EP2366831B1 - Method for controlling the process of applying a layer of road paving material and paver - Google Patents
Method for controlling the process of applying a layer of road paving material and paver Download PDFInfo
- Publication number
- EP2366831B1 EP2366831B1 EP10002897.6A EP10002897A EP2366831B1 EP 2366831 B1 EP2366831 B1 EP 2366831B1 EP 10002897 A EP10002897 A EP 10002897A EP 2366831 B1 EP2366831 B1 EP 2366831B1
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- European Patent Office
- Prior art keywords
- control system
- tamper
- actuating
- screed
- paver
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- 239000000463 material Substances 0.000 title claims description 6
- 238000005056 compaction Methods 0.000 claims description 9
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- 238000004873 anchoring Methods 0.000 claims 5
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- 230000015572 biosynthetic process Effects 0.000 claims 2
- 238000009434 installation Methods 0.000 description 39
- 238000011900 installation process Methods 0.000 description 15
- 238000004886 process control Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 5
- SEQDDYPDSLOBDC-UHFFFAOYSA-N Temazepam Chemical compound N=1C(O)C(=O)N(C)C2=CC=C(Cl)C=C2C=1C1=CC=CC=C1 SEQDDYPDSLOBDC-UHFFFAOYSA-N 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 1
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4833—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with tamping or vibrating means for consolidating or finishing, e.g. immersed vibrators, with or without non-vibratory or non-percussive pressing or smoothing means
- E01C19/4853—Apparatus designed for railless operation, e.g. crawler-mounted, provided with portable trackway arrangements
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/002—Apparatus for preparing and placing the materials and for consolidating or finishing the paving
Definitions
- the invention relates to a method according to the preamble of claim 1 and a road finisher according to the preamble of patent claim 7.
- a known automatic tamper control system can be the tamper frequency or the number of strokes of the tamper strip per unit of the traveled route adjust or adjust automatically depending on changes in the installation speed.
- the tamper stroke is not changed.
- the tamper frequency has a relatively small influence on the precompression result.
- leveling systems or even automatic leveling systems for road pavers are known, which typically contain closed control loops and control the leveling cylinders of the paver.
- At least one sensor samples a reference and provides a reading that is compared to a setpoint in the system.
- the setpoint is input by an operator.
- the system then generates a control signal for the leveling cylinders.
- the lining thickness is controlled, taking into account other significant machine parameters for the lining thickness, such as the tamper stroke, the tamper frequency and the installation speed.
- machine parameters must be optimally selected and implemented by the operator.
- the machine parameters are not process objectives, which means that the operator can not set what he wants to achieve, namely a certain amount of lining.
- the operator controls the machine, so to speak, in order to finally achieve the desired result. Direct process control is not possible with this method.
- the invention has for its object to provide a method of the type mentioned above and a paver for performing the method, which make it possible to control the installation process directly, without burdening operators with impractical high responsibility of selecting right machine parameters.
- the installation process is controlled directly and largely automatically, because the control system knows and takes into account all relevant process target values, and above all takes into account the angle of attack of the screed as an additional control variable, to regulate the lining thickness to the target value and also to optimize the operating point of the precompression system so that the target lining thickness is achieved with optimum pre-compaction, optimum flatness and optimum structure of the lining with minimal wear of the working components and with minimal energy consumption.
- the angle of attack as here continuously recorded and taken into account control variable is processable as a relevant indicator of the operating state of the precompression system by the control system to avoid in the process control that too low or too steep angle of incidence arises, the achieved compaction, flatness and structure negative would affect.
- the control system processes the information about the actual installation speed and the actual angle of attack of the screed so that the manipulated variables are generated and converted with respect to the setpoint of the lining thickness, wherein the actual angle of attack is kept largely at the preselected desired angle of attack.
- An actuator for the tamper stroke generated via an eccentric drive is a remote-controlled transmission for adjusting the eccentricity according to the method during the installation process, which is causally responsible for the size of the tamper stroke.
- the gear can be adjusted mechanically, hydraulically or electrically.
- the paver can be performed with greater comfort and without basic knowledge of the context of different installation parameters by a relatively untrained operator with high comfort for the installation process, which is controlled by the direct process control, the layer thickness to setpoint while the operating point of the precompression system is optimized.
- An actuator for the tamper stroke generated via an eccentric drive is a remote-controlled transmission for adjusting the eccentricity according to the method during the installation process, which is causally responsible for the size of the tamper stroke.
- the gear can be adjusted mechanically, hydraulically or electrically.
- control signals are generated at least for the tamper or tamper frequency, or even for the tamper and tamper frequency by the control system in the process control, which are then implemented by the corresponding actuators so that even taking into account the angle of attack as a control variable of the tamper
- the main contribution is to achieve the right thickness evenly with optimum precompression, flatness and structure of the lining.
- actuating signals for actuators of the leveling cylinder and / or the lifting cylinder are generated and implemented to assist the Vorverdichtungssystem by adjusting the height of the articulation points of the traction arms and / or by an over the lifting cylinder relief of the screed for example, while maintaining the target value of the pitch ,
- the detected actual installation speed is transmitted as manipulated variable information for processing to the control system.
- a change in the installation speed causes an automatic change of the control signals for the actuators in order to keep both substantially constant, namely the lining thickness and the angle of attack.
- the installation speed is selected or preselected by an operator and the actual installation speed is transmitted as disturbance information for processing to the control system.
- the installation speed is made available to the control system for processing in this case, it can be freely selected by an operator. This is important because the installation speed should be chosen in practice so that the desired performance (mass flow rate of paving material, area performance) is tuned to the particular circumstances or specific requirements. Therefore, it is expedient, in spite of the automatic control or control of the installation process, to offer the operator an influence, at least with regard to the installation speed.
- control system generates an installation speed recommendation in the form of a speed value or speed range for the operator during direct process control, which the operator can implement or implement with regard to optimum performance during the installation process.
- At least some or all of the acquired information for direct process control in the control system can be processed as control variables in order to generate at least the control signals for the tamper stroke or the tamper frequency or the tamper stroke and the tamper frequency. Flanking can also be generated and implemented control signals for the leveling cylinder or the lifting cylinder to make the process control essentially only by the control system and to relieve the operator.
- actuators are connected to the control system at least for setting the tamper stroke or the tamper stroke and the tamper frequency based on control signals generated by the control system.
- control elements for adjusting the leveling cylinder and / or the lifting cylinder based on the control system generated control signals may be useful in another embodiment, in addition to connect control elements for adjusting the leveling cylinder and / or the lifting cylinder based on the control system generated control signals to avoid unwanted changes in the angle of attack or with the control system counteract this immediately.
- the control system either comprises at least one, preferably a plurality of, in-line, gain controllers, for example three size controllers, one of which is e.g. one tames the tamper frequency in consideration of the installation speed, another regulates the tamper stroke taking into account the angle of attack, and another actuates the leveling cylinder taking into account the lining thickness, or at least one multi-variable controller which, for example, processes a plurality of control variables and generates a plurality of actuating signals.
- the multivariable controller processes the control variables paving speed and angle of attack and generates the control signals for changing the tamper frequency and the tamper stroke.
- the in-feed controller processes the information on the pad thickness and, if necessary, generates actuating signals for the leveling cylinders and / or the lifting cylinders.
- control system is equipped with a display in which, inter alia, a built-speed recommendation for an operator can be displayed, for example if the control system learns self-learning that the installation speed is too high or too low or due to a change in a control variable of a change requirement.
