EP2185749B1 - Device and method for producing electrically conductive nanostructures by means of electrospinning - Google Patents
Device and method for producing electrically conductive nanostructures by means of electrospinning Download PDFInfo
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- EP2185749B1 EP2185749B1 EP08801617.5A EP08801617A EP2185749B1 EP 2185749 B1 EP2185749 B1 EP 2185749B1 EP 08801617 A EP08801617 A EP 08801617A EP 2185749 B1 EP2185749 B1 EP 2185749B1
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- Prior art keywords
- spinning
- capillary
- substrate
- spinning capillary
- conductive
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/18—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
Definitions
- the invention is based on known methods for producing structures of electrically conductive material using printing methods.
- the invention relates to a method with which it is possible to deposit nanofibers targeted with high local precision on any surface. This is made possible by a particularly adapted process of so-called electrospinning in conjunction with a material suitable for this, from which the electrically conductive structures are formed by the structures consist of conductive particles or subjected to a post-treatment to generate conductivity.
- the optical transparency and gloss are technically demanding in this context. They can only be reached via three routes. Either the substrate material itself is deliberately made conductive without impairing its mechanical and optical properties, or a material is used which is conductive, but visually optically imperceptible to humans and can be easily applied selectively to the surface of the substrate, or a conductive material is used which, although not transparent itself, can be applied to the surface by means of a suitable process such that the resulting structure is suitable for human beings Generally without the aid of optical aids is imperceptible. This does not affect the gloss and transparency properties of the substrate.
- submicron-scale structures i.e., having a line width of ⁇ ⁇ m are particularly desirable.
- a method by which structures smaller than 1 ⁇ m can alternatively be represented on polymer surfaces is the so-called hot embossing.
- By the method have already been Circular surface structures with a diameter of approx. 25 nm are shown [ Appl. Phys. Lett. 1995, 67, 3114 ; Adv. Mater. 2000, 12, 189 ].
- Disadvantage of hot stamping is the restriction of the structural shape to the shape of the embossing stamp or embossing roll used in each case. A free design of the structure is not possible hereby.
- Electrospun fibers are only obtained in the form of large, disordered fiber mats. Ordered fibers are so far only possible by spinning on a rotating roll [ Biomacromolecules, 2002, 3, 232 ]. It is also known that in principle conductive fibers can be spun by means of "electrospinning". A corresponding conductive material for such use utilizing the conductivity of carbon nanotubes is also known. [ Langmuir, 2004, 20 (22), 9852 ].
- US2005-0287366 discloses a method and material that can be used to produce conductive fibers.
- the method involves electrospinning at a distance of about 200 mm, so that also disordered fiber mats are obtained.
- the material is a polymer which is rendered conductive via further post-treatment steps involving a thermal treatment. A specific orientation and application of the fibers obtained on a substrate is not disclosed.
- a device for producing conductive linear structures having a line width of at most 5 .mu.m on a particular non-electrically conductive substrate which is the subject of the invention, at least comprising a substrate holder, a spinning capillary, with a supply of a spinning liquid and an electrical power supply is connected, a controllable movement unit for moving the spinning capillary and / or the substrate holder relative to each other, an optical measuring device, in particular a camera, for tracking the spinning process at the output of the spinning capillary, and a computing unit for controlling the distance of the spinning capillary relative to Substrate support depending on the spinning process.
- the spinning capillary preferably has an opening width of not more than 1 mm.
- the spinning capillary has a circular opening with an inner diameter of 0.01 to 1 mm, preferably 0.01 to 0.5 mm, particularly preferably 0.01 to 0.1 mm.
- the voltage supply delivers an output voltage of up to 10 kV, preferably from 0.1 to 10 kV, particularly preferably from 1 to 10 kV, very particularly preferably from 2 to 6 kV.
- controllable movement unit serves to move the substrate holder.
- the spinning capillary is adjustable to a distance of 0.1 to 10 mm, preferably 1 to 5 mm, more preferably 2 to 4 mm to the substrate surface.
- the stock for the spinning liquid is provided with a conveying device which conveys the spinning liquid into the spinning capillary.
- a conveying device which conveys the spinning liquid into the spinning capillary.
- this is a piston syringe, which is provided with a motor spindle as a piston propulsion.
- the invention also provides a process for producing conductive linear structures having a line width of at most 5 ⁇ m on a, in particular non-electrically conductive substrate by electrospinning, characterized in that a spinning liquid based on an electrically conductive material or a precursor compound for an electrically conductive material from a spinning capillary having an opening width of not more than 1 mm while applying an electrical voltage between substrate or substrate holder and spinning capillary or spinning capillary holder of at least 100 V at a distance of at most 10 mm between the output of the spinning capillary and the surface of the substrate is spun onto the substrate surface and the substrate surface is moved relative to the output of the spinning capillary, wherein the relative movement is controlled depending on the spin flow that removes the solvent of the spinning liquid and optionally the precursor erucun is treated to an electrically conductive material.
- Suitable substrates are electrically non-conductive or poorly conductive materials such as plastics, glass or ceramic, or semiconducting materials such as silicon, germanium, gallium arsenide and zinc sulfide.
- the distance between the exit of the spinning capillary and the substrate surface is set to 0.1 to 10 mm, preferably 1 to 5 mm, particularly preferably 2 to 4 mm.
- the viscosity of the spinning liquid is preferably at most 15 Pa.s, more preferably 0.5 to 15 Pa.s, more preferably 1 to 10 Pa.s, most preferably 1 to 5 Pa.s.
- the spinning liquid preferably comprises at least one solvent, in particular at least one selected from the group: water, C 1 -C 6 -alcohol, acetone, dimethylformamide, dimethylacetamide, dimethylsulfoxide and meta-cresol, a polymeric additive, preferably polyethylene oxide, polyacrylonitrile, polyvinylpyrrolidone, Carboxymethylcellulose or polyamide and a conductive material.
- a solvent in particular at least one selected from the group: water, C 1 -C 6 -alcohol, acetone, dimethylformamide, dimethylacetamide, dimethylsulfoxide and meta-cresol
- a polymeric additive preferably polyethylene oxide, polyacrylonitrile, polyvinylpyrrolidone, Carboxymethylcellulose or polyamide and a conductive material.
- the spin liquid contains as conductive material at least one of the series: conductive polymer, a metal powder, a metal oxide powder, carbon nanotubes, graphite and carbon black.
- the conductive polymer is particularly preferably selected from the series: polypyrrole, polyaniline, polythiophene, polyphenylenevinylene, polyparaphenylene, polyethylene dioxythiophene, polyfluorene, polyacetylene, particularly preferably polyethylenedioxythiophene / polystyrenesulphonic acid.
- the spinning liquid as a conductive material preferably at least one metal powder of the metals silver, gold and copper, preferably silver is used as the solvent, a dispersant-containing water and optionally additionally C 1 - C 6 alcohol, wherein the metal powder is present in dispersed form and has a particle diameter of at most 150 nm.
- the dispersing aid comprises at least one agent selected from the group: alkoxylates, alkylolamides, esters, amine oxides, alkylpolyglucosides, alkylphenols, arylalkylphenols, water-soluble homopolymers, water-soluble random copolymers, water-soluble block copolymers, water-soluble graft polymers, in particular polyvinyl alcohols, copolymers of polyvinyl alcohols and polyvinyl acetates, polyvinylpyrrolidones, Cellulose, starch, gelatin, gelatin derivatives, amino acid polymers, polylysine, polyaspartic acid, polyacrylates, polyethylene sulfonates, polystyrenesulfonates, polymethacrylates, condensation products of aromatic sulfonic acids with formaldehyde, naphthalenesulfonates, lignosulfonates, copolymers of acrylic monomers, polyethyleni
- a particularly preferred spinning liquid is characterized in that the silver particles a) have an effective particle diameter of 10 to 150 nm, preferably from 40 to 80 nm, determined by laser correlation spectroscopy.
- the silver particles are preferably contained in the formulation in a proportion of 1 to 35 wt .-%, particularly preferably 15 to 25 wt .-%.
- the content of dispersing agent in the spinning liquid is preferably 0.02 to 5 wt .-%, particularly preferably 0.04 to 2 wt .-%.
- a spinning liquid which has a precursor compound for an electrically conductive material which is selected from the series: polyacrylonitrile, polypyrrole, polyaniline, polyethylenedioxythiophene and additionally a metal salt, in particular an iron (III) salt preferably contains iron (III) nitrate.
