EP2352866A1 - Réglage de l'écartement - Google Patents
Réglage de l'écartementInfo
- Publication number
- EP2352866A1 EP2352866A1 EP09740629A EP09740629A EP2352866A1 EP 2352866 A1 EP2352866 A1 EP 2352866A1 EP 09740629 A EP09740629 A EP 09740629A EP 09740629 A EP09740629 A EP 09740629A EP 2352866 A1 EP2352866 A1 EP 2352866A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- combing
- tear
- roller
- cylinder
- machine frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000002657 fibrous material Substances 0.000 claims abstract description 18
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 14
- 238000013461 design Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 241000347389 Serranus cabrilla Species 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/14—Drawing-off and delivery apparatus
- D01G19/16—Nipper mechanisms
Definitions
- the invention relates to a combing device for combing a Faserermateri- äls according to the preamble of claim 1.
- a combing machine whereby a tear-off roller cooperates with a tear-off segment of a combing roller for the tear-off process, has already been developed by Heilmann in 1845.
- a tear-off roller here tear-off cylinder
- the fiber package torn off by a tear-off roller in cooperation with a tear-off segment was delivered to a subsequent pair of rolls where connected to the end of an already formed web, or is soldered.
- the pair of rollers is driven by a pilgrim step movement.
- the nipper unit is fixedly mounted in the machine frame, while the rip-off roller, which cooperates with a tear-off, performs a horizontal movement relative to the nipper unit during the combing process.
- the tear-off roller moves only in the radial direction of the combing cylinder, while the nipper unit moves in the horizontal direction to the tear-off roller.
- the Kämmyorgang and the tearing off in relation to the distance between the pliers and the clamping point of the tear-off roller should be better coordinated.
- the ends of the tear-off roller are stored in sleeves, which are received in forks. In addition, the sleeves, to achieve the clamping effect of the tear-off rollers, acted upon by weight-loaded hooks.
- the size of the ecartement ultimately determines the length of the tuft protruding from the closed tongs for the combing process and thus has a direct influence on the height of the noil content (proportion of combed fibers).
- this setting is absolutely necessary in order to achieve the desired quality of a combing machine belt for the subsequent process stages.
- it is necessary to precisely adjust the proportion of noil content in order to avoid unnecessary separation, in particular To avoid that of good fibers (long fibers), which would bring a reduction in productivity.
- the setting of the Ecartement depends on the fiber material, which is presented to the combing machine for processing. Criteria such as the weight of the wadding, the pile (fiber length fraction) and the structure (fiber layer, uniformity) of the wadding provided must be taken into consideration.
- the invention thus has the object to improve known designs and to propose a device based on the known Heilmann design, which makes it possible to perform a Ecartement setting even with a fixed lower pliers plate, so the machine to different material templates exactly adjust.
- This object is achieved by proposing that the tear-off roller is mounted in a, in the radial direction of the combing cylinder movably mounted, loaded with loading means recording, wherein the receptacle is in communication with an adjusting device, via which the distance between the tear-off roller and the lower pliers plate is adjustable.
- the proposed movably mounted receptacle for the tear roller can thus be made on the one hand, the already known radial delivery to Abreisssegment.
- the adjustment of the distance (Ecartement) between the lower tong plate and the clamping point between the tear roller and tear-off allows.
- the Heilmann method is universally applicable and can be used with today's constructive knowledge for higher Kammspielbread, as long as the subsequent soldering process is tuned accordingly. This gives an advantageous combination of the device for the delivery of Ab- Tear roller for tear-off segment in conjunction with the simultaneous adjustment of Ecartement.
- the loading means are designed as bellows cylinders, which are acted upon by compressed air via a compressed air source and which are supported in each case with its one end directly or indirectly on the machine frame and with its other end on the receptacle.
- the receptacle consists of two pivoted on one axis levers, the axes are mounted on the machine frame or on an associated with the machine frame element and each lever has a bearing point for the storage of the tear-off, which is between them Bearing points extends.
