EP2361173B1 - Device for manufacturing elongate rotationally symmetrical elements - Google Patents

Device for manufacturing elongate rotationally symmetrical elements Download PDF

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Publication number
EP2361173B1
EP2361173B1 EP09760922.6A EP09760922A EP2361173B1 EP 2361173 B1 EP2361173 B1 EP 2361173B1 EP 09760922 A EP09760922 A EP 09760922A EP 2361173 B1 EP2361173 B1 EP 2361173B1
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EP
European Patent Office
Prior art keywords
rotation
bearing
lever
per
fact
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EP09760922.6A
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German (de)
French (fr)
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EP2361173A1 (en
Inventor
Christian Fromholz
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SIIMO SAS
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SIIMO SAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/08Rounding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C7/00Wood-turning machines; Equipment therefor
    • B27C7/005Wood-turning machines; Equipment therefor by means of a rotating tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L9/00Manufacture of wooden sticks, e.g. toothpicks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/22Manufacture or reconditioning of specific semi-finished or finished articles of sport articles, e.g. bowling pins, frames of tennis rackets, skis, paddles

Definitions

  • the present invention relates to a device for manufacturing parts of revolution according to the preamble of claim 1.
  • a device is disclosed by DE 9209221 U1 .
  • machining it will be understood in general any method of forming by removal of material, whether by cutting tools, abrasive, etc..
  • the invention aims in particular, but not exclusively, the production of elongate wooden parts in a main axial direction, in particular axisymmetric, from long wooden bars. It can also be applied to the production of parts made of other materials, especially plastics, synthetic materials.
  • the invention is particularly applicable to the realization, from a long bar, small parts section in relation to their length. It also applies to the production of larger parts by a machining transformation of a bar of typically square section, of any length, straight or curved, into parts of axisymmetrical section: circular, oval, square, possibly. helical, etc. variable longitudinal profile and respectively straight or curved.
  • the sections made are necessarily circular, the parts must be straight.
  • the production of parts such as for example twisted table legs, is more the special machine that filming and requires several successive operations.
  • the turning of bent parts can only be achieved with the help of an expensive machining center, with long machining operations (programming, positioning of the part, machining, ...) hence a cost particularly high production.
  • One of these known devices for the manufacture of cylindrical posts, is composed of an electric motor which drives a hollow mandrel equipped with at least two blades oriented towards the center and uniformly distributed on the inside of the mandrel.
  • the blades thus driven in rotation about the machining axis, allow to machine a workpiece along its axis and according to a fixed diameter defined by the position of the blades relative to the axis.
  • This device makes it possible to machine long lengths of posts, but has several disadvantages. It allows the realization of only one piece at a time. Nor does it allow variations in diameter during machining. In addition, for each new diameter, reposition the blades and often disassemble and change the chuck according to the diameter to achieve. As a result, the efficiency of said device is very low, and the shapes of the products produced are limited to cylindrical shapes.
  • the document US1943649 describes a machine for making wooden poles such as telephone poles.
  • This machine comprises a set of two tools driven in rotation along their respective axes, mounted on a plate which is itself driven in rotation about a main axis corresponding to the axis of the pole.
  • the tools are arranged on the plate symmetrically opposite with respect to the axis of rotation thereof, and the radial distance between the axes of rotation of the tools and the axis of rotation of the plate can be adjusted by an on-board electric motor. the tray.
  • this system uses a motor for rotating the plate, a motor for adjusting the radial position of the tools and a motor by tool for their rotation drive, four motors all on board the rotating part and thus requiring electrical commutators sliding contact for their power supply.
  • the production of such collectors is complicated when the electrical current intensities are high. This also causes problems of electrical insulation and therefore safety.
  • the size of these motors is important and moreover, these motors have a relatively large mass driven in rotation, and significant centrifugal forces result during the rotation of the plate.
  • the reduction mechanisms used between the axial position adjustment motor and the tool supports do not allow rapid change of radial position of the tools.
  • the present invention aims to solve the problems mentioned above, and aims in particular to provide a device for machining on straight or curved bars of any length, parts of any circular section that any asymmetric, and according to a given longitudinal profile. It also aims to allow the use of such a device for making small parts in section, and having a small footprint. It is also aimed at providing a new machining device that enables continuous, high-speed machining capable of machining very thin bars, changing profiles instantly without changing tools, and machining closer to the maintenance. of the bar, thus eliminating the inevitable vibration and buckling effects during manufacturing by turning long pieces and small relative section.
  • the invention aims to provide a device also suitable for machining heavy and bulky parts such as profiled bars, poles beams and the like, obtained from bars of machinable material. Whether for small or large parts, the invention aims in particular the machining of soft materials, such as wood, especially balsa, cork and / or plastics such as polyurethane foam, up to hardwoods, resinous or not, such as beech or Ipe and other materials.
  • the subject of the invention is a device for producing parts of revolution according to claim 1.
  • the invention makes it possible to ensure a continuous variation of the radial position of the tools during the implementation of the device, and therefore during the rotation of the plate, without the need for this to use an on-board power unit on the board. This effect.
  • the mass of the rotating parts can thus be reduced and the inertia and / or unbalance forces can be very reduced.
  • Said mechanical transmission means comprise a set of bearings movable in the direction of the main axis, the bearing assembly comprising a first bearing driven in axial translation by said drive means and a second bearing rotatably connected with the rotating assembly. and in translation with the first bearing, the rotating assembly comprising mechanical connection means between the second bearing and the tool supports for converting the axial translation movement of the second bearing into radial displacement of the axes of the tools.
  • Each movable support is a lever pivotally mounted on the plate along a pivot axis parallel to the main axis, and said mechanical connection means comprise, associated with each arm, a reversible screw-nut assembly connecting the second bearing to the lever that an axial displacement of the second bearing relative to the plate causes a pivoting of the lever.
  • the reversible screw-nut system comprises, at its end connected to the lever, a pin eccentric relative to the axis of the screw-nut system and which engages in a groove formed at the end of a second arm of the lever.
  • the tenon is mounted eccentrically, so as to be able to adjust, by rotation of said pin on itself, the desired position of the corresponding lever as a function of the angular position of the end of the screw-nut system which carries it, in order to ensure a precise and identical radial positioning of the cutting tools.
  • the reversible screw-nut system comprises, at its end connected to the lever, a pinion engaging with a toothed sector formed on the lever.
  • the nut of the reversible nut screw system is fixed on the second bearing, and the screw is rotatable, guided in rotation on the plate, and its end is connected to the lever.
  • the rotating assembly comprises rotational linking means linking in rotation the plate and the second bearing.
  • These means of connection in rotation preferably comprise at least one rod integral with the plate and parallel to the main axis and sliding in a guide ring of the second bearing.
  • the rotating assembly is preferably rotated by a motor attached to the frame and connected to the turntable by a belt.
  • the motor means for controlling the displacement in axial translation of the first bearing comprise a fixed motor on the frame and the first bearing is driven in axial translation by a set of racks sliding parallel to the main axis and cooperating with pinions driven in rotation by said fixed motor.
  • the motor means comprise a fixed motor on the frame and the first bearing is a toothed nut having an internal thread engaged by screwing on a hub of the chassis centered on the main axis, the toothed nut cooperating with a pinion driven in rotation by said fixed motor.
  • the motor means could also include one or more actuators acting on the first bearing to move it in axial translation.
  • Each tool is preferably rotated on its support lever by a set of pulleys and belts connecting the tool to a drive roller held in rolling contact with a fixed inner ring secured to the frame.
  • the rotation of the plate frictionally causes the rotation of the roller which in turn causes the rotation of the tool by the set of pulleys and belts.
  • the roller is connected by a first belt to an intermediate shaft rotating in a bearing centered on the pivot axis of the tool support lever, and the shaft is connected to the tool by a second belt.
  • the roller is preferably rotatably mounted on a roller support arm pivotally mounted on the plate along the axis of pivoting of the tool support lever, so that the roller is firmly applied against the inner ring, and all the same. more strongly than the speed of rotation is higher, because of the centrifugal force then exerted on the roller bearing arm and the roller.
  • a return spring may be arranged between the plate and the roller arm to ensure the contact without sliding between the roller and the ring even at low speed of rotation of the rotating assembly.
  • the device may comprise a rotary ring rotatably mounted on the chassis and driven in rotation by a third fixed motor on the frame, and the intermediate shaft comprises a wheel cooperating with said rotary ring so as to be rotated by the rotation of the rotary ring, and to rotate the tool, by a set of pulleys and belts, as in the previous embodiment.
