EP2248598A1 - Device with multiple dry air nozzles and method for discharging an adhesive - Google Patents
Device with multiple dry air nozzles and method for discharging an adhesive Download PDFInfo
- Publication number
- EP2248598A1 EP2248598A1 EP09159657A EP09159657A EP2248598A1 EP 2248598 A1 EP2248598 A1 EP 2248598A1 EP 09159657 A EP09159657 A EP 09159657A EP 09159657 A EP09159657 A EP 09159657A EP 2248598 A1 EP2248598 A1 EP 2248598A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adhesive
- gas
- nozzle
- nozzle openings
- operating mode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000853 adhesive Substances 0.000 title claims abstract description 109
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 109
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000007599 discharging Methods 0.000 title abstract 2
- 230000001681 protective effect Effects 0.000 claims description 30
- 239000011324 bead Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 11
- 238000010348 incorporation Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 54
- 239000004814 polyurethane Substances 0.000 description 13
- 229920002635 polyurethane Polymers 0.000 description 12
- 238000001723 curing Methods 0.000 description 8
- 238000007789 sealing Methods 0.000 description 8
- 238000013008 moisture curing Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 230000009969 flowable effect Effects 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 230000002028 premature Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000004831 Hot glue Substances 0.000 description 3
- 239000004839 Moisture curing adhesive Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 241001295925 Gegenes Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 208000023504 respiratory system disease Diseases 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 239000012205 single-component adhesive Substances 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
- B05C5/0275—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated flow controlled, e.g. by a valve
- B05C5/0279—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated flow controlled, e.g. by a valve independently, e.g. individually, flow controlled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0225—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
- B05B7/066—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet
Definitions
- the invention relates to devices having a plurality of nozzle openings and switchable adhesive feeds, which is operable in a first operating mode or a second operating mode, wherein in the first operating mode through all nozzle openings adhesive (eg in the form of adhesive beads) are discharged and in the second mode of operation only by a smaller Number of nozzle openings adhesive (eg in the form of adhesive beads) are discharged.
- the present invention relates to an apparatus for applying a flowable moisture-curing medium (eg, adhesive or sealant) on a workpiece.
- a flowable moisture-curing medium eg, adhesive or sealant
- it is about the use of 1-component PUR adhesive.
- the devices for this must be suitable for different applications or workpieces of different sizes to be bonded or sealed.
- nozzles for example, in a common comb-like arrangement. Some of these nozzles can be closed with a slider or piston to adjust the application width. This type of device has the advantage that only those nozzles are actuated, which are actually required due to the dimensions of the workpiece. The other nozzles remain closed.
- One-component adhesives are known which cure once they come into contact with moisture. These adhesives are partially too referred to as moisture-curing cold glue or moisture-curing adhesive. As soon as these adhesives come in contact with moisture, the crosslinking process begins, which ultimately leads to the curing of the adhesive. Once the adhesive has cured, it can no longer be converted into the liquid form, as is the case with hot glue, for example.
- membrane-based application systems are used to deliver or apply such moisture-curing adhesives, as the diaphragm valves provide good sealing between the adhesive and the air.
- the membrane-based application systems have a number of disadvantages. Among other things, the diaphragm valves tolerate no pressures that are above 20 bar. In addition, the life is (calculated in number of valve lifts) relatively low and the diaphragm valves are expensive.
- the object was to provide a device for applying a flowable medium, which is adaptively adaptable to different large workpieces or job conditions and largely avoids the mentioned disadvantages of premature curing or soiling.
- the object is to provide a device for applying a flowable medium, which allow working with a large distance between the nozzle and the material and which makes it possible that the medium forms an intimate connection with the material.
- the task is to create a corresponding method.
- the object is achieved by a device according to claim 1 and by a method according to claim 9.
- a first device is equipped with a plurality of nozzle openings and switchable adhesive feeders, each nozzle of the apparatus having a needle or piston valve (preferably electromagnetically driven).
- the apparatus may be operated in a first mode of operation and in a second mode of operation, wherein in the first mode of operation adhesive (e.g., in the form of adhesive beads) is dispensed through all nozzle openings.
- adhesive e.g., in the form of adhesive beads
- glue e.g., in the form of adhesive beads
- Each nozzle opening is formed on or in a housing in which an adhesive channel for supplying the adhesive to the nozzle opening is present.
- the housing comprises a flow chamber in the region of the nozzle opening and a gas supply, which is connected to the flow chamber.
- the device has an outlet opening in the region of the nozzle opening, which is arranged so that upon supply of gas through the gas supply into the flow chamber and the supply of adhesive through the adhesive channel to the nozzle opening, through the outlet opening simultaneously adhesive and gas is discharged.
- the gas stream that exits with the adhesive has two main functions. On the one hand, the gas stream prevents the settling or depositing of adhesive residues at the nozzle opening or in its surroundings. On the other hand, the gas stream provides a gas jacket, which prevents the curing of the adhesive in the region of the nozzle opening. As a result, it is possible to realize devices whose nozzle openings can be switched on or off as required without premature drying or curing of the adhesive.
- the invention is particularly suitable for moisture-curing (moisture-curing) adhesives.
- a dry gas eg, a dried air stream
- a nozzle is in In an operating mode is not used, so gas continues to flow through the outlet opening of this nozzle to protect the nozzle or its environment from hardening of the adhesive even when switched off.
- This embodiment is particularly advantageous, since the device can be configured as required by switching individual nozzles on or off, without premature curing of the adhesive taking place.
- PUR Polyurethane adhesive
- MAK value maximum workplace concentrations
- Fig. 1 is a device 10 with a plurality of nozzle openings 11.1 - 11.4 arranged in a row and with switchable adhesive feed lines 12.
- This device 10 is operable in a first operating mode or a second operating mode.
- the Fig. 1 is shown through all the nozzle openings 11.1 - 11.4 through adhesive (here adhesive beads) KR delivered.
- adhesive here adhesive beads
- Each of the nozzle openings 11.1 - 11.4 is formed on or in a housing 13.1 - 13.4.
- the housing / s 13.1 - 13.4 have an adhesive channel 15 (see, eg Fig. 3 ) for supplying the adhesive K to the nozzle opening 11.1 - 11.4.
- the adhesive K is supplied via hoses or tubes 12 to the adhesive channel 15 or the adhesive channels 15.
- a flow chamber 16 in the immediate region of the nozzle opening 11.1 - 11.4 arranged. Details are the Fig. 3 refer to.
- a gas supply 17 is connected to the flow chamber 16. In Fig. 1 this gas supply 17 is indicated schematically by a thin line. In practice, this gas supply 17 has a larger diameter because of the required gas flow, or it is per nozzle opening 11.1 - 11.4 own gas supply 17 available.
- the device 10 each comprises an outlet opening 14.1 - 14.4 (see, for example Fig. 3 ) in the region of each of the nozzle openings 11.1 - 11.4.
