EP2251113B1 - Verarbeitungsvorrichtung für explosionshemmendes material - Google Patents

Verarbeitungsvorrichtung für explosionshemmendes material Download PDF

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Publication number
EP2251113B1
EP2251113B1 EP08714859A EP08714859A EP2251113B1 EP 2251113 B1 EP2251113 B1 EP 2251113B1 EP 08714859 A EP08714859 A EP 08714859A EP 08714859 A EP08714859 A EP 08714859A EP 2251113 B1 EP2251113 B1 EP 2251113B1
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EP
European Patent Office
Prior art keywords
explosion
rolling
chassis
processing equipment
slipper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08714859A
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English (en)
French (fr)
Chinese (zh)
Other versions
EP2251113A1 (de
EP2251113A4 (de
Inventor
Xiaodong Huang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Huapeng Explosion Proof Technology Co Ltd
Original Assignee
Shanghai Huapeng Explosion Proof Technology Co Ltd
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Publication date
Application filed by Shanghai Huapeng Explosion Proof Technology Co Ltd filed Critical Shanghai Huapeng Explosion Proof Technology Co Ltd
Publication of EP2251113A1 publication Critical patent/EP2251113A1/de
Publication of EP2251113A4 publication Critical patent/EP2251113A4/de
Application granted granted Critical
Publication of EP2251113B1 publication Critical patent/EP2251113B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/04—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
    • B21D31/046—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal making use of rotating cutters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/021—Control or correction devices in association with moving strips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B26D7/088—Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00—Dynamic entities; Timing aspects
    • B65H2513/10—Speed

Definitions

  • the present invention relates to a processing equipment for explosion-proof material, in particular to a processing equipment for explosion-proof filling material installed in storage/transport vessel of combustible and explosive chemicals and a rolling-cutting and mesh-pulling synchronization control unit thereof.
  • explosion-proof filling materials in the storage-transport vessels for combustible and explosive liquid and/or gaseous chemicals, so as to prevent the medium stored in such vessels from combustion or explosion triggered by unexpected accidents such as static electricity, naked flame and gunshot etc.
  • the manufacturing procedures for such explosion-proof material are described as follows: cutting the aluminum alloy foil material into a grid, gradually stretching both sides of such material outward to form a high porosity lamellar material; with a end of such high porosity lamellar material as center rolling it along the direction perpendicular to this end to get a multilayer cylindrical explosion-proof material body.
  • the conventional processing equipment has been related in the Description of invention patent ZL02117070.3.
  • the rolled up aluminum alloy foil material used in the conventional equipment is set on the material roll bracket at the upper part of a chassis.
  • the material roll adopted for such equipment weights about 50 kilogram, which is a big load and leads to certain difficulty in manual installation and disassembly of the material roll.
  • nonsynchronization of the rotation speeds of the rolling cutter drive motor of the cutting mechanism and the rotation speed of the mesh-pulling stretching drive motor of the mesh-pulling mechanism often occurs in the process of operating. While processing the explosion-proof material, the motor speed often changes making it necessary to regulate the motor frequently, which seriously restrain the production progress and the quality of finished products.
  • the conventional equipment During continuous cutting process of the conventional equipment, dust and material particles on the surface of aluminum foil are liable to block the cutting blade and blunt the blade, which in turn affects the cutting quality.
  • the conventional equipment is provided with a manual cutter for cutting mesh material, so that it is difficult to control the roll size of finished material roll. Furthermore, after cutting the material roll, it is required to take out the material manually, which is inefficient and requires intense physical labor, and it even jeopardizes the potential safety of the operator.
  • the conventional equipment has many defects such as low automation control level, low working efficiency, inferior product quality, high labor intensity and big potential safety hazard. Thus it needs to be improved.
  • CN 2 354 687 Y discloses a processing equipment for a new type of meshed material according to the pre-characterizing portion of claim 1. This equipment, however, does not comprise sufficient means for obtaining an end product whose quality is good enough.
  • WO 95/05 254 A1 discloses a device for producing homogenous spheres from so-called stretch material.
  • An aluminum foil 1 is conveyed onto the processing device via a feeding reel 2.
  • the foil 1 is cut by a cutting unit 6 and stretched by a stretching unit 5 and then rolled up by an end reel 7.
  • the end reel 7 is directly driven by a motor 10 and it functions as the driving wheel, whereas the feeding reel 2 functions as a driven wheel with tensioning rollers 8, 9 arranged therebetween.
  • the speed of the motor 10 is controlled.
