EP2403980A1 - Method of electrowinning a metal and an electrolysis system - Google Patents
Method of electrowinning a metal and an electrolysis systemInfo
- Publication number
- EP2403980A1 EP2403980A1 EP10738243A EP10738243A EP2403980A1 EP 2403980 A1 EP2403980 A1 EP 2403980A1 EP 10738243 A EP10738243 A EP 10738243A EP 10738243 A EP10738243 A EP 10738243A EP 2403980 A1 EP2403980 A1 EP 2403980A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- anolyte
- catholyte
- anode bag
- anode
- bag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/06—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/04—Diaphragms; Spacing elements
Definitions
- the invention relates to a method defined in the preamble of Claim 1.
- the invention further relates to an electrolysis system defined in the preamble of Claim 11.
- Electrowinning takes place in an electrolytic tank that contains a number of anodes and a number of cathodes that are arranged in and alternating manner.
- an electric current is conducted to the system in sulphate-based electrolysis, metal is precipitated on the surface of the cathode and, when the water decomposes, acid and oxygen are formed on the anodes, according to the reaction equations (1) and (2) :
- a diaphragm technique is used in electrowinning metals, which in the electrochemical series are more ignoble than hydrogen.
- the overpotential of the reduction of these metals which include for example nickel, cobalt and manganese, is higher than that of hydrogen, which is why the development of hydrogen at a low pH should be avoided by separating the anolyte and the catholyte from each other by a material that permeates the elec- trolyte in a controlled manner, such as a diaphragm fabric, and the electrolyte should flow from the ca- tholyte space to the anolyte space.
- the cathodes in the sulphate-based electrolysis are placed in a diaphragm space.
- each anode When using anode bags, each anode is arranged inside an anode bag that is made of the material that permeates the electrolyte in a controlled manner.
- the anode bag defines an anodic space in its inside and the cathodes are in the free cathodic space that surrounds the anode bags. Due to the formation of acid, the pH of the anolyte in the anode bag is lower (in the order of pH 1 or lower) than the pH of the catholyte in the ca- thodic space (in the order of pH 3-4) .
- the electrolyte flows continuously from the cathodic space into the anodic space inside the anode bag.
- the anolyte is an electrolyte that surrounds the anode and the catholyte is an electrolyte that surrounds the cathode.
- the electrolyte is fed into the cathodic space and removed by overflow.
- the anolyte is continuously removed from each anode bag.
- the flow of electrolyte is provided by means of a pressure difference between the anodic and cathodic spaces, including a hydrostatic pressure (caused by the difference of height between the anolyte and catholyte surfaces) , and this prevents the back diffusion of protons into the catholyte space.
- the anode bags functioned under low pressure, which was needed to remove both aerosols and anolyte from the anode bag, resulting in pulling a low acid concentration through the anode bags, which further caused a significant addition in the amount of nickel electrolyte that was circulated.
- the anode bag technique tested in the Anglo Platinum Base Metal Re- finery was not economically attractive.
- the high acid content of the anolyte is useful in dissolution.
- the high anolyte acid concentration can be provided by a suitable selection of a diaphragm fabric and by controlling the process parameters, namely the viscosity of the electrolyte and the permeability of the wall of the anode bag that is formed from the diaphragm fabric that permeates the electrolyte in a controlled manner, the permeability depending on the viscosity of the electrolyte.
- the problem is that it . is difficult to select the correct diaphragm fabric of the anode bag, since manufacturers offer fabrics that have different gradual permeabilities and they express the permeability of the fabric in permeability of water only (a specific vis- cosity) and at one specific pressure difference (a specific height of a water column) .
- manufacturers offer fabrics that have different gradual permeabilities and they express the permeability of the fabric in permeability of water only (a specific vis- cosity) and at one specific pressure difference (a specific height of a water column) .
- a high anolyte acid content is to be achieved, it is impossible to select the correct fabric on the basis of the above information, as it is not known, what the permeability of the fabric to the electrolyte is and how the viscosity of the electrolyte and the pressure difference on the different sides of the fabric influence the permeability.
