EP2250678A2 - Procédé de fabrication de tuiles photovoltaïques et tuiles photovoltaïques - Google Patents
Procédé de fabrication de tuiles photovoltaïques et tuiles photovoltaïquesInfo
- Publication number
- EP2250678A2 EP2250678A2 EP09714024A EP09714024A EP2250678A2 EP 2250678 A2 EP2250678 A2 EP 2250678A2 EP 09714024 A EP09714024 A EP 09714024A EP 09714024 A EP09714024 A EP 09714024A EP 2250678 A2 EP2250678 A2 EP 2250678A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- photovoltaic
- substrate
- layer structure
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000000758 substrate Substances 0.000 claims abstract description 146
- 238000007906 compression Methods 0.000 claims abstract description 55
- 230000006835 compression Effects 0.000 claims abstract description 55
- 229910052751 metal Inorganic materials 0.000 claims description 50
- 239000002184 metal Substances 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 24
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 22
- 239000000853 adhesive Substances 0.000 claims description 20
- 230000001070 adhesive effect Effects 0.000 claims description 20
- 238000005538 encapsulation Methods 0.000 claims description 20
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 20
- 239000011152 fibreglass Substances 0.000 claims description 15
- 239000012764 mineral filler Substances 0.000 claims description 12
- 229920001169 thermoplastic Polymers 0.000 claims description 11
- 239000004416 thermosoftening plastic Substances 0.000 claims description 11
- -1 polypropylene Polymers 0.000 claims description 10
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 8
- 239000000347 magnesium hydroxide Substances 0.000 claims description 8
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 8
- 239000000454 talc Substances 0.000 claims description 8
- 229910052623 talc Inorganic materials 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 230000037452 priming Effects 0.000 claims description 4
- 229920002397 thermoplastic olefin Polymers 0.000 claims description 4
- HDERJYVLTPVNRI-UHFFFAOYSA-N ethene;ethenyl acetate Chemical class C=C.CC(=O)OC=C HDERJYVLTPVNRI-UHFFFAOYSA-N 0.000 claims description 3
- 239000012943 hotmelt Substances 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 claims 81
- 239000012790 adhesive layer Substances 0.000 claims 2
- 239000000463 material Substances 0.000 description 22
- 239000000203 mixture Substances 0.000 description 8
- 239000002131 composite material Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 150000008064 anhydrides Chemical class 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 238000005382 thermal cycling Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000010454 slate Substances 0.000 description 4
- 230000032798 delamination Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000036561 sun exposure Effects 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000004821 Contact adhesive Substances 0.000 description 1
- 229920005949 Elastocast® Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- QHSJIZLJUFMIFP-UHFFFAOYSA-N ethene;1,1,2,2-tetrafluoroethene Chemical group C=C.FC(F)=C(F)F QHSJIZLJUFMIFP-UHFFFAOYSA-N 0.000 description 1
- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical class C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2327/00—Polyvinylhalogenides
- B32B2327/12—Polyvinylhalogenides containing fluorine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2331/00—Polyvinylesters
- B32B2331/04—Polymers of vinyl acetate, e.g. PVA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Photovoltaic Devices (AREA)
- Laminated Bodies (AREA)
Abstract
L'invention concerne un procédé de fabrication de tuiles photovoltaïques consistant à placer dans un outil de compression ouvert un substrat polymère de forme ondulée ainsi qu'un laminé photovoltaïque sensiblement plat dans ledit outil à proximité du substrat. Le laminé photovoltaïque est soumis à de la chaleur et à une pression, ce qui permet simultanément de le coller au substrat et de lui donner une forme ondulée correspondant aux ondulation du substrat. Chaleur et pression sont appliquées par fermeture de l'outil de compression de manière à soumettre le laminé photovoltaïque à la chaleur dégagée par ledit outil et à comprimer ledit laminé et le substrat l'un contre l'autre.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US3192808P | 2008-02-27 | 2008-02-27 | |
US3226108P | 2008-02-28 | 2008-02-28 | |
PCT/US2009/035503 WO2009108874A2 (fr) | 2008-02-27 | 2009-02-27 | Procédé de fabrication de tuiles photovoltaïques et tuiles photovoltaïques |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2250678A2 true EP2250678A2 (fr) | 2010-11-17 |
Family
ID=41016734
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09714024A Pending EP2250678A2 (fr) | 2008-02-27 | 2009-02-27 | Procédé de fabrication de tuiles photovoltaïques et tuiles photovoltaïques |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2250678A2 (fr) |
WO (1) | WO2009108874A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2576691A (en) * | 2018-05-22 | 2020-03-04 | Champion Mouldings Ltd | Solar roof tiles |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8511006B2 (en) | 2009-07-02 | 2013-08-20 | Owens Corning Intellectual Capital, Llc | Building-integrated solar-panel roof element systems |
EP2656396A2 (fr) * | 2010-12-23 | 2013-10-30 | VHF-Technologies SA | Élément photovoltaïque |
JP5925436B2 (ja) * | 2011-06-03 | 2016-05-25 | 株式会社竹中工務店 | 電子部材固定構造 |
US8782972B2 (en) | 2011-07-14 | 2014-07-22 | Owens Corning Intellectual Capital, Llc | Solar roofing system |
JP5804106B2 (ja) * | 2013-03-08 | 2015-11-04 | 株式会社豊田自動織機 | ソーラーパネル |
EP4050663B1 (fr) * | 2018-07-06 | 2023-12-06 | SolAero Technologies Corp., a corporation of the state of Delaware | Ensemble et montage de cellules solaires |
CN111354834A (zh) * | 2018-12-20 | 2020-06-30 | 汉能移动能源控股集团有限公司 | 一种金属瓦敷设层压装置及方法 |
GB201905849D0 (en) * | 2019-04-26 | 2019-06-12 | Roof Tiles Tech Limited | Photovoltaic roof covering and method of manufacture |
CN110299419B (zh) * | 2019-06-27 | 2021-04-06 | 深圳市上古光电有限公司 | 一种新型太阳能柔性组件的覆膜工艺 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5358775A (en) * | 1993-07-29 | 1994-10-25 | Rogers Corporation | Fluoropolymeric electrical substrate material exhibiting low thermal coefficient of dielectric constant |
JP4154004B2 (ja) * | 1997-01-06 | 2008-09-24 | キヤノン株式会社 | 太陽電池モジュールの製造方法 |
JPH11214724A (ja) * | 1998-01-21 | 1999-08-06 | Canon Inc | 太陽電池モジュール及びその製造方法と施工方法、及び太陽光発電システム |
US20050178428A1 (en) * | 2004-02-17 | 2005-08-18 | Solar Roofing Systems Inc. | Photovoltaic system and method of making same |
US20070012353A1 (en) * | 2005-03-16 | 2007-01-18 | Vhf Technologies Sa | Electric energy generating modules with a two-dimensional profile and method of fabricating the same |
-
2009
- 2009-02-27 EP EP09714024A patent/EP2250678A2/fr active Pending
- 2009-02-27 WO PCT/US2009/035503 patent/WO2009108874A2/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2009108874A2 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2576691A (en) * | 2018-05-22 | 2020-03-04 | Champion Mouldings Ltd | Solar roof tiles |
GB2576691B (en) * | 2018-05-22 | 2021-01-27 | Champion Mouldings Ltd | Solar roof tiles |
Also Published As
Publication number | Publication date |
---|---|
WO2009108874A2 (fr) | 2009-09-03 |
WO2009108874A3 (fr) | 2010-01-07 |
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