US3771889A - Nipple-electrode assembly and joint - Google Patents

Nipple-electrode assembly and joint Download PDF

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US3771889A
US3771889A US00176145A US3771889DA US3771889A US 3771889 A US3771889 A US 3771889A US 00176145 A US00176145 A US 00176145A US 3771889D A US3771889D A US 3771889DA US 3771889 A US3771889 A US 3771889A
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Prior art keywords
nipple
socket
electrode
threaded
threads
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US00176145A
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J Whitwell
S Parry
I Gazda
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SGL Carbon Corp
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Great Lakes Carbon Corp
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Assigned to CHASE MANHATTAN BANK, N.A., THE, AS CO-AGENT, MANUFACTURERS HANOVER TRUST COMPANY, AS CO-AGENT reassignment CHASE MANHATTAN BANK, N.A., THE, AS CO-AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GREAT LAKES CARBON CORPORATION
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00Heating by electric discharge
    • H05B7/02Details
    • H05B7/14Arrangements or methods for connecting successive electrode sections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B31/00Screwed connections specially modified in view of tensile load; Break-bolts
    • F16B31/04Screwed connections specially modified in view of tensile load; Break-bolts for maintaining a tensile load
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/97Constructional details of connections not covered for in other groups of this subclass having differing thermal expansion coefficients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T403/00Joints and connections
    • Y10T403/55Member ends joined by inserted section
    • Y10T403/556Section threaded to member

Definitions

  • ABSTRACT The invention relates to nipple-electrode preassemblies and joints, such as those used on electric furnaces, and to a method of distributing thread clearance throughout the pre-assembly and/or joint.
  • This method includes: the providing of at least one lengthwise hole between each end of the nipple, said hole being substantially axial or parallel to the axis; the prepositioning of the nipple in the socket of the electrode section into which the nipple is threaded so as to provide a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket; the attachment of a mechanical adjusting means to the bottom of the socket of the electrode section before the pre-positioning of the nipple in said socket, said mechanical adjusting means being attached in such a manner as to be in alignment with the lengthwise hole in the nipple when the nipple is threaded into the socket; and the adjustment of the mechanical means by employing a suitable tool inserted into the hole of the projecting end of the nipple which by engagement with the adjusting means and by turning, thereby causes the adjusting means to contact the base of the nipple and thereby causes or is capable of causing relative axial
  • Electrodes joints that comprise a double-frusto-conical threaded connecting nipple of electrode material whose two frusto-conically tapering portions are in threaded engagement with respective frusto-conical cup-shaped socket recesses in the butt faces of the coaxially aligned electrodes and to the manner in which such a joint is assembled.
  • the threaded nipples and their corresponding sockets or bore holes in the electrode sections may also have threaded sides which are parallel to the nipple axis.
  • Such joints serve to add a new electrode to the end of a nearly consumed electrode to permit a continuous furnace operation by replenishing the electrode material in accordance with the rate of consumption.
  • one end of the nipple is screwed into place in a corresponding bore or socket of one of the electrodes to the approximate middle of the nipple and then the other electrode section is threaded to the other end of the nipple until the faces of the electrode sections are in contact.
  • a tapered nipple With a tapered nipple, its largest diameter is at its middle and is also at the plane of contact between the electrode sections.
  • the threaded depth of the nipples is generally the same whether measured at the ends of the nipple FIG. at its center and this is true whether the nipple is straight or tapered.
  • each thread will possess a loaded flank, which is nearer the geometric center of the nipple, and a non-load hearing or idle flank which is opposite to the loaded flank.
  • the idle flank is the flank nearer the ends of the nipple and the loaded flank is the flank nearer the geometric center of the nipple, and this is how these flanks are defined in the present invention.
  • the loaded flank generally carries most, if not all, of the compressive stress between the nipple and the electrode sections.
  • the half that is assembled first usually contains little or no clearance at the idle flank while maximum clearance occurs at the idle flank of the second half assembled.
  • Such electrode joints are generally mechanically weaker than the full-bodied portions of the electrodes.
  • the nipple is normally produced from higher strength graphite than the electrode itself.
  • the coefficient of thermal expansion (CTE) of the ultimate graphite nipple is also normally increased as compared to the graphite of the electrode stock.
  • This higher coefficient of thermal expansion of the nipple relative to the electrode socket leads to thermal stresses within the joint during service on a furnace. Consequently the joints are particularly susceptible to breaking because of these thermal stresses which occur during heating and/or cooling of the electrodes.
  • the present invention also relates to and is concerned with a more even distribution of clearance between the threads of the nipple and the electrode sockets and consequent reduction in thermal stresses between a nipple and the electrode sections into which it is threaded and offers a novel and advantageous approach for accomplishing this.
  • This invention comprises the making of an improved nipple-electrode section pre-assembly, such as just discussed, for use in an electrode joint comprised of said pre-assembly and a second electrode section, said nipple being threaded and said sections possessing correspondingly threaded internal sockets extending inwardly from their end faces, by:
  • a mechanical adjusting means attaching a mechanical adjusting means to the bottom of a socket of the electrode section of the preassembly so that it will be in alignment with the lengthwise hole in the nipple when the nipple is threaded into the socket of the electrode section, said means being capable of being adjusted through the hole of the nipthereby cause or be capable of causing relative axial movement between the nipple and the electrode section of the pre-assembly;
  • adjusting the mechanical means by employing a suitable tool inserted into the hole of the projecting end of the nipple so as to bring the means into contact with the base of the nipple and thereby also bring or keep the load bearing flanks of the nipple and the electrode socket section into contact securing the nipple in this position, thus providing said clearance between the non-load bearing flanks of the nipple threads and of said threaded electrode socket.
