure bypass pipe) 54 is formed so as to bypass the high-pressure gas branch pipe on-off valve 52, and the high-pressure gas branch pipe bypass pipe 54 includes a first capillary tube 55.
  • the high-pressure gas branch pipe bypass pipe 54 has one end connected to an upstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and the other end connected to a downstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and bypasses the high-pressure gas branch pipe on-off valve 52.
  • the low-pressure bypass pipe 50 on a downstream side of the indoor four-way valve 48 includes a second capillary tube 57.
  • a first high/low-pressure bypass pipe 58 is provided between the high-pressure gas branch pipe 5c on the upstream side of the high-pressure gas branch pipe bypass pipe 54 and the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49).
  • the first high/low-pressure bypass pipe 58 includes a first high/low-pressure bypass on-off valve 60 and a third capillary tube 62 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • a second high/low-pressure bypass pipe (high/low-pressure bypass pipe) 63 is provided having one end connected to the high-pressure gas branch pipe 5c between a downstream side of the high-pressure gas branch pipe bypass pipe 54 and the high-pressure gas pipe port 48-1 of the indoor four-way valve 48, and the other end connected to the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49).
  • the second high/low-pressure bypass pipe 63 includes a second high/low-pressure bypass on-off valve (second on-off valve) 64 and a fourth capillary tube 65 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • a supercooling heat exchanger 121 is provided between the indoor side low-pressure gas branch pipe 7c and the liquid pipe 9.
  • a general double pipe heat exchanger including a combination of two copper pipes having different diameters or a plate heat exchanger may be used.
  • the supercooling heat exchanger 121 is provided to supercool a refrigerant in a liquid pipe 9 in cooling.
  • the refrigerant flow branch controller 120 includes a temperature sensor 123 on an outlet side of the supercooling heat exchanger 121 in the indoor side low-pressure gas branch pipe 7c.
  • An indoor control device CL2 controls the refrigerant flow branch controller 120 in the same manner as in the first embodiment in a heating operation. At this time, opening of the indoor expansion valve 42 of the indoor unit 3 is controlled based on a temperature difference between temperature sensors 33 and 35.
  • FIG. 9 shows a control flow for switching opening adjustment control of the indoor expansion valve 42 in the heating operation and the cooling operation.
  • the supercooling heat exchanger 121 supercools the refrigerant in the liquid pipe 9, and thus a liquid refrigerant with low enthalpy can be fed to the indoor unit 3.
  • the indoor unit 3 can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant.
  • this can prevent the liquid refrigerant from returning through the liquid pipe 9 to the compressor 10, prevent failure of the compressor 10, and increase reliability of the system.
  • FIG. 1 a third embodiment of a multi-type air conditioning system according to the present invention will be described.
  • This embodiment is different from the first embodiment in that all indoor units include a refrigerant flow branch controller (cooling/heating operation switching mechanism) 130 described below instead of the refrigerant flow branch controller 46 and the gas pipe pressure control kit 100 described in the first embodiment.
  • An outdoor unit 1 and an indoor unit 3 have the same configurations as in the first embodiment, and thus differences from the first embodiment will be mainly described and descriptions on the same configurations will be omitted.
  • the refrigerant flow branch controller 130 provided in all indoor units 3 includes an indoor four-way valve 48.
  • the indoor four-way valve 48 includes a high-pressure gas pipe port 48-1 connected to a high-pressure gas branch pipe 5c branching off from a main pipe of the high-pressure gas pipe 5, an indoor heat exchanger side port 48-2 connected to an indoor heat exchanger 40, a low-pressure gas pipe port 48-3 connected to an indoor side low-pressure gas branch pipe 7c branching off from a main pipe of the low-pressure gas pipe 7, and a low-pressure bypass pipe port 48-4 connected to a low-pressure bypass pipe 50 merging with a mid-position 49 of the indoor side low-pressure gas branch pipe 7c.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3 in the cooling operation.
  • the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4 in the heating operation.
  • a high-pressure gas branch pipe on-off valve (first on-off valve) 52 is provided in the high-pressure gas branch pipe 5c on an upstream side of the indoor four-way valve 48.
  • the refrigerant flow branch controller 130 does not include a high-pressure gas branch pipe bypass pipe 54 and a first capillary tube 55.
  • the low-pressure bypass pipe 50 on a downstream side of the indoor four-way valve 48 includes a second capillary tube 57.
  • a first high/low-pressure bypass pipe 58 is provided between the high-pressure gas branch pipe 5c on the upstream side of the high-pressure gas branch pipe bypass pipe 54 and the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49).
  • the first high/low-pressure bypass pipe 58 includes a first high/low-pressure bypass on-off valve 60 and a third capillary tube 62 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • a second high/low-pressure bypass pipe (high/low-pressure bypass pipe) 63 is provided having one end connected to the high-pressure gas branch pipe 5c between a downstream side of the high-pressure gas branch pipe bypass pipe 54 and the high-pressure gas pipe port 48-1 of the indoor four-way valve 48, and the other end connected to the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49).
  • the second high/low-pressure bypass pipe 63 includes a second high/low-pressure bypass on-off valve (second on-off valve) 64 and a fourth capillary tube 65 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • An overheating heat exchanger 131 is provided between the mid-position 49 of the indoor side low-pressure gas branch pipe 7c and the second high/low-pressure bypass pipe 63.
  • a general double pipe heat exchanger including a combination of two copper pipes having different diameters or a plate heat exchanger may be used.
  • the overheating heat exchanger 131 is provided to overheat a refrigerant in a liquid pipe 9 in cooling.
  • the refrigerant flow branch controller 130 includes a temperature sensor 133 on an outlet side of the overheating heat exchanger 131 in the indoor side low-pressure gas branch pipe 7c.
  • An indoor control device CL2 controls the refrigerant flow branch controller 130 in the same manner as in the first embodiment in a heating operation. At this time, opening of the indoor expansion valve 42 of the indoor unit 3 is controlled based on a temperature difference between temperature sensors 33 and 35.
  • FIG. 9 shows a control flow for switching opening adjustment control of the indoor expansion valve 42 in the heating operation and the cooling operation.
  • the opening adjustment control of the indoor expansion valve 42 is performed with SH at the heat exchanger outlet (Step S202), and when the indoor unit 3 performs the cooling operation, the opening adjustment control of the indoor expansion valve 42 is performed with SH at the refrigerant flow branch controller outlet (Step S203).
  • the overheating heat exchanger 131 in the cooling operation, can overheat a high-temperature high-pressure liquid refrigerant condensed by the indoor heat exchanger 40, thereby allowing the refrigerant to positively flow toward the low pressure side gas pipe. At this time, even if a liquid phase remains in the refrigerant, the heat exchange by the overheating heat exchanger 131 allows an unevaporated liquid refrigerant to be evaporated.
  • the indoor unit 3 can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant.
  • pressure loss occurs in the overheating heat exchanger 131 to increase an evaporating temperature of the refrigerant in the indoor heat exchanger 40, thereby preventing the indoor heat exchanger 40 from freezing.
  • the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit 3 that always performs the cooling operation.