  • This arrangement is particularly suitable for the production of parts requiring a low speed of rotation of the plate, for example of the order of one turn per second, for non-circular section parts where the tools must move radially during the rotation of the tray.
  • the votation drive of the tools by a specific motor and by means of the rotary ring makes it possible to ensure a sufficient speed of rotation of the tools, despite the low speed of rotation of the rotating assembly.
  • this arrangement makes it possible to make the rotation speed of the rotating assembly and the speed of rotation of the cutting tools independent of each other.
  • the sets of pulleys and belts should be understood as also encompassing systems with toothed wheels and chains or other drive systems functionally equivalent and easily implemented by those skilled in the art.
  • the roller may be replaced by a pinion meshing with an internal toothing of the fixed ring.
  • the wheel cooperating with the rotary ring may be a toothed wheel in engagement with an internal toothing of this ring
  • one of the main advantages of the invention is to allow the machining of parts of revolution, according to the definition which has given at the beginning of this description, from long bars of substantially square section, or rectangular, by rotating tools in an epicyclic movement around the said bar, and that by a device that does not require the use of embedded motors on rotating bodies.
  • the rotating assembly is generally compact in order to minimize the centrifugal forces and thus reduce the weight of the rotating structures, their cost and the energy requirements necessary for their rotation.
  • a motor located mainly outside the rotating structure allows to lighten the structure and, especially in the case of high rotation speed of the plate, reduce any unwanted vibrations. If necessary, however, it will be possible to use onboard motors for driving the tools in rotation, for example via the intermediate shafts mentioned above.
  • the rotary tools in the form of discs can be grinding wheels for machining parts made of soft material, such as, for example, balsa or cork, or synthetic foams, for example polyurethane.
  • the replacement of grinding wheels by cutting tools allows the machining of softwood and / or hardwood, such as beech or Ipe, exotic wood.
  • the machining of any material is possible with ad hoc tools, the shape of the tools being determined so as to be able to make strong and rapid variations of sections according to the desired longitudinal profile.
  • FIG. 1 and 2 illustrate the general principle of the invention.
  • a bar B of square section, is held fixed in rotation and machined by rotary cutting tools 3 driven in rotation on their axes A2 according to the arrows R1. the axes of the tools being themselves driven in rotation along the arrow R2 around the main axis A1 of the machine.
  • the bar B is moved in translation along the main axis A1 of the machine, in the direction of the arrow F1, the advance of the bar being provided in a manner known per se by a drive system and a motor, not shown. .
  • the kinematics of the machine therefore consists in associating the translational movement F1 of the bar B to be shaped with a rotational movement R2 of the axes A2 of the tools 3 around the bar B.
  • the machine comprises a rotating assembly 4 comprising a plate 41 which supports the two cutting tools 3 diametrically opposed. Each tool can move radially relative to the main axis A1 of the machine, as will be seen later.
  • the bar B does not turn on itself. It is only subject to a longitudinal displacement, in its axial direction, through a guide piece 2. As soon as the output of the guide piece 2, said bar B is brought into contact with the tools, for example abrasive or cutting discs 3, each held on a tool holder rotated around said bar. From the exit of the guide piece, the bar is machined by the two tools 3 diametrically opposed to the main axis A1 which is also the axis of the bar. Both tools 3 are located in the same section plane located closest to the guide piece 2, which distributes the cutting forces on both sides of the bar B and limits the bending forces on it.
  • the tools for example abrasive or cutting discs 3
  • the spacing of the tool holders can be piloted by a numerical control which will then realize the profile of the part previously stored in a computer file.
  • the machine represented Figures 3 to 8 comprises a frame 1 on which is fixed rigidly a bell 11 inside which is mounted a rotating assembly 4 driven in rotation by a first motor 91.
  • the rotating assembly 4 comprises in particular a plate 41 secured to a hub 42 guided in rotation on a bored rocket 12 integral with the frame and such that the bar B can pass axially in the bored rocket.
  • the plate 41 carries two movable tool holders consisting of levers 5 mounted diametrically opposite and symmetrical with respect to the main axis A1. Each lever 5 is pivotable along an axis A3, parallel to the main axis A1, in a through bore 411 of the plate 41.
  • the lever 5 comprises a first arm 51 on the end of which is rotatably mounted the tool 3.
  • the lever 5 comprises a second arm 52, inclined relative to the first arm 51 by an angle of, for example, approximately 100 °, as can be seen figure 5 .
  • the two levers 5 are facing so as to leave free between them a space of suitable shape and dimensions, sufficient for the passage of the bar B during machining.
  • a drive roller 61 is rotatably mounted on the end of a roller support arm 6 which is also pivotally mounted in the bore 411 of the plate 41.
  • the roller 41 is held in contact with the inner surface 131 of a 13 ring device integral with the bell 11, for example by a spring not shown.
  • the stone 61 is connected in rotation by a first set of pulleys and belts 62 at one end of an intermediate shaft 63 passing through the roller bearing arm 6 and the lever 5 and guided therein along their common pivot axis A3.
  • the other end of the intermediate shaft 63 is rotatably connected by a second set of pulleys and belt 64 to the tool 3.
  • the machine comprises a fixed motor 92 on the frame which drives by belts 71 of the pinions meshing with racks 72 sliding in the frame parallel to the main axis and integral with a first bearing 73 centered on the main axis A1.
  • This first bearing 73 forms with a second bearing 74 an assembly 7 of two bearings guided in rotation on one another and linked in translation, so that the assembly 7 is movable in translation in the direction of the main axis , the first bearing 73 being fixed in rotation relative to the chassis because of its rigid connection with the racks 72, and the second bearing 74 according to the axial displacements of the first bearing and the racks, but being able to rotate relative to the chassis according to the axis A1.
  • the second bearing is connected in rotation with the plate 41 by pins 44 secured to said plate, extending parallel to the axis A1 and mounted sliding axially in guide rings 75 integral with the second bearing.
  • Other means of guiding in axial translation and rotational connection between the second bearing 74 and the plate 41 could also be used.
  • the plate 41 is rotated by the motor 91, for example by a belt 911, and therefore in turn rotates the second bearing 74.
  • the second bearing 74 is also connected with the plate 41 and more particularly with two rotary cams 54 carried by this plate, by reversible screw-nut systems comprising a nut 77 rigidly fixed to the second bearing 74 and a screw 76 of which the end is guided in rotation on the plate 41 and carries a said cam, so that an axial displacement of the second bearing causes a rotation of the screw and thus the cam 54.
  • the cam 54 carries a pin 541 which cooperates with a groove 521 formed in the end of the second arm 52 of the lever 5, so that a rotation of the screw 76 and the cam 54 causes a pivoting of the lever 5, and consequently a radial displacement of the tool 3.
  • the tenon 541 is an eccentric which thus makes it possible, by rotating it on itself, to adjust the pivoting position of the lever 5 with respect to the rotational position of the cam 54.
  • the rotation of the tools is carried out independently of the rotation of the plate 41, using a third motor 93 fixed to the frame and which rotates a ring 81 rotatably mounted on the frame along the axis A1.
  • the rotation of each tool 3 is obtained thanks to a pinion 82, carried by an intermediate shaft 63 'guided in rotation along the axis A3 on the turntable 41, and the pinion 82 rolling on the internal toothing of the ring gear 81.
  • the rotation of the pinion 82 and the intermediate shaft 63 ' is transmitted to the tool by a system of pulleys and belts 83, similarly to that of the first embodiment.
  • the system of axial displacement by rack of the bearings used to control the pivoting of the tool-carrying levers 5 is replaced by a toothed nut system in which a toothed nut 85 constituting the first bearing of the the set of bearings 7, is screwed on the rocket 12 and rotated by a pinion 86 itself driven by the motor 92.
  • the rotation of the motor 92 causes the screwing or unscrewing of the toothed nut 85, and therefore its axial displacement on the rocket.
  • This displacement is transmitted to the second bearing 74, and thence, as in the first embodiment, to the reversible screw-nut systems and to the tool-carrying levers.
  • the figure 11 illustrates a variant of the control of the pivoting levers 5 by the screws 76 reversible screw-nut systems.
  • the end of the screw 76 carries a gear 58 which meshes with a toothed sector 59 made on the lever 5.
  • the invention can also be applied to the production of non-axisymmetric parts, for example by controlling the radial positioning of the tools in a different manner for the two tools.
  • Such an arrangement may for example be implemented using an onboard electric motor specific to each tool, to adjust the positioning of the tools independently of one another. Care should be taken not to create excessive imbalance of the machine, limiting the speed of rotation of the tool support around the machined bar.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Milling, Drilling, And Turning Of Wood (AREA)

Description

La présente invention concerne un dispositif de fabrication de pièces de révolution selon le préambule de la revendication 1. Un tel dispositif est divulgué par DE 9209221 U1 .The present invention relates to a device for manufacturing parts of revolution according to the preamble of claim 1. Such a device is disclosed by DE 9209221 U1 .

Par pièces de révolution, on entendra par la suite toute pièce de section circulaire, mais aussi des pièces de section de forme générale elliptique ou même, pour certaines applications possibles, de forme générale polygonale, ou encore des pièces torsadées, etc.Parts of revolution will be understood thereafter any piece of circular section, but also cross-sectional parts of generally elliptical shape or even, for some possible applications, of general polygonal shape, or twisted parts, etc..

Par usinage, on comprendra de manière générale tout procédé de façonnage par enlèvement de matière, que ce soit par des outils coupants, abrasifs, etc.By machining, it will be understood in general any method of forming by removal of material, whether by cutting tools, abrasive, etc..