  • the control of the motor 10 is carried out in the following way:
  • the tensioning rollers 8, 9 mounted between the cutting unit 6 and the stretching unit 5 are designed as sliding, non-driven rollers movable in approximately vertical guides between upper sensors 11, 11' and lower sensors 12, 12'.
  • the weight of the tensioning rollers 8, 9 is selected depending on the material, the solidity and the thickness of the foil.
  • the speed of the rotation of the motor 10 is regulated such that it is slowed down when the tensioning rollers 8, 9 reach the upper sensors 11, 11', whereas it is increased when the tensioning rollers 8, 9 reach the lower sensors 12, 12', in a manner that the tensioning rollers 8, 9 keep their positions between the sensors 11, 11' and 12, 12', respectively.
  • the object of the present invention is to provide a simple-structured low-cost processing equipment for explosion-proof material, which provides synchronized operation of the drive motors of the rolling cutter and the mesh-pulling device so as to improve the automation level of the equipment and strengthen the control over the production process of explosion-proof material.
  • processing equipment processing cycle is shortened and working efficiency is improved.
  • the processing equipment for explosion-proof material comprises a chassis, wherein, from one end to the other end of such chassis, a raw material roll bracket, a guide mechanism, a rolling-cutter mechanism and a mesh-pulling mechanism are respectively fixed in sequence and at intervals.
  • a cutting and material-receiving mechanism is fixed on the other end of the chassis.
  • a synchronization control unit for the rolling-cutter drive motor and the mesh-pulling stretching drive motor is set on between the rolling-cutting mechanism and the mesh-pulling mechanism on said chassis.
  • This synchronization control unit is electrically connected with the regulating control box and inputs control signal to it.
  • the regulating control box is electrically connected with the rolling-cutter drive motor and the mesh-pulling stretching drive motor and outputs control signals to regulate their rotation speeds so as to make them operate in a synchronized manner.
  • Said synchronization control unit comprises a buffering roller frame fixed on the chassis.
  • This buffering roller frame is composed of a pair of "T"-shaped vertical frames fixed on both sides of the chassis facing each other.
  • Across the chassis on top of both ends of the cross beam of the " T"-shaped vertical frame are installed with a roller shaft, upon which is mounted a buffering roller.
  • a locating slot is set on the inside surface of the upright column of the T"-shaped vertical frame and a buffering rod is set in the locating slot slipping up and down.
  • a sensor is set on the upright column of the "T"-shaped vertical frames to detect the position of the buffering rod. The output end of the sensor is connected with the input end of the regulating control box.
  • a plurality of such sensors is set on more than one positions of the upright column of "T"-shaped vertical frame. To achieve more accurate detection result, said sensors are respectively set on the upper, middle and lower positions on the outside surface of the upright columns of "T"-shaped vertical frames.
  • a brush is set on the upper part of the rolling-cutter roller bracket of said rolling-cutting mechanism.
  • An oil dripping cup is set above of the brush, with the oil dripping hole of the oil dripping cup extending to the brush handle.
  • An oil storage tank is set inside the handle of the brush with a plurality of oil dripping holes provided in lower part of the oil storage tank and connected with the brush.
  • a control valve is set in the oil dripping cup comprising a valve core connected with a rotation handle, which is set above the oil dripping cup and extends out of oil dripping cup. The end of the valve core is corresponding to the outlet position of the oil-dripping hole. The space between the end of the core and oil-dripping hole outlet can be regulated by turning the rotation handle, so that the oil output amount flowing from the oil dripping cup into the brush handle is changed accordingly.
  • a dust hood is set over the rolling-cutter blade of said rolling-cutting mechanism.
  • the hood is connected with an external vacuum dust collector, which is used to absorb the dust and material particles on the surface of the aluminum foil.
  • Said cutting and material-receiving mechanism comprises a platform fixed on the horizontal plane at the top end of the chassis.
  • a pneumatic sliding sleeve and a sliding guide track are mounted on both ends of the platform brackets.
  • the pneumatic sliding sleeve is interconnected with a slipper, a supporting rod is set under the slipper; a disk-shaped cutter is mounted on the supporting rod.
  • the pneumatic sliding sleeve is interconnected with high-pressure gas source and a sliding part is set in the slipper. Under the action of high pressure, the sliding part can make the slipper reciprocate along the sliding guide sleeve and the guiding track.
  • the slipper drives the disc-shaped cutter to roll and cut off the finished product of mesh material.
  • a supporting plate is mounted under the platform outside of the end of said chassis, on which a material-receiving reel is threaded.
  • This material-receiving reel is connected with the output shaft of rolling-up motor on the chassis through a chain.
