EP2364252A1 - Package with tray and sleeve and method for packaging a product - Google Patents
Package with tray and sleeve and method for packaging a productInfo
- Publication number
- EP2364252A1 EP2364252A1 EP09748463A EP09748463A EP2364252A1 EP 2364252 A1 EP2364252 A1 EP 2364252A1 EP 09748463 A EP09748463 A EP 09748463A EP 09748463 A EP09748463 A EP 09748463A EP 2364252 A1 EP2364252 A1 EP 2364252A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plastics
- tray
- sleeve
- mandrel
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/003—Articles enclosed in rigid or semi-rigid containers, the whole being wrapped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/26—Folding sheets, blanks or webs
- B31B70/261—Folding sheets, blanks or webs involving transversely folding, i.e. along a line perpendicular to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2842—Securing closures on containers
- B65B7/2878—Securing closures on containers by heat-sealing
Definitions
- This invention relates to a packaging system and in particular to a package for pre- prepared food and to a method of packaging prepared food.
- FIG. 1 depicts such a conventional food tray arrangement comprising a conventional food tray 1 made from an appropriate plastics material, which after filling with product 3 is covered and sealed with a suitable plastic film 2.
- a cardboard outer cover 4 is slid over the sealed tray to provide the outer covering.
- the cardboard outer is easily removed in the supermarket or any store, and the enclosed plastic tray with its transparent cover can be inserted into the cardboard outer of a lower cost product which has the same physical dimensions, in order to defraud the retailer. If this is not noticed at the check-out, a lower price will be paid than the product should command. There is also the risk that important food allergy information that appears on the cardboard sleeve may not be available to the customer if the cardboard sleeve is removed or substituted, which could be potentially life-threatening. [0006]
- the present invention at least in its presently preferred embodiments seeks to address at least some of these problems.
- the invention provides a package for a product, such as pre-prepared food.
- the package comprises a plastics tray for containing the product.
- the tray is sealed by a transparent plastics membrane.
- a plastics sleeve encloses the tray.
- the plastics sleeve covers the plastics membrane substantially completely in the assembled package.
- the package according to the invention has the advantage that it can be made less expensive, more recyclable and with enhanced visibility of the contained product than for existing packaging.
- the product to be packaged may be a pre-prepared food product, such as a "ready meal”.
- the packaging of the invention may be applied to a wide range of products, including cosmetics or paint, for example.
- the plastics sleeve may be, at least partially, transparent. In this way, the plastics sleeve can allow the customer to view the content of the package, for example through a window defined in the sleeve.
- the plastics sleeve may be printed. Typically, the printing on the plastics sleeve will obscure some of the product that would otherwise be visible through the transparent membrane.
- the plastics sleeve is formed as a loop of plastics film material joined at its two ends.
- the amount of the overlap between the two ends may be selected according to the desired characteristics of the package.
- the ends of the loop of plastics sheet material may be ultrasonically bonded together.
- other bonding methods may be used, such as adhesive bonding or heat sealing.
- ultrasonic bonding is preferred as it is quick and has only a minimal effect on the appearance of the film.
- the tray may be generally rectangular in plan, but this is not intended to be restrictive.
- the tray may be circular, hemispherical or generally bowl-shaped.
- the tray is of plastics material, as this facilitates recyclability.
- the tray may be formed of other material, such as metal foil, molded paper pulp or cardboard.
- the invention provides a method for packaging a product, such as pre-prepared food.
- the method comprises: • providing a tray for containing the product, the tray being sealed by a transparent plastics membrane,
- the mandrel will be approximately the same size and shape as the tray in order that the plastics sleeve is a good fit around the tray.
- the step of forming the plastics sleeve about the mandrel may comprise wrapping a film of plastics material around the mandrel and bonding the film material to itself.
- the bonding step may involve ultrasonic bonding of the film material to itself.
- the plastics film may be provided on a continuous roll.
- the step of wrapping the film around the mandrel may include rotating the mandrel relative to the film to wind the film around the mandrel.
- the plastics sleeve may be held on the mandrel during forming by a vacuum system.
- the plastics sleeve may be removed from the mandrel during forming by a vacuum system.
- removing the plastics sleeve from the mandrel and sliding the plastics sleeve onto the sealed tray may include transferring the plastics sleeve directly from the mandrel to the sealed tray.
- the invention extends to printed plastics film adapted for use in the method of the invention and to a packaging machine configured to carry out the method.