L'invention vise notamment, mais non exclusivement, la réalisation de pièces en bois allongées selon une direction axiale principale, en particulier axisymétriques, à partir de barres en bois longues. Elle peut aussi s'appliquer à la réalisation de pièces en d'autres matériaux, notamment en matières plastiques, synthétiques. L'invention s'applique particulièrement à la réalisation, à partir d'une barre longue, de pièces de petites dimensions en section par rapport à leur longueur. Elle s'applique aussi à la réalisation de pièces plus volumineuses par une transformation par usinage d'une barre de section typiquement sensiblement carrée, de longueur quelconque, droite ou cintrée, en des pièces de section axisymétrique: circulaire, ovale, carrée, éventuellement. hélicoïdale, etc. de profil longitudinal variable et respectivement droite ou cintrée.The invention aims in particular, but not exclusively, the production of elongate wooden parts in a main axial direction, in particular axisymmetric, from long wooden bars. It can also be applied to the production of parts made of other materials, especially plastics, synthetic materials. The invention is particularly applicable to the realization, from a long bar, small parts section in relation to their length. It also applies to the production of larger parts by a machining transformation of a bar of typically square section, of any length, straight or curved, into parts of axisymmetrical section: circular, oval, square, possibly. helical, etc. variable longitudinal profile and respectively straight or curved.

On connaît des dispositifs de tournage traditionnel permettant la fabrication de pièces de révolution. Dans ces dispositifs, la barre à usiner est maintenue grâce à un mandrin avec ou sans contrepointe ou entre pointes et est entraînée en rotation autour de son axe. L'usinage du profil à réaliser se fait alors par combinaison du déplacement, d'une extrémité à l'autre de la barre, d'un ou plusieurs outils et par la variation de l'écartement de ces outils par rapport à l'axe de la pièce. La variation de cet écartement est réalisée généralement soit mécaniquement soit par un système de commande numérique. Toutefois, ces dispositifs présentent plusieurs inconvénients. En effet, la longueur de la piece a usiner est limitée par la capacité de la machine. Les procédés de tournage traditionnels, bien qu'automatisés pour la plupart, ont une capacité en longueur limitée en général à 5 à 6 mètres maxi pour les standards en grande longueur. Plus la pièce est longue, plus la machine comportant ce dispositif est encombrante et coûteuse. Dans le cas de pièces longues et minces, il y a risque de flexion ou de vibration à mi-longueur, ce qui peut générer des défauts rédhibitoires de qualité d'usinage. Le processus de tournage est par nature discontinu, les chargements et déchargements de la pièce usinée nécessitant l'arrêt de l'opération de tournage. Il ne permet la réalisation que d'une seule pièce à la fois. De ce fait, le rendement de ces dispositifs est assez faible, surtout pour les pièces lourdes et volumineuses.Traditional turning devices are known for producing parts of revolution. In these devices, the bar to be machined is maintained by means of a mandrel with or without counterpaint or between points and is rotated about its axis. The machining of the profile to be achieved is then done by combining the movement, from one end to the other of the bar, of one or more tools and by the variation of the spacing of these tools relative to the axis. of the room. The variation of this spacing is generally performed either mechanically or by a numerical control system. However, these devices have several disadvantages. Indeed, the length of the workpiece is limited by the capacity of the machine. Traditional turning processes, although mostly automated, have a limited length capacity in general of 5 to 6 meters maximum for long length standards. The longer the part, the more the machine with this device is bulky and expensive. In the case of long and thin parts, there is a risk of bending or vibration at mid-length, which can generate unacceptable defects in machining quality. The turning process is by nature discontinuous, the loading and unloading of the machined part necessitating the stopping of the turning operation. It allows the realization of only one piece at a time. As a result, the efficiency of these devices is quite low, especially for heavy and bulky parts.

De plus, les sections réalisées sont nécessairement circulaires, les pièces obligatoirement droites. La réalisation de pièces telles que par exemple des pieds de table de forme torsadée, relève davantage de la machine spéciale que du tournage et nécessite plusieurs opérations successives. Le tournage de pièces cintrées ne peut se réaliser qu'à l'aide d'un centre d'usinages coûteux, avec des opérations d'usinage longues (programmation, positionnement de la pièce, usinage,...) d'où un coût de fabrication particulièrement élevé.In addition, the sections made are necessarily circular, the parts must be straight. The production of parts such as for example twisted table legs, is more the special machine that filming and requires several successive operations. The turning of bent parts can only be achieved with the help of an expensive machining center, with long machining operations (programming, positioning of the part, machining, ...) hence a cost particularly high production.

Par ailleurs, on connaît déjà, par DE9209221U1 ou US4303111 des procédés, et des machines de fabrication, basées sur le principe de faire tourner un ou des outils autour de la pièce usinée qui reste fixe en rotation.Moreover, we already know, by DE9209221U1 or US4303111 processes, and manufacturing machines, based on the principle of rotating one or more tools around the machined part which remains fixed in rotation.

Un de ces dispositifs connus, pour la fabrication de poteaux cylindriques, est composé d'un moteur électrique qui entraîne un mandrin creux équipé d'au moins deux lames orientées vers le centre et uniformément réparties sur l'intérieur du mandrin. Les lames ainsi entraînées en rotation autour de l'axe d'usinage, permettent d'usiner une pièce selon son axe et selon un diamètre fixe défini par la position des lames par rapport à l'axe. Ce dispositif permet d'usiner des grandes longueurs de poteaux, mais présente plusieurs inconvénients. Il ne permet la réalisation que d'une seule pièce à la fois. Il ne permet pas non plus des variations de diamètre en cours d'usinage. De plus, pour chaque nouveau diamètre, il faut repositionner les lames et souvent démonter et changer le mandrin en fonction du diamètre à réaliser. De ce fait, le rendement dudit dispositif est très faible, et les formes des produits réalisés se limitent à des formes cylindriques.One of these known devices, for the manufacture of cylindrical posts, is composed of an electric motor which drives a hollow mandrel equipped with at least two blades oriented towards the center and uniformly distributed on the inside of the mandrel. The blades thus driven in rotation about the machining axis, allow to machine a workpiece along its axis and according to a fixed diameter defined by the position of the blades relative to the axis. This device makes it possible to machine long lengths of posts, but has several disadvantages. It allows the realization of only one piece at a time. Nor does it allow variations in diameter during machining. In addition, for each new diameter, reposition the blades and often disassemble and change the chuck according to the diameter to achieve. As a result, the efficiency of said device is very low, and the shapes of the products produced are limited to cylindrical shapes.

Le document US1943649 décrit une machine destinée à réaliser des poteaux en bois tels que des poteaux téléphoniques. Cette machine comporte un ensemble de deux outils entraînés en rotation selon leurs axes respectifs, montés sur un plateau qui est lui-même entraîné en rotation autour d'un axe principal correspondant à l'axe du poteau. Les outils sont disposés sur le plateau symétriquement opposés par rapport à l'axe de rotation de celui-ci, et la distance radiale entre les axes de rotation des outils et l'axe de rotation du plateau peut être ajustée par un moteur électrique embarqué sur le plateau. Il s'ensuit que ce système utilise un moteur pour l'entraînement en rotation du plateau, un moteur pour le réglage de la position radiale des outils et un moteur par outil pour leur entraînement en rotation, soit quatre moteurs tous embarqués sur la partie tournante et nécessitant de ce fait des collecteurs électriques à contact glissant pour leur alimentation. La réalisation de tels collecteurs est compliquée dès lors que les intensités de courant électriques sont élevées. Cela entraîne aussi des problèmes d'isolation électrique et donc de sécurité. L'encombrement de ces moteurs est important et de plus, ces moteurs présentent une masse relativement importante entraînée en rotation, et des forces centrifuges importantes en résultent lors de la rotation du plateau. Les mécanismes de réduction utilisés entre le moteur de réglage de position axiale et les supports d'outils n'autorisent pas de changement rapide de position radiale des outils.The document US1943649 describes a machine for making wooden poles such as telephone poles. This machine comprises a set of two tools driven in rotation along their respective axes, mounted on a plate which is itself driven in rotation about a main axis corresponding to the axis of the pole. The tools are arranged on the plate symmetrically opposite with respect to the axis of rotation thereof, and the radial distance between the axes of rotation of the tools and the axis of rotation of the plate can be adjusted by an on-board electric motor. the tray. It follows that this system uses a motor for rotating the plate, a motor for adjusting the radial position of the tools and a motor by tool for their rotation drive, four motors all on board the rotating part and thus requiring electrical commutators sliding contact for their power supply. The production of such collectors is complicated when the electrical current intensities are high. This also causes problems of electrical insulation and therefore safety. The size of these motors is important and moreover, these motors have a relatively large mass driven in rotation, and significant centrifugal forces result during the rotation of the plate. The reduction mechanisms used between the axial position adjustment motor and the tool supports do not allow rapid change of radial position of the tools.