  • the mesh material that is formed by pulling is wound on the material-receiving reel to form a multilayer cylindrical body.
  • a pneumatic pusher mechanism is set on the material-receiving reel, and it comprises a pneumatic sliding sleeve and a sliding guide track, both fixed under the platform.
  • the pneumatic sliding sleeve is interconnected with the slipper, which connected with a pushing plate fitted on the material receiving reel.
  • the pneumatic sliding sleeve is interconnected with a high pressure gas source.
  • a sliding part is set inside the slipper. Under the action of high pressure, this sliding part can make the slipper move along the sliding guide track, and the slipper driving the pushing plate to push the multilayer cylindrical explosion-proof material body off the material-receiving reel.
  • a pneumatic pusher mechanism is set on the material receiving reel, it may further comprises a baffle set on one end of the chassis.
  • a cylinder is fixed on the baffle.
  • a telescopic push rod in the cylinder passes through the baffle and is connected with an annular plate.
  • the annular plate is fitted above the material-receiving reel and does not contact with the reel shaft.
  • the annular plate is connected with a guide bar that passes through the baffle.
  • the cylinder is provided with a high-pressure inlet pipe and outlet pipe which are connected with a gas source through a high pressure-resistant hose.
  • the high-pressure gas in the cylinder makes the push rod move telescopically and drives the annular plate to move on the material-receiving reel along the guide bar, so as to push the multilayer cylindrical explosion-proof material off the material-receiving reel.
  • Said high-pressure gas has a pressure of 7.5 KPa and the gas flow rate is 0.22 M 3 / minute.
  • said raw material roll bracket is fixed on the lower position outside of the chassis.
  • a control unit which is not part of the present invention is provided for rolling-cut and mesh-pulling synchronization of a processing equipment of explosion-proof material, aiming at overcoming the deficiency of prior art.
  • Such rolling-cut and mesh-pulling synchronization control unit is simple in structure and low in cost. Since the control unit achieves synchronized operation of the rolling-cutter drive motor and the mesh-pulling stretching drive motor, the quality of explosion-proof material is improved greatly.
  • the control device for a processing equipment of explosion-proof material comprises a rolling-cut and mesh-pulling synchronization control unit.
  • Said control unit is set on the chassis of the processing equipment of explosion-proof material and positioned between the rolling-cutting mechanism and the mesh-pulling mechanism.
  • the control unit comprises a buffering roller frame fixed on the chassis.
  • This buffer roller frame is composed of a pair of "T"-shaped vertical frames that are correspondingly fixed on both sides of chassis facing each other. Across the corresponding ends on both sides of the cross beam of the " T"-shaped vertical frame are installed a roller shaft upon which is mounted a buffering roller.
  • a locating slot is set on the inside surface of an upright column of a "T"-shaped vertical frame.
  • a buffering rod is set in this locating slot slipping up and down.
  • a sensor is set on the upright column of the "T"-shaped vertical frame to detect the position of the buffering rod.
  • the output end of the sensor is connected with the input end of regulating control box.
  • a plurality of said sensors is set on more than one position of the upright columns of "T"-shaped vertical frames.
  • This synchronization control unit is electrically connected with the regulating control box and inputs control signals to it.
  • the regulating control box is electrically connected with the rolling-cutter drive motor and the mesh-pulling stretching drive motor and outputs control signals to regulate their rotation speeds and make them synchronized operation.
  • These sensors are set on the upper, middle and lower positions on the outside surface of the upright columns of "T"-shaped vertical frames.
  • the present invention provides a processing equipment of explosion-proof material which is simple in structure and low in cost. Since the unit achieves the synchronized operation of the rolling cutter drive motor and the mesh-pulling stretching drive motor, it improves the automation control of equipment, strengthens the control over the production process of explosion-proof material, shortens the processing cycle and improves the working efficiency. It also optimizes the dirt and particle removal means for rolling cutter and guarantees the cleanness and sharpness of rolling cutter in the manufacturing procedures of explosion-proof material, and thus improves the quality of the finished products. Providing a pneumatic cutting and pusher mechanism, such processing equipment achieves accurate control of measure of the material roll, reduces labor intensity and achieves safe and reliable operation.
  • FIG 1 is the overall structural scheme of a preferred embodiment 1 of present invention.
  • the present invention provides a processing equipment of explosion-proof material comprising a chassis 1, wherein, from one end to the other end of the chassis 1, a raw material roll bracket 2, a guide mechanism 3, a rolling-cutting mechanism 4 and a mesh-pulling mechanism 5 are respectively fixed in sequence and at intervals.