  • This pre-assembly is adapted to be added. to a second electrode section to complete the making of the electrode joint by threading the projecting end of the nipple into said second electrode section thereby also providing substantially even distribution of clearance between the threads of said nipple and the threads of the sockets of the electrode sections in the making of the final joint assembly.
  • the mechanical means is adjusted by employing a suitable tool inserted into and/or down through the hole of the projecting end of the nipple. This is done by mechanically engaging the top of said means and by turning said means.
  • the adjusting means is attached at the bottom of the socket, it is still capable of axial adjustment, as will become clear hereinafter upon reference to the drawings.
  • the top of the mechanical adjusting means will possess a slot or recess of suitable size and shape for engagement by means of a suitable tool such as a screwdriver or an Allen wrench of proper length.
  • the turning of the adjusting means is continued until the adjusting means contacts the base of the nipple and until the loadbearing flanks of the nipple threads come or are caused to be kept in contact with the adjacent or mating flanks of the threads of the electrode socket thus securing the nipple in this position and thus also providing the desired clearance between the non-load bearing flanks of the threads of said nipple and of said threaded electrode socket.
  • the suitable tool employed to turn the adjusting means is then, of course, removed from the lengthwise hole of the thussecured or fixedly prepositioned nipple in the electrode section.
  • the preassembly is thus adapted to be added to a second electrode section to complete the making of the electrode joint by threading the projecting end of the nipple into said second electrode section thereby also providing substantially even distribution of clearance between the threads of said nipple and the threads of the sockets of the electrode sections in the making of the final joint assembly.
  • the invention embraces not only the method of making the pre-assembly but also the nipple-electrodesection preassembly itself, the method and connection improvements involved, and an electrode joint assembly made by coupling a second electrode section to the improved nipple-electrode section assembly.
  • the invention comprises the making of a pre-assembly by employing as the mechanical adjusting means an externally threaded member capable of axial movement with respect to the nipple by reason of its being threadably engaged in a correspondingly threaded hole provided in the socket base.
  • the spacing member and threaded hole for same are located so as to be in alignment with the lengthwise hole of the nipple.
  • the top surface of the spacing member is also capable of bridging the hole in the nipple so as to be able to apply force against the base of the nipple.
  • the invention comprises the making of an improved nipple-electrode section preassembly, such as just discussed, by employing as the adjustable spacing means a means comprising two distinct members: an internally threaded outer member which is attached in any suitable manner to the bottom of a socket of the electrode section or in a hole in the socket base so that its position remains fixed thereon or therein; and a correspondingly externally threaded inner member capable of axial movement within said outer member.
  • the spacing means is located so as to be in alignment with the lengthwise hole of the nipple and the inner members top surface must be capable of bridging the hole so as to be able to apply force against the base of the nipple.
  • one end of the threaded nipple is threaded into the internally threaded socket of the pre-assembly electrode section to such a degree and in such a manner that by adjustment of the mechanical means through the hole in the nipple it is possible to bring the means into contact with the base of the nipple and thereby also bring or keep the load bearing flanks of the nipple and the electrode socket section into contact securing the nipple in this position and thus also providing or maintaining a clearance between the non-load bearing flanks of the threads of said nipple and of said threaded electrode socket.
  • FIGS. 1 and 2 illustrate a preassembly of the same nipple and electrode section as shown in FIG. 3 but with the members of the pre-assembly and thread flank arrangements in initial stages or positions before the final desired positioning of the members and thread clearance of FIG. 3 is obtained.
  • FIGS. 1 and 2 illustrate a preassembly of the same nipple and electrode section as shown in FIG. 3 but with the members of the pre-assembly and thread flank arrangements in initial stages or positions before the final desired positioning of the members and thread clearance of FIG. 3 is obtained.
  • FIG. 1a, 2a and 3a show expanded detail of the elliptical or encircled portions of the threads and thread flanks of the nipple, electrode-section arrangements of FIGS. 1, 2 and 3, respectively.
  • FIG. 4 is an expanded cross-sectional view of the lower circled portion of FIG. 3 and illustrates the first described adjustpresent invention and its positioning after the final step of preparing the pre-assembly.
  • FIGS. 5 and 6 show initial and final positioning of adjustable spacing means DETAILED DESCRIPTION OF THE DRAWINGS AND OF THE PREFERRED EMBODIMENTS
  • the nipple l which as previously stated is preferably tapered, was threaded into a correspondingly threaded socket of electrode section 2.
  • the nipple was provided with a lengthwise axial hole 8 between its ends 6 and 9 Also before this was done a threaded hole was provided in the base of the socket in such a manner that the hole would be substantially coincident with the hole in the nipple; also, correspondingly threaded adjustable spacing means was threaded into said hole in the socket base to sufficient extent that in the initial stages of preparing the pre-assembly its top surface would not contact the surface 6 of nipple 1 when the nipple was threaded into the socket of the electrode section 2.
  • the nipple had a major diameter of 10 inches, the diameter of the longitudinal hole was 1% inches and the diameter of the electrode section was inches.
  • the nipple also had a onethird pitch, i.e., three threads per inch, and a taper of l to 6, i.e., its radius decreased by 1 inch for every 6 inches of length of the nipple away from the maximum diameter.