- the outlet openings 14.1 - 14.4 are arranged so that when supplying gas G through the gas supply 17 into the flow chamber 16 and the supply of adhesive K through the adhesive channel 12 to the nozzle opening 11.1 - 11.4 through the outlet opening 14.1 - 14.4 at the same time adhesive KR and gas G are deliverable.
- the exiting gas G and the outlet openings 14.1 - 14.4 are in Fig. 1 not recognizable.
- Fig. 1 shows the following exemplary further details.
- a plurality of adhesive beads KR are dispensed parallel to one another onto a material M (also called a material) with the device 10. It is provided for this purpose, a relative movement V between the device 10 and the material M.
- Fig. 1 It can be seen that one housing or housing part 13.n can be provided per nozzle opening 11.n. But it is also conceivable that all nozzle openings are housed 11.n in a common housing. If a housing or housing part 13.n is provided per nozzle opening 11.n, then an adhesive feed 12 and / or a gas feed 17 is preferably also provided per nozzle opening 11.n.
- the individual flow chamber 16 and the outlet openings 14.1-14.4 are arranged with respect to the respective nozzle openings 11.1-11.4 so that the gas G forms a gas jacket around the adhesive KR.
- This principle is in Fig. 3 indicated schematically, where it is shown that a leaking adhesive bead KR is surrounded by a slightly conical gas jacket G.
- the device 10 is designed in such a way that all the nozzle openings 11.1 - 11.4 can always be supplied with the gas G through the gas supply 17 both in the first operating mode and in the second operating mode.
- a sufficiently powerful gas source 20 must be used, which is able to permanently provide a gas volume flow of sufficient size.
- the device 10 operates with a pressure tank 21 as a buffer between the gas source 20 and the flow chambers 16.
- the pressure tank 21 is optional.
- FIG. 2A another device 10 of the invention is shown in a schematic plan view.
- the device also comprises four nozzle openings 11.1 - 11.4 arranged in a row here. That is to say, the nozzle openings 11.1 - 11.4 sit along a common line L.
- the nozzle openings 11.1 - 11.4 can, however, also be grouped in a different arrangement (eg staggered relative to one another).
- device 10 is operated in the moment shown in the first mode of operation. In this mode, adhesive beads KR are delivered through all the nozzle openings 11.1-11.4. This results in a first application width transverse to the movement V of the material M, which is designated here by B1.
- Fig. 2B the same device 10 of the invention is shown in a schematic plan view.
- device 10 is operated in the moment shown in the second mode of operation.
- less than four nozzle openings 11.1 - 11.4 (here the nozzle openings 11.1 and 11.2) are supplied with adhesive K. Therefore, only two adhesive beads KR are produced.
- B2 is smaller than B1.
- Fig. 2C the same device 10 of the invention is shown in a schematic plan view.
- device 10 is operated in the moment shown in a third mode of operation.
- less than four nozzle openings 11.1 - 11.4 (here the nozzle openings 11.1, 11.2 and 11.4) are supplied with adhesive K. Therefore, only three adhesive beads KR are produced in this example. This results in an order width transverse to the movement V of the material M, which corresponds to the application width B1, but the distance between two of the adhesive beads KR is greater.
- Fig. 3 shows a section through a part of a further embodiment of the invention. It is the section through a housing 13.1 shown with a nozzle opening 11.1.
- the adhesive K is guided from the right through an adhesive channel 15 into a nozzle chamber 18 of the housing 13.1.
- a nozzle needle 19 can be moved up and down to open or close the nozzle opening 11.1.
- the individual flow chamber 16 surrounds a lower portion of the nozzle 24 at 360 degrees. That is, the flow chamber 16 is arranged rotationally symmetrically around the nozzle 24 around. This can be achieved by placing or attaching a cap-like housing 22 to the lower region of the nozzle 24.
- a sealing ring 23 may be arranged in the upper area, as in FIG Fig. 3 indicated. Laterally (here from the right), the gas stream G is blown through a gas supply 17 into the flow chamber 16. The gas stream G circulates around the nozzles 24 as it enters the flow chamber 16, where it leads to a cooling effect if cold gas G is introduced. If you want to prevent premature cooling, the gas G is preheated.
- Fig. 4 shows a view of a part of another embodiment of the invention. It is a view of a housing 13.n shown with a nozzle 24 with nozzle opening 11.n. The nozzle 24 and the nozzle opening 11.n are shown in dashed lines, since they are surrounded by a cap-like housing 22 having a sealing ring 23 or a rubber-like sealing collar at the top.
- the gas flow G is injected at such a pressure in the flow chamber 16 that there is an overpressure.
- gas G together with the adhesive KR, exits downwards through an outlet opening 14.1.
- the gas G encases the adhesive bead KR as indicated.
- the housing 22 is designed so that the outlet opening 14.1 is formed in the housing 22.
- the outlet opening 14.1 can also be provided on the housing 13.1 of the nozzle 24.
- each nozzle opening 11.n is individually switchable, which can be achieved, for example, with an electromagnetically movable nozzle needle 19 in a nozzle chamber 18.
- a cap-like housing 22 made of a plastic material or rubber material is used, which can be inserted by hand over the nozzles and replaced if necessary.
- the cap-like housing 22 may have a side gas port 17 for connection to a gas source 20, as in FIG Fig. 4 shown.
- the adhesive supply and / or the gas supply can be completely controlled by a controller 30 (clocked switched on and off).
- the controller 30 is in Fig. 1 indicated schematically.
- a device 10 according to the invention can be equipped with various control and control elements in order to be able to monitor the method according to the invention. These control and control members may e.g. be controlled by the controller 30.
- the mentioned gas source 20 and / or the pressure tank 21 is / are preferably provided in the various embodiments with a sensor 32 which, like a hygrometer, measures the moisture content of the air.
- the dried gas (preferably in the form of dried air) preferably has a relative humidity in a range of 0-0.5%, preferably 0.45%.
- Particularly preferred is one of the previously described devices 10, but which is designed so that the gas stream G, from the Outlet opening 14.n outlet has a dew point (or dew point) of 40 ° C atm.
- the gas source 20 and / or the pressure tank 21 are designed so that exits per nozzle opening 11.n between 1 and 1.5 standard liters of gas per minute through the outlet opening 14.n. Per day and nozzle opening 11.n you need about 40 m 3 of dry gas. By providing the individual flow chambers per nozzle, the consumption of dry gas can be kept relatively small.
- the gas source 20 In a device 10 with twenty nozzle openings 11.1 - 11.20, the gas source 20 must thus be able to produce about 20 to 30 standard liters of gas per minute.
- the nozzle orifices 11.n which are not needed, are immersed in a liquid bath containing a liquid which prevents the adhesive from curing. In this case, no gas G must be supplied to the respective nozzles 24 as soon as the nozzles 24 are immersed in the liquid.
- gas source 20 a compressed air refrigerant dryer or an adsorption dryer is used as the gas source 20.
- gas source 20 are membrane or disk dryers.
