EP2372003A1 - Cam device for transfer receiving needle - Google Patents
Cam device for transfer receiving needle Download PDFInfo
- Publication number
- EP2372003A1 EP2372003A1 EP09830155A EP09830155A EP2372003A1 EP 2372003 A1 EP2372003 A1 EP 2372003A1 EP 09830155 A EP09830155 A EP 09830155A EP 09830155 A EP09830155 A EP 09830155A EP 2372003 A1 EP2372003 A1 EP 2372003A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cam
- needle
- transfer receiving
- butt
- rear butt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009940 knitting Methods 0.000 claims abstract description 46
- 230000033001 locomotion Effects 0.000 claims description 28
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 230000006835 compression Effects 0.000 abstract description 7
- 238000007906 compression Methods 0.000 abstract description 7
- 230000037361 pathway Effects 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
- D04B15/36—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
- D04B15/362—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines with two needle beds in V-formation
- D04B15/365—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines with two needle beds in V-formation with provision for loop transfer from one needle bed to the other
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
- D04B15/36—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
Definitions
- the present invention relates to a cam device for a transfer receiving needle mounted to a carriage that runs back and forth along a needle bed of a flatbed knitting machine and that drives a transfer receiving needle.
- Fig. 4 shows a structure of a knitting needle 1 that can make stitch transfer motion together with knitting motion.
- the knitting needle 1 is a latch needle and is equipped with a hook 3 that latches a knitted stitch and a latch 4 that opens and closes the hook 3 to the needle body 2 on the head end side that fronts on the needle bed gap.
- a needle jack 5 is linked on the base end side, and to one side, a stitch transfer piece 6 is added.
- the front and the back are shown with the direction in which the needle advances to the needle bed gap designated as the front and the direction in which the needle retracts from the needle bed gap designated as the back.
- the round mark shows the wire installed to the needle bed in such a manner as to pass through the needle groove.
- the needle jack 5 is generally in an arc shape, is energized in such a manner that the tail end comes in contact with the bottom of the needle groove and the intermediate portion is lifted up from the needle groove elastically.
- the rear butt 7 has the upper end side protruded from the needle groove and is subject to the motion of the cam device mounted to the carriage.
- the front butt 8 has the upper end side constantly protruded from the needle groove. Floating and sinking of the needle jack 5 in the needle groove is changed over by the state for the pressing state of the select jack 9 against the selection butt 10.
- the pressing state of the selection butt 10 is varied in accordance with a presser disposed on the trajectory of the select jack 9 which is changed over the selector 11.
- a needle selection butt 14 is installed to the selector 11, together with a lowering butt 12 for retraction and a raising butt 13 for advance.
- the needle selection butt 14 is installed selectively to one of a plurality of locations in such a manner that the location of the needle selection butt 14 is different from that of the adjacent knitting needle 1.
- Fig. 5 shows a structure of a principal portion of a cam device 20 that works on the rear butt 7 and the front butt 8 of the knitting needle 1 and makes them perform knitting motion and stitch transfer motion with the carriage running direction set as the lateral direction.
- the cam device 20 is able to make the knitting needle 1 perform the equivalent motion whether the running direction is right or left, and one or a plurality of cam devices is mounted to the surface of the bottom board on the side in which the carriage faces on the needle bed. In the event that the plural cam devices 20 are mounted, they are aligned in the lateral direction of the figure.
- a transfer cam for both sending and receiving 21, a fixed raising cam 22, and movable raising cam 23 are mounted at the center portion, and stitch cams 24 are mounted on both sides in the running direction.
- the transfer cam for both sending and receiving 21 and movable raising cam 23 are movable type cams that rise and sink from the surface of the carriage bottom board, the movable raising cam 23 and the transfer cam for both sending and receiving 21 are changed over, respectively, in such a manner that the movable raising cam protrudes in the knitting motion and the transfer cam for both sending and receiving 21 protrudes in the stitch transfer motion.
- a cam device for a transfer receiving needle 26 that has a recess 25 nearly as high as that of the carriage bottom board surface is formed.
- a chevron shaped full-height cam 27 is included, which has the height from the carriage bottom board surface equivalent to that of the fixed raising cam 22.
- half-height cams 28 whose height from the bottom board surface is shorter than that of the full-height cam 27 are installed. From the vicinity of the carriage bottom board surface to the half-height cam 28, a slope 29 is formed and the height continuously changes.
- This kind of cam device for the transfer receiving needle 26 works on the rear butt 7 of the knitting needle 1 and forces the rear butt 7 to perform stitch transfer motion on the receiving needle side.
- the stitch transfer cam for both sending and receiving 21 works on the front butt 8 of the knitting needle 1 under the protruded state, and at the front edge 21a, forces the stitch transfer needle side to perform the forward motion and on the rear edge 21b, forces the stitch receiving needle side to perform retracting motion.
- the motions of stitch transfer needle and the stitch receiving needle are changed over in accordance with the trajectory in which the selection butt 10 of the select jack 9 passes.
- a fixed guide cam 30 is installed to force the stitch transfer needle side to perform retract motion.
- the selection butt 10 is changed over to any of the A-position 10a where the butt advances, the H-position 10h where the butt is located at the intermediate, or B-position 10b, where the butt is at the base.
- the A-position 10a no presser is disposed.
- a tuck presser 31 and a half presser 32 are disposed.
- the tuck presser 31 and the half presser 32 are movable type pressers that can control rise and sink.
- the fixed presser 33 is disposed.
- the tuck presser 31 is allowed to sink and the half presser 32 is held protruded.
- the rear butt 7 is guided to pass the trajectory 7a that advances along the cam face 22a on the side of the fixed raising cam 22.
- the front butt 8 reaches the base portion of the front edge 21a of the transfer cam for both sending and receiving 21, the knitting needle 1 further advances through the trajectory 8a and performs motion as a stitch transfer needle. Because the movable raising cam 23 is in the sunken state, the trajectory 7a of the rear butt 7 can pass the position of the movable raising cam 23.
- the knitted stitch is able to be transferred to the hook 3 of the receiving needle.