- the object of the invention is to eliminate the disadvantages mentioned above.
- the purpose of the invention is to dis- close a method and a system, which enable the selection of the diaphragm fabric of the anode bag and the adjustment of process parameters, which is made on the basis of the selected fabric, so that a desired degree of anolyte acid concentration is obtained in the an- odic space, which makes the electrowinning of metal a profitable business.
- the method according to the invention is characterized in that, which is disclosed in Claim 1.
- the electrolysis system according to the invention is characterized in that, which is disclosed in Claim 11.
- a diaphragm fabric is selected in the method as the material of the anode bag from a group of diaphragm fabrics with different permeabilities, the dependences of the permeability of the diaphragm fabric on the viscosity of the catholyte and the pressure difference used are defined, and on the basis of the defined dependences, the exit veloc- ity of the anolyte from the anode bag is adjusted by- means of the current density used, the pressure difference and the viscosity of the catholyte, so that an acid content of the anolyte of at least 50 g/1 is ob- tained.
- a fabric wherein the dependences of its permeability on the viscosity of the catholyte and the pressure difference used are known is selected as the diaphragm fabric of the anode bag in the system from a group of diaphragm fabrics with different permeabilities.
- the exit velocity of the anolyte is adjusted by the current density used, the pressure difference and the viscosity of the ca- tholyte, so that the acid content of the anolyte that is removed from the anode bag is at least 50 g/1.
- the flow can primarily be defined on the basis of the density of the fabric, i.e., the permeability of the electrolyte which, in addition to the properties of the fabric, is defined by the pressure difference and the viscosity.
- the anolyte acid concentration can be controlled by using a tighter fabric for a less viscous electrolyte, which decreases the flow velocity from the cathodic space into the anodic space inside the anode bag, and vice versa, i.e., using a less tight .fabric for a more viscous electrolyte.
- the viscosity of the electrolyte in turn, can be adjusted to a minor degree by the concentration of the metallic salt in the catholyte, whilst the other parameters remain constant. This adjustment does not necessarily have significance for the process. For example,- the variation of the Ni con- tent in the process can be as little as about 10 g/1.
- the concentration of metallic salt in the catholyte in turn, can be adjusted by adjusting the circulation speed of the catholyte.
- Fig. 1 shows the block flow chart of the process.
- the acid concentration thus settles on a specific level, which depends on the exit velocity of the electrolyte (which is as high as the flow of electrolyte into the anode bag) and the flow used.
- the anolyte acid concentration is about 80 g/1.
- the concentration of the metallic salt in the catholyte and/or the viscosity of the catholyte are measured, and the circulation speed of the catholyte is increased, if the metallic salt concentration in the catholyte and/or the viscosity of the catholyte exceed a predefined limit value, and the circulation speed of the catholyte is reduced, if the metallic salt concentration in the catholyte and/or the viscosity of the catholyte are below the predefined limit value.
- the pressure difference is adjusted by changing the difference of height between the fluid levels of the anolyte and the catholyte .
- the anolyte is removed from each anode bag by overflow so that, to provide a hydrostatic pressure, the level of the anolyte is kept lower than the level of the catholyte.
- This provides a sufficiently high hydrostatic pressure, which causes a flow of electrolyte from the catholyte side into the anode bags, preventing the migration of protons from the anolyte back to the catholyte side, i.e., from the anodic space into the cathodic space.
- the anolyte is re- - moved from each anode bag by means of an overflow pipe, its head defining the level of the anolyte in the anode bag.
- the position of the overflow pipe head inside the anode bag very accurately defines the maximum level of anolyte in the anode bag. Damage of the anode bag is easy to observe, as the level of anolyte in the anode bag then rises higher than normal and the flow of anolyte to the overflow pipe increases to an exceptional degree, which is easy to observe and start the correcting measures accordingly.
- the anolyte is conveyed from the overflow pipes to a collector and further to a collecting tank.
- the anolyte is removed from each anode bag by means of a first suction pipe.
- oxygen and/or acid fog are sucked from the anode bag.
- the oxygen and/or acid fog are sucked from the anode bag through the first suction pipe, a second suction pipe and/or the overflow pipe.