La présente invention a pour but de résoudre les problèmes évoqués ci-dessus, et vise en particulier à fournir un dispositif permettant d'usiner sur des barres droites ou cintrées de longueur quelconque, des pièces de sections aussi bien circulaires qu'axisymétriques quelconques, et selon un profil longitudinal donné. Elle vise aussi à permettre l'utilisation d'un tel dispositif pour la réalisation de pièces de petites dimensions en section, et présentant un encombrement réduit. Elle vise encore à fournir un nouveau dispositif d'usinage permettant un usinage en continu, à cadence élevée, capable d'usiner de très fines barres, de changer de profil instantanément sans changer d'outil, et d'usiner au plus près du maintien de la barre, supprimant ainsi les effets de vibration et de flambement inévitables lors de fabrication par tournage de pièces longues et de faible section relative. Elle vise encore à proposer un dispositif également apte à l'usinage de pièces lourdes et volumineuses telles que barreaux profilés, poteaux poutres et analogues, obtenus à partir de barres en matériau usinable. Que ce soit pour des petites ou des grosses pièces, l'invention vise notamment l'usinage de matériaux tendres, tels que du bois, en particulier en balsa, du liège et/ou des matières plastiques tels que mousse polyuréthane, jusqu'à des bois plus durs, résineux ou non, tels que le hêtre ou l'Ipé et autres matériaux.The present invention aims to solve the problems mentioned above, and aims in particular to provide a device for machining on straight or curved bars of any length, parts of any circular section that any asymmetric, and according to a given longitudinal profile. It also aims to allow the use of such a device for making small parts in section, and having a small footprint. It is also aimed at providing a new machining device that enables continuous, high-speed machining capable of machining very thin bars, changing profiles instantly without changing tools, and machining closer to the maintenance. of the bar, thus eliminating the inevitable vibration and buckling effects during manufacturing by turning long pieces and small relative section. It also aims to provide a device also suitable for machining heavy and bulky parts such as profiled bars, poles beams and the like, obtained from bars of machinable material. Whether for small or large parts, the invention aims in particular the machining of soft materials, such as wood, especially balsa, cork and / or plastics such as polyurethane foam, up to hardwoods, resinous or not, such as beech or Ipe and other materials.

Avec ces objectifs en vue, l'invention a pour objet un dispositif de fabrication de pièces de révolution selon la revendication 1.With these objectives in view, the subject of the invention is a device for producing parts of revolution according to claim 1.

Ainsi, l'invention permet d'assurer une variation continue de la position radiale des outils lors de la nise en oeuvre du dispositif, et donc lors de la rotation du plateau, sans besoin pour cela d'utiliser une motorisation embarquée sur le plateau à cet effet. La masse des parties tournantes peut ainsi être réduite et les forces d'inertie et/ou balourds peuvent être très réduits. De plus, il n'est pas besoin d'utiliser une alimentation électrique par contact frottant pour une telle motorisation embarquée.Thus, the invention makes it possible to ensure a continuous variation of the radial position of the tools during the implementation of the device, and therefore during the rotation of the plate, without the need for this to use an on-board power unit on the board. this effect. The mass of the rotating parts can thus be reduced and the inertia and / or unbalance forces can be very reduced. In addition, it is not necessary to use a power supply by rubbing contact for such an onboard power plant.

Lesdits moyens de transmission mécaniques comportent un ensemble de paliers, mobile selon la direction de l'axe principal, l'ensemble de paliers comprenant un premier palier entrainé en translation axiale par lesdits moyens moteurs et un second palier lié en rotation avec l'ensemble tournant et en translation avec le premier palier, l'ensemble tournant comportant des moyens de liaison mécanique entre le second palier et les supports d'outils pour transformer le mouvement de translation axiale du second palier en déplacement radial des axes des outils.Said mechanical transmission means comprise a set of bearings movable in the direction of the main axis, the bearing assembly comprising a first bearing driven in axial translation by said drive means and a second bearing rotatably connected with the rotating assembly. and in translation with the first bearing, the rotating assembly comprising mechanical connection means between the second bearing and the tool supports for converting the axial translation movement of the second bearing into radial displacement of the axes of the tools.

Chaque support mobile est un levier monté pivotant sur le plateau selon un axe de pivotement parallèle à l'axe principal, et lesdits moyens de liaison mécanique comportent, associé à chaque bras, un ensemble vis-écrou réversible reliant le deuxième palier au levier de manière qu'un déplacement axial du deuxième palier par rapport au plateau provoque un pivotement du levier.Each movable support is a lever pivotally mounted on the plate along a pivot axis parallel to the main axis, and said mechanical connection means comprise, associated with each arm, a reversible screw-nut assembly connecting the second bearing to the lever that an axial displacement of the second bearing relative to the plate causes a pivoting of the lever.

Selon un mode de réalisation particulier, le système vis-écrou réversible comporte, à son extrémité reliée au levier, un tenon excentré par rapport à l'axe du système vis-écrou et qui s'engage dans une rainure ménagée à l'extrémité d'un deuxième bras du levier. Préférentiellement, le tenon est monté de manière excentrique, de manière à pouvoir ajuster, par rotation dudit tenon sur lui-même, la position désirée du levier correspondant en fonction de la position angulaire de l'extrémité du système vis-écrou qui le porte, afin de pouvoir assurer un positionnement radial précis et identique des outils de coupe.According to a particular embodiment, the reversible screw-nut system comprises, at its end connected to the lever, a pin eccentric relative to the axis of the screw-nut system and which engages in a groove formed at the end of a second arm of the lever. Preferably, the tenon is mounted eccentrically, so as to be able to adjust, by rotation of said pin on itself, the desired position of the corresponding lever as a function of the angular position of the end of the screw-nut system which carries it, in order to ensure a precise and identical radial positioning of the cutting tools.

Selon un autre mode de réalisation, le système vis-ecrou réversible comporte, à son extrémité reliée au levier, un pignon s'engageant avec un secteur denté réalisé sur le levier.According to another embodiment, the reversible screw-nut system comprises, at its end connected to the lever, a pinion engaging with a toothed sector formed on the lever.

Préférentiellement, l'écrou du système vis écrou réversible est fixe sur le deuxième palier, et la vis est rotative, guidée en rotation sur le plateau, et son extrémité est reliée au levier.Preferably, the nut of the reversible nut screw system is fixed on the second bearing, and the screw is rotatable, guided in rotation on the plate, and its end is connected to the lever.

Selon une autre disposition particulière, l'ensemble tournant comporte des moyens de liaison en rotation liant en rotation le plateau et le deuxième palier. Ces moyens de liaison en rotation comportent préférentiellement au moins une tige solidaire du plateau et parallèle à l'axe principal et coulissant dans une bague de guidage du deuxième palier.According to another particular arrangement, the rotating assembly comprises rotational linking means linking in rotation the plate and the second bearing. These means of connection in rotation preferably comprise at least one rod integral with the plate and parallel to the main axis and sliding in a guide ring of the second bearing.

L'ensemble tournant est préférentiellement entraîné en rotation par un moteur fixé au châssis et relié au plateau tournant par une courroie.The rotating assembly is preferably rotated by a motor attached to the frame and connected to the turntable by a belt.

Selon un mode de réalisation particulier, les moyens moteurs pour commander le déplacement en translation axiale du premier palier comportent un moteur fixe sur le châssis et le premier palier est entraîné en translation axiale par un jeu de crémaillères coulissant parallèlement à l'axe principal et coopérant avec des pignons entraînés en rotation par ledit moteur fixe.According to a particular embodiment, the motor means for controlling the displacement in axial translation of the first bearing comprise a fixed motor on the frame and the first bearing is driven in axial translation by a set of racks sliding parallel to the main axis and cooperating with pinions driven in rotation by said fixed motor.

Alternativement, les moyens moteurs comportent un moteur fixe sur le châssis et le premier palier est un écrou denté comportant un filetage interne engagé par vissage sur un moyeu du châssis centré sur l'axe principal, l'écrou denté coopérant avec un pignon entraîné en rotation par ledit moteur fixe.Alternatively, the motor means comprise a fixed motor on the frame and the first bearing is a toothed nut having an internal thread engaged by screwing on a hub of the chassis centered on the main axis, the toothed nut cooperating with a pinion driven in rotation by said fixed motor.

Les moyens moteurs pourraient aussi comporter un ou des vérins agissant sur le premier palier pour le déplacer en translation axiale.The motor means could also include one or more actuators acting on the first bearing to move it in axial translation.