  • a cutting and material-receiving mechanism 6 is fixed on the other end of the chassis 1.
  • This equipment is mainly designed for the following manufacturing procedures for explosion-proof material: cutting the aluminum alloy foil material into grid shape by means of rolling-cutter mechanism 4, then, in the mesh-pulling mechanism, gradually stretching both sides of such material outward to form a high porosity lamellar material; with a end of such high porosity lamellar material as center, rolling it along the direction being perpendicular to this end to get a multilayer cylindrical explosion-proof material body.
  • a synchronization control unit 7 for the rolling-cutter drive motor and meshing-pulling device drive motor is set on the chassis between rolling cut mechanism 4 and the mesh-pulling mechanism 5.
  • This synchronization control unit 7 is electrically connected with the regulating control box (not shown in the Figure) and inputs control signal to the regulating control box.
  • the regulating control box is electrically connected with the rolling-cutter drive motor 41 and mesh-pulling stretching drive motor 51 and inputs control signals to regulate their rotation speeds so as to achieve synchronized operation of them.
  • FIG 2 is the local structural scheme of the synchronization control unit of embodiment 1 of present invention.
  • the synchronization control unit 7 comprises a buffer roller frame 71 fixed on the chassis.
  • This buffer roller frame 71 is composed of a pair of "T"-shaped vertical frames 711 and 712, between the corresponding top ends on each of them is installed a roller shaft (not shown in the Figure), on which is mounted a buffer sleeve 72.
  • a locating slot 73 is set on the inner side of the upright column of the "T"-shaped vertical frame.
  • a buffer rod 74 is set in this locating slot 73 and can slide up and down in this locating slot 73.
  • a sensor 75 is set on the upright column of "T"-shaped vertical frames to detect the position of the buffering rod and can be installed on the outside surface of the upright column of "T” shaped vertical frame, the output end of sensors 75 being electrically connected with the input end of regulating control box. To achieve more accurate detection, a plurality of sensors 75 are respectively set on the upper, middle and lower positions of the upright column of "T"-shaped vertical frame. In general, XTFJ - R12 sensors can be adopted. When the equipment is in operation of processing the explosion-proof material, the buffering rod 74 is attached onto the upper surface of the processed material.
  • the stretching force applied on the materials on the buffer roller frame 71 varies, and the tension of the material varies accordingly.
  • the buffer rod 74 attached onto the material slide up and down in the locating slot 73.
  • the buffering rod 74 blocks the sensors 75 on the upper position of the buffer roller frame 71;
  • the buffer rod 74 blocks the sensors on the lower position of the buffer roller frame 71.
  • the blocked sensors will output the sensing signals to the regulating control box, and the regulating control box will output the control signals, and by means of PLC regulating control system in the regulating control box, the rotation speeds of the rolling-cutter drive motor 41 and the mesh-pulling stretching drive motor 51 can be regulated, and so the synchronization can be achievable.
  • the equipment should be in the optimum operation condition, and the buffer rod 74 should be located on the middle position. Since the synchronization control unit 7 achieves the synchronized operation of the drive motors, reliability of the equipment operation is greatly enhanced and the product quality is also improved.
  • the rolling cutter 42 in the rolling-cutting mechanism 4 is composed of a pair of slits-cutting rollers (namely upper and lower rollers).
  • the upper roller is composed of multiple disk cutters, on each of which there is a blade and a groove.
  • the lower roller is designed with corresponding discs.
  • a brush 43 is set at the upper portion of rolling-cutter roller bracket of the rolling-cutting mechanism 4 and can be used for removing dust and particles.
  • an oil dripping cup 44 is set above brush 43, with the oil-dripping hole of the oil dripping cup extending to the brush handle 45.
  • An oil storage tank 46 is set inside the brush handle 45.
  • a plurality of oil-dripping holes (not shown in the Figure) is set in the lower part of the oil storage tank 46 and connected with the brush.
  • the cleansing oil in oil-dripping cup 44 provides dripping lubrication for the cutter through oil-dripping holes. In this way, the brush can conveniently remove the dust and material particles deposited on rolling cutter and keep the slits grid to be cut even and consistent.
  • FIG 4 is the local structural scheme of the synchronization control unit of embodiment 1 of present invention.
  • a control valve is set in the oil dripping cup 44 for regulating or controlling the oil amount.
  • This control valve comprises a valve core 442 connected with a rotation handle 441, the rotation handle 441 being set above the oil dripping cup 44 and extends out of the oil dripping cup 44.
