EP2412976B1 - Zwischenantriebsanordnung - Google Patents

Zwischenantriebsanordnung Download PDF

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Publication number
EP2412976B1
EP2412976B1 EP11175789.4A EP11175789A EP2412976B1 EP 2412976 B1 EP2412976 B1 EP 2412976B1 EP 11175789 A EP11175789 A EP 11175789A EP 2412976 B1 EP2412976 B1 EP 2412976B1
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EP
European Patent Office
Prior art keywords
drive assembly
base portion
intermediate drive
plunger
spring seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11175789.4A
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English (en)
French (fr)
Other versions
EP2412976A3 (de
EP2412976A2 (de
Inventor
Marco Wenger
Paul Garland
Stephen Avery
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi International Operations Luxembourg SARL
Original Assignee
Delphi International Operations Luxembourg SARL
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Publication of EP2412976A2 publication Critical patent/EP2412976A2/de
Publication of EP2412976A3 publication Critical patent/EP2412976A3/de
Application granted granted Critical
Publication of EP2412976B1 publication Critical patent/EP2412976B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/02Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
    • F02M59/10Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
    • F02M59/102Mechanical drive, e.g. tappets or cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0408Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0413Cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0439Supporting or guiding means for the pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2203/00Non-metallic inorganic materials
    • F05C2203/08Ceramics; Oxides
    • F05C2203/0804Non-oxide ceramics
    • F05C2203/0808Carbon, e.g. graphite
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2203/00Non-metallic inorganic materials
    • F05C2203/08Ceramics; Oxides
    • F05C2203/0804Non-oxide ceramics
    • F05C2203/0813Carbides
    • F05C2203/0817Carbides of silicon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2251/00Material properties
    • F05C2251/10Hardness