- Solvents come here z. For example, acetone, dimethylacetamide, dimethylformamide, dimethyl sulfoxide, meta-cresol and water in question.
- the method is very particularly preferably carried out in such a way that the above-described new apparatus or one of its preferred variants is used for spinning the spinning liquid.
- the desired fine conductive structures are produced by electrospinning. Depending on the spinning solution used, it will be necessary to post-treat the structures to achieve or increase the desired conductivity.
- receptacle for capillary and substrate are designed so that a relative positioning of capillary opening to the substrate surface is possible.
- the capillary can be positioned above the substrate by means of positioning motors, in another it is possible with positioning motors to position the substrate under the capillary during spinning.
- substrate and capillary can be moved.
- the substrate is moved under the capillary.
- the spinning process is stabilized such that the resulting structure on the surface has no breaks.
- This is preferably achieved by regulating the capillary distance relative to the substrate surface by interrupting the continuation of the line via a control loop as a function of a camera image, if obviously the filament breaks off.
- the stabilization of the process is achieved so that a computer analyzes the image of the camera and interrupts the relative advancement of the capillary with respect to the substrate if the analysis results in a break, a change in linewidth, or a bubble in the continuous fiber.
- the camera can be positioned anywhere, eg. B. in transparent substrates below the substrate or near the capillary opening.
- the minimum voltage to be applied in the process varies linearly with the set distance and is also dependent on the type of spinning fluid.
- an operating voltage of 0.1 to 10 kV should be used for spinning for structured laying of the fibers, as described above.
- the material to be spun for carrying out the process should have a viscosity of in particular not more than 15 Pa ⁇ s in order to reliably produce conductive structures with the spinning material.
- the specified material is desirably on the substrate and may be post-treated as needed to increase conductivity.
- This post-treatment includes the entry of energy into the generated structures.
- the polymer particles present in suspension in the solvent are e.g. fused together by heating the suspension on the substrate while the solvent evaporates at least partially.
- the post-treatment step is carried out at least at the melting temperature of the conductive polymer, more preferably above its melting temperature. This creates continuous tracks.
- a post-treatment of the structures / fibers on the substrate by means of microwave radiation.
- the aftertreatment of the generated lines vaporizes the solvent between the dispersed particulates to obtain continuous, carbon nanotube, percolatable webs.
- the treatment step is in this case carried out in the region of the evaporation temperature of the solvent contained in the material or above, preferably above the evaporation temperature of the solvent. Once the percolation limit has been reached, the desired printed conductors are created.
- conductive structures can also be produced by depositing a precursor material for an electrically conductive material, for example polyacrylonitrile (PAN), on the substrate and is annealed under changing gaseous media to produce carbon as a conductive substance, as described below.
- PAN polyacrylonitrile
- a solution of a polymer e.g., PAN or carboxymethyl cellulose
- a metal salt e.g., a ferric salt such as ferric nitrate
- a solvent suitable for both components e.g., DMF
- the polymer should be convertible to a conductive material stable at such temperatures.
- Particularly preferred polymers are those which can be converted to carbon by high temperature treatment.
- Particularly preferred are graphitizable polymers (e.g., polyacrylonitrile at 700-1000 ° C).
- the metal salts those whose decomposition temperature or decomposition temperature under the reductive atmosphere is below the decomposition temperature of the respective polymer (e.g., ferric nitrate nonahydrate at 150 ° C to 350 ° C) are preferred.
- the polymer is converted into carbon in the presence of the metal particles.
- carbon is additionally deposited on the structures from the gas phase, preferably by chemical vapor deposition from hydrocarbons.
- volatile carbon precursors are passed over the structures at high temperatures. Preference is given here to using short-chain aliphatics, more preferably e.g.
- Methane, ethane, propane, butane, pentane, or hexane particularly preferably the liquid at room temperature aliphatic n-pentane and n-hexane.
- the temperatures should be selected so that the metal particles promote the growth of tubular carbon filaments and an additional graphite layer along the fiber.
- this temperature range is e.g. between 700 and 1000 ° C, preferably between 800-850 ° C.
- the duration of the vapor deposition in the above case is between 5 minutes and 60 minutes, preferably between 10 to 30 minutes.
- the aftertreatment can be carried out by heating the entire component or specifically the printed conductors to a temperature at which the metal particles sinter together and the solvent at least partially evaporated.
- the smallest possible particle diameters are advantageous, since with nanoscale particles the sintering temperature is proportional to the particle size, so that a lower sintering temperature is required for smaller particles.
- the boiling point of the solvent is as close as possible to the sintering temperature of the particles and is as low as possible to protect the substrate thermally.
- the solvent of the spinning liquid preferably boils at a temperature ⁇ 250 ° C, especially preferably at a temperature ⁇ 200 ° C, particularly preferably at a temperature ⁇ 100 ° C. All temperatures given here are based on boiling temperatures at a pressure of 1013 hPa.
- the sintering step is carried out at the indicated temperatures until a continuous conductor has been formed. This is preferably a period of one minute to 24 hours, more preferably from five minutes to 8 hours, particularly preferably from two to eight hours.
- the new method is used in particular for the production of substrates which have conductive structures on their surface which have a dimension of not more than 1 ⁇ m in one dimension, preferably from 1 ⁇ m to 50 nm, particularly preferably from 500 nm to 50 nm, wherein the conductive material is preferably a suspension of conductive particles as described above, and the substrate is preferably transparent, for example to glass, ceramic, semiconductor material or a transparent polymer as described above.
- FIG. 1 shows a schematic of the spinning device according to the invention.
- the viscosity of the resulting solution was about 4.1 Pa ⁇ s.
- the spinning process was initiated at a distance of 0.6 mm between the capillary opening and the surface of the substrate 9 at a voltage of 1.9 kV between spinning capillary 2 and substrate 9. After setting a stable fiber flow, the voltage was adjusted to 0.47 kV and the distance increased to 2.2 mm. In this setting, the spinning solution 4 was spun onto the surface of the substrate 9 and the substrate moved laterally to produce lines.
- the substrate 9 with the obtained PAN fibers was subsequently within 90 min. heated from 20 to 200 ° C, then treated for 60 minutes at 200 ° C. Thereafter, the air of the drying oven in which the sample 9 was located, was replaced by argon and the temperature increased to 250 ° C within 30 minutes. Argon was then replaced by hydrogen. Under this hydrogen atmosphere, the temperature was again kept at 250 ° C for 60 minutes. The mixture was then switched back to argon as gas for the drying oven and the sample 9 was heated to a temperature of 800 ° C within two hours. Finally, the argon was added to the argon hexane for seven minutes and finally the sample 9 was cooled back to room temperature under argon. The cooling process was not regulated, but it was waited until the interior of the furnace had reached a temperature of 20 ° C.
- the result was a conductive line based essentially on carbon. When contacting two points of the line at a distance of 190 microns, a resistance of 1.3 kOhm was measured. The line had a linewidth of about 130 nm.
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Description
Die Erfindung geht aus von bekannten Verfahren zur Erzeugung von Strukturen aus elektrisch leitfähigem Material unter Verwendung von Druckverfahren. Die Erfindung bezieht sich auf ein Verfahren, mit dem es ermöglicht wird Nanofasern gezielt mit hoher örtlicher Präzision auf einer beliebigen Oberfläche abzulegen. Dies wird ermöglicht durch einen besonders angepassten Prozess des sogenannten Elektrospinnens in Verbindung mit einem hierfür geeigneten Material, aus dem die elektrisch leitfähigen Strukturen entstehen, indem die Strukturen aus leitfähigen Partikeln bestehen oder einer Nachbehandlung zur Erzeugung von Leitfähigkeit unterzogen werden.The invention is based on known methods for producing structures of electrically conductive material using printing methods. The invention relates to a method with which it is possible to deposit nanofibers targeted with high local precision on any surface. This is made possible by a particularly adapted process of so-called electrospinning in conjunction with a material suitable for this, from which the electrically conductive structures are formed by the structures consist of conductive particles or subjected to a post-treatment to generate conductivity.