- Fig. 6 shows a structure of an enlarged vicinity portion of the cam device for the transfer receiving needle 26 and side structure 26a as viewed from front.
- the selection butt 10 is pressurized by the half presser 32, and therefore, the trajectory 7h of the rear butt 7 passes the cam face 22a on the side of the fixed raising cam 22, passes the slope 29, and reaches to the surface of the half-height cam 28 whose height from the bottom board 35 is H.
- the rear end of the rear butt 7 comes in contact with the cam face 27a on the front edge of the full-height cam 27, whose height from the bottom board 35 is F, on the surface of the half-height cam 28.
- the rear butt 7 advances in the trajectory 7h along the slope of the cam face 27a and reaches the top of the chevron shaped full-height cam 27. In the vicinity of the top of the full-height cam 27, any half-height cam 28 is not installed, and therefore, the rear butt 7 advances from the surface of the half-height cam 28 to the recess 25, and the rear end of the rear butt 7 comes in contact with the cam face 28a of the front edge of the half-height cam 28, and advances as to pass trajectory 7h.
- the retracting motion as a receiving needle is performed when the front end of the front butt 8 is guided by the rear edge 21b of the stitch transfer cam for both sending and receiving 21.
- the fixed raising cam 22 no recess 25 is provided and the cam face 28a of the half height cam 28 may be formed up to the bottom board 35.
- the rear end of the rear butt 7 is guided by the cam face 27a of the full-height cam 27.
- the front edge of the full-height cam 27 approximately has a chevron shape, and the cam face 27a formed in the front edge has the center portion tilted as to protrude forwards, and the receiving needle therefore advances.
- the route of the rear butt 7 along the trajectory 7h has the height from the bottom board 35 varied stepwise from the surface of the half-height cam 28 to the bottom surface of the recess 25 in the vicinity of the top of the full-height cam 27 and a level difference D is generated.
- the rear butt 7 passes the portion of the level difference D, since the pressing force to the top end of the rear butt 7 is released, the needle jack 5 therefore is lifted up inside the needle groove by the elastic force, and the rear butt 7 further protrudes from the needle groove surface.
- the rear butt 7 enters into the recess 25 and then protrudes until the head end comes closer to the surface of the bottom board 35 surface rather than to the surface of the half-height cam 28.
- the rear butt 7 advances with the rear end guided by the cam face 28a of the half-height cam 28.
- This kind of level difference D is provided in such a manner that the rear butt 7 passes the surface at the half-height cam 28 on the preceding side and is guided by the cam face 28a of the front edge at the half-height cam 28 on the following side when the carriage runs both back and forth ways.
- the level difference D is provided inside the full height F, hanging margins 27b, 28b of the rear butt 7 with respect to the cam faces 27a, 28a are decreased.
- the cam faces 27a, 28a are susceptible to fatigue or possibly cause damage or seizure because the force exerted on the rear butt 7 is concentrated to generate excessive stress.
- the rear end of the rear butt 7 comes in contact with the cam face 28a of the half-height cam 28 before the protrusion based on the elastic force of the needle jack 5 does not satisfactorily take place at the portion of the level difference D, and the practical hanging margin is still more reduced.
- the protrusion of the rear butt 7 may not take place in time, and the rear butt 7 may deviate from the original trajectory 7h, possibly overrides the cam face 28a, and may pass the cam face.
- the present invention relates to a cam device for a transfer receiving needle, mounted to a carriage which runs back and forth along needle beds of a flatbed knitting machine, as part of a knitting cam device including an approximately chevron shaped raising cam, having a cam surface outside to drive knitting needles, which are provided in parallel on the needle bed and have two butts spaced in front-rear direction respectively, to advance in the front of the needle bed gap and to retreat in the rear of the needle bed gap, under the action of the cam surface to the rear butt so as to make the knitting needle to do knitting motion and to do transfer sending motion, and disposed inside the raising cam, for working on the rear butt to make the knitting needle to do transfer receiving motion, comprising:
- each transfer receiving cam of said one pair of the transfer receiving cams has a base end portion supported to be capable of swing displacement on the rear surface side of said raising cam, and an idle end portion to be able to project.
- said one pair of the transfer receiving cams are disposed in such a manner that the base end portions are separated from each other and the idle end portions come close to each other in the carriage running direction.
- a pair of transfer receiving cams are mounted separately on one side and on the other side in the carriage running direction.
- the transfer receiving cam that serves as the preceding side sinks when the surface is pressurized by the rear butt, and therefore, the rear butt is allowed to advance by a chevron-shaped intermediate cam, and a level difference is decreased or cancelled at the portion in which the state is shifted to that guided by the cam face of the transfer receiving cam on the following side where the protruded state is maintained by a spring energizing, and the rear butt is able to be smoothly passed.
- a hanging margin on the cam face of the transfer receiving cam on the following side that comes in contact with the rear end of the rear butt and drives is sufficiently secured and reliable guidance is able to be performed. Rising and sinking of the transfer receiving cam are performed by the spring energizing and pressurization by the rear butt after the butt passes, and the mechanism is able to be simplified and is able to be compactly installed on the carriage bottom board.
- the transfer receiving cam securely supports the base end side, and the idle end side is able to be reliably raised and sunk by a swing displacement.
- the transfer receiving cam on the preceding side is pressurized by the passage of the rear butt from the base end side which is supported in a state capable of a swing displacement even if the rear butt is protruded before it first passes, and the rear butt is able to be definitely sunk before the rear butt passes the idle end side.
- Fig. 1 shows a schematic structure of a cam device for a transfer receiving needle 40 as one embodiment of the present invention.
- the cam device for the transfer receiving needle 40 is substituted for the cam device for the transfer receiving needle 26 shown in Fig. 5 and Fig. 6 and is able to be used in the cam device 20 of Fig. 5 and is able to drive the knitting needle 1 as shown in Fig. 4 .
- Fig. 1 same as Fig. 6 , the structure of the main part of the cam device for the transfer receiving needle 40 is shown in correspondence to the side structure 40a as viewed from the front.