Definitions

  • This invention relates to an intermediate drive assembly for a fuel pump.
  • the invention relates to a mechanism for reducing mechanical wear in a fuel pump, and specifically reducing mechanical wear between the pumping plunger and the thrust surface of the intermediate drive assembly against which an end of the plunger is seated.
  • a known common rail fuel pump for example as described in EP 1184568 , three pumping plungers are arranged at equi-angularly spaced locations around an engine driven cam.
  • the cam carries a cam ring (or cam rider), which travels over the surface of the cam as it is driven by the engine.
  • Each plunger is mounted within a respective plunger bore provided in a pump housing and, as the cam is driven, each of the plungers is caused to reciprocate within its bore. As the plungers reciprocate, each causes pressurisation of fuel within an associated pump chamber.
  • the delivery of fuel from the pump chambers to a common high pressure supply passage is controlled by means of respective delivery valves associated with each of the pumps.
  • the high pressure supply passage supplies fuel to a common rail, or other accumulator volume, for delivery to the downstream injectors of the injection system.
  • an intermediate drive member in the form of a tappet to be provided to transmit drive from the cam / cam rider arrangement to each of the plungers.
  • Each tappet is located within a tappet bore provided in the main pump housing and arranged so that, as the cam is driven, each tappet is caused to reciprocate within its respective bore, resulting in reciprocating motion to the plungers.
  • a secondary function of the tappet is to reduce lateral forces applied to the plunger by transmitting transverse loads to the tappet bore so that generally the plunger is driven by the tappet along its longitudinal axis.
  • a known tappet is generally cup-shaped and has a cylindrical side wall portion to cooperate with the wall of the bore, and a base end portion opposing the cam rider, which together define an internal chamber. Vents may be provided in the side wall portion to allow a lubricating fluid to flow from a region around the cam mechanism to a region within the tappet so that hydraulic forces do not inhibit free movement of the tappet within a tappet bore.
  • a spring seat or plate is mounted to or otherwise engaged with the lower end of the plunger and is received in the internal chamber of the tappet.
  • a plunger return spring abuts the radially outer face of the spring seat and is compressed during a pumping stroke of the plunger, in order that a return biasing force is applied to the plunger, via the spring seat, to help drive the plunger return stroke.
  • a coupling mechanism in the form of a circlip is used to couple the bucket tappet to the lower portion of the pumping plunger, in order that axial motion of one (e.g. the tappet) results in axial motion of the other (e.g. the plunger).
  • one or both of the plunger and tappet interfaces may have a spherical radius, which results in a Hertzian contact condition between the two components. Since the full pumping load is transmitted through this small Hertzian contact area, large contact stresses are generated, which can cause extensive and excessive wear at the plunger / tappet interface. This wear not only creates problems and shortens the life span of the plunger and tappet arrangement, in addition, any debris that is generated can spread to and promote increased wear in other parts of the fuel pump. Accordingly, it would be beneficial to reduce the amount of wear between the tappet and pumping plunger, so as to increase the operational lifespan of the apparatus, but without compromising the quality of the connection arrangement.
  • DE 102008034993 and DE 10326863 Mechanisms for extending the lifespan of a high pressure fuel pump by reducing wear at the contact interface between the lower surface of a tappet (or piston footplate) and its corresponding drive arrangement (e.g. a cam rider) are known from DE 102008034993 and DE 10326863 .
  • DE 102008034993 a diamond-like coating is applied to the lower surface of the tappet base to provide a hardened surface.
  • the entire base portion of the tappet may be manufactured from a hardened material.
  • DE 10326863 describes placing a hardened 'insert' in a recess either in the lower surface of the tappet base or in the top surface of the rider of the drive arrangement.
  • neither of these documents contemplates the problem of wear at the interface between a plunger base and its corresponding tappet.
  • the present invention seeks to address at least one of the aforementioned problems in the art.
  • the invention provides a system for reducing mechanical wear in a fuel pump.
  • the sliding motion and frictional forces between a pumping plunger and an intermediate drive assembly, which drives the plunger reciprocally in its bore leads to mechanical wear and degradation of the material at the interface and the release of particles into the fuel pump. This is especially problematic at high pumping pressures, during sustained / endurance uses, and where starting and stopping of the pump is frequent.
  • the invention therefore provides mechanisms that reduce and/or counter the frictional forces and mechanical wear between the pumping plunger and intermediate drive assembly.
  • one or more contact surfaces that form the interface between the pumping plunger and the intermediate drive assembly is reinforced, for example, using a suitable hard material to reduce the amount of mechanical wear.
  • an engagement or interlocking mechanism is used to prevent relative rotation of the pumping plunger and intermediate drive assembly, thereby to reduce the sliding distance of the pumping plunger across a surface of the intermediate drive assembly.
  • the two approaches are combined to reduce and/or prevent mechanical wear.
  • the invention thus provides benefits in terms of reducing fuel pump component wear and increasing the expected useful lifetime of the components and assemblies.
  • an intermediate drive assembly for a fuel pump including a pump housing provided with at least one bore for receiving the intermediate drive assembly and a pumping plunger which are driven, in use, in a reciprocal manner within the bore by a drive arrangement so as to pressurise fuel within a pump chamber.
  • the intermediate drive assembly is arranged so as to cooperate between the drive arrangement and the pumping plunger, and comprises: a tappet having a base portion and a side wall portion of generally cylindrical shape upstanding from the perimeter of the base portion, in use, for co-operating with the bore of the pump housing to guide said reciprocal movement of the intermediate drive assembly and the pumping plunger, the side wall portion and base portion defining an internal chamber; the base portion having a drive surface for cooperating with the drive arrangement and a thrust surface for cooperating with and imparting drive to the pumping plunger.
  • a coupling mechanism in use, couples the pumping plunger to the base portion of the tappet, and comprises a spring seat which is adapted to be received within the internal chamber and to engage an end of the pumping plunger.
  • the invention in this aspect is characterised in that the coupling mechanism further comprises interlocking means, in use for substantially preventing relative rotation between the base portion and the spring seat; and the base portion is provided with a recess receiving an insert, formed of a material having a hardness greater than the base portion, which defines the thrust surface for engagement with the base of the pumping plunger.
  • the insert is a clearance fit in the recess of the base portion.
  • the recess may be a blind bore, in which an insert of a material having a hardness greater than the material of the base portion is received.