Chaque outil est préférentiellement entraîné en rotation sur son levier de support par un jeu de poulies et de courroies reliant l'outil à un galet d'entraînement maintenu en contact roulant avec une couronne intérieure fixe solidaire du châssis. Ainsi, la rotation du plateau provoque par friction la rotation du galet qui à son tour entraîne la rotation de l'outil par le jeu de poulies et de courroies. Typiquement, le galet est relié par une première courroie à un arbre intermédiaire tournant dans un palier centré sur l'axe de pivotement du levier de support d'outil, et l'arbre est relié à l'outil par une seconde courroie. Ainsi, l'entraînement en rotation de l'outil peut être assuré quelle que soit la position en pivotement du levier support d'outil.Each tool is preferably rotated on its support lever by a set of pulleys and belts connecting the tool to a drive roller held in rolling contact with a fixed inner ring secured to the frame. Thus, the rotation of the plate frictionally causes the rotation of the roller which in turn causes the rotation of the tool by the set of pulleys and belts. Typically, the roller is connected by a first belt to an intermediate shaft rotating in a bearing centered on the pivot axis of the tool support lever, and the shaft is connected to the tool by a second belt. Thus, the rotational drive of the tool can be assured regardless of the pivoting position of the tool support lever.

Par ailleurs, le galet est préférentiellement monté tournant sur un bras porte-galet monté pivotant sur le plateau selon l'axe de pivotement du levier support d'outil, de manière que le galet soit appliqué fermement contre la couronne intérieure, et d'autant plus fortement que la vitesse de rotation est plus élevée, du fait de la force centrifuge s'exerçant alors sur le bras porte galet et le galet. Un ressort de rappel pourra être disposé entre le plateau et le bras porte-galet pour assurer le contact sans glissement entre le galet et la couronne même à faible vitesse de rotation de l'ensemble tournant.Furthermore, the roller is preferably rotatably mounted on a roller support arm pivotally mounted on the plate along the axis of pivoting of the tool support lever, so that the roller is firmly applied against the inner ring, and all the same. more strongly than the speed of rotation is higher, because of the centrifugal force then exerted on the roller bearing arm and the roller. A return spring may be arranged between the plate and the roller arm to ensure the contact without sliding between the roller and the ring even at low speed of rotation of the rotating assembly.

Selon une variante de réalisation de l'entraînement en rotation des outils, le dispositif peut comporter une couronne rotative montée en rotation sur le châssis et entraînée en rotation par un troisième moteur fixe sur le châssis, et l'arbre intermédiaire comporte une roue coopérant avec ladite couronne rotative de manière à être entraînée en rotation par la rotation de la couronne rotative, et à entraîner en rotation l'outil, par une jeu de poulies et courroies, comme dans le mode de réalisation précédent. Cette disposition est particulièrement adaptée pour la réalisation de pièces nécessitant une faible vitesse de rotation du plateau, par exemple de l'ordre de un tour par seconde, pour des pièces de section non-circulaire où les outils doivent se déplacer radialement au cours de la rotation du plateau. Dans un tel cas, l'entraînement en votation des outils par un moteur spécifique et par l'intermédiaire de la couronne rotative permet d'assurer une vitesse de rotation suffisante des outils, malgré la faible vitesse de rotation de l'ensemble tournant. De manière générale, cette disposition permet de rendre indépendante l'une de l'autre la vitesse de rotation de l'ensemble tournant et la vitesse de rotation des outils coupants.According to an alternative embodiment of the rotary drive of the tools, the device may comprise a rotary ring rotatably mounted on the chassis and driven in rotation by a third fixed motor on the frame, and the intermediate shaft comprises a wheel cooperating with said rotary ring so as to be rotated by the rotation of the rotary ring, and to rotate the tool, by a set of pulleys and belts, as in the previous embodiment. This arrangement is particularly suitable for the production of parts requiring a low speed of rotation of the plate, for example of the order of one turn per second, for non-circular section parts where the tools must move radially during the rotation of the tray. In such a case, the votation drive of the tools by a specific motor and by means of the rotary ring makes it possible to ensure a sufficient speed of rotation of the tools, despite the low speed of rotation of the rotating assembly. In general, this arrangement makes it possible to make the rotation speed of the rotating assembly and the speed of rotation of the cutting tools independent of each other.

Bien évidemment, les jeux de poulies et courroies devront être compris comme englobant également des systèmes à roues dentées et chaînes ou autres systèmes d'entraînement fonctionnellement équivalents et aisément mis en oeuvre par l'homme du métier. De même, le galet peut être remplacé par un pignon engrenant avec une denture intérieure de la couronne fixe. Egalement, la roue coopérant avec la couronne rotative peut être une roue dentée en engagement avec une denture intérieure de cette couronneOf course, the sets of pulleys and belts should be understood as also encompassing systems with toothed wheels and chains or other drive systems functionally equivalent and easily implemented by those skilled in the art. Similarly, the roller may be replaced by a pinion meshing with an internal toothing of the fixed ring. Also, the wheel cooperating with the rotary ring may be a toothed wheel in engagement with an internal toothing of this ring

De l'ensemble des caractéristiques qui viennent d'être indiquées, prises dans leurs diverses combinaisons possibles, on comprendra que l'un des avantages principaux de l'invention est de permettre l'usinage de pièces de révolution, selon la définition qui en a été donnée en début de cette description, à partir de barres longues de section sensiblement carrées, ou rectangulaires, par des outils tournants selon un mouvement épicycloïdal autour de la dite barre, et cela par un dispositif ne nécessitant pas l'utilisation de moteurs embarqués sur des organes en rotation. De ce fait, l'ensemble tournant est globalement compact pour minimiser les efforts centrifuges et réduire ainsi le poids des structures en rotation, leur coût et les besoins d'énergie nécessaire à leur rotation. Une motorisation située principalement à l'extérieur de la structure tournante permet d'alléger la structure et, notamment dans le cas de vitesse de rotation importante du plateau, de réduire d'éventuelles vibrations indesirables. Le cas échéant, on pourra cependant utiliser des moteurs embarqués pour l'entraînement en rotation des outils par exemple via les arbres intermédiaires pré-mentionnés.Of all the characteristics which have just been indicated, taken in their various possible combinations, it will be understood that one of the main advantages of the invention is to allow the machining of parts of revolution, according to the definition which has given at the beginning of this description, from long bars of substantially square section, or rectangular, by rotating tools in an epicyclic movement around the said bar, and that by a device that does not require the use of embedded motors on rotating bodies. As a result, the rotating assembly is generally compact in order to minimize the centrifugal forces and thus reduce the weight of the rotating structures, their cost and the energy requirements necessary for their rotation. A motor located mainly outside the rotating structure allows to lighten the structure and, especially in the case of high rotation speed of the plate, reduce any unwanted vibrations. If necessary, however, it will be possible to use onboard motors for driving the tools in rotation, for example via the intermediate shafts mentioned above.

Les outils rotatifs en forme de disque peuvent être des meules pour l'usinage de pièces en matériau tendre, tel que par exemple du balsa ou du liège, ou des mousses synthétiques, par exemple de polyuréthane. Le remplacement des meules par des outils coupants à dents permet l'usinage de bois résineux et/ou dur, tels que le hêtre ou l'Ipé, bois exotique. De façon général l'usinage de tout matériau est possible avec des outils ad hoc, la forme des outils étant déterminée de manière à pouvoir réaliser de fortes et rapides variations de sections selon le profil longitudinal recherché.The rotary tools in the form of discs can be grinding wheels for machining parts made of soft material, such as, for example, balsa or cork, or synthetic foams, for example polyurethane. The replacement of grinding wheels by cutting tools allows the machining of softwood and / or hardwood, such as beech or Ipe, exotic wood. In general, the machining of any material is possible with ad hoc tools, the shape of the tools being determined so as to be able to make strong and rapid variations of sections according to the desired longitudinal profile.

La gestion d'un déphasage de la section en fonction de l'avance permet de réaliser des formes hélicoïdales.The management of a phase shift of the section as a function of the advance makes it possible to produce helical shapes.

D'autres caractéristiques et avantages apparaîtront dans la description qui va être faite d'une machine conforme à l'invention, ainsi que de sa mise en oeuvre.Other features and advantages will appear in the description which will be made of a machine according to the invention, as well as its implementation.

On se reportera aux dessins annexés dans lesquels :

  • les figures 1 et 2 sont illustration schématique du principe général de l'invention,
  • - la figure 3 est une vue d'ensemble de la machine, en perspective vue du côté où la machine est alimentée par la barre à usiner,
  • - la figure 4 est une vue d'ensemble de la machine, en perspective vue du côté arrière,
  • - la figure 5 est une vue en perspective montrant l'ensemble tournant,
  • - la figure 6 est une vue en 1/2 coupe axiale montrant la liaison en rotation entre le plateau et le deuxième palier,
  • - la figure 7 est une vue en 1/2 coupe axiale montrant le mécanisme de commande du pivotement des leviers porte-outils,
  • - la figure 8 est une vue en coupe du mécanisme d'entraînement en rotation d'un outil,
  • - les figures 9 et 10 sont des vues en coupe axiale, respectivement selon les lignes IX-IX et X-X de la figure 11, d'une variante de réalisation de la machine, montrant respectivement les moyens d'entraînement en rotation des outils, et, en partie, les moyens de commande du pivotement des leviers support d'outil.
  • - la figure 11 est une vue illustrant schématiquement le pivotement des leviers supports d'outils, représenté ici dans une autre variante de réalisation.
Reference is made to the accompanying drawings in which:
  • the Figures 1 and 2 are schematic illustration of the general principle of the invention,
  • - the figure 3 is an overview of the machine, in perspective seen from the side where the machine is fed by the bar to be machined,
  • - the figure 4 is an overview of the machine, in perspective seen from the back side,
  • - the figure 5 is a perspective view showing the rotating assembly,
  • - the figure 6 is a view in half axial section showing the connection in rotation between the plate and the second bearing,
  • - the figure 7 is a view in half axial section showing the mechanism for controlling the pivoting of the tool-carrying levers,
  • - the figure 8 is a sectional view of the mechanism for rotating a tool,
  • - the figures 9 and 10 are views in axial section, respectively along the lines IX-IX and XX of the figure 11 of an embodiment variant of the machine, respectively showing the means for rotating the tools, and, in part, the means for controlling the pivoting of the tool support levers.
  • - the figure 11 is a view schematically illustrating the pivoting of the support levers of tools, shown here in another embodiment.