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  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
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  • General Engineering & Computer Science (AREA)
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Description

    BACKGROUND OF THE INVENTION Field of the Invention
  • The present invention relates to a multi-type air conditioner including one outdoor unit and a plurality of indoor units.
  • Description of the Related Art
  • A multi-type air conditioning system is known including a plurality of indoor units connected in parallel to one outdoor unit. In the air conditioning system, a high-pressure gas pipe, a low-pressure gas pipe, and a liquid pipe are provided between the outdoor unit and the indoor units, and gas pipe sides of an outdoor heat exchanger and each indoor heat exchanger can be switched to selectively communicate with the high-pressure gas pipe and the low-pressure gas pipe. In operation of the air conditioning system, a cooling operation is performed when the low-pressure gas pipe is connected to the indoor unit, and a heating operation is performed when the high-pressure gas pipe is connected to the indoor unit. Switching between the low-pressure gas pipe and the high-pressure gas pipe is performed by a change valve referred to as a refrigerant flow branch controller (for example, see Japanese Patent Laid-Open Nos. 2005-300006 and 2009-210139 ).
  • Document EP 1677055 A1 discloses a multi-type air conditioning system according to the preamble of claim 1.
  • With such a configuration, a plurality of indoor units that perform a cooling operation and a heating operation can be simultaneously included.
  • Conventionally, in a multi-type air conditioning system including such a plurality of indoor units, an indoor unit that performs a cooling operation and an indoor unit that performs a heating operation are simultaneously included only in limited periods of spring and fall seasons. However, in recent years, a cooling operation is sometimes performed all year in space housing devices that generate a large amount of heat such as a server room housing a computer server device. In such a case, for a multi-type air conditioning system, most indoor units provided in a general office space or the like perform heating or cooling depending on seasons, while a part of the indoor units always performs a cooling operation.
  • As described above, for the multi-type air conditioning system including the indoor unit that performs the cooling operation all year, particularly in winter, most indoor units provided in the general office space or the like perform heating, and only a part of the indoor units perform the cooling operation. Thus, when the operation is generally performed mainly for heating, a heat exchanger of the outdoor unit is used as an evaporator. Thus, a heat exchanger of the indoor unit that performs heating functions as a condenser, and conveys a high-pressure liquid refrigerant or a two-phase gas-liquid refrigerant after heat exchange.
  • Then, a refrigerant delivered from the indoor unit flows to a heat exchanger in the outdoor unit that obtains a larger temperature difference (enthalpy) than that of a heat exchanger in the indoor unit that performs cooling. Thus, in the heat exchanger in the indoor unit that performs cooling, an amount of refrigerant is relatively reduced. When the other indoor unit performs a heating operation, as compared with when the other indoor unit also performs a cooling operation, an amount of supercooled refrigerant is small, and a capacity of the indoor unit that performs the cooling operation is relatively reduced.
  • The outdoor unit and the indoor unit that performs the cooling operation both function as evaporators, but a suction temperature of the outdoor unit is different from a suction temperature of the indoor unit, and there are different evaporating temperatures in the system. However, an evaporating temperature of the entire system is stabilized based on a lowest evaporating temperature. Thus, when the suction temperature of the indoor unit drops to below zero, the heat exchanger freezes. Accordingly, the cooling operation is interrupted for a deicing operation, and then the operation returns to the cooling operation. Thus, start and stop are repeated to reduce a cooling capacity of the indoor unit that performs the cooling operation.
  • For such a problem, in the technique described in Japanese Patent Laid-Open No. 2005-300006 , in order to ensure a cooling capacity of an indoor unit during a cooling operation, an expansion valve in the indoor unit during the cooling operation is intentionally opened, or a rotation number of a compressor is increased to increase an amount of circulated refrigerant to increase the cooling capacity.
  • However, such a method is achieved by control (software), and opening of the expansion valve in the indoor unit or a rotation number of the compressor must be optimally set according to the number of all indoor units that constitute the multi-type air conditioning system, the number of indoor units that always perform a cooling operation, etc.. Thus, the opening of the expansion valve in the indoor unit or the rotation number of the compressor must be individually set for each air conditioning system, and this work is troublesome and increases product costs.
  • SUMMARY OF THE INVENTION
  • The present invention is achieved in view of such technical problems, and has an object to provide a multi-type air conditioning system that can easily ensure a sufficient cooling capacity with low costs even when an indoor unit that always performs a cooling operation is provided in an air conditioning system including a plurality of indoor units.
  • In order to achieve the object, the present invention provides a multi-type air conditioning system according to claim 1. The outdoor unit includes a compressor, and an outdoor heat exchanger that performs heat exchange between outside air and a refrigerant. A high-pressure gas pipe that is connected to a discharge side of the compressor and feeds a high-pressure gaseous refrigerant, a low-pressure gas pipe that is connected to a suction side of the compressor and feeds a lower pressure gaseous refrigerant than that of the high-pressure gas pipe, and a liquid pipe that feeds a liquid refrigerant are led out of the outdoor unit. The plurality of indoor units include indoor heat exchangers that perform heat exchange between indoor air and a refrigerant, at least one indoor unit is intended for cooling and includes a evaporating pressure adjustment mechanism that adjusts evaporating pressure in the indoor heat exchanger that performs heat exchange of the refrigerant fed from the liquid pipe, the rest of the plurality of indoor units include a cooling/heating operation switching mechanism that switches a flow direction of the refrigerant in the high-pressure gas pipe, the low-pressure gas pipe, and the liquid pipe to selectively switch between a cooling operation and a heating operation.
  • The evaporating pressure adjustment mechanism is provided in the indoor unit that performs only the cooling operation. The evaporating pressure adjustment mechanism divides the low-pressure gas pipe into a plurality of branch pipes between the indoor heat exchanger and the outdoor unit, include an openable/closable valve in each branch pipe, and adjust opening/closing of the valve to adjust evaporating pressure of the refrigerant in the indoor heat exchanger.
  • As such, the evaporating pressure adjustment mechanism adjusts the evaporating pressure in the indoor heat exchanger, and thus the indoor unit that includes the evaporating pressure adjustment mechanism and performs the cooling operation can prevent a suction temperature from dropping to below zero, and prevent the indoor heat exchanger from freezing even when an outside air temperature is low, the other indoor unit performs a heating operation, and the outdoor unit functions as an evaporator.
  • With such a configuration, the indoor unit that performs only the cooling operation may include the evaporating pressure adjustment mechanism, and the indoor unit that switches and performs the cooling operation and the heating operation may include a cooling/heating operation switching mechanism.
  • The cooling/heating operation switching mechanism may include a four-way valve having a first port connected to a high-pressure gas branch pipe branching off from a main pipe of the high-pressure gas pipe, a second port connected to the indoor heat exchanger, a third port connected to a low-pressure gas branch pipe branching off from a main pipe of the low-pressure gas pipe, a fourth port connected to a low-pressure bypass pipe merging with the low-pressure gas branch pipe; a first on-off valve provided on the high-pressure gas branch pipe on an upstream side of the four-way valve; a high-pressure bypass pipe that has one end connected to an upstream side of the high-pressure gas branch pipe beyond the first on-off valve, and the other end connected to a downstream side of the high-pressure gas branch pipe beyond the first on-off valve, and bypasses the first on-off valve; a high/low-pressure bypass pipe that has one end connected to the high-pressure gas branch pipe between a downstream side of the high-pressure bypass pipe and the first port of the four-way valve, and the other end connected to the low-pressure gas branch pipe on a downstream side beyond a connection position of the low-pressure bypass pipe, and a second on-off valve provided on the high/low-pressure bypass pipe.