- the cam device for the transfer receiving needle 40 is assembled into inside of a fixed raising cam 42 mounted on the carriage bottom board 35. To the front edge of the outside of the fixed raising cam 42, a cam face 42a is installed. To the portion in the vicinity of the center of the fixed raising cam 42, there formed is an intermediate cam 42c whose front edge serves as a cam face 42b and has a chevron shape, and comes in contact with the rear end of the rear butt 7 and advances the rear butt 7. On both sides of the vicinity of the top part of the intermediate cam 42c, one pair of transfer receiving cams 46 are disposed.
- the transfer receiving cam 46 has a cam face 46a formed on the front edge side, swing shaft 46b on the base end side fitted to support groove 42d formed on the rear side of fixed raising cam 42, and the idle end side is supported in a state capable of swing in which the idle side rises and sinks with respect to the bottom board 35 around the swing shaft 46b parallel to the surface of the bottom board 35.
- surface 46c which becomes as high as that of the surface of the fixed raising cam 42 when the cam protrudes from the bottom board 35 of the carriage by a swing displacement, is provided as well as slopes 46d, 46e linked to the surface 46c.
- a compression spring 47 is inserted between the bottom board 35 of the carriage and energizes in such a manner that the idle end side protrudes from the bottom board 35.
- a recess 35a which houses the transfer receiving cam 46 is formed.
- the rear butt 7 of the knitting needle 1 which serves as a receiving needle moves relative to the cam device for the transfer receiving needle 40 as shown as a trajectory 7H.
- the front end of the upper end of the rear butt 7 hangs on the slope 46d and the rear end of the rear butt 7 is driven to advance by the guidance at the cam face 42b of the front edge of the intermediate cam 42c.
- the position where the rear butt 7 hangs on the transfer receiving cam 46 may become ahead from the position shown in the figure.
- the rear butt 7 comes close to the cam face 42b not from the slope 46d but in the passage that passes from the slope 46e to the surface 46c.
- slopes 46d, 46e are pressed in opposition to the energizing force of the compression spring 47, and the idle end side of the transfer receiving cam 46 is sunk and the upper end of the rear butt 7 comes in contact with the surface 46c of the transfer receiving cam 46.
- the surface 46c of the transfer eceiving cam 46 is pressurized by the upper end of the rear butt 7 and sinks on the carriage bottom board 35 side.
- the rear butt 7 moves to the idle end side of the transfer receiving cam 46 on the following side, the rear butt 7 advances from the cam face 46a and the upper end faces on the bottom board 35. Since the surface 46c on the idle end side of the transfer eceiving cam 46 on the preceding side sinks, the level difference may be decreased or cancelled when the rear butt 7 passes the vicinity of the top portion of the intermediate cam 42c. Since the level difference becomes small, even when the carriage runs at a high speed, smooth passage is enabled.
- the rear butt 7 passes the top portion of the intermediate cam 42c as the rear butt 7 runs along the trajectory 7H, the rear end of the rear butt 7 comes in contact with the cam face 46a of the right-side transfer receiving cam 46 and is guided by the cam face 46a.
- the right-side transfer receiving cam 46 which serves as the following side has the idle end side protruded from the bottom board 35 by energizing of the compression spring 47.
- the height of the cam face 46a from the bottom board 35 becomes equivalent to the height of the surface of the fixed raising cam 42, that is, the height of the cam face 42b formed on the front edge of the intermediate cam 42c.
- Fig. 2 shows the shape of the left-side transfer receiving cam 46 of Fig. 1 as viewed from the plane, front, and right surface side.
- the right-side transfer receiving cam 46 also has a similar shape basically symmetrical.
- a spring receiving hole 46f which houses the head end of the compression spring 47 is provided, and at the head end, a flat contact surface 46g that comes in contact with the bottom surface of the recess 35a of the bottom board 35 is provided in the sunk state shown in the left side of Fig. 1 .
- a flat contact surface 46h is also provided, in the protruded state with respect to the rear surface side of the fixed raising cam 22.
- the contact surface 46g tilts against the contact surface 46h as to come in contact with the bottom surface of the flat recess 35a when the contact surface 46g sinks on the bottom board 35 side by swing displacement.
- Fig. 3 shows the shape of the fixed raising cam 42 of Fig. 1 as viewed from the plane, side cross-section, and back surface.
- the fixed raising cam 42 is approximately in the form of plates and the cam face 42a on the outside and the cam face 42b of the intermediate cam 42c have the equivalent height.
- support elongated holes 42d that house and supports in a state capable of swing displacement the swing shaft 46b on the base end side of the transfer receiving cam 46 are provided at intervals in the running direction.
- a recess 42e that has the bottom surface which comes in contact with the contact surface 46h, is installed on the rear surface side of the fixed raising cam 42.
- the transfer receiving cam 46 on the preceding side is protruded from the bottom board 35 by energizing of the compression spring 47 before the rear butt 7 passes for the first time.
- the slope 46d is subject to pressurization and swing displacement and the idle end side sinks on the bottom board 35 side.
- the surface 46c is pressurized and is definitely sunk when the rear butt 7 passes on the idle end side of the transfer receiving cam 46.
- the intermediate cam 42c is installed to part of the fixed raising cam 42, but the cam corresponding to the intermediate cam 42c may be installed independently from the fixed raising cam 42.
- the transfer receiving cam 46 the base end side and the idle end side are disposed in the running direction, but even if they are disposed in the direction that intersects with the running direction, adjusting the directions of slopes 46d, 46e and the like can make the idle end side rise and sink in the state nearly equivalent to that of the transfer receiving cam 46.
- a cam corresponding to the half-height cam 28 shown in Fig 5 and Fig. 6 may be translated in the height direction from the bottom board 35 of the carriage not in the swing displacement but in the elevate displacement, and may be allowed to rise and sink.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
- The present invention relates to a cam device for a transfer receiving needle mounted to a carriage that runs back and forth along a needle bed of a flatbed knitting machine and that drives a transfer receiving needle.