Les schémas des figures 1 et 2 illustrent le principe général de l'invention. Une barre B, de section carrée, est maintenue fixe en rotation et usinée par des outils de coupe rotatifs 3 entraîné en rotation sur leurs axes A2 selon les flèches R1. les axes des outils étant eux-mêmes entraînés en rotation selon la flèche R2 autour de l'axe principal A1 de la machine. La barre B est déplacée en translation selon l'axe principal A1 de la machine, dans le sens de la flèche F1, l'avance de la barre étant assurée de manière connue en soi par un système d'entraînement et un moteur, non représentés.The patterns of Figures 1 and 2 illustrate the general principle of the invention. A bar B, of square section, is held fixed in rotation and machined by rotary cutting tools 3 driven in rotation on their axes A2 according to the arrows R1. the axes of the tools being themselves driven in rotation along the arrow R2 around the main axis A1 of the machine. The bar B is moved in translation along the main axis A1 of the machine, in the direction of the arrow F1, the advance of the bar being provided in a manner known per se by a drive system and a motor, not shown. .

La cinématique de la machine consiste donc en l'association du mouvement de translation F1 de la barre B à façonner avec un mouvement de rotation R2 des axes A2 des outils 3 autour de la barre B.The kinematics of the machine therefore consists in associating the translational movement F1 of the bar B to be shaped with a rotational movement R2 of the axes A2 of the tools 3 around the bar B.

La machine comporte un ensemble tournant 4 comportant un plateau 41 qui supporte les deux outils de coupe 3 diamétralement opposés. Chaque outil peut se déplacer de façon radiale par rapport à l'axe principal A1 de la machine, comme on le verra par la suite.The machine comprises a rotating assembly 4 comprising a plate 41 which supports the two cutting tools 3 diametrically opposed. Each tool can move radially relative to the main axis A1 of the machine, as will be seen later.

Comme on l'aura déjà compris, selon l'invention, la barre B ne tourne pas sur elle-même. Elle est uniquement soumise à un déplacement longitudinal, dans sa direction axiale, à travers une pièce de guidage 2. Dès la sortie de la pièce de guidage 2, ladite barre B est mise en contact avec les outils, par exemple des disques abrasifs ou coupants 3, maintenus chacun sur un porte-outil entraîné en rotation autour de ladite barre. Dès la sortie de la pièce de guidage, la barre est usinée par les deux outils 3 diamétralement opposés par rapport à l'axe principal A1 qui est donc aussi l'axe de la barre. Les deux outils 3 sont situés dans un même plan de coupe situé au plus près de la pièce de guidage 2, ce qui répartit les efforts de coupe de part et d'autre de la barre B et limite les efforts de flexion sur celle-ci.As will have already been understood, according to the invention, the bar B does not turn on itself. It is only subject to a longitudinal displacement, in its axial direction, through a guide piece 2. As soon as the output of the guide piece 2, said bar B is brought into contact with the tools, for example abrasive or cutting discs 3, each held on a tool holder rotated around said bar. From the exit of the guide piece, the bar is machined by the two tools 3 diametrically opposed to the main axis A1 which is also the axis of the bar. Both tools 3 are located in the same section plane located closest to the guide piece 2, which distributes the cutting forces on both sides of the bar B and limits the bending forces on it.

L'écartement des porte-outils peut être pilote par une commande numérique qui réalisera alors le profil de la pièce préalablement mémorisé dans un fichier informatique.The spacing of the tool holders can be piloted by a numerical control which will then realize the profile of the part previously stored in a computer file.

On va maintenant décrire plus en détail une machine conforme à l'invention.A machine according to the invention will now be described in more detail.

La machine représentée figures 3 à 8 comporte un châssis 1 sur lequel est fixé rigidement une cloche 11 à l'intérieur de laquelle est monté un ensemble tournant 4 entraîné en rotation par un premier moteur 91. L'ensemble tournant 4 comporte notamment un plateau 41 solidaire d'un moyeu 42 guidé en rotation sur une fusée alésée 12 solidaire du châssis et telle que la barre B puisse passer axialement dans cette fusée alésée.The machine represented Figures 3 to 8 comprises a frame 1 on which is fixed rigidly a bell 11 inside which is mounted a rotating assembly 4 driven in rotation by a first motor 91. The rotating assembly 4 comprises in particular a plate 41 secured to a hub 42 guided in rotation on a bored rocket 12 integral with the frame and such that the bar B can pass axially in the bored rocket.

Le plateau 41 porte deux supports d'outils mobiles constitués de leviers 5 montés diamétralement opposés et symétriques par rapport à l'axe principal A1. Chaque levier 5 est pivotant selon un axe A3, parallèle à l'axe principal A1, dans un alésage traversant 411 du plateau 41. Le levier 5 comporte un premier bras 51 sur l'extrémité duquel est monté en rotation l'outil 3. Le levier 5 comporte un deuxième bras 52, incliné par rapport au premier bras 51 d'un angle par exemple d'environ 100°, comme on le voit figure 5. Les deux leviers 5 se font face de manière à laisse libre entre eux un espace de forme et dimensions adaptées, suffisant pour le passage de la barre B en cours d'usinage. Un galet d'entraînement 61 est monté en rotation sur l'extrémité d'un bras porte galet 6 qui est monté pivotant également dans l'alésage 411 du plateau 41. Le galet 41 est maintenu au contact de la surface intérieure 131 d'une couronne 13 périphérique solidaire de la cloche 11, par exemple par un ressort non représenté. Le galet 61 est lié en rotation par un premier jeu de poulies et courroies 62 à une extrémité d'un arbre intermédiaire 63 traversant le bras porte galet 6 et le levier 5 et guidé dans ceux-ci selon leur axe de pivotement commun A3. L'autre extrémité de l'arbre intermédiaire 63 est liée en rotation par un deuxième jeu de poulies et courroie 64 à l'outil 3. Ainsi, quand le galet 61 est entraîné en rotation par friction avec la couronne 13 lorsque le plateau 41 tourne, il transmet son mouvement de rotation à l'arbre intermédiaire puis à l'outil 3, et cela sans nécessiter de moteur spécifique supplémentaire.The plate 41 carries two movable tool holders consisting of levers 5 mounted diametrically opposite and symmetrical with respect to the main axis A1. Each lever 5 is pivotable along an axis A3, parallel to the main axis A1, in a through bore 411 of the plate 41. The lever 5 comprises a first arm 51 on the end of which is rotatably mounted the tool 3. The lever 5 comprises a second arm 52, inclined relative to the first arm 51 by an angle of, for example, approximately 100 °, as can be seen figure 5 . The two levers 5 are facing so as to leave free between them a space of suitable shape and dimensions, sufficient for the passage of the bar B during machining. A drive roller 61 is rotatably mounted on the end of a roller support arm 6 which is also pivotally mounted in the bore 411 of the plate 41. The roller 41 is held in contact with the inner surface 131 of a 13 ring device integral with the bell 11, for example by a spring not shown. The stone 61 is connected in rotation by a first set of pulleys and belts 62 at one end of an intermediate shaft 63 passing through the roller bearing arm 6 and the lever 5 and guided therein along their common pivot axis A3. The other end of the intermediate shaft 63 is rotatably connected by a second set of pulleys and belt 64 to the tool 3. Thus, when the roller 61 is rotated by friction with the ring 13 when the plate 41 rotates it transmits its rotational movement to the intermediate shaft and then to the tool 3, without requiring additional specific motor.