  • the nipple 1 was threaded into the socket until its major diameter, indicated generally at 3, coincided approximately with the plane of the face 4 of the electrode section and until it was h and-tight, i.e., until the threads of both the nipple and electrode socket section were fully or completely engaged, i.e., the threads were in contact on both flanks, as illustrated in FIG. 1a.
  • FIG. 1a In FIG.
  • the nipple was backed-off a calculated slight amount such as an eighth turn (i.e., 45), thus bringing about the looselyengaged thread flank relationship illustrated in FIG. 2a.
  • the adjusting means 5 is so positioned in the threaded hole in the socket base that its upper surface does not touch the bottom surface 6 of the nipple.
  • This backing off of the nipple makes it possible to pre-position the nipple in the electrode section socket in the next step of the process and to thus provide the desired clearance between the idle flanks of the threads of said threaded nipple and said threaded electrode socket, as illustrated and described in more detail by reference to FIGS. 3,3a and 4.
  • the backing-off of 45 of the nipple in the embodiment just described is satisfactory for a nipple having a pitch and taper as set forth.
  • the number of degrees backed-off will depend on the pitch and taper of the nipple becausethe clearance between the threads is a function of these two variables.
  • the number of degrees backed off will typically be a value from about 45 to about 90; for standard nipples having a one-fourth pitch (4 threads per inch) and a taper of 1 to 6, the number of degrees backed off will typically be a value from about 60 to about
  • threaded body portion 5 and upper flange portion 5a was then adjusted with a suitable tool inserted down through the hole 8 and keyed into slot or recess 7 of adjusting means 5 to cause the upper surface of flange portion 5a to push against the base 6 of the nipple, to thus cause relative axial movement between the nipple 1 and the electrode section 2 so as to provide or maintain the desired thread clearance or thread flank arrangement illustrated in FIG. 3a.
  • the threaded hole in the socket base is, of course, of sufficient depth to accomplish the degree of adjustability desired for member 5).
  • This prepositioning of the nipple caused the upper faces or load-bearing flank 11 of the nipple (viz., the flank nearer the geometric center of the nipple) to contact the mating faces of the threads of the socket and also caused or created a slight gap or clearance 12 at the idle or non-load bearing flank or side 13 of the thread, viz., the flank nearer the end 6 of the nipple 1.
  • the mechanical adjusting means typically consists of: an internally threaded tubular outer member 10a or 10b, having an external diameter (of its body portion) in the embodiment of FIGS. 5 and 6 which will permit its being readily attached to the socket base such as by means of nails 12: or, in the embodiment of FIGS.
  • a body portion which is adapted to press fit tightly in a hole in the socket base so that its position remains fixed therein; and a correspondingly externally threaded inner member 11 which is adapted for threaded engagement and axial movement within said outer members 10a and/or 10b to thereby provide for the adjustability of the spacing means and also the causing or the maintaining of the aforesaid relative axial movement of the nipple with respect to electrode section 2 when member 11 is adjusted with a suitable tool through hole 8.
  • the number of internal threads in member 10a is variable but sufficient to permit the axial adjustability therein of member 11.
  • This axial adjustability is also facilitated by a recess 13 in the socket base which is substantially coincident with nipple hole 8.
  • the upper surface of member 11 is of sufficient area to bridgef hole 8 and thus bear force, when adjusted, against nipple base 6.
  • the relative axial movement or positioning of the nipple 1 with respect to the electrode section 2 may be caused in other ways than by use of the adjusting means alone, such as by use of a ring 1 as described in U. S. Pat. No. 3,550,270 or a centering jig as described in U. S. Pat. No. 3,517,954.. If such alternatives are used, then the mechanical adjusting means is employed more to maintain and/or keep the desired thread clearance rather than to also establish or provide same.
  • the threading of the adjustable spacing means is preferably opposite that of the nipple containing same.
  • the nipple normally possesses a right-hand thread.
  • the adjusting means 5 and the hole into which it is threaded, or members 10a and 11, or 10b and 11, are preferably provided with matching-left handed threads so as to resist further turning of the adjusting means after completion of the preassembly and when coupling a second electrode section to the other projecting end of the nipple.
  • Adjusting means or inner member 11 possess a keying means 7, such as a slot or a cornered recess therein, so that they may be turned by means of a suitable tool, such as a screwdriver or Allen wrench, inserted down through hole 8 and turned therein. Regardless of whether it is employed along, or with an alternative such as the aforediscussed ring or centering jig, in the final positioning of the nipple the adjusting means is always adjusted until its upper surface contacts the base 6 of the nipple, thus fixing or securing the nipple firmly in place in the electrode section socket, with the load bearing thread flanks in contact, and with clearance between the nonload bearing flanks as shown in ig. 3a.
  • a suitable tool such as a screwdriver or Allen wrench
  • Outer member 10b is typically installed in the hole in the socket base by regulating its diameter so that it fits therein by means of a press fit and .by forcing it therein, such as with a rubber hammer.
  • Outer member 10b may also be provided with a flange at its top. If it is flanged, the lower surface of same may be serrated to further assist in fixing or securing 10b in position in the hole in the socket base.
  • hole 8 and mechanical adjusting means may be employed in carrying out the invention, although this is not generally necessary or desirable. Any such hole or holes used should be substantially axial and/or parallel to the nipple axis so as to assure even balancing of the nipple in the socket of the pre-assembly electrode section and thus guard against cocking of the nipple therein.