  • the recess and, hence, the insert are preferably located centrally relative to the base portion.
  • the insert defines the region of the intermediate drive assembly that in use contacts or engages the base (or bottom end / surface) of the pumping plunger, i.e. the 'thrust surface'.
  • the insert may of course have a larger upper surface area than the area that actually engages with the pumping plunger during use.
  • the insert may be a shim or disc (i.e. short cylinder) of material, typically having a larger diameter than its depth.
  • Suitable materials for the insert include a material selected from, cemented carbide, heat-treated steel or ceramic.
  • Suitable ceramic materials may be based on zirconia, alumina, silicon or carbide ceramic, such as boron carbide, tungsten carbide, silicon nitride or silicon carbide ceramic.
  • the recess has a flat lower surface (or base) and the base of the insert is similarly flat so that the insert receives maximum support from the base portion.
  • the insert is a clearance fit in the recess.
  • a clearance fit may be a small clearance of up to 0.5 mm on the diameter, such as approximately 0.15 to 0.35 mm between the diameter of the insert and the diameter of the recess.
  • the thrust surface and the drive surface of the base portion may be substantially parallel. It can be further advantageous that the thrust surface of the insert is substantially flush with the upper surface of the base portion, i.e. the surface of the base portion surrounding the recess. According to a beneficial embodiment, however, the thrust surface of the insert, and optionally the upper surface of the base portion surrounding the recess is part-spherical for articulation between the intermediate drive assembly and the pumping plunger.
  • the thrust surface may be concave or convex. In a particularly suitable embodiment the thrust surface is convex.
  • the radius of curvature of the part-spherical surface may be, for example, approximately 1 m.
  • the base of the pumping plunger that contacts the thrust surface may also be part-spherical to complement the thrust surface.
  • the base of the pumping plunger may be concave; typically with a similar (or slightly smaller) radius of curvature.
  • the intermediate drive assembly of the invention comprises a tappet, such as a bucket tappet.
  • the tappet further comprises a side wall portion of generally cylindrical shape, which is upstanding from the perimeter of the base portion.
  • the side wall extends perpendicularly to the plane of the base portion.
  • the outer surface of the side wall acts as a guide for the intermediate drive assembly within the bore of the pump housing, so that the action of the drive apparatus on the intermediate drive assembly is converted into reciprocal translational motion along the axis of the bore and pumping plunger.
  • the side wall portion and base portion together form a bucket shape (i.e. with a channel-shaped cross-section), which has an internal chamber within which the pumping plunger is at least partially receiving in use.
  • the intermediate drive assembly also includes a pumping plunger and a coupling arrangement to couple the pumping plunger to the base portion, such that motion of the base portion (and hence of the intermediate drive assembly) is directly linked to motion of the pumping plunger.
  • the coupling arrangement comprises a spring seat (or plate), which links the base portion (and side wall) to the pumping plunger.
  • the spring seat is provided with an aperture for receiving a lower end of the pumping plunger.
  • the name spring seat is given, because in use it is typical for a spring to be located between the spring seat and the pump housing to bias the intermediate drive assembly downwards, to maintain contact between the plunger and the base portion of the intermediate drive assembly, and also to help generate the return stroke of the pumping plunger.
  • a pumping stroke of the pumping plunger (to pressurise fuel within the pump chamber) is driven by the drive arrangement against the action of the spring.
  • interlocking means are also provided for substantially preventing relative rotation between the base portion (or tappet) and the plumping plunger and/or spring seat. Further details of the interlocking means are described below in relation to the embodiments of the invention.
  • the interlocking means are provided for substantially preventing relative rotation between the base portion and the plumping plunger and/or spring seat in use. In this way, the sliding distance of the pumping plunger across the thrust surface of the base portion is reduced or eliminated. In other words, when the tappet, spring seat and pumping plunger are assembled for use, relative rotation and/or sliding between the thrust surface of the base portion and end / base of the pumping plunger is substantially prevented. This, in turn, reduces heat generation and particularly mechanical wear at the interface between the thrust surface and bottom of the pumping plunger.
  • the spring seat is rigidly coupled (e.g. by interference) to the pumping plunger, in use, such that the pumping plunger and spring seat move in unison. In this way, the interlocking means can conveniently be adapted to engage between the tappet (e.g. the base portion) and the spring seat.
  • the interlocking mechanism in any aspect or embodiment may be formed in any appropriate manner.
  • it may comprise a pin and hole arrangement, a keyed arrangement, or a splined shaft between the tappet and spring seat.
  • the base portion is provided with a male member (such as a pin) protruding from the upper or thrust surface
  • the spring seat is provided with a female member (such as a hole) adapted to receive the male member (e.g. pin) of the base portion.
  • a male member such as a pin
  • the spring seat is provided with a female member (such as a hole) adapted to receive the male member (e.g. pin) of the base portion.
  • the pin and hole coupling is spaced from the central axis through the base portion, spring seat and plunger, which arrangement provides the advantage of reducing both rotational and translational movement of the base portion relative to the plunger.
  • the interlocking means is preferably located away from the surface area of the base portion in contact with the pumping plunger.
  • the interlocking means may comprise at least one male member associated with one or more of the spring seat, the base portion and the side wall portion for engagement with a corresponding at least one female member associated with one or more of the spring seat, the base portion and the side wall portion.
  • the at least one male member and the at least one female member are arranged, in use, to interlock between the spring seat and the tappet (e.g. via the base portion and/or side wall portion) so that the spring seat (and plunger) and base portion (and tappet) are coupled.
  • the interlocking must take effect between the pumping plunger on the one hand and the tappet on the other hand, so that movement of the two components relative to each other is reduced or substantially prevented.
  • the interlocking means may comprise a male member associated with one of the spring seat or base portion, and a female member associated with the other of the spring seat or base portion.
  • the pin (or other male member) may be formed separately from or integrally with the base portion. It may be convenient to form the male member separately and thereafter attach it to the base portion (or side wall as appropriate).
  • the base portion may be provided with a recess or blind bore in the thrust or upper surface to receive an end of the pin.
  • the pin is beneficially provided with grooves, ridges, splines or a screw thread to firmly secure it in the recess or blind bore of the base portion.