- Hitherto, in a flatbed knitting machine which has needle beds on both sides that holds a needle bed gap in-between, by selectively driving a large number of knitting needles equipped to each needle bed for knitting stitches and at the same time, by using stitch transfer between needle beds, knitted fabrics of a wide variety of structures have been able to be knitted. In each needle bed, needle grooves are installed side by side for housing the knitting needle capable of slide displacement in the direction for moving to and from the needle bed gap. From a knitting needle housed in each needle groove, a butt protrudes to the surface of the needle bed, a cam device mounted to a carriage that runs back and forth along the direction in which needle grooves are arranged works on the butt and knitting needles are driven. In the cam device mounted to the carriage, together with knitting motion of knitted stitches, stitch transfer motion is also enabled, to achieve downsizing (for example, see
patent citation 1 and patent citation 2). -
Fig. 4 shows a structure of a knittingneedle 1 that can make stitch transfer motion together with knitting motion. The knittingneedle 1 is a latch needle and is equipped with ahook 3 that latches a knitted stitch and alatch 4 that opens and closes thehook 3 to theneedle body 2 on the head end side that fronts on the needle bed gap. To theneedle body 2, aneedle jack 5 is linked on the base end side, and to one side, astitch transfer piece 6 is added. Incidentally, in the following description, the front and the back are shown with the direction in which the needle advances to the needle bed gap designated as the front and the direction in which the needle retracts from the needle bed gap designated as the back. In addition, the round mark shows the wire installed to the needle bed in such a manner as to pass through the needle groove. - On the
needle jack 5, therear butt 7 and thefront butt 8 are installed with space provided. Theneedle jack 5 is generally in an arc shape, is energized in such a manner that the tail end comes in contact with the bottom of the needle groove and the intermediate portion is lifted up from the needle groove elastically. With theneedle jack 5 lifted up, therear butt 7 has the upper end side protruded from the needle groove and is subject to the motion of the cam device mounted to the carriage. Thefront butt 8 has the upper end side constantly protruded from the needle groove. Floating and sinking of theneedle jack 5 in the needle groove is changed over by the state for the pressing state of theselect jack 9 against theselection butt 10. The pressing state of theselection butt 10 is varied in accordance with a presser disposed on the trajectory of theselect jack 9 which is changed over the selector 11. To the selector 11, together with a lowering butt 12 for retraction and a raising butt 13 for advance, a needle selection butt 14 is installed. The needle selection butt 14 is installed selectively to one of a plurality of locations in such a manner that the location of the needle selection butt 14 is different from that of theadjacent knitting needle 1. -
Fig. 5 shows a structure of a principal portion of acam device 20 that works on therear butt 7 and thefront butt 8 of the knittingneedle 1 and makes them perform knitting motion and stitch transfer motion with the carriage running direction set as the lateral direction. Thecam device 20 is able to make the knittingneedle 1 perform the equivalent motion whether the running direction is right or left, and one or a plurality of cam devices is mounted to the surface of the bottom board on the side in which the carriage faces on the needle bed. In the event that theplural cam devices 20 are mounted, they are aligned in the lateral direction of the figure. To onecam device 20, a transfer cam for both sending and receiving 21, a fixedraising cam 22, and movable raisingcam 23 are mounted at the center portion, andstitch cams 24 are mounted on both sides in the running direction. The transfer cam for both sending and receiving 21 and movable raisingcam 23 are movable type cams that rise and sink from the surface of the carriage bottom board, the movable raisingcam 23 and the transfer cam for both sending and receiving 21 are changed over, respectively, in such a manner that the movable raising cam protrudes in the knitting motion and the transfer cam for both sending and receiving 21 protrudes in the stitch transfer motion. One cam protrudes, and then the other cam sinks. - At the center portion of the fixed raising
cam 22, a cam device for atransfer receiving needle 26 that has arecess 25 nearly as high as that of the carriage bottom board surface is formed. In the cam device for thetransfer receiving needle 26, a chevron shaped full-height cam 27 is included, which has the height from the carriage bottom board surface equivalent to that of the fixedraising cam 22. On both sides of the top portion of the full-height cam 27, half-height cams 28 whose height from the bottom board surface is shorter than that of the full-height cam 27 are installed. From the vicinity of the carriage bottom board surface to the half-height cam 28, aslope 29 is formed and the height continuously changes. This kind of cam device for thetransfer receiving needle 26 works on therear butt 7 of the knittingneedle 1 and forces therear butt 7 to perform stitch transfer motion on the receiving needle side. - The stitch transfer cam for both sending and receiving 21 works on the
front butt 8 of the knittingneedle 1 under the protruded state, and at the front edge 21a, forces the stitch transfer needle side to perform the forward motion and on the rear edge 21b, forces the stitch receiving needle side to perform retracting motion. The motions of stitch transfer needle and the stitch receiving needle are changed over in accordance with the trajectory in which theselection butt 10 of theselect jack 9 passes. At the front edge 21a of the transfer cam for both sending and receiving 21, afixed guide cam 30 is installed to force the stitch transfer needle side to perform retract motion. - In the needle selecting motion for the selector 11 in the needle selection mechanism whose illustration is omitted, the
selection butt 10 is changed over to any of the A-position 10a where the butt advances, the H-position 10h where the butt is located at the intermediate, or B-position 10b, where the butt is at the base. At the A-position 10a, no presser is disposed. At the H-position 10h, a tuck presser 31 and ahalf presser 32 are disposed. The tuck presser 31 and thehalf presser 32 are movable type pressers that can control rise and sink. At the B-position 10b, thefixed presser 33 is disposed. At the time of stitch transfer, the tuck presser 31 is allowed to sink and thehalf presser 32 is held protruded. - When the knitting