  • the end of valve core 442 is set corresponding to the position of oil-dripping hole outlet 443;
  • the clearance between the end of core valve 442 and the oil-dripping hole outlet 443 can be regulated by turning the rotation handle 441, so that the oil output amount flowing from the oil dripping cup 44 into the brush handle is changed.
  • a dust hood 47 is also set over the rolling-cutter 42 of the rolling-cutting mechanism 4, and this dust hood is connected with the external vacuum dust collector.
  • this dust hood 47 connected with the vacuum can effectively prevent the aluminum powder on aluminum foil from flying about and remove them so as to keep the working environment clean.
  • FIG 5 is the overall planform of the equipment of embodiment 1 of present invention.
  • the cutting and material-receiving mechanism 6 comprises a platform 611 fixed on the horizontal plane at the top of the chassis 1.
  • a pneumatic sliding sleeve 613 and a sliding guide track 617 are mounted on the brackets 612 on both ends of the platform, wherein the pneumatic sliding sleeve is interconnected with the slipper 614, under which a supporting rod 615 is set; and a disk-shaped cutter 616 is mounted on the supporting rod 615.
  • the pneumatic sliding sleeve and the sliding track are connected to a high-pressure gas source.
  • a sliding part (not shown in the Figure) is set in the slipper 614. Under the action of high-pressure gas stream, the sliding part enables the slipper 614 to reciprocate along the sliding guide sleeve and sliding track.
  • the slipper 614 drives the disc-shaped cutter 616 to roll on and cut off the finished product of mesh material.
  • the high-pressure gas filled in the pneumatic sliding sleeve has pressure of 7.5 KPa and gas flow rate of 0.22 M 3 / minute.
  • the pipe joint is a barbed joint with diameter of 8mm.
  • FIGS 6, 7 and 8 are local structural schemes of the pneumatic pusher mechanism of embodiment 1 of present invention observed from three different views of. As shown in Figures 6-8 in combination with Figures 1 and 5 , a supporting plate 621 is mounted under the platform outside of the end of chassis 1, a material-receiving reel 622 is threaded on the supporting plate 621. This material-receiving reel 622 is connected with the output shaft of rolling-up motor 624 on chassis 1 through a chain 623.
  • a pneumatic material pusher mechanism 63 is set on said material-receiving reel 622, and it comprises a pneumatic sliding sleeve 631 and a sliding guide track 632 that are fixed under the platform 611.
  • the pneumatic sliding sleeve 631 is interconnected with the slipper 633, the slipper 633 is connected with a pushing plate 634 fitted on the material receiving reel 622.
  • a groove which is larger than the material-receiving reel 622 is fit on the front end of pushing plate 634 without contact with the shaft.
  • the pneumatic sliding sleeve 631 is connected with the high-pressure gas source, and a sliding part (not shown in the Figure) is set inside the slipper 633. Under the action of high-pressure gas stream, this sliding part enables the slipper 633 to move along the sliding guide track 632, and the slipper 633 drives the pushing plate 634 to push the multilayer cylindrical explosion-proof material off the material-receiving reel 622.
  • the high-pressure gas has pressure of 7.5 KPa and gas flow of 0.22 M 3 / minute.
  • the control on the pneumatic cutting, rolling and automatic material-pushing is performed according to the pre-setting of the counter installed on the shaft of slits-cutting roller.
  • the counter records a pulse count. After the counts add up to the preset value, for example, 100 impulses, a roll of material is formed.
  • the regulating control box sends an instruction such as to stop the running of rolling-cutter drive motor 41 and the mesh-pulling stretching drive motor 51. Then, the relay starts the gas source for gas supplying, which drives the disc cutter of the rolling-cutting mechanism to cut off the roll of reticular explosion-proof material.
  • the pneumatic material pusher mechanism is activated, and it pushes off the explosion-proof material wound around the material-receiving reel, thus completing the processing of a roll of finished product material.
  • the roll of raw aluminum alloy material in the conventional equipment is set on the roll bracket at the upper part of the chassis, with the weight of a roll of raw foil material being about 20 kg.
  • the rolled material of raw aluminum alloy foil material used at present has weight about 50kg, so that the working strength is very high in case of transporting or lifting the rolled material. Therefore, as shown in Figure 1 in combination with Figure 5 , the roll bracket is set at the bottom of the chassis in the present invention, to be specific, the raw material roll bracket 2 is fixed under the outside of one end of chassis 1, so as to facilitate the loading and unloading of raw material roll.
  • This raw material roll bracket 2 extends two long arms 21 outward, and bearing sleeves being set on the arm ends.
