EP2418333B1 - Modulpaneel mit zentraler Schicht und Dämmung auf beiden Seiten - Google Patents
Modulpaneel mit zentraler Schicht und Dämmung auf beiden Seiten Download PDFInfo
- Publication number
- EP2418333B1 EP2418333B1 EP11176853.7A EP11176853A EP2418333B1 EP 2418333 B1 EP2418333 B1 EP 2418333B1 EP 11176853 A EP11176853 A EP 11176853A EP 2418333 B1 EP2418333 B1 EP 2418333B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- nap
- central
- bracing
- panels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009413 insulation Methods 0.000 title description 9
- 238000005253 cladding Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 239000002023 wood Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 4
- 239000011120 plywood Substances 0.000 claims description 4
- 241001236212 Pinus pinaster Species 0.000 claims description 3
- 235000005105 Pinus pinaster Nutrition 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 6
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- -1 OSB Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229940082150 encore Drugs 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/386—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of unreconstituted or laminated wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
- E04C2/246—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 combinations of materials fully covered by E04C2/16 and E04C2/20
Definitions
- the present invention relates to a modular construction system removable by central sail panel and distributed insulation for load-bearing walls of buildings complying with the directives of the Grenelle Environment (mainly on the basis of the 2012 Thermal Regulation (Building Low Consumption)).
- Each frame consists of two posts made of pine from the Austin, a low drained PVC crossbar and a reinforced thermal insulation filling with an internal and external facing made of lacquered steel sheet ensuring tightness and finish.
- the filling can nevertheless integrate joinery assembled and glazed in workshop.
- the contiguous assembly of wall panels constitutes bearing posts after assembly and bolting of the elements.
- each panel comprises a central web which constitutes a solid core ensuring at least a part of the integrity of the structure and the recovery of load.
- Said central veil is surrounded on both sides by an insulating layer, and at least one of the insulation layers is covered with a facing (which can be internal and / or external).
- the integrity of the structure can also be ensured by insulators and facings.
- the assembly system envisaged requires the use of third-party elements to ensure tightness and insulation at the junction of two panels (to reduce thermal bridges) and the recovery of load.
- Thermal bridge means any zone in a building that has a decrease in thermal resistance, for example at the junction of two walls.
- the present invention aims to overcome these disadvantages from a structural point of view by integrating both a bracing central veil and a carrier-holder ensuring both the recovery of vertical loads and the connection between panels, so that the Veil-post assembly also makes the system bracing, which was not done previously in the field of wood construction (frames).
- Bracing means a static system intended to ensure the overall stability of a structure vis-à-vis the horizontal effects resulting from any actions on it (eg wind, earthquake, etc.).
- a bracing element also serves to stabilize parts of the structure locally in relation to instability phenomena (buckling or spilling).
- the junction between the central bracing veil and the carrier upright thus makes the panel bracing.
- This can be further reinforced with a distribution arm positioned at the top of the panel.
- juxtaposed is meant that the carrier is juxtaposed to the interior lining.
- the carrier member is preferably a slender member of the pillar, post or column type. Its dimensions, as well as the material that constitute it, make it possible to ensure both the mechanical strength of the building and the mechanical connection between two adjacent panels, and to reduce the thermal bridges in collaboration with the outer insulation.
- the present invention solves the problems related to cold walls and more particularly the effects of thermal bridge at the various critical points of the building (for example the floor-wall, wall-ceiling, wall-joinery ).
- the central bracing web is composed of at least one layer, preferably of a material chosen from plywood, OSB (Oriented Strand Board, or that is to say the materials to be oriented thin slats), materials consisting of agglomerated particles, and wood.
- OSB Oriented Strand Board, or that is to say the materials to be oriented thin slats
- materials consisting of agglomerated particles
- wood Preferably, the selected wood is maritime pine.
- each layer constituting the bracing central web has a thickness of between 25 mm (millimeters) and 100 mm, preferably between 35 mm and 80 mm, preferably 50 mm.
- the central veil bracing to a total thickness preferably less than or equal to 100 mm, that is to say at most equal to 100 mm.
- the panels thus formed have a standard dimension of 1.80 m wide by 3.45 m height, with the possibility of generating special panels of different formats, or by combinatorics of elements, to obtain a nomenclature of full panels. and with openings according to the final destination of the standard component.
- the invention also makes it possible to standardize the openings to facilitate the industrialization of the manufacturing and the control of the implementation with regard to the air and water permeability criterion, as well as for solar control.
- the central bracing web is composed of at least one layer, preferably one to three successive layers, preferably two layers, preferably made of wood; preferably in maritime pine.
- At least one of said insulating elements consists of a material of the extruded Polystyrene type, or EPS or XPS, or equivalent.
- At least one of said insulating elements is made of a bio-sourced material.
- bio-sourced any natural, environmentally friendly material with an environmental vocation, that is to say based on recyclable and / or renewable components.
- each of said insulating elements is between 50 mm and 150 mm, it is preferably 80 mm.
