EP2371977A1 - Alliage de cobalt et son procédé de fabrication - Google Patents

Alliage de cobalt et son procédé de fabrication Download PDF

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Publication number
EP2371977A1
EP2371977A1 EP11158754A EP11158754A EP2371977A1 EP 2371977 A1 EP2371977 A1 EP 2371977A1 EP 11158754 A EP11158754 A EP 11158754A EP 11158754 A EP11158754 A EP 11158754A EP 2371977 A1 EP2371977 A1 EP 2371977A1
Authority
EP
European Patent Office
Prior art keywords
cobalt
carbides
weight percent
cobalt alloy
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11158754A
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German (de)
English (en)
Other versions
EP2371977B1 (fr
Inventor
Jozef H.G. Mattheij
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sulzer Turbo Services Venlo BV
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Sulzer Turbo Services Venlo BV
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Publication date
Application filed by Sulzer Turbo Services Venlo BV filed Critical Sulzer Turbo Services Venlo BV
Priority to EP11158754.9A priority Critical patent/EP2371977B1/fr
Publication of EP2371977A1 publication Critical patent/EP2371977A1/fr
Application granted granted Critical
Publication of EP2371977B1 publication Critical patent/EP2371977B1/fr
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/49318Repairing or disassembling

Definitions

  • the invention relates to a cobalt alloy according to the preamble of the independent claim of this category and to a method for producing such a cobalt alloy.
  • Cobalt alloys or cobalt-based alloys, commonly associated with the so-called superalloys, are now commonly used for high temperature applications, and particularly in corrosive environments. They are characterized by a high (warm) strength and also offer a high creep resistance and a good resistance to galling, abrasion and Reibverschleiss in general.
  • cobalt-based alloys are also used for parts of gas turbines that may typically be exposed to temperatures of up to over 1000 ° C under severe oxidizing conditions during operation.
  • One example is the turbine blades, especially those in the hottest part of the turbine.
  • cobalt alloys as a welding or coating material both for the production but also for the repair of turbine blades.
  • cobalt-based alloys contain the following components:
  • nickel is often added, mainly to stabilize the austenitic structure. This refers to the structure that corresponds to the cubic face-centered (fcc: face centered cubic) structure of the Austentit.
  • chromium is added especially for the purpose of improving the corrosion resistance. It is also known to add carbon to the alloy which serves to form carbides which increase strength, hardness and wear resistance.
  • other metals such as tungsten, tantalum, hafnium, molybdenum or zirconium are added to form carbides.
  • a directionally solidified cobalt-based alloy in which tantalum carbides are precipitated in a fibrous structure.
  • the tantalum carbides are incorporated as a directed fibrous phase, that is, the individual tantalum carbides are each formed as a longitudinally extended fiber, these fibers are aligned substantially parallel to each other along a preferred direction.
  • a cobalt alloy consisting of at least 30 weight percent cobalt, 0 to 20 weight percent nickel, 5 to 30 weight percent chromium, 0.4 to 2.5 weight percent carbon and at least one carbide-forming metal that forms carbides with the carbon, wherein the atomic ratio in the alloy the carbide-forming metal to which carbon is at least 0.8, said alloy optionally further comprising one or more of molybdenum, tungsten, aluminum, titanium, niobium, iron, silicon, manganese, vanadium, boron, zirconium and impurities.
  • the carbides are present as stable carbides in the form of a finely divided phase without preferential direction in the alloy.
  • this cobalt alloy has a significantly higher high-temperature stability, in particular with regard to the carbides.
  • cobalt-base alloys which are characterized by directional solidification, in which the carbides are precipitated in a directional fiber structure
  • the cobalt alloy according to the invention can be described as an equiaxial alloy.
  • the individual carbides have no significant preferred direction, so they are not fibrous for example, but rather comparable grains.
  • These carbides are fine and distributed substantially uniformly over the cobalt matrix, that is, the carbides form a finely divided phase.
  • a preferred direction as in the directionally solidified cobalt alloys does not exist in the inventive cobalt alloy.
  • the components designated as optional, which may be part of the cobalt alloy according to the invention, are elements which are usually used as additives in superalloys, in particular in cobalt-base alloys.
  • the carbides are at least predominantly of the MC type.
  • the atomic ratio of metal to carbon in the respective carbide is one to one, so each carbon atom is connected to exactly one metal atom to form a carbide.