- Figure 1 is a schematic view of a food tray arrangement according to the prior art
- Figure 2 is a schematic view of a food tray arrangement according to an embodiment of the invention.
- Figure 3 is a schematic plan view of a packaging line in accordance with the present invention.
- Figure 4 is a schematic representation of a mandrel for use in a method according to the invention.
- Figures 5, 6 and 7 are schematic representations of the mandrel of Figure 4 in use; and Figure 8 is a schematic representation of the transfer of a plastics sleeve from the mandrel of Figure 4 to a food tray in accordance with the invention.
- Figure 2 depicts a packaging product according to an embodiment of the present invention.
- the product comprises a food tray 1 made from an appropriate plastics material.
- the food tray 1 is filled with a food product 3 and covered and sealed with a suitable plastic film 2.
- a complete loop of a further plastic film 5 with a joint 6 to form the loop is slid over the sealed food tray 1 to provide the outer covering.
- the packaging product according to the present invention provides a means by which the packaging for prepared meals and similar products can be constructed from materials which can be recycled together.
- the outer plastic sleeve 5 is also much cheaper to apply than a cardboard sleeve and can provide sight of the product contents via a window, if a transparent plastics film is used.
- the security of the overall product is also enhanced because such an outer sleeve 5 is much more difficult to remove and to replace as it collapses and loses its shape when removed from the inner tray 1.
- the process according to an embodiment of the invention uses a supply of plastic trays 1 of the requisite size, complete with contents 3 and sealed with a plastic film 2 in the conventional way.
- the plastics film 2 may be sealed to the tray by ultrasonic welding.
- Figure 3 depicts the overall machine arrangement according to an embodiment of the present invention.
- a conveyor arrangement 7 brings filled sealed food trays 1 in readiness for the outer sleeve 5 to be applied.
- the food tray 1 which is ready for the outer sleeve 5 to be applied is manoeuvred into position opposite a mandrel 8 on which the continuous printed film 9 is wound to form a complete loop.
- the loop which forms the outer sleeve 5 is slid onto the waiting food tray 1 , which is then manoeuvred to the exit conveyor 10 to join food trays which have already had the outer sleeve 5 applied.
- Printing, date stamping and data logging can occur at this point prior to the completed product being taken away for bulk packing and distribution. The application of product specific data by printing at this point removes the possibility of incorrect marking, and reduces waste.
- Figure 4 depicts the mandrel 8 which has appropriate dimensions for the food tray 1 to be covered, and is mounted on a rotational shaft 1 1.
- the mandrel 8 is secured to the shaft 1 1 at one end, so that the mandrel 8 can rotate about the axis of the shaft 1 1 , which is generally aligned with the longer dimension of the plastic tray 1 (where the plastic tray is rectangular).
- a plastic tray 1 filled with product and sealed, is aligned with the axis of rotation of the mandrel 8.
- a plastics film 9, printed to suit the packaging requirements for the product is fed in continuous form in a direction perpendicular to the rotation shaft.
- a retaining mechanism 12
- the continuous film 9 may be similar or even identical to the film 2 which is used to cover and seal the tray 1.
- the plastics film 9 is 48 micron clear oriented polypropylene (OPP) film.
- OPP micron clear oriented polypropylene
- the film thickness may range from 20 to 100 microns.
- Figure 5 shows the mandrel 8 onto which the continuous film 9 is fed.
- the film 9 is retained in place by a vacuum system 12 which applies a partial vacuum along the length of the leading edge of the film 9 by way of a number of apertures 13 such that the film is retained in position while the mandrel 8 is rotated by the rotational shaft 1 1 so that a complete loop of film is formed around the mandrel 8.
- the mandrel 8 is rotated about its axis of rotation, such as to completely wrap the mandrel 8 in the film 9.
- the film 9 is marked with an indexing point which is typically identified by optical means. The indexing point ensures that when the film 9 is wrapped around the mandrel 8, the printing on the film and any viewing window are correctly located relative to their final position on the tray 1. In this way, when the film is transferred to the food containing tray 1 from the mandrel 8, the printing and window are correctly positioned for illustrating the product and viewing the contents 3.
- Figure 6 shows the mandrel 8 with a complete turn of film 9 around it.
- an ultrasonic horn 15 is fitted to the mandrel 8 so that it is inside the loop of film 5.
- the ultrasonic horn 15 is moved to make contact with the loop of film 5 and by the application of ultrasonic energy a joint is formed in the film so that it becomes a permanent continuous loop.