- control system at least one predetermined characteristic or a characteristic field and / or a characteristic curve or characteristic diagram control for manipulated variables to be correlated with one another.
- An actuator for the tamper frequency generated by a hydraulic drive may be a solenoid-operated valve, preferably even a proportional flow control valve, to adjust the tamper frequency above the speed generated by the hydraulic drive.
- An actuator for the angle of attack of the screed may be at least one solenoid-operated valve for the leveling cylinder, wherein the current actual position of the leveling cylinder can be fed back to the control system.
- An actuator, preferably for setting a particular plank relief, may be a solenoid operated valve for the hydraulic lift cylinders.
- the direct process control can also take into account to vary at least the Tamperhub or the Tamperhub and the tamper frequency over the pave width of the screed at a transverse to the working direction pad thickness to produce the same compaction also transverse to the working direction.
- Fig. 1 shows a self-propelled road paver 1 when performing a mounting process, ie, when installing a covering 6 bituminous or concrete-5 on a planum 7 with a covering thickness S and a mounting speed V relative to the planum 7, wherein the covering 6, at least by a precompression 13th a screed 3 pre-compressed and just installed.
- the core of the paver 1 is a computerized, either fully automatic or user-assisted control system 25, for example, in a control panel P on a cab and / or in an outside steering position P 'on the screed 3.
- the control system 25 is used by an operator so that the operator Directly control installation process, and essentially does not need to select any installation parameters themselves and / or need to change during installation.
- a bunker 4 is arranged frontally, from which a non-highlighted longitudinal conveyor system 5 deposits behind the chassis 2 on the subgrade 7, where it is distributed by a transverse distribution before the screed 3 from the pavement 6 is installed.
- the screed 3 is mounted on Switzerlandholmen 8, which are hinged to articulation points 9 on the chassis 2 so that the screed 3 is floating on the paving material 5 is dragged.
- the articulation points 9 are height-adjustable with leveling cylinders, for example via actuators 10 '(hydraulic valves or the like) and influence an angle of attack ⁇ of the screed 3.
- the angle of attack ⁇ should be positive but with an optimal size, i.
- 2 lifting cylinders 28 are hinged to the chassis, which act on the Switzerlandholmen 8 and serve, for example, for transporting the screed 3 excavated position, or make a plank relief during installation or optionally to increase the contact pressure of the screed 3.
- the screed 3 comprises, for example, a base screed 11 and extending screeds 12, each with a precompression system 13, for example at least one tamper 14, and optionally a vibration device, not shown, for a bottom screed 18.
- the screed 3 can also be used with a high compression device, not shown be equipped.
- the tamper 14 is (see Fig. 2 ) For example, by means of an eccentric drive with selectable stroke H and selectable frequency F operable.
- the outside steering position P 'on the screed 3 may have a similar equipment as the control panel P.
- a speed selector 26 is provided for setting the installation speed V.
- the speed selector 26 can be adjusted by an actuator, not shown, if necessary, also from the control system 25 to change the installation speed V.
- the actual installation speed V is detected by at least one symbolically indicated sensor 31 and transmitted to the control system 25.
- the sensor 31 may be placed in the paver, for example in the control panel P or in a traction drive or scan a reference on the planum 7.
- an input section 27 may be provided for inputting and / or displaying parameters.
- the lifting cylinders 28 is at least one actuator 28 ', for example, a solenoid-operated hydraulic valve assigned.
- at least one sensor 30 can be provided as equipment of the road paver 1, which picks up the temperature, density or consistency of the built-in material, for example immediately before the screed 3, and optionally transmitted as information to the control system 25. This installation parameter could alternatively be entered by the operator.
- at the screed 3 at least one sensor 29 is provided, which detects the angle of attack ⁇ of the screed 3, for example relative to the planum 7. This sensor 29 could tapping the angle ⁇ also at the Switzerlandholmen. It could be provided over the mounting width several sensors 29.
- a sensor 37 may be provided for picking up the lining thickness S, which scans, for example, the plane 7 or a reference line, not shown.
- Actuators for setting the Tamperhubes H and the tamper frequency F are also provided in the paver 1 or the screed 3 to implement generated by the control system 25 control signals.
- Fig. 2 shows Fig. 2 a partially exposed portion of the screed 3 with the precompression system 13 and the tamper 14.
- the tamper 14 may be shielded at the front of the screed 3 by a cover 19 and between the cover 19 and the front edge of the Glättbleches 18 substantially vertically movably guided.
- a bearing block 16 On a lower side of the screed plate 18 supporting frame 17, a bearing block 16 is mounted, the relative altitude is adjustable for example by means of an adjusting screw 20, such that the tamper 14 has a certain relative position to the screed plate 18 at the bottom dead center of each stroke.
- an eccentric shaft 15 rotatably mounted, each having an eccentric portion 22 of a certain eccentricity.
- the eccentric portion 22 engages in a connecting rod 21, which connects the eccentric shaft 15 with the tamper 14.
- On the eccentric portion 22 is an eccentric bushing 23 via a the actuator for the tamper stroke H forming gear 24 rotatably coupled to the eccentric portion 22.
- the gear 24 is supported on the frame 17.
- the eccentric bush 23 is rotatably mounted in the connecting rod 21. By means of the gear 24, the eccentric bushing 23 can be relative to the eccentric section Twist 22 and couple in the set rotational position with the eccentric shaft 15.
- the relative rotation of the eccentric bushing 23 relative to the eccentric section 22 effects an adjustment of the stroke, which the connecting rod transmits to the tamper 14.
- the tamper stroke H is set automatically via the control system 25.
- the eccentric shaft 15 is rotationally driven, for example, by a hydraulic motor 32.
- the speed determines the tamper frequency F.
- the actuator 33 for the hydraulic motor 32 may serve a solenoid-operated valve, such as a proportional flow control valve, which is acted upon by the control system 25 with control signals.
- the representation of the transmission in Fig. 2 is only to be understood schematically, since the transmission 24 of course due to the rotation of the eccentric shaft 15 indirectly as adjusting on the eccentric shaft 15 has an effect on the eccentric bushing 23.
- the gear 24 as an actuator for setting the Tamperhubes H different versions are conceivable, of which Fig. 2 only one non-limiting embodiment shows.
- the control system 25 is designed to directly control the installation process and to require an operator to input only process targets such as a certain lining thickness S, for example at the input section 27, and then control the installation process without further operator intervention.
- the paver 1 can drive at a predetermined or programmed installation speed V, where appropriate, an operator can select the installation speed V, and / and the control system 25, for example, in a non-highlighted display the operator is offered a built-speed recommendation that the control system 25, for example in In terms of the process objective or optimal performance (mass flow, area performance), and which can then be implemented by the operator.
- the sensor 29 picks up the actual installation speed and transmits it to the control system 25 so that the process control is not interrupted by a the default deviating installation speed change is falsified.
- the installation speed V could be taken into account as a disturbance variable, ie the installation speed V is made available to the control system 25 for processing, for example by the information provided by the at least one sensor 29 and / or by the speed selector 26, but by an operator can be chosen. This is significant because the paving speed is used to set the optimum performance of the paver during the paving process (mass flow, area performance).
- the control system 25 regulates the lining thickness S to a predetermined desired value. Furthermore, the control system 25 optimizes the operating point of the precompression system 13 with the tamper 14 such that the desired value of the layer thickness S with optimum pre-compaction, optimal flatness and optimum structure of the coating 6 with minimal wear, for example in the precompression system 13 and minimal energy consumption is achieved.