needle 1 is chosen for the A-position 10a at the time of stitch transfer, for example, when the carriage runs to the left, therear butt 7 is guided to pass the trajectory 7a that advances along the cam face 22a on the side of the fixed raisingcam 22. When therear butt 7 advances to reach the top of the cam face 22a of the fixedraising cam 22, thefront butt 8 reaches the base portion of the front edge 21a of the transfer cam for both sending and receiving 21, the knittingneedle 1 further advances through the trajectory 8a and performs motion as a stitch transfer needle. Because the movable raisingcam 23 is in the sunken state, the trajectory 7a of therear butt 7 can pass the position of the movable raisingcam 23. The knitted stitch locked to ahook 3 of the knittingneedle 1, which serves as a transfer sending needle, retracts to the position of thestitch transfer piece 6 along the needle shank in accordance with the advance of theneedle body 2 to the needle bed gap. In the event that the knittingneedle 1 that serves as a receiving needle advances from the opposing needle bed to the needle bed gap, thehook 3 of the receiving needle enters into thestitch transfer piece 6 of the transfer sending needle, and the transfer sending needle retracts from the needle bed gap, the knitted stitch is able to be transferred to thehook 3 of the receiving needle. -
Fig. 6 shows a structure of an enlarged vicinity portion of the cam device for thetransfer receiving needle 26 and side structure 26a as viewed from front. Referring toFig. 5 andFig. 6 , when the knittingneedle 1 is selected to the H-position 10h, theselection butt 10 is pressurized by thehalf presser 32, and therefore, the trajectory 7h of therear butt 7 passes the cam face 22a on the side of the fixedraising cam 22, passes theslope 29, and reaches to the surface of the half-height cam 28 whose height from thebottom board 35 is H. The rear end of therear butt 7 comes in contact with the cam face 27a on the front edge of the full-height cam 27, whose height from thebottom board 35 is F, on the surface of the half-height cam 28. Therear butt 7 advances in the trajectory 7h along the slope of the cam face 27a and reaches the top of the chevron shaped full-height cam 27. In the vicinity of the top of the full-height cam 27, any half-height cam 28 is not installed, and therefore, therear butt 7 advances from the surface of the half-height cam 28 to therecess 25, and the rear end of therear butt 7 comes in contact with the cam face 28a of the front edge of the half-height cam 28, and advances as to pass trajectory 7h. As shown as thetrajectory 8h of thefront butt 8 when the knittingneedle 1 serves as a receiving needle, the retracting motion as a receiving needle is performed when the front end of thefront butt 8 is guided by the rear edge 21b of the stitch transfer cam for both sending and receiving 21. Incidentally, to the fixed raisingcam 22, norecess 25 is provided and the cam face 28a of thehalf height cam 28 may be formed up to thebottom board 35. - Patent Citation 1: Japanese Examined Patent Application Publication No.
Sho 62-37142 - Patent Citation 2: International Publication No.
07/074944 - As shown as the side structure 26a of
Fig. 6 , in the receiving needle, on the preceding side, with the upper end of therear butt 7 being brought in contact with the surface of thehalf height cam 28, the rear end of therear butt 7 is guided by the cam face 27a of the full-height cam 27. The front edge of the full-height cam 27 approximately has a chevron shape, and the cam face 27a formed in the front edge has the center portion tilted as to protrude forwards, and the receiving needle therefore advances. The route of therear butt 7 along the trajectory 7h has the height from thebottom board 35 varied stepwise from the surface of the half-height cam 28 to the bottom surface of therecess 25 in the vicinity of the top of the full-height cam 27 and a level difference D is generated. In the event that therear butt 7 passes the portion of the level difference D, since the pressing force to the top end of therear butt 7 is released, theneedle jack 5 therefore is lifted up inside the needle groove by the elastic force, and therear butt 7 further protrudes from the needle groove surface. Therear butt 7 enters into therecess 25 and then protrudes until the head end comes closer to the surface of thebottom board 35 surface rather than to the surface of the half-height cam 28. After protruding inside therecess 25, therear butt 7 advances with the rear end guided by the cam face 28a of the half-height cam 28. This kind of level difference D is provided in such a manner that therear butt 7 passes the surface at the half-height cam 28 on the preceding side and is guided by the cam face 28a of the front edge at the half-height cam 28 on the following side when the carriage runs both back and forth ways. However, since the level difference D is provided inside the full height F, hanging margins 27b, 28b of therear butt 7 with respect to the cam faces 27a, 28a are decreased. When the hanging margins 27b, 28b are small, the cam faces 27a, 28a are susceptible to fatigue or possibly cause damage or seizure because the force exerted on therear butt 7 is concentrated to generate excessive stress. - In particular, where the carriage running speed is increased in order to increase the productivity, the rear end of the
rear butt 7 comes in contact with the cam face 28a of the half-height cam 28 before the protrusion based on the elastic force of theneedle jack 5 does not satisfactorily take place at the portion of the level difference D, and the practical hanging margin is still more reduced. In addition, the protrusion of therear butt 7 may not take place in time, and therear butt 7 may deviate from the original trajectory 7h, possibly overrides the cam face 28a, and may pass the cam face. - It is an object of the present invention to provide a cam device for a transfer receiving needle, which enables a rear butt to smoothly pass a level difference portion, sufficiently secures a hanging margin at a cam face after the rear butt passes, and can perform a reliable guidance.
- The present invention relates to a cam device for a transfer receiving needle,
mounted to a carriage which runs back and forth along needle beds of a flatbed knitting machine, as part of a knitting cam device including an approximately chevron shaped raising cam, having a cam surface outside to drive knitting needles, which are provided in parallel on the needle bed and have two butts spaced in front-rear direction respectively, to advance in the front of the needle bed gap and to retreat in the rear of the needle bed gap, under the action of the cam surface to the rear butt so as to make the knitting needle to do knitting motion and to do transfer sending motion, and
disposed inside the raising cam, for working on the rear butt to make the knitting needle to do transfer receiving motion, comprising: - a pair of transfer receiving cams, able to independently project and mounted separately to one side and to the other side of the carriage running direction, and each having a surface that sinks when the cam on the preceding side is pressed by the rear butt and a cam face on the front edge side that for driving the rear edge of the rear butt with the cam on the following side protruded in accordance with the carriage run;
- a spring mounted to each transfer receiving cam respectively, and energizing in such a manner that each transfer receiving cam is brought into the protruded state; and
- an intermediate cam that has an approximately chevron shape, disposed on the position at which the top portion moves from the preceding side to the following side of the transfer receiving cam, and allows the knitting needle to advance on the preceding side up to the top portion and guides the rear end of the rear butt comes in contact with the cam face of the transfer receiving cam on the following side.