  • the nipple in the resulting 3-membered joint (viz., two electrode sections with the nipple half-threaded into each) will be so located that there will be a substantially even distribution of clearance between the idle flanks of the threads of both halves of the nipple in the electrode section sockets of the final joint assembly, rather than the common and objectionable condition typically encountered in the prior art of no clearance at the idle flank of the threads of the nipple-half assembled first and maximum clearance at the idle flank of the threads of the second nipple-half assembled. Consequently there is a reduction in the thermal stresses between the nipple and the electrode sections into which it is threaded with the result that there is a reduction in the degree of splitting and breakage of the joint in furnace operation.
  • the net effect, therefore, of centering or balancing the nipple in the joint, is that there are fewer mechanical breakdowns or failures in the operation of the furnace.
  • An electrode section nipple assembly comprising:
  • a cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces;
  • a threaded nipple having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket;
  • a mechanically adjustable spacing means attached to the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket.
  • An electrode section nipple assembly comprising:
  • a threaded nipple having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket;
  • a mechanically adjustable correspondingly externally threaded spacing member situated within the internally threaded hole in the socket base and the space between the base of the nipple and the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is axially adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket.
  • An electrode section nipple assembly comprising:
  • a cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces;
  • a threaded nipple having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket;
  • a mechanically adjustable spacing means attached to the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket;
  • said adjustable spacing means comprising two distinct members, an internally threaded outer member affixed to the socket bottom or in a hole in the socket base, and a correspondingly externally threaded inner member axially adjustable within said outer member, and engagement means on said inner member whereby said inner member is adjusted into contact with the base of the nipple to hold said load bearing thread flanks in contact.
  • an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and athreaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 1.
  • an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 2.
  • an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 3.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Discharge Heating (AREA)

Abstract

The invention relates to nipple-electrode pre-assemblies and joints, such as those used on electric furnaces, and to a method of distributing thread clearance throughout the pre-assembly and/or joint. This method includes: the providing of at least one lengthwise hole between each end of the nipple, said hole being substantially axial or parallel to the axis; the pre-positioning of the nipple in the socket of the electrode section into which the nipple is threaded so as to provide a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket; the attachment of a mechanical adjusting means to the bottom of the socket of the electrode section before the pre-positioning of the nipple in said socket, said mechanical adjusting means being attached in such a manner as to be in alignment with the lengthwise hole in the nipple when the nipple is threaded into the socket; and the adjustment of the mechanical means by employing a suitable tool inserted into the hole of the projecting end of the nipple which by engagement with the adjusting means and by turning, thereby causes the adjusting means to contact the base of the nipple and thereby causes or is capable of causing relative axial movement of the nipple with respect to the electrode section so as to bring or keep the load bearing flanks of the nipple threads and the electrode socket section threads into contact securing the nipple in this position.

Description

ilniteol States Patent 1191 whitwell et al.
[ Nov. 13, 19:73
[ NIPPLE-ELECTRODE ASSEMBLY AND JOHNT [75] Inventors: James H. Whitwell, Lockport, N.Y.; Sidney J. S. Parry; Irving W. Gazda, both of Elizabethton, Tenn.
[73] Assignee: Great Lakes Carbon Corporation, New York, NY.
[22] Filed: Aug. 30, 1971 [2]] Appl. No.: 176,145
[52] US. Cl. 403/296, 13/18, 174/94 R,
403/343 [51] Int. Cl. Fl6b 7/18 [58] Field of Search 287/127 E, 127 R,
287/2092 E, 20.92 B; 174/94 R, LLL ALZLQ Primary Examiner-David J. Williamowsky Assistant Examiner-Wayne L. Shedd A tt0rneyWallace F. Neyerlin [57] ABSTRACT The invention relates to nipple-electrode preassemblies and joints, such as those used on electric furnaces, and to a method of distributing thread clearance throughout the pre-assembly and/or joint. This method includes: the providing of at least one lengthwise hole between each end of the nipple, said hole being substantially axial or parallel to the axis; the prepositioning of the nipple in the socket of the electrode section into which the nipple is threaded so as to provide a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket; the attachment of a mechanical adjusting means to the bottom of the socket of the electrode section before the pre-positioning of the nipple in said socket, said mechanical adjusting means being attached in such a manner as to be in alignment with the lengthwise hole in the nipple when the nipple is threaded into the socket; and the adjustment of the mechanical means by employing a suitable tool inserted into the hole of the projecting end of the nipple which by engagement with the adjusting means and by turning, thereby causes the adjusting means to contact the base of the nipple and thereby causes or is capable of causing relative axial movement of the nipple with respect to the electrode section so as to bring or keep the load bearing flanks of the nipple threads and the electrode socket section threads into contact securing the nipple in this position.
6 Claims, 11 Drawing Figures PATENTEmmvmms 3.771.889
SHEET 1 BF 3 FIG./
, M/ENTOR.