- the axes are mounted for the lever on a pivotally mounted in the machine frame frame, at which at a distance to the Axes guide elements are provided for the levers, each having a stop surface which limits the pivotal movement of the arms in the direction of the combing cylinder and the bellows cylinder are fastened with its one end to the pivotable frame and the other end is supported on a support surface of the respective arm , which is located above the bearings of the tear-off roller.
- the respective support surface has an opening into which an extension projecting beyond the end face of the respective bellows cylinder protrudes when it rests on the support surface.
- guide elements are mounted on the axis of the combing cylinder in a rotationally fixed manner, which are formed as cams which surround the circumferential surface of the tear-off roll at a radial distance from the axis of rotation of the combing cylinder lead if the tear-off roller is outside the circumference of the tear-off segment.
- the axes of the pivotable lever via an adjusting device are adjustable in their position. In this case, a design is conceivable, wherein the respective axis is mounted eccentrically on a rotatably mounted adjusting disc and at least one means for fixing the adjusting disc is provided.
- a plurality of combing devices are arranged side by side, which work together synchronously with each other and usually also have common drive elements.
- a common actuator for all combing devices for a simultaneous adjustment of the distance between the tear-off rollers and the lower tong plates is provided in all combing devices. Since all the combing heads usually have the same material for processing, the same ecartement must be set everywhere. Therefore, a central setting of advantage and allows a quick and easy adaptation of all side by side working combing heads.
- an embodiment is proposed wherein a number of juxtaposed Kämmvorraumen are provided, and thereby the adjusting devices for adjusting the position of the respective Abr disclosewalze the combing devices individually or in groups are controlled by a central control unit.
- the individual adjusting devices are each equipped with electric servomotors, which can be controlled by a central control unit individually or in groups.
- a servomotor and the use of pneumatic cylinders would be possible, which are controlled via the central control unit and operate a suitably trained adjustment.
- Fig. 1 is a schematic side view of a combing head with the claimed device according to the invention during the tearing process.
- Fig. 2 is a schematic side view of Figure 1 during Auskmmvorgang
- Fig. 3 is a partial view X of Figure 1
- Fig. 4 is a schematic plan view of a comber with several juxtaposed combing heads claimed in the invention actuating devices and their control.
- Fig. 1 shows a schematic side view of a combing head, of which several are usually arranged side by side.
- a schematically indicated nipper unit 1 is provided above a combing cylinder 16.
- the combing cylinder 16 is rotatably mounted about the axis 15 in the machine frame.
- the combing cylinder 16 On its circumference, the combing cylinder 16 has a Kämmsegment equipped with sets 19 on which a tear-off segment 20 is arranged opposite.
- rotationally fixed on the axle 15 via hubs 23 cams 22 are mounted, as can be seen in particular from FIG. 3.
- the nipper unit 1 consists of a fixed fixed in the machine frame lower nipper plate 2, on which about an axis 4, an upper nipper plate 3 is pivotally mounted via lever 6.
- Clamping means eg spring arms
- Clamping means engage with the pivotable levers 6 of the tong plate 3, over which a clamping force is produced at the clamping point KS between the forceps clamps for clamping a fiber material F when the forceps are closed (see FIG , Within the nipper unit 1, a feed roller 5 is rotatably arranged, which is connected to a drive, not shown, for the intermittent conveying of the fiber material F.
- a tear-off roller 8 rests on the outer circumference U of the tear-off segment 20 and forms with it a clamping line KL.
- the axis 9 of the tear-off roller 8 is rotatably supported by bearings L in a bearing receptacle 11. Since the bearing elements at both ends of the tear-off roller 8 are the same, they are also provided with the same reference numerals.
- the bearing receptacle 11, which is part of a receptacle 10, is fixedly connected to a lever 12, which is mounted in each case pivotable about an axis 13 on a setting disk 17. This can be seen in particular Figures 1 and 2.