  • the pin may be a friction or press fit with the hole, recess or bore into which it is located. Welding, gluing or any other suitable securing means may optionally also be used.
  • the pin (or other male member) may be formed of any suitable material, for example, heat-treated steel.
  • the spring seat is adapted to engage the pumping plunger so as to prevent rotation of the plunger relative to the spring seat.
  • the spring seat engages the plunger towards or at the end thereof.
  • the spring seat is provided with an aperture (such as a bore) that receives an end of the pumping plunger.
  • the aperture is a press fit or friction fit with the pumping plunger.
  • the spring seat may conveniently be cylindrical or disc-shaped and sized so as to be a clearance fit, within the internal chamber defined by the base portion and the side wall portion of the intermediate drive assembly or tappet.
  • the intermediate drive assembly, spring seat and/or pumping plunger may be provided in the form of a kit of parts for assembly as desired.
  • the base portion and/or side wall portion of the tappet may be provided with a plurality of vents (or holes) in use, for allowing the passage of fluid into the chamber of the tappet.
  • the invention further provides a pump assembly comprising an intermediate drive assembly of the invention.
  • the pump assembly comprises a pump housing having an axially extending opening for receiving a drive arrangement. At least one bore extends generally radially from the axially extending opening and receives a pumping plunger and an intermediate drive assembly.
  • An intermediate drive assembly is received for reciprocating sliding movement in the bore, and is arranged so as to cooperate between the drive arrangement and the pumping plunger, which is driven in use by the drive arrangement to pressurise fluid in a pumping chamber in a known manner.
  • the drive arrangement comprises a cam rider, which is received in the axially extending opening of the pump housing, and has an inner surface arranged for cooperation with a cam drive shaft, and an outer surface arranged for cooperation with the intermediate drive assembly, so that rotation of the drive shaft causes the cam rider to drive the reciprocating sliding movement of the intermediate drive assembly in the bore.
  • the intermediate drive assembly may be as defined in relation to any aspect or embodiment of the invention.
  • the intermediate drive assembly comprises a tappet having an insert to provide the thrust surface for engaging the pumping plunger, and also an interlocking means to substantially prevent relative rotation between the punping plunger and a tappet.
  • the term 'intermediate drive assembly' is used to encompass one or more separate components of the fuel pump apparatus that contribute to converting the motion of the drive apparatus, such as a cam shaft, to the pressurisation of fuel in a pumping chamber.
  • the intermediate drive assembly of the invention includes features that may typically be contributed by a device such as a tappet.
  • the intermediate drive assembly encompasses additional features, such as those attributed to a spring seat or equivalent (as described elsewhere herein), which may be used to couple the pumping plunger to the tappet component.
  • the intermediate drive assembly is also considered to encompass the pumping plunger.
  • the intermediate drive assembly may therefore include a kit of parts that can be assembled to form the assembly, or may be preassembled ready for use.
  • the term 'spring seat' is used to denote a component that is coupled to the pumping plunger and may help to maintain an engagement between the pumping lounger and the tappet or other base portion of the intermediate drive assembly.
  • a surface of the spring seat facing away from the thrust surface is adapted to engage a spring (or equivalent component) that puts a load onto the spring seat which functions to maintain a contact between the pumping plunger and the thrust surface of the base portion / tappet, especially during a radially-inwards / return stroke of the pumping plunger.
  • the aspects and embodiments of the invention are not limited to the requirement for or presence of a spring, or the direct association between the spring seat as termed and a spring.
  • additional components may be provided to assist in maintaining the force of contact between the pumping plunger and the thrust surface, such as intermediate members acting between a spring and the spring seat.
  • the term 'hardness' is used to describe the resistance of a material or surface to mechanical damage or localised deformation, which may be caused by scratching, abrasion, puncture, general wear and tear etc. Damage may include scratching, fragmentation and so on, which result in the surface becoming uneven / rough and may lead to the release of particles of the material.
  • the harder a material the better it will resist damage and/or wear due to sliding / contact with another surface.
  • a particularly useful method for determining the hardness of small components is to measure the Vickers hardness number (HV) using the Vickers hardness test, which is based on an optical measurement system (e.g. ASTM E-384). Vickers hardness is a resistance value obtained by pressing a diamond indenter onto a test specimen at various loads.
  • a method that may be used to determine the hardness of a material such as a fine ceramic is defined in JIS R 1610 (ISO 14075: 2000). It will be appreciated that relative hardness between more than one surface or object can be readily calculated by performing the same hardness assay on each material. Relative hardness may also be measured on a scale such as the Mohs Scale.
  • the surface region of the base portion (or insert) of the invention that, in use, is involved in contacting the base of the pumping plunger is conveniently termed herein as the 'thrust surface'.
  • the thrust surface is conveniently located around the central axis of the base portion or intermediate drive assembly as in assembled form the central axis of the intermediate drive assembly would generally align with the central axis of the pumping plunger.
  • the base portion of the intermediate drive assembly typically comprises a surface region on the same side as the thrust surface, but which is outside of the (central) region that is contacted by the plunger during normal use. This surface region is typically not contacted by the pumping plunger in normal use and is not exposed to the same intensity of wear as the thrust surface.
  • the thrust surface of the intermediate drive assembly is formed of a harder material than the body of the intermediate drive assembly in order to reduce wear at the interface between the intermediate drive assembly and the pumping plunger.
  • Some exemplary materials that may be used to form the thrust surface of an intermediate drive assembly in accordance with any aspect of the invention, and their Vickers hardness values include: silicon carbide ceramic (SiC), 2800 HV (0.3 kg); alumina (Al 2 O 3 ), 1600 HV (0.3 kg); cemented carbide, 1600 HV (0.3 kg); silicon nitride (Si 3 N 4 ), 1550 HV (0.3 kg); and zirconia (ZrO 2 ), 1400 HV (0.3 kg).
  • the Vickers hardness of alloy or bearing steel, which may be used in part of the intermediate drive assembly is 800 HV (20 kg).
  • the present invention may be advantageously employed within any suitable fuel pump assembly in which an intermediate drive assembly is used to translate the motion of a drive assembly to the reciprocal movement of a pumping plunger.
  • a pump assembly is described with reference to the known fuel pump of Figures 1 to 3 .
  • the pump assembly 10 includes a main pump housing 12 provided with an axially extending opening 14.
  • a cam drive shaft (not shown) having an axis of rotation 16 drives an eccentrically mounted cam 18 mounted in opening 14.