- the device 10 in addition to the flow chamber 16 per nozzle on a protective chamber 40 with a protective medium SM.
- the protective chamber 40 is arranged in the rear region of the needle or piston valve so that the needle or the piston 19 of the valve penetrates the protective chamber 40.
- the protection chamber 40 together with the protective medium SM, the is statically in the protection chamber 40 (see Fig. 5 ) or the protective chamber 40 (dynamic) flows through (see Fig. 6 ), form a barrier against air.
- high-pressure valves which are operated at pressures above 30 bar and have to complete a large number of strokes, small amounts of adhesive K can escape backwards along the needle or the piston 19. This adhesive K hardens or clogs. Without special countermeasures valve seals are damaged, which means that often manual intervention for the maintenance of the device 10 would have to be made.
- FIG. 2 shows the example of an embodiment of a device 10 equipped with a protective chamber 40 containing the protective medium SM (here a liquid).
- the needle or the piston 19 of the valve has at its output end here a spherical shape 44. However, it may also have a different shape.
- a spherical shape 44 At the rear end of the needle or piston 19, it penetrates a chamber 40, as shown.
- the needle or piston 19 is enclosed by sealing elements (eg, sealing rings) to prevent or reduce the backward leakage of adhesive K.
- seals 41, 42 are disposed immediately below and above the protection chamber 40.
- a channel 43 or a reservoir for the protective medium SM is provided, as in Fig. 5 to recognize. Should during an up and down movement (in Fig.
- Fig. 6 the example of an embodiment of a device 10 is shown, which is equipped with a protective chamber 40, in which the protective medium SM (here a liquid) is introduced via a feed channel 43.1 and removed via a discharge channel 43.2.
- the needle or the piston 19 of the valve has a slightly pointed shape at its output end here. But it can also have a different shape. At the rear end of the needle or the piston 19, this penetrates one Chamber 40, as shown.
- the needle or piston 19 is enclosed by sealing elements (eg, sealing rings) to prevent or reduce the backward leakage of adhesive K.
- seals 41, 42 are disposed immediately below and above the protection chamber 40. Laterally, a reservoir may be provided for the protective medium SM, which in Fig. 6 can not be seen.
- a liquid is used as the protective medium SM.
- a solvent liquid which serves as a solvent for the adhesive K, which is processed in the device 10. If smaller adhesive residues should escape to the rear, these residues in the protective chamber 40 are virtually dissolved by the solvent. There is therefore no lumping and damage to the seal (s).
- Ruetasolv (from RKS GmbH, Germany) has proven to be particularly suitable as a solvent for 1-K PUR adhesive, since this solvent is also used as a softener in this adhesive.
- the protective medium SM is moved in the protective chamber 40, that is, is conveyed, as by means of an exemplary embodiment in FIG Fig. 6 shown.
- a small pumping system which keeps the protective medium SM in motion so that never a supersaturation of the protective medium SM can occur with adhesive residues.
- the described devices 10 have a long service life and can easily complete significantly more than 100,000 strokes of the nozzle valves without maintenance. It can even be reached 1'000'000 strokes.
- the present invention is particularly suitable for use in the wood industry, where, for example, load bearing roof beams with high reliability.
- distances L between the nozzle and material M which are larger than 20 mm and preferably up to 50 mm can be made possible.
- the solution according to the invention can also be used in the "near range” e.g. between 2 and 5 mm distance.
- the invention enables a precise and intimate wetting of the material M, since the adhesive K is discharged at a high exit speed.
- the measures described, the maintenance costs compared to conventional devices is significantly lower.
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- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Die Erfindung betrifft Vorrichtungen mit mehreren Düsenöffnungen und schaltbaren Klebstoffzuführungen, welche in einem ersten Betriebsmodus oder einem zweiten Betriebsmodus betreibbar ist, wobei in dem ersten Betriebsmodus durch alle Düsenöffnungen Klebstoff (z.B. in Form von Klebstoffraupen) abgegeben werden und in dem zweiten Betriebsmodus nur durch eine kleinere Zahl der Düsenöffnungen Klebstoff (z.B. in Form von Klebstoffraupen) abgegeben werden.The invention relates to devices having a plurality of nozzle openings and switchable adhesive feeds, which is operable in a first operating mode or a second operating mode, wherein in the first operating mode through all nozzle openings adhesive (eg in the form of adhesive beads) are discharged and in the second mode of operation only by a smaller Number of nozzle openings adhesive (eg in the form of adhesive beads) are discharged.
Es gibt eine parallele Europäische Patentanmeldung mit dem Titel "Vorrichtung mit mehreren Hochdruckdüsen und Schutzkammern sowie Verfahren zum Abgeben eines Klebstoffs", die am selben Tag eingereicht wurde wie die vorliegenden Anmeldung.There is a co-pending European Patent Application entitled "Multiple High Pressure Nozzle and Protective Chamber Apparatus and Method for Dispensing an Adhesive" filed the same day as the present application.
Die vorliegende Erfindung betrifft insbesondere eine Vorrichtung zum Auftragen eines fließfähigen feuchtigkeitsaushärtenden Mediums (z.B. Klebstoff oder Dichtmasse) auf ein Werkstück. Insbesondere geht es um die Verwendung von 1-Komponenten PUR Klebstoff.In particular, the present invention relates to an apparatus for applying a flowable moisture-curing medium (eg, adhesive or sealant) on a workpiece. In particular, it is about the use of 1-component PUR adhesive.
In zahlreichen industriellen Bearbeitungsprozessen kommen Klebstoffe, Dichtmassen und ähnliche fließfähige Medien zur Anwendung, die in flüssiger Form auf ein Werkstück aufgetragen bzw. aufgespritzt werden.In numerous industrial machining processes adhesives, sealants and similar flowable media are used, which are applied or sprayed onto a workpiece in liquid form.
Die Vorrichtungen hierfĂĽr mĂĽssen aus wirtschaftlichen GrĂĽnden fĂĽr unterschiedliche Anwendungen bzw. unterschiedlich groĂźe zu verklebende bzw. abzudichtende WerkstĂĽcke geeignet sein.For economic reasons, the devices for this must be suitable for different applications or workpieces of different sizes to be bonded or sealed.
Teilweise gibt es Vorrichtungen, die eine Reihe von Düsen, zum Beispiel in einer gemeinsamen kammartigen Anordnung aufweisen. Ein Teil dieser Düsen kann mit einem Schieber oder Kolben geschlossen werden, um die Auftragsbreite anzupassen. Diese Art von Vorrichtungen bringt den Vorteil, dass nur diejenigen Düsen betätigt werden, die aufgrund der Abmessungen des Werkstücks auch tatsächlich benötigt werden. Die anderen Düsen bleiben geschlossen.In part, there are devices having a series of nozzles, for example, in a common comb-like arrangement. Some of these nozzles can be closed with a slider or piston to adjust the application width. This type of device has the advantage that only those nozzles are actuated, which are actually required due to the dimensions of the workpiece. The other nozzles remain closed.
