EP2373121B1 - Électrodes de graphite monolithiques de grande longueur - Google Patents

Électrodes de graphite monolithiques de grande longueur Download PDF

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Publication number
EP2373121B1
EP2373121B1 EP11171064.6A EP11171064A EP2373121B1 EP 2373121 B1 EP2373121 B1 EP 2373121B1 EP 11171064 A EP11171064 A EP 11171064A EP 2373121 B1 EP2373121 B1 EP 2373121B1
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EP
European Patent Office
Prior art keywords
electrode
column
length
electrodes
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP11171064.6A
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German (de)
English (en)
Other versions
EP2373121A1 (fr
Inventor
Diane Artman
Phil Coleman
Juan Morales
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Graftech International Holdings Inc
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Graftech International Holdings Inc
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Application filed by Graftech International Holdings Inc filed Critical Graftech International Holdings Inc
Priority to PL11171064T priority Critical patent/PL2373121T3/pl
Publication of EP2373121A1 publication Critical patent/EP2373121A1/fr
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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00—Heating by electric discharge
    • H05B7/02—Details
    • H05B7/06—Electrodes
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00—Heating by electric discharge
    • H05B7/02—Details
    • H05B7/06—Electrodes
    • H05B7/08—Electrodes non-consumable
    • H05B7/085—Electrodes non-consumable mainly consisting of carbon
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00—Heating by electric discharge
    • H05B7/02—Details
    • H05B7/14—Arrangements or methods for connecting successive electrode sections
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Definitions