- This positive effect also leads the control system 25 above all by the fact that the angle of attack ⁇ of the screed is determined and processed as an additional control variable.
- For the angle of attack ⁇ is an excellent indicator for assessing the operating state of the precompression system 13. For example, for example, too shallow as well as too steep an angle ⁇ would cause problems in the compression, the flatness and in the structure.
- Fig. 3 to 5 show a selection of embodiments of the control system 25. This selection is not intended to be limiting.
- the control system 25 has a controller 35, which is designed as a multi-variable controller 38, and to which a comparator section 34 is assigned.
- the comparator section 34 receives, for example, specifications i ⁇ and i s for the angle of attack ⁇ and the lining thickness S, for example as nominal values. Dotted is indicated that the installation speed V, such as entered by an operator, can be considered here. This dashed line indicated input of the installation speed V, an operator on the basis of a generated by the control system 25 and, for example, in a display, not shown installation speed recommendation E v choose if the control system 25 should determine that the originally specified installation speed V is not appropriate.
- the comparator section 34 also transmits the values detected by the sensors 29, 37 as information about the lining thickness S and the angle of attack ⁇ . If differences occur between the specifications and the actual values, the comparator section 34 feeds the controller 35, which also contains the actual installation speed detected by the at least one sensor 31 is supplied as information i v . From the information supplied, the controller generates 35 control signals H for the tamper stroke and / or F for the tamper frequency, and, optionally, at least one actuating signal either for the leveling cylinders 10 (the actuator 10 ') and / or the lifting cylinders 28 (actuator 28'). ). By implementing these control signals, the installation process 36 is controlled so that the desired covering thickness S is achieved and also the angle of attack ⁇ is maintained, in which case feedbacks to the comparator section 34 are indicated.
- control system 25 is formed here with three parallel size controllers 39, 40, 41.
- the inputs controller 39 receives, for example, from the sensor 31, the installation speed information (possibly also from the speed selector 26 or superimposed with its setting) and generates the control signal for the actuator 33 of the tamper frequency F.
- the inputs controller 40 receives the information on the actual angle of attack ⁇ and generates the actuating signal for the actuator (gear 24) for setting the Tamperhubes H.
- the inputs controller 41 receives the information on the lining thickness S (the setpoint or a determined from the setpoint and the actual control variable) and generates actuating signals for the actuator 10th 'and / or 28' for the leveling cylinder 10 and the lifting cylinder 28th
- the control system 25 includes a multi-variable controller 38 and at least one inputs regulator 41.
- the multi-variable controller 38 receives the installation speed information from the at least one sensor 31 and also the information on the angle of attack ⁇ and generates control signals for the tamper and tamper H.
- the inputs controller 41 receives the information on the coating thickness S and generates, if appropriate, control signals, for example, for the actuators 10 ', and / or 28'.
- the controllers in embodiments 3 to 5 may be classical PID controllers, or adaptive controllers, or fuzzy logic controllers or neural network controllers or other computerized controllers. Further, the controller or the control system may include characteristics or maps or displayed as a characteristic / map control.
- the characteristic curves relate, for example, to manipulated variables to be correlated with each other, e.g. F or H; F and H; F or H and ⁇ , F or H and 10 ', 28', or the like.
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Description
Die Erfindung betrifft ein Verfahren gemäß Oberbegriff des Patentanspruchs 1 sowie einen Straßenfertiger gemäß Oberbegriff des Patentanspruchs 7.The invention relates to a method according to the preamble of
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Aus der europäischen Patentanmeldung mit älterem Zeitrang, Anmeldeaktenzeichen 09 014 516.0 ist ein Vorschlag bekannt, zumindest den Tamperhub unter Berücksichtigung verschiedener Einbauparameter automatisch zu variieren. Auch hier ist keine direkte Prozesssteuerung möglich, weil der Anstellwinkel der Einbaubohle bzw. eine beim Einbau auftretende Änderung des Anstellwinkels nicht berücksichtigt wird. Der Anstellwinkel der Einbaubohle wäre nämlich ein sehr brauchbarer Indikator des Betriebszustandes oder Betriebspunktes des Vorverdichtungssystems, weil ein zu flacher oder ein zu steiler Anstellwinkel zwangsweise in Problemen bezüglich der erzielbaren Verdichtung, Ebenheit und Struktur des Belages resultiert.From the European patent application with seniority senior, Anmeldeaktenzeichen 09 014 516.0 a proposal is known to vary at least the tamper automatically under consideration of various installation parameters. Again, no direct process control is possible because the angle of attack of the screed or occurring during installation change of the angle of attack is not taken into account. The angle of incidence of the screed would be a very useful indicator of the operating state or operating point of the precompression system, because too shallow or too steep an angle inevitably results in problems regarding the achievable compression, flatness and structure of the lining.
Ferner sind in der Praxis Nivelliersysteme bzw. sogar automatische Nivelliersysteme für Straßenfertiger bekannt, die typischerweise geschlossene Regelkreise enthalten und die Nivellierzylinder des Straßenfertigers ansteuern. Wenigstens ein Sensor tastet eine Referenz ab und liefert einen Messwert, der in dem System mit einem Sollwert verglichen wird. Den Sollwert gibt ein Bediener ein. Das System generiert dann ein Stellsignal für die Nivellierzylinder. Auf diese Weise wird die Belagstärke geregelt, wobei andere wesentliche Maschinenparameter für die Belagstärke, wie der Tamperhub, die Tamperfrequenz und die Einbaugeschwindigkeit, unberücksichtigt bleiben. Diese Maschinenparameter müssen vom Bediener optimal gewählt und umgesetzt werden. Die Maschinenparameter sind keine Prozess-Zielgrößen, was bedeutet, dass der Bediener nicht das einstellen kann, was zu erreichen angestrebt wird, nämlich eine bestimmte Belagstärke. Der Bediener steuert sozusagen die Maschine, um schlussendlich das gewünschte Ergebnis zu erzielen. Eine direkte Prozesssteuerung ist mit diesem Verfahren nicht möglich.Furthermore, in practice leveling systems or even automatic leveling systems for road pavers are known, which typically contain closed control loops and control the leveling cylinders of the paver. At least one sensor samples a reference and provides a reading that is compared to a setpoint in the system. The setpoint is input by an operator. The system then generates a control signal for the leveling cylinders. In this way, the lining thickness is controlled, taking into account other significant machine parameters for the lining thickness, such as the tamper stroke, the tamper frequency and the installation speed. These machine parameters must be optimally selected and implemented by the operator. The machine parameters are not process objectives, which means that the operator can not set what he wants to achieve, namely a certain amount of lining. The operator controls the machine, so to speak, in order to finally achieve the desired result. Direct process control is not possible with this method.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art sowie einen Straßenfertiger zum Durchführen des Verfahrens anzugeben, die es ermöglichen, den Einbauprozess direkt zu steuern, ohne Bediener mit unzweckmäßig hoher Verantwortung der Auswahl richtiger Maschinenparameter zu belasten.The invention has for its object to provide a method of the type mentioned above and a paver for performing the method, which make it possible to control the installation process directly, without burdening operators with impractical high responsibility of selecting right machine parameters.