- the insulating elements thus ensure the compliance of the panel with the safeguards of the Low Consumption Building (BBC) regulations and the 2012 Thermal Regulations.
- BBC Low Consumption Building
- the insulating elements used are adapted (in numbers, in material and / or thickness) according to the use and the required performance (energetic, acoustic etc ).
- an internal cladding element is plasterboard (eg plasterboard), sheet metal, or paneling, for example melamine-type wood or any other material likely to assume the function of facing; and an outer cladding element is cladding, sheet metal or coatings.
- the carrier member is preferably made of wood or metal, and has, for example, a nominal dimension of 160 ⁇ 105 mm or 170 ⁇ 105 mm or 275 ⁇ 80 mm, with a tolerance of plus or minus 20 mm.
- the use of metal is especially preferable for panels intended for buildings that may be subject to extreme conditions, such as heavy snowfall, or buildings with three or more levels (which is unusual for this type of construction ).
- the bonding is provided by a structural adhesive or any other bonding process with equivalent or superior performance.
- the present invention comprises a use of modular panels as defined above for the construction of prefabricated buildings.
- the assembly of the walls of a prefabricated building is then done by assembling different panels together by means of the uprights by any means of mechanical assembly type screwing, quick connector, preferably through fittings.
- the set of panels once said panels connected with appropriate floor and ceiling boxes, then constitutes a sealed and insulated envelope.
- the invention then makes it possible to achieve thermal resistance values that are 5% higher than the value of the upper limit of the reference range, ie 78% with respect to the value of the lower limit of the reference range.
- a facade 1 of a prefabricated building is composed of prefabricated panels (11,12) according to the invention. These panels are solid (panels 11) or may have openings (panels 12).
- a panel having an opening (panel 12) is preferably composed in the same manner.
- the prefabricated panels (11, 12) according to the invention also have a raised moisture protection 117, located at the lower end of the external insulating element 113. This standard element is necessary for all types of removable modular panels. .
- the central bracing web 111 of a solid panel 11 consists of at least one layer 111a.
- the central veil is composed of several layers 111a bonded together.
- the internal and external insulative elements 112 and 113 are represented here with the same thickness, but this is not necessarily the case depending on the use and performance required of the prefabricated building.
- the insulating elements 112 and of the internal cladding 114 are narrower than the external insulating elements 113 and cladding elements 115 and the central bracing veil 111 so that this difference in width corresponds to the width of the carrier upright 116. It is necessary that the carrier upright 116 protrudes laterally from the edge of the panel (11,12) to which it is attached in order to be able to overlap two panels (11, 12) consecutive when panels (11,12) are assembled together to form a facade 1.
- the external insulation and cladding elements 115 have the same dimensions as the central bracing veil 111 in terms of height and width, but not of thickness.
- the upright member 116 has a thickness such that the surface of the upright member 116 is flush with the surface of the internal cladding element 114.
- the carrier upright 116 could, of course, have a different thickness so that its surface is not flush with that of the inner facing element 114 without departing from the scope of the invention. .
- the insulating elements 112 and the internal cladding elements 114 are shorter (in height) than the insulating elements 113 and the outer cladding elements 115. and the central bracing veil 111 to be able to ensure the junction with the ceiling boxes 2 and floor.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Building Environments (AREA)
- Insulating Bodies (AREA)
- Installation Of Indoor Wiring (AREA)
- Load-Bearing And Curtain Walls (AREA)
Claims (11)
- Modulpaneel (11, 12) für vorgefertigte Gebäude, umfassend• eine versteifende zentrale Schicht (111),• eine Innenverkleidung, die aus mindestens einem inneren Isolierelement (112) und mindestens einem inneren Verkleidungselement (114) gebildet ist,• eine Außenverkleidung, die aus mindestens einem äußeren Isolierelement (113) und mindestens einem äußeren Verkleidungselement (115) gebildet ist,wobei die versteifende zentrale Schicht (111) aus mindestens einer Schicht (111a) zusammengesetzt ist und wobei das Paneel (11, 12) ferner einen Tragholm (116) aufweist, der entlang eines der Seitenränder des Modulpaneels (11, 12) und anstoßend an die Innenverkleidung angeordnet ist, dadurch gekennzeichnet, dass die inneren Isolier-(112) und Verkleidungselemente (114) schmaler als die äußeren Isolier- (113) und Verkleidungselemente (115) und die versteifende zentrale Schicht (111) sind, wobei dieser Breitenunterschied der Breite des Tragholms (116) entspricht, der seitlich über einen Rand des Paneels (11, 12) hinausragt, um zwei solche aufeinander folgende Paneele (11, 12) überlappen zu können, wenn Paneele (11, 12) miteinander zusammengebaut sind, um eine Fassade 1 zu bilden.
- Paneel (11, 12) nach Anspruch 1, dadurch gekennzeichnet, dass die versteifende zentrale Schicht (111) aus mindestens einer Schicht (111a) eines Materials zusammengesetzt ist, das aus Sperrholz, OSB, Materialien, die aus agglomerierten Teilchen gebildet sind, und Holz ausgewählt ist.