Viele Bauteile (z.B. viele Innenausbauten von Automobilen; Scheiben) und Gegenstände des täglichen Bedarfs (z.B. Getränkeflaschen) bestehen im Wesentlichen aus elektrisch isolierenden Materialien. Dies umfasst sowohl bekannte Polymere, wie Polyvinylchlorid, Polypropylen etc., aber auch Keramik, Glas und andere Mineralwerkstoffe. Vielfach ist die Isolationswirkung des Bauteils gewünscht (z.B. bei Gehäusen von mobilen Computern). Allerdings besteht ebenso häufig ein Bedarf auf solche Bauteile oder Gegenstände eine elektrisch leitfähige Oberfläche, oder Struktur aufzubringen, um zum Beispiel elektronische Funktionen direkt in das Bauteil, oder den Gegenstand zu integrieren.Many components (e.g., many automotive interiors; panes) and everyday necessities (e.g., beverage bottles) are essentially made of electrically insulating materials. This includes both known polymers, such as polyvinyl chloride, polypropylene, etc., but also ceramics, glass and other mineral materials. In many cases, the insulating effect of the component is desired (for example in the case of mobile computer housings). However, there is also a frequent need to provide such components or articles with an electrically conductive surface or structure to, for example, integrate electronic functions directly into the device or article.
Weitere Anforderungen an die Oberfläche von Gebrauchsgegenständen und deren Material sind eine möglichst große gestalterische Freiheit in der Formgebung, positive mechanische Eigenschaften (z.B. hohe Schlagzähigkeit), sowie bestimmte optische Eigenschaften (z.B. Transparenz, Glanz etc.), die insbesondere von den oben beispielhaft aufgeführten Materialien mit unterschiedlicher Gewichtung erreicht werden.Other requirements for the surface of everyday objects and their material are the greatest possible creative freedom in the design, positive mechanical properties (eg high impact resistance), as well as certain optical properties (eg transparency, gloss, etc.), in particular of the above exemplified materials be achieved with different weighting.
Bedarf besteht also die positiven Eigenschaften des Materials zu erhalten und gezielt eine leitfähige Oberfläche zu erzeugen. Insbesondere die optische Transparenz und Glanz sind in diesem Zusammenhang technisch anspruchsvoll. Erreicht werden können sie nur über drei Wege. Entweder wird das Substratmaterial selbst gezielt leitfähig gemacht, ohne dabei seine mechanischen und optischen Eigenschaften zu verschlechtern, oder es wird ein Material benutzt, dass leitfähig, aber visuell optisch für den Menschen nicht wahrnehmbar ist und sich auf der Oberfläche des Substrats leicht gezielt applizieren lässt, oder es wird ein leitfähiges Material verwendet, das zwar selbst nicht transparent ist, aber mittels eines geeigneten Prozesses dergestalt auf der Oberfläche appliziert werden kann, dass die resultierende Struktur für den Menschen im Allgemeinen ohne Zuhilfenahme optischer Hilfsmittel nicht wahrnehmbar ist. Damit werden die Eigenschaften Glanz und Transparenz des Substrats nicht beeinflusst.There is therefore a need to maintain the positive properties of the material and to selectively produce a conductive surface. In particular, the optical transparency and gloss are technically demanding in this context. They can only be reached via three routes. Either the substrate material itself is deliberately made conductive without impairing its mechanical and optical properties, or a material is used which is conductive, but visually optically imperceptible to humans and can be easily applied selectively to the surface of the substrate, or a conductive material is used which, although not transparent itself, can be applied to the surface by means of a suitable process such that the resulting structure is suitable for human beings Generally without the aid of optical aids is imperceptible. This does not affect the gloss and transparency properties of the substrate.
Im Allgemeinen gilt jede Struktur als visuell nicht wahrnehmbar, die aufgebracht auf eine zweidimensionale Oberfläche in einer ihrer beiden Dimensionen auf der Substratebene eine charakteristische Länge von 20 µm nicht überschreitet. Um jegliche Beeinflussung der Oberflächenwahrnehmung sicher zu unterbinden sind Strukturen im submikronen Bereich (d.h. mit einer Linienbreite von ≤ µm) besonders wünschenswert.In general, any structure that is not visually perceptible, which, applied to a two-dimensional surface in one of its two dimensions on the substrate plane, does not exceed a characteristic length of 20 μm. In order to surely suppress any influence on the surface perception, submicron-scale structures (i.e., having a line width of ≤ μm) are particularly desirable.
Zum Applizieren von insbesondere leitfähigem Material, auf Oberflächen existiert eine große Anzahl von Verfahren. Insbesondere gängige Druckverfahren, wie Siebdruck oder Tintenstrahldruck sind hierfür geeignet. Besonders für diese Drucktechniken existieren bereits entsprechende Formulierungen für leitfähige Materialien, - auch Tinten genannt - die in Verbindung mit den Verfahren leitfähige Strukturen auf der Oberfläche darstellbar machen.There are a large number of methods for applying particularly conductive material to surfaces. In particular, common printing methods, such as screen printing or inkjet printing are suitable for this purpose. Particularly for these printing techniques, corresponding formulations for conductive materials already exist - also called inks - which, in conjunction with the methods, make conductive structures on the surface representable.
Während Siebdruckverfahren aufgrund der kleinsten verfügbaren Maschenweite der Drucksiebe prinzipiell nicht dazu in der Lage sind Strukturen in einer optischen Auflösung kleiner 1 µm zu erzeugen, wären beispielsweise Tintenstrahldruckverfahren hierzu theoretisch in der Lage, da die Abmessungen der resultierenden Struktur auf dem Substrat bei Tintenstrahldruckverfahren direkt mit dem Düsendurchmesser des verwendeten Druckkopfes korrelieren. Allerdings ist hierbei im Regelfall die charakteristische Länge der minimalen Abmessung der resultierenden Struktur größer, als der Durchmesser des verwendeten Düsenkopfes. [
Ein Verfahren, mit dem alternativ Strukturen kleiner 1 µm auf Polymeroberflächen dargestellt werden können, ist das sogenannte Heißprägen. Mittels des Verfahrens wurden bereits kreisförmige Oberflächenstrukturen mit einem Durchmesser von ca. 25 nm dargestellt [
Besonders dünne Fasern, die auch potenziell auf der Oberfläche eines geeigneten Substrates applizierbar wären, können mittels eines Verfahrens erzeugt werden, dass sich unter dem Namen "Elektrospinnen" etabliert hat. Hiermit ist es möglich unter Verwendung eines spinnfähigen Materials Fasern von wenigen Nanometern Durchmesser zu erzeugen [
Elektrogesponnene Fasern werden aber nur in Form großer, ungeordneter Fasermatten erhalten. Geordnete Fasern werden bislang nur möglich durch Spinnen auf eine rotierende Rolle [
In
Ein gezieltes Ablegen von nicht leitenden Fasern auf ebenen Oberflächen konnte erreicht werden, indem man den Abstand des Spinnkopfes zum Substrat verringert. [
Es wurden bislang keine elektrisch leitfähigen Strukturen mit gezielter Anordnung auf einer Substratoberfläche hergestellt mittels Elektrospinnen beschrieben.So far, no electrically conductive structures with a targeted arrangement on a substrate surface prepared by means of electrospinning have been described.
In
Aufgabe der Erfindung ist es also einen Prozess zu entwickeln, mit dem unter Verwendung der Elektrospinntechnik gezielt, visuell für das menschliche Auge nicht direkt wahrnehmbare, leitfähige Strukturen auf einer Oberfläche erzeugt werden können.It is therefore an object of the invention to develop a process with which targeted, conductive structures can be generated on a surface visually for the human eye using electrospinning technology.
Die Aufgabe wird gelöst durch die Verwendung einer Vorrichtung zur Herstellung leitfähiger linearer Strukturen mit einer Linienbreite von höchstens 5 µm auf einem insbesondere nicht elektrisch leitenden Substrat, welche Gegenstand der Erfindung ist, wenigstens aufweisend eine Substrathalterung, eine Spinnkapillare, die mit einem Vorrat für eine Spinnflüssigkeit und einer elektrischen Spannungsversorgung verbunden ist, eine regelbare Bewegungseinheit zur Bewegung der Spinnkapillare und/oder der Substrathalterung relativ zueinander, eine optische Messeinrichtung, insbesondere eine Kamera, zur Verfolgung des Spinnvorgangs am Ausgang der Spinnkapillare, und eine Recheneinheit zur Regelung des Abstands der Spinnkapillare relativ zur Substrathalterung in Abhängigkeit vom Spinnvorgang.The object is achieved by the use of a device for producing conductive linear structures having a line width of at most 5 .mu.m on a particular non-electrically conductive substrate, which is the subject of the invention, at least comprising a substrate holder, a spinning capillary, with a supply of a spinning liquid and an electrical power supply is connected, a controllable movement unit for moving the spinning capillary and / or the substrate holder relative to each other, an optical measuring device, in particular a camera, for tracking the spinning process at the output of the spinning capillary, and a computing unit for controlling the distance of the spinning capillary relative to Substrate support depending on the spinning process.