  • the present invention relates to graphite articles, and a process for preparing the graphite articles. More particularly, the invention concerns articles such as graphite electrodes.
  • Electrodes are used in the steel industry to melt the metals and other ingredients used to form steel in electrothermal furnaces.
  • the heat needed to melt metals is generated by passing current through a plurality of electrodes, usually three, and forming an arc between the electrodes and the metal. Electrical currents in excess of 50,000 amperes are often used.
  • the resulting high temperature melts the metals and other ingredients.
  • the electrodes used in steel furnaces each consist of electrode columns, that is, a series of individual electrodes joined to form a single column. In this way, as electrodes are depleted during the thermal process, replacement electrodes can be joined to the column to maintain the length of the column extending into the furnace.
  • electrodes are joined into columns via a pin (sometimes referred to as a nipple) that functions to join the ends of adjoining electrodes.
  • the pin takes the form of opposed male threaded sections, with at least one end of the electrodes comprising female threaded sections capable of mating with the male threaded section of the pin.
  • the joined ends of the adjoining electrodes and the pin there between is referred to in the art as a pin joint.
  • transverse thermal expansion of the pin being somewhat greater than that of the electrode may be used to form a firm connection between pin and electrode; however, if the transverse thermal expansion of the pin greatly exceeds that of the electrode, damage to the electrode or separation of the joint may result. Again, this can result in reduced effectiveness of the electrode column or even destruction of the column if the damage is so severe that the electrode column fails at the joint section.
  • an electrode pin joint may include a reservoir to hold a quantity of pitch binder as a curable binder. While on the furnace, the pitch will reach its softening point and will flow between the threads. Upon more intense heating, the pitch will carbonize in between the threads and hold the adjacent threads together. Variations on this concept include the pin having one or more flow channels and/or the pin joint including more than one pitch reservoir or the location of the reservoir being varied.
  • a Soderberg Paste electrode is an example of a prior attempt to produce a pinless electrode.
  • the Soderberg electrode is a continuously formed electrode used in an electric arc furnace, in which a mixture of petroleum coke and coal-tar pitch is continuously added to a steel casing and is baked as it passes through the heated casing, such that the baked electrode emerging into the furnace continuously replaces the electrode being consumed. Since these electrodes are baked and not graphitized, their performance is not suitable for use in electric arc steelmaking.
  • the paste electrodes are typically used in arc furnaces for manufacturing ferroalloys, aluminum, nickel, copper and other non-ferrous applications
  • electrode joint designs have been standardized over the years. These standards specify the height and diameter designs for pins along with the parameters for the threads of the socket of an electrode. In addition to standards regarding the electrode joint, standards have also been drafted and approved regarding the length and diameter of the electrode. Examples of one such standard are IEC 60239 and JIS R7201. In each one of these standards the length of the electrode varies from no more than 2900 mm to about 825 mm and the diameter of the electrode may vary from between 765 mm to 352 mm for an electrode of 2900 mm to 2275 mm in length.
  • Figure 3 is a top view of the electric arc furnace depicted in Figure 4 .
  • the three electrode columns 104, 120, and 130 are installed in furnace 102.
  • a furnace operated on alternating electric current will have three such columns, where a furnace operating on direct electrical current will use larger diameter electrodes in a single electrode column.
  • FIG. 4 is a view of electrical arc furnace 102 which shows two (2) electrode columns 104 and 120.
  • Column 104 includes three (3) electrodes 106, 108, and 110.
  • the joints between the electrodes of column 104 are represented as reference numerals 112 and 114.
  • Electrode column 120 includes two electrodes 122 and 124.
  • an electrode such as electrode 110 may be added to electrode column 104 by the use of an electrode robot 126.
  • robot 126 is used to add a third electrode to a column already comprising more than one electrode.
  • Robot 126 may be used to align and rotate the electrode being added to the column to engage a threaded portion of the top joint element of the electrode directly below the electrode being added.
  • Robot 126 may travel along rails 128, shown in Figure 4 or may be positioned over the column by the use of an overhead crane.
  • EP 1406473 A discloses a graphite electrode with a first socket end face and a second opposed end face in the form of threaded tang, wherein the electrode body has a length of 2900 mm.
  • the present invention seeks to provide a monolithic graphite electrode having advantages over known such electrodes.
  • a monolithic graphite electrode comprising a main body having a length of more than 3050 mm.
  • the electrode of the present invention overcomes problems with standard type electrodes such as furnace downtime.
  • the electrode main body includes a pair of end faces, each face includes a socket.
  • the length of the main body comprises more than 3330 mm.
  • the length of the main body comprises more than 3430 mm. More preferably, the length of the main body comprises more than 3680 mm.
  • a diameter of the electrode comprises from about 500 mm to about 900 mm. More preferably, the diameter of the electrode comprises from about 500 mm to 860 mm, even more preferably no more than 850 mm.
  • the threads per inch ('TPI") of the tang comprises less then four (4), e.g., three (3) or two (2) and a TPI of the socket comprises two.
  • a taper of the tang comprises 9° or greater.
  • Another embodiment disclosed herein includes an electrode column comprising a plurality of monolithic graphite electrodes.
  • the column has a length of more than 3050 mm of electrode per joint and more preferably 3300 mm or more per electrode joint.
  • the column has an overall length of at least 6350 mm and less than two joints.
  • a further embodiment discussed herein is the practice of increasing the length of the electrode to minimize the occurrence of an electrode joint in the electrode column for a given length. This practice will improve efficiencies for both electrode manufacturers as well as electric arc furnace operators.
  • graphite articles could be fabricated by first combining a particulate fraction comprising calcined coke (when the graphite article to be produced is graphite electrode), pitch and mesosphere pitch or PAN-based carbon fibers into a stock blend. More specifically, crushed, sized and milled calcined petroleum coke is mixed with a coal-tar pitch binder to form the blend. The particle size of the calcined coke is selected according to the end use of the article, and is within the skill in the art. Generally, in graphite electrodes for use in processing steel, particles up to about 25 millimeters (mm) in average diameter are employed in the blend.
  • mm millimeters
  • the particulate fraction preferably includes a small particle size filler comprising coke powder.
  • Other additives that may be incorporated into the small particle size filler include iron oxides to inhibit puffing (caused by release of sulfur from its bond with carbon inside the coke particles), coke powder and oils or other lubricants to facilitate extrusion of the blend.
  • the blend may also include mesophase pitch-based carbon fibers or fibers derived from PAN (polyacrylonitrile), added after mixing of the stock has already begun.
  • the fibers used should advantageously have a Young's modulus (after carbonization) of about 100 GPa to about 275 GPa or higher (Cytec's Thornel T-300 PAN fibers have a tensile modulus of 231 GPa http://www.cytec.com/business/engineeredmaterials/CFInternet/ cfThornelT-300PAN.shtm).
  • the fibers preferably have an average diameter of about 6 to about 15 microns (T-300 is 7 micron), a tensile strength of about 1.4 GPa to about 2.8 GPa.
  • the tensile strength of the fibers may be as high as up to 5 GPa, (The tensile strength of T-300 is 3.75 GPa).
  • the length of the fibers is about 4 mm to about 32 mm in length on average. Suitable lengths of fiber include an average length of about 6 mm or less, about 12 mm or less, about 18 mm or less, or about 25 mm or less. It is also preferred that the carbon fibers are not longer than the biggest coke particle.
  • the fibers are added to the blend as bundles containing between about 2000 and about 20,000 fibers per bundle, compacted with the use of a sizing ( U.S. Patent 6,916,435 ).
  • the carbon fibers to be included in the blend are based on mesophase pitch or PAN.
  • Mesophase pitch fibers are produced from pitch that has been at least partially transformed to a liquid crystal, or so-called mesophase, state.
  • Mesophase pitch can be prepared from feedstocks such as heavy aromatic petroleum streams, ethylene cracker tars, coal derivatives, petroleum thermal tars, fluid cracker residues and pressure treated aromatic distillates having a boiling range from 340°C to about 525°C.