  • The present invention also provides a multi-type air conditioning system including: an outdoor unit; and a plurality of indoor units connected in parallel to the outdoor unit, wherein the outdoor unit includes a compressor, and an outdoor heat exchanger that performs heat exchange between outside air and a refrigerant. A high-pressure gas pipe that is connected to a discharge side of the compressor and feeds a high-pressure gaseous refrigerant, a low-pressure gas pipe that is connected to a suction side of the compressor and feeds a lower pressure gaseous refrigerant than that of the high-pressure gas pipe, and a liquid pipe that feeds a liquid refrigerant are led out of the outdoor unit. The plurality of indoor units include indoor heat exchangers that perform heat exchange between indoor air and a refrigerant, and the plurality of indoor units include a cooling/heating operation switching mechanism that switches a flow direction of the refrigerant in the high-pressure gas pipe, the low-pressure gas pipe, and the liquid pipe to selectively switch between a cooling operation and a heating operation. At least one indoor unit may include, in the cooling/heating operation switching mechanism, a supercooling heat exchanger that performs heat exchange between the refrigerant fed from the liquid pipe to the indoor heat exchanger and the refrigerant having passed through the indoor heat exchanger for supercooling in the cooling operation.
  • Thus, at least one indoor unit includes the supercooling heat exchanger, and the refrigerant in the liquid pipe is supercooled by the supercooling heat exchanger in the cooling operation, thereby allowing a liquid refrigerant with low enthalpy to be fed to the indoor unit.
  • Also, at least one indoor unit may include, in the cooling/heating operation switching mechanism, an overheating heat exchanger that performs heat exchange between the refrigerant fed through the indoor heat exchanger to the low-pressure gas pipe and the refrigerant fed from the high-pressure gas pipe for overheating in the cooling operation.
  • Thus, at least one indoor unit includes the overheating heat exchanger, and the indoor heat exchanger overheats a condensed high-temperature high-pressure liquid refrigerant, thereby allowing the refrigerant to positively flow toward the low-pressure gas pipe. At this time, even if a liquid phase remains in the refrigerant, the heat exchange by the supercooling heat exchanger allows an unevaporated liquid refrigerant to be evaporated.
  • Further, pressure loss occurs in the overheating heat exchanger to increase an evaporating temperature of the refrigerant in the indoor heat exchanger, thereby preventing the indoor heat exchanger from freezing.
  • The indoor unit including the supercooling heat exchanger or the overheating heat exchanger may include an expansion valve that adjusts a flow rate of the refrigerant passing through the indoor heat exchanger, and a control part that adjusts opening of the expansion valve so that a temperature difference of the refrigerant between an inlet side and an outlet side of the indoor heat exchanger is a predetermined value in the heating operation, and adjusts the opening of the expansion valve so that a temperature difference of the refrigerant between an outlet side and an inlet side of the supercooling heat exchanger or the overheating heat exchanger is a predetermined value in the cooling operation.
  • According to the present invention, the evaporating pressure adjustment mechanism adjusts evaporating pressure in the indoor heat exchanger, thereby preventing the indoor heat exchanger from freezing. Thus, there is no need to interrupt the cooling operation for a deicing operation, and the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit that always performs the cooling operation.
  • Also, since the above-described advantage can be obtained by a hardware configuration in which the indoor unit that performs only the cooling operation includes the evaporating pressure adjustment mechanism, and the indoor unit that switches and performs the cooling operation and the heating operation includes the cooling/heating operation switching mechanism, there is no need to set software according to each air conditioning system, thereby facilitating installation and reducing costs.
  • According to the present invention, at least one indoor unit includes a supercooling heat exchanger, and thus the supercooling heat exchanger supercools the refrigerant in the liquid pipe, and a liquid refrigerant with low enthalpy can be fed to the indoor unit in the cooling operation. Thus, the indoor unit can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant. This can prevent the liquid refrigerant from returning through the liquid pipe to the compressor of the outdoor unit, prevent failure of the compressor, and increase reliability of the system.
  • Further, according to the present invention, at least one indoor unit includes the overheating heat exchanger, thereby allowing the refrigerant to flow to the low-pressure gas pipe side. At this time, even if a liquid phase remains in the refrigerant, the heat exchange by the supercooling heat exchanger allows an unevaporated liquid refrigerant to be evaporated. This can increase an amount of refrigerant flowing from the indoor heat exchanger to the low-pressure gas pipe, and can reliably evaporate the unevaporated liquid refrigerant even if the amount of refrigerant is increased, thereby preventing a break of the compressor. Thus, the indoor unit can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant.
  • Further, pressure loss occurs in the overheating heat exchanger to increase an evaporating temperature of the refrigerant in the indoor heat exchanger, thereby preventing the indoor heat exchanger from freezing. Thus, there is no need to interrupt the cooling operation for a deicing operation, and the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit that always performs the cooling operation.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • FIG. 1 illustrates an overall configuration of a multi-type air conditioning system according to a first embodiment;
    • FIG. 2A shows a configuration of a refrigerant flow branch controller;
    • FIG. 2B shows an example of an opening/closing state of each part according to an operation mode;
    • FIG. 3A shows a configuration of a gas pipe pressure control kit;
    • FIG. 3B shows an example of an opening/closing state of each part according to an operation mode;
    • FIG. 4 shows a configuration of control in the multi-type air conditioning system;
    • FIG. 5A shows a flow of a refrigerant in the refrigerant flow branch controller in a cooling operation;
    • FIG. 5B shows a flow of the refrigerant in the refrigerant flow branch controller in a heating operation;
    • FIG. 6 shows a flow of control of an operation pattern of the gas pipe pressure control kit;
    • FIG. 7 shows a configuration of a refrigerant flow branch controller according to a second embodiment;
    • FIG. 8A shows a flow of a refrigerant in the refrigerant flow branch controller in a cooling operation;
    • FIG. 8B shows a flow of the refrigerant in the refrigerant flow branch controller in a heating operation;
    • FIG. 9 shows a flow of switching of opening control of an expansion valve according to cooling and heating;
    • FIG. 10 shows a configuration of a refrigerant flow branch controller according to a third embodiment;
    • FIG. 11A shows a flow of a refrigerant in the refrigerant flow branch controller in a cooling operation; and
    • FIG. 11B shows a flow of the refrigerant in the refrigerant flow branch controller in a heating operation.
    DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Now, the present invention will be described in detail based on embodiments shown in the accompanying drawings.
  • [First embodiment]
  • FIG. 1 illustrates an overall configuration of a multi-type air conditioning system according to this embodiment.