Bevorzugt weist die Spinnkapillare eine Öffnungsweite von maximal 1 mm auf.The spinning capillary preferably has an opening width of not more than 1 mm.
Besonders bevorzugt ist eine Vorrichtung, bei der die Spinnkapillare eine kreisrunde Öffnung mit einem Innendurchmesser von 0,01 bis 1 mm, bevorzugt 0,01 bis 0,5 mm, besonders bevorzugt 0,01 bis 0,1 mm, aufweist.Particularly preferred is a device in which the spinning capillary has a circular opening with an inner diameter of 0.01 to 1 mm, preferably 0.01 to 0.5 mm, particularly preferably 0.01 to 0.1 mm.
In einer bevorzugten Ausführung der neuen Vorrichtung liefert die Spannungsversorgung eine Ausgangsspannung bis 10kV, bevorzugt von 0,1 bis 10kV, besonders bevorzugt 1 bis 10 kV ganz besonders bevorzugt 2 bis 6 kV.In a preferred embodiment of the new device, the voltage supply delivers an output voltage of up to 10 kV, preferably from 0.1 to 10 kV, particularly preferably from 1 to 10 kV, very particularly preferably from 2 to 6 kV.
In einer weiteren bevorzugten Ausführung dient die regelbare Bewegungseinheit zur Bewegung der Substrathalterung.In a further preferred embodiment, the controllable movement unit serves to move the substrate holder.
Bevorzugt ist auch eine Vorrichtung, dadurch gekennzeichnet, dass die Spinnkapillare auf einen Abstand von 0,1 bis 10 mm, bevorzugt 1 bis 5 mm, besonders bevorzugt 2 bis 4 mm zur Substratoberfläche einstellbar ist.Also preferred is a device, characterized in that the spinning capillary is adjustable to a distance of 0.1 to 10 mm, preferably 1 to 5 mm, more preferably 2 to 4 mm to the substrate surface.
In einer besonders bevorzugten Variante der Vorrichtung ist der Vorrat für die Spinnflüssigkeit mit einer Fördereinrichtung versehen, die die Spinnflüssigkeit in die Spinnkapillare fördert. Beispielsweise dient hierzu eine Kolbenspritze, die mit einer Motorspindel als Kolbenvortrieb versehen ist.In a particularly preferred variant of the device, the stock for the spinning liquid is provided with a conveying device which conveys the spinning liquid into the spinning capillary. For example, this is a piston syringe, which is provided with a motor spindle as a piston propulsion.
Gegenstand der Erfindung ist auch ein Verfahren zur Herstellung leitfähiger linearer Strukturen mit einer Linienbreite von höchstens 5 µm auf einem, insbesondere nicht elektrisch leitenden Substrat durch Elektrospinnen, dadurch gekennzeichnet, dass eine Spinnflüssigkeit auf Basis eines elektrisch leitenden Materials oder einer Vorläuferverbindung für ein elektrisch leitendes Material aus einer Spinnkapillare mit einer Öffnungsweite von maximal 1 mm unter Anlegen einer elektrischen Spannung zwischen Substrat oder Substrathalterung und Spinnkapillare oder Spinnkapillarenfassung von mindestens 100 V bei einem Abstand von höchstens 10 mm zwischen dem Ausgang der Spinnkapillare und der Oberfläche des Substrats auf die Substratoberfläche gesponnen wird und die Substratoberfläche relativ zum Ausgang der Spinnkapillare bewegt wird, wobei die Relativbewegung abhängig vom Spinnfluss gesteuert wird, dass das Lösungsmittel der Spinnflüssigkeit entfernt und gegebenenfalls die Vorläuferverbindung zu einem elektrisch leitenden Material nachbehandelt wird.The invention also provides a process for producing conductive linear structures having a line width of at most 5 μm on a, in particular non-electrically conductive substrate by electrospinning, characterized in that a spinning liquid based on an electrically conductive material or a precursor compound for an electrically conductive material from a spinning capillary having an opening width of not more than 1 mm while applying an electrical voltage between substrate or substrate holder and spinning capillary or spinning capillary holder of at least 100 V at a distance of at most 10 mm between the output of the spinning capillary and the surface of the substrate is spun onto the substrate surface and the substrate surface is moved relative to the output of the spinning capillary, wherein the relative movement is controlled depending on the spin flow that removes the solvent of the spinning liquid and optionally the precursor erverbindung is treated to an electrically conductive material.
Geeignete Substrate sind elektrisch nicht oder schlecht leitende Materialien wie Kunststoffe, Glas oder Keramik, oder halbleitende Stoffe wie Silizium, Germanium, Galliumarsenid und Zinksulfid. In einem bevorzugten Verfahren wird der Abstand zwischen dem Ausgang der Spinnkapillare und der Substratoberfläche auf 0,1 bis 10 mm, bevorzugt 1 bis 5 mm, besonders bevorzugt 2 bis 4 mm eingestellt.Suitable substrates are electrically non-conductive or poorly conductive materials such as plastics, glass or ceramic, or semiconducting materials such as silicon, germanium, gallium arsenide and zinc sulfide. In a preferred method, the distance between the exit of the spinning capillary and the substrate surface is set to 0.1 to 10 mm, preferably 1 to 5 mm, particularly preferably 2 to 4 mm.
Die Viskosität der Spinnflüssigkeit beträgt vorzugsweise höchstens 15 Pa•s, insbesondere bevorzugt 0,5 bis 15 Pa•s, besonders bevorzugt 1 bis 10 Pa•s, ganz besonders bevorzugt 1 bis 5 Pa•s.The viscosity of the spinning liquid is preferably at most 15 Pa.s, more preferably 0.5 to 15 Pa.s, more preferably 1 to 10 Pa.s, most preferably 1 to 5 Pa.s.
Die Spinnflüssigkeit besteht bevorzugt mindestens aus einem Lösungsmittel, insbesondere wenigstens einem ausgewählt aus der Reihe: Wasser, C1 - C6-Alkohol, Aceton, Dimethylformamid, Dimethylacetamid, Dimethylsulfoxid und meta-Cresol, einem polymeren Zusatzstoff, bevorzugt Polyethylenoxid, Polyacrylnitril, Polyvinylpyrrolidon, Carboxymethylcellulose oder Polyamid und einem leitfähigen Material.The spinning liquid preferably comprises at least one solvent, in particular at least one selected from the group: water, C 1 -C 6 -alcohol, acetone, dimethylformamide, dimethylacetamide, dimethylsulfoxide and meta-cresol, a polymeric additive, preferably polyethylene oxide, polyacrylonitrile, polyvinylpyrrolidone, Carboxymethylcellulose or polyamide and a conductive material.
Besonders bevorzugt ist ein Verfahren, in dem die Spinnflüssigkeit als leitfähiges Material wenigstens eines aus der Reihe: leitfähiges Polymer, ein Metallpulver, ein Metalloxidpulver, Kohlenstoffnanoröhrchen, Graphit und Ruß enthält.Particularly preferred is a method in which the spin liquid contains as conductive material at least one of the series: conductive polymer, a metal powder, a metal oxide powder, carbon nanotubes, graphite and carbon black.
Besonders bevorzugt ist das leitfähige Polymer ausgewählt aus der Reihe: Polypyrrol, Polyanilin, Polythiophen, Polyphenylenvinylen, Polyparaphenylen, Polyethylendioxythiophen, Polyfluoren, Polyacetylen, besonders bevorzugt Polyethylendioxythiophen/Polystyrolsulfonsäure.The conductive polymer is particularly preferably selected from the series: polypyrrole, polyaniline, polythiophene, polyphenylenevinylene, polyparaphenylene, polyethylene dioxythiophene, polyfluorene, polyacetylene, particularly preferably polyethylenedioxythiophene / polystyrenesulphonic acid.
In dem Falle, dass die Spinnflüssigkeit als leitfähiges Material bevorzugt wenigstens ein Metallpulver der Metalle Silber, Gold und Kupfer, bevorzugt Silber aufweist wird als Lösungsmittel ein Dispergiermittel enthaltendes Wasser und gegebenenfalls zusätzlich C1 - C6-Alkohol verwendet, wobei das Metallpulver dispergiert vorliegt und einen Partikeldurchmesser von höchstens 150 nm aufweist.In the event that the spinning liquid as a conductive material preferably at least one metal powder of the metals silver, gold and copper, preferably silver is used as the solvent, a dispersant-containing water and optionally additionally C 1 - C 6 alcohol, wherein the metal powder is present in dispersed form and has a particle diameter of at most 150 nm.