Solche Vorrichtungen haben einige Nachteile, die vor allem dann auftreten, wenn Medien verarbeitet werden, die feuchtigkeitsaushärtend sind. Neben dem hohen konstruktiven Mehraufwand sind Undichtigkeiten, Austrocknung und ungenaue bzw. ineffiziente Applikation des fließfähigen Mediums anzuführen.Such devices have some drawbacks that occur especially when processing media that are moisture-curing. In addition to the high design overhead, leaks, dehydration and inaccurate or inefficient application of the flowable medium must be cited.
Es gibt Vorrichtungen, die mit mehreren Düsen in einem Gehäuse ausgestattet sind. Durch einen gemeinsamen Schieber oder Kolben kann ein Teil der Düsen von der Zufuhr des Mediums abgetrennt werden. Aber auch hier ist der konstruktive Mehraufwand relativ gross.There are devices that are equipped with several nozzles in one housing. By a common slide or piston, a part of the nozzles can be separated from the supply of the medium. But here, too, the constructional overhead is relatively large.
Es sind Einkomponenten-Klebstoffe bekannt, die aushärten sobald sie mit Feuchtigkeit in Verbindung kommen. Diese Klebstoffe werden teilweise auch als feuchtigkeitsaushärtender Kaltleim oder feuchtigkeitsaushärtender Klebstoff bezeichnet. Sobald diese Klebstoffe mit Feuchtigkeit in Berührung kommen, beginnt der Vernetzungsprozess einzusetzen, der letztendlich zum Aushärten des Klebstoffs führt. Sobald der Klebstoff einmal ausgehärtet ist, kann er nicht mehr in die flüssige Form überführt werden, wie das zum Beispiel beim Heissleim der Fall ist.One-component adhesives are known which cure once they come into contact with moisture. These adhesives are partially too referred to as moisture-curing cold glue or moisture-curing adhesive. As soon as these adhesives come in contact with moisture, the crosslinking process begins, which ultimately leads to the curing of the adhesive. Once the adhesive has cured, it can no longer be converted into the liquid form, as is the case with hot glue, for example.
Polyurethan (PUR) Einkomponenten-Klebstoff (1K-PUR) zum Beispiel wird häufig eingesetzt, da dieser Klebstoff im Vergleich zu anderen Heissleimen zahlreiche Vorteile bietet, wie im Folgenden beispielhaft erläutert:
- Sehr gute Adhäsionseigenschaften;
- Geringes Einlaufen/Schrumpfen des Klebstoffs;
- Beständig gegen Mineralöle;
- Klebstofffilm mit wesentlich höherer mechanischer Festigkeit als PUR Heissleim;
- Kälte- und wärmebeständiger als PUR Heissleim, sowie ausgezeichnete Flexibilität auch bei niedrigen Temperaturen;
- Besonders gut für Flächenverklebungen und Keilverzinkungen im Holzbau geeignet;
- Minimale Auftragstärke von 0,1 bis 0,2 mm und demzufolge geringerer Klebstoffverbrauch als bei Heissleim.
- Very good adhesion properties;
- Low shrinkage / shrinkage of the adhesive;
- Resistant to mineral oils;
- Adhesive film with much higher mechanical strength than PUR hotmelt;
- More resistant to cold and heat than PUR hotmelt, as well as excellent flexibility even at low temperatures;
- Particularly suitable for surface bonding and finger-jointing in timber construction;
- Minimal application thickness of 0.1 to 0.2 mm and consequently lower adhesive consumption than hot glue.
Leider jedoch sind derartige feuchtigkeitsaushärtende Klebstoffe schwierig in der Handhabung. Besonders kritisch ist die Reinigung von Ventilen, Düsen und Werkzeugen, da der Klebstoff auszuhärten beginnt nachdem er Feuchtigkeit aufgenommen hat.Unfortunately, however, such moisture-curing adhesives are difficult to handle. Particularly critical is the cleaning of valves, nozzles and tools as the adhesive begins to harden after it has absorbed moisture.
Häufig werden membran-basierte Auftragssysteme eingesetzt, um solche feuchtigkeitsaushärtenden Klebstoffe abgeben, respektive auftragen zu können, da die Membranventile eine gute Abschottung zwischen dem Klebstoff und der Luft bieten. Die membran-basierten Auftragssysteme haben jedoch eine Reihe von Nachteilen. Unter anderem vertragen die Membranventile keine Drücke, die oberhalb von 20 bar liegen. Ausserdem ist die Lebensdauer (gerechnet in Anzahl der Ventilhübe) relativ niedrig und die Membranventile sind teuer.Often, membrane-based application systems are used to deliver or apply such moisture-curing adhesives, as the diaphragm valves provide good sealing between the adhesive and the air. However, the membrane-based application systems have a number of disadvantages. Among other things, the diaphragm valves tolerate no pressures that are above 20 bar. In addition, the life is (calculated in number of valve lifts) relatively low and the diaphragm valves are expensive.
Besonders beim Verarbeiten von feuchtigkeitsaushärtenden Medien hat sich gezeigt, dass es bei einer individuellen oder gruppenweisen Abschaltung einzelner Düsen zum vorzeitigen Aushärten des Mediums kommt. Dadurch werden Zuleitungen, die Düsenmechanik oder die Düsenöffnungen verschmutzt oder sogar komplett blockiert. Je nach Medium, das verwendet wurde, kann der Reinigungsaufwand enorm gross sein. Während einer solchen Reinigung ist die Vorrichtung notwendigerweise ausser Betrieb, was einen Einfluss auf die Wirtschaftlichkeit hat. Bei der erwähnten membran-basierten Auftragssystemen kommt noch der häufige Wechsel der Membranventile hinzu.Especially when processing moisture-curing media has been shown that it comes with an individual or group-wise shutdown of individual nozzles for premature curing of the medium. As a result, supply lines, the nozzle mechanism or the nozzle openings are dirty or even completely blocked. Depending on the medium that was used, the cleaning effort can be enormous. During such cleaning, the device is necessarily out of service, which has an impact on the economy. In the mentioned membrane-based application systems, the frequent change of the diaphragm valves is added.
Es besteht aber seit längerem der Bedarf, Auftragssysteme für feuchtigkeitsaushärtende Medien bereitzustellen, die eine Distanz zwischen Düse und Werkstoff ermöglichen, der grösser ist als 20 mm. Ausserdem soll das Medium möglichst nach dem Abgeben auf den Werkstoff eine innige Verbindung mit dem Werkstoff eingehen.However, there has long been a need to provide application systems for moisture-curing media that allow a nozzle to material distance greater than 20 mm. In addition, the medium should enter into an intimate connection with the material as possible after dispensing on the material.