  • the main pump housing 12 is provided with first, second and third radially extending openings or through bores 20a, 20b, 20c, each of which communicates, at a radially inner end thereof, with the axially extending opening 14 through the housing 12.
  • a radially outer end of each opening 20a, 20b, 20c receives respective pump heads 22a, 22b and 22c.
  • Each pump head 22a, 22b, 22c is substantially identical and therefore only pump head 22a is described in detail below with reference to Figures 1 to 3 .
  • Pump head 22a includes a head portion 24 and a radially inwardly extending extension 26 which projects into a radially outer end of the opening 20a in the main pump housing 12.
  • the extension 26 is provided with a plunger bore 28 within which a pumping plunger 30 is received.
  • a blind end of the plunger bore 28 is located within the head portion 24 of the first pump head 22a.
  • the blind end of the plunger bore 28 defines, together with a radially outer end face of the plunger 30, a pump chamber 32 to which fuel at relatively low pressure is delivered during a return stroke of the plunger 30, and within which pressurisation of fuel to a relatively high level suitable for injection takes place as the plunger 30 is driven to perform a pumping stroke upon rotation of the drive shaft.
  • the extension 26 of the pump head portion 24 provides an increased sealing length for the plunger bore 28, which tends to reduce high pressure fuel leakage from the chamber 32.
  • a radially inner end of the radially extending opening 20a receives an intermediate drive assembly 1 for the plunger 30 in the form of a tappet 34.
  • the known tappet is shown in more detail in Figure 2 .
  • the tappet 34 has a U-shaped or channelled cross section with a generally cylindrical wall portion 36 and a base portion 38. Such a tappet has the form of a bucket and may be referred to as a 'bucket tappet'. However, it is envisaged that other forms of tappet may also be used.
  • the tappet 34 locates within a radially inner end of the opening 20a so that an internal surface of the opening 20a is in sliding contact with the cylindrical wall portion 36 and serves to guide longitudinal movement and constrain lateral movement of the tappet 34, in use.
  • the bucket tappet 34 is coupled to the plunger 28 by suitable means so that relative longitudinal movement between the plunger 30 and tappet 34 is constrained.
  • a spring seat 40 in the form of a plate is received in the internal chamber 52 of the tappet 34 and defines a central aperture for receiving a lower end of the plunger 30 in a press fit.
  • the spring seat 40 locates one end of a plunger return spring 42 and the other end of the plunger return spring 42 abuts the radially inner surface of the head portion 24 of the first pump head 20a, so that the spring 42 serves to apply a return biasing force to the spring seat 40 and plunger 30 (and hence also to the tappet 34), to drive a plunger return stroke.
  • the spring seat 40 is slightly spaced from the base portion 38 so as to define a small gap 41 therebetween, which may be in the region of 1 to 2 mm. Since the spring seat 40 is not in direct contact with the base portion 38 of the tappet 34, this ensures that the plunger 30 and the tappet 34 stay together as a pair and that the plunger 30 always follows a full stroke.
  • the drive shaft cooperates with the cam 18 which, in turn, is cooperable with a generally tubular cam rider member 44 which extends co-axially with the cam 18.
  • the cam rider 44 On its outer surface the cam rider 44 is provided with first, second and third flattened surfaces 46a, 46b, 46c, referred to as 'flats'.
  • Each one of the flats 46a, 46b, 46c cooperates with the drive surface 5 at the base (bottom or radially inner face) of the tappet 34 of the intermediate drive assembly 1 for a respective one of the plungers 30.
  • the flats 46a, 46b, 46c and the openings 20a, 20b, 20c are equi-radially spaced such that each drive surface 5 contacts a respective flat 46a, 46b, 46c simultaneously.
  • the tappet 34 for the plunger 30 of the first pump head 22a cooperates with the first flat 46a on the cam rider 44 at the same time that the second pump head 22b cooperates with the second flat 46b on the cam rider 44, and so on.
  • rotation of the shaft causes the cam rider 44 to ride over the surface of the cam 18, thereby imparting drive to both the intermediate drive assembly 1 and the plunger 30.
  • a slipper face 48 (as shown in Figure 2 ) may be provided for promoting such sliding movement.
  • a lubricating fluid, such as fuel, is provided in opening 14 and bore 20a to limit wear due to friction.
  • the intermediate drive assembly 1 comprising the tappet 34 and spring seat 40 are caused to reciprocate within the opening 20a and, as a consequence, the plunger 30 is caused to reciprocate within the plunger bore 28.
  • the intermediate drive assembly 1 and the pumping plunger 30 are therefore driven together causing the plunger 30 to perform a pumping cycle including a pumping stroke, during which the intermediate drive assembly 1 and the plunger 30 are driven radially outward from the shaft (i.e. for the first pump head 22a, vertically upwards in Figure 1 ), to reduce the volume of the pump chamber 32.
  • the pumping plunger 30 is driven inwardly within its plunger bore 28 (i.e. radially outwards from the cam 18), and fuel within the pump chamber 32 is pressurised to a relatively high level in a manner which would be familiar to those skilled in this technology field.
  • the intermediate drive assembly 1 and the plunger 30 are urged in a radially inward direction (i.e. for the first pump head 22a, vertically downwards in Figure 1 ), to increase the volume of the pump chamber 32.
  • the plunger 30 is urged outwardly from the plunger bore 28 and fuel at relatively low pressure fills the associated pump chamber 32.
  • the provision of the plunger return spring 42 serves to urge the plunger 30 to perform its return stroke and, via the spring seat 40, additionally ensures contact is maintained between the drive surface 5 of the tappet 34 and the flat 46a of the rider 44 at all times throughout the pumping cycle.
  • the intermediate drive assembly 1 and the plunger 30 perform cyclical sinusoidal motion and may typically be driven at a maximum frequency of about 120 Hz - although it should be appreciated that this frequency is exemplary only.
  • the intermediate drive assembly 1 typically has a range of travel, between bottom-dead-centre and top-dead-centre, of around 10 mm.
  • vents or sidewall openings 50 are formed in the cylindrical wall portion 36 of the tappet 34 to provide a means for allowing fuel to flow between the chamber 52 within the intermediate drive assembly 1 and the opening 14 in the pump housing 12. Vents 50 reduce the pressure differential between chamber 52 and opening 14 and therefore prevent excessive hydraulic force on the intermediate drive assembly 1 during reciprocating motion.
  • fuel is dispelled from chamber 52 through the vents 50.
  • fuel is drawn into chamber 52 through the vents 50.
  • the base portion 38 of intermediate drive assembly 1 is provided with a recess 9 to receive an insert 11 made from a material of greater hardness than the material of the base portion 38.
  • the insert is formed of cemented carbide.
  • the top surface (or plunger-facing surface) of the insert 11 defines the thrust surface 7 of the intermediate drive assembly 1.
  • the thrust surface 7 is the portion of the intermediate drive assembly that directly contacts the lower (or radially inner) end face of the pumping plunger 30.
  • the thrust surface 7 may be formed by coating the plunger-facing surface of the base portion 38 or the plunger-facing surface of the insert 11 with a suitably hard material.