  • As shown in FIG. 1, a multi-type air conditioning system 200 includes one outdoor unit 1, a plurality of indoor units 3, 3, ..., and a high-pressure gas pipe (main pipe) 5, a low-pressure gas pipe (main pipe) 7, and a liquid pipe 9 that connect the outdoor unit 1 and the plurality of indoor units 3, 3, ....
  • The outdoor unit 1 mainly includes a compressor 10, outdoor expansion valves (expansion valves) 11a and 11b, outdoor heat exchangers 12a and 12b, outdoor four- way valves 14a and 14b, an accumulator 20, a receiver 23, and a double tube heat exchanger 25.
  • The outdoor heat exchangers 12a and 12b perform heat exchange between outdoor air and a refrigerant, and operate as a condenser or an evaporator according to a state of a passing refrigerant. The outdoor expansion valves (expansion valves) 11a and 11b are provided in the liquid pipe 9 between the outdoor heat exchangers 12a and 12b and the receiver 23 and near the outdoor heat exchangers 12a and 12b. Electronic expansion valves are used as the outdoor expansion valves 11a and 11b.
  • Pipes connected to a side of the receiver 23 of the outdoor expansion valves 11a and 11b merge at a merge point 9a of the liquid pipe 9.
  • The outdoor heat exchangers 12a and 12b include liquid pipe side temperature sensors 30a and 30b provided on a side of the liquid pipe 9, and four-way valve side temperature sensors 32a and 32b provided on a side of the outdoor four- way valves 14a and 14b.
  • Near the outdoor heat exchangers 12a and 12b, an outdoor temperature sensor 34 is provided that measures an outdoor temperature, that is, an outside air temperature.
  • As the compressor 10, for example, a scroll compressor is preferably used. A refrigerant compressed by the compressor 10 is a high-pressure gas refrigerant, and discharged to the high-pressure gas pipe 5. The high-pressure gas pipe 5 includes a high-pressure pressure sensor PSH for measuring pressure of a discharged refrigerant. A discharge pipe of each compressor 10 includes a discharge pipe temperature sensor 36 that measures a discharge pipe temperature.
  • The high-pressure gas pipe 5 placed in the outdoor unit 1 is divided at branch points 5a and 5b, and branch pipes 6a and 6b thereof are connected to the outdoor four- way valves 14a and 14b at high-pressure gas pipe ports 14-1. The outdoor four- way valves 14a and 14b include outdoor heat exchanger side ports 14-2 connected to the outdoor heat exchangers 12a and 12b, low-pressure gas pipe side ports 14-3 connected to the outdoor side low-pressure gas branch pipes 15a and 15b divided at a branch point 7d of the low-pressure gas pipe 7, and bypass pipe side ports 14-4 connected via strainers 17a and 17b and capillary tubes 18a and 18b to outdoor side low-pressure gas branch pipes 15a and 15b.
  • The liquid pipe 9 is connected to a side of the outdoor heat exchangers 12a and 12b opposite to a side connected to the outdoor four- way valves 14a and 14b. In the liquid pipe 9 in the outdoor unit 1, a receiver 23 that accumulates a liquid refrigerant, and a double tube heat exchanger 25 that supercools a refrigerant flowing through the liquid pipe 9 in a cooling operation are provided. The double tube heat exchanger 25 takes out a part of the liquid refrigerant flowing through the liquid pipe 9, and supercools the liquid refrigerant flowing through the liquid pipe 9 using a refrigerant expanded and evaporated by an expansion valve 25a and cooled. The gas refrigerant used for supercooling and evaporated is returned to the accumulator 20.
  • A plurality of indoor units 3 are provided.
  • Each indoor unit 3 includes an indoor heat exchanger 40 that performs heat exchange with indoor air. The indoor heat exchanger 40 includes temperature sensors 33 and 35 for measuring temperatures at front and rear thereof. Near the indoor heat exchanger 40, an indoor temperature sensor 37 for measuring a room temperature is provided. A liquid refrigerant branch pipe 44 that connects the indoor heat exchanger 40 and the liquid pipe 9 includes an indoor expansion valve 42.
  • Among the plurality of indoor units 3, 3, ..., an indoor unit 3C that is provided in a server room or the like and performs only the cooling operation includes a gas pipe pressure control kit (evaporating pressure adjustment mechanism) 100 connected to only the low-pressure gas pipe 7.
  • Among the plurality of indoor units 3, 3, ..., the indoor unit 3 other than the indoor unit 3C that performs only the cooling operation includes, between the indoor unit 3 and the outdoor unit 1, a refrigerant flow branch controller (cooling/heating operation switching mechanism) 46 that switches between the high-pressure gas pipe 5 and the low-pressure gas pipe 7.
  • As shown in FIG. 2, the refrigerant flow branch controller 46 includes an indoor four-way valve 48. The indoor four-way valve 48 includes a high-pressure gas pipe port 48-1 (first port) connected to a high-pressure gas branch pipe 5c branching off from a main pipe of the high-pressure gas pipe 5, an indoor heat exchanger side port 48-2 (second port) connected to a side of the indoor heat exchanger 40, a low-pressure gas pipe port 48-3 (third port) connected to an indoor side low-pressure gas branch pipe 7c branching off from a main pipe of the low-pressure gas pipe 7, and a low-pressure bypass pipe port 48-4 (fourth port) connected to a low-pressure bypass pipe 50 merging with a mid-position 49 of the indoor side low-pressure gas branch pipe 7c.
  • The indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3 in the cooling operation. The indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4 in the heating operation.
  • A high-pressure gas branch pipe on-off valve (first on-off valve) 52 is provided in the high-pressure gas branch pipe 5c on the upstream side of the indoor four-way valve 48. A high-pressure gas branch pipe bypass pipe (high-pressure bypass pipe) 54 is formed so as to bypass the high-pressure gas branch pipe on-off valve 52, and the high-pressure gas branch pipe bypass pipe 54 includes a first capillary tube 55. The high-pressure gas branch pipe bypass pipe 54 has one end connected to an upstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and the other end connected to a downstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and bypasses the high-pressure gas branch pipe on-off valve 52.
  • The low-pressure bypass pipe 50 on a downstream side of the indoor four-way valve 48 includes a second capillary tube 57.
  • A first high/low-pressure bypass pipe 58 is provided between the high-pressure gas branch pipe 5c on the upstream side of the high-pressure gas branch pipe bypass pipe 54 and the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49). The first high/low-pressure bypass pipe 58 includes a first high/low-pressure bypass on-off valve 60 and a third capillary tube 62 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • A second high/low-pressure bypass pipe (high/low-pressure bypass pipe) 63 is provided having one end connected to the high-pressure gas branch pipe 5c between a downstream side of the high-pressure gas branch pipe bypass pipe 54 and the high-pressure gas pipe port 48-1 of the indoor four-way valve 48, and the other end connected to the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49). The second high/low-pressure bypass pipe 63 includes a second high/low-pressure bypass on-off valve (second on-off valve) 64 and a fourth capillary tube 65 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • As shown in FIG. 3A, the gas pipe pressure control kit 100 is provided on the indoor side low-pressure gas branch pipe 7c between the indoor unit 3c and the outdoor unit 1.