Vor diesem Hintergrund stellte sich die Aufgabe, eine Vorrichtung zum Auftragen eines fließfähigen Mediums zu schaffen, die an unterschiedliche große Werkstücke oder Auftragsbedingungen adaptiv anpassbar ist und die angeführten Nachteile des frühzeitigen Aushärtens oder des Verschmutzens weitestgehend vermeidet.Against this background, the object was to provide a device for applying a flowable medium, which is adaptively adaptable to different large workpieces or job conditions and largely avoids the mentioned disadvantages of premature curing or soiling.
Zusätzlich stellt sich die Aufgabe eine Vorrichtung zum Auftragen eines fließfähigen Mediums zu schaffen, die das Arbeiten mit einer grossen Distanz zwischen Düse und Werkstoff ermöglichen und die es möglich macht, dass das Medium eine innige Verbindung mit dem Werkstoff eingeht.In addition, the object is to provide a device for applying a flowable medium, which allow working with a large distance between the nozzle and the material and which makes it possible that the medium forms an intimate connection with the material.
Zusätzlich stellt sich die Aufgabe, ein entsprechendes Verfahren zu schaffen.In addition, the task is to create a corresponding method.
Die Aufgabe wird gelöst durch eine Vorrichtung nach Anspruch 1 sowie durch ein Verfahren nach Anspruch 9.The object is achieved by a device according to claim 1 and by a method according to claim 9.
Eine erste erfindungsgemässe Vorrichtung ist mit mehreren Düsenöffnungen und schaltbaren Klebstoffzuführungen ausgestattet, wobei jede Düse der Vorrichtung ein Nadel- oder Kolbenventil (vorzugsweise elektromagnetisch angetrieben) aufweist. Die Vorrichtung kann in einem ersten Betriebsmodus und in einem zweiten Betriebsmodus betrieben werden, wobei in dem ersten Betriebsmodus durch alle Düsenöffnungen Klebstoff (z.B. in Form von Klebstoffraupen) abgegeben wird. In dem zweiten Betriebsmodus hingegen wird nur durch eine kleinere Zahl der Düsenöffnungen Klebstoff (z.B. in Form von Klebstoffraupen) abgegeben. Jede Düsenöffnung ist an oder in einem Gehäuse ausgebildet, in dem auch ein Klebstoffkanal für das Zuführen des Klebstoffs zur Düsenöffnung vorhanden ist. Ausserdem umfasst dass Gehäuse eine Strömungskammer im Bereich der Düsenöffnung sowie eine Gaszufuhr, die mit der Strömungskammer verbunden ist. Die Vorrichtung weist eine Austrittsöffnung im Bereich der Düsenöffnung auf, die so angeordnet ist, dass beim Zuleiten von Gas durch die Gaszufuhr in die Strömungskammer und beim Zuleiten von Klebstoff durch den Klebstoffkanal zur Düsenöffnung, durch die Austrittsöffnung hindurch gleichzeitig Klebstoff und Gas abgegeben wird.A first device according to the invention is equipped with a plurality of nozzle openings and switchable adhesive feeders, each nozzle of the apparatus having a needle or piston valve (preferably electromagnetically driven). The apparatus may be operated in a first mode of operation and in a second mode of operation, wherein in the first mode of operation adhesive (e.g., in the form of adhesive beads) is dispensed through all nozzle openings. In contrast, in the second mode of operation, glue (e.g., in the form of adhesive beads) is dispensed only through a smaller number of the nozzle orifices. Each nozzle opening is formed on or in a housing in which an adhesive channel for supplying the adhesive to the nozzle opening is present. In addition, the housing comprises a flow chamber in the region of the nozzle opening and a gas supply, which is connected to the flow chamber. The device has an outlet opening in the region of the nozzle opening, which is arranged so that upon supply of gas through the gas supply into the flow chamber and the supply of adhesive through the adhesive channel to the nozzle opening, through the outlet opening simultaneously adhesive and gas is discharged.
Der Gasstrom, der mit dem Klebstoff austritt, hat zwei Hauptfunktionen. Einerseits verhindert der Gasstrom das Festsetzen oder Ablagern von Klebstoffresten an der Düsenöffnung oder in deren Umfeld. Andererseits stellt der Gasstrom einen Gasmantel bereit, der das Aushärten des Klebstoffs im Bereich der Düsenöffnung verhindert. Dadurch lassen sich Vorrichtungen realisieren, deren Düsenöffnungen bei Bedarf zu- oder abschaltbar sind, ohne dass es zum vorzeitigen Trocknen oder Aushärten des Klebstoffs kommt.The gas stream that exits with the adhesive has two main functions. On the one hand, the gas stream prevents the settling or depositing of adhesive residues at the nozzle opening or in its surroundings. On the other hand, the gas stream provides a gas jacket, which prevents the curing of the adhesive in the region of the nozzle opening. As a result, it is possible to realize devices whose nozzle openings can be switched on or off as required without premature drying or curing of the adhesive.
Die Erfindung eignet sich ganz besonders für feuchtigkeitsaushärtende (feuchtigkeitsvernetzende) Klebstoffe. In diesem Fall wird ein trockenes Gas (z.B., ein getrockneter Luftstrom) eingesetzt, um den Klebstoff beim Austritt aus der Düsenöffnung zu ummanteln. Wird eine Düse in einem Betriebsmodus nicht gebraucht, so strömt trotzdem weiter Gas durch die Austrittsöffnung dieser Düse, um auch im abgeschalteten Zustand die Düse oder deren Umfeld vor dem Aushärten des Klebstoffs zu schützen.The invention is particularly suitable for moisture-curing (moisture-curing) adhesives. In this case, a dry gas (eg, a dried air stream) is used to coat the adhesive as it leaves the nozzle orifice. If a nozzle is in In an operating mode is not used, so gas continues to flow through the outlet opening of this nozzle to protect the nozzle or its environment from hardening of the adhesive even when switched off.
Diese Ausführungsform ist besonders vorteilhaft, da die Vorrichtung je nach Bedarf durch das Zu- oder Abschalten einzelner Düsen konfigurierbar ist, ohne dass es zu dem vorzeitigen Aushärten des Klebstoffs kommt.This embodiment is particularly advantageous, since the device can be configured as required by switching individual nozzles on or off, without premature curing of the adhesive taking place.