- the adjusting disk 17 is rotatably mounted on a frame 24 about an axis 18. About a screw 14 shown schematically, the rotational movement of the disc 17 is prevented on the axis 18 and the frame 24th fixed in the set position. In the region of the circumference of the adjusting disc 17 markings 25 are mounted, which allow in conjunction with a mark 26 on the adjusting plate 17 an exact positioning of the adjusting disc.
- the axis 13 is eccentrically mounted at a distance A to the axis of rotation 18 of the adjusting disk 17.
- the adjusting disc 18 z. B. by hand or other means z. B. be rotated counterclockwise. This adjustment can be made using the markers 25, 26. This results in a shift of the nip KL to the lower tong plate 2, whereby the distance E to the distance E1 changes. This distance E is also referred to as "Ecartement", which, as already described, exerts an influence on the combing out operation.
- the adjusting disk 17 is fixed again by means of the screw 14.
- the setting option shown on the adjusting disk 17 with the eccentrically arranged axis 18 represents only an exemplary embodiment of many other ways in which such adjustment can be performed.
- the lever 12 is fixedly connected at its end with a hub 21, via which it is rotatably mounted on the axis 13 already described.
- a pressure force is exerted on the respective lever 12 via a bellows cylinder B1 or B2.
- the respective bellows cylinder B1, or B2 lies with its end face 30 on a support surface 28 of the lever 12.
- the bellows cylinder B1, or B2 is provided with an extension 31, which projects into an opening 33 of the support surface 28 for lateral stabilization.
- the bellows cylinder B1, or B2 are mounted in a head part 35, at which at the same time the supply lines 37, 38 for the application of compressed air from a compressed air source 40 via a valve 42.
- the valve 42 is controlled via the line 43 by a control unit ST.
- a bracket 36 is attached, which is fastened via the screws 44 to the frame 24.
- the frame parts 24 (FIG. 3) are connected to one another by struts V1, V2. There may be provided further such struts for mechanical stabilization.
- the frame 24 is pivotally mounted about a pivot axis 46 on the machine frame MS.
- the frame 24 By pivoting the frame 24 about the axis 46 in an upper position, as shown in phantom in Figure 1, the free access in the area of the nipper unit 1 is made possible for maintenance and cleaning purposes.
- the locking devices 50a, 50b each consist of a provided with oblique ramp surfaces bolt 52a, or 52b, which are fixed to the machine frame MS.
- This attachment of the latch 52a, 52b is such that the latch can move by a certain amount when engaging or disengaging the cam 48. This movement takes place against the force of a correspondingly arranged spring 55, which is also supported on the machine frame MS.
- inclined contact surfaces of the latch 52a, 52b is a problem-free release, or locking in the respective position possible. Again, a variety of design variants are possible to fix the frame in the respective position.
- a U-shaped stop 58 is provided on the frame 24, on the Support surface 60, the lower edge 61 of the lever 12 comes to rest. Ie. the pivotal movement of the lever 12 about its axis 13, which would take place as a result of the weight of the tear-off roller when pivoting in the dot-dash line position is prevented by the respective stop 58.
- the support surface 60 in this operating position shown a small distance from the lower edge 61 of the lever 12 so that the pressurization of the tear-off roller 8 is not hindered by the bellows cylinder B1, B2.
- the fiber package P withdrawn via the action of the nip line KL from a fiber tuft FB is placed on the end of a fiber fleece V already formed on a screen drum T and brazed thereto with partial overlap.
- the nonwoven fabric V thus formed is removed via take-off rollers 64 of the screen drum T and fed to a device not shown in detail for forming a sliver.
- a negative pressure is applied to guide the fiber web V.
- the screen drum T, or the device for forming a combed nonwoven fabric can, for. B. the execution correspond, as shown and described in detail in the published WO 2006/012759 A1.