- a cutter blade 16 cuts the film at the feed point so that the continuous loop remains on the mandrel 8.
- the ultrasonic horn 15 moves up to the film 9 which is resting on a base blade 14.
- the ultrasonic horn 15 and the base blade 14 coming together forms an ultrasonic weld 6 so that the film forms a complete loop 5.
- the blade 16 cuts the film 9 so that a complete bonded turn of film 5 is left on the mandrel and the surplus film is withdrawn ready for the next time that it is required.
- the film clamping mechanism 12, 13 is then released.
- Figure 7 depicts a vacuum arrangement 17 whereby a partial vacuum is applied through a series of apertures 18 to the top and the two side leading edges of the film loop 5, which is in a continuous loop around the mandrel 8.
- the set of vacuum devices 17 is presented to the film wrapping of the mandrel 8 along the upper and two sides, at the end of the mandrel furthest from the rotation shaft 1 1 , and nearest to the tray 1 filled with product.
- Mandrel 8 is aligned in the same orientation as the food tray 1.
- the arm 17 positions itself over the mandrel 8 and collects the sleeve 5.
- Figure 8 depicts the continuous loop of film 5 sliding from the mandrel 8 on to the food tray 1 to complete the product.
- a package for pre-prepared food comprises a plastics tray 1 for containing a pre-prepared food product 3.
- the tray 1 is sealed by a transparent plastics membrane 2.
- a plastics sleeve 5 encloses the tray 1.
- the plastics sleeve 5 covers the plastics membrane 2 substantially completely in the assembled package.
- a method for packaging pre-prepared food comprises: providing a plastics tray 1 for containing a pre-prepared food product 3, the tray being sealed by a transparent plastics membrane 2; forming a plastics sleeve 5 about a mandrel 8; removing the plastics sleeve 5 from the mandrel 8; and sliding the plastics sleeve 5 onto the sealed plastics tray 1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Closing Of Containers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB0820148.5A GB0820148D0 (en) | 2008-11-04 | 2008-11-04 | SIB packaging system |
PCT/GB2009/051483 WO2010052495A1 (en) | 2008-11-04 | 2009-11-04 | Package with tray and sleeve and method for packaging a product |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2364252A1 true EP2364252A1 (en) | 2011-09-14 |
EP2364252B1 EP2364252B1 (en) | 2014-07-23 |
Family
ID=40138272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09748463.8A Not-in-force EP2364252B1 (en) | 2008-11-04 | 2009-11-04 | Method and apparatus for packaging a product in a package with tray and sleeve |
Country Status (7)
Country | Link |
---|---|
US (1) | US20110214396A1 (en) |
EP (1) | EP2364252B1 (en) |
CN (1) | CN102202880A (en) |
BR (1) | BRPI0921646A2 (en) |
ES (1) | ES2496673T3 (en) |
GB (1) | GB0820148D0 (en) |
WO (1) | WO2010052495A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5927326B1 (en) * | 2015-06-12 | 2016-06-01 | 日本碍子株式会社 | Method for producing wound body and method for producing multiple wound body |
US10301060B2 (en) | 2016-04-29 | 2019-05-28 | Incipio, Llc | Retail product package |
EP4171955A4 (en) * | 2020-06-29 | 2024-03-27 | Amcor Flexibles North America, Inc. | Composite package with mineral oil barrier |
Family Cites Families (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3014321A (en) * | 1959-06-29 | 1961-12-26 | Otto Hansel Junior G M B H Fa | Apparatus for packing mechanically goods of every kind |
US3875724A (en) * | 1973-07-05 | 1975-04-08 | Marinus J M Langen | Method of forming wrap-around shipper package |
US4011122A (en) * | 1974-04-25 | 1977-03-08 | Owens-Illinois, Inc. | Method for producing plastic-covered containers |
DE2744260A1 (en) * | 1977-10-01 | 1979-04-05 | Rovema Gmbh | Wrapping dimensionally-stable packets in plastics lay=flat tube - by elastically distending tube at room temp. to larger cross=section than packets and relaxing tube above packets |