  • The indoor side low-pressure gas branch pipe 7c is divided into a plurality of branch pipes 102a, 102b and 102c in the gas pipe pressure control kit 100. The gas pipe pressure control kit 100 includes a plurality of, in this embodiment, three electromagnetic valves (valves) 101a, 101b and 101c.
  • As shown in FIG. 4, an air conditioning system 200 includes an outdoor control device CL1 that controls the outdoor unit 1, and an indoor control device CL2 that controls the indoor unit 3. In this embodiment, one indoor control device CL2 is provided for each indoor unit 3. The outdoor control device CL1 and the indoor control device CL2 communicate with each other. In FIG. 4, only one of the outdoor heat exchangers 12a and 12b and one of the outdoor four- way valves 14a and 14b are shown.
  • The outdoor control device CL1 includes a control part 70 and an input part 72.
  • The control part 70 calculates control values based on data obtained from the input part 72. The control values are sent to control devices such as the outdoor expansion valve 11a, an outdoor fan F1, the outdoor four-way valve 14a, or the compressor 10. Calculation results of the control part 70 are sent to an input part 82 of the indoor control device CL2.
  • To the input part 72, output values are input of a liquid pipe side temperature sensor 30a provided in the outdoor heat exchanger 12a, a four-way valve side temperature sensor 32a, an outdoor temperature sensor 34 provided near the outdoor heat exchanger 12a, a discharge pipe temperature sensor 36 provided in a discharge pipe of the compressor 10, a high-pressure pressure sensor PSH, and a low-pressure pressure sensor PSL and a suction pipe temperature sensor 38 provided on the upstream side of the accumulator 20.
  • The indoor control device CL2 includes a control part 80 and the input part 82.
  • The control part 80 calculates control values based on data obtained from the input part 82. The control values are sent to devices to be controlled such as the indoor expansion valve 42, an indoor fan F2, the indoor four-way valve 48 of the refrigerant flow branch controller 46, or electromagnetic valves 101a, 101b and 101c of the gas pipe pressure control kit 100. Calculation results of the control part 80 are sent to the input part 72 of the outdoor control device CL1.
  • To the input part 82, output values of temperature sensors 33 and 35 and an indoor temperature sensor 37 provided in the indoor heat exchanger 40 are input.
  • The outdoor control device CL1 and the indoor control device CL2 each include at least a CPU as a processor, a RAM or the like as a main memory, and a recording medium on which a program for operating the air conditioning system 200 is recorded. In the outdoor control device CL1 and the indoor control device CL2, each CPU reads the program recorded on the storage medium and processes and calculates information, and thus operates the air conditioning system 200 according to a purpose.
  • In such an air conditioning system 200, the indoor unit 3 including the refrigerant flow branch controller 46 can switch and perform the cooling operation and the heating operation depending on seasons.
  • FIG. 2B shows setting examples of an opening/closing state of the indoor four-way valve 48, the high-pressure gas branch pipe on-off valve 52, the first high/low-pressure bypass on-off valve 60, and the second high/low-pressure bypass on-off valve 64 in the cooling operation (when an outside air temperature is high: high outside air and when the outside air temperature is low: low outside air) and the heating operation.
  • As shown in FIG. 2B, in the cooling operation, irrespective of the high outside air or the low outside air, all the first high/low-pressure bypass on-off valve 60, the indoor four-way valve 48, the second high/low-pressure bypass on-off valve 64, and the high-pressure gas branch pipe on-off valve 52 are closed.
  • In the heating operation, among the first high/low-pressure bypass on-off valve 60, the indoor four-way valve 48, the second high/low-pressure bypass on-off valve 64, and the high-pressure gas branch pipe on-off valve 52, only the indoor four-way valve 48 and the high-pressure gas branch pipe on-off valve 52 are opened, and the first high/low-pressure bypass on-off valve 60 and the second high/low-pressure bypass on-off valve 64 are closed.
  • A high-pressure gas refrigerant having flown from the outdoor unit 1 to the outdoor heat exchangers 12a and 12b in the indoor unit 3 exchanges heat with the outside air and dissipates heat, and is condensed and liquefied. In this case, both the outdoor expansion valves 11a and 11b are opened, and the condensed and liquefied high-pressure liquid refrigerant passes through the outdoor expansion valves 11a and 11b and then passes through the receiver 23, is supercooled by the double tube heat exchanger 25 and then guided through the liquid pipe 9 to the indoor unit 3. When the liquid pipe 9 connecting the outdoor unit 1 and the indoor unit 3 is long, the double tube heat exchanger 25 is desirably provided to prevent the liquid refrigerant from being evaporated in the liquid pipe 9.
  • The high-pressure liquid refrigerant having flown into the indoor unit 3 that performs the cooling operation flows as described below.
  • As shown by bold lines in FIG. 5A, the high-pressure liquid refrigerant diverges to the liquid refrigerant branch pipe 44 connected to the indoor unit 3, then narrowed by the indoor expansion valve 42 in the indoor unit 3 and expanded. Then, the liquid refrigerant is evaporated by the indoor heat exchanger 40 and takes heat from indoor air and cool the indoor air. The evaporated low-pressure gas refrigerant flows into the indoor four-way valve 48 in the refrigerant flow branch controller 46. The indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3. Thus, the low-pressure gas refrigerant from the indoor heat exchanger 40 passes through the indoor four-way valve 48 and flows into the indoor side low-pressure gas branch pipe 7c, then passes through the low-pressure gas pipe 7 as a main pipe and is guided to the outdoor unit 1.
  • In the refrigerant flow branch controller 46 in the indoor unit 3 that performs the cooling operation, the high-pressure gas refrigerant flows as described below. The high-pressure gas refrigerant having flown through the high-pressure gas branch pipe 5c branching off from the high-pressure gas pipe 5 to each indoor unit 3 passes through the high-pressure gas branch pipe bypass pipe 54 and decompressed by the first capillary tube 55 since the high-pressure gas branch pipe on-off valve 52 is closed. The decompressed gas refrigerant flows through the indoor four-way valve 48 into the low-pressure bypass pipe 50, is narrowed by the second capillary tube 57 and adjusted in flow rate, and then merges with the indoor side low-pressure gas branch pipe 7c at the mid-position 49.
  • Meanwhile, the first high/low-pressure bypass on-off valve 60 of the refrigerant flow branch controller 46 is closed, and thus no high-pressure gas refrigerant flows through the first high/low-pressure bypass pipe 58.
  • The low-pressure gas refrigerant having flown through the low-pressure gas pipe 7 into the outdoor unit 1 is subjected to gas-liquid separation by the accumulator 20 and returned to the compressor 10a.
  • As shown in FIG. 5B, the refrigerant flow branch controller 46 of the indoor unit 3 that performs the heating operation operates as described below. The indoor four-way valve 48 in the refrigerant flow branch controller 46 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4. Thus, the high-pressure gas refrigerant fed from the high-pressure gas pipe 5 is guided through the indoor four-way valve 48 to the indoor heat exchanger 40, and condensed and liquefied by the indoor heat exchanger 40 to apply heat to the indoor air and heat the indoor air. The high-pressure liquid refrigerant liquefied by the indoor heat exchanger 40 passes through the liquid refrigerant branch pipe 44 and merges with the liquid pipe 9 as a main pipe.