  • the upper surface of the insert 11, which defines the thrust surface 7 may conveniently be substantially flush with the upper surface of the base portion 38 surrounding the insert 11. However, this is not essential where the end of the plunger does not directly contact any surface of the base portion 38 outside of the insert 11.
  • the thrust surface 7 is depicted in Figure 4A with a flat surface, in some alternative embodiments it may be beneficial for the thrust surface to have a part-spherical surface, such as a convex or concave surface, in which case the base (or end) of the plunger 31 may be concave or convex to complement the curvature of the thrust surface 7.
  • the recess 9 is conveniently circular (e.g. as may be formed by a blind bore) and located in the centre of the base portion 38, in order to receive an insert 11 in the form of a disc or short cylinder of material.
  • a clearance fit between the circumference of the insert 11 and the radially inner surface / edge of the recess 9 is advantageous to allow for potentially different rates and extents of thermal expansion of the different materials of the insert 11 and base portion 38, which might otherwise create undesirable stresses on the components of the intermediate drive assembly.
  • the insert 11 is simply placed into the recess 9 of the base portion 38.
  • the insert may be rigidly fixed or glued into place, although in some embodiments it can be preferable not to rigidly secure the insert 11 to the base portion 38.
  • the insert 11 is kept in place within the recess 9 by the force of contact with the pumping plunger 30, via the spring / spring seat arrangement, which means that a rigid fixing is not generally required.
  • the insert 11 may be loosely secured within the recess 9, which may aid in assembly and/or transportation of the intermediate drive assembly.
  • an insert 11 formed of zirconia is used in a base portion 38 formed of hardened steel.
  • the insert 11 may be approximately 10 mm in diameter and approximately 2 mm in depth.
  • mechanical damage / wear was reduced by approximately 90%.
  • any suitable material can be used for the insert, provided it is harder than the material of the base portion 38 in order to reduce the mechanical wear that would otherwise occur.
  • the size of the insert 11 is not critical, provided it encompasses the region in which the pumping plunger 30 makes contact with the intermediate drive assembly 1, i.e. the 'thrust surface'.
  • the insert is larger in diameter than the minimum required area (i.e. the minimum area of the thrust surface) so as to minimise edge loading, which could lead to damage (e.g. fracturing) of the insert 11.
  • the depth of the insert 11 is selected so that it is sufficiently thick to be strong enough to withstand the load / pressure of the pumping plunger: by way of example, there could be as much as 9 kN of force through each tappet abutment face when the high pressure rail of an engine is at 2000 bar.
  • the insert 11 should be sized so as not to break at such pressures and under these possible loads. For this reason, it is preferable that the base of the recess 9 is substantially flat so as to provide maximum support to the insert 11 and provide the most even loading and transmission of the load through the insert 11 to the base portion 38.
  • the insert 11 may have a diameter of between approximately 6 and 12 mm, such as between approximately 8 and 10 mm (e.g. 8, 9 or 10 mm); and a thickness of between approximately 1 and 3 mm, such as between approximately 1.5 and 2.5 mm (e.g. approximately 2 mm).
  • the insert is a disc having a diameter of about 10 mm and a thickness of about 2 mm.
  • Figure 5 illustrates an interlocking means of the invention in the form of at least one male and at least one female member cooperable with each other, which are employed to reduce wear at the interface between the plunger 30 and the base portion 38 of an intermediate drive assembly 1 or tappet 34. It is readily apparent that this feature of the invention can be employed in combination with any of the embodiments of the invention as described in relation to Figure 4 .
  • Figure 5A is a sectional view through the centre of the pumping plunger 30.
  • the spring seat 40 is provided with a hole or aperture 33 for receiving the pumping plunger 30 with a press fit (as previously described), and a first (or female) component of an interlocking means in the form of a hole (bore or aperture) 35, in which to receive a second (or male) component of an interlocking means in the form of a pin 29 associated with the base portion 38 of the tappet 34.
  • the aperture 33 for receiving the pumping plunger 30 is centralised within the spring seat 40, the hole 35 is off-centre. In this way, the interlocking means substantially prevents relative rotation of the spring seat 40 and base portion 38 when the intermediate drive assembly 1 is assembled in use.
  • the hole 35 of the interlocking means is shown as a through bore, it will be appreciated that the hole 35 may be provided in the form of a blind bore or recess in the bottom surface of the spring seat 40. Although not apparent in Figure 5A , in this embodiment the hole 35 is circular, but in alternative embodiments the female member or hole may be shaped to receive a non-circular male member.
  • Figure 5B shows a tappet 34 of an intermediate drive assembly 1, which can be assembled for use with the spring seat 40 and pumping plunger 30 of Figure 5A .
  • a male member in the form of pin 29 is fixed into and protrudes from the surface of the base portion 38.
  • the pin 29 is located so as to fit within the hole 35 of spring seat 40 when the spring seat is correctly received within the chamber 52 defined by circular side wall portion 36 and base portion 38 of tappet 34.
  • the pin 29 is formed separately from the base portion 38 and is securely fixed into a bore in the base portion 38 adjacent to the region of the thrust surface 7 that contacts the base 31 of plunger 30. Ridges and/or grooves are provided in the surface of the lower half of the pin 29 to help secure the pin 29 into the base portion 38.
  • the pin 29 or other male member may be provided on the spring seat 40 with a corresponding female member (e.g. a hole or bore) provided in the base portion 38.
  • a corresponding female member e.g. a hole or bore
  • the position of the interlocking means may vary in different embodiments.
  • the pin 29 may be any appropriate size, for example, the pin may have an overall length of between approximately 5 and 10 mm (such as between approximately 6 and 8 mm), and a diameter of between approximately 1.5 and 3 mm (such as between approximately 1.8 and 2.5 mm). Where splines, grooves or ridges are provided in the pin, they may likewise have any suitable length, such as between approximately 1.5 and 3 mm (such as approximately 2 mm).
  • the hole 35 is preferably sized to be a clearance fit with the pin 29 to allow some tolerance for machining mismatches. For example, the clearance may be from approximately 0.1 to 0.25 mm across the diameter of the hole.
  • the pin will be located such that approximately half of its length protrudes from the surface into which it is fixed.
  • the pin could be formed integrally with the base member 38 or with the spring seat 40 to avoid the need to mechanically fix it into a recess.
  • the pin 29 (or male member) can, of course, have any shape provided that the corresponding female member is suitably shaped to receive it.
  • insert and recess of the first embodiment are exemplified as being circular, other shaped inserts and recesses may be used.
  • the intermediate drive assembly includes a base member having a recess and an insert defining the thrust surface formed from a harder material than the base member; and additionally comprises an interlocking means to further reduce wear between the intermediate drive assembly and pumping plunger in use.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Details Of Reciprocating Pumps (AREA)