  • a method for producing such a cobalt alloy is further proposed in which the components of the alloy are transferred by heat input into a melt and then to produce the finely divided carbides a cooling at a cooling rate of at least one degree per second, in particular at least ten degrees per second. This rapid cooling produces the finely divided carbide phase.
  • the desired structure of the carbide phase can be realized, namely the fine distribution of the carbides and the avoidance of a preferred direction as present in the directionally solidified alloys is.
  • the invention proposes a cobalt alloy which contains carbides and which is characterized in particular in that the carbides are in the form of a finely divided phase without preferential direction in the alloy.
  • the carbides do not form fibers aligned along a preferential direction, as in the directionally solidified cobalt alloys, but the individual carbides are formed like grains, their excretion is equiaxial and they are finely dispersed the cobalt matrix.
  • the atomic ratio of the metal M to carbon C in the carbide is one to one.
  • the alloy according to the invention consists of at least 30% by weight (wt.%) Of cobalt (Co) serving as the base material and balancing material of the alloy, zero to 20% by weight nickel (Ni), 5 to 30% by weight chromium (Cr ), 0.4 to 2.5 wt.% Carbon (C) and at least one carbide-forming metal that forms carbides with the carbon.
  • the atomic ratio of the carbide-forming metal or the carbide-forming metals M and the carbon C is at least 0.8, that is, of the atomic ratio per carbon atom C at least 0.8 metal atom M is present. This ensures, among other things, that predominantly MC type carbides are eliminated.
  • the alloy may further include one or more of the following elements commonly used in cobalt base alloys: molybdenum, tungsten, aluminum, titanium, niobium, iron, silicon, manganese, vanadium, boron, zirconium, and impurities
  • At least the predominant part of the carbides is in each case smaller than five micrometers, preferably smaller or approximately equal to one micrometer.
  • the carbide-forming metal comprises at least one metal selected from the group consisting of tantalum (Ta), hafnium (Hf), zirconium (Zr) and niobium (Nb). Tantalum is particularly preferred.
  • Ta tantalum
  • Hf hafnium
  • Zr zirconium
  • Nb niobium
  • Tantalum is particularly preferred.
  • the fact that some elements, such as zirconium or niobium, are mentioned both as carbide formers and as optional components of the alloy, is to be understood to include a first part that serves as a carbide former and a second part that does not form carbides, but rather a carbide can fulfill other function in the alloy.
  • tantalum as the carbide-forming metal
  • the tantalum it being possible for the tantalum to be replaced completely or partially and at about the atomic ratio one to one by hafnium and / or zirconium.
  • "Atomic ratio one to one" means that a number of tantalum atoms by an equal number of hafnium atoms or an equal number of zirconium atoms, or a the same number of a mixture of hafnium and zirconium atoms can be replaced.
  • the components of the alloy are transferred into a melt by introduction of heat and then rapid cooling takes place to produce the finely divided carbides with a cooling rate of at least one degree per second, in particular at least ten degrees per second.
  • the heat input takes place by laser welding, because in this process the required cooling rate is relatively easy to implement.
  • the cobalt alloy according to the invention and the method according to the invention can be used in particular for welding or coating, in particular by means of laser welding.
  • Fig. 1 shows an enlarged view of a layer of the embodiment of an inventive alloy.
  • the lighter spots or points form the carbide phase, which in the Republicsgemäss black or darker matrix is embedded.
  • the individual carbides are formed like grains, their excretion takes place equiaxially, ie without preferential direction, and they are finely and evenly distributed over the cobalt matrix.
  • the majority of the carbides have an extension that is less than or equal to one micrometer.
  • the in Fig. 1 Alloy held at 1000 ° C for a thousand hours.
  • Fig. 1 shows the cobalt alloy after this annealing treatment.
  • the cobalt alloy according to the invention is suitable both as a welding material, for example for the production of welds or for repairing workpieces or for build-up welding, for example for the production of components, as well as a coating material, for example to provide a protective layer against (hot) corrosion or corrosion on a substrate Apply wear.
  • the cobalt alloy according to the invention or the process according to the invention for producing or repairing parts of a gas turbine is particularly suitable for producing and repairing turbine blades.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
EP11158754.9A 2010-03-19 2011-03-18 Alliage de cobalt et son procédé de fabrication Active EP2371977B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP11158754.9A EP2371977B1 (fr) 2010-03-19 2011-03-18 Alliage de cobalt et son procédé de fabrication

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP10157037 2010-03-19
EP11158754.9A EP2371977B1 (fr) 2010-03-19 2011-03-18 Alliage de cobalt et son procédé de fabrication