  • In the indoor unit 3 that performs the heating operation, the first high/low-pressure bypass on-off valve 60 of the refrigerant flow branch controller 46 is closed and functions as a check valve to prevent backflow of the refrigerant
    Meanwhile, the indoor unit 3c that includes the gas pipe pressure control kit 100 and always performs the cooling operation performs control as described below. FIG. 3B shows examples of opening/closing patterns of the three electromagnetic valves 101a, 101b and 101c in the pressure control kit 100 used for the control. In pattern 1 in the cooling operation, the three electromagnetic valves 101a, 101b and 101c are opened, in pattern 2, the two electromagnetic valves 101a and 101b are opened, and in pattern 3, only one electromagnetic valve 101a is opened.
  • Specifically, as shown in FIG. 6, after the operation of the indoor unit 3c is started (Step S101), it is determined whether a detection temperature of the temperature sensor 33 provided in the indoor unit 3c is higher than a predetermined temperature (for example, 3°C in the example in FIG. 6) (Step S102). When the detection temperature is the predetermined temperature or more, the cooling operation is set to pattern 1 (see FIG. 3B), and the three electromagnetic valves 101a, 101b and 101c are opened (Step S103).
  • Meanwhile, in Step S102, when the detection temperature is not higher than the predetermined temperature, the cooling operation is set to pattern 2 (see FIG. 3B), the two electromagnetic valves 101a and 101b are opened, and the remaining electromagnetic valve 101c is closed (Step S104).
  • After a predetermined set timer time (for example, 120 sec) has passed and an operation state is stabilized, it is determined whether the detection temperature of the temperature sensor 33 provided in the indoor unit 3c is higher than the predetermined temperature (for example, 3°C in the example in FIG. 6) (Step S105). When the detection temperature is the predetermined temperature or more, the cooling operation is set to pattern 2 (see FIG. 3B), the two electromagnetic valves 101a and 101b are opened, and the remaining electromagnetic valve 101c is kept closed (Step S106). Meanwhile, in Step S105, when the detection temperature is not higher than the predetermined temperature, the cooling operation is set to pattern 3 (see FIG. 3B), only one electromagnetic valve 101a is opened, and the other electromagnetic valves 101b and 101c are closed (Step S107).
  • Such a series of processes is repeated for each predetermined sampling time (for example, 120 sec).
  • As such, the indoor unit 3c that always performs the cooling operation includes the gas pipe pressure control kit 100 including the plurality of electromagnetic valves 101a, 101b and 101c, and controls opening/closing of the electromagnetic valves 101a, 101b and 101c according to a suction temperature of the refrigerant, and thus pressure loss of the refrigerant guided via the indoor heat exchanger 40 through the low-pressure gas pipe 7 to the outdoor unit 1 can be adjusted. Then, evaporating pressure of the refrigerant in the indoor heat exchanger 40 can be adjusted. This can prevent a suction temperature from dropping to below zero, and prevent the indoor heat exchanger 40 from freezing in the indoor unit 3c that performs the cooling operation even when the outside air temperature is low, the other indoor unit 3 performs the heating operation, and the outdoor unit 1 functions as an evaporator. Thus, there is no need to interrupt the cooling operation for a deicing operation, and the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit 3C that always performs the cooling operation.
  • Such a gas pipe pressure control kit 100 is separate from the refrigerant flow branch controller 46, and the indoor unit 3c that always performs the cooling operation may include the gas pipe pressure control kit 100, and the other indoor unit 3c may include the refrigerant flow branch controller 46. The refrigerant flow branch controller 46 may have the function of the gas pipe pressure control kit 100, which increases costs depending on the number of indoor units 3. However, providing the gas pipe pressure control kit 100 or the refrigerant flow branch controller 46 may be selected as required, thereby achieving the above-described advantage with low costs.
  • Further, depending on whether the indoor unit is intended for cooling or for both cooling and heating, providing the gas pipe pressure control kit 100 or the refrigerant flow branch controller 46 as hardware is selected rather than control by software. Thus, there is no need to set software according to each air conditioning system, thereby facilitating installation and reducing costs in this point.
  • In the embodiment, the gas pipe pressure control kit 100 includes the three electromagnetic valves 101a, 101b and 101c, but not limited to three, the gas pipe pressure control kit 100 may include two or four or more electromagnetic valves.
  • [Second embodiment]
  • Next, a second embodiment of a multi-type air conditioning system according to the present invention will be described. This embodiment is different from the first embodiment in that all indoor units include a refrigerant flow branch controller (cooling/heating operation switching mechanism) 120 described below instead of the refrigerant flow branch controller 46 and the gas pipe pressure control kit 100 described in the first embodiment. An outdoor unit 1 and an indoor unit 3 have the same configurations as in the first embodiment, and thus differences from the first embodiment will be mainly described and descriptions on the same configurations will be omitted.
  • As shown in FIG. 7, in this embodiment, the refrigerant flow branch controller 120 provided in all indoor units 3 includes an indoor four-way valve 48. The indoor four-way valve 48 includes a high-pressure gas pipe port 48-1 connected to a high-pressure gas branch pipe 5c branching off from a main pipe of the high-pressure gas pipe 5, an indoor heat exchanger side port 48-2 connected to an indoor heat exchanger 40, a low-pressure gas pipe port 48-3 connected to an indoor side low-pressure gas branch pipe 7c branching off from a main pipe of the low-pressure gas pipe 7, and a low-pressure bypass pipe port 48-4 connected to a low-pressure bypass pipe 50 merging with a mid-position 49 of the indoor side low-pressure gas branch pipe 7c.
  • In such a refrigerant flow branch controller 120, setting examples of opening/closing states of the indoor four-way valve 48, a high-pressure gas branch pipe on-off valve 52, a first high/low-pressure bypass on-off valve 60, and a second high/low-pressure bypass on-off valve 64 in a cooling operation and a heating operation are the same as shown in FIG. 2B.
  • As shown in FIG. 8A, the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3 in the cooling operation. As shown in FIG. 8B, the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4 in the heating operation.
  • A high-pressure gas branch pipe on-off valve (first on-off valve) 52 is provided in the high-pressure gas branch pipe 5c on an upstream side of the indoor four-way valve 48. A high-pressure gas branch pipe bypass pipe (high-pressure bypass pipe) 54 is formed so as to bypass the high-pressure gas branch pipe on-off valve 52, and the high-pressure gas branch pipe bypass pipe 54 includes a first capillary tube 55. The high-pressure gas branch pipe bypass pipe 54 has one end connected to an upstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and the other end connected to a downstream side of the high-pressure gas branch pipe 5c beyond the high-pressure gas branch pipe on-off valve 52, and bypasses the high-pressure gas branch pipe on-off valve 52.
  • The low-pressure bypass pipe 50 on a downstream side of the indoor four-way valve 48 includes a second capillary tube 57.