  • the aluminum foil material with reel is placed on the forked standard of bearing.
  • a friction assembly is installed on one side of forked standard of bearing, with the structure of this friction assembly being designed as identical to that of shaft brake assembly of bicycle, so that the unrolling procedure of rolled material is limited evenly and has certain damping.
  • the processing equipment of explosion-proof material provided by the present invention may reduce labor intensity and enhance working efficiency.
  • FIG 9 is the local structural scheme of the pneumatic pusher mechanism of a preferred embodiment 2 of present invention.
  • the structure of the pneumatic pusher mechanism set on the material receiving reel in this embodiment is different from embodiment 1 in some aspects.
  • This pneumatic pusher mechanism 64 comprises a baffle 641 set on one end of the chassis.
  • a cylinder 642 is fixed on the baffle 641, and a telescopic push rod 643 is set in the cylinder 642 passing through the baffle and connecting with a annular plate 644.
  • This annular plate 644 is fitted above the material-receiving reel 622 and does not contact with the reel.
  • the annular plate 644 is also connected with a guide bar 645 that passes through the baffle 641.
  • the inlet pipe and outlet pipe of high-pressure gas are attached onto the cylinder 642 and are connected with gas source through high pressure-resistant hose.
  • the high-pressure gas in the cylinder enables the telescopic push rod 643 move telescopically and drives the annular plate 644 to move on the material-receiving reel 622 along the guide bar 645, so as to push the multilayer cylindrical explosion-proof material body off the material-receiving reel, thus completing the material processing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Metal Rolling (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Claims (13)

  1. Verarbeitungsvorrichtung für explosionshemmendes Material, umfassend ein Gestell (1), eine Rohmaterial-Rollenkonsole (2), einen Führungsmechanismus (3), einen Walz-Schneide-Mechanismus (4) sowie einen Geflechtziehmechanismus (5), welche jeweils in einer Reihe und in Abständen von einem Ende zum anderen Ende des Gestells (1) befestigt sind, wobei ein Schneide- und ein Materialaufnahmemechanismus (6) an dem anderen Ende des Gestells (1) befestigt ist, dadurch gekennzeichnet, dass:
    eine Synchronisierungssteuereinheit (7) für einen Walz-Schneide-Antriebsmotor (41) und einen Geflechtzieh-Streck-Antriebsmotor (51) zwischen dem Walz-Schneide-Mechanismus (4) und dem Geflechtziehmechanismus (5) auf dem Gestell (1) angeordnet ist;
    die Synchronisierungssteuereinheit (7) elektrisch mit einer regulierenden Steuerbox für die Eingabe von Steuersignalen in die regulierende Steuerbox verbunden ist, und
    die regulierende Steuerbox elektrisch mit dem Walz-Schneide-Antriebsmotor (41) und dem Geflechtzieh-Streck-Antriebsmotor (51) für die Eingabe von Steuersignalen zum Regulieren ihrer Drehgeschwindigkeit verbunden ist, um zu erreichen, dass ihr Betrieb synchronisiert ist.
  2. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 1, dadurch gekennzeichnet, dass die Synchronisierungssteuereinheit (7) einen Pufferrollenrahmen (71) umfasst, welcher an dem Gestell (1) befestigt ist, und der Pufferrollenrahmen (71) aus einem Paar T-förmiger vertikaler Rahmen (711, 712) besteht, welche auf beiden einander zugewandten Seiten des Gestells (1) befestigt sind; wobei
    über die entsprechenden oberen Enden der Querbalken der T-förmigen vertikalen Rahmen (711, 712) eine Rollenwelle angebracht ist, worauf eine Pufferwalze montiert ist;
    ein Positionierungsschlitz (73) an der inneren Oberfläche der aufrechten Säule des T-förmigen vertikalen Rahmens (711, 712) angeordnet ist, ein Pufferstab (74) in diesem Positionierungsschlitz (73) zum Aufwärts- und Abwärtsgleiten angeordnet ist,
    eine Vielzahl von Sensoren (75) an den aufrechten Säulen der T-förmigen vertikalen Rahmen (711, 712) angeordnet sind, um die Position des Pufferstabs (74) zu erfassen, wobei das Ausgabeende des Sensors (75) mit dem Eingabeende der regulierenden Steuerbox verbunden ist;
    die Vielzahl von Sensoren (75) in einer Vielzahl von Positionen an der aufrechten Säule des T-förmigen vertikalen Rahmens (711, 712) angeordnet sind.