- the metal to be elec- trowon is nickel, cobalt or manganese
- the metallic salt is the sulphate of the respective metal.
- the system includes a means of measuring the concentration of metallic salt in the catholyte, and a means of adjusting the circulation speed of the catholyte on the basis of the measured concentration.
- the means of removing the anolyte include an overflow pipe for each anode bag, which overflow pipe opens in the area of the up- per part of the anode bag, defining the level of the anolyte in the anode bag, so that the level of the anolyte is lower than that of the catholyte.
- the system includes a collector for receiving the anolyte that is collected by the overflow pipes.
- the system includes a collecting tank for receiving the anolyte from the collector.
- the anode bag includes a first suction pipe for sucking the anolyte and, possibly, oxygen and/or acid fog from the anode bag.
- the anode bag includes a second suction pipe for sucking the anolyte, oxygen and/or acid fog from the anode bag.
- Fig. 1 shows the block flow chart of the process
- Fig. 2 shows schematically the cross section of part of the electrolytic tank that belongs to one application of the electrolysis system according to the in- vention;
- Fig. 3 shows the cross section II-II of the tank of Fig. 1;
- Figs. 4-6 show the permeability values that are measured at three different heights of the fluid levels (i.e., three different pressure differences) of a first diaphragm fabric (Fabric 1) at five different viscosity values of the catholyte, and the dependence graphs of the viscosity and permeability that are defined on the basis of the measured values;
- Figs. 7-9 show the permeability values that are measured at three different heights of the fluid levels (i.e., three different pressure differences) of a second diaphragm fabric (Fabric 2) at five different viscosity values of the catholyte, and the dependence graphs of the viscosity and permeability that are defined on the basis of the measured values; and
- Fig. 10 shows the effect of the difference of fluid levels (the pressure difference) on the permeability of Fabric 1 and Fabric 2.
- Fig. 1 is a schematic general view of the electrolysis system that is suitable for electrowinning a metal, such as nickel, cobalt or manganese from an electrolyte that contains salts of the said metal.
- the elec- trolyte is brought into the electrolytic tank from a circulation container and the catholyte is removed from the tank by overflow back to the circulation con- tainer.
- a rich electrolyte is added to the circulation container.
- Anolyte is removed from the electrolytic tank from inside the anode bags and conveyed further to dissolution. Oxygen and acid fog are removed from the anode bags to purification and the oxygen is further conducted to dissolution.
- Figs. 2 and 3 show part of an electrolytic tank 1.
- the tank 1 contains a number of anodes 2 and a number of cathodes 3 that are arranged alternately.
- the anodes 2 are lead anodes, alloys of lead, DSA anodes (Dimen- sionally Stable Anodes) or titanium anodes.
- the cathodes 3 are preferably either permanent cathodes, which are manufactured from acid-resistant special steel, titanium, or nickel starter sheets that are made for the purpose are used.
- the anodes 2 are inside anode bags 4 that permeate the electrolyte in a controlled manner.
- the cathodes 3 are freely inside the tank.
- the anode bag 4 defines an inner anodic space 5 inside of it and an outer free cathodic space 6 outside of it, where the cathodes 3 are.
- Metal is precipitated on the surface of the cathodes 3 and oxygen and acid are gen ⁇ erated on the anodes 2.
- the pH of the anolyte 7 in the anode bag 3 is lower (pH ⁇ 1) than that of the catholyte 8 (pH of about 3- 4) in the cathodic space 6.
- the electrolyte flows con- tinuously from the cathodic space to the anodic space inside the anode bag to constitute the anolyte.
- the system comprises a means of feeding the catholyte into the cathodic space and removing it from the tank by overflow or suction (not shown) .
- an overflow pipe 9 is arranged for each anode bag 4, its head 10 opening in the area of the upper part of the anode bag 4.
- the position of the head 10 de- fines the level of the anolyte in the anode bag, so that the level of the anolyte is lower than the level of the catholyte by a distance H.
- the difference H of the levels of the catholyte and anolyte causes a pressure difference.