SIDNEY J. 5. PARRY JAMES H. WHlTWELL mvm c. w. GAZDA FATENTEUNUYBIQH 3.771.889 $15; 2 a; 3
INVENTOR. SID J. S. PARRY JAM H. WHITWELL IRVING W. GAZDA PMFNIEDNUVIJHQH I 3.771.889 sum 3m 3 ZNVE'NTOR. SIDNEY J. S. PARRY JAMES H. WHITWELL IRVING W. GAZDA 1 NIPPLE-ELECTRODE ASSEMBLY AND JOINT BACKGROUND OF THE INVENTION 1. Field of the Inventionl This invention relates to the field of graphite or other carbon electrodes for electric furnaces and like equipment, wherein the electrodes are consumed in use and must be continually fed into the furnace or other equipment where they are used. It particularly relates to electrode joints that comprise a double-frusto-conical threaded connecting nipple of electrode material whose two frusto-conically tapering portions are in threaded engagement with respective frusto-conical cup-shaped socket recesses in the butt faces of the coaxially aligned electrodes and to the manner in which such a joint is assembled. However, the threaded nipples and their corresponding sockets or bore holes in the electrode sections may also have threaded sides which are parallel to the nipple axis. Such joints serve to add a new electrode to the end of a nearly consumed electrode to permit a continuous furnace operation by replenishing the electrode material in accordance with the rate of consumption.
In making such joints, one end of the nipple is screwed into place in a corresponding bore or socket of one of the electrodes to the approximate middle of the nipple and then the other electrode section is threaded to the other end of the nipple until the faces of the electrode sections are in contact. With a tapered nipple, its largest diameter is at its middle and is also at the plane of contact between the electrode sections. The threaded depth of the nipples is generally the same whether measured at the ends of the nipple FIG. at its center and this is true whether the nipple is straight or tapered. It is also usual, with either type of connecting nipple, that in the assembled joint each thread will possess a loaded flank, which is nearer the geometric center of the nipple, and a non-load hearing or idle flank which is opposite to the loaded flank. (That is, the idle flank is the flank nearer the ends of the nipple and the loaded flank is the flank nearer the geometric center of the nipple, and this is how these flanks are defined in the present invention). The loaded flank generally carries most, if not all, of the compressive stress between the nipple and the electrode sections.
In this type of joint, the half that is assembled first usually contains little or no clearance at the idle flank while maximum clearance occurs at the idle flank of the second half assembled.
Such electrode joints are generally mechanically weaker than the full-bodied portions of the electrodes. To maintain the strength of the joint as high as possible the nipple is normally produced from higher strength graphite than the electrode itself. In processing the nipple to higher strength the coefficient of thermal expansion (CTE) of the ultimate graphite nipple is also normally increased as compared to the graphite of the electrode stock. This higher coefficient of thermal expansion of the nipple relative to the electrode socket leads to thermal stresses within the joint during service on a furnace. Consequently the joints are particularly susceptible to breaking because of these thermal stresses which occur during heating and/or cooling of the electrodes. The high current loading of the electrode on modern electric arc furnaces frequently causes additional joint stresses by overheating of the nipple portion at the junction places between the nipple so as to be able to contact the base of the nipple and ple and the electrode sockets. All such thermal stresses are particularly critical with electrodes of large diameters, especially in electric arc furnaces operating at very high power levels as are used for increasing furnace productivity.
2. Description of the Prior Art There has been a well recognized need to more evenly distribute the aforedescribed clearance differences in order to reduce or counteract thermal stresses which build up due to lack of clearance to permit accommodation of the thermal expansion of the nipple and result in failure of the joint. Various methods have been proposed by those skilled in the art to accomplish substantially even distribution of thread clearance. For example, this problem and several proposed solutions for same are discussed in U. S. Pats. Nos.: 2,957,716; 2,970,854; 3,088,762; 3,134,616; 3,140,967; 3,517,954; 3,517,957; and 3,550,270; and also in German Pats.- Nos. 1,091,253 and 1,100,838. The present invention also relates to and is concerned with a more even distribution of clearance between the threads of the nipple and the electrode sockets and consequent reduction in thermal stresses between a nipple and the electrode sections into which it is threaded and offers a novel and advantageous approach for accomplishing this.
SUMMARY OF THE INVENTION It is an object of-the present invention to provide a nipple-electrode section pre-assembly in which there is a more evenly distributed clearance (as compared to conventional commercial practices) between the idle or non-load bearing flanks of the nipple threads and the threads of the electrode section socket, so as to provide room for thermal expansion of said threads and to thereby minimize the aforedescribed thermal stress conditions and to reduce the problems created by these conditions.
It is another object of this invention to substantially evenly distribute thread clearance throughout a nippleelectrode section pre-assembly, and also throughout an entire electrode joint assembly comprising two electrode sections having threaded sockets in the ends thereof and a nipple threaded into said sockets, joining the electrode sections together. It is another object of this invention to accomplish the aforesaid more even distribution of thread clearance in an advantageous and practical manner which is also novel as compared to techniques which have been suggested or taught by the prior art for solving this problem.
This invention comprises the making of an improved nipple-electrode section pre-assembly, such as just discussed, for use in an electrode joint comprised of said pre-assembly and a second electrode section, said nipple being threaded and said sections possessing correspondingly threaded internal sockets extending inwardly from their end faces, by:
Providing at least one lengthwise hole between each end of the nipple, said hole being substantially axial or parallel to the axis;
b. attaching a mechanical adjusting means to the bottom of a socket of the electrode section of the preassembly so that it will be in alignment with the lengthwise hole in the nipple when the nipple is threaded into the socket of the electrode section, said means being capable of being adjusted through the hole of the nipthereby cause or be capable of causing relative axial movement between the nipple and the electrode section of the pre-assembly;
c. threading one end of the threaded nipple into the internally threaded socket of the pre-assembly electrode section to such a degree and in such a manner that by adjustment of the mechanical means itis possible to provide or maintain a clearance between the non-load bearing flanks of the threads of said nipple and of said threaded electrode socket, the other end of said threaded nipple projecting outwardly from said socket; and
d. adjusting the mechanical means by employing a suitable tool inserted into the hole of the projecting end of the nipple so as to bring the means into contact with the base of the nipple and thereby also bring or keep the load bearing flanks of the nipple and the electrode socket section into contact securing the nipple in this position, thus providing said clearance between the non-load bearing flanks of the nipple threads and of said threaded electrode socket.