  3. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 2, dadurch gekennzeichnet, dass die Sensoren (75) in der oberen, mittleren bzw. unteren Position an der äußeren Oberfläche der aufrechten Säulen der T-förmigen vertikalen Rahmen (711, 712) angeordnet sind.
  4. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 1, dadurch gekennzeichnet, dass eine Bürste (43) an dem oberen Teil der Walz-Schneide-Rollenkonsole (2) des Walz-Schneide-Mechanismus (4) angeordnet ist, wobei eine Öltropfbüchse (44) über der Bürste (43) angeordnet ist und ein Öllagertank (46) in dem Griff (45) der Bürste (43) angeordnet ist; eine Vielzahl von Öltropflöchern in dem unteren Teil des Öllagerpools angeordnet sind und sich zu dem mit der Bürste (43) verbundenen Bürstengriff (45) erstrecken.
  5. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 4, dadurch gekennzeichnet, dass ein Steuerventil umfassend einen Ventileinsatz (442), welcher mit einem Drehgriff (441) verbunden ist, in der Öltropfbüchse (44) angeordnet ist, wobei der Drehgriff (441) über der Öltropfbüchse (44) angeordnet ist und sich aus der Öltropfbüchse (44) erstreckt; das Ende des Ventileinsatzes (442) entsprechend der Position des Öltropflochauslasses (443) angeordnet ist, das Spiel zwischen dem Ende des Ventileinsatzes (442) und dem Öltropflochauslass (443) reguliert wird, indem der Drehgriff (441) zum Ändern gedreht wird, so dass die Ölausgabemenge, welche von der Öltropfbüchse (44) in den Bürstengriff (45) fließt, geändert wird.
  6. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 1, dadurch gekennzeichnet, dass eine Staubhülle (47) über den Walz-Schneider (42) des Walz-Schneide-Mechanismus (4) angeordnet ist und mit einem externen Vakuumstaubsammler, welcher Staub und Materialpartikel an der Oberfläche von Aluminiumfolie entfernt, verbunden ist.
  7. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 1, dadurch gekennzeichnet, dass der Schneide- und Materialaufnahmemechanismus (6) eine Plattform (611) umfasst, welche an der horizontalen Ebene an der Oberseite des Gestells (1) befestigt ist, eine pneumatische Schiebehülse (613) und eine Gleitführungsschiene (617) an beiden Enden der Plattformkonsolen (612) montiert sind, wobei die pneumatische Schiebehülse (613) mit dem Gleiter (614) verbunden ist, ein Stützstab (615) unter dem Gleiter (614) angeordnet ist und ein scheibenförmiger Schneider (616) an dem Stützstab (615) montiert ist;
    die pneumatische Gleitbuchse (613) auch mit einer Hochdruckgasquelle verbunden ist; durch die Wirkung von Hochdruckzug der in dem Gleiter (614) angeordnete Gleitteil den Gleiter (614) entlang der Gleitführungsschiene hin- und herfahren lässt, der Gleiter (614) die scheibenförmige Schneidewalze (616) antreibt und das Endprodukt von Geflechtmaterial abschneidet.
  8. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 7, dadurch gekennzeichnet, dass eine Stützplatte (621) unter der Plattform (611) außerhalb des Endes des Gestells (1) montiert ist, eine Materialaufnahmespule (622) an der Stützplatte (621) aufgefädelt und mit der Ausgangswelle des Aufrollmotors (624) an dem Gestell (1) über eine Kette (623) verbunden ist, das gebildete netzartige Material zur Bildung eines mehrlagigen zylindrischen Materialkörpers auf der Materialaufnahmespule (622) aufgewickelt wird.
  9. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 8, dadurch gekennzeichnet, dass die Materialaufnahmespule (622) versehen ist mit einem pneumatischen Schubmechanismus (63) umfassend eine pneumatische Gleitbuchse (631) und eine Gleitführungsschiene (632), welche unter der Plattform (611) befestigt ist, wobei die pneumatische Gleitbuchse (631) mit dem Gleiter (614) verbunden ist, der Gleiter (614) mit einer Schubplatte (634), welche auf der Materialaufnahmespule (622) angebracht ist, verbunden ist; die pneumatische Gleitbuchse (631) mit der Hochdruckgasquelle verbunden ist, und ein Gleitteil in dem Gleiter (614) angeordnet ist; durch die Wirkung von Hochdruck der Gleitteil dafür sorgt, dass sich der Gleiter (614) entlang der Gleitführungsschiene (632) bewegt, und der Gleiter (614) die Schubplatte (634) antreibt, so dass das mehrlagige zylindrische explosionshemmende Material von der Materialaufnahmespule (622) geschoben wird.