Seit einiger Zeit kommt insbesondere Polyurethanklebstoff (PUR) als Klebstoff besonderer Güte zum Einsatz. PUR hat den Nachteil, dass Feuchtigkeit, z.B. Umgebungsfeuchtigkeit, die Vernetzung oder Aushärtung bewirkt. Dies führt zu verschiedenen Problemen. Als Beispiel ist der grosse Reinigungsaufwand der Komponenten der Vorrichtung zu nennen. PUR Klebstoffe sind auch problematisch, da bei der Verarbeitung giftige Dämpfe entstehen können. Diese Dämpfe können zum Beispiel Erkrankungen der Atemwege oder Hauterkrankungen auslösen. Aus diesem Grund müssen gewisse maximale Arbeitsplatzkonzentrationen (MAK-Wert) eingehalten werden. Durch das Bereitstellen eines Gasmantels beim Austritt der Klebstoffraupen wird gleichzeitig auch für einen Schutz vor den Dämpfen gesorgt. Die Schutzwirkung kann verbessert werden, indem im Bereich der Vorrichtung eine Absauganlage eingesetzt wird, um das Gas und die Dämpfe aufzusaugen.Polyurethane adhesive (PUR) has been used as a special adhesive for some time. PUR has the disadvantage that moisture, e.g. Ambient moisture that causes crosslinking or curing. This leads to various problems. An example is the great cleaning effort of the components of the device. PUR adhesives are also problematic because toxic fumes can form during processing. These vapors can cause, for example, respiratory or skin diseases. For this reason, certain maximum workplace concentrations (MAK value) must be adhered to. By providing a gas jacket at the exit of the adhesive beads is also provided for protection against the vapors. The protective effect can be improved by using a suction device in the area of the device to absorb the gas and the vapors.
In einer besonders bevorzugten Ausführungsform kommen Nadel- oder Kolbenventile in der Vorrichtung zum Einsatz, die mit Drücken oberhalb von 30 bar, vorzugsweise in einem Bereich zwischen 35 bar und 100 bar, betrieben werden können. Gemäss Erfindung kommen also sogenannte Hochdruck-Düsen mit Nadel- oder Kolbenventil zum Einsatz. Solche Vorrichtungen haben, anderes als die eingangs erwähnten membran-basierten Auftragssysteme, den Vorteil, dass sie eine Strahlgeschwindigkeit des abgegebenen Mediums erreichen, die größer ist als 4 m/s und die vorzugsweise zwischen 4 m/s und 12 m/s liegt.
- Generell bringt eine erfindungsgemäße (Auftrage-)Vorrichtung folgende Vorteile:
- die DĂĽsen sind je nach Abmessungen des WerkstĂĽcks variabel ansteuerbar.
- Es können auch punktuelle Applikationen des fließfähigen Mediums realisiert werden.
- DĂĽsen, die sich nicht im Einsatz befinden, trocknen nicht aus und verstopfen nicht.
- Mit entsprechenden Sensorsteuerungen ist eine laufende Adaption an unterschiedlich große Werkstücke realisierbar.Es können hohe Drücke oberhalb
von 30 bar, vorzugsweise in einem Bereich zwischen 35 bar und 100 bar, erreicht werden. Die Selbstdichtheit der einzelnen Hochdruckdüsen mit Nadel- oder Kolbenventil liegt entsprechend oberhalbvon 30 bar. - Es können Distanzen zwischen Düse und Material M erzielt werden, die grösser sind als 20mm.
- Es können Strahlgeschwindigkeiten des abgegebenen Mediums erreicht werden, die größer sind als 4 m/s und die vorzugsweise zwischen 4 m/s und 12 m/s liegen.
- Durch den Einsatz der Strömungskammer im Bereich der Düsenöffnung ist keine austrittsseitige Reinigung mehr erforderlich.
- Falls die Vorrichtung mit einer Schutzkammer und einem Schutzmedium ausgestattet ist, reduziert sich auch dadurch der Wartungsaufwand deutlich.
- In general, an applicator device according to the invention has the following advantages:
- the nozzles are variably controllable depending on the dimensions of the workpiece.
- It can also be realized point applications of the flowable medium.
- No-use jets will not dry out or clog.
- With appropriate sensor controls a continuous adaptation to different sized workpieces is feasible. It can high pressures above 30 bar, preferably in a range between 35 bar and 100 bar, can be achieved. The self-tightness of the individual high-pressure nozzles with needle or piston valve is correspondingly above 30 bar.
- It can be achieved distances between nozzle and material M, which are greater than 20mm.
- It can jet velocities of the discharged medium can be achieved, which are greater than 4 m / s and which are preferably between 4 m / s and 12 m / s.
- The use of the flow chamber in the region of the nozzle opening means that no cleaning on the outlet side is required.
- If the device is equipped with a protective chamber and a protective medium, thereby also reduces the maintenance significantly.
In den UnteransprĂĽchen sind weitere vorteilhafte Ausgestaltungsformen der Erfindung aufgefĂĽhrt.In the subclaims further advantageous embodiments of the invention are listed.
Im Folgenden werden weitere Einzelheiten und Vorteile der Erfindung anhand von Ausführungsbeispielen und teilweise mit Bezug auf die Zeichnung ausführlich beschrieben. Alle Figuren sind schematisiert und nicht maßstäblich, und entsprechende konstruktive Elemente sind in den verschiedenen Figuren mit gleichen Bezugszeichen versehen, auch wenn sie im Einzelnen unterschiedlich gestaltet sind. Es zeigen:
- Fig. 1
- eine schematische Perspektivansicht einer ersten AusfĂĽhrungsform der Erfindung;
- Fig. 2A-2C
- schematische Draufsichten einer weiteren Ausführungsform der Erfindung in verschiedenen Betriebszuständen;
- Fig. 3
- einen Schnitt durch einen Teil einer weiteren AusfĂĽhrungsform der Erfindung;
- Fig. 4
- eine Ansicht eines Teils einer weiteren AusfĂĽhrungsform der Erfindung;
- Fig. 5
- einen Schnitt durch einen Teil einer weiteren AusfĂĽhrungsform der Erfindung;
- Fig. 6
- einen Schnitt durch einen Teil einer weiteren AusfĂĽhrungsform der Erfindung.
- Fig. 1
- a schematic perspective view of a first embodiment of the invention;
- Fig. 2A-2C
- schematic plan views of another embodiment of the invention in different operating conditions;
- Fig. 3
- a section through a part of another embodiment of the invention;
- Fig. 4
- a view of a part of another embodiment of the invention;
- Fig. 5
- a section through a part of another embodiment of the invention;
- Fig. 6
- a section through a part of another embodiment of the invention.
Im Folgenden wird das Prinzip der Erfindung anhand einer ersten AusfĂĽhrungsform beschrieben. In
Jede der Düsenöffnungen 11.1 - 11.4 ist an oder in einem Gehäuse 13.1 - 13.4 ausgebildet. Das/die Gehäuse 13.1 - 13.4 weisen einen Klebstoffkanal 15 (siehe z.B.
Die Vorrichtung 10 umfasst je eine Austrittsöffnung 14.1 - 14.4 (siehe z.B.