Die gestellte Aufgabe wird mit den Merkmalen des Patentanspruchs 1 und mit dem Straßenfertiger mit den Merkmalen des Patentanspruchs 7 gelöst.The stated object is achieved with the features of
Bei dem Verfahren wird der Einbauprozess direkt und weitestgehend automatisch gesteuert, weil das Regelsystem alle maßgeblichen Prozess-Zielgrößen kennt und berücksichtigt, und vor allem auch den Anstellwinkel der Einbaubohle als zusätzliche Regelführungsgröße berücksichtigt, um die Belagstärke auf den Sollwert zu regeln und darüber hinaus den Betriebspunkt des Vorverdichtungssystems so zu optimieren, dass die Soll-Belagstärke mit optimaler Vorverdichtung, optimaler Ebenheit und optimaler Struktur des Belages bei minimalem Verschleiß der Arbeitskomponenten und mit minimalem Energieverbrauch erreicht wird. Der Anstellwinkel als hier fortlaufend erfasste und berücksichtigte Regelführungsgröße, ist als maßgeblicher Indikator für den Betriebszustand des Vorverdichtungssystems durch das Regelsystem verarbeitbar, um bei der Prozesssteuerung zu vermeiden, dass ein zu flacher oder zu steiler Anstellwinkel entsteht, der die erzielte Verdichtung, Ebenheit und Struktur negativ beeinflussen würde. Das Regelsystem verarbeitet die Information zur Ist-Einbaugeschwindigkeit und über den Ist-Anstellwinkel der Einbaubohle so, dass die Stellgrößen im Hinblick auf den Sollwert der Belagstärke generiert und umgesetzt werden, wobei der Ist-Anstellwinkel jeweils weitestgehend beim vorgewählten Soll-Anstellwinkel gehalten wird. Ein Stellglied für den über einen Exzenterantrieb erzeugten Tamperhub ist ein fernbetätigbares Getriebe zur verfahrensgemäßen Verstellung der Exzentrizität während des Einbauprozesses, die ursächlich für die Größe des Tamperhubes verantwortlich ist. Das Getriebe kann mechanisch, hydraulisch oder elektrisch verstellt werden.In the process, the installation process is controlled directly and largely automatically, because the control system knows and takes into account all relevant process target values, and above all takes into account the angle of attack of the screed as an additional control variable, to regulate the lining thickness to the target value and also to optimize the operating point of the precompression system so that the target lining thickness is achieved with optimum pre-compaction, optimum flatness and optimum structure of the lining with minimal wear of the working components and with minimal energy consumption. The angle of attack as here continuously recorded and taken into account control variable is processable as a relevant indicator of the operating state of the precompression system by the control system to avoid in the process control that too low or too steep angle of incidence arises, the achieved compaction, flatness and structure negative would affect. The control system processes the information about the actual installation speed and the actual angle of attack of the screed so that the manipulated variables are generated and converted with respect to the setpoint of the lining thickness, wherein the actual angle of attack is kept largely at the preselected desired angle of attack. An actuator for the tamper stroke generated via an eccentric drive is a remote-controlled transmission for adjusting the eccentricity according to the method during the installation process, which is causally responsible for the size of the tamper stroke. The gear can be adjusted mechanically, hydraulically or electrically.
Der Straßenfertiger lässt sich mit höherem Komfort und ohne grundlegende Kenntnisse zu den Zusammenhängen der unterschiedlichen Einbauparameter auch von einem relativ ungeschulten Bediener mit hohem Komfort für den Einbauprozess führen, wobei durch die direkte Prozesssteuerung die Schichtdicke zum Sollwert geregelt und dabei der Betriebspunkt des Vorverdichtungssystems optimiert wird. Ein Stellglied für den über einen Exzenterantrieb erzeugten Tamperhub ist ein fernbetätigbares Getriebe zur verfahrensgemäßen Verstellung der Exzentrizität während des Einbauprozesses, die ursächlich für die Größe des Tamperhubes verantwortlich ist. Das Getriebe kann mechanisch, hydraulisch oder elektrisch verstellt werden. Mit dem Straßenfertiger ist bei geregelter Belagstärke eine optimale Vorverdichtung bei optimaler Ebenheit und optimaler Struktur des Belages erzeugbar, wobei sich minimaler Verschleiß bei den Arbeitskomponenten erzielen lässt und mit minimalem Energieverbrauch gearbeitet wird.The paver can be performed with greater comfort and without basic knowledge of the context of different installation parameters by a relatively untrained operator with high comfort for the installation process, which is controlled by the direct process control, the layer thickness to setpoint while the operating point of the precompression system is optimized. An actuator for the tamper stroke generated via an eccentric drive is a remote-controlled transmission for adjusting the eccentricity according to the method during the installation process, which is causally responsible for the size of the tamper stroke. The gear can be adjusted mechanically, hydraulically or electrically. With the paver with regulated lining thickness an optimal pre-compaction with optimal flatness and optimum structure of the coating can be produced, with minimal wear on the working components can be achieved and worked with minimal energy consumption.
Bei einer zweckmäßigen Verfahrensvariante werden vom Regelsystem bei der Prozesssteuerung Stellsignale zumindest für den Tamperhub oder die Tamperfrequenz, oder sogar für den Tamperhub und die Tamperfrequenz generiert, die dann von den entsprechenden Stellgliedern so umgesetzt werden, dass auch unter Berücksichtigung des Anstellwinkels als Regelführungsgröße der Tamper einen Hauptanteil leistet, um die richtige Belagstärke gleichmäßig bei optimaler Vorverdichtung, Ebenheit und Struktur des Belages zu erzielen.In a suitable variant of the method control signals are generated at least for the tamper or tamper frequency, or even for the tamper and tamper frequency by the control system in the process control, which are then implemented by the corresponding actuators so that even taking into account the angle of attack as a control variable of the tamper The main contribution is to achieve the right thickness evenly with optimum precompression, flatness and structure of the lining.
Bei einer weiteren Verfahrensvariante werden zusätzlich Stellsignale für Stellglieder der Nivellierzylinder und/oder der Hubzylinder generiert und umgesetzt, um beispielsweise beim Einhalten des Sollwertes des Anstellwinkels dem Vorverdichtungssystem durch Höhenverstellen der Anlenkpunkte der Zugarme und/oder durch eine über die Hubzylinder vorgenommene Entlastung der Einbaubohle zu assistieren.In a further variant of the method additionally actuating signals for actuators of the leveling cylinder and / or the lifting cylinder are generated and implemented to assist the Vorverdichtungssystem by adjusting the height of the articulation points of the traction arms and / or by an over the lifting cylinder relief of the screed for example, while maintaining the target value of the pitch ,
Bei einer zweckmäßigen Verfahrensvariante wird die erfasste Ist-Einbaugeschwindigkeit als Stellgrößen-Information zur Verarbeitung an das Regelsystem übermittelt. Eine Änderung der Einbaugeschwindigkeit bewirkt eine automatische Änderung der Stellsignale für die Stellglieder, um beides im Wesentlichen konstant zu halten, nämlich die Belagstärke und den Anstellwinkel.In an expedient method variant, the detected actual installation speed is transmitted as manipulated variable information for processing to the control system. A change in the installation speed causes an automatic change of the control signals for the actuators in order to keep both substantially constant, namely the lining thickness and the angle of attack.