- the electrolyte flows through the diaphragm fabric at a flow rate, which depends on its permeation properties and which can be 1-100 l/m 2 /h.
- Fig. 2 also shows that the anode bag 4 can include a first suction pipe 12 for removing the anolyte/oxygen/acid fog by suction. It can further include a second suction pipe 13 for removing the anolyte/oxygen/acid fog from the anode bag by suction.
- the bag may be sealed and impervious to gas above the fluid level .
- anolyte, oxygen and acid fog from the anode bag there can be three arrangements: 1) The anolyte is removed by overflow through the overflow pipe 9 and oxygen and acid fog are removed by the first suction pipe 12 or through the overflow pipe 9 as well; 2) The anolyte is removed by the second suction pipe 13, by which the oxygen and acid fog are also removed;
- the anolyte is removed by the second suction pipe 13, and the first suction pipe 12 is used to remove both the anolyte and oxygen and acid fog.
- the diaphragm fabric material of the anode bag is selected on the basis of an anolyte acid concentration of a desired degree, so that the permeability of the diaphragm fabric
- ⁇ p is the pressure difference
- ⁇ is the viscosity of the catholyte
- I is the guantity of electric current used
- a high anolyte acid concentration can be selected, and to achieve this, a suitable diaphragm fabric material can be selected.
- a diaphragm fabric material can be selected.
- a desired permeability of the diaphragm fabric is achieved by a diaphragm fabric, which is made of polymer or microfibre, and by a correct selection of filaments, weave and coating.
- the permeability of the electrolyte can also be optimised by calendering.
- the anolyte was removed by overflow and the overflow of the cathode was adjusted at the differences of height H of 30 and 20 mm, caus- ing hydrostatic pressures, for the bag fabrics A and B, respectively.
- the catholyte was circulated and fresh electrolyte was added to the tank in an amount as large as the amount of anolyte that was removed from the anode bags.
- the temperature of the electro- lyte was 57 0 C.
- the current density was 200 A/m 2 and the cell current for A was 23 A, and for B, 22 A.
- the circulation speed of the catholyte was 6 1/h.
- the nickel concentration of which was 106 g/1 the total removal of anolyte from the cell during the test was 0.34 1/h for the bag fabric A and 3.4 1/h for the bag fabric B.
- Figs. 4-6 show, for the two different fabrics, Fabric 1 and Fabric 2 (which is not the same fabric as in the example above) , the permeability values measured at three different heights of the fluid levels (i.e., three different pressure differences) at five different viscosity values of the catholyte, and the dependence graphs of viscosity and permeability defined on the basis of the measured values.
- the graphs include the permeability of the electrolyte (litres per hour and square meter) as a function of viscosity (cP i.e., mPa/s) .
- the graphs are adapted for a damping exponential function, which comprises three parameters y 0 , a and b:
- ⁇ is the viscosity or the X-axis and X is the permeability or the Y-axis.
- Fig. 10 shows the effect of the difference H of the fluid levels (i.e., the pressure difference) of Fabric 1 and Fabric 2 on the permeability at a specific viscosity value 2.73 cP, when the Ni content of the ca- tholyte is 87 g/1.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20095094A FI122595B (en) | 2009-02-03 | 2009-02-03 | Method of recycling metal by electrolysis and electrolysis system |
| PCT/FI2010/050058 WO2010089452A1 (en) | 2009-02-03 | 2010-02-02 | Method of electrowinning a metal and an electrolysis system |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2403980A1 true EP2403980A1 (en) | 2012-01-11 |