US4221320A (en) * | 1979-04-09 | 1980-09-09 | Champion International Corporation | Composite including tray restrained with outer cover |
US4284204A (en) * | 1979-11-07 | 1981-08-18 | American Safety Razor Company | Dimpled tray package with self-locking feature |
FR2636929B1 (en) * | 1988-09-02 | 1990-12-21 | Jacobs Suchard Corporate Resea | PACKAGING, PARTICULARLY FOR FOOD PRODUCTS, SUCH AS CHOCOLATE BARS |
ES2079914T3 (en) | 1993-03-27 | 1996-01-16 | Frisco Findus Ag | CONTAINER FOR FOOD PRODUCT. |
US5323896A (en) * | 1993-06-24 | 1994-06-28 | Jones W Charles | Article packaging kit, system and method |
GB2297536B (en) | 1995-02-02 | 1999-04-14 | Hazlewood Foods Plc | Container and food products package including same |
GB2300171A (en) * | 1995-04-28 | 1996-10-30 | Ffp Packaging Solutions Limite | Packaging products, particularly foods, in sealed trays |
US5839574A (en) * | 1995-12-01 | 1998-11-24 | Conagra, Inc. | Frozen food tray and carton ensemble |
GB9606635D0 (en) * | 1996-03-29 | 1996-06-05 | Bonar Carton Syst Ltd | Container |
US5698250A (en) * | 1996-04-03 | 1997-12-16 | Tenneco Packaging Inc. | Modifield atmosphere package for cut of raw meat |
GB2326398B (en) * | 1997-06-17 | 2001-10-31 | Charterhouse Graphics Ltd | Improvements relating to packaging sleeves |
CA2215873C (en) | 1997-09-10 | 2003-12-02 | J.M. Schneider Inc. | Improvements in packages for a food tray |
GB9910309D0 (en) * | 1999-05-05 | 1999-06-30 | Bradman Lake Ltd | Apparatus for forming a pack |
US6261616B1 (en) * | 1999-08-05 | 2001-07-17 | Bordon Foods Corporation | Microwavable meal kit and food packaging system |
US6542767B1 (en) * | 1999-11-09 | 2003-04-01 | Biotex, Inc. | Method and system for controlling heat delivery to a target |
DE10156689C2 (en) * | 2001-11-17 | 2003-10-16 | Lindt & Spruengli Schokolade | Method and device for packaging a box filled with perishable goods and a packaged box |
GB0206151D0 (en) * | 2002-03-15 | 2002-04-24 | Freemantle Ltd T | Packaging apparatus |
US7176344B2 (en) * | 2002-09-06 | 2007-02-13 | Sca Hygiene Products Ab | Sensoring absorbing article |
JP3978159B2 (en) * | 2003-07-03 | 2007-09-19 | ジーイー・メディカル・システムズ・グローバル・テクノロジー・カンパニー・エルエルシー | Magnetic resonance imaging system |
GB2418900A (en) * | 2004-08-13 | 2006-04-12 | Field Group Plc | Packaging of container in plastics sleeve |
EP1937556B1 (en) * | 2005-09-16 | 2010-04-21 | Skanem UK Limited | Method and apparatus for applying a sleeve to an article |
US7836670B2 (en) * | 2006-10-18 | 2010-11-23 | Alain Cerf | Perforated film wrapping machine |
JP5570772B2 (en) * | 2009-07-30 | 2014-08-13 | ウルマ パッケージング テクノロジカル センター エス コープ | Heat seal packaging apparatus and heat seal packaging method |
US8607986B2 (en) * | 2011-09-16 | 2013-12-17 | Kraft Foods Group Brands Llc | Wraparound packaging sleeve with stand-up feature |
-
2008
- 2008-11-04 GB GBGB0820148.5A patent/GB0820148D0/en not_active Ceased
-
2009
- 2009-11-04 BR BRPI0921646A patent/BRPI0921646A2/en not_active Application Discontinuation
- 2009-11-04 CN CN2009801439899A patent/CN102202880A/en active Pending
- 2009-11-04 WO PCT/GB2009/051483 patent/WO2010052495A1/en active Application Filing
- 2009-11-04 US US13/127,593 patent/US20110214396A1/en not_active Abandoned
- 2009-11-04 EP EP09748463.8A patent/EP2364252B1/en not_active Not-in-force
- 2009-11-04 ES ES09748463.8T patent/ES2496673T3/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2010052495A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN102202880A (en) | 2011-09-28 |
EP2364252B1 (en) | 2014-07-23 |
BRPI0921646A2 (en) | 2016-02-10 |
GB0820148D0 (en) | 2008-12-10 |
ES2496673T3 (en) | 2014-09-19 |
WO2010052495A1 (en) | 2010-05-14 |
US20110214396A1 (en) | 2011-09-08 |
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