Bevorzugt umfasst das Dispergierhilfsmittel wenigstens ein Mittel ausgewählt aus der Gruppe: Alkoxylate, Alkylolamide, Ester, Aminoxide, Alkylpolyglukoside, Alkylphenole, Arylalkylphenole, wasserlösliche Homopolymere, wasserlösliche statistische Copolymere, wasserlösliche Blockcopolymere, wasserlösliche Pfropfpolymere, insbesondere Polyvinylalkohole, Copolymere aus Polyvinylalkoholen und Polyvinylacetaten, Polyvinylpyrrolidone, Cellulose, Stärke, Gelatine, Gelatinederivate, Aminosäurepolymere, Polylysin, Polyasparaginsäure, Polyacrylate, Polyethylensulfonate, Polystyrolsulfonate, Polymethacrylate, Kondensationsprodukte von aromatischen Sulfonsäuren mit Formaldehyd, Naphthalinsulfonate, Ligninsulfonate, Copolymerisate acrylischer Monomere, Polyethylenimine, Polyvinylamine, Polyallylamine, Poly(2-vinylpyridine), Block-Copolyether, Block-Copolyether mit Polystyrolblöcken und/oder Polydiallyldimethylammoniumchlorid ist.Preferably, the dispersing aid comprises at least one agent selected from the group: alkoxylates, alkylolamides, esters, amine oxides, alkylpolyglucosides, alkylphenols, arylalkylphenols, water-soluble homopolymers, water-soluble random copolymers, water-soluble block copolymers, water-soluble graft polymers, in particular polyvinyl alcohols, copolymers of polyvinyl alcohols and polyvinyl acetates, polyvinylpyrrolidones, Cellulose, starch, gelatin, gelatin derivatives, amino acid polymers, polylysine, polyaspartic acid, polyacrylates, polyethylene sulfonates, polystyrenesulfonates, polymethacrylates, condensation products of aromatic sulfonic acids with formaldehyde, naphthalenesulfonates, lignosulfonates, copolymers of acrylic monomers, polyethylenimines, polyvinylamines, polyallylamines, poly (2-vinylpyridines), Block copolyether, block copolyether with polystyrene blocks and / or polydiallyldimethylammonium chloride.
Eine besonders bevorzugte Spinnflüssigkeit ist dadurch gekennzeichnet, dass die Silberpartikel a) einen effektiven Partikeldurchmesser von 10 bis 150 nm aufweisen, bevorzugt von 40 bis 80 nm, ermittelt mit der Laserkorrelationsspektrokopie.A particularly preferred spinning liquid is characterized in that the silver particles a) have an effective particle diameter of 10 to 150 nm, preferably from 40 to 80 nm, determined by laser correlation spectroscopy.
Die Silberpartikel sind bevorzugt in der Formulierung zu einem Anteil von 1 bis 35 Gew.-%, besonders bevorzugt 15 bis 25 Gew.-% enthalten.The silver particles are preferably contained in the formulation in a proportion of 1 to 35 wt .-%, particularly preferably 15 to 25 wt .-%.
Der Gehalt an Dispergierhilfsmittel in der Spinnflüssigkeit beträgt bevorzugt 0,02 bis 5 Gew.-%, besonders bevorzugt 0,04 bis 2 Gew.- %.The content of dispersing agent in the spinning liquid is preferably 0.02 to 5 wt .-%, particularly preferably 0.04 to 2 wt .-%.
Die Größenbestimmung mittels Laserkorrelationsspektroskopie ist literaturbekannt und z. B. beschrieben in
In einer anderen Variante des neuen Verfahren wird eine Spinnflüssigkeit verwendet, die eine Vorläuferverbindung für ein elektrisch leitendes Material aufweist, die ausgewählt ist aus der Reihe: Polyacrylnitril, Polypyrrol, Polyanilin, Polyethylendioxythiophen und die zusätzlich ein Metallsalz insbesondere eine Eisen(III)salz, besonders bevorzugt Eisen(III)nitrat enthält. Als Lösungsmittel kommen hierbei z. B. Aceton, Dimethylacetamid, Dimethylformamid, Dimethylsulfoxid, meta-Cresol und Wasser in Frage.In another variant of the new method, a spinning liquid is used which has a precursor compound for an electrically conductive material which is selected from the series: polyacrylonitrile, polypyrrole, polyaniline, polyethylenedioxythiophene and additionally a metal salt, in particular an iron (III) salt preferably contains iron (III) nitrate. When Solvents come here z. For example, acetone, dimethylacetamide, dimethylformamide, dimethyl sulfoxide, meta-cresol and water in question.
Das Verfahren wird ganz besonders bevorzugt so durchgeführt, dass zum Verspinnen der Spinnflüssigkeit die oben beschriebene neue Vorrichtung oder eine ihrer bevorzugten Varianten zum Einsatz kommt.The method is very particularly preferably carried out in such a way that the above-described new apparatus or one of its preferred variants is used for spinning the spinning liquid.
Mittels der Vorrichtung werden die erwünschten feinen leitfähigen Strukturen durch Elektrospinnen erzeugt. Je nach verwendeter Spinnlösung ist es erforderlich die Strukturen nachzubehandeln werden, um die gewünschte Leitfähigkeit zu erzielen oder zu erhöhen.By means of the device, the desired fine conductive structures are produced by electrospinning. Depending on the spinning solution used, it will be necessary to post-treat the structures to achieve or increase the desired conductivity.
An der Öffnung der Kapillare bildet sich bei Anlegen der Spannung zwischen Kapillare bzw. Kapillarenfassung und Substrathalterung ein Tropfen, aus dem der Spinnfaden austritt.When the voltage is applied between the capillary or capillary holder and the substrate holder, a drop forms at the opening of the capillary, from which the filament emerges.
Weiterhin sind Aufnahme für Kapillare und Substrat so gestaltet, dass eine relative Positionierung von Kapillarenöffnung zur Substratoberfläche möglich ist. In einer besonderen Ausführungsform ist die Kapillare über dem Substrat mittels Stellmotoren positionierbar, in einer anderen ist es möglich mit Stellmotoren das Substrat unter der Kapillare während des Verspinnens zu positionieren. Insbesondere können Substrat und Kapillare bewegt werden. Bevorzugt wird das Substrat unter der Kapillare bewegt.Furthermore, receptacle for capillary and substrate are designed so that a relative positioning of capillary opening to the substrate surface is possible. In a particular embodiment, the capillary can be positioned above the substrate by means of positioning motors, in another it is possible with positioning motors to position the substrate under the capillary during spinning. In particular, substrate and capillary can be moved. Preferably, the substrate is moved under the capillary.
Um die gewünschten leitfähigen Strukturen aus der Spinnflüssigkeit zu erzeugen sollte sichergestellt werden, dass der Spinnprozess dergestalt stabilisiert wird, dass die resultierende Struktur auf der Oberfläche keine Unterbrechungen aufweist. Bevorzugt wird dies über eine Regelung des Kapillarenabstands relativ zur Substratoberfläche erreicht, indem über eine Regelschleife in Abhängigkeit von einem Kamerabild die Fortführung der Linie unterbrochen wird, wenn offenbar der Spinnfaden abbricht. Besonders bevorzugt wird die Stabilisierung des Vorgangs so erreicht, dass ein Rechner das Bild der Kamera analysiert und den relativen Vorschub der Kapillare bezüglich des Substrats unterbricht, wenn die Analyse einen Abbruch, eine Änderung der Linienbreite oder eine Blase in der kontinuierlichen Faser ergibt.In order to produce the desired conductive structures from the spinning liquid, it should be ensured that the spinning process is stabilized such that the resulting structure on the surface has no breaks. This is preferably achieved by regulating the capillary distance relative to the substrate surface by interrupting the continuation of the line via a control loop as a function of a camera image, if obviously the filament breaks off. More preferably, the stabilization of the process is achieved so that a computer analyzes the image of the camera and interrupts the relative advancement of the capillary with respect to the substrate if the analysis results in a break, a change in linewidth, or a bubble in the continuous fiber.
Die Kamera kann beliebig positioniert werden, z. B. bei transparenten Substraten unterhalb des Substrates oder nahe der Kapillarenöffnung.The camera can be positioned anywhere, eg. B. in transparent substrates below the substrate or near the capillary opening.