- the tear-off roller 8 rests with its peripheral surface U2 under pressure on the circumference U of the Abreisssegmentes 20, a fixed comb K in engagement of the tongs 4 outstanding Faserbartes FB.
- the rear ends of the detected by the nip KL fibers are pulled through the set of Fixkammes K and combed out.
- the pressure force on the tear-off roller 8 takes place via the bellows cylinders B1, B2, which are acted upon by compressed air source 40 via a valve 42 by compressed air. This is controlled by a schematically represented control unit ST. It is also possible that the compressive force can be varied during a Kamm mecanics.
- the locking device 50a which holds the frame 24 in the operating position, is designed in such a way that no automatic unlocking can take place during operation due to the pressure force applied via the bellows cylinders B1, B2.
- Under conversion Stands are additional elements (not shown) to install, so that the frame 24 is securely locked in the operating position against the pressure force of the bellows cylinder.
- the circumferential surface U1 of the cam disk 22 is located at a small distance from the circumferential surface U2 of the tear-off roller 8.
- the tear-off roller 8 with the tear-off segment 20 can thus provide a clamping line KL for clamping the fiber material F. form.
- the fibrous material F can be supplied in the form of a cotton wool or in the form of juxtaposed slivers to the nipper unit 1 from a corresponding source (cotton wool, teapot).
- the tear-off segment 20 moves outside the effective range of the tear-off roller 8, whereby the tear-off roller 8 in the radial direction to the axis 15 by the pressure force of the bellows cylinder B1, B2 or its own weight (if the pressure load is reduced by the bellows cylinder) the combing cylinder 16 are moved until the peripheral surface U2 of the tear-off roller comes to rest on the peripheral surface U1 of the cam 22.
- the cams 22 are fixed in rotation with a hub 23 on the axis 15 of the combing cylinder 16. As shown schematically in FIG. 3, the tear-off segment 20 can also be secured against rotation on this hub 23.
- the combing segment 19 passes into the region of the nipper unit 1, which has now been closed by a device not shown in detail and forms a clamping point KS for the tuft hanging out of the tuft FB.
- the tuft FB is engaged by the worsted 19 and is combed out.
- the radius R1 of the cam disk 22 is greater than the radius RK of the outer envelope surface of the combing segment 19, which ensures that the circumferential surface U2 of the tear-off roller 8 is at a distance from the outer enveloping circle of the combing segment 19 during the combing process shown in FIG.
- the nipper unit is opened again and the tuft FB is lifted by the tear-off segment 20 and thus enters the region of the nip KL between the tear-off segment 20 and the tear-off roller 8.
- the peripheral surface U1 of the cam 22 comes the peripheral surface U2 of the tear-off roller 8 again in contact with the tear-off segment 20.
- the tear-off roller is constantly in rotary motion and thus does not have to be moved when passing on the tear-off segment. be accelerated, which favors a trouble-free tearing process.
- the tear-off process begins again from again, with again the fixed comb K comes into engagement.
- FIG. 4 schematically shows a series of side-by-side combing devices (called “combing heads” for short) each provided with an adjustable rip-off roller 8, as shown in the embodiment of FIG.
- the adjustment of the position of the respective pivot axis 13 of the pivot arms 12 in this case takes place via a hub 66, which is connected to the respective pivot axis 13 and each with a servo motor M1 to M4.
- the servomotors M1 and M2 are connected via the control line 68 and the servo motors M3 and M4 via the control line 70 to the central control unit.
- two groups I and II of combing heads K1, K2, and K3, K4 have been formed with respect to the control of the adjusting devices S1, S2, and S3, S4.
- only four combing heads have been shown, wherein in practice a much larger number of combing heads can be arranged next to one another.
- the mounting of the axles 13 can take place in the machine frame MS in correspondingly formed guides (not shown), by way of which a displacement of the pivot arms 12 and thus of the tear-off roller 8 can take place.