Claims (15)

  1. Zwischenantriebsanordnung (1) für eine Kraftstoffpumpe (10), wobei die Kraftstoffpumpe (10) ein Pumpengehäuse (12) aufweist, das mit wenigstens einer Bohrung (20a, 20b, 20c) zum Aufnehmen der Zwischenantriebsanordnung (1) und eines pumpenden Plungers (30) versehen ist, die im Gebrauch in der Bohrung (20a, 20b, 20c) hin- und hergehend von einer Antriebsanordnung (2) angetrieben werden, um Kraftstoff in einer Pumpenkammer (32) unter Druck zu setzen, wobei die Zwischenantriebsanordnung (1) angeordnet ist, um zwischen der Antriebsanordnung (2) und dem pumpenden Plunger (30) zu kooperieren,
    wobei die Zwischenantriebsanordnung (1) Folgendes aufweist:
    einen Stößel (34), der einen Basisteil (38) und einen Seitenwandteil (36) mit allgemein zylindrischer Form hat, der im Gebrauch zur Kooperation mit der Bohrung (20a, 20b, 20c) des Pumpengehäuses (12) von dem Umfang des Basisteils (38) hochsteht, um die genannte hin- und hergehende Bewegung der Zwischenantriebsanordnung (1) und des pumpenden Plungers zu führen, wobei der Seitenwandteil (36) und der Basisteil (38) eine Innenkammer (52) definieren, wobei der Basisteil (38) eine Antriebsfläche (5), um mit der Antriebsanordnung (2) zu kooperieren, und eine Druckfläche (7), um mit dem pumpenden Plunger (30) zu kooperieren und ihm Antrieb zu verleihen, hat, und
    einen Kupplungsmechanismus zum Koppeln des pumpenden Plungers (30) mit dem Basisteil (38) im Gebrauch, wobei der Kupplungsmechanismus einen Federsitz (40) aufweist, der ausgeführt ist, um in der Innenkammer (52) aufgenommen zu werden und mit einem Ende des pumpenden Plungers (30) in Eingriff zu sein, und
    dadurch gekennzeichnet, dass der Kupplungsmechanismus ferner ein Verschränkungsmittel aufweist, um im Gebrauch eine relative Drehung zwischen dem Basisteil (38) und dem Federsitz (40) im Wesentlichen zu verhindern,
    und wobei der Basisteil (38) mit einer Ausnehmung (9) versehen ist, wobei die Ausnehmung (9) einen Einsatz (11) aufnimmt, der aus einem Material mit einer größeren Härte als der Basisteil (38) ausgebildet ist, wobei der Einsatz (11) die Druckfläche (7) für den Eingriff mit der Basis (31) des pumpenden Plungers (30) definiert, und wobei der Einsatz (11) in der Ausnehmung (9) des Basisteils (38) Spielpassung hat.
  2. Zwischenantriebsanordnung (1) nach Anspruch 1, wobei das Spiel etwa 0,15 bis 0,35 mm beträgt.
  3. Zwischenantriebsanordnung (1) nach Anspruch 1 oder Anspruch 2, wobei die Druckfläche (7) teilkugelförmig ist.
  4. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, wobei der Einsatz (11) aus einem aus diamantähnlichem Kohlenstoff, Hartmetall, vergütetem Stahl oder Keramik ausgewählten Material hergestellt ist.
  5. Zwischenantriebsanordnung (1) nach Anspruch 4, wobei das Keramikmaterial Zirkoniumdioxid, Aluminiumoxid, Silizium- oder Karbidkeramik ist.
  6. Zwischenantriebsanordnung (1) nach Anspruch 4 oder Anspruch 5, wobei das Keramikmaterial eine Borkarbid-, Wolframkarbid-, Siliziumnitrid- oder Siliziumkarbidkeramik ist.
  7. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, die ferner einen pumpenden Plunger (30) beinhaltet und wobei die Kupplungsanordnung einen Federsitz (40) aufweist, der mit einer Öffnung (33) zum Aufnehmen eines unteren Endes des pumpenden Plungers (30) im Gebrauch versehen ist.
  8. Zwischenantriebsanordnung (1) nach Anspruch 7, wobei der Federsitz (40) mit einer Öffnung (33) zum Aufnehmen eines Endes des pumpenden Plungers (30) versehen ist, wobei die Öffnung (33) mit dem Ende des pumpenden Plungers (30) eine Presspassung oder Reibungspassung hat.
  9. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, wobei das Verschränkungsmittel Folgendes aufweist: wenigstens ein Steckelement (29), das dem Federsitz (40) und/oder dem Basisteil (38) und/oder dem Seitenwandteil (36) zugeordnet ist, und wenigstens ein aufnehmendes Element (35), das dem Federsitz (40) und/oder dem Basisteil (38) und/oder dem Seitenwandteil (36) zugeordnet ist, wobei das wenigstens eine Steckelement (29) und das wenigstens eine aufnehmende Element (35) im Gebrauch zum Ineinandergreifen zwischen dem Federsitz (40) und dem Basisteil (38) und/oder dem Seitenwandteil (36) angeordnet sind.
  10. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, wobei das Verschränkungsmittel einen Stift und ein Loch, eine Passfederanordnung oder eine Keilwelle aufweist.
  11. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, wobei der Basisteil (38) mit einem Stift (29) versehen ist, der aus seiner Oberfläche herausragt, und der Federsitz (40) mit einem Loch (35) versehen ist, das zum Aufnehmen des Stiftes (29) des Basisteils (38) ausgeführt ist, und wobei der Stift (29) und das Loch (31) im Gebrauch von der Mittelachse des Basisteils (38), des Federsitzes (40) und des Plungers (30) beabstandet sind.
  12. Zwischenantriebsanordnung (1) nach Anspruch 10, wobei Stift (29) und Loch (31) im Gebrauch von der Mittelachse des Basisteils (38), des Federsitzes (40) und des Plungers (30) beabstandet sind.
  13. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, wobei der Basisteil (38) und/oder der Seitenwandteil (36) mit einer Vielzahl von Durchlässen (50) zum Hindurchlassen von Fluid im Gebrauch versehen sind.
  14. Zwischenantriebsanordnung (1) nach einem der vorhergehenden Ansprüche, die ferner einen pumpenden Plunger (30) beinhaltet.
  15. Pumpenanordnung (10), umfassend:
    ein Pumpengehäuse (12) mit einer axial verlaufenden Aussparung (14) zum Aufnehmen einer Antriebsanordnung (2) und wenigstens einer Bohrung (20a, 20b, 20c), die sich von der genannten axial verlaufenden Aussparung (14) allgemein radial erstreckt,
    einen pumpenden Plunger (30), der im Gebrauch von der Antriebsanordnung (2) angetrieben wird, um Fluid in einer Pumpenkammer (32) unter Druck zu setzen,
    eine Zwischenantriebsanordnung (1), die für hin- und hergehende Gleitbewegung in der genannten Bohrung (20a, 20b, 20c) aufgenommen ist und so angeordnet ist, dass sie zwischen der Antriebsanordnung (2) und dem pumpenden Plunger (30) kooperiert,
    wobei die Antriebsanordnung (2) ein Nockenfolgeelement (44) aufweist, das in der genannten axial verlaufenden Aussparung (14) aufgenommen ist und eine Innenfläche, die mit einer Nockenantriebswelle kooperationsfähig ist, und eine Außenfläche, die mit der genannten Zwischenantriebsanordnung (1) kooperationsfähig ist, hat, so dass die Drehung der genannten Antriebswelle verursacht, dass das Nockenfolgeelement (44) eine hin- und hergehende Gleitbewegung der genannten Zwischenantriebsanordnung (1) in der genannten Bohrung (20a, 20b, 20c) verursacht, und
    wobei die genannte Zwischenantriebsanordnung (1) wie in einem der vorhergehenden Ansprüche definiert ist.
EP11175789.4A 2010-07-28 2011-07-28 Zwischenantriebsanordnung Active EP2412976B1 (de)