- In this invention, each transfer receiving cam of said one pair of the transfer receiving cams has a base end portion supported to be capable of swing displacement on the rear surface side of said raising cam, and an idle end portion to be able to project.
- In this invention, said one pair of the transfer receiving cams are disposed in such a manner that the base end portions are separated from each other and the idle end portions come close to each other in the carriage running direction.
- According to the present invention, a pair of transfer receiving cams are mounted separately on one side and on the other side in the carriage running direction. The transfer receiving cam that serves as the preceding side sinks when the surface is pressurized by the rear butt, and therefore, the rear butt is allowed to advance by a chevron-shaped intermediate cam, and a level difference is decreased or cancelled at the portion in which the state is shifted to that guided by the cam face of the transfer receiving cam on the following side where the protruded state is maintained by a spring energizing, and the rear butt is able to be smoothly passed. According to the present invention, a hanging margin on the cam face of the transfer receiving cam on the following side that comes in contact with the rear end of the rear butt and drives is sufficiently secured and reliable guidance is able to be performed. Rising and sinking of the transfer receiving cam are performed by the spring energizing and pressurization by the rear butt after the butt passes, and the mechanism is able to be simplified and is able to be compactly installed on the carriage bottom board.
- In addition, according to the present invention, the transfer receiving cam securely supports the base end side, and the idle end side is able to be reliably raised and sunk by a swing displacement.
- In addition, according to the present invention, the transfer receiving cam on the preceding side is pressurized by the passage of the rear butt from the base end side which is supported in a state capable of a swing displacement even if the rear butt is protruded before it first passes, and the rear butt is able to be definitely sunk before the rear butt passes the idle end side.
-
- [
Fig. 1] Fig. 1 is a plan view and a side view showing a schematic structure of a cam device for atransfer receiving needle 40 as one embodiment of the present invention; - [
Fig. 2] Fig. 2 is a plan view, front view, and right side view of the left sidetransfer receiving cam 46 ofFig. 1 ; - [
Fig. 3] Fig. 3 is a plan view, side cross-sectional view and back view of the fixed raisingcam 42 ofFig. 1 ; - [
Fig. 4] Fig. 4 is a side view showing a structure of aconventional knitting needle 1 which can carry out stitch transfer motion together with knitting motion; - [
Fig. 5] Fig. 5 is a plan view showing a structure of a essential part of aconventional cam device 20 which works on therear butt 7 and thefront butt 8 of theknitting needle 1 to carry out knitting motion and stitch transfer motion; - [
Fig. 6] Fig. 6 is a plan view and a side view showing a schematic structure of thecam device 20 for the transfer receiving needle ofFig. 5 . -
- 1.
- Knitting needle
- 7.
- Rear butt
- 8.
- Front butt
- 40.
- Cam device for a transfer receiving needle
- 42.
- Fixed raising cam
- 42a, 42b.
- Cam face
- 42c.
- Intermediate cam
- 42d.
- Support elongated hole
- 46.
- Transfer receiving needle cam
- 46a.
- Cam face
- 46b.
- Swing shaft
- 46c.
- Surface
- 46d, 46e.
- Slope
- 46f.
- Spring-receiving hole
- 47.
- Compression spring
-
Fig. 1 shows a schematic structure of a cam device for atransfer receiving needle 40 as one embodiment of the present invention. The cam device for thetransfer receiving needle 40 is substituted for the cam device for thetransfer receiving needle 26 shown inFig. 5 andFig. 6 and is able to be used in thecam device 20 ofFig. 5 and is able to drive theknitting needle 1 as shown inFig. 4 . InFig. 1 , same asFig. 6 , the structure of the main part of the cam device for thetransfer receiving needle 40 is shown in correspondence to the side structure 40a as viewed from the front. - The cam device for the
transfer receiving needle 40 is assembled into inside of a fixed raisingcam 42 mounted on thecarriage bottom board 35. To the front edge of the outside of the fixed raisingcam 42, a cam face 42a is installed. To the portion in the vicinity of the center of the fixed raisingcam 42, there formed is an intermediate cam 42c whose front edge serves as a cam face 42b and has a chevron shape, and comes in contact with the rear end of therear butt 7 and advances therear butt 7. On both sides of the vicinity of the top part of the intermediate cam 42c, one pair oftransfer receiving cams 46 are disposed. Thetransfer receiving cam 46 has a cam face 46a formed on the front edge side, swing shaft 46b on the base end side fitted to support groove 42d formed on the rear side of fixed raisingcam 42, and the idle end side is supported in a state capable of swing in which the idle side rises and sinks with respect to thebottom board 35 around the swing shaft 46b parallel to the surface of thebottom board 35. On the idle end side of thetransfer receiving cam 46, surface 46c which becomes as high as that of the surface of the fixed raisingcam 42 when the cam protrudes from thebottom board 35 of the carriage by a swing displacement, is provided as well as slopes 46d, 46e linked to the surface 46c. In a spring-receiving hole 46f formed on the rear side of the idle end side of thetransfer receiving cam 46 to which the surface 46c and the slope 46d are installed, acompression spring 47 is inserted between thebottom board 35 of the carriage and energizes in such a manner that the idle end side protrudes from thebottom board 35. Incidentally, to thebottom board 35, a recess 35a which houses thetransfer receiving cam 46 is formed. - At the time of stitch transfer, for example, if the carriage runs to the left, the