In
Gemäß Erfindung sind die individuelle Strömungskammer 16 und die Austrittsöffnung 14.1 - 14.4 so in Bezug zur jeweiligen Düsenöffnung 11.1 - 11.4 angeordnet, dass das Gas G einen Gasmantel um den Klebstoff KR herum bildet. Dieses Prinzip ist in
Die Vorrichtung 10 ist so ausgelegt, dass sämtliche Düsenöffnungen 11.1 - 11.4 sowohl im ersten Betriebsmodus als auch im zweiten Betriebsmodus stets durch die Gaszufuhr 17 hindurch mit dem Gas G versorgbar sind. Zu diesem Zweck muss eine ausreichend leistungsstarke Gasquelle 20 eingesetzt werden, die in der Lage ist permanent einen Gasvolumenstrom von ausreichender Größe bereit zu stellen. Vorzugsweise arbeitet die Vorrichtung 10 mit einem Drucktank 21 als Puffer zwischen der Gasquelle 20 und den Strömungskammern 16. Der Drucktank 21 ist optional.The
In
In
In
Der Gasstrom G wird mit einem solchen Druck in die Strömungskammer 16 eingeblasen, dass sich dort ein Überdruck ergibt. Bedingt durch diesen Überdruck, tritt Gas G zusammen mit dem Klebstoff KR nach unten hin durch eine Austrittsöffnung 14.1 hindurch aus. Das Gas G ummantelt die Klebstoffraupe KR, wie angedeutet.The gas flow G is injected at such a pressure in the
Vorzugsweise ist das Gehäuse 22 so ausgelegt, dass die Austrittsöffnung 14.1 in dem Gehäuse 22 ausgebildet ist. Die Austrittsöffnung 14.1 kann aber auch an dem Gehäuse 13.1 der Düse 24 vorgesehen sein.Preferably, the
Vorzugsweise ist jede Düsenöffnung 11.n individuell schaltbar, was zum Beispiel mit einer elektromagnetisch bewegbaren Düsennadel 19 in einer Düsenkammer 18 erreicht werden kann.Preferably, each nozzle opening 11.n is individually switchable, which can be achieved, for example, with an electromagnetically
Vorzugsweise kommt ein kappenartiges Gehäuse 22 aus einem Kunststoffmaterial oder Gummimaterial zum Einsatz, dass von Hand über die Düsen gesteckt und bei Bedarf ausgetauscht werden kann.Preferably, a cap-
Bevorzugt ist eine Ausführungsform des kappenartigen Gehäuses 22, die zum Nachrüsten von existierenden Vorrichtungen 10 geeignet ist. In diesem Fall kann das kappenartige Gehäuse 22 einen seitlichen Gasanschluss 17 zum Verbinden mit einer Gasquelle 20 aufweisen, wie in
Die Klebstoffzufuhr und/oder die Gaszufuhr kann komplett von einer Steuerung 30 ansteuerbar (getaktet an- und abschaltbar) sein. Die Steuerung 30 ist in
Eine Vorrichtung 10 gemäß Erfindung kann mit verschiedenen Steuer- und Kontrollgliedern ausgestattet sein, um das erfindungsgemäße Verfahren überwachen zu können. Diese Steuer- und Kontrollglieder können z.B. von der Steuerung 30 angesteuert werden.A
Die erwähnte Gasquelle 20 und/oder der Drucktank 21 ist/sind bei den verschiedenen Ausführungsformen vorzugsweise mit einem Sensor 32 versehen, der, ähnlich einem Hygrometer, den Feuchtigkeitsgehalt der Luft misst. Das getrocknete Gas (vorzugsweise in Form von getrockneter Luft) weist vorzugsweise eine relative Luftfeuchte in einem Bereich von 0-0,5 %, vorzugsweise von 0,45 % auf.The mentioned
Besonders bevorzugt ist eine der vorher beschriebenen Vorrichtungen 10, die jedoch so ausgelegt ist, dass der Gasstrom G, der aus der Austrittsöffnung 14.n austritt, einen Taupunkt (oder eine Taupunkttemperatur) von 40°C atm hat.Particularly preferred is one of the previously described
Vorzugsweise sind bei den verschiedenen Ausführungsformen die Gasquelle 20 und/oder der Drucktank 21 so ausgelegt, das pro Düsenöffnung 11.n zwischen 1 und 1,5 Normliter Gas pro Minute durch die Austrittsöffnung 14.n austritt. Pro Tag und Düsenöffnung 11.n braucht man ca. 40 m3 trockenes Gas. Durch das Vorsehen der individuellen Strömungskammern pro Düse kann der Verbrauch an trockenem Gas relativ klein gehalten werden.Preferably, in the various embodiments, the
Bei einer Vorrichtung 10 mit zwanzig Düsenöffnungen 11.1 - 11.20, muss die Gasquelle 20 somit ca. 20 bis 30 Normliter Gas pro Minute erzeugen können.In a
In einer der vorher beschriebenen besonders bevorzugten Ausführungsform werden die Düsenöffnungen 11.n die nicht gebraucht werden in ein Flüssigkeitsbad getaucht, das eine Flüssigkeit enthält, die ein Aushärten des Klebstoffs verhindert. In diesem Fall muss den entsprechenden Düsen 24 kein Gas G zugeführt werden, sobald die Düsen 24 in die Flüssigkeit eintauchen.In one of the previously described particularly preferred embodiments, the nozzle orifices 11.n, which are not needed, are immersed in a liquid bath containing a liquid which prevents the adhesive from curing. In this case, no gas G must be supplied to the
Vorzugsweise wird ein Druckluft-Kältetrockner oder ein Adsorptionstrockner als Gasquelle 20 eingesetzt. Auch als Gasquelle 20 geeignet sind Membran- oder Lamellentrockner.Preferably, a compressed air refrigerant dryer or an adsorption dryer is used as the
Der Einsatz einer Gasströmung, wie erwähnt, hat den Vorteil, dass sich auch keine Schmutzpartikel (z.B. Papierabrieb) an den Düsen 24 festsetzen kann.The use of a gas flow, as mentioned, has the advantage that also no dirt particles (for example paper abrasion) can adhere to the
In einer der vorher beschriebenen besonders bevorzugten Ausführungsform weist die Vorrichtung 10 zusätzlich zu der Strömungskammer 16 pro Düse eine Schutzkammer 40 mit einem Schutzmedium SM auf. Die Schutzkammer 40 ist im rückwärtigen Bereich des Nadel- oder Kolbenventils so angeordnet, dass die Nadel oder der Kolben 19 des Ventils die Schutzkammer 40 durchdringt. Die Schutzkammer 40 zusammen mit dem Schutzmedium SM, das sich statisch in der Schutzkammer 40 befindet (siehe
In
In
Besonders bevorzugt ist eine Ausführungsform, bei der eine Flüssigkeit als Schutzmedium SM eingesetzt wird. Besonders geeignet ist eine Lösungsmittelflüssigkeit, die als Lösungsmittel für den Klebstoff K dient, der in der Vorrichtung 10 verarbeitet wird. Falls kleinere Klebstoffreste nach hinten hin austreten sollten, werden diese Reste in der Schutzkammer 40 durch das Lösungsmittel quasi aufgelöst. Es kommt daher nicht zu Klumpenbildung und Beschädigung der Dichtung(en). Ganz besonders hat sich Ruetasolv (von RKS GmbH, Deutschland) als Lösungsmittel für 1-K PUR Klebstoff bewährt, da dieses Lösungsmittel in diesem Klebstoff auch als Weichemacher eingesetzt wird.Particularly preferred is an embodiment in which a liquid is used as the protective medium SM. Particularly suitable is a solvent liquid which serves as a solvent for the adhesive K, which is processed in the
Besonders bevorzugt ist eine Ausführungsform, bei der das Schutzmedium SM in der Schutzkammer 40 bewegt, d.h. gefördert wird, wie anhand einer beispielhaften Ausführungsform in
Die Lösungen, die mit der Schutzkammer 40 und dem Schutzmedium SM ausgestattet sind, zeigen eine deutlich geringere Wartungsanfälligkeit, da sowohl der Verschleiß von Ventildichtungen als auch die Verschmutzung oder Blockade durch Klebstoffreste verhindert oder verringert werden kann.The solutions that are equipped with the
Die beschriebenen Vorrichtungen 10 haben eine hohe Lebensdauer und können problemlos deutlich mehr als 100'000 Hübe der Düsenventile ohne Wartung absolvieren. Es können sogar 1'000'000 Hübe erreicht werden.The described
Die vorliegende Erfindung eignet sich besonders für den Einsatz in der Holzindustrie, wo zum Beispiel tragende Dachbalken mit hoher Zuverlässigkeit zu verkleben sind.The present invention is particularly suitable for use in the wood industry, where, for example, load bearing roof beams with high reliability.