Die im Verfahren minimal anzulegende Spannung variiert linear mit dem eingestellten Abstand und ist auch abhängig von der Art der Spinnflüssigkeit. Bevorzugt sollte für das Verspinnen zum strukturierten Ablegen der Fasern eine Betriebsspannung von 0,1 bis 10 kV verwendet werden, wie oben beschrieben.The minimum voltage to be applied in the process varies linearly with the set distance and is also dependent on the type of spinning fluid. Preferably, an operating voltage of 0.1 to 10 kV should be used for spinning for structured laying of the fibers, as described above.
Besonders gute Ergebnisse wurden erzielt wenn der Abstand zwischen Kopf der Kapillare und Substratoberfläche 0,1 bis 10 mm betrug.Particularly good results were obtained when the distance between the head of the capillary and substrate surface was 0.1 to 10 mm.
Es wurde weiterhin gefunden, dass das zu verspinnende Material für die Durchführung des Verfahrens eine Viskosität von insbesondere höchstens 15 Pa•s ausweisen sollte um sicher leitfähige Strukturen mit dem Spinnmaterial zu erzeugen.It has furthermore been found that the material to be spun for carrying out the process should have a viscosity of in particular not more than 15 Pa · s in order to reliably produce conductive structures with the spinning material.
Nach den oben beschriebenen Schritten befindet sich das spezifizierte Material in gewünschter Weise auf dem Substrat und kann bedarfsweise zur Erhöhung der Leitfähigkeit nachbehandelt werden.After the steps described above, the specified material is desirably on the substrate and may be post-treated as needed to increase conductivity.
Z.B. umfasst diese Nachbehandlung den Eintrag von Energie in die erzeugten Strukturen. Im Fall leitfähiger Polymere (insbesondere Polyethylendioxythiophen) werden die im Lösungsmittel in Suspension vorliegenden Polymerpartikel z.B. durch Erwärmung der Suspension auf dem Substrat miteinander verschmolzen, während das Lösungsmittel mindestens teilweise verdampft. Bevorzugt wird der Nachbehandlungsschritt mindestens bei der Schmelztemperatur des leitfähigen Polymers durchgeführt, besonders bevorzugt oberhalb dessen Schmelztemperatur. Dadurch entstehen durchgängige Leiterbahnen. Ebenfalls bevorzugt ist eine Nachbehandlung der Strukturen/Fasern auf dem Substrat mittels Mikrowellenstrahlung.For example, This post-treatment includes the entry of energy into the generated structures. In the case of conductive polymers (especially polyethylenedioxythiophene), the polymer particles present in suspension in the solvent are e.g. fused together by heating the suspension on the substrate while the solvent evaporates at least partially. Preferably, the post-treatment step is carried out at least at the melting temperature of the conductive polymer, more preferably above its melting temperature. This creates continuous tracks. Also preferred is a post-treatment of the structures / fibers on the substrate by means of microwave radiation.
Im Fall eines Kohlenstoffnanoröhrchen enthaltenden Spinnmaterials wird durch die Nachbehandlung der erzeugten Linien das Lösungsmittel zwischen den dispergiert vorliegenden Partikeln verdampft, um durchgängige, perkolationsfähige Bahnen aus Kohlenstoffnanoröhrchen zu erhalten. Der Behandlungsschritt wird hierbei im Bereich der Verdampfungstemperatur des im Material enthaltenen Lösungsmittels oder darüber durchgeführt, bevorzugt oberhalb der Verdampfungstemperatur des Lösungsmittels. Ist die Perkolationsgrenze erreicht, entstehen die gewünschten Leiterbahnen.In the case of a spun carbon nanotube-containing material, the aftertreatment of the generated lines vaporizes the solvent between the dispersed particulates to obtain continuous, carbon nanotube, percolatable webs. The treatment step is in this case carried out in the region of the evaporation temperature of the solvent contained in the material or above, preferably above the evaporation temperature of the solvent. Once the percolation limit has been reached, the desired printed conductors are created.
Alternativ können leitende Strukturen auch dadurch erzeugt werden, dass ein Vorläufermaterial für ein elektrisch leitfähiges Material, z.B. Polyacrylnitril (PAN), auf dem Substrat abgelegt wird und unter wechselnden gasförmigen Medien getempert wird, zur Erzeugung von Kohlenstoff als leitfähige Substanz, wie nachstehend beschrieben wird.Alternatively, conductive structures can also be produced by depositing a precursor material for an electrically conductive material, for example polyacrylonitrile (PAN), on the substrate and is annealed under changing gaseous media to produce carbon as a conductive substance, as described below.
In diesem Fall wird eine Lösung aus einem Polymer (z.B. PAN oder Carboxymethylcellulose) und einem Metallsalz (z.B. einem Eisen(III)salz wie Eisennitrat) in einem für beide Komponenten geeigneten Lösemittel (z.B. DMF) hergestellt. Das Polymer sollte sich in ein bei solchen Temperaturen stabiles leitfähiges Material umwandeln lassen. Besonders bevorzugte Polymere sind solche, die durch Hochtemperaturbehandlung zu Kohlenstoff umgewandelt werden können. Insbesondere bevorzugt sind graphitisierbare Polymere (z.B. Polyacrylnitril bei 700-1000°C). Bei den Metallsalzen werden solche bevorzugt, deren Zerfallstemperatur oder Zersetzungstemperatur unter reduktiver Atmosphäre unterhalb der Zersetzungstemperatur des jeweiligen Polymers liegen (z.B. Eisen(III)-Nitrat-Nonahydrat bei 150°C bis 350°C). Nach der Umwandlung der Metallsalze in Metallpartikel, bevorzugt durch rein thermischen Zerfall oder gasförmige Reduktionsmittel, besonders bevorzugt durch Wasserstoff, wird in Anwesenheit der Metallpartikel das Polymer in Kohlenstoff umgesetzt. Schließlich wird gegebenenfalls zusätzlich aus der Gasphase Kohlenstoff auf den Strukturen abgeschieden, bevorzugt durch chemische Gasphasenabscheidung aus Kohlenwasserstoffen. Hierzu werden flüchtige Kohlenstoff-Vorläufer bei hohen Temperaturen über die Strukturen geleitet. Bevorzugt sind hier kurzkettige Aliphaten zu verwenden, besonders bevorzugt z.B. Methan, Ethan, Propan, Butan, Pentan, oder Hexan, insbesondere bevorzugt die bei Raumtemperatur flüssigen Aliphaten n-Pentan und n-Hexan. Hierbei sind die Temperaturen so zu wählen, dass die Metallpartikel das Wachstum von röhrenförmigen Kohlenstofffilamenten und einer zusätzlichen Graphitschicht entlang der Faser fördern. Bei Eisenpartikeln liegt dieser Temperaturbereich z.B. zwischen 700 und 1000°C, bevorzugt zwischen 800-850°C. Die Dauer der Gasphasenabscheidung im obigen Fall liegt zwischen 5 Minuten und 60 Minuten, bevorzugt zwischen 10 bis 30 Minuten.In this case, a solution of a polymer (e.g., PAN or carboxymethyl cellulose) and a metal salt (e.g., a ferric salt such as ferric nitrate) is prepared in a solvent suitable for both components (e.g., DMF). The polymer should be convertible to a conductive material stable at such temperatures. Particularly preferred polymers are those which can be converted to carbon by high temperature treatment. Particularly preferred are graphitizable polymers (e.g., polyacrylonitrile at 700-1000 ° C). Among the metal salts, those whose decomposition temperature or decomposition temperature under the reductive atmosphere is below the decomposition temperature of the respective polymer (e.g., ferric nitrate nonahydrate at 150 ° C to 350 ° C) are preferred. After the conversion of the metal salts into metal particles, preferably by purely thermal decomposition or gaseous reducing agents, particularly preferably by hydrogen, the polymer is converted into carbon in the presence of the metal particles. Finally, if appropriate, carbon is additionally deposited on the structures from the gas phase, preferably by chemical vapor deposition from hydrocarbons. For this purpose, volatile carbon precursors are passed over the structures at high temperatures. Preference is given here to using short-chain aliphatics, more preferably e.g. Methane, ethane, propane, butane, pentane, or hexane, particularly preferably the liquid at room temperature aliphatic n-pentane and n-hexane. In this case, the temperatures should be selected so that the metal particles promote the growth of tubular carbon filaments and an additional graphite layer along the fiber. For iron particles, this temperature range is e.g. between 700 and 1000 ° C, preferably between 800-850 ° C. The duration of the vapor deposition in the above case is between 5 minutes and 60 minutes, preferably between 10 to 30 minutes.