- Paneel (11, 12) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass jede Schicht (111a), die die versteifende zentrale Schicht (111) bildet, eine Dicke aufweist, die zwischen 25 mm und 100 mm beträgt.
- Paneel (11, 12) nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die versteifende zentrale Schicht (111) aus Strandkiefer gebildet ist.
- Paneel (11, 12) nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass mindestens eines der Isolierelemente (112, 113) aus einem Material vom Typ des extrudierten Polystyrols oder EPS oder XPS oder einem gleichwertigen Material gebildet ist.
- Paneel (11, 12) nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass mindestens eines der Isolierelemente (112, 113) aus einem bio-basierten Material gebildet ist.
- Paneel (11, 12) nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Dicke von jedem der Isolierelemente (112, 113) zwischen 50 mm und 150 mm beträgt.
- Paneel (11, 12) nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass der Tragholm (116) aus Holz gebildet ist.
- Paneel (11, 12) nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass der Tragholm (116) aus Metall gebildet ist.
- Verfahren zur Herstellung eines Modulpaneels (11, 12) für vorgefertigte Gebäude nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es die folgenden Schritte aufweist:• die versteifende zentrale Schicht (111) wird mit Hilfe von mindestens einer Schicht (111a) eines Materials hergestellt, das aus Sperrholz, OSB, Materialien, die aus agglomerierten Teilchen gebildet sind, und Holz ausgewählt ist;• mindestens ein inneres Isolierelement (112) und mindestens ein äußeres Isolierelement (113) werden auf der versteifenden zentralen Schicht (111) befestigt;• mindestens ein inneres Verkleidungselement (114) wird auf einem inneren Isolierelement (112) und mindestens ein äußeres Verkleidungselement (115) auf einem äußeren Isolierelement (113) befestigt;• der Tragholm (116) wird durch eine mechanische Verbindung an der versteifenden zentralen Schicht (111) befestigt.
- Verwendung von Modulpaneelen (11, 12) nach einem der Ansprüche 1 bis 9 für das Bauen von vorgefertigten Gebäuden, dadurch gekennzeichnet, dass die verschiedenen Paneele (11, 12) durch Tragholme (116) miteinander verbunden werden.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1003353A FR2963800B1 (fr) | 2010-08-12 | 2010-08-12 | Panneau modulaire a voile et isolation repartie |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2418333A1 EP2418333A1 (de) | 2012-02-15 |
EP2418333B1 true EP2418333B1 (de) | 2016-05-11 |
Family
ID=43558478
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11176853.7A Active EP2418333B1 (de) | 2010-08-12 | 2011-08-08 | Modulpaneel mit zentraler Schicht und Dämmung auf beiden Seiten |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2418333B1 (de) |
ES (1) | ES2578511T3 (de) |
FR (1) | FR2963800B1 (de) |
MA (1) | MA33088B1 (de) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH378020A (de) * | 1959-06-26 | 1964-05-31 | Asphaltfilzfabrik M Faist Kg | Verputzbarer Dämmschichtkörper für den Schallschutz |
GB1246445A (en) * | 1967-09-18 | 1971-09-15 | Edwin Benroy | Improvements in building structures |
DE2518174A1 (de) * | 1975-04-24 | 1976-11-04 | Willy Hoertel | Mehrschichtenverbundplatte sowie verfahren und vorrichtung zu deren herstellung |
DE3101370A1 (de) * | 1981-01-17 | 1982-09-02 | Jörg 7550 Rastatt Overlack | Daemmstoffpaneel |
SE505467C2 (sv) * | 1995-11-07 | 1997-09-01 | Glasis Holding Ab | Panelelement |
GB9621024D0 (en) * | 1996-10-09 | 1996-11-27 | Penta Lam Uk Limited | Buildings panel and method for building structures |
US20080163586A1 (en) * | 2007-01-05 | 2008-07-10 | Michel Goulet | Composite insulated building panel |
US20090205277A1 (en) * | 2008-02-19 | 2009-08-20 | Gibson A David | Construction Panel System And Method Of Manufacture Thereof |
-
2010
- 2010-08-12 FR FR1003353A patent/FR2963800B1/fr not_active Expired - Fee Related
-
2011
- 2011-08-08 EP EP11176853.7A patent/EP2418333B1/de active Active
- 2011-08-08 ES ES11176853.7T patent/ES2578511T3/es active Active
- 2011-08-11 MA MA34086A patent/MA33088B1/fr unknown
Also Published As
Publication number | Publication date |
---|---|
FR2963800B1 (fr) | 2013-06-07 |
ES2578511T3 (es) | 2016-07-27 |
FR2963800A1 (fr) | 2012-02-17 |
MA33088B1 (fr) | 2012-03-01 |
EP2418333A1 (de) | 2012-02-15 |
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