  • feedstocks such as heavy aromatic petroleum streams, ethylene cracker tars, coal derivatives, petroleum thermal tars, fluid cracker residues and pressure treated aromatic distillates having a boiling range from 340°C to about 525°C.
  • the production of mesophase pitch is described in, for example, U.S. Pat. No. 4,017,327 to Lewis et al. ,.
  • mesophase pitch is formed by heating the feedstock in a chemically inert atmosphere (such as nitrogen, argon, helium or the like) to a temperature of about 350°C to 500 °C.
  • a chemically inert gas can be bubbled through the feedstock during heating to facilitate the formation of mesophase pitch.
  • the mesophase pitch should have a softening point, that is, the point at which the mesophase pitch begins to deform, of less than about 400°C and usually less than about 350°C. If the pitch has a higher softening point, formation of carbon fibers having the desired physical properties is difficult.
  • the mesophase pitch is prepared, it is spun into filaments of the desired diameter, by known processes such as by melt spinning, centrifugal spinning, blow spinning or other processes which will be familiar to the skilled artisan. Spinning produces carbon fibers suitable for use in preparing the electrode of the present invention.
  • the filaments are then thermoset at a temperature no higher than the softening point of the pitch (but usually above 250°C) for about 5 to 60 minutes, then further treated at extremely high temperatures, on the order of up to about 1000°C and higher, and in some cases as high as about 3000°C, more typically about 1500°C to 1700°C, to carbonize the fibers.
  • the carbonization process takes place in an inert atmosphere, such as argon gas, for at least about 0.5 minutes.
  • carbonization uses residence times of between about 1 and 25 minutes.
  • the fibers are then cut to length and formed into bundles.
  • Such fibers, bundled as described, are commercially available from, for instance, Cytec Industries Inc. of West Paterson, N.J. and Mitsubishi Chemical Functional Products Inc. of Tokyo, Japan.
  • One method of making the PAN fibers comprises spinning the fibers from a solution of polyacrylonitrile. The fibers are then stabilized in the same manner as are the mesophase pitch-based fibers.
  • the production of PAN fibers is described, for instance, by Dan D. Edie and John J. McHugh in High Performance Carbon Fibers at pages 119-138 of Carbon Materials for Advanced Technologies, 1st Ed., Elsevier Science Ltd. 1999 , the disclosure of which is incorporated herein by reference in its entirety.
  • the carbon fibers are preferably included in the stock blend at a level of about 0.5 to about 6 parts by weight of carbon fibers per 100 parts by weight of calcined coke. Most preferably, the fibers are present at a level of about 1.25 to about 6 parts by weight fibers per 100 parts by weight of coke. In terms of the blend as a whole (excluding binder), the carbon fibers are incorporated at a level of about 1% to about 5.5% by weight, more preferably about 1.5% to up to about 5.5%, even more preferably, about 5.0% or less.
  • the body is formed (or shaped) by extrusion though a die or molded in conventional forming molds to form what is referred to as a green stock.
  • the forming, whether through extrusion or molding, is conducted at a temperature close to the softening point of the pitch, usually about 100°C or higher.
  • the die or mold can form the article in substantially final form and size, machining of the finished article is usually needed, at the very least to provide structure such as threads.
  • the size of the green stock can vary; for electrodes the diameter can vary between about 220 mm and 850 mm.
  • the green stock is heat treated by baking at a temperature of between about 700°C and about 1100°C, more preferably between about 800°C and about 1000°C, to carbonize the pitch binder to solid pitch coke, to give the article permanency of form, high mechanical strength, good thermal conductivity, and comparatively low electrical resistance, and thus form a carbonized stock.
  • the green stock is baked in the relative absence of air to avoid oxidation. Baking should be carried out at a rate of about 1°C to about 5°C rise per hour to the final temperature.
  • the carbonized stock may be impregnated one or more times with coal tar or petroleum pitch, or other types of pitches or resins known in the industry, to deposit additional coke in any open pores of the stock. Each impregnation is then followed by an additional baking step.
  • the carbonized stock is then graphitized.
  • Graphitization is by heat treatment at a final temperature of between about 2500°C to about 3400°C for a time sufficient to cause the carbon atoms in the coke and pitch coke binder to transform from a poorly ordered state into the crystalline structure of graphite.
  • graphitization is performed by maintaining the carbonized stock at a temperature of at least about 2700°C, and more advantageously at a temperature of between about 2700°C and about 3200°C. At these high temperatures, elements other than carbon are volatilized and escape as vapors.
  • the time required for maintenance at the graphitization temperature using the process of the present invention is no more than about 18 hours, indeed, no more than about 12 hours.
  • graphitization is for about 1.5 to about 8 hours.
  • electrode 10 includes a main body (extending from end face to end face of electrode 10) 12, and pair of end faces 14 at each longitudinal end of body 12.
  • a socket 16 may be machined into each end face 14, preferably socket 16 includes threads 18.
  • main body 12 of electrode 10 has a length of more than 3050 mm (120 inches), more preferably 3300 mm (130 inches) or more, even more preferably 3550 mm (140 inches) or more, and most preferably 3680 mm (145 inches) or more.
  • main body 12 has a length of greater than 3800 mm (about 150 inches). Due to the green stock losing some length during the graphitization and machining steps, electrode 10 is preferably formed from a green body having an electrode length of 3200 mm (126 inches) or more, more preferably 3430 mm (135 inches) or more, and even more preferably 3810 mm (150 inches) or more.
  • Electrode 20 which includes pinless joint technology. Electrode 20 also includes a main body (end face to end of tang) 22 and further includes a socket 26 in an end face 24 at one longitudinal end of body 22. Electrode 20 may also include a threaded tang 28 at or about a second longitudinal end of body 22.
  • Body 22 of electrode 20 may have a length of at least 2920 mm (115 inches). In one particular embodiment, body 22 has a length of at least 3175 (125 inches), preferably at least 3300 mm (130 inches), more preferably at least 3425 mm (135 inches), and even more preferably at least 3550 mm (140 inches), and most preferably at least 3680 mm (145 inches).
  • the length of body 22 is at least about 3800 mm (about 150 inches).
  • One way to measure the overall length of electrode 20 is from the exterior surface of end face 24 to the tip of tang 28. Examples of typical lengths of tang 28 are about 500 mm (20 inches) to about 630 mm (25 inches), measured from the tip of the tang to a base of the tang, illustrated by line "L" on Figure 2 .
  • Preferably tang 28 extends from body 12 at a taper angle of " ⁇ " In one preferred embodiment, ⁇ is about 9° or greater. In another embodiment a is about 15° or greater.
  • electrode 20 may include a seal around tang 28, not shown.
  • the diameter of the above described electrodes 10 and 20 may vary as desired by the end user.
  • the diameter of electrode 10 or 20 may vary from about 350 mm (14 inches) to about 860 mm (34 inches) as selected by the end user.
  • the thread pitch in sockets 16 as well as socket 26 may vary as selected by the end user.
  • the thread pitch or threads per inch (TPI) may vary from two (2) to eight (8) TPI for any socket of electrode 10 or 20.
  • the threads 40 on tang 28 may have the same, or if desired different, pitch as the threads of socket 26.
  • both sockets 16 have the same TPI, however, if desired sockets 16 may have different TPI.
  • socket 26 and tang 28 in that typically socket 26 will have the same TPI as tang 28 or vice versa.
  • the TPI may vary between socket 26 and tang 28 if desired by the end user.
  • the above electrode may be included in the electrode column such that the column will include more than 3050 mm of length of monolithic electrode per joint between adjacent electrodes in the electrode column; more preferably, the length comprises more than 3300 mm.
  • the electrode column may comprise over 6300 mm and less than two joints between the electrodes, which make up the column.
  • An advantage of the disclosed embodiments is that they reduce the frequency of the occurrence of the joint in the electrode column, thus increasing the maximum length of electrode per joint.
  • the disclosed subject matter will offer the advantage of increased yield of steel, less downtime per ton of steel reclaimed, and decreased labor requirements associated with electrode consumption per ton of steel reclaimed. For the electrode manufacturer, this is an opportunity to tailor electrodes to the specific requirements of individual steel manufacturers.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Discharge Heating (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Resistance Heating (AREA)
  • Inert Electrodes (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Electrodes For Compound Or Non-Metal Manufacture (AREA)