- the fiber ribbons F1 to F4 formed and delivered to the individual combing heads K1 to K4 are fed to a following drafting device via guide means (not shown) (eg a conveyor table).
- guide means eg a conveyor table.
- further slivers F5 to F8 are shown, which have been issued by not shown further combing heads K5 to K8.
- the slivers F1 to F8 are stretched and combined to form a sliver, which is deposited via a not shown tape storage in a pot in loop form.
- group-wise control also includes an embodiment in which the combing heads form only one group, in which each combing head K1-K8 is provided with one servomotor S1-S8 for the simultaneous adjustment of the detaching rollers 8, wherein all servomotors S1 to S8 are simultaneously controlled by the central control unit via a common control line (not shown).
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH16732008A CH699788A2 (de) | 2008-10-24 | 2008-10-24 | Kämmvorrichtung zum Kämmen eines Fasermaterials mit Einstellung des Ecartements. |
PCT/CH2009/000331 WO2010045746A1 (fr) | 2008-10-24 | 2009-10-15 | Réglage de l’écartement |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2352866A1 true EP2352866A1 (fr) | 2011-08-10 |
EP2352866B1 EP2352866B1 (fr) | 2012-12-05 |
Family
ID=41557625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09740629A Active EP2352866B1 (fr) | 2008-10-24 | 2009-10-15 | Réglage de l'écartement |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2352866B1 (fr) |
CN (1) | CN102264960B (fr) |
CH (1) | CH699788A2 (fr) |
WO (1) | WO2010045746A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH705914A2 (de) * | 2011-12-16 | 2013-06-28 | Rieter Ag Maschf | Rundkamm für eine Kämmmaschine, sowie Kämmmaschine. |
CH709311A2 (de) * | 2014-02-27 | 2015-08-28 | Rieter Ag Maschf | Vorrichtung zur Bildung eines Faservlieses aus Faserpaketen. |
CH713690A1 (de) * | 2017-04-13 | 2018-10-15 | Rieter Ag Maschf | Speisemulde und Speisevorrichtung. |
CN109137151A (zh) * | 2018-08-21 | 2019-01-04 | 安徽世倾环保科技有限公司 | 一种用于除尘器滤料的生产设备 |
CN112481813B (zh) * | 2020-11-23 | 2021-09-24 | 舒城娃娃乐儿童用品有限公司 | 一种抗菌高弹力无胶棉及其制备方法 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH683533A5 (de) * | 1991-09-05 | 1994-03-31 | Rieter Ag Maschf | Abreisszylinderaggregat für eine Kämmaschine. |
DE19504010A1 (de) * | 1995-02-09 | 1996-08-14 | Chemnitzer Spinnereimaschinen | Kämmaschine mit Zangenapparat, Rundkämmwalze, Fixkamm und Abreißwalzenpaar |
CN100364486C (zh) * | 2004-11-01 | 2008-01-30 | 蒋中为 | 一种医疗美容用强脉冲光发生装置 |
DE502007006202D1 (de) * | 2006-07-25 | 2011-02-17 | Rieter Ag Maschf | Kämmmaschine |
CN101495685B (zh) * | 2006-07-25 | 2011-01-26 | 里特机械公司 | 精梳机 |
-
2008
- 2008-10-24 CH CH16732008A patent/CH699788A2/de not_active Application Discontinuation
-
2009
- 2009-10-15 CN CN200980152198.2A patent/CN102264960B/zh active Active
- 2009-10-15 EP EP09740629A patent/EP2352866B1/fr active Active
- 2009-10-15 WO PCT/CH2009/000331 patent/WO2010045746A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2010045746A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN102264960A (zh) | 2011-11-30 |
CN102264960B (zh) | 2013-09-18 |
WO2010045746A1 (fr) | 2010-04-29 |
CH699788A2 (de) | 2010-04-30 |
EP2352866B1 (fr) | 2012-12-05 |
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