This pre-assembly is adapted to be added. to a second electrode section to complete the making of the electrode joint by threading the projecting end of the nipple into said second electrode section thereby also providing substantially even distribution of clearance between the threads of said nipple and the threads of the sockets of the electrode sections in the making of the final joint assembly.
As aforesaid, the mechanical means is adjusted by employing a suitable tool inserted into and/or down through the hole of the projecting end of the nipple. This is done by mechanically engaging the top of said means and by turning said means. Although the adjusting means is attached at the bottom of the socket, it is still capable of axial adjustment, as will become clear hereinafter upon reference to the drawings. Typically the top of the mechanical adjusting means will possess a slot or recess of suitable size and shape for engagement by means of a suitable tool such as a screwdriver or an Allen wrench of proper length. The turning of the adjusting means is continued until the adjusting means contacts the base of the nipple and until the loadbearing flanks of the nipple threads come or are caused to be kept in contact with the adjacent or mating flanks of the threads of the electrode socket thus securing the nipple in this position and thus also providing the desired clearance between the non-load bearing flanks of the threads of said nipple and of said threaded electrode socket. The suitable tool employed to turn the adjusting means is then, of course, removed from the lengthwise hole of the thussecured or fixedly prepositioned nipple in the electrode section. The preassembly is thus adapted to be added to a second electrode section to complete the making of the electrode joint by threading the projecting end of the nipple into said second electrode section thereby also providing substantially even distribution of clearance between the threads of said nipple and the threads of the sockets of the electrode sections in the making of the final joint assembly.
The invention embraces not only the method of making the pre-assembly but also the nipple-electrodesection preassembly itself, the method and connection improvements involved, and an electrode joint assembly made by coupling a second electrode section to the improved nipple-electrode section assembly.
In one embodiment, the invention comprises the making of a pre-assembly by employing as the mechanical adjusting means an externally threaded member capable of axial movement with respect to the nipple by reason of its being threadably engaged in a correspondingly threaded hole provided in the socket base. The spacing member and threaded hole for same are located so as to be in alignment with the lengthwise hole of the nipple. The top surface of the spacing member is also capable of bridging the hole in the nipple so as to be able to apply force against the base of the nipple.
In other embodiments, the invention comprises the making of an improved nipple-electrode section preassembly, such as just discussed, by employing as the adjustable spacing means a means comprising two distinct members: an internally threaded outer member which is attached in any suitable manner to the bottom of a socket of the electrode section or in a hole in the socket base so that its position remains fixed thereon or therein; and a correspondingly externally threaded inner member capable of axial movement within said outer member. As in the first described embodiment, the spacing means is located so as to be in alignment with the lengthwise hole of the nipple and the inner members top surface must be capable of bridging the hole so as to be able to apply force against the base of the nipple. These arrangements thereby provide for the adjustability of the spacing means through said hole and also the possible relative axial movement of the nipple upon adjustment of the spacing means.
In all embodiments of the invention, one end of the threaded nipple is threaded into the internally threaded socket of the pre-assembly electrode section to such a degree and in such a manner that by adjustment of the mechanical means through the hole in the nipple it is possible to bring the means into contact with the base of the nipple and thereby also bring or keep the load bearing flanks of the nipple and the electrode socket section into contact securing the nipple in this position and thus also providing or maintaining a clearance between the non-load bearing flanks of the threads of said nipple and of said threaded electrode socket.
Other objects, and coincident advantages, and a complete understanding of the invention will be apparent to those skilled in the art after a study of the drawings, and a reading of the specification and claims.