Applications Claiming Priority (1)

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GB201012634A GB201012634D0 (en) 2010-07-28 2010-07-28 Intermediate drive assembly

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EP2412976A2 EP2412976A2 (de) 2012-02-01
EP2412976A3 EP2412976A3 (de) 2012-05-30
EP2412976B1 true EP2412976B1 (de) 2014-03-19

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DE102015105068B4 (de) 2014-05-14 2022-06-02 Denso Corporation Pumpe

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ITUB20155787A1 (it) * 2015-11-20 2017-05-20 Bosch Gmbh Robert Gruppo di pompaggio per alimentare combustibile, preferibilmente gasolio, ad un motore a combustione interna
GB201521130D0 (en) * 2015-12-01 2016-01-13 Delphi Internat Operations Luxembourg S À R L Fuel pump
EP3176421B1 (de) 2015-12-03 2018-07-04 Aktiebolaget SKF Nockenstösselrollenvorrichtung mit verstärktem stösselkörper
CN115163365B (zh) * 2022-05-23 2023-07-04 浙江凯蒂滑动轴承有限公司 一种摩擦副部件及其制备系统与制备方法

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GB2366336A (en) 2000-08-31 2002-03-06 Delphi Tech Inc Fuel pump
JP2003074439A (ja) * 2001-06-19 2003-03-12 Denso Corp 燃料噴射ポンプ
GB0311814D0 (en) * 2003-05-22 2003-06-25 Delphi Tech Inc Pump assembly
DE10326863A1 (de) * 2003-06-14 2004-12-30 Daimlerchrysler Ag Radialkolbenpumpe zur Kraftstoffhochdruckerzeugung bei Kraftstoffeinspritzsystemen von Brennkraftmaschinen
DE10345061A1 (de) * 2003-09-26 2005-04-14 Robert Bosch Gmbh Stößelbaugruppe für eine Hochdruckpumpe und Hochdruckpumpe mit wenigstens einer Stößelbaugruppe
DE102008043993B3 (de) * 2008-11-21 2010-04-29 Thielert Aircraft Engines Gmbh Common-Rail-Hochdruckpumpe

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DE102015105068B4 (de) 2014-05-14 2022-06-02 Denso Corporation Pumpe

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GB201012634D0 (en) 2010-09-15
ES2459118T3 (es) 2014-05-08
EP2412976A3 (de) 2012-05-30
EP2412976A2 (de) 2012-02-01

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