rear butt 7 of theknitting needle 1 which serves as a receiving needle moves relative to the cam device for thetransfer receiving needle 40 as shown as a trajectory 7H. For the left-sidetransfer receiving cam 46 which becomes on the preceding side, the front end of the upper end of therear butt 7 hangs on the slope 46d and the rear end of therear butt 7 is driven to advance by the guidance at the cam face 42b of the front edge of the intermediate cam 42c. Incidentally, the position where therear butt 7 hangs on thetransfer receiving cam 46 may become ahead from the position shown in the figure. In this event, therear butt 7 comes close to the cam face 42b not from the slope 46d but in the passage that passes from the slope 46e to the surface 46c. By the advance of therear butt 7, slopes 46d, 46e are pressed in opposition to the energizing force of thecompression spring 47, and the idle end side of thetransfer receiving cam 46 is sunk and the upper end of therear butt 7 comes in contact with the surface 46c of thetransfer receiving cam 46. In the vicinity of the top portion of the intermediate cam 42c, the surface 46c of thetransfer eceiving cam 46 is pressurized by the upper end of therear butt 7 and sinks on thecarriage bottom board 35 side. When therear butt 7 moves to the idle end side of thetransfer receiving cam 46 on the following side, therear butt 7 advances from the cam face 46a and the upper end faces on thebottom board 35. Since the surface 46c on the idle end side of thetransfer eceiving cam 46 on the preceding side sinks, the level difference may be decreased or cancelled when therear butt 7 passes the vicinity of the top portion of the intermediate cam 42c. Since the level difference becomes small, even when the carriage runs at a high speed, smooth passage is enabled. - Furthermore, when the
rear butt 7 passes the top portion of the intermediate cam 42c as therear butt 7 runs along the trajectory 7H, the rear end of therear butt 7 comes in contact with the cam face 46a of the right-sidetransfer receiving cam 46 and is guided by the cam face 46a. The right-sidetransfer receiving cam 46 which serves as the following side has the idle end side protruded from thebottom board 35 by energizing of thecompression spring 47. The height of the cam face 46a from thebottom board 35 becomes equivalent to the height of the surface of the fixed raisingcam 42, that is, the height of the cam face 42b formed on the front edge of the intermediate cam 42c. Since the level difference during the period when therear butt 7 moves from the cam face 42b of the intermediate cam 42c to the cam face 46a of thetransfer receiving cam 46 on the following side is reduced, even when the carriage runs at high speed, the rear butt is allowed to smoothly move. -
Fig. 2 shows the shape of the left-sidetransfer receiving cam 46 ofFig. 1 as viewed from the plane, front, and right surface side. The right-sidetransfer receiving cam 46 also has a similar shape basically symmetrical. On the rear surface side on the idle end side of thetransfer receiving cam 46, a spring receiving hole 46f which houses the head end of thecompression spring 47 is provided, and at the head end, a flat contact surface 46g that comes in contact with the bottom surface of the recess 35a of thebottom board 35 is provided in the sunk state shown in the left side ofFig. 1 . On the surface side of thetransfer receiving cam 46, from the intermediate section to the idle end side, a flat contact surface 46h is also provided, in the protruded state with respect to the rear surface side of the fixed raisingcam 22. The contact surface 46g tilts against the contact surface 46h as to come in contact with the bottom surface of the flat recess 35a when the contact surface 46g sinks on thebottom board 35 side by swing displacement. -
Fig. 3 shows the shape of the fixed raisingcam 42 ofFig. 1 as viewed from the plane, side cross-section, and back surface. On the upper side the planar shape, and on the lower side the back surface shape are shown, respectively. The side cross-sectional view at the middle is shown in the state as viewed from cutting-plane line C-C shown in the planar shape. The fixedraising cam 42 is approximately in the form of plates and the cam face 42a on the outside and the cam face 42b of the intermediate cam 42c have the equivalent height. On the rear surface side, support elongated holes 42d that house and supports in a state capable of swing displacement the swing shaft 46b on the base end side of thetransfer receiving cam 46 are provided at intervals in the running direction. In addition, when thetransfer receiving cam 46 is in the protruded state, a recess 42e that has the bottom surface which comes in contact with the contact surface 46h, is installed on the rear surface side of the fixed raisingcam 42. - Of the pair of the
transfer receiving cams 46, thetransfer receiving cam 46 on the preceding side is protruded from thebottom board 35 by energizing of thecompression spring 47 before therear butt 7 passes for the first time. By the passage of therear butt 7 from the base end side where the swing shaft 46b is supported in a state capable of swing displacement by the support elongated hole 42d, first of all, the slope 46d is subject to pressurization and swing displacement and the idle end side sinks on thebottom board 35 side. Furthermore, at the upper end of therear butt 7, the surface 46c is pressurized and is definitely sunk when therear butt 7 passes on the idle end side of thetransfer receiving cam 46. By supporting the swing shaft 46b which serves as the base end side of the pair oftransfer receiving cams 46 at intervals in the carriage running direction and bringing the idle end side close to each other, changeover from the state of pressurizing the preceding side by therear butt 7 to the state in which therear butt 7 comes in contact with the cam face 46a on the following side in the protruded state and is guided is able to take place smoothly. - Incidentally, the intermediate cam 42c is installed to part of the fixed raising
cam 42, but the cam corresponding to the intermediate cam 42c may be installed independently from the fixed raisingcam 42. Furthermore, in thetransfer receiving cam 46, the base end side and the idle end side are disposed in the running direction, but even if they are disposed in the direction that intersects with the running direction, adjusting the directions of slopes 46d, 46e and the like can make the idle end side rise and sink in the state nearly equivalent to that of thetransfer receiving cam 46. Furthermore, for example, a cam corresponding to the half-height cam 28 shown inFig 5 andFig. 6 may be translated in the height direction from thebottom board 35 of the carriage not in the swing displacement but in the elevate displacement, and may be allowed to rise and sink.