Publications (2)

Publication Number Publication Date
EP2371977A1 true EP2371977A1 (fr) 2011-10-05
EP2371977B1 EP2371977B1 (fr) 2016-03-16

Family

ID=42167706

Family Applications (1)

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EP11158754.9A Active EP2371977B1 (fr) 2010-03-19 2011-03-18 Alliage de cobalt et son procédé de fabrication

Country Status (2)

Country Link
US (1) US20110225823A1 (fr)
EP (1) EP2371977B1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106636761A (zh) * 2016-12-26 2017-05-10 重庆派馨特机电有限公司 一种耐磨搅拌头用激光熔敷合金粉
CN107663605A (zh) * 2016-07-29 2018-02-06 泰州市艾瑞克新型材料有限公司 单晶涡轮叶片锯齿冠阻尼面耐磨涂层及其制备工艺
CN111918976A (zh) * 2019-03-07 2020-11-10 三菱动力株式会社 钴基合金制造物

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109898082A (zh) * 2019-04-15 2019-06-18 东南大学 一种铁基非晶纳米晶激光熔覆复合涂层及制备和测试方法
US11155904B2 (en) * 2019-07-11 2021-10-26 L.E. Jones Company Cobalt-rich wear resistant alloy and method of making and use thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH504926A (de) * 1965-09-03 1971-03-31 Boehler & Co Ag Geb Verfahren zur Herstellung hochwarmfester, korrosionsbeständiger Aufpanzerungen
US3655365A (en) * 1970-05-01 1972-04-11 Iit Res Inst High speed tool alloys and process
US3985582A (en) * 1973-07-30 1976-10-12 Office National D'etudes Et De Recherches Aerospatiales (O.N.E.R.A.) Process for the improvement of refractory composite materials comprising a matrix consisting of a superalloy and reinforcing fibers consisting of a metal carbide
US4058415A (en) 1975-10-30 1977-11-15 General Electric Company Directionally solidified cobalt-base eutectic alloys
JPH09206986A (ja) * 1996-01-29 1997-08-12 Mitsubishi Materials Corp 高温耐摩耗性のすぐれたエンジンバルブ

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4481034A (en) * 1982-05-24 1984-11-06 Massachusetts Institute Of Technology Process for producing high hafnium carbide containing alloys
US5422072A (en) * 1992-12-24 1995-06-06 Mitsubishi Materials Corp. Enhanced Co-based alloy
JPH09157780A (ja) * 1995-12-05 1997-06-17 Hitachi Ltd 高耐食性Co基合金
US5916518A (en) * 1997-04-08 1999-06-29 Allison Engine Company Cobalt-base composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH504926A (de) * 1965-09-03 1971-03-31 Boehler & Co Ag Geb Verfahren zur Herstellung hochwarmfester, korrosionsbeständiger Aufpanzerungen
US3655365A (en) * 1970-05-01 1972-04-11 Iit Res Inst High speed tool alloys and process
US3985582A (en) * 1973-07-30 1976-10-12 Office National D'etudes Et De Recherches Aerospatiales (O.N.E.R.A.) Process for the improvement of refractory composite materials comprising a matrix consisting of a superalloy and reinforcing fibers consisting of a metal carbide
US4058415A (en) 1975-10-30 1977-11-15 General Electric Company Directionally solidified cobalt-base eutectic alloys
JPH09206986A (ja) * 1996-01-29 1997-08-12 Mitsubishi Materials Corp 高温耐摩耗性のすぐれたエンジンバルブ

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107663605A (zh) * 2016-07-29 2018-02-06 泰州市艾瑞克新型材料有限公司 单晶涡轮叶片锯齿冠阻尼面耐磨涂层及其制备工艺
CN106636761A (zh) * 2016-12-26 2017-05-10 重庆派馨特机电有限公司 一种耐磨搅拌头用激光熔敷合金粉
CN106636761B (zh) * 2016-12-26 2018-06-19 重庆派馨特机电有限公司 一种耐磨搅拌头用激光熔敷合金粉
CN111918976A (zh) * 2019-03-07 2020-11-10 三菱动力株式会社 钴基合金制造物
CN111918976B (zh) * 2019-03-07 2022-05-17 三菱重工业株式会社 钴基合金制造物

Also Published As

Publication number Publication date
US20110225823A1 (en) 2011-09-22
EP2371977B1 (fr) 2016-03-16

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