  10. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 8, dadurch gekennzeichnet, dass die Materialaufnahmespule (622) versehen ist mit einem pneumatischen Schubmechanismus (64) umfassend ein Umlenkblech (641), welches an einem Ende des Gestells (1) angeordnet ist, wobei ein Zylinder (642) an dem Umlenkblech (641) befestigt ist, und eine Teleskopschubstange (643) in dem Zylinder (642) durch das Umlenkblech (641) geht und mit einer ringförmigen Platte (644) verbunden ist, die ringförmige Platte (644) über der Materialaufnahmespule (622) angebracht ist und die Verbindung mit der Spule gelöst ist, die ringförmige Platte (644) auch mit einer Führungsleiste (645) verbunden ist, welche durch das Umlenkblech (641) geht, das Einlassrohr und das Auslassrohr für Hochdruckgas an dem Zylinder (642) mit der Gasquelle über einen hochdruckbeständigen Schlauch verbunden sind, das Hochdruckgas in dem Zylinder (642) dafür sorgt, dass die Schubstange (643) sich teleskopisch bewegt und die ringförmige Platte (644) antreibt, sich auf der Materialaufnahmespule (622) entlang der Führungsleiste (645) derart zu bewegen, dass der mehrlagige zylindrische explosionshemmende Materialkörper von der Materialaufnahmespule (622) geschoben wird.
  11. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 7 oder 9 oder 10, dadurch gekennzeichnet, dass der Druck des Hochdruckgases 7,5 KPa beträgt.
  12. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 7 oder 9 oder 10, dadurch gekennzeichnet, dass die Fließgeschwindigkeit des Hochdruckgases 0,22 M3/Minute beträgt.
  13. Verarbeitungsvorrichtung für explosionshemmendes Material gemäß Anspruch 1, dadurch gekennzeichnet, dass die Rohmaterial-Rollenkonsole (2) zur Vereinfachung des Beladens und Entladens der Rohmaterialrolle unter der Plattform außerhalb des einen Endes des Gestells (1) befestigt ist.
EP08714859A 2008-02-27 2008-02-27 Verarbeitungsvorrichtung für explosionshemmendes material Not-in-force EP2251113B1 (de)

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PCT/CN2008/000405 WO2009105914A1 (zh) 2008-02-27 2008-02-27 防爆材料加工设备及其控制装置

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US11654469B2 (en) 2017-04-07 2023-05-23 Petros LEKKAKIS Device for the production of appropriately configured roll assemblies of expanded aluminium mesh adapted to efficiently fill fuel containers

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CN102248400B (zh) * 2011-03-16 2013-04-17 王新钢 阻隔防爆超导散热用金属箔立体网防爆填材生产设备
CN104400108B (zh) * 2014-11-25 2017-06-16 河南万达铝业有限公司 2150超宽铝板带箔中分切机组
CN106436259A (zh) * 2016-08-25 2017-02-22 常州纳捷机电科技有限公司 加固型模板切割机
CN107175288B (zh) * 2017-05-26 2020-02-14 河南中联安全科技有限公司 铝箔卷切缝拉网机及配套铝箔卷加工方法
CN107381172A (zh) * 2017-08-11 2017-11-24 中北大学 用于超声波固结增材制造机器的送带装置
CN109862681A (zh) * 2019-03-18 2019-06-07 董江平 塑料颗粒除静电装置
CN112427527B (zh) * 2020-11-27 2024-04-09 江苏京天下电气科技有限公司 一种适合在线叠装的横剪线设备和出片方法
CN113180773A (zh) * 2021-05-14 2021-07-30 四川大学华西第二医院 一种压脉带及其固定裁剪装置
CN113358350B (zh) * 2021-06-03 2023-06-30 河北工业大学 一种rv减速器耐粉尘可靠性测试装置
CN117283316B (zh) * 2023-11-24 2024-01-30 南京优仁有色金属有限公司 一种散热管全自动化生产装置及其方法

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Publication number Priority date Publication date Assignee Title
US11654469B2 (en) 2017-04-07 2023-05-23 Petros LEKKAKIS Device for the production of appropriately configured roll assemblies of expanded aluminium mesh adapted to efficiently fill fuel containers

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EP2251113A1 (de) 2010-11-17
HK1142294A1 (en) 2010-12-03
CN101932392B (zh) 2012-10-03
CN101932392A (zh) 2010-12-29
EP2251113A4 (de) 2011-06-01
WO2009105914A1 (zh) 2009-09-03

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