Claims (3)
- A cam device for a transfer receiving needle (40),
mounted to a carriage which runs back and forth along needle beds of a flatbed knitting machine, as part of a knitting cam device including an approximately chevron shaped raising cam (42), having a cam surface (42a, 42b) outside to drive knitting needles (1), which are provided in parallel on the needle bed and have two butts (7, 8) spaced in front-rear direction respectively, to advance in the front of the needle bed gap and to retreat in the rear of the needle bed gap, under the action of the cam surface (42a, 42b) to the rear butt (7) so as to make the knitting needle (1) to do knitting motion and to do transfer sending motion, and
disposed inside the raising cam (42), for working on the rear butt (7) to make the knitting needle (1) to do transfer receiving motion, comprising:a pair of transfer receiving cams (46), able to independently project and mounted separately to one side and to the other side of the carriage running direction, and each having a surface (46c) that sinks when the cam (46) on the preceding side is pressed by the rear butt (7) and a cam face (46a) on the front edge side that for driving the rear edge of the rear butt (7) with the cam (46) on the following side protruded in accordance with the carriage run;a spring (47) mounted to each transfer receiving cam (46) respectively, and energizing in such a manner that each transfer receiving cam (46) is brought into the protruded state; andan intermediate cam (42c) that has an approximately chevron shape, disposed on the position at which the top portion moves from the preceding side to the following side of the transfer receiving cam (46), and allows the knitting needle (1) to advance on the preceding side up to the top portion and guides the rear end of the rear butt (7) comes in contact with the cam face (46a) of the transfer receiving cam (46) on the following side. - The cam device for the transfer receiving needle (40) according to claim 1, wherein each transfer receiving cam (46) of said one pair of the transfer receiving cams (46) has a base end portion supported to be capable of swing displacement on the rear surface side of said raising cam (42), and an idle end portion to be able to project.
- The cam device for the transfer receiving needle (40) according to claim 2, wherein said one pair of the transfer receiving cams (46) are disposed in such a manner that the base end portions are separated from each other and the idle end portions come close to each other in the carriage running direction.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008306910 | 2008-12-01 | ||
PCT/JP2009/006374 WO2010064384A1 (en) | 2008-12-01 | 2009-11-26 | Cam device for transfer receiving needle |
Publications (3)
Publication Number | Publication Date |
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EP2372003A1 true EP2372003A1 (en) | 2011-10-05 |
EP2372003A4 EP2372003A4 (en) | 2013-02-27 |
EP2372003B1 EP2372003B1 (en) | 2014-05-21 |
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ID=42233043
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09830155.9A Active EP2372003B1 (en) | 2008-12-01 | 2009-11-26 | Cam device for transfer receiving needle |
Country Status (5)
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EP (1) | EP2372003B1 (en) |
JP (1) | JP5543925B2 (en) |
KR (1) | KR101356443B1 (en) |
CN (1) | CN102224286B (en) |
WO (1) | WO2010064384A1 (en) |
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CN108842279A (en) * | 2018-08-31 | 2018-11-20 | 泰州市天圣针织机械实业有限公司 | A kind of motor money Dan Shuanshan plate |
CN109468738B (en) * | 2019-01-14 | 2023-09-22 | 宁波博日机械有限公司 | Three-system flat knitting machine bottom plate |
TWI747185B (en) * | 2020-03-05 | 2021-11-21 | 典洋針織機械股份有限公司 | Transfer device of high density fabric and method thereof |
Citations (3)
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US4669280A (en) * | 1985-09-04 | 1987-06-02 | Atelier De Construction Steiger S.A. | Camholder for a flat-bed knitting machine and knitting machine equipped with such a cam holder |
JPS6237142B2 (en) * | 1983-10-07 | 1987-08-11 | Shima Idea Center Co Ltd | |
EP1975295A1 (en) * | 2005-12-27 | 2008-10-01 | Shima Seiki Manufacturing., Ltd. | Needle selecting device for weft knitting machine |
Family Cites Families (7)
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GB220839A (en) * | 1923-10-08 | 1924-08-28 | Anton Strelz | Improvements in knitting machines |
JPS591750A (en) * | 1982-04-28 | 1984-01-07 | 株式会社島アイデア・センタ− | Traverse knitting machine |
JPS6237142A (en) * | 1985-08-12 | 1987-02-18 | 株式会社タナベ | Method of bending rear of blank in automatic box making machine |
JPS62110954A (en) * | 1985-09-04 | 1987-05-22 | アテリエ ドウ コンストリクシオンステ−ジエ ソシエテ アノニム | Cam holder of traverse knitting machine and knitting machineequipped with said cam holder |
CN2173260Y (en) * | 1993-04-08 | 1994-08-03 | 邱云国 | Machine head triangle device for flat knitting machine |
JP4015982B2 (en) * | 2003-10-10 | 2007-11-28 | 株式会社島精機製作所 | Cam apparatus for knitting fabric |
CN201148506Y (en) * | 2007-11-21 | 2008-11-12 | 萧世贤 | Single peak type needle moving triangular system |
-
2009
- 2009-11-26 WO PCT/JP2009/006374 patent/WO2010064384A1/en active Application Filing
- 2009-11-26 CN CN2009801471697A patent/CN102224286B/en active Active
- 2009-11-26 EP EP09830155.9A patent/EP2372003B1/en active Active
- 2009-11-26 KR KR1020117011754A patent/KR101356443B1/en active IP Right Grant
- 2009-11-26 JP JP2010541209A patent/JP5543925B2/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6237142B2 (en) * | 1983-10-07 | 1987-08-11 | Shima Idea Center Co Ltd | |
US4669280A (en) * | 1985-09-04 | 1987-06-02 | Atelier De Construction Steiger S.A. | Camholder for a flat-bed knitting machine and knitting machine equipped with such a cam holder |
EP1975295A1 (en) * | 2005-12-27 | 2008-10-01 | Shima Seiki Manufacturing., Ltd. | Needle selecting device for weft knitting machine |
Non-Patent Citations (1)
Title |
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See also references of WO2010064384A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR20110091692A (en) | 2011-08-12 |
CN102224286B (en) | 2013-09-11 |
WO2010064384A1 (en) | 2010-06-10 |
JPWO2010064384A1 (en) | 2012-05-10 |
KR101356443B1 (en) | 2014-02-03 |
EP2372003B1 (en) | 2014-05-21 |
CN102224286A (en) | 2011-10-19 |
JP5543925B2 (en) | 2014-07-09 |
EP2372003A4 (en) | 2013-02-27 |
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