Claims (10)

  1. Electrode de graphite monolithique (10) comprenant un corps principal (12) d'une longueur d'au moins 3175 mm et comportant une paire de faces d'extrémité (14), chaque face d'extrémité étant située à une extrémité opposée du corps, dans laquelle une première face d'extrémité comporte une douille (16) et une seconde face d'extrémité comporte un tenon fileté (28).
  2. Electrode selon la revendication 1, dans laquelle le nombre de pas par pouce du tenon est de moins de quatre
  3. Electrode selon la revendication 2, dans laquelle le nombre de pas par pouce du tenon est de moins de trois.
  4. Electrode selon la revendication 1, dans laquelle le diamètre de l'électrode ne dépasse pas 850 mm.
  5. Electrode selon la revendication 1, dans laquelle le diamètre de l'électrode est de 500 mm à 900 mm.
  6. Colonne d'électrodes dans laquelle une des électrodes dans la colonne comprend l'électrode selon la revendication 1.
  7. Colonne d'électrodes selon la revendication 6, dans laquelle la colonne est d'une longueur totale d'au moins 6350 mm et présente moins de deux joints.
  8. Colonne d'électrodes selon la revendication 6, d'une longueur de plus de 6300 mm et présentant moins de deux joints.
  9. Electrode selon la revendication 1, dans laquelle l'angle de conicité du tenon est d'au moins 9°.
  10. Electrode selon la revendication 9, dans laquelle l'angle de conicité est d'au moins 15°.
EP11171064.6A 2007-04-09 2008-02-29 Électrodes de graphite monolithiques de grande longueur Not-in-force EP2373121B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11171064T PL2373121T3 (pl) 2007-04-09 2008-02-29 Monolityczne elektrody grafitowe o dużej długości