Bei einer alternativen Verfahrensvariante werden die Einbaugeschwindigkeit durch einen Bediener gewählt oder vorgewählt und die Ist-Einbaugeschwindigkeit als Störgrößen-Information zur Verarbeitung an das Regelsystem übermittelt. Die Einbaugeschwindigkeit wird in diesem Fall zwar dem Regelsystem zur Verarbeitung zur Verfügung gestellt, ist aber durch einen Bediener frei wählbar. Dies ist deshalb von Bedeutung, weil die Einbaugeschwindigkeit in der Praxis so gewählt werden sollte, dass die gewünschte Arbeitsleistung (Massendurchsatz an Einbaumaterial, Flächenleistung) auf die jeweiligen Gegebenheiten oder bestimmte Vorgaben abstimmbar ist. Deshalb ist es zweckmäßig, trotz der automatischen Regelung bzw. Steuerung des Einbauprozesses den Bediener eine Einflussnahme zumindest bezüglich der Einbaugeschwindigkeit zu bieten.In an alternative method variant, the installation speed is selected or preselected by an operator and the actual installation speed is transmitted as disturbance information for processing to the control system. Although the installation speed is made available to the control system for processing in this case, it can be freely selected by an operator. This is important because the installation speed should be chosen in practice so that the desired performance (mass flow rate of paving material, area performance) is tuned to the particular circumstances or specific requirements. Therefore, it is expedient, in spite of the automatic control or control of the installation process, to offer the operator an influence, at least with regard to the installation speed.
Bei einer weiteren Verfahrensvariante generiert das Regelsystem bei der direkten Prozesssteuerung für einen Bediener eine Einbaugeschwindigkeits-Empfehlung in Form eines Geschwindigkeitswertes oder Geschwindigkeitsbereiches, den der Bediener im Hinblick auf optimale Leistung beim Einbauprozess umsetzt oder umsetzen kann.In a further variant of the method, the control system generates an installation speed recommendation in the form of a speed value or speed range for the operator during direct process control, which the operator can implement or implement with regard to optimum performance during the installation process.
Zweckmäßig werden zumindest einige oder alle erfassten Informationen zur direkten Prozesssteuerung in dem Regelsystem als Regelführungsgrößen verarbeitet, um zumindest die Stellsignale für den Tamperhub oder die Tamperfrequenz oder den Tamperhub und die Tamperfrequenz zu generieren. Flankierend können daraus auch Stellsignale für die Nivellierzylinder bzw. die Hubzylinder generiert und umgesetzt werden, um die Prozesssteuerung im Wesentlichen nur durch das Regelsystem vornehmen zu lassen und den Bediener zu entlasten.It is expedient for at least some or all of the acquired information for direct process control in the control system to be processed as control variables in order to generate at least the control signals for the tamper stroke or the tamper frequency or the tamper stroke and the tamper frequency. Flanking can also be generated and implemented control signals for the leveling cylinder or the lifting cylinder to make the process control essentially only by the control system and to relieve the operator.
Bei einer zweckmäßigen Ausführungsform des Straßenfertigers sind mit dem Regelsystem Stellglieder zumindest zum Einstellen des Tamperhubes oder des Tamperhubs und der Tamperfrequenz anhand vom Regelsystem generierter Stellsignale verbunden. Unter Umsetzen dieser Stellsignale wird unter Berücksichtigung der Einbaugeschwindigkeit und vor allem auch des Anstellwinkels die Vorverdichtungsleistung des Vorverdichtungssystems optimiert, um die Soll-Belagstärke zu erreichen und den Anstellwinkel nicht nennenswert zu variieren. Eine bestimmte Vorverdichtungsleistung, abhängig vom Tamperhub und der Tamperfrequenz würde nämlich bei einer Verminderung der Einbaugeschwindigkeit dazu führen, dass die Einbaubohle ansteigt und sich der Anstellwinkel unzweckmäßig verkleinert, während eine Erhöhung der Einbaugeschwindigkeit zum umgekehrten Resultat, nämlich zum Absinken der Einbaubohle und einer Vergrößerung des Anstellwinkels führen würde, jeweils mit unerwünschten Nebenwirkungen.In an expedient embodiment of the paver, actuators are connected to the control system at least for setting the tamper stroke or the tamper stroke and the tamper frequency based on control signals generated by the control system. By implementing this Adjusting signals is optimized, taking into account the speed of installation and above all the angle of attack, the precompression performance of the precompression system in order to achieve the desired lining thickness and to vary the angle of attack is not appreciable. Namely, a certain precompression performance, depending on the tamper stroke and the tamper frequency, would cause the screed to increase and the angle of incidence to increase inconveniently, while increasing the paving speed would lead to the opposite result, namely, lowering of the screed and an increase in the angle of attack would lead, each with unwanted side effects.
Um solche Nebenwirkungen bei der Prozesssteuerung auszuschließen oder zu minimieren, kann es bei einer weiteren Ausführungsform zweckmäßig sein, mit dem Regelsystem zusätzlich Stellglieder zum Einstellen der Nivellierzylinder und/oder der Hubzylinder anhand vom Regelsystem generierter Stellsignale zu verbinden, um unerwünschte Änderungen des Anstellwinkels zu vermeiden oder diesen umgehend gegenzusteuern.To exclude or minimize such side effects in the process control, it may be useful in another embodiment, in addition to connect control elements for adjusting the leveling cylinder and / or the lifting cylinder based on the control system generated control signals to avoid unwanted changes in the angle of attack or with the control system counteract this immediately.
Bei einer zweckmäßigen Ausführungsform des Straßenfertigers weist das Regelsystem entweder wenigstens einen, vorzugsweise mehrere parallel geschaltete, Eingrößen-Regler auf, beispielsweise drei Eingrößen-Regler, von denen z.B. einer unter Berücksichtigung der Einbaugeschwindigkeit die Tamperfrequenz regelt, ein weiterer unter Berücksichtigung des Anstellwinkels den Tamperhub regelt, und ein weiterer unter Berücksichtigung der Belagstärke die Nivellierzylinder betätigt, oder wenigstens einen Mehrgrößen-Regler auf, der beispielsweise mehrere Regelführungsgrößen verarbeitet und mehrere Stellsignale generiert. Beispielsweise verarbeitet der Mehrgrößen-Regler die Regelführungsgrößen Einbaugeschwindigkeit und Anstellwinkel und generiert er die Stellsignale zum Ändern der Tamperfrequenz und des Tamperhubes. Der Eingrößen-Regler verarbeitet hingegen die Informationen zur Belagstärke und generiert bei Bedarf Stellsignale für die Nivellierzylinder und/oder die Hubzylinder.In an expedient embodiment of the road paver, the control system either comprises at least one, preferably a plurality of, in-line, gain controllers, for example three size controllers, one of which is e.g. one tames the tamper frequency in consideration of the installation speed, another regulates the tamper stroke taking into account the angle of attack, and another actuates the leveling cylinder taking into account the lining thickness, or at least one multi-variable controller which, for example, processes a plurality of control variables and generates a plurality of actuating signals. For example, the multivariable controller processes the control variables paving speed and angle of attack and generates the control signals for changing the tamper frequency and the tamper stroke. On the other hand, the in-feed controller processes the information on the pad thickness and, if necessary, generates actuating signals for the leveling cylinders and / or the lifting cylinders.
Bei einer zweckmäßigen Ausführungsform ist das Regelsystem mit einem Display ausgestattet, in welchem unter anderem eine Einbaugeschwindigkeits-Empfehlung für einen Bediener darstellbar ist, beispielsweise falls das Regelsystem selbstlernend erkennt, dass die Einbaugeschwindigkeit zu hoch oder zu niedrig ist oder aufgrund einer Änderung einer Regelführungsgröße einer Änderung bedarf.In an expedient embodiment, the control system is equipped with a display in which, inter alia, a built-speed recommendation for an operator can be displayed, for example if the control system learns self-learning that the installation speed is too high or too low or due to a change in a control variable of a change requirement.