BRIEF DESCRIPTION OF THE DRAWINGS It has been found that the foregoing objects are achieved by making a nipple-electrode section preassembly such as illustrated in vertical cross-section in FIG. 3 and by using this pre-assembly as a part of each joint assembly used in the electrode train. FIGS. 1 and 2 illustrate a preassembly of the same nipple and electrode section as shown in FIG. 3 but with the members of the pre-assembly and thread flank arrangements in initial stages or positions before the final desired positioning of the members and thread clearance of FIG. 3 is obtained. FIGS. 1a, 2a and 3a show expanded detail of the elliptical or encircled portions of the threads and thread flanks of the nipple, electrode-section arrangements of FIGS. 1, 2 and 3, respectively. FIG. 4 is an expanded cross-sectional view of the lower circled portion of FIG. 3 and illustrates the first described adjustpresent invention and its positioning after the final step of preparing the pre-assembly. FIGS. 5 and 6 show initial and final positioning of adjustable spacing means DETAILED DESCRIPTION OF THE DRAWINGS AND OF THE PREFERRED EMBODIMENTS In FIG. 1, the nipple l, which as previously stated is preferably tapered, was threaded into a correspondingly threaded socket of electrode section 2. Before this was done, the nipple was provided with a lengthwise axial hole 8 between its ends 6 and 9 Also before this was done a threaded hole was provided in the base of the socket in such a manner that the hole would be substantially coincident with the hole in the nipple; also, correspondingly threaded adjustable spacing means was threaded into said hole in the socket base to sufficient extent that in the initial stages of preparing the pre-assembly its top surface would not contact the surface 6 of nipple 1 when the nipple was threaded into the socket of the electrode section 2. In the particular embodiment being described, the nipple had a major diameter of 10 inches, the diameter of the longitudinal hole was 1% inches and the diameter of the electrode section was inches. The nipple also had a onethird pitch, i.e., three threads per inch, and a taper of l to 6, i.e., its radius decreased by 1 inch for every 6 inches of length of the nipple away from the maximum diameter. The nipple 1 was threaded into the socket until its major diameter, indicated generally at 3, coincided approximately with the plane of the face 4 of the electrode section and until it was h and-tight, i.e., until the threads of both the nipple and electrode socket section were fully or completely engaged, i.e., the threads were in contact on both flanks, as illustrated in FIG. 1a. In FIG. 2 the nipple was backed-off a calculated slight amount such as an eighth turn (i.e., 45), thus bringing about the looselyengaged thread flank relationship illustrated in FIG. 2a. (As mentioned, at these stages of making the pre-assembly the adjusting means 5 is so positioned in the threaded hole in the socket base that its upper surface does not touch the bottom surface 6 of the nipple). This backing off of the nipple makes it possible to pre-position the nipple in the electrode section socket in the next step of the process and to thus provide the desired clearance between the idle flanks of the threads of said threaded nipple and said threaded electrode socket, as illustrated and described in more detail by reference to FIGS. 3,3a and 4. j
The backing-off of 45 of the nipple in the embodiment just described is satisfactory for a nipple having a pitch and taper as set forth. In a more general sense, the number of degrees backed-off will depend on the pitch and taper of the nipple becausethe clearance between the threads is a function of these two variables. For standard nipples having a one-third pitch and a taper of l to 6, the number of degrees backed off will typically be a value from about 45 to about 90; for standard nipples having a one-fourth pitch (4 threads per inch) and a taper of 1 to 6, the number of degrees backed off will typically be a value from about 60 to about The mechanical adjusting means 5, such as shown in detail in FIG. 4 and consisting of threaded body portion 5 and upper flange portion 5a was then adjusted with a suitable tool inserted down through the hole 8 and keyed into slot or recess 7 of adjusting means 5 to cause the upper surface of flange portion 5a to push against the base 6 of the nipple, to thus cause relative axial movement between the nipple 1 and the electrode section 2 so as to provide or maintain the desired thread clearance or thread flank arrangement illustrated in FIG. 3a. (The threaded hole in the socket base is, of course, of sufficient depth to accomplish the degree of adjustability desired for member 5). This prepositioning of the nipple caused the upper faces or load-bearing flank 11 of the nipple (viz., the flank nearer the geometric center of the nipple) to contact the mating faces of the threads of the socket and also caused or created a slight gap or clearance 12 at the idle or non-load bearing flank or side 13 of the thread, viz., the flank nearer the end 6 of the nipple 1.
As shown in FIGS. 5, 6, 7 and 8, the mechanical adjusting means, typically consists of: an internally threaded tubular outer member 10a or 10b, having an external diameter (of its body portion) in the embodiment of FIGS. 5 and 6 which will permit its being readily attached to the socket base such as by means of nails 12: or, in the embodiment of FIGS. 7 and 8, a body portion which is adapted to press fit tightly in a hole in the socket base so that its position remains fixed therein; and a correspondingly externally threaded inner member 11 which is adapted for threaded engagement and axial movement within said outer members 10a and/or 10b to thereby provide for the adjustability of the spacing means and also the causing or the maintaining of the aforesaid relative axial movement of the nipple with respect to electrode section 2 when member 11 is adjusted with a suitable tool through hole 8.
It should be appreciated that in the embodiment of FIGS. 5 and 6 the number of internal threads in member 10a is variable but sufficient to permit the axial adjustability therein of member 11. This axial adjustability is also facilitated by a recess 13 in the socket base which is substantially coincident with nipple hole 8. In all cases the upper surface of member 11 is of sufficient area to bridgef hole 8 and thus bear force, when adjusted, against nipple base 6.
It should be noted that the relative axial movement or positioning of the nipple 1 with respect to the electrode section 2 may be caused in other ways than by use of the adjusting means alone, such as by use of a ring 1 as described in U. S. Pat. No. 3,550,270 or a centering jig as described in U. S. Pat. No. 3,517,954.. If such alternatives are used, then the mechanical adjusting means is employed more to maintain and/or keep the desired thread clearance rather than to also establish or provide same.
The threading of the adjustable spacing means is preferably opposite that of the nipple containing same. For example the nipple normally possesses a right-hand thread. In such case the adjusting means 5 and the hole into which it is threaded, or members 10a and 11, or 10b and 11, are preferably provided with matching-left handed threads so as to resist further turning of the adjusting means after completion of the preassembly and when coupling a second electrode section to the other projecting end of the nipple. Adjusting means or inner member 11 possess a keying means 7, such as a slot or a cornered recess therein, so that they may be turned by means of a suitable tool, such as a screwdriver or Allen wrench, inserted down through hole 8 and turned therein. Regardless of whether it is employed along, or with an alternative such as the aforediscussed ring or centering jig, in the final positioning of the nipple the adjusting means is always adjusted until its upper surface contacts the base 6 of the nipple, thus fixing or securing the nipple firmly in place in the electrode section socket, with the load bearing thread flanks in contact, and with clearance between the nonload bearing flanks as shown in ig. 3a.