Pour assurer le déplacement radial des outils, la machine comporte un moteur 92 fixe sur le châssis qui entraîne par des courroies 71 des pignons engrenant avec des crémaillères 72 coulissant dans le châssis parallèlement à l'axe principal et solidaires d'un premier palier 73 centré sur l'axe principal A1. Ce premier palier 73 forme avec un deuxième palier 74 un ensemble 7 de deux paliers guidés en rotation l'un sur l'autre et liés en translation, de manière que l'ensemble 7 est mobile en translation selon la direction de l'axe principal, le premier palier 73 étant fixe en rotation par rapport au châssis du fait de sa liaison rigide avec les crémaillères 72, et le deuxième palier 74 suivant les déplacements axiaux du premier palier et des crémaillères, mais pouvant tourner par rapport au châssis selon l'axe A1. Le deuxième palier est lié en rotation avec le plateau 41 par des broches 44 solidaires dudit plateau, s'étendant parallèlement à l'axe A1 et montés coulissantes axialement dans des bagues de guidage 75 solidaires du deuxième palier. D'autres moyens de guidage en translation axiale et de liaison en rotation entre le deuxième palier 74 et le plateau 41 pourraient aussi être utilisés. Le plateau 41 est entraîné en rotation par le moteur 91 par exemple par une courroie 911, et entraîne donc à son tour en rotation le deuxième palier 74.To ensure the radial displacement of the tools, the machine comprises a fixed motor 92 on the frame which drives by belts 71 of the pinions meshing with racks 72 sliding in the frame parallel to the main axis and integral with a first bearing 73 centered on the main axis A1. This first bearing 73 forms with a second bearing 74 an assembly 7 of two bearings guided in rotation on one another and linked in translation, so that the assembly 7 is movable in translation in the direction of the main axis , the first bearing 73 being fixed in rotation relative to the chassis because of its rigid connection with the racks 72, and the second bearing 74 according to the axial displacements of the first bearing and the racks, but being able to rotate relative to the chassis according to the axis A1. The second bearing is connected in rotation with the plate 41 by pins 44 secured to said plate, extending parallel to the axis A1 and mounted sliding axially in guide rings 75 integral with the second bearing. Other means of guiding in axial translation and rotational connection between the second bearing 74 and the plate 41 could also be used. The plate 41 is rotated by the motor 91, for example by a belt 911, and therefore in turn rotates the second bearing 74.

Par ailleurs, le deuxième palier 74 est aussi lié avec le plateau 41 et plus particulièrement avec deux cames rotatives 54 portées par ce plateau, par des systèmes vis-écrou réversibles comportant un écrou 77 fixé rigidement sur le deuxième palier 74 et une vis 76 dont l'extrémité est guidée en rotation sur le plateau 41 et porte une dite came, de manière qu'un déplacement axial du deuxième palier provoque une rotation de la vis et donc dé la came 54. La came 54 porte un tenon 541 qui coopère avec une rainure 521 ménagée dans l'extrémité du deuxième bras 52 du levier 5, de sorte que une rotation de la vis 76 et de la came 54 provoque un pivotement du levier 5, et en conséquence un déplacement radial de l'outil 3.Furthermore, the second bearing 74 is also connected with the plate 41 and more particularly with two rotary cams 54 carried by this plate, by reversible screw-nut systems comprising a nut 77 rigidly fixed to the second bearing 74 and a screw 76 of which the end is guided in rotation on the plate 41 and carries a said cam, so that an axial displacement of the second bearing causes a rotation of the screw and thus the cam 54. The cam 54 carries a pin 541 which cooperates with a groove 521 formed in the end of the second arm 52 of the lever 5, so that a rotation of the screw 76 and the cam 54 causes a pivoting of the lever 5, and consequently a radial displacement of the tool 3.

Le fonctionnement de la machine est le suivant :

  • Une barre B à usiner est amenée selon la direction axiale A1 vers les outils. Le moteur 91 entraîne en rotation autour de l'axe principal A1 le plateau 41 et donc les leviers porte-outils 5 et les outils 3. Cela provoque la rotation des galets 61 par friction sur la couronne 13 et, comme indiqué précédemment, la rotation des outils sur leurs propres axes A2.
The operation of the machine is as follows:
  • A bar B to be machined is fed in the axial direction A1 to the tools. The motor 91 drives in rotation around the main axis A1 the plate 41 and therefore the tool-carrying levers 5 and the tools 3. This causes the rollers 61 to rotate by friction on the ring 13 and, as previously indicated, the rotation tools on their own axes A2.

Pour faire varier la distance radiale entre les outils 3 et la barre B, et donc faire varier le rayon d'usinage, on commande le pivotement des leviers 5 au moyen du moteur 92, qui provoque le coulissement des crémaillères 72 et le déplacement axial de l'ensemble de paliers 7, lequel entraîne une rotation des vis 76 et des cames 54, et finalement le pivotement des leviers 5.To vary the radial distance between the tools 3 and the bar B, and thus vary the machining radius, it controls the pivoting of the levers 5 by means of the motor 92, which causes the sliding of the racks 72 and the axial displacement of the set of bearings 7, which causes a rotation of the screws 76 and cams 54, and finally the pivoting of the levers 5.

On notera que l'utilisation d'un levier tel que décrit précédemment pour ajuster le positionnement radial des outils permet un fort débattement des outils grâce à l'encombrement réduit du levier de support, et une grande réactivité, nécessaire pour la fabrication de petites pièces de série ou pour la réalisation de sections non circulaires dans le cas de faibles rotations du plateau, et cela sans accroître la force centrifuge générée par le dispositif du fait des faibles masses induites par ce système de levier.Note that the use of a lever as described above to adjust the radial positioning of the tools allows a high clearance of the tools thanks to the reduced size of the support lever, and a high reactivity, necessary for the manufacture of small parts in series or for the realization of non-circular sections in the case of small rotations of the plate, and this without increasing the centrifugal force generated by the device because of the small masses induced by this lever system.

Pour ajuster précisément les positions radiales exactes des outils, et corriger un éventuel écart de distance entre chacun des outils et l'axe principal A1, en tenant compte d'éventuelles différences de diametre des outils ou autres dispersions dimensionnelles des pièces du mécanisme, le tenon 541 est un excentrique qui permet ainsi, en le faisant tourner sur lui-même, d'ajuster la position en pivotement du levier 5 par rapport à la position en rotation de la came 54.To precisely adjust the exact radial positions of the tools, and correct any distance difference between each of the tools and the main axis A1, taking into account any differences in the diameter of the tools or other dimensional dispersions of the parts of the mechanism, the tenon 541 is an eccentric which thus makes it possible, by rotating it on itself, to adjust the pivoting position of the lever 5 with respect to the rotational position of the cam 54.

Dans le mode de réalisation des figures 9 et 10, l'entraînement en rotation des outils est réalisé de manière indépendante de l'entraînement en rotation du plateau 41, en utilisant un troisième moteur 93 fixe sur le châssis et qui entraîne en rotation une couronne 81 montée rotative sur le châssis selon l'axe principal A1. La rotation de chaque outil 3 est obtenue grâce à un pignon 82, porté par un arbre intermédaire 63' guidé en rotation selon l'axe A3 sur le plateau tournant 41, et le pignon 82 roulant sur la denture intérieure de la couronne dentée 81. La rotation du pignon 82 et de l'arbre intermédiaire 63' est transmise à l'outil par un système de poulies et courroies 83, de manière similaire à celui du premier mode de réalisation.In the embodiment of figures 9 and 10 , the rotation of the tools is carried out independently of the rotation of the plate 41, using a third motor 93 fixed to the frame and which rotates a ring 81 rotatably mounted on the frame along the axis A1. The rotation of each tool 3 is obtained thanks to a pinion 82, carried by an intermediate shaft 63 'guided in rotation along the axis A3 on the turntable 41, and the pinion 82 rolling on the internal toothing of the ring gear 81. The rotation of the pinion 82 and the intermediate shaft 63 'is transmitted to the tool by a system of pulleys and belts 83, similarly to that of the first embodiment.

Dans ce deuxième mode de réalisation également, le système de déplacement axial par crémaillère des paliers servant à commander le pivotement des leviers 5 porte-outils, est remplacé par un système à écrou denté dans lequel un écrou denté 85, constituant le premier palier de l'ensemble de paliers 7, est vissé sur la fusée 12 et entraîné en rotation par un pignon 86 lui-même entraîné par le moteur 92. La rotation du moteur 92 provoque le vissage ou le dévissage de l'écrou denté 85, et donc son déplacement axial sur la fusée. Ce déplacement est transmis au deuxième palier 74, et de là, comme dans le premier mode de réalisation, aux systèmes vis-écrou réversibles et aux leviers 5 porte outils.In this second embodiment also, the system of axial displacement by rack of the bearings used to control the pivoting of the tool-carrying levers 5 is replaced by a toothed nut system in which a toothed nut 85 constituting the first bearing of the the set of bearings 7, is screwed on the rocket 12 and rotated by a pinion 86 itself driven by the motor 92. The rotation of the motor 92 causes the screwing or unscrewing of the toothed nut 85, and therefore its axial displacement on the rocket. This displacement is transmitted to the second bearing 74, and thence, as in the first embodiment, to the reversible screw-nut systems and to the tool-carrying levers.

La figure 11 illustre une variante de la commande du pivotement des leviers 5 par les vis 76 des systèmes vis-écrou réversibles. Dans ce cas, l'extrémité de la vis 76 porte une roue dentée 58 qui engrène avec un secteur denté 59 réalisé sur le levier 5.The figure 11 illustrates a variant of the control of the pivoting levers 5 by the screws 76 reversible screw-nut systems. In this case, the end of the screw 76 carries a gear 58 which meshes with a toothed sector 59 made on the lever 5.