In dem Regelsystem können klassische PID-Regler, adaptive Regler, aber auch Fuzzy-Logic-Regler, Neuronalnetz-Regler, oder sonstige Regler verwendet werden.In the control system classic PID controller, adaptive controller, but also fuzzy logic controller, neural network controller, or other controllers can be used.
Weiterhin kann es zweckmäßig sein, in dem Regelsystem wenigstens eine vorbestimmte Kennlinie oder ein Kennfeld und/oder eine Kennlinien- oder Kennfeld-Steuerung für miteinander zu korrelierende Stellgrößen vorzusehen.Furthermore, it may be expedient to provide in the control system at least one predetermined characteristic or a characteristic field and / or a characteristic curve or characteristic diagram control for manipulated variables to be correlated with one another.
Ein Stellglied für die über einen Hydraulikantrieb erzeugte Tamperfrequenz kann ein magnetbetätigtes Ventil sein, vorzugsweise sogar ein Proportional-Stromregelventil, um die Tamperfrequenz über die vom Hydraulikantrieb erzeugte Drehzahl einzustellen.An actuator for the tamper frequency generated by a hydraulic drive may be a solenoid-operated valve, preferably even a proportional flow control valve, to adjust the tamper frequency above the speed generated by the hydraulic drive.
Ein Stellglied für den Anstellwinkel der Einbaubohle kann wenigstens ein magnetbetätigtes Ventil für die Nivellierzylinder sein, wobei die momentane Ist-Stellung der Nivellierzylinder an das Regelsystem rückgemeldet werden kann. Ein Stellglied, vorzugsweise zum Einstellen einer bestimmten Bohlenentlastung, kann ein magnetbetätigtes Ventil für die hydraulischen Hubzylinder sein.An actuator for the angle of attack of the screed may be at least one solenoid-operated valve for the leveling cylinder, wherein the current actual position of the leveling cylinder can be fed back to the control system. An actuator, preferably for setting a particular plank relief, may be a solenoid operated valve for the hydraulic lift cylinders.
Die direkte Prozesssteuerung kann auch berücksichtigen, bei einer quer zur Arbeitsfahrtrichtung variierenden Belagdicke zumindest den Tamperhub bzw. den Tamperhub und die Tamperfrequenz über die Einbaubreite der Einbaubohle zu variieren, um auch quer zur Arbeitsfahrtrichtung die gleiche Verdichtungswirkung zu erzeugen.The direct process control can also take into account to vary at least the Tamperhub or the Tamperhub and the tamper frequency over the pave width of the screed at a transverse to the working direction pad thickness to produce the same compaction also transverse to the working direction.
Anhand der Zeichnungen werden Ausführungsformen des Erfindungsgegenstandes erläutert. Es zeigen:
- Fig. 1
- eine schematische Seitenansicht eines Straßenfertigers beim Ausführen eines Einbauprozesses,
- Fig. 2
- ein Detail einer Einbaubohle des Straßenfertigers von
Fig. 1 , - Fig. 3
- eine Schemadarstellung eines Regelsystems des Straßenfertigers von
Fig. 1 , - Fig. 4
- eine andere Ausführungsform des Regelsystems in schematischer Darstellung, und
- Fig. 5
- eine weitere Ausführungsform des Regelsystems in schematischer Darstellung.
- Fig. 1
- a schematic side view of a paver when performing a mounting process,
- Fig. 2
- a detail of a screed of road paver from
Fig. 1 . - Fig. 3
- a schematic representation of a control system of the paver of
Fig. 1 . - Fig. 4
- another embodiment of the control system in a schematic representation, and
- Fig. 5
- a further embodiment of the control system in a schematic representation.
Kern des Straßenfertigers 1 ist ein computerisiertes, entweder vollautomatisches oder bedienerassistiertes Regelsystem 25, beispielsweise in einem Bedienpult P auf einem Führerstand und/oder in einem Außensteuerstand P' an der Einbaubohle 3. Das Regelsystem 25 ist durch einen Bediener so nutzbar, dass der Bediener den Einbauprozess direkt steuern kann, und im Wesentlichen keine Einbauparameter selbst auszuwählen und/oder beim Einbau verändern zu braucht.The core of the
An einem Chassis 2 des Straßenfertigers 1 ist ein Bunker 4 frontseitig angeordnet, von dem ein nicht hervorgehobenes Längsfördersystem Einbaumaterial 5 hinter dem Chassis 2 auf das Planum 7 ablegt, wo es von einer Querverteileinrichtung verteilt wird, ehe die Einbaubohle 3 daraus den Belag 6 einbaut. Die Einbaubohle 3 ist an Zugholmen 8 montiert, die an Anlenkpunkten 9 am Chassis 2 so angelenkt sind, dass die Einbaubohle 3 schwimmend auf dem Einbaumaterial 5 geschleppt wird. Die Anlenkpunkte 9 sind mit Nivellierzylindern beispielsweise über Stellglieder 10' (Hydraulikventile oder dgl.) höhenverstellbar und beeinflussen einen Anstellwinkel α der Einbaubohle 3. Der Anstellwinkel α sollte positiv aber mit einer optimalen Größe, d.h. nicht zu flach und nicht zu steil sein, und wird durch das Regelsystem 25 bei einer optimalen Größe geregelt gehalten. Zusätzlich sind am Chassis 2 Hubzylinder 28 angelenkt, die an den Zugholmen 8 angreifen und dazu dienen, beispielsweise für Transportfahrt die Einbaubohle 3 ausgehoben zu positionieren, oder beim Einbau eine Bohlenentlastung vorzunehmen bzw. gegebenenfalls den Auflagedruck der Einbaubohle 3 zu verstärken.On a
Die Einbaubohle 3 umfasst beispielsweise eine Grundbohle 11 und daran verfahrbare Ausziehbohlen 12, jeweils mit einem Vorverdichtungssystem 13, beispielsweise wenigstens einem Tamper 14, und gegebenenfalls einer nicht gezeigte Vibrationseinrichtung für ein bodenseitiges Glättblech 18. Als Option kann die Einbaubohle 3 auch mit einer nicht gezeigten Hochverdichtungseinrichtung ausgerüstet sein. Der Tamper 14 ist (siehe
Der Außensteuerstand P' an der Einbaubohle 3 kann eine ähnliche Ausstattung haben, wie das Bedienpult P. Im Bedienpult P ist ein Geschwindigkeitswähler 26 zum Einstellen der Einbaugeschwindigkeit V vorgesehen. Der Geschwindigkeitswähler 26 kann durch ein nicht gezeigtes Stellglied gegebenenfalls auch vom Regelsystem 25 verstellt werden, um die Einbaugeschwindigkeit V zu ändern. Die Ist-Einbaugeschwindigkeit V wird durch wenigstens einen symbolisch angedeuteten Sensor 31 erfasst und an das Regelsystem 25 übermittelt. Der Sensor 31 kann im Straßenfertiger beispielsweise in dem Bedienpult P oder bei einem Fahrantrieb platziert sein oder eine Referenz auf dem Planum 7 abtasten. Im Bedienpult P oder bei dem Regelsystem 25 kann eine Eingabesektion 27 zum Eingeben und/oder Anzeigen von Parametern vorgesehen sein. Den Hubzylindern 28 ist mindestens ein Stellglied 28', beispielsweise ein magnetbetätigtes Hydraulikventil, zugeordnet. Ferner kann als Ausstattung des Straßenfertigers 1 wenigstens ein Sensor 30 vorgesehen sein, der die Temperatur, Dichte oder Konsistenz des Einbaumaterials, beispielsweise unmittelbar vor der Einbaubohle 3 abgreift, und gegebenenfalls als Information an das Regelsystem 25 übermittelt. Dieser Einbauparameter könnte alternativ vom Bediener eingegeben werden. Beispielsweise an der Einbaubohle 3 ist zumindest ein Sensor 29 vorgesehen, der den Anstellwinkel α der Einbaubohle 3 erfasst, z.B. relativ zum Planum 7. Dieser Sensor 29 könnte den Anstellwinkel α auch an den Zugholmen 8 abgreifen. Es könnten über die Einbaubreite mehrere Sensoren 29 vorgesehen sein. Weiterhin kann ein Sensor 37 zum Abgreifen der Belagstärke S vorgesehen sein, der beispielsweise das Planum 7 oder eine nicht gezeigte Referenzlinie abtastet.The outside steering position P 'on the