| EP2403980A4 EP2403980A4 (en) | 2014-03-05 |
| EP2403980B1 EP2403980B1 (en) | 2016-07-13 |
Family
ID=40404598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10738243.4A Active EP2403980B1 (en) | 2009-02-03 | 2010-02-02 | Method of electrowinning a metal and an electrolysis system |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP2403980B1 (en) |
| CN (1) | CN102308029B (en) |
| AU (1) | AU2010210040B2 (en) |
| BR (1) | BRPI1008826B1 (en) |
| CA (1) | CA2751302C (en) |
| EA (1) | EA020315B1 (en) |
| FI (1) | FI122595B (en) |
| WO (1) | WO2010089452A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013011203A1 (en) * | 2011-07-15 | 2013-01-24 | Eramet | Internal box for an electrolytic manganese cell, provided with gas discharge openings, and associated cell and method |
| FI125637B (en) * | 2011-11-28 | 2015-12-31 | Outotec Oyj | Frame and electrolysis system |
| CN103388161B (en) * | 2013-08-20 | 2016-05-11 | 兰州交通大学 | A kind of film electrowinning plant for solution of metal sulfates refining |
| RU168849U1 (en) * | 2016-05-24 | 2017-02-21 | Открытое акционерное общество "Тамбовское опытно-конструкторское технологическое бюро" (ОАО "Тамбовское ОКТБ") | ANODE CELL FOR ELECTRICITY OF NON-FERROUS METALS FROM AQUEOUS SOLUTIONS |
| JP7275629B2 (en) * | 2018-05-16 | 2023-05-18 | 住友金属鉱山株式会社 | Method for producing sulfuric acid solution |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1092056A (en) * | 1977-10-11 | 1980-12-23 | Victor A. Ettel | Electrowinning cell with bagged anode |
| CA1125228A (en) * | 1979-10-10 | 1982-06-08 | Daniel P. Young | Process for electrowinning nickel or cobalt |
| FR2563845B1 (en) * | 1984-05-03 | 1986-10-03 | Pechiney Aluminium | METHOD AND DEVICE FOR AUTOMATIC OVER-SUCTION ON ELECTROLYSIS TANKS FOR THE PRODUCTION OF ALUMINUM |
| JP2751900B2 (en) * | 1995-11-28 | 1998-05-18 | 住友金属鉱山株式会社 | Metal electrowinning method |
| WO2000073539A1 (en) * | 1999-05-28 | 2000-12-07 | Juzer Jangbarwala | Electrowinning cell incorporating metal ion filtration apparatus |
| AUPQ106799A0 (en) * | 1999-06-18 | 1999-07-08 | Copper Refineries Pty Ltd | Method and apparatus for electro-deposition of metal |
| WO2001032962A1 (en) * | 1999-11-05 | 2001-05-10 | Garbutt Peter John | An electrolytic cell |
| CA2392846C (en) * | 2002-07-09 | 2008-07-15 | Hatch Associates Ltd. | Recovery and re-use of anode oxygen from electrolytic cells |
-
2009
- 2009-02-03 FI FI20095094A patent/FI122595B/en active IP Right Grant
-
2010
- 2010-02-02 CA CA2751302A patent/CA2751302C/en active Active
- 2010-02-02 BR BRPI1008826A patent/BRPI1008826B1/en not_active IP Right Cessation
- 2010-02-02 WO PCT/FI2010/050058 patent/WO2010089452A1/en not_active Ceased
- 2010-02-02 EP EP10738243.4A patent/EP2403980B1/en active Active
- 2010-02-02 AU AU2010210040A patent/AU2010210040B2/en active Active
- 2010-02-02 EA EA201190121A patent/EA020315B1/en not_active IP Right Cessation
- 2010-02-02 CN CN201080006390.3A patent/CN102308029B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EA201190121A1 (en) | 2012-02-28 |
| AU2010210040A1 (en) | 2011-08-04 |
| CA2751302C (en) | 2015-04-07 |
| EP2403980B1 (en) | 2016-07-13 |
| WO2010089452A1 (en) | 2010-08-12 |
| BRPI1008826A2 (en) | 2016-03-08 |
| FI122595B (en) | 2012-04-13 |
| AU2010210040B2 (en) | 2014-04-17 |
| CN102308029A (en) | 2012-01-04 |
| FI20095094A0 (en) | 2009-02-03 |
| FI20095094L (en) | 2010-08-04 |
| EA020315B1 (en) | 2014-10-30 |
| CA2751302A1 (en) | 2010-08-12 |
| CN102308029B (en) | 2016-01-20 |
| EP2403980A4 (en) | 2014-03-05 |
| BRPI1008826B1 (en) | 2020-01-21 |
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