  • A first high/low-pressure bypass pipe 58 is provided between the high-pressure gas branch pipe 5c on the upstream side of the high-pressure gas branch pipe bypass pipe 54 and the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49). The first high/low-pressure bypass pipe 58 includes a first high/low-pressure bypass on-off valve 60 and a third capillary tube 62 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • A second high/low-pressure bypass pipe (high/low-pressure bypass pipe) 63 is provided having one end connected to the high-pressure gas branch pipe 5c between a downstream side of the high-pressure gas branch pipe bypass pipe 54 and the high-pressure gas pipe port 48-1 of the indoor four-way valve 48, and the other end connected to the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49). The second high/low-pressure bypass pipe 63 includes a second high/low-pressure bypass on-off valve (second on-off valve) 64 and a fourth capillary tube 65 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • A supercooling heat exchanger 121 is provided between the indoor side low-pressure gas branch pipe 7c and the liquid pipe 9. As the supercooling heat exchanger 121, a general double pipe heat exchanger including a combination of two copper pipes having different diameters or a plate heat exchanger may be used.
  • In such a refrigerant flow branch controller 120, the supercooling heat exchanger 121 is provided to supercool a refrigerant in a liquid pipe 9 in cooling.
  • The refrigerant flow branch controller 120 includes a temperature sensor 123 on an outlet side of the supercooling heat exchanger 121 in the indoor side low-pressure gas branch pipe 7c.
  • An indoor control device CL2 controls the refrigerant flow branch controller 120 in the same manner as in the first embodiment in a heating operation. At this time, opening of the indoor expansion valve 42 of the indoor unit 3 is controlled based on a temperature difference between temperature sensors 33 and 35.
  • Specifically, the opening of the indoor expansion valve 42 is controlled so that a degree heating SH at an outlet of the indoor heat exchanger 40 (SH at heat exchanger outlet = (detection temperature of temperature sensor 35) - (detection temperature of temperature sensor 33)) that is a difference between a detection temperature of the temperature sensor 35 on an inlet side of the indoor heat exchanger 40 and a detection temperature of the temperature sensor 33 on an outlet side of the indoor heat exchanger 40 in heating is a predetermined temperature.
  • Meanwhile, in cooling, the opening of the indoor expansion valve 42 is controlled so that SH at an outlet of the refrigerant flow branch controller 120 (SH at refrigerant flow branch controller outlet = (detection temperature of temperature sensor 123) - (lower one of detection temperature of temperature sensor 33 and detection temperature of temperature sensor 35)) obtained from a difference between a detection temperature of the temperature sensor 123 on an outlet side of the supercooling heat exchanger 121 and a detection temperature of the temperature sensor 33 on the inlet side of the indoor heat exchanger 40 or the temperature sensor 35 on the outlet side of the indoor heat exchanger 40 is a predetermined temperature.
  • FIG. 9 shows a control flow for switching opening adjustment control of the indoor expansion valve 42 in the heating operation and the cooling operation. After the operation is started, it is determined whether the indoor unit 3 performs the cooling operation or the heating operation (Step S201). Then, when the indoor unit 3 performs the heating operation, the opening adjustment control of the indoor expansion valve 42 is performed with SH at the heat exchanger outlet (Step S202), and when the indoor unit 3 performs the cooling operation, the opening adjustment control of the indoor expansion valve 42 is performed with SH at the refrigerant flow branch controller outlet (Step S203).
  • As such, in the refrigerant flow branch controller 120, in the cooling operation, the supercooling heat exchanger 121 supercools the refrigerant in the liquid pipe 9, and thus a liquid refrigerant with low enthalpy can be fed to the indoor unit 3.
  • Thus, the indoor unit 3 can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant.
  • Also, this can prevent the liquid refrigerant from returning through the liquid pipe 9 to the compressor 10, prevent failure of the compressor 10, and increase reliability of the system.
  • [Third embodiment]
  • Next, a third embodiment of a multi-type air conditioning system according to the present invention will be described. This embodiment is different from the first embodiment in that all indoor units include a refrigerant flow branch controller (cooling/heating operation switching mechanism) 130 described below instead of the refrigerant flow branch controller 46 and the gas pipe pressure control kit 100 described in the first embodiment. An outdoor unit 1 and an indoor unit 3 have the same configurations as in the first embodiment, and thus differences from the first embodiment will be mainly described and descriptions on the same configurations will be omitted.
  • As shown in FIG. 10, in this embodiment, the refrigerant flow branch controller 130 provided in all indoor units 3 includes an indoor four-way valve 48. The indoor four-way valve 48 includes a high-pressure gas pipe port 48-1 connected to a high-pressure gas branch pipe 5c branching off from a main pipe of the high-pressure gas pipe 5, an indoor heat exchanger side port 48-2 connected to an indoor heat exchanger 40, a low-pressure gas pipe port 48-3 connected to an indoor side low-pressure gas branch pipe 7c branching off from a main pipe of the low-pressure gas pipe 7, and a low-pressure bypass pipe port 48-4 connected to a low-pressure bypass pipe 50 merging with a mid-position 49 of the indoor side low-pressure gas branch pipe 7c.
  • In such a refrigerant flow branch controller 130, setting examples of opening/closing states of the indoor four-way valve 48, a high-pressure gas branch pipe on-off valve 52, a first high/low-pressure bypass on-off valve 60, and a second high/low-pressure bypass on-off valve 64 in a cooling operation and a heating operation are the same as shown in FIG. 2B.
  • As shown in FIG. 11A, the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the low-pressure bypass pipe port 48-4 and communication between the indoor heat exchanger side port 48-2 and the low-pressure gas pipe port 48-3 in the cooling operation. As shown in FIG. 11B, the indoor four-way valve 48 provides communication between the high-pressure gas pipe port 48-1 and the indoor heat exchanger side port 48-2 and communication between the low-pressure gas pipe port 48-3 and the low-pressure bypass pipe port 48-4 in the heating operation.
  • A high-pressure gas branch pipe on-off valve (first on-off valve) 52 is provided in the high-pressure gas branch pipe 5c on an upstream side of the indoor four-way valve 48. The refrigerant flow branch controller 130 does not include a high-pressure gas branch pipe bypass pipe 54 and a first capillary tube 55.
  • The low-pressure bypass pipe 50 on a downstream side of the indoor four-way valve 48 includes a second capillary tube 57.
  • A first high/low-pressure bypass pipe 58 is provided between the high-pressure gas branch pipe 5c on the upstream side of the high-pressure gas branch pipe bypass pipe 54 and the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49). The first high/low-pressure bypass pipe 58 includes a first high/low-pressure bypass on-off valve 60 and a third capillary tube 62 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • A second high/low-pressure bypass pipe (high/low-pressure bypass pipe) 63 is provided having one end connected to the high-pressure gas branch pipe 5c between a downstream side of the high-pressure gas branch pipe bypass pipe 54 and the high-pressure gas pipe port 48-1 of the indoor four-way valve 48, and the other end connected to the indoor side low-pressure gas branch pipe 7c on the downstream side of the low-pressure bypass pipe 50 (downstream side of the mid-position 49). The second high/low-pressure bypass pipe 63 includes a second high/low-pressure bypass on-off valve (second on-off valve) 64 and a fourth capillary tube 65 in order from the side of the high-pressure gas branch pipe 5c toward the indoor side low-pressure gas branch pipe 7c.