Stellglieder zum Einstellen des Tamperhubes H bzw. der Tamperfrequenz F sind ebenfalls im Straßenfertiger 1 oder der Einbaubohle 3 vorgesehen, um vom Regelsystem 25 generierte Stellsignale umzusetzen.Actuators for setting the Tamperhubes H and the tamper frequency F are also provided in the
Beispielsweise zeigt
Die Exzenterwelle 15 wird beispielsweise von einem Hydromotor 32 drehangetrieben. Die Drehzahl bestimmt die Tamperfrequenz F. Als Stellglied 33 für den Hydromotor 32 kann ein magnetbetätigtes Ventil dienen, z.B. ein Proportional-Stromregelventil, das von dem Regelsystem 25 mit Stellsignalen beaufschlagt wird. Die Darstellung des Getriebes in
Das Regelsystem 25 ist so konzipiert, dass es den Einbauprozess direkt steuert bzw. regelt und ein Bediener nur Prozess-Zielgrößen wie eine bestimmte Belagstärke S, beispielsweise an der Eingabesektion 27, einzugeben braucht, und dann der Einbauprozess ohne weitere Eingriffe des Bedieners gesteuert wird. Der Straßenfertiger 1 kann mit einer vorgegebenen oder programmierten Einbaugeschwindigkeit V fahren, wobei gegebenenfalls ein Bediener die Einbaugeschwindigkeit V wählen kann, oder/und vom Regelsystem 25 beispielsweise in einem nicht hervorgehobenen Display dem Bediener eine Einbaugeschwindigkeits-Empfehlung angeboten wird, die das Regelsystem 25 beispielsweise im Hinblick auf das Prozessziel oder eine optimale Leistung (Massendurchsatz, Flächenleistung) angibt, und die dann vom Bediener umgesetzt werden kann. Da äußere Einflüsse Änderungen der Einbaugeschwindigkeit V gegenüber der Vorgabe bewirken können, z.B. Steigungen, Gefälle, Fahrwiderstand, und dgl., greift der Sensor 29 jedoch die Ist-Einbaugeschwindigkeit ab und übermittelt er diese an das Regelsystem 25, damit die Prozesssteuerung nicht durch eine von der Vorgabe abweichende Einbaugeschwindigkeitsänderung verfälscht wird. Ähnliches gilt auch für den Ist-Anstellwinkel α, der zunächst durch die Höheneinstellung der Anlenkpunkte 9 vorgegeben und der gewünschten Belagstärke S zugeordnet ist, jedoch während des Einbauprozesses aufgrund äußerer Einflüsse variieren kann und deshalb beispielsweise durch den mindestens einen Sensor 37 innerhalb der Arbeitsbreite erfasst und an das Regelsystem 25 übermittelt wird.The
Alternativ könnte die Einbaugeschwindigkeit V als Störgröße berücksichtigt werden, d.h., dass die Einbaugeschwindigkeit V zwar dem Regelsystem 25 zur Verarbeitung zur Verfügung gestellt wird, beispielsweise durch die vom wenigstens einen Sensor 29 bereitgestellten Informationen und/oder durch den Geschwindigkeitswähler 26, jedoch durch einen Bediener frei gewählt werden kann. Dies ist von Bedeutung, da die Einbaugeschwindigkeit genutzt wird, um eine optimale Leistung des Straßenfertigers während des Einbauprozesses einzustellen (Massendurchsatz, Flächenleistung).Alternatively, the installation speed V could be taken into account as a disturbance variable, ie the installation speed V is made available to the
Während des Einbauprozesses regelt das Regelsystem 25 die Belagstärke S auf einen vorgegebenen Sollwert. Ferner optimiert das Regelsystem 25 den Betriebspunkt des Vorverdichtungssystems 13 mit dem Tamper 14 derart, dass der Sollwert der Schichtstärke S mit optimaler Vorverdichtung, optimaler Ebenheit und optimaler Struktur des Belages 6 bei minimalem Verschleiß, beispielsweise im Vorverdichtungssystem 13 und auch minimalem Energieverbrauch, erreicht wird. Diese positive Wirkung führt das Regelsystem 25 auch vor allem dadurch herbei, dass der Anstellwinkel α der Einbaubohle als zusätzliche Regelführungsgröße ermittelt und verarbeitet wird. Denn der Anstellwinkel α ist ein hervorragender Indikator zur Beurteilung des Betriebszustandes des Vorverdichtungssystems 13. Beispielsweise würde nämlich ein zu flacher als auch ein zu steiler Anstellwinkel α Probleme bei der Verdichtung, der Ebenheit und in der Struktur erzeugen.During the installation process, the
Die
In
In der Ausführungsform in
In der Ausführungsform in
Die Regler in den Ausführungsformen 3 bis 5 können klassische PID-Regler, oder adaptive Regler, oder Fuzzy-Logic-Regler oder Neuronalnetz-Regler oder sonstige computerisierte Regler sein. Ferner können die Regler oder kann das Regelsystem Kennlinien oder Kennfelder beinhalten oder als Kennlinien-/Kennfeld-Steuerung dargestellt werden. Die Kennlinien oder Kennfelder betreffen beispielsweise miteinander zu korrelierende Stellgrößen, z.B. F oder H; F und H; F oder H und α, F oder H und 10', 28', oder dgl..The controllers in
Claims (16)
- Method for controlling the process of applying a layer (6) of bituminous or concrete road paving material (5) in a selectable paving thickness (S) on a formation level (7) with a paver (1) self-propelled at a laying rate (V) and towing a floating screed (3) at anchoring point (9) by towing spars (8), wherein the screed (3) comprises a pre-compaction system (13) with at least one tamper (14), which can be operated by an excenter drive with selectable stroke (H) and selectable frequency (F), the anchoring points (9) of the towing spars (8) being adjustable in height by levelling cylinders (10) and the towing spars (8) being pivotable by lifting cylinders (28) about the anchoring points (9), characterised in that the applying process (36) is automatically controlled in that a target value (is) for the paving thickness (9) is input into an automatic closed-loop control system (25), an actual angle (α) of attack of the screed (3), the actual paving thickness (S) and the laying rate (V) are acquired and communicated as information to the control system (25), that the control system (25), at least from the communicated information, generates actuating signals (H, F) for actuating members (10', 28', 24, 33) and communicates the actuating signals to actuating members which automatically implement the actuating signals by controlling the actual paving thickness (S) to the target value (is) of the paving thickness (S) and optimizes an operating point of the pre-compaction system (13), wherein actuating signals (H) are generated at least for the tamper stroke and are implemented by an actuating member (24) in the form of a remotely operable gear train for adjusting during the applying process the eccentricity for the tamper stroke (H) as produced by an excenter drive.