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US92251907P 2007-04-09 2007-04-09
EP08152184A EP1993325B1 (fr) 2007-04-09 2008-02-29 Électrode de graphite à longueur augmentée

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP08152184.1 Division 2008-02-29

Publications (2)

Publication Number Publication Date
EP2373121A1 EP2373121A1 (fr) 2011-10-05
EP2373121B1 true EP2373121B1 (fr) 2013-08-07

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ID=39561241

Family Applications (2)

Application Number Title Priority Date Filing Date
EP08152184A Revoked EP1993325B1 (fr) 2007-04-09 2008-02-29 Électrode de graphite à longueur augmentée
EP11171064.6A Not-in-force EP2373121B1 (fr) 2007-04-09 2008-02-29 Électrodes de graphite monolithiques de grande longueur

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Application Number Title Priority Date Filing Date
EP08152184A Revoked EP1993325B1 (fr) 2007-04-09 2008-02-29 Électrode de graphite à longueur augmentée

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US (2) US10237928B2 (fr)
EP (2) EP1993325B1 (fr)
AT (1) ATE524951T1 (fr)
ES (2) ES2371835T3 (fr)
PL (2) PL2373121T3 (fr)

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EP2491761B1 (fr) * 2009-10-23 2014-04-30 SGL Carbon SE Pièce de liaison à base d'un produit composite en graphite et en carbone renforcé de fibres de carbone
US20130171453A1 (en) * 2010-07-01 2013-07-04 Graftech International Holdings Inc. Graphite Electrodes
KR20130046452A (ko) * 2010-07-01 2013-05-07 그라프텍 인터내셔널 홀딩스 인코포레이티드 그래파이트 전극
WO2014001991A2 (fr) * 2012-06-28 2014-01-03 Jacques Venter Dispositif de serrage d'électrode
CN110752452B (zh) * 2019-10-24 2021-01-15 大同新成新材料股份有限公司 一种超高功率防脱扣石墨电极接头
US12025376B2 (en) 2020-04-22 2024-07-02 Billy Bryant Method and system for detection of low quality graphite electrode on an EAF

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Also Published As

Publication number Publication date
ES2371835T3 (es) 2012-01-10
EP2373121A1 (fr) 2011-10-05
EP1993325B1 (fr) 2011-09-14
PL1993325T3 (pl) 2012-02-29
PL2373121T3 (pl) 2014-01-31
US20140328366A1 (en) 2014-11-06
ES2432100T3 (es) 2013-11-29
ATE524951T1 (de) 2011-09-15
US20080247440A1 (en) 2008-10-09
EP1993325A3 (fr) 2009-05-13
US10237928B2 (en) 2019-03-19
EP1993325A2 (fr) 2008-11-19

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