Verwendet man gemäß bevorzugter Vorgehensweise die oben beschriebenen Suspensionen von Edelmetallnanopartikeln in Lösungsmitteln als Spinnflüssigkeit zur Erzeugung leitfähiger Strukturen, so kann die Nachbehandlung erfolgen, indem man das gesamte Bauteil oder gezielt die Leiterbahnen auf eine Temperatur erwärmt, bei der die Metallpartikel miteinander versintern und das Lösungsmittel zumindest teilweise verdampft. Hierbei sind möglichst kleine Partikeldurchmesser vorteilhaft, da bei nanoskaligen Partikeln die Sintertemperatur zu der Partikelgröße proportional ist, so dass bei kleineren Partikeln eine niedrigere Sintertemperatur erforderlich ist. Hierbei liegt der Siedepunkt des Lösungsmittels möglichst nah an der Sintertemperatur der Partikel und ist möglichst niedrig, um das Substrat thermisch zu schonen. Bevorzugt siedet das Lösungsmittel der Spinnflüssigkeit bei einer Temperatur < 250 °C, besonders bevorzugt bei einer Temperatur < 200 °C, insbesondere bevorzugt bei einer Temperatur≤ 100 °C. Alle hier angegebenen Temperaturen beziehen sich auf Siedetemperaturen bei einem Druck von 1013 hPa. Der Sinterschritt wird bei den angegebenen Temperaturen so lange durchgeführt, bis eine durchgängige Leiterbahn entstanden ist. Dies ist bevorzugt eine Zeitdauer von einer Minute bis 24 Stunden, besonders bevorzugt von fünf Minuten bis 8 Stunden, insbesondere bevorzugt von zwei bis 8 Stunden.If, in accordance with a preferred procedure, the above-described suspensions of noble metal nanoparticles in solvents are used as spinning liquid for producing conductive structures, the aftertreatment can be carried out by heating the entire component or specifically the printed conductors to a temperature at which the metal particles sinter together and the solvent at least partially evaporated. In this case, the smallest possible particle diameters are advantageous, since with nanoscale particles the sintering temperature is proportional to the particle size, so that a lower sintering temperature is required for smaller particles. Here, the boiling point of the solvent is as close as possible to the sintering temperature of the particles and is as low as possible to protect the substrate thermally. The solvent of the spinning liquid preferably boils at a temperature <250 ° C, especially preferably at a temperature <200 ° C, particularly preferably at a temperature ≤ 100 ° C. All temperatures given here are based on boiling temperatures at a pressure of 1013 hPa. The sintering step is carried out at the indicated temperatures until a continuous conductor has been formed. This is preferably a period of one minute to 24 hours, more preferably from five minutes to 8 hours, particularly preferably from two to eight hours.
Das neue Verfahren findet insbesondere Anwendung zur Herstellung von Substraten, die an ihrer Oberfläche leitfähige Strukturen aufweisen, die in einer Dimension eine Abmessung von nicht mehr als 1 µm haben, bevorzugt von 1 µm bis 50 nm, besonders bevorzugt von 500 nm bis 50 nm, wobei das leitfähige Material bevorzugt eine Suspension leitfähiger Partikel ist, wie sie oben beschrieben sind, und das Substrat bevorzugt transparent ist, beispielsweise auf Glas, Keramik, Halbleitermaterial oder ein transparentes Polymer wie oben beschrieben.The new method is used in particular for the production of substrates which have conductive structures on their surface which have a dimension of not more than 1 μm in one dimension, preferably from 1 μm to 50 nm, particularly preferably from 500 nm to 50 nm, wherein the conductive material is preferably a suspension of conductive particles as described above, and the substrate is preferably transparent, for example to glass, ceramic, semiconductor material or a transparent polymer as described above.
Die Erfindung wird nachstehend unter Verwendung der
Zum Verspinnen der Spinnlösung wurde folgende Apparatur (siehe
- Die Halterung 1 für das Substrat 9, eine Siliziumscheibe und die metallische Fassung 13 der Spinnkapillare 2, welche mit einem Flüssigkeitsvorrat 3 für die Spinnlösung 4 versehen ist. sind mit einer elektrischen Spannungsversorgung 5 verbunden.
Die Spannungsversorgung 5 stellt elektrische Gleichspannung bis zu 10 kV zur Verfügung. Die Spinnkapillare 2 ist eine Glaskapillare mit einem Innendurchmesser von 100 µm. Der regelbare Stellmotor 6 dient zur Bewegung der Spinnkapillare 2 und der Stellmotor 6' zur Bewegung der Substrathalterung 1 relativ zueinander um den Abstand zwischen diesen einzustellen.Die Kamera 7 ist zur Verfolgung des Spinnvorgangs auf den Ausgang der Spinnkapillare 2 ausgerichtet, undmit einem Rechner 8 mit Bildverarbeitungssoftware zur Auswertung der Bilddaten der Kamera verbunden. Der Vortrieb des Motors 6' der Substrathalterung 1 wirdvom Rechner 8 geregelt in Abhängigkeit vom Austritt der Spinnlösung 4 aus der Spinnkapillare 2.
- The holder 1 for the substrate 9, a silicon wafer and the
metallic frame 13 of the spinning capillary 2, which is provided with a liquid supply 3 for the spinning solution 4. are connected to anelectrical power supply 5. Thepower supply 5 provides electrical DC voltage up to 10 kV available. The spinning capillary 2 is a glass capillary with an internal diameter of 100 μm. Thecontrollable servo motor 6 is used to move the spinning capillary 2 and the servomotor 6 'to move the substrate holder 1 relative to each other to adjust the distance between them. Thecamera 7 is aligned to follow the spinning process to the output of the spinning capillary 2, and connected to acomputer 8 with image processing software for evaluating the image data of the camera. The propulsion of the motor 6 'of the substrate holder 1 is controlled by thecomputer 8 in dependence on the exit of the spinning solution 4 from the spinning capillary 2.
Eine Spinnlösung 4 von 10 Gew-% Polyacrylnitril (PAN: mittleres Molekulargewicht 210.000 g/mol) und 5 Gew-% Eisen(III)-Nitrat-Nonahydrat in Dimethylformamid wurde hergestellt. Die Viskosität der resultierenden Lösung betrug etwa 4,1 Pa•s. Der Spinnprozess wurde bei einem Abstand von 0,6 mm zwischen Kapillarenöffnung und Oberfläche des Substrats 9 bei einer Spannung von 1,9 kV zwischen Spinnkapillare 2 und Substrat 9 initialisiert. Nach Einstellen eines stabilen Faserverlaufes wurde die Spannung auf 0,47 kV eingeregelt und der Abstand auf 2,2 mm erhöht. In dieser Einstellung wurde die Spinnlösung 4 auf die Oberfläche des Substrats 9 versponnen und das Substrat zur Erzeugung von Linien seitlich bewegt.A spinning solution 4 of 10% by weight of polyacrylonitrile (PAN: average molecular weight 210,000 g / mol) and 5% by weight of iron (III) nitrate nonahydrate in dimethylformamide was prepared. The viscosity of the resulting solution was about 4.1 Pa · s. The spinning process was initiated at a distance of 0.6 mm between the capillary opening and the surface of the substrate 9 at a voltage of 1.9 kV between spinning capillary 2 and substrate 9. After setting a stable fiber flow, the voltage was adjusted to 0.47 kV and the distance increased to 2.2 mm. In this setting, the spinning solution 4 was spun onto the surface of the substrate 9 and the substrate moved laterally to produce lines.