L'invention peut aussi s'appliquer à la réalisation de pièces non axisymétriques, par exemple en commandant le positionnement radial des outils de manière différente pour les deux outils. Une telle disposition peut par exemple être mise en oeuvre en utilisant un moteur électrique embarqué propre à chaque outil, pour ajuster le positionnement des outils indépendamment l'un de l'autre. On veillera alors à ne pas créer de déséquilibrage trop important de la machine, en limitant la vitesse de rotation du support d'outils autour de la barre usinée.The invention can also be applied to the production of non-axisymmetric parts, for example by controlling the radial positioning of the tools in a different manner for the two tools. Such an arrangement may for example be implemented using an onboard electric motor specific to each tool, to adjust the positioning of the tools independently of one another. Care should be taken not to create excessive imbalance of the machine, limiting the speed of rotation of the tool support around the machined bar.

Claims (14)

  1. Device for manufacturing elongated rotational parts, made of wood in particular, with a variable cross-section according to the longitudinal direction, by machining a bar (B) held fixed in rotation, the device including a fixed chassis (1) supporting guide systems (2) to guide said bar in translation along a main axis (A1) and hold it fixed in rotation, a rotary assembly (4) driven in rotation with respect to the chassis around the main axis, the rotary assembly including a platen (41) and at least two rotary tools (3) supported by moving supports formed by levers (5) mounted pivoting on the platen (41) according to pivoting axis (A3) parallel to the main axis and guided with respect to the platen on a plane orthogonal to the main axis and on which the tools are driven in rotation around respective rotation axes (A2) substantially parallel to the main axis, and the device including means for commanding the position of the levers for adjusting the radial positioning of the tools with respect to the main axis, the means for commanding the position of the levers including motor means (92) fixed to the chassis and means of mechanical transmission ensuring the link between said motor means and said levers (5), in such a way that the distance between the tools' axes and the main axis is continuously adjustable by commanding said motor means (92), said means of mechanical transmission including a set of bearings (7), mobile according to the direction of the main axis, the set of bearings including a first bearing (73) driven in axial translation by said motor means and a second bearing (74) linked in rotation with the rotary assembly (4) and in translation with the first bearing, the rotary assembly including means of mechanical linkage between the second bearing (74) and the levers (5) for transforming the axial translation movement of the second bearing into a radial movement of the tools' axes,
    characterised in that said means of mechanical linkage include, associated with each lever, a reversible screw-nut assembly (76, 77) linking the second bearing (74) to the lever (5) in such a way that an axial movement of the second bearing with respect to the platen causes the lever to pivot.
  2. Device as per claim 1, characterised by the fact each tool (3) is mounted rotating on a first arm (51) of the lever (5) at a distance from its pivoting axis, and the reversible screw-nut system (76, 77) including, on its end connected to the lever (5), a stud (541) off-centre with respect to the axis of the screw-nut system and which engages in a groove (521) made at the end of a second arm (52) of the lever.
  3. Device as per claim 2, characterised by the fact the stud (541) is mounted off-centre, in such a way it can adjust, by rotation of said stud around itself, the desired position of the corresponding lever (5) according to the angular position of the end of the screw-nut system that supports it.
  4. Device as per claim 1, characterised by the fact the reversible screw-nut system (76, 77) includes, on its end connected to the lever, a pinion (58) engaging with a toothed quadrant (59) situated on the lever (5).
  5. Device as per claim 1, characterised by the fact the nut (74) on the reversible screw nut system is fixed on the second bearing (74), and the screw (76) is rotating, guided in rotation on the platen (41), and its end is connected to the lever (5).
  6. Device as per claim 1, characterised by the fact the rotary assembly (4) includes rotation linking means (44) linking the platen (41) and the second bearing (74) in rotation.
  7. Device as per claim 6, characterised by the fact the rotation linking means include at least one pin (44) integral with the platen (41) and parallel with the main axis (A1) and sliding in a guide bushing (75) on the second bearing (74).
  8. Device as per claim 1, characterised by the fact the rotary assembly (4) is driven in rotation by a motor (91) fixed to the chassis and connected to the rotating platen by a belt (911).
  9. Device as per claim 1, characterised by the fact the motor means used to command the axial translation movement of the first bearing (73) include a motor (92) fixed to the chassis (1) and the first bearing is driven in axial translation by a tooth rack assembly (72) sliding in parallel with the main axis (A1) and meshing with pinions driven in rotation by said fixed motor (92).
  10. Device as per claim 1, characterised by the fact the motor means used to command the axial translation movement of the first bearing include a motor (92) fixed to the chassis (1) and the first bearing is a toothed nut (85) including an internal thread engaged by screwing on to an axle-arm (12) of the chassis centred on the main axis, the toothed nut (85) meshing with a pinion (86) driven in rotation by said motor (92).
  11. Device as per claim 1, characterised by the fact each tool (3) is driven in rotation on its support lever (5) by a set of pulleys and belts (51, 62) linking the tool (3) to a drive roller (61) held in rolling contact with a fixed internal crown (13) integral with the chassis (1).
  12. Device as per claim 11, characterised by the fact the roller (61) is linked by a first belt (62) to an intermediate shaft (63) rotating in a bearing centred on the axis (A3) around which the tool support lever (5) pivots, and the intermediate shaft (63) is linked to the tool (3) by a second belt (64).
  13. Device as per claim 11, characterised by the fact the roller (61) is mounted in rotation on a roller-carrier arm (6) mounted pivoting on the platen (41) as per axis (A3) around which the tool support lever (5) pivots, in such a way that the roller (61) is pressed against the internal crown (13).
  14. Device as per claim 1, characterised by the fact it has a rotary crown (81) mounted in rotation on the chassis (1) and driven in rotation by a third motor (93) fixed on the chassis and an intermediate shaft (63') rotating in a bearing centred on the axis (A3) around which the tool support lever (5) pivots, and the intermediate shaft (63') is linked to the tool (3) by a set of pulleys and belts (83) and includes a toothed wheel (82) meshing with said rotary crown
EP09760922.6A 2008-10-23 2009-10-23 Device for manufacturing elongate rotationally symmetrical elements Not-in-force EP2361173B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0805860A FR2937576B3 (en) 2008-10-23 2008-10-23 METHOD AND DEVICE FOR PRODUCING REVOLUTION PARTS, IN PARTICULAR WOOD
FR0901583A FR2943574B3 (en) 2008-10-23 2009-03-31 METHOD AND DEVICE FOR REALIZING LARGE REVOLUTION PARTS, IN PARTICULAR WOOD
PCT/FR2009/001243 WO2010046570A1 (en) 2008-10-23 2009-10-23 Method and device for producing parts, in particular elongate parts of revolution, by machining a bar fixed in rotation

Publications (2)

Publication Number Publication Date
EP2361173A1 EP2361173A1 (en) 2011-08-31
EP2361173B1 true EP2361173B1 (en) 2013-08-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP09760922.6A Not-in-force EP2361173B1 (en) 2008-10-23 2009-10-23 Device for manufacturing elongate rotationally symmetrical elements

Country Status (3)

Country Link
EP (1) EP2361173B1 (en)
FR (2) FR2937576B3 (en)
WO (1) WO2010046570A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2972670B1 (en) * 2011-03-18 2013-03-22 Siimo METHOD AND DEVICE FOR PRODUCING WORKPIECES, IN PARTICULAR EXTENDED REVOLUTION PARTS, BY MACHINING A ROTATING FIXED BAR

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1943649A (en) 1932-08-04 1934-01-16 Southern Wood Preserving Co Pole peeling and shaping machine
US2109415A (en) * 1937-01-11 1938-02-22 Southern Wood Preserving Co Pole shaping cutter
US4303111A (en) 1979-11-02 1981-12-01 Richard Neville Log forming machine
US4770215A (en) * 1987-06-11 1988-09-13 Hsieh Sung Shui Wood bar rounding machine with two or more cutting and sanding units
US5127452A (en) * 1991-07-22 1992-07-07 Structural Block Systems, Inc. Dowel making machine
DE9209221U1 (en) 1992-07-09 1992-10-01 Nowey, Werner, 8900 Augsburg, De
FI102738B1 (en) * 1994-03-08 1999-02-15 Matti Kalevi Lammi A method for controlling the speed of rotation of steel units in turning of tree trunks
DE29922280U1 (en) * 1999-12-19 2001-03-15 Jahn Richard Separately arranged cross-cut disc for root set reducers
CA2473149C (en) * 2002-02-20 2009-07-21 Danzer North America, Inc. Apparatus for surfacing flitch
CA2390342A1 (en) * 2002-06-10 2003-12-10 S. Huot Inc. Flared butt reduced for logs (ii)

Also Published As

Publication number Publication date
FR2937576B3 (en) 2012-12-07
FR2943574B3 (en) 2011-06-17
FR2937576A1 (en) 2010-04-30
EP2361173A1 (en) 2011-08-31
WO2010046570A1 (en) 2010-04-29
FR2943574A3 (en) 2010-10-01

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