Vorzugsweise können Distanzen L zwischen Düse und Material M ermöglicht werden, die größer sind als 20 mm und vorzugsweise bis zu 50 mm betragen können. Die erfindungsgemässe Lösung lässt sich aber auch im "Nahbereich" z.B. zwischen 2 und 5 mm Distanz einsetzen.Preferably, distances L between the nozzle and material M which are larger than 20 mm and preferably up to 50 mm can be made possible. However, the solution according to the invention can also be used in the "near range" e.g. between 2 and 5 mm distance.
Die Erfindung ermöglicht eine präzise und innige Benetzung des Materials M, da der Klebstoff K mit großer Austrittgeschwindigkeit abgegeben wird. Durch die beschriebenen Maßnahmen ist der Wartungsaufwand gegenüber konventionellen Vorrichtungen deutlich geringer.The invention enables a precise and intimate wetting of the material M, since the adhesive K is discharged at a high exit speed. The measures described, the maintenance costs compared to conventional devices is significantly lower.
Claims (13)
o der Klebstoff (K) in Form von Klebstoffraupen oder -bahnen (KR) durch diejenigen Düsenöffnungen (11.1 - 11.4) austritt, die durch Auswahl des Betriebsmodus angeschaltet sind,
o das trockene Gas (G) um die Klebstoffraupen- oder bahnen (KR) herum einen Gasmantel bildet, und
o wobei auch aus den abgeschaltenen Düsenöffnungen (11.1 - 11.4) trockenes Gas (G) ausströmt.
o the adhesive (K) in the form of adhesive beads or webs (KR) exits through those nozzle openings (11.1 - 11.4), which are switched on by selecting the operating mode,
o the dry gas (G) forms a gas jacket around the adhesive beads or webs (KR), and
o whereby also from the shut off nozzle openings (11.1 - 11.4) dry gas (G) flows out.
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PCT/EP2010/055989 WO2010128019A1 (en) | 2009-05-07 | 2010-05-03 | Device comprising several dry air nozzles and method for dispensing an adhesive |
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Cited By (3)
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EP2878382A1 (en) | 2013-11-29 | 2015-06-03 | MĂĽller Martini Holding AG | Method and apparatus for applying a flowable substance |
WO2018097974A1 (en) * | 2016-11-28 | 2018-05-31 | Illinois Tool Works Inc. | Method for protecting an adhesive delivery apparatus, and this same |
US20220323989A1 (en) * | 2020-09-08 | 2022-10-13 | Denso Ten Limited | Application device and application method |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017100861A1 (en) | 2017-01-18 | 2018-07-19 | HELLA GmbH & Co. KGaA | Device for the temporary rest position of a device for applying adhesive |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0331215A2 (en) * | 1988-03-01 | 1989-09-06 | Stork Brabant B.V. | A process for laminating textiles |
WO1992007121A2 (en) | 1990-10-17 | 1992-04-30 | Exxon Chemical Patents Inc. | Melt-blowing die |
EP0700730A1 (en) * | 1994-09-06 | 1996-03-13 | Loctite (Ireland) Limited | Applicator for liquids such as adhesives |
WO1996020252A1 (en) * | 1994-12-23 | 1996-07-04 | Henkel Kommanditgesellschaft Auf Aktien | Mouldings made of polyurethane hot-melt-type adhesives |
WO1996034132A1 (en) * | 1995-04-26 | 1996-10-31 | Exxon Chemical Patents Inc. | Modular meltblowing die |
WO1999046057A1 (en) * | 1998-03-13 | 1999-09-16 | Nordson Corporation | Segmented die for applying hot melt adhesives or other polymer melts |
-
2009
- 2009-05-07 EP EP09159657.7A patent/EP2248598B2/en active Active
-
2010
- 2010-05-03 WO PCT/EP2010/055989 patent/WO2010128019A1/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0331215A2 (en) * | 1988-03-01 | 1989-09-06 | Stork Brabant B.V. | A process for laminating textiles |
WO1992007121A2 (en) | 1990-10-17 | 1992-04-30 | Exxon Chemical Patents Inc. | Melt-blowing die |
EP0700730A1 (en) * | 1994-09-06 | 1996-03-13 | Loctite (Ireland) Limited | Applicator for liquids such as adhesives |
WO1996020252A1 (en) * | 1994-12-23 | 1996-07-04 | Henkel Kommanditgesellschaft Auf Aktien | Mouldings made of polyurethane hot-melt-type adhesives |
WO1996034132A1 (en) * | 1995-04-26 | 1996-10-31 | Exxon Chemical Patents Inc. | Modular meltblowing die |
WO1999046057A1 (en) * | 1998-03-13 | 1999-09-16 | Nordson Corporation | Segmented die for applying hot melt adhesives or other polymer melts |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2878382A1 (en) | 2013-11-29 | 2015-06-03 | MĂĽller Martini Holding AG | Method and apparatus for applying a flowable substance |
US10183307B2 (en) | 2013-11-29 | 2019-01-22 | Mueller Martini Holding Ag | Method for applying a flowable substance |
WO2018097974A1 (en) * | 2016-11-28 | 2018-05-31 | Illinois Tool Works Inc. | Method for protecting an adhesive delivery apparatus, and this same |
US20220323989A1 (en) * | 2020-09-08 | 2022-10-13 | Denso Ten Limited | Application device and application method |
Also Published As
Publication number | Publication date |
---|---|
EP2248598B1 (en) | 2012-11-14 |
WO2010128019A1 (en) | 2010-11-11 |
EP2248598B2 (en) | 2016-06-08 |
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