Das Substrat 9 mit den erhaltenen PAN-Fasern wurde nachfolgend innerhalb von 90 min. von 20 auf 200°C aufgeheizt, dann für 60 Minuten bei 200°C behandelt. Hiernach wurde die Luft des Trockenofens, in dem sich die Probe 9 befand, durch Argon ersetzt und innerhalb von 30 Minuten die Temperatur auf 250 °C erhöht. Es wurde danach Argon durch Wasserstoff ersetzt. Unter dieser Wasserstoff-Atmosphäre wurde die Temperatur wiederum für 60 Minuten bei 250 °C gehalten. Anschließend wurde wieder auf Argon als Gas für den Trockenofen umgestellt und die Probe 9 innerhalb von zwei Stunden auf eine Temperatur von 800 °C erwärmt. Schließlich wurde für sieben Minuten dem Argon Hexan zudosiert und abschließend die Probe 9 unter Argon wieder auf Raumtemperatur abgekühlt. Der Abkühlprozess wurde hierbei nicht geregelt, sondern es wurde solange gewartet, bis das Innere des Ofens wieder eine Temperatur von 20 °C erreicht hatte.The substrate 9 with the obtained PAN fibers was subsequently within 90 min. heated from 20 to 200 ° C, then treated for 60 minutes at 200 ° C. Thereafter, the air of the drying oven in which the sample 9 was located, was replaced by argon and the temperature increased to 250 ° C within 30 minutes. Argon was then replaced by hydrogen. Under this hydrogen atmosphere, the temperature was again kept at 250 ° C for 60 minutes. The mixture was then switched back to argon as gas for the drying oven and the sample 9 was heated to a temperature of 800 ° C within two hours. Finally, the argon was added to the argon hexane for seven minutes and finally the sample 9 was cooled back to room temperature under argon. The cooling process was not regulated, but it was waited until the interior of the furnace had reached a temperature of 20 ° C.
Es entstand eine leitfähige Linie die im wesentlichen auf Kohlenstoff basiert. Bei Kontaktierung von zwei Punkten der Linie in einem Abstand von 190 µm, wurde ein Widerstand von 1,3 kOhm gemessen. Die Linie hatte eine Linienbreite von ca. 130 nm.The result was a conductive line based essentially on carbon. When contacting two points of the line at a distance of 190 microns, a resistance of 1.3 kOhm was measured. The line had a linewidth of about 130 nm.
Claims (16)
- Apparatus for producing conductive linear structures having a line width of at most 5 µm on a specifically non-electrically conducting substrate (9), comprising at least a substrate holder (1), a spinning capillary (2), which is connected to a reservoir (3) for a spinning liquid (4) and to an electrical voltage supply (5), an adjustable movement unit (6, 6') for moving the spinning capillary (2) and/or the substrate holder (1) relative to each other, an optical measuring device (7), specifically a camera, for tracking the spinning process at the point of exit from the spinning capillary (2) and an arithmetic processing unit (8) for controlling the distance of the spinning capillary (2) from the substrate holder (1) according to the spinning process.
- Apparatus according to Claim 1, characterized in that the spinning capillary (2) has an opening width of not more than 1 mm.
- Apparatus according to Claim 2, characterized in that the spinning capillary (2) has a circularly round opening with an internal diameter of 0.01 to 1 mm, preferably 0.25 to 0.75 mm, more preferably 0.5 to 0.3 mm.
- Apparatus according to any of Claims 1 to 3, characterized in that the voltage supply (5) delivers an output voltage of up to 10 kV, preferably of 0.1 to 10 kV, more preferably 1 kV to 10 kV, most preferably 2 to 6 kV.
- Apparatus according to any of Claims 1 to 3, characterized in that the adjustable movement unit (6') serves to move the substrate holder (1).
- Apparatus according to any of Claims 1 to 3, characterized in that the spinning capillary (2) is adjustable to a distance of 0.1 to 10 mm, preferably 1 to 5 mm, more preferably 2 to 4 mm from the substrate surface.
- Apparatus according to any of Claims 1 to 3, characterized in that the reservoir (3) comprises a conveying device (12) which conveys the spinning liquid (4) into the spinning capillary (2).
- Method for producing conductive linear structures having a line width of at most 5 µm on a specifically non-electrically conducting substrate (9) by electrospinning, characterized in that a spinning liquid (4) based on an electrically conducting material or a precursor compound for an electrically conducting material is spun onto the substrate surface (10) from a spinning capillary (2) having an opening width of no more than 1 mm by applying an electrical voltage of at least 100 V between the substrate (9) or substrate holder (1) and the spinning capillary (2) or spinning capillary holder (13) at a distance of at most 10 mm between the point of exit (11) of the spinning capillary (2) and the surface of the substrate (9) and the substrate surface (10) is moved relative to the point of exit (11) of the spinning capillary (2), wherein the relative movement is controlled according to the spin flux, removing the solvent of the spinning liquid (4) and post-treating any precursor compound to form an electrically conducting material.
- Method according to Claim 8, characterized in that the distance between the point of exit (11) of the spinning capillary (2) and the substrate surface (10) is adjusted to 0.1 to 10 mm, preferably 1 to 5 mm, more preferably 2 to 4 mm.
- Method according to Claim 8 or 9, characterized in that the viscosity of the spinning liquid (4) is at most 15 Pa•s, preferably 0.5 to 15 Pa•s, more preferably 1 to 10 Pa•s, most preferably 1 to 5 Pa•s.
- Method according to any of Claims 8 to 10, characterized in that the spinning liquid (4) consists at least of a solvent, specifically selected from the series: water, C1-C6 alcohol, acetone, dimethylformamide, dimethylacetamide, dimethyl sulfoxide and meta-cresol, a polymeric additive, preferably polyethylene oxide, polyacrylonitrile, polyvinylpyrrolidone, carboxymethylcellulose or polyamide, and a conductive material.
- Method according to Claim 11, characterized in that the spinning liquid (4) contains as conductive material at least one from the series: conductive polymer, a metal powder, a metal oxide powder, carbon nanotubes, graphite and carbon black.
- Method according to Claim 12, characterized in that the conductive polymer is selected from the series: polypyrrole, polyaniline, polythiophene, polyphenylenevinylene, polyparaphenylene, polyethylenedioxythiophene, polyfluorene, polyacetylene, preferably polyethylenedioxythiophene/polystyrene sulfonic acid.
- Method according to any of Claims 11 to 13, characterized in that the spinning liquid (4) includes as conductive material at least one metal powder of the metals silver, gold and copper, preferably silver and, as solvent, water containing a dispersant and optionally C1-C6 alcohol, wherein the metal powder is present in disperse form and has a particle diameter of at most 150 nm.
- Method according to any of Claims 8 to 10, characterized in that the spinning liquid (4) includes a precursor compound for an electrically conducting material, said precursor compound being selected from the series: polyacrylonitrile, polypyrrole, polyaniline, polyethylenedioxythiophene and additional metal salt specifically iron (III) salt.
- Method according to any of Claims 8 to 15, characterized in that the spinning liquid (4) is spun using apparatus according to any of Claims 1 to 7.
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PL08801617T PL2185749T3 (en) | 2007-08-29 | 2008-08-19 | Device and method for producing electrically conductive nanostructures by means of electrospinning |
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DE102007040762A DE102007040762A1 (en) | 2007-08-29 | 2007-08-29 | Device and method for producing electrically conductive nanostructures by means of electrospinning |
PCT/EP2008/006792 WO2009030355A2 (en) | 2007-08-29 | 2008-08-19 | Device and method for producing electrically conductive nanostructures by means of electrospinning |
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EP2185749B1 true EP2185749B1 (en) | 2013-08-07 |
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US (1) | US8495969B2 (en) |
EP (1) | EP2185749B1 (en) |
JP (2) | JP5326076B2 (en) |
KR (1) | KR20100051088A (en) |
CN (1) | CN101790601B (en) |
DE (1) | DE102007040762A1 (en) |
DK (1) | DK2185749T3 (en) |
ES (1) | ES2434241T3 (en) |
HK (1) | HK1146737A1 (en) |
PL (1) | PL2185749T3 (en) |
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WO2017148460A2 (en) | 2016-03-01 | 2017-09-08 | Bisping Medizintechnik Gmbh | Device and method for structure-controlled electrospinning |
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WO2017148460A2 (en) | 2016-03-01 | 2017-09-08 | Bisping Medizintechnik Gmbh | Device and method for structure-controlled electrospinning |
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PL2185749T3 (en) | 2014-03-31 |
DE102007040762A1 (en) | 2009-03-05 |
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US20090130301A1 (en) | 2009-05-21 |
ES2434241T3 (en) | 2013-12-16 |
EP2185749A2 (en) | 2010-05-19 |
HK1146737A1 (en) | 2011-07-08 |
CN101790601B (en) | 2013-09-11 |
DK2185749T3 (en) | 2013-11-18 |
JP2013076203A (en) | 2013-04-25 |
PT2185749E (en) | 2013-11-13 |
WO2009030355A2 (en) | 2009-03-12 |
US8495969B2 (en) | 2013-07-30 |
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KR20100051088A (en) | 2010-05-14 |
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