Outer member 10b is typically installed in the hole in the socket base by regulating its diameter so that it fits therein by means of a press fit and .by forcing it therein, such as with a rubber hammer. Outer member 10b may also be provided with a flange at its top. If it is flanged, the lower surface of same may be serrated to further assist in fixing or securing 10b in position in the hole in the socket base.
It should also be appreciated that more than one hole 8 and mechanical adjusting means may be employed in carrying out the invention, although this is not generally necessary or desirable. Any such hole or holes used should be substantially axial and/or parallel to the nipple axis so as to assure even balancing of the nipple in the socket of the pre-assembly electrode section and thus guard against cocking of the nipple therein.
When an electrode section-nipple pre-assembly as described herein is added to a second electrode section of an electric furnace column or train, the nipple in the resulting 3-membered joint (viz., two electrode sections with the nipple half-threaded into each) will be so located that there will be a substantially even distribution of clearance between the idle flanks of the threads of both halves of the nipple in the electrode section sockets of the final joint assembly, rather than the common and objectionable condition typically encountered in the prior art of no clearance at the idle flank of the threads of the nipple-half assembled first and maximum clearance at the idle flank of the threads of the second nipple-half assembled. Consequently there is a reduction in the thermal stresses between the nipple and the electrode sections into which it is threaded with the result that there is a reduction in the degree of splitting and breakage of the joint in furnace operation.
The net effect, therefore, of centering or balancing the nipple in the joint, is that there are fewer mechanical breakdowns or failures in the operation of the furnace. There are also other advantages inherent in making the nipple-electrode section assemblies and joints in accordance with the present invention. For example, the incidence of thread stripping from the sockets of the threaded electrode sections is virtually precluded because of the more uniform thread loading attending the centering of the nipple.
It is to be understood that the invention is not limited to the specific details which have been offered merely for illustrative purposes and that modifications may be made within the scope of the appended claims without departing from the spirit of the invention.
We claim:
1. An electrode section nipple assembly comprising:
a. A cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces;
b. a threaded nipple, having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket; and
c. a mechanically adjustable spacing means attached to the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket.
2. An electrode section nipple assembly comprising:
a. A cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces, at least one of said sockets possessing a threaded hole in the socket base;
b. a threaded nipple, having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket; and
c. a mechanically adjustable correspondingly externally threaded spacing member situated within the internally threaded hole in the socket base and the space between the base of the nipple and the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is axially adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket.
3. An electrode section nipple assembly comprising:
a. A cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces;
b. a threaded nipple, having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket; and
c. a mechanically adjustable spacing means attached to the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket;
said adjustable spacing means comprising two distinct members, an internally threaded outer member affixed to the socket bottom or in a hole in the socket base, and a correspondingly externally threaded inner member axially adjustable within said outer member, and engagement means on said inner member whereby said inner member is adjusted into contact with the base of the nipple to hold said load bearing thread flanks in contact. 4. In an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and athreaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 1.
5. In an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 2.
6. in an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 3.

Claims (6)

1. An electrode section nipple assembly comprising: a. A cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces; b. a threaded nipple, having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket; and c. a mechanically adjustable spacing means attached to the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearinG flanks of the nipple threads and said threaded electrode socket.
2. An electrode section nipple assembly comprising: a. A cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces, at least one of said sockets possessing a threaded hole in the socket base; b. a threaded nipple, having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket; and c. a mechanically adjustable correspondingly externally threaded spacing member situated within the internally threaded hole in the socket base and the space between the base of the nipple and the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is axially adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket.
3. An electrode section nipple assembly comprising: a. A cylindrical electrode section containing internally threaded sockets extending into the section from each of its end faces; b. a threaded nipple, having at least one lengthwise hole therein which is substantially axial or parallel to the axis of the nipple, threaded into and positioned in one of the sockets of said electrode section with the load bearing flanks of the nipple threads, which are the flanks nearer to the geometric center than to the ends of the nipple in contact with the mating faces of the threads of the electrode section socket and with a space between the base of the nipple and the bottom of the electrode section socket; and c. a mechanically adjustable spacing means attached to the bottom of the socket of the electrode section and in alignment with the lengthwise hole in the nipple which is adjustable through the opposite end of the hole in the nipple and which has been brought into contact with the base of the nipple to hold the load bearing flanks of the nipple threads and the electrode socket section threads in contact thereby securing the nipple in this position in the electrode section socket, and thus also providing a clearance between the non-load bearing flanks of the nipple threads and said threaded electrode socket; said adjustable spacing means comprising two distinct members, an internally threaded outer member affixed to the socket bottom or in a hole in the socket base, and a correspondingly externally threaded inner member axially adjustable within said outer member, and engagement means on said inner member whereby said inner member is adjusted into contact with the base of the nipple to hold said load bearing thread flanks in contact.
4. In an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 1.
5. In an electrode joint comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 2.
6. In an electrode joiNt comprising two electrode sections containing internally threaded sockets which extend inwardly from end faces of said sections and a threaded nipple connecting said sections by being threaded into said sockets, the improvement wherein the joint includes the assembly of claim 3.
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US20080247440A1 (en) * 2007-04-09 2008-10-09 Diane Artman Long Length Electrodes
US10237928B2 (en) * 2007-04-09 2019-03-19 Graftech International Holdings Inc. Long length electrodes

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