  • An overheating heat exchanger 131 is provided between the mid-position 49 of the indoor side low-pressure gas branch pipe 7c and the second high/low-pressure bypass pipe 63. As the overheating heat exchanger 131, a general double pipe heat exchanger including a combination of two copper pipes having different diameters or a plate heat exchanger may be used.
  • In such a refrigerant flow branch controller 130, the overheating heat exchanger 131 is provided to overheat a refrigerant in a liquid pipe 9 in cooling.
  • The refrigerant flow branch controller 130 includes a temperature sensor 133 on an outlet side of the overheating heat exchanger 131 in the indoor side low-pressure gas branch pipe 7c.
  • An indoor control device CL2 controls the refrigerant flow branch controller 130 in the same manner as in the first embodiment in a heating operation. At this time, opening of the indoor expansion valve 42 of the indoor unit 3 is controlled based on a temperature difference between temperature sensors 33 and 35.
  • Specifically, the opening of the indoor expansion valve 42 is controlled so that a heating degree SH at an outlet of the indoor heat exchanger 40 (SH at heat exchanger outlet = (detection temperature of temperature sensor 35) - (detection temperature of temperature sensor 33)) that is a difference between a detection temperature of the temperature sensor 35 on an inlet side of the indoor heat exchanger 40 and a detection temperature of the temperature sensor 33 on the outlet side of the indoor heat exchanger 40 in heating is a predetermined temperature.
  • Meanwhile, in cooling, the opening of the indoor expansion valve 42 is controlled so that SH at an outlet of the refrigerant flow branch controller 130 (SH at refrigerant flow branch controller outlet = (detection temperature of temperature sensor 133) - (lower one of detection temperature of temperature sensor 33 and detection temperature of temperature sensor 35)) obtained from a difference between a detection temperature of the temperature sensor 133 on an outlet side of the overheating heat exchanger 131 and a detection temperature of the temperature sensor 33 on the inlet side or the temperature sensor 35 on the outlet side of the indoor heat exchanger 40 is a predetermined temperature.
  • FIG. 9 shows a control flow for switching opening adjustment control of the indoor expansion valve 42 in the heating operation and the cooling operation. After the operation is started, it is determined whether the indoor unit 3 performs the cooling operation or the heating operation (Step S201). When the indoor unit 3 performs the heating operation, the opening adjustment control of the indoor expansion valve 42 is performed with SH at the heat exchanger outlet (Step S202), and when the indoor unit 3 performs the cooling operation, the opening adjustment control of the indoor expansion valve 42 is performed with SH at the refrigerant flow branch controller outlet (Step S203).
  • As such, in the refrigerant flow branch controller 130, in the cooling operation, the overheating heat exchanger 131 can overheat a high-temperature high-pressure liquid refrigerant condensed by the indoor heat exchanger 40, thereby allowing the refrigerant to positively flow toward the low pressure side gas pipe. At this time, even if a liquid phase remains in the refrigerant, the heat exchange by the overheating heat exchanger 131 allows an unevaporated liquid refrigerant to be evaporated. This can increase an amount of refrigerant flowing from the indoor heat exchanger 40 to the indoor side low-pressure gas branch pipe 7c, and can reliably evaporate the unevaporated liquid refrigerant even if the amount of refrigerant is increased, thereby preventing a break of the compressor 10. Thus, the indoor unit 3 can make use of a sufficient cooling capacity while ensuring an amount of circulated refrigerant.
  • Further, pressure loss occurs in the overheating heat exchanger 131 to increase an evaporating temperature of the refrigerant in the indoor heat exchanger 40, thereby preventing the indoor heat exchanger 40 from freezing. Thus, there is no need to interrupt the cooling operation for a deicing operation, and the cooling operation can be continuously performed, thereby increasing a cooling capacity of the indoor unit 3 that always performs the cooling operation.

Claims (2)

  1. A multi-type air conditioning system (200) comprising:
    an outdoor unit (1); and
    a plurality of indoor units (3) connected in parallel to the outdoor unit (1),
    wherein the outdoor unit (1) includes a compressor (10), and an outdoor heat exchanger (12) that performs heat exchange between outside air and a refrigerant; and a high-pressure gas pipe (5) that is connected to a discharge side of the compressor (10) and feeds a high-pressure gaseous refrigerant, a low-pressure gas pipe (7) that is connected to a suction side of the compressor (10) and feeds a lower pressure gaseous refrigerant than that of the high-pressure gas pipe(5), and a liquid pipe (9) that feeds a liquid refrigerant are led out of the outdoor unit (1),
    the plurality of indoor units (3) include indoor heat exchangers (40) that perform heat exchange between indoor air and a refrigerant,
    at least one indoor unit (3) is intended for cooling and includes an evaporating pressure adjustment mechanism (100) that adjusts evaporating pressure in the indoor heat exchanger (40) that performs heat exchange of the refrigerant fed from the liquid pipe (9),
    the rest of the plurality of indoor units (3) include a cooling/heating operation switching mechanism (46) that switches a flow direction of the refrigerant in the high-pressure gas pipe (5), the low-pressure gas pipe (7), and the liquid pipe (9) to selectively switch between a cooling operation and a heating operation,
    characterized in that the evaporating pressure adjustment mechanism (100) divides the low-pressure gas pipe (7) into a plurality of branch pipes (6) between the indoor heat exchanger (40) and the outdoor unit (1), includes an openable/closable valve in each branch pipe (6), and adjusts opening/closing of the valve to adjust evaporating pressure of the refrigerant in the indoor heat exchanger (40).
  2. The multi-type air conditioning system (200) according to claim 1, wherein the cooling/heating operation switching mechanism (46) includes a four-way valve (48) having a first port connected to a high-pressure gas branch pipe (5c) branching off from a main pipe of the high-pressure gas pipe (5), a second port connected to the indoor heat exchanger (40), a third port connected to a low-pressure gas branch pipe (7c) branching off from a main pipe of the low-pressure gas pipe (7), a fourth port connected to a low-pressure bypass pipe (50) merging with the low-pressure gas branch pipe (7c),
    a first on-off valve (52) provided on the high-pressure gas branch pipe (5c) on an upstream side of the four-way valve (48),
    a high-pressure bypass pipe (54) that has one end connected to an upstream side of the high-pressure gas branch pipe (5c) beyond the first on-off valve (52), and the other end connected to a downstream side of the high-pressure gas branch pipe (5c) beyond the first on-off valve (52), and bypasses the first on-off valve (52),
    a high/low-pressure bypass pipe (63) that has one end connected to the high-pressure gas branch pipe (5c) between a downstream side of the high-pressure bypass pipe (54) and the first port of the four-way valve (48), and the other end connected to the low-pressure gas branch pipe (7c) on a downstream side beyond a connection position of the low-pressure bypass pipe (50), and
    a second on-off valve (64) provided on the high/low-pressure bypass pipe (63).
EP11178952.5A 2010-08-27 2011-08-26 Multi-unit air conditioning system Active EP2426438B1 (en)

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EP2426438A2 (en) 2012-03-07
JP2012047409A (en) 2012-03-08
JP5901107B2 (en) 2016-04-06

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