- Method according to Claim 1, characterised in that additionally actuating signals for actuating members (10') of the levelling cylinders (10) and / or for actuating members (28') of the lifting cylinders (28) are generated.
- Method according to Claim 1, characterised in that the acquired actual laying rate (V) is communicated for processing to the closed-loop control system (25) as an actuating variable information.
- Method according to Claim 1, characterised in that the laying rate (V) is selected by an operator and either the selected laying rate or the acquired actual laying rate is communicated for processing to the closed-loop control system (25) as a disturbance variable information.
- Method according to at least one of the preceding claims, characterised in that the closed-loop control system (25) generates a laying rate recommendation (Ev) for an operator in the form of a speed value or a speed range, and that the operator implements the laying rate recommendation.
- Method according to at least one of the preceding claims, characterised in that at least some of the acquired information are processed in the closed-loop control system (25) as regulation input variables.
- Paver (1) comprising a screed (3) attached to towing spars (8) for applying a layer (6) of bituminous or concrete road paving material (5) in a paving thickness (S) on a formation level (7), wherein the screed (3) has a pre-compaction system (13) with at least one tamper (14) operable by an excenter drive with selectable stroke (H) and selectable frequency (F), anchoring points (9) of the towing spars (8) being adjustable in height by levelling cylinders (10) and the towing spars (8) being pivotable by lifting cylinders (28) about the anchoring points (9), characterised in that for controlling the laying process (36), the paver (1) has a computerised, either fully automatic or operator aided closed-loop control system (25) for controlling the paving thickness (S) to a predetermined target value (is) and for optimising an operating point of the pre-compaction system (13), that sensors (29, 37, 31) at least for the acquisition of the angle (α) of attack of the screed (3), of the paving thickness (S) and of the laying rate (V) are connected to the control system (25), and that an actuating member (24) at least for adjusting the tamper stroke (H) based on actuating signals generated by the control system (25) during the applying process is connected to the control system (25), and that the actuating member (24) is a remotely operable gear train for adjusting the eccentricity of the tamper stroke (H) of the tamper (14), which tamper stroke (H) is generated by the excenter drive.
- Paver according to Claim 7, characterised in that an actuating member (33) for adjusting the tamper frequency (F) based on actuating signals generated by the control system (25) during the applying process is also connected to the closed-loop control system (25).
- Paver according to Claim 7, characterised in that additionally actuating members (10', 28') for adjusting the levelling cylinders (10) and / or the lifting cylinders (28) based on actuating signals generated by the control system (25) are connected to the closed-loop control system (25).
- Paver according to at least one of Claims 7 to 9, characterised in that the closed-loop control system (25) has at least one, preferably three parallel connected single-variable regulators (39, 40, 41) and / or at least one multi-variable regulator (38).
- Paver according to at least one of Claims 7 to 10, characterised in that the closed-loop control system (25) is linked to a display at least for displaying a laying rate recommendation for an operator.
- Paver according to at least one of Claims 7 to 11, characterised in that the respective single-variable regulators (39, 40, 41) or the multi-variable regulator (38) is a PID-regulator or an adaptive regulator or a fuzzy-logic regulator or a neural-network regulator.
- Paver according to at least one of Claims 7 to 12, characterised in that in the closed-loop control system (25) is provided at least one predetermined characteristic curve or a characteristics map and / or a control based on a characteristic curve or on a characteristics map of mutually correlated actuating variables.
- Paver according to at least one of Claims 7 to 13, characterised in that an actuating member for the tamper frequency (F) as generated by a hydraulic drive is a solenoid-operated valve (33), preferably a proportional flow rate control valve.
- Paver according to at least one of Claims 7 to 14, characterised in that an actuating member for the angle (α) of attack of the screed (3) is a solenoid-operated valve (10') for the levelling cylinders (10).
- Paver according to at least one of Claims 7 to 15, characterised in that an actuating member, preferably for adjusting a screed relief, is a solenoid-operated valve (28') for the lifting cylinders (28).
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10002897.6A EP2366831B1 (en) | 2010-03-18 | 2010-03-18 | Method for controlling the process of applying a layer of road paving material and paver |
PL10002897T PL2366831T3 (en) | 2010-03-18 | 2010-03-18 | Method for controlling the process of applying a layer of road paving material and paver |
JP2011055070A JP5820133B2 (en) | 2010-03-18 | 2011-03-14 | Process control method and road finishing machine when manufacturing paved road |
US13/048,093 US8454266B2 (en) | 2010-03-18 | 2011-03-15 | Method for controlling the process when producing a paving mat and road finisher |
CN201110065946.2A CN102304887B (en) | 2010-03-18 | 2011-03-18 | Method for controlling the process of applying a layer of road paving material and paver |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10002897.6A EP2366831B1 (en) | 2010-03-18 | 2010-03-18 | Method for controlling the process of applying a layer of road paving material and paver |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2366831A1 EP2366831A1 (en) | 2011-09-21 |
EP2366831B1 true EP2366831B1 (en) | 2014-12-24 |
Family
ID=42555915
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10002897.6A Active EP2366831B1 (en) | 2010-03-18 | 2010-03-18 | Method for controlling the process of applying a layer of road paving material and paver |
Country Status (5)
Country | Link |
---|---|
US (1) | US8454266B2 (en) |
EP (1) | EP2366831B1 (en) |
JP (1) | JP5820133B2 (en) |
CN (1) | CN102304887B (en) |
PL (1) | PL2366831T3 (en) |
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EP2366832B1 (en) * | 2010-03-18 | 2015-09-23 | Joseph Vögele AG | Method and paver for producing a compacted paved surface |
PL2514871T3 (en) * | 2011-04-18 | 2016-12-30 | Method for laying and compacting an asphalt layer | |
EP2620549B1 (en) * | 2012-01-26 | 2014-05-14 | Joseph Vögele AG | Paver with controllable conveyor devices |
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JP5648033B2 (en) * | 2012-09-24 | 2015-01-07 | 株式会社東洋内燃機工業社 | Concrete finisher |
CN103015301B (en) * | 2013-01-17 | 2016-01-20 | 徐工集团工程机械股份有限公司道路机械分公司 | At the method and system of the levelling cylinder piston position of spreader starting stage control |
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US10280572B1 (en) | 2017-11-07 | 2019-05-07 | Caterpillar Paving Products Inc. | System for heating a paving screed |
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2010
- 2010-03-18 EP EP10002897.6A patent/EP2366831B1/en active Active
- 2010-03-18 PL PL10002897T patent/PL2366831T3/en unknown
-
2011
- 2011-03-14 JP JP2011055070A patent/JP5820133B2/en active Active
- 2011-03-15 US US13/048,093 patent/US8454266B2/en active Active
- 2011-03-18 CN CN201110065946.2A patent/CN102304887B/en active Active
Also Published As
Publication number | Publication date |
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US8454266B2 (en) | 2013-06-04 |
US20110229263A1 (en) | 2011-09-22 |
CN102304887A (en) | 2012-01-04 |
PL2366831T3 (en) | 2015-07-31 |
JP5820133B2 (en) | 2015-11-24 |
CN102304887B (en) | 2015-07-22 |
EP2366831A1 (en) | 2011-09-21 |
JP2011196174A (